King Power Synchronous Belt (KPS II)

King Power Synchronous Belt (KPS II) Product Introduction

1. Product Introduction Structure

Belt standard widths (Nominal width: belt width (mm) × 10)
KPS II was developed based on the new material and new technology developed for KPS, featuring reduction in belt tension 3 1 2 4

changes and improvement of power transmission capacity, and enables energy-saving, space-saving, and high accuracy. Nominal
150 250 400 600 800 1000 1200
width
Belt width

King Power Synchronous Belt (KPS II)

(mm)
15 25 40 60 80 100 120
Features Mesh Theory of KPS II
8M ○ ○ ○ ○
■ High transmission It has a high transmission capacity Bando KPS II performs the following unique meshing.
capacity of 1.5 to 5 times that of rubber STS, 14M ○ ○ ○ ○ ○ ○
The tip of the belt tooth and the bottom
with a smaller belt width than STS, Note 1) For other belt widths than standard belt widths, please con-
enabling space-saving and re- of the pulley are in contact. tact us.
source-saving of power transmission KPS II meshes with the tip of the belt tooth in close contact with Note 2) For pulleys, please use our standard STS pulleys (→ P. 131).
devices. the bottom of the pulley. As a result, the force applied on the
belt is dispersed and becomes uniform. In addition, the cords
■G
 eneral-purpose The compatibility with rubber STS mesh in a mostly perfect circle condition, which eliminates cord Belt dimensional tolerance
and the previous KPS allows utiliza- bending (polygonal phenomenon) and significantly reduces 1. Back face rubber 2. Cord 3. Special fiber 4. Tooth rubber
Effective length (Unit: mm)
tion of STS standard pulleys in stock. cord fatigue, resulting in an extended belt service life.
Belt dimensions and indication method KPSⅡ8M KPSⅡ14M
The pulley has an arc-shaped bottom and side face, allowing
■C
 lean activity The abrasion-resistant polyurethane smooth close contact with the belt. Belt type Dimension (mm) Belt indication method Effective length Tolerance Effective length Tolerance
Nominal 8
has little rubber piece fracture, 754 or less ±0.42 1182 or less ±0.63
enabling a clean power transmission Nominal 8

device to be designed.
600 KPS II 8M 1000 Over 754 to 994 or less ±0.63 Over 1182 to 1462 or less ±0.67

4.80 4.80
8M

2.86 2.86
Over 994 to 1274 or less ±0.67 Over 1462 to 1702 or less ±0.78
Belt width Belt type Belt pitch length
（60㎜） (Type 8M) （1000㎜）
■L
 ow noise The noise is lower than chain power Over 1274 to 1694 or less ±0.78 Over 1702 to 1972 or less ±0.98
transmission by 3 dB to 5 dB. Over 1694 to 1964 or less ±0.98 1972 or more ±1.45
Nominal 14
800 KPS II 14M 1400
■O
 zone resistance It employs polyurethane, which has Nominal 14

higher ozone resistance than that of

14M

8.50 8.50
Belt width Belt type Belt pitch length

5.00 5.00
（80㎜） (Type 14M) （1400㎜）
chloroprene rubber. The tip of the belt tooth and the Note) The effective length tolerance is the tolerance of center distance
pulley are in contact. in length measurement.

KPS II meshing condition Table of standard effective lengths Belt width (Unit: mm)
<Belt tension reduction comparison> Effective length classification
KPS II 8M Belt nominal width
8M Tension reduction KPS Belt Nominal pitch No. of Belt Nominal pitch No. of 840 or less 841~1680 1680 or more
Revolution: 1900 rpm
The tooth profile smooths meshing. designation length (mm) teeth designation length (mm) teeth +0.8 +0.8 +0.8
KPS Ⅱ 400 or less
-0.8 -1.2 -1.2
Load: 28 N·m For synchronous belts, the tooth section needs to be enlarged KPS II 8M 640 640 80 KPSⅡ8M 1120 1120 140
100 as one method of increasing transmission capability. Howev- +0.8 +1.2 +1.2
KPSⅡ8M 680 680 85 KPSⅡ8M 1152 1152 144 Over 400 to 500 or less
-1.2 -1.2 -1.6
er, with the previous synchronous belts, enlarging the tooth
Initial tension percentage %

90 KPSⅡ8M 720 720 90 KPSⅡ8M 1200 1200 150 +1.2 +1.6 +1.6
profile causes interference between the teeth and the pulley, Over 500 to 750 or less
-1.6 -1.6 -2.0
resulting in a reduced service life. KPSⅡ8M 760 760 95 KPSⅡ8M 1280 1280 160
80 Over 750 to 1000 or less
+1.6 +1.6 +2.0
KPS II has an arc-shaped tooth profile; hence, enlarging the KPSⅡ8M 800 800 100 KPSⅡ8M 1360 1360 170 -1.6 -2.0 -2.0
70
belt tooth section does not cause interference with the pulley, KPSⅡ8M 848 848 106 KPSⅡ8M 1440 1440 180 +2.4 +2.8 +3.2
Over 1000
achieving smooth meshing. -2.4 -2.8 -3.2
KPSⅡ8M 896 896 112 KPSⅡ8M 1520 1520 190
60
KPSⅡ8M 944 944 118 KPSⅡ8M 1600 1600 200

50 KPSⅡ8M 1000 1000 125 KPSⅡ8M 1696 1696 212

0 50 100 150 200 KPSⅡ8M 1024 1024 128 KPSⅡ8M 1792 1792 224
Time Hr KPSⅡ8M 1032 1032 129 KPSⅡ8M 1960 1960 245
*The above data is based on our bench test results. KPSⅡ8M 1056 1056 132

KPSⅡ14M
Belt Nominal pitch No. of Belt Nominal pitch No. of
designation length (mm) teeth designation length (mm) teeth
KPSⅡ14M 994 994 71 KPSⅡ14M 1568 1568 112
KPSⅡ14M 1120 1120 80 KPSⅡ14M 1652 1652 118
KPSⅡ14M 1190 1190 85 KPSⅡ14M 1708 1708 122
KPSⅡ14M 1260 1260 90 KPSⅡ14M 1890 1890 135
Condition at the start of meshing of KPS II
KPSⅡ14M 1400 1400 100 KPSⅡ14M 1960 1960 140
KPSⅡ14M 1470 1470 105 KPSⅡ14M 2380 2380 170

29 30
 King Power Synchronous Belt (KPS II) King Power Synchronous Belt (KPS II)
How to Design How to Design

2. How to Design KPS II Table 2 Idler correction factor

Formula 3
Idler installation location Ki ΣGD² × (n₁ - n₂)
Step 1. Determining conditions required Step 2-1 Calculating the design power 　　Trq = (N•m)
- No idlers 0.0 38.2 × t
for the design Calculate the design power with Formula 1. - Installed from the inside on the slack side 0.0

King Power Synchronous Belt (KPS II)

① Machine type - Installed from the inside on the tight side 0.1 Trq × n
Formula 1 　From Formula 2, Ptq = (kW)
② Transmission power, or rated power of the driving machine KPS II cannot be used by installing an idler from outside. 9550
③ Degree of load fluctuation 　Pd＝Pt×（Ko＋Ki＋Kr） 　　Pdq＝Ptq×Kq (kW)
④ Daily operating hours Pd : Design power (kW) Table 3 Speed-up ratio correction factor
Pt : Transmission power (kW) Trq : Rotational torque at the time of a sudden stop or
⑤ Pinion revolution Speed-up ratio Kr
Ko : Load correction factor (Table 1 → Table below) sudden acceleration (N•m)

( )
No. of teeth of large pulley 1.00~1.24 0.0 GD² : Flywheel effect (kgf•m2)
⑥ Speed ratio Ki : Idler correction factor (Table 2 → P. 32)
1.25~1.74 0.1 (Sum total of GD2 on the opposite side to the brake)
No. of teeth of pinion Kr : Speed-up ratio correction factor (Table 3 → P. 32)
1.75~2.49 0.2 n₁ - n₂ : Difference in revolution (opposite side to the brake) (rpm)
⑦ Temporary center distance 2.50~3.49 0.3 t : Time to change from n₁ to n₂ (S)
Note 1) For transmission power, it is ideal to use the load of the driven
⑧ Pulley diameter restriction machine; however, if it is unknown, use the rated power of the 3.50 or more 0.4 Pdq : Design power (kW)
driving machine. If torque or horsepower is used for indica- Kq : Correction factor (table below)
⑨ Operating environment (high temperature, low tempera-
tion, convert it into watt or kilowatt using Formula 2. 　Correction factor Kq by rotation at the time of a sudden stop or
ture, oil, water, dirt, acid, alkali)
Step 2-2 Calculating the design power sudden acceleration
Formula 2 revolutions/day 1 2 3〜4 5〜10 11〜15
when there are sudden stops or
Tr × n sudden accelerations
Kq 1.0 1.2 1.3 1.5 1.6
　Pt= revolutions/day 16〜25 26〜40 41〜60 61〜100 101〜
9550 Under conditions of sudden stop and sudden acceleration, an Kq 1.7 1.8 1.9 2.0 2.1
Pt : Transmission power (kW) abnormal torque may be applied to the belt due to the inertial
n : Revolution (rpm) force of the machine; check with Formula 3 in advance, and if
Tr : Load torque (N•m) the width falls short, it needs to be corrected. Step 3 Selecting a belt type
1PS=0.7355(kW) Compare the Pd calculated in Step 2-1 (→ P. 31) and the Pdq
Obtain a belt type based on design power and pinion revolu-
Table 1 Load correction factor (Ko) calculated next and use the larger value as the design power.
tion from Fig. 1.
Driving machine If an obtained type is close to the line of intersection of two
Those with the maximum output 300% Those with the maximum output over types, design both belt types as a trial and choose the one that
or less of the rating 300% of the rating matches the purpose of the design and that is the more eco-
Machine using the product AC motor (standard motor, synchronous Special motor (high torque) nomical.
Fig. 1 Belt type selection diagram
motor) DC motor (direct-wound)
Note 2) When your driven machine cannot be DC motor (shunt-wound) Single-cylinder engine
found in the table, use the load correction Engine with two or more cylinders Operation by line shaft or clutch
factor of a machine with a similar start-up
load or shock load. Operating hours Operating hours 5000
3~5hr/day 8~10hr/day 16~24hr/day 3~5hr/day 8~10hr/day 16~24hr/day
◦ Exhibition apparatuses ◦ Projectors ◦ Measuring instruments
1.0 1.2 1.4 1.2 1.4 1.6
◦ Medical equipment
◦ Vacuum cleaners ◦ Sewing machines ◦ Office machinery
◦ Woodworking lathes ◦ Band-sawing machines
1.2 1.4 1.6 1.4 1.6 1.8
1000
KPSII 8M
◦ Light-duty belt conveyors ◦ Packaging machines ◦ Sieves 1.3 1.5 1.7 1.5 1.7 1.9
◦ Liquid stirring machines ◦ Drill presses ◦ Lathes ◦ Screw

Pinion revolution
cutting machines ◦ Circular sawing machines ◦ Planing
1.4 1.6 1.8 1.6 1.8 2.0 500
machines ◦ Laundry machines ◦ Papermaking machines (not
including pulper) ◦ Printing machines
◦ Stirring machines (cement, viscous substances) ◦ Belt
conveyors (ore, coal, sand) ◦ Grinding machines ◦ Shaping
machines ◦ Boring machines ◦ Milling machines ◦
Compressors (centrifugal type) ◦ Vibrating sieves ◦ Fiber
machines (warping machines, winders) ◦ Rotary compressors
1.5 1.7 1.9 1.7 1.9 2.1
(rpm)
100
KPSII 14M
◦ Compressors (reciprocating type)
◦ Conveyors (aprons, pans, buckets, elevators) ◦ Extraction
pumps ◦ Rinsing machines ◦ Fans, blowers (centrifugal type, 50
suction, exhaust) ◦ Generators ◦ Exciters ◦ Hoists ◦ Elevators
1.6 1.8 2.0 1.8 2.0 2.2
◦ Rubber processing machines (calenders, rolls, extruders) ◦
Fiber machines (weaving machines, spinning machines, yarn-
twisting machines, pirn winders)
◦ Centrifugal separators / conveyors (flight, screw)
1.7 1.9 2.1 1.9 2.1 2.3
◦ Hammer mills ◦ Papermaking machines (pulper, beaders)
◦ Ceramic industry machines (bricks, clay kneading machines) 10
◦ Propellers for mines ◦ Forced air blowers
1.8 2.0 2.2 2.0 2.2 2.4 0.1 0.5 1.0 5.0 10 50 100 500

Design power Pd (kW)

31 32
 King Power Synchronous Belt (KPS II) King Power Synchronous Belt (KPS II)
How to Design How to Design

- Check on the belt speed

Step 4 Selecting a pulley diameter KPS II can be used at a belt speed up to 30 m/s. When the belt Step 6 Determining the belt width
speed exceeds 30 m/s, reduce the pulley diameter.
Select an appropriate pulley diameter from Formula 4, taking (1) Determination of basic power rating (4) Correction factor by use of a pinion Kp
Calculate the belt speed from Formula 6.
the restriction of the power transmission space etc. into consid-  rom the “Table of basic power ratings” (→ P. 37 to P. 38),
F 　　From Table 7, obtain the correction factor by use of a pinion.
eration. obtain the transmission capacity per basic belt width.
Table 7 Correction factor by use of a pinion Kp

King Power Synchronous Belt (KPS II)

Formula 6 Please note that here 8M is the basic power rating per
Formula 4 Z₁: Number of teeth of pinion 　 dp × n width of 15 mm, and 14M is the basic power rating per 8M Kp 14M Kp
n₁ 　V= width of 40 mm. 22 1.00 28 1.00
　Z₂ =　　× Z₁ Z2: No. of teeth of large pulley
n₂ 19100 (2) Mesh correction factor Km 21 0.97 26 0.98
n₁: Pinion revolution (rpm) 20 0.89 25 0.96
V : Belt speed (m/s)  rom Formula 9, calculate the number of meshed teeth of
F 0.81 24 0.94
19
n₁ n2: Large pulley revolution dp : Pulley pitch diameter (mm) the pinion, and from Table 6, obtain the mesh correction 18 0.72 23 0.91
　Speed ratio =  (rpm)
n₂ n : Revolution (rpm) factor. 22 0.89

For relations among the number of teeth of pulleys, pulley Formula 9

diameter, and pitch diameter, refer to the “List of pulley diam- θ₁ (5) Corrected power rating Pc　　
　Zm = Z ×
eters” (→ P. 39 to P. 40). Calculate an unlisted number of teeth
Step 5 Selecting an effective length 360 From Formula 10, obtain the corrected power rating.
of a pulley with Formula 5.
Calculate a rough effective length with Formula 7 and select 57.3(Dp-dp) Formula 10
an effective length L’ that is closest to this value from the “Table 　Θ₁₁ = 180 -
Formula 5 C 　Pc = Pr • Kℓ • Km • Kp
of standard effective lengths” (→ P. 30).
　dp = pt(Z) / π Zm : Number of meshed teeth of pinion Pc : Corrected power rating (kW)
Formula 7 Z : Number of teeth of pinion　　　　 　 Pr : Basic power rating (kW)
　do = pt(Z) / π - 2a 　 Kl : Length correction factor
(Dp - dp)² θ₁ : Angle of contact of pinion (°
)
dp : Pulley pitch diameter (mm) 　L’ = 2C + 1.57(Dp + dp) + Dp : Large pulley pitch diameter (mm) 　 Km : Mesh correction factor
do : Pulley outside diameter (mm) 4C dp : Pinion pitch diameter (mm) 　 Kp : Correction factor by use of a pinion
pt : Pulley tooth pitch (mm) L’ : Rough effective length (mm)
z : No. of teeth of pulley C : Center distance (mm)
2a : Difference between pulley pitch
Dp : Large pulley pitch diameter (mm)
diameter and pulley outside diameter (Table 4) (6) Calculation of belt width　　
dp : Pinion pitch diameter (mm)
Table 6 Mesh correction factor Km From Formula 11, obtain the correction factor of the belt
Table 4 Difference between pulley pitch diameter Backcalculate the center distance at that time from the pitch Number of meshed teeth Zm Km width Kb.
and pulley outside diameter (2a) (Unit: mm)
6 or more 1.00
length L of the selected belt using Formula 8. Formula 11
Belt type 8M 14M 5 0.80
4 0.60 　　 Pd
2a 1.372 2.794 Formula 8 3 0.40 　Kb=
When you determine a pulley diameter, check the following B + √B² - 2(Dp - dp)² 2 0.20 Pc
items:
　C= Kb : Width correction factor
4 (3) Correction factor by effective length Kl
- Check on the minimum number of teeth of a pulley Pd : Design power (kW)
Generally, when a pulley with a small number of teeth is used, 　B=Lp-1.57(Dp+dp) 　　From Table 8 (→ P. 35), obtain the correction factor by ef- Pc : Corrected power rating (kW)
the flex fatigue of the belt increases, reducing the belt service fective length.
life. Lp : Belt pitch length (mm) From Tables 10 and 11 (→ P. 36), obtain the belt width for the
Hence, please use a pulley with a larger number of teeth than
the ones shown in Table 5 at least. width correction factor Kb obtained from Formula 11.

Table 5 Minimum number of teeth of pulleys

Pinion revolution Belt type
(rpm) 8M 14M
870 or less 18(45.84) 22( 98.04)
Over 870 to 1160 or less 18(45.84) 22( 98.04)
Over 1160 to 1750 or less 20(50.93) 24(106.95)
Over 1750 to 3500 or less 22(56.02) 26(115.86)
Over 3500 to 4500 or less 22(56.02) 26(115.86)
Over 4500 to 5500 or less 24(61.12)

Note) The parentheses ( ) indicate pitch diameter (mm).

33 34
 King Power Synchronous Belt (KPS II) King Power Synchronous Belt (KPS II)
How to Design How to Design

Step 7 C
 hecking the adjustment range of Table 10 T
 able of belt width correction factors for
Table 8 Table of length correction factors Kl KPS II Type 8M
the center distance
No. of Length correction Belt nominal
Belt type
teeth factor Kl From Table 9, obtain the installation range and the tension Width correction factor Kb Belt width (mm)
width
KPS II 8M 640 80 0.76 range of the belt.
~ 1.00 15 150

King Power Synchronous Belt (KPS II)

680 85 0.78
720 90 0.80 1.01 ~ 1.67 25 250
Ci Inner minimum
760 95 0.82 adjustment range
1.68 ~ 2.67 40 400
800 100 0.84
848 106 0.86 2.68 ~ 4.00 60 600
896 112 0.88
944 118 0.90 Cs Outer minimum
1000 125 0.92 adjustment range Table 11 T
 able of belt width correction factors for
Center distance
1024 128 0.93 KPS II Type 14M
1032 129 0.93 Belt nominal
1056 132 0.94 Width correction factor Kb Belt width (mm)
Table 9 T
 able of the adjustment range of center width
1120 140 0.96
1152 144 0.97 distance (Unit: mm) ~ 0.63 25 250

1200 150 0.99 Minimum adjustment range 0.64 ~ 1.00 40 400

1280 160 1.01 Effective length
Ci Cs 1.01 ~ 1.50 60 600
1360 170 1.03
500 or less 3 1.51 ~ 2.00 80 800
1440 180 1.05
8M:15
1520 190 1.07 501〜990 5
14M:15 2.01 ~ 2.50 100 1000
1600 200 1.09
991 or more 10 2.51 ~ 3.00 120 1200
1696 212 1.11
1792 224 1.13
1960 245 1.17
Note: When the center distance is fixed and no idler is used
　　When the center distance is fixed and no idler is used for
reasons such as reduction in assembly manhour or un-
No. of Length correction availability of a space of idlers, the resulting combination
Belt type
teeth factor Kl
of ① effective length tolerance, ② pulley outside diameter
KPS II 14M 994 71 0.84 tolerance, and ③ center distance tolerance causes troubles
1120 80 0.89 such as that the belt cannot be appropriately tensioned or
1190 85 0.92
the belt cannot be fit. Such a design requires the setting of
1260 90 0.95
special standards; please contact us in advance.
1400 100 1.00
1470 105 1.02
1568 112 1.05
1652 118 1.08
1708 122 1.09
1890 135 1.14
1960 140 1.16
2380 170 1.25

35 36
 King Power Synchronous Belt (KPS II) King Power Synchronous Belt (KPS II)
How to Design How to Design

Table of basic power ratings for KPS II Type 8M (per width of 15 mm and length of 1200 mm) (Unit: kW) Table of basic power ratings for KPS II Type 14M (per width of 40 mm and length of 1400 mm) (Unit: kW)

No. of teeth of No. of teeth of

18 20 22 24 26 28 30 35 40 45 50 55 60 72 84 120 22 24 26 28 30 32 34 36 38 40 45 50 55 60 84 120
pinion pinion
Pitch diameter Pitch diameter
45.84 50.93 56.02 61.12 66.21 71.30 76.39 89.13 101.86 114.59 127.32 140.06 152.79 183.35 213.90 305.58 98.04 106.95 115.86 124.78 133.69 142.60 151.52 160.43 169.34 178.25 200.54 222.82 245.10 267.38 374.33 534.76
(mm) (mm)
100 0.44 0.47 0.50 0.54 0.57 0.61 0.65 0.74 0.84 0.95 1.05 1.16 1.27 1.52 1.77 2.53 100 3.30 3.60 3.90 4.20 4.52 4.83 5.16 5.48 5.82 6.15 6.92 7.69 8.46 9.23 12.92 18.46

King Power Synchronous Belt (KPS II)

150 0.62 0.67 0.72 0.77 0.82 0.88 0.93 1.08 1.23 1.38 1.53 1.69 1.84 2.21 2.58 3.68 150 4.69 5.12 5.56 6.02 6.48 6.95 7.42 7.91 8.40 8.90 10.01 11.12 12.24 13.35 18.68 26.68
200 0.78 0.85 0.92 0.99 1.06 1.13 1.21 1.40 1.60 1.80 2.00 2.20 2.40 2.88 3.36 4.80 200 6.00 6.57 7.15 7.75 8.35 8.97 9.60 10.24 10.89 11.55 13.00 14.44 15.88 17.33 24.25 34.62
250 0.94 1.03 1.11 1.20 1.29 1.38 1.47 1.72 1.97 2.21 2.46 2.70 2.95 3.54 4.13 5.90 250 7.25 7.96 8.68 9.42 10.17 10.93 11.71 12.51 13.32 14.14 15.90 17.67 19.43 21.20 29.66 42.33
300 1.09 1.19 1.30 1.40 1.51 1.62 1.73 2.02 2.33 2.62 2.91 3.20 3.49 4.18 4.88 6.97 300 8.46 9.30 10.16 11.04 11.93 12.84 13.77 14.72 15.68 16.66 18.74 20.82 22.90 24.98 34.95 49.85
350 1.24 1.36 1.48 1.60 1.73 1.86 1.99 2.33 2.68 3.01 3.35 3.68 4.02 4.82 5.62 8.03 350 9.64 10.61 11.60 12.62 13.65 14.71 15.79 16.89 18.01 19.14 21.53 23.92 26.31 28.70 40.14 57.21
400 1.38 1.52 1.66 1.80 1.94 2.09 2.24 2.63 3.03 3.41 3.79 4.16 4.54 5.45 6.36 9.07 400 10.78 11.88 13.01 14.16 15.34 16.55 17.77 19.02 20.29 21.59 24.28 26.97 29.66 32.35 45.23 64.43
450 1.52 1.67 1.83 1.99 2.15 2.32 2.49 2.92 3.37 3.80 4.22 4.64 5.06 6.07 7.08 10.10 450 11.89 13.12 14.39 15.68 17.00 18.35 19.72 21.12 22.54 23.99 26.98 29.97 32.96 35.95 50.24 71.51
500 1.66 1.82 2.00 2.17 2.35 2.54 2.73 3.21 3.72 4.18 4.64 5.11 5.57 6.68 7.80 11.12 500 12.98 14.34 15.74 17.17 18.63 20.12 21.64 23.19 24.76 26.36 29.65 32.94 36.22 39.50 55.17 78.45
550 1.79 1.97 2.16 2.36 2.56 2.76 2.97 3.50 4.05 4.56 5.07 5.57 6.08 7.29 8.50 12.13 550 14.05 15.54 17.07 18.63 20.23 21.86 23.53 25.23 26.95 28.71 32.29 35.86 39.43 43.00 60.04 85.28
600 1.92 2.12 2.33 2.54 2.76 2.98 3.20 3.79 4.39 4.94 5.49 6.03 6.58 7.90 9.21 13.13 600 15.09 16.71 18.37 20.07 21.81 23.58 25.39 27.24 29.12 31.03 34.89 38.75 42.61 46.46 64.83 91.98
650 2.04 2.26 2.49 2.72 2.95 3.19 3.44 4.07 4.72 5.31 5.90 6.49 7.08 8.49 9.90 14.11 650 16.12 17.87 19.66 21.49 23.37 25.28 27.24 29.23 31.26 33.32 37.47 41.61 45.75 49.87 69.56 98.56
700 2.16 2.40 2.64 2.89 3.15 3.40 3.67 4.35 5.05 5.69 6.32 6.95 7.58 9.09 10.59 15.09 700 17.13 19.00 20.93 22.89 24.91 26.96 29.06 31.20 33.38 35.59 40.02 44.44 48.85 53.25 74.22 105.02
750 2.28 2.54 2.80 3.06 3.34 3.61 3.90 4.63 5.38 6.05 6.73 7.40 8.07 9.67 11.28 16.06 750 18.13 20.13 22.18 24.28 26.43 28.62 30.86 33.15 35.48 37.84 42.55 47.24 51.92 56.59 78.82 111.36
800 2.40 2.67 2.95 3.24 3.53 3.82 4.12 4.90 5.71 6.42 7.13 7.84 8.56 10.26 11.96 17.02 800 19.11 21.23 23.41 25.64 27.93 30.27 32.65 35.08 37.55 40.07 45.05 50.01 54.96 59.90 83.36 117.59
850 2.52 2.81 3.10 3.40 3.71 4.03 4.35 5.18 6.03 6.79 7.54 8.29 9.04 10.84 12.63 17.97 850 20.07 22.32 24.63 26.99 29.42 31.89 34.42 36.99 39.61 42.28 47.53 52.76 57.97 63.17 87.85 123.69
900 2.63 2.94 3.25 3.57 3.90 4.23 4.57 5.45 6.36 7.15 7.94 8.73 9.52 11.41 13.30 18.91 900 21.03 23.40 25.83 28.33 30.89 33.50 36.17 38.88 41.65 44.47 49.98 55.48 60.96 66.41 92.27 129.67
950 2.74 3.07 3.40 3.74 4.08 4.43 4.79 5.72 6.68 7.51 8.34 9.17 10.00 11.99 13.97 19.85 950 21.97 24.46 27.02 29.65 32.34 35.09 37.90 40.76 43.68 46.64 52.42 58.17 63.91 69.62 96.64 135.53
1000 2.86 3.19 3.54 3.90 4.26 4.63 5.01 5.99 6.99 7.87 8.74 9.61 10.48 12.55 14.63 20.77 1000 22.89 25.51 28.20 30.96 33.78 36.67 39.62 42.62 45.68 48.80 54.83 60.85 66.83 72.80 100.94 141.26
1100 3.07 3.45 3.83 4.22 4.62 5.03 5.45 6.52 7.63 8.58 9.52 10.47 11.42 13.68 15.93 22.60 1050 23.81 26.55 29.37 32.26 35.21 38.24 41.32 44.47 47.67 50.94 57.23 63.50 69.73 75.94 105.19 146.87
1200 3.28 3.69 4.11 4.54 4.97 5.42 5.87 7.04 8.25 9.28 10.31 11.33 12.35 14.79 17.22 24.40 1100 24.72 27.58 30.52 33.54 36.63 39.79 43.01 46.30 49.65 53.06 59.60 66.12 72.61 79.05 109.38
1300 3.49 3.93 4.38 4.85 5.32 5.80 6.30 7.56 8.87 9.98 11.08 12.18 13.27 15.89 18.50 26.16 1150 25.61 28.59 31.66 34.81 38.03 41.33 44.69 48.12 51.61 55.16 61.96 68.73 75.45 82.13 113.51
Pinion revolution (rpm)

Pinion revolution (rpm)

1400 3.69 4.16 4.65 5.15 5.66 6.18 6.71 8.08 9.49 10.67 11.84 13.02 14.19 16.98 19.75 27.89 1200 26.49 29.60 32.79 36.07 39.42 42.85 46.35 49.92 53.55 57.25 64.30 71.31 78.27 85.19 117.59
1500 3.88 4.39 4.92 5.45 6.00 6.56 7.13 8.59 10.10 11.35 12.60 13.85 15.09 18.06 20.99 29.58 1250 27.37 30.60 33.91 37.32 40.80 44.36 48.00 51.71 55.49 59.33 66.62 73.87 81.07 88.21 121.60
1600 4.07 4.62 5.18 5.75 6.33 6.93 7.53 9.09 10.70 12.03 13.35 14.67 15.99 19.12 22.22 31.25 1300 28.23 31.58 35.02 38.55 42.17 45.86 49.64 53.48 57.40 61.39 68.92 76.41 83.83 91.20 125.55
1700 4.26 4.84 5.43 6.04 6.66 7.29 7.94 9.59 11.30 12.70 14.10 15.49 16.87 20.17 23.43 32.88 1350 29.09 32.56 36.12 39.78 43.52 47.35 51.26 55.25 59.30 63.43 71.21 78.92 86.58 94.17 129.45
1800 4.44 5.06 5.68 6.33 6.99 7.66 8.34 10.09 11.90 13.37 14.84 16.30 17.75 21.21 24.62 1400 29.94 33.52 37.21 40.99 44.87 48.83 52.87 57.00 61.19 65.47 73.47 81.42 89.30 97.10 133.28
1900 4.62 5.27 5.93 6.61 7.31 8.01 8.73 10.58 12.49 14.03 15.57 17.10 18.62 22.24 25.80 1450 30.78 34.48 38.29 42.20 46.20 50.29 54.47 58.73 63.07 67.48 75.72 83.89 91.99 100.00 137.05
2000 4.79 5.48 6.18 6.89 7.62 8.37 9.12 11.07 13.07 14.69 16.29 17.89 19.48 23.25 26.96 1500 31.61 35.43 39.36 43.39 47.53 51.75 56.06 60.46 64.93 69.49 77.96 86.35 94.66 102.88
2100 4.97 5.68 6.42 7.17 7.94 8.72 9.51 11.55 13.66 15.34 17.01 18.68 20.33 24.26 28.10 1550 32.43 36.37 40.42 44.58 48.84 53.19 57.64 62.17 66.78 71.47 80.17 88.78 97.30 105.72
2200 5.13 5.89 6.66 7.44 8.25 9.06 9.90 12.03 14.24 15.99 17.73 19.46 21.18 25.25 29.23 1600 33.24 37.30 41.47 45.76 50.14 54.63 59.20 63.87 68.62 73.45 82.37 91.20 99.92 108.53
2300 5.30 6.09 6.89 7.71 8.55 9.41 10.28 12.51 14.81 16.63 18.44 20.23 22.02 26.23 30.34 1650 34.05 38.22 42.52 46.92 51.44 56.05 60.76 65.56 70.44 75.41 84.55 93.59 102.51 111.32
2400 5.46 6.28 7.12 7.98 8.86 9.75 10.66 12.98 15.38 17.27 19.14 21.00 22.84 27.20 31.43 1700 34.85 39.14 43.55 48.08 52.72 57.46 62.30 67.23 72.25 77.36 86.72 95.96 105.08 114.07
2500 5.62 6.48 7.35 8.25 9.16 10.09 11.03 13.45 15.95 17.90 19.84 21.76 23.66 28.15 32.51 1750 35.64 40.05 44.58 49.23 53.99 58.86 63.83 68.90 74.05 79.29 88.86 98.31 107.63 116.79
2600 5.78 6.67 7.58 8.51 9.46 10.42 11.40 13.92 16.51 18.53 20.53 22.51 24.48 29.10 33.57 1800 36.43 40.95 45.60 50.37 55.26 60.26 65.35 70.55 75.84 81.22 91.00 100.64 110.14 119.49
2700 5.93 6.86 7.80 8.77 9.75 10.75 11.77 14.38 17.07 19.15 21.22 23.26 25.28 30.03 1850 37.20 41.84 46.61 51.50 56.52 61.64 66.87 72.19 77.61 83.12 93.11 102.95 112.64 122.15
2800 6.08 7.04 8.02 9.02 10.04 11.08 12.14 14.84 17.62 19.77 21.90 24.00 26.08 30.95 1900 37.97 42.73 47.61 52.63 57.76 63.01 68.37 73.82 79.38 85.02 95.21 105.24 115.10 124.78
2900 6.23 7.22 8.24 9.28 10.33 11.41 12.50 15.29 18.18 20.38 22.57 24.73 26.87 31.86 1950 38.74 43.60 48.61 53.74 59.00 64.37 69.86 75.44 81.12 86.90 97.29 107.51 117.55 127.38
3000 6.38 7.41 8.46 9.53 10.62 11.73 12.86 15.75 18.72 20.99 23.24 25.46 27.64 32.75 2000 39.50 44.47 49.59 54.85 60.23 65.73 71.34 77.05 82.86 88.77 99.35 109.76 119.96 129.95
3200 6.66 7.76 8.88 10.02 11.19 12.37 13.57 16.64 19.81 22.20 24.56 26.89 29.18 2100 40.99 46.19 51.55 57.04 62.66 68.40 74.26 80.23 86.30 92.46 103.43 114.19 124.71 134.99
3400 6.94 8.11 9.29 10.51 11.74 13.00 14.27 17.53 20.88 23.39 25.86 28.29 30.68 2200 42.46 47.89 53.47 59.20 65.06 71.04 77.15 83.37 89.69 96.11 107.44 118.54 129.36
3600 7.21 8.44 9.70 10.98 12.29 13.62 14.96 18.40 21.94 24.56 27.13 29.66 32.14 2400 45.33 51.19 57.23 63.42 69.75 76.21 82.80 89.51 96.32 103.24 115.26 126.97
3800 7.47 8.77 10.10 11.45 12.83 14.22 15.64 19.26 22.98 25.71 28.39 31.01 2600 48.10 54.40 60.87 67.51 74.30 81.23 88.29 95.47 102.76 110.15 122.80
4000 7.73 9.09 10.49 11.91 13.35 14.82 16.31 20.11 24.01 26.84 29.61 32.32 2800 50.78 57.50 64.41 71.49 78.73 86.11 93.62 101.26 109.00 116.85 130.05
4200 7.97 9.40 10.87 12.36 13.87 15.41 16.97 20.95 25.02 27.95 30.82 3000 53.38 60.51 67.85 75.35 83.02 90.84 98.79 106.86 115.05 123.33
4400 8.21 9.71 11.24 12.80 14.39 15.99 17.62 21.77 26.02 29.05 32.00 3200 55.89 63.43 71.17 79.10 87.19 95.43 103.80 112.29 120.89 129.58
4600 8.44 10.01 11.61 13.24 14.89 16.56 18.26 22.59 27.00 30.12 3400 58.32 66.25 74.40 82.73 91.22 99.86 108.64 117.53
4800 8.67 10.30 11.97 13.66 15.38 17.13 18.89 23.39 27.97 31.18 3600 60.67 68.99 77.52 86.24 95.12 104.15 113.31
5000 8.89 10.59 12.32 14.08 15.87 17.68 19.52 24.18 28.92 3800 62.93 71.63 80.54 89.64 98.89 108.29
5500 9.41 11.27 13.17 15.10 17.05 19.03 21.03 26.10 31.23 4000 65.13 74.18 83.46 92.91 102.53 112.28
　　　　　　indicates that use within this marked range causes a reduced belt endurance time; pay due attention at the time of design. 　　　　　　indicates that use within this marked range causes a reduced belt endurance time; pay due attention at the time of design.

37 38
 King Power Synchronous Belt (KPS II) King Power Synchronous Belt (KPS II)
How to Design How to Design

List of pulley diameters for KPS II Type 8M (Unit: mm) List of pulley diameters for KPS II Type 14M (Unit: mm)

No. of Outside No. of Outside No. of Outside No. of Outside No. of Outside No. of Outside
Pitch diameter Pitch diameter Pitch diameter Pitch diameter Pitch diameter Pitch diameter
teeth diameter teeth diameter teeth diameter teeth diameter teeth diameter teeth diameter
18 45.84 44.46 63 160.43 159.06 108 275.02 273.65 22 98.04 95.24 67 298.57 295.78 112 499.11 496.32
19 48.38 47.01 64 162.97 161.60 109 277.57 276.19 23 102.50 99.70 68 303.03 300.24 113 503.57 500.77

King Power Synchronous Belt (KPS II)

20 50.93 49.56 65 165.52 164.15 110 280.11 278.74 24 106.95 104.16 69 307.49 304.69 114 508.02 505.23
21 53.48 52.10 66 168.07 166.70 111 282.66 281.29 25 111.41 108.61 70 311.94 309.15 115 512.48 509.68
22 56.02 54.65 67 170.61 169.24 112 285.21 283.83 26 115.86 113.06 71 316.40 313.61 116 516.94 514.14

23 58.57 57.20 68 173.16 171.79 113 287.75 286.38 27 120.32 117.52 72 320.86 318.06 117 521.39 518.60
24 61.12 59.74 69 175.71 174.34 114 290.30 288.93 28 124.78 121.98 73 325.31 322.52 118 525.85 523.05
25 63.66 62.29 70 178.25 176.88 115 292.85 291.47 29 129.23 126.44 74 329.77 326.98 119 530.30 527.51
26 66.21 64.84 71 180.80 179.43 116 295.39 294.02 30 133.69 130.90 75 334.23 331.43 120 534.76 531.97
27 68.75 67.38 72 183.35 181.97 117 297.94 　296.57 31 138.15 135.35 76 338.68 335.89 121 539.22 536.42

28 71.30 69.93 73 185.89 184.52 118 300.48 299.11 32 142.60 139.81 77 343.14 340.34 122 543.67 540.88
29 73.85 72.48 74 188.44 187.07 119 303.03 301.66 33 147.06 144.27 78 347.59 344.80 123 548.13 545.34
30 76.39 75.02 75 190.99 189.61 120 305.58 304.21 34 151.52 148.72 79 352.05 349.26 124 552.59 549.79
31 78.94 77.57 76 193.53 192.16 121 308.12 306.75 35 155.97 153.18 80 356.51 353.71 125 557.04 554.25
32 81.49 80.12 77 196.08 194.71 122 310.67 309.30 36 160.43 157.63 81 360.96 358.17 126 561.50 558.70

33 84.03 82.66 78 198.63 197.25 123 313.22 311.84 37 164.88 162.09 82 365.42 362.63 127 565.96 563.16
34 86.58 85.21 79 201.17 199.80 124 315.76 314.39 38 169.34 166.55 83 369.88 367.08 128 570.41 567.62
35 89.13 87.75 80 203.72 202.35 125 318.31 316.94 39 173.80 171.00 84 374.33 371.54 129 574.87 572.07
36 91.67 90.30 81 206.26 204.89 126 320.86 319.48 40 178.25 175.46 85 378.79 375.99 130 579.32 576.53
37 94.22 92.85 82 208.81 207.44 127 323.40 322.03 41 182.71 179.92 86 383.25 380.45 131 583.78 580.99

38 96.77 95.39 83 211.36 209.99 128 325.95 324.58 42 187.17 184.37 87 387.70 384.91 132 588.24 585.44
39 99.31 97.94 84 213.90 212.53 129 328.50 327.12 43 191.62 188.83 88 392.16 389.36 133 592.69 589.90
40 101.86 100.49 85 216.45 215.08 130 331.04 329.67 44 196.08 193.28 89 396.61 393.82 134 597.15 594.36
41 104.41 103.03 86 219.00 217.63 131 333.59 332.22 45 200.54 197.74 90 401.07 398.28 135 601.61 598.81
42 106.95 105.58 87 221.54 220.17 132 336.14 334.76 46 204.99 202.20 91 405.53 402.73 136 606.06 603.27

43 109.50 108.13 88 224.09 222.72 133 338.68 337.31 47 209.45 206.65 92 409.98 407.19 137 610.52 607.72
44 112.05 110.67 89 226.64 225.26 134 341.23 339.86 48 213.90 211.11 93 414.44 411.65 138 614.97 612.18
45 114.59 113.22 90 229.18 227.81 135 343.77 342.40 49 218.36 215.57 94 418.90 416.10 139 619.43 616.64
46 117.14 115.77 91 231.73 230.36 136 346.32 344.95 50 222.82 220.02 95 423.35 420.56 140 623.89 621.09
47 119.68 118.31 92 234.28 232.90 137 348.87 347.50 51 227.27 224.48 96 427.81 425.01 141 628.34 625.55

48 122.23 120.86 93 236.82 235.45 138 351.41 350.04 52 231.73 228.94 97 432.26 429.47 142 632.80 630.01
49 124.78 123.41 94 239.37 238.00 139 353.96 352.59 53 236.19 233.39 98 436.72 433.93 143 637.26 634.46
50 127.32 125.95 95 241.92 240.54 140 356.51 355.14 54 240.64 237.85 99 441.18 438.38 144 641.71 638.92
51 129.87 128.50 96 244.46 243.09 141 359.05 357.68 55 245.10 242.30 100 445.63 442.84 145 646.17 643.38
52 132.42 131.04 97 247.01 245.64 142 361.60 360.23 56 249.56 246.76 101 450.09 447.30 146 650.63 647.83

53 134.96 133.59 98 249.56 248.18 143 364.15 362.77 57 254.01 251.22 102 454.55 451.75 147 655.08 652.29
54 137.51 136.14 99 252.10 250.73 144 366.69 365.32 58 258.47 255.67 103 459.00 456.21 148 659.54 656.74
55 140.06 138.68 100 254.65 253.28 145 369.24 367.87 59 262.92 260.13 104 463.46 460.67 149 663.99 661.20
56 142.60 141.23 101 257.19 255.82 146 371.79 370.41 60 267.38 264.59 105 467.92 465.12 150 668.45 665.66
57 145.15 143.78 102 259.74 258.37 147 374.33 372.96 61 271.84 269.04 106 472.37 469.58

58 147.70 146.32 103 262.29 260.92 148 376.88 375.51 62 276.29 273.50 107 476.83 474.03
59 150.24 148.87 104 264.83 263.46 149 379.43 378.05 63 280.75 277.96 108 481.28 478.49
60 152.79 151.42 105 267.38 266.01 150 381.97 380.60 64 285.21 282.41 109 485.74 482.95
61 155.34 153.96 106 269.93 268.55 65 289.66 286.87 110 490.20 487.40
62 157.88 156.51 107 272.47 271.10 66 294.12 291.32 111 494.65 491.86

39 40
 King Power Synchronous Belt (KPS II)
KPS II design example

Examination result
Step 1. Determining conditions required for the design
- Driving machine: Servo motor 3.75 kW - Belt 600 KPS II 8M 1000
- Driven machine: Belt conveyor (8- to 10-hours/day operation) - Driving pulley 34 S8M 0600
- Revolution of driving shaft: 300 rpm
- Driven pulley 44 S8M 0600
- Driving pulley diameter φ85 mm to φ100 mm
- Center distance 343.8 mm
- Speed-up ratio: 1.294 (deceleration)

〔
- Center distance 340 mm ± 15 mm   Inner adjustment range: 15 mm
  Outer adjustment range: 15 mm
Step 2. Calculating the design power
 ① Obtain the load correction factor from Table 1 (→ P. 31).
 ② From Formula 1(→ P. 31), calculate the design power. Load correction factor Ko = 1.7
Pd = 3.75 × (1.7 + 0.0) = 6.38 Design power Pd = 6.38 kW

Step 3. Selecting a belt type

 From the design power of 6.38 kW and the revolution of driving shaft of 300
rpm from Fig. 1 Belt type selection diagram (→ P. 32), select Type 8M. Belt type: 8M
Step 4. Selecting a pulley diameter
 ① Due to the restriction of the driving pulley diameter, select 34 as the
number of teeth of the 8M pulley (→ P. 39) and check if it is the minimum No. of teeth of driving pulley: 34
number of teeth of a pulley in Table 5 (→ P. 33) or more (in this case 18 Driving pulley pitch diameter: 86.58 mm
teeth or more).
 ② From Formula 4(→ P. 33), calculate the number of teeth of the driven pulley. No. of teeth of driven pulley: 44
    - Speed-up ratio = 1.294 (deceleration) Driving pulley pitch diameter: 112.05 mm
    Z₂ = 34 × 1.294 = 44

Step 5. Selecting an effective length

 ① Calculate a rough effective length with Formula 7 (→ P. 33) and select an Effective length: KPS II 8M 1000
effective length that is closest to this value from the Table of standard      (Pitch length 1000 mm)
effective lengths (→ P. 30).
（112.05−86.58）²
  L´ = 2 × 340 + 1.57(112.05 + 86.58) +
    = 992.33 → 1000 4×340

 ② From belt pitch length Lp = 1000 and Formula 8 (→ P. 33), backcalcu- Center distance: 343.84 mm
late the center distance at that time.
688.15＋√688.15²−2（112.05−86.58）²
    C =
4
    =343.84

Step 6. Determining the belt width

 ① From Table of basic power ratings for KPS II 8M (per width of 15 mm)
(→ P. 37), obtain the basic power rating with 34 teeth of the pinion and Basic power rating Pr = 1.97 kW
at 300 rpm.
 ② From Formula 9 (→ P. 34), calculate the angle of contact of the pulley and Mesh correction factor Km = 1.00
from Table 6 (→ P. 34), obtain the mesh correction factor.
57.3 (112.05-86.58)
   Θ₁₁ = 180 - = 175.8°
343.84
175.8
    Zm = 34 × = 16.6 → Km = 1.0
360

 ③ From Table 8 (→ P. 35), obtain the correction factor by effective length. Length correction factor K = 0.92
 ④ From Table 7 (→ P. 34), obtain the correction factor by use of a pinion. Pinion correction factor Kp = 1.00
 ⑤ From Formula 10 (→ P. 34), obtain the corrected power rating.
   Pc = 1.97 × 1.00 × 0.92 × 1.00 = 1.81 Corrected power rating Pc = 1.81 kW
 ⑥ From Formula 11 (→ P. 34), obtain the correction factor of the belt width Kb. Belt width correction factor Kb = 3.67
6.38
    Kb= =3.52
1.81 Belt width: 60 mm
 ⑦ From Table 10 Table of 8M belt width correction factors (→ P. 36), Belt nominal width: 600
obtain the belt width.

Step 7. Checking the adjustment range of the center distance Inner adjustment range (Ci): 15 mm
 From Table 9 (→ P. 35), obtain the inner and outer adjustment ranges of the Outer adjustment range (Cs): 10 mm
center distance.

41