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Piping and Instrumentation Diagram Fundamentals Guide Manual

The document provides guidelines for creating Piping and Instrumentation Diagrams (P&IDs) for the Chemical and Food Engineering Department course on Process Dynamics and Control at Batangas State University. It outlines requirements for layout, equipment, piping, instrumentation, and other elements. The objectives are to guide designers in preparing P&IDs and to assist students undertaking a plant design course. Standard symbols and abbreviations are defined in appendices.

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Zoren A. Del Mundo
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672 views7 pages

Piping and Instrumentation Diagram Fundamentals Guide Manual

The document provides guidelines for creating Piping and Instrumentation Diagrams (P&IDs) for the Chemical and Food Engineering Department course on Process Dynamics and Control at Batangas State University. It outlines requirements for layout, equipment, piping, instrumentation, and other elements. The objectives are to guide designers in preparing P&IDs and to assist students undertaking a plant design course. Standard symbols and abbreviations are defined in appendices.

Uploaded by

Zoren A. Del Mundo
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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BATANGAS STATE UNIVERSITY

College of Engineering, Architecture, Fine Arts


Gov. Pablo Borbon Campus II, Alangilan, Batangas City, Philippines 4200
www.batstate-u.edu.ph Telefax: (043) 300-4404 locs. 106-118
CHEMICAL AND FOOD ENGINEERING DEPARTMENT
ChE 529 – Process Dynamics and Control

PIPING AND INSTRUMENTATION DIAGRAM FUNDAMENTALS


GUIDE MANUAL
BATANGAS STATE UNIVERSITY
College of Engineering, Architecture, Fine Arts
Gov. Pablo Borbon Campus II, Alangilan, Batangas City, Philippines 4200
www.batstate-u.edu.ph Telefax: (043) 300-4404 locs. 106-118
CHEMICAL AND FOOD ENGINEERING DEPARTMENT
ChE 529 – Process Dynamics and Control

I. INTRODUCTION

Piping and Instrumentation Diagram (P&ID) , a diagram which shows the


interconnection of process equipment and the instrumentation used to control the
procedure. In the process industry, a standard arrangement and set of symbols is
utilized to illustrate the process.

II. OBJECTIVES

 To provides requirements for designers preparing Piping and Instrumentation


Diagrams (P&IDs).

 To guide the students undertaking the course Plant Design

III. REQUIREMENTS

A. General

 Most details available from other types of documentation (e.g., instrument loop
diagrams and vessel data sheets) should not be included on P&IDs.

B. Layout

B.1. Piping Orientation


B.1.1. The top of a horizontal line and the left side of a vertical line shall
be the top of a pipe.
B.1.2. The bottom of a horizontal line and the right side of a vertical line
shall be the bottom of a pipe.
B.1.3. A note shall be used to clarify the orientation as required.

B.2. Drawing size shall be 22 inches x 34 inches.

B.3. Each P&ID shall be laid out to avoid clutter and allow future
modifications. No more than three pieces of major equipment shall be
shown on a P&ID. A set of pumps in the same service shall be one piece
of equipment for the purpose of a P&ID layout
BATANGAS STATE UNIVERSITY
College of Engineering, Architecture, Fine Arts
Gov. Pablo Borbon Campus II, Alangilan, Batangas City, Philippines 4200
www.batstate-u.edu.ph Telefax: (043) 300-4404 locs. 106-118
CHEMICAL AND FOOD ENGINEERING DEPARTMENT
ChE 529 – Process Dynamics and Control

B.4. Flow Orientation


B.4.1. Primary flow shall be shown on each P&ID from left to right.
B.4.2. Flow-through equipment shall be shown relative to actual
arrangement (e.g., cooling water supply in bottom of exchanger
tube bundle and cooling water return out top).

B.5. Primary process lines shall be shown heavier than secondary and utility
lines

B.6. Connector Symbols


B.6.1. Off-page and off-plot connectors for primary, secondary, and
instrumentation lines shall be shown entering the P&ID horizontally
0.25 inch from the left inside borderline and exiting 0.25 inch
horizontally from the right inside borderline.

B.6.2. Utility connectors can be shown at any convenient location on the


body of the P&ID.

B.7. Connector Descriptions


B.7.1. Origin/destination shall be shown as an equipment number, line
number, or loop number.

B.7.2. Text associated with off-page and off-plot connectors on the left
side of the P&ID should be left justified; text associated with offpage and off-plot
connectors on the right side of a P&ID should be right justified.

B.8. If a control valve identification bubble is required, the center point of the
bubble shall be shown 0.5 inch above and 0.5 in away from the actuator
in a horizontal line or 0.5 inch to the left and 0.5 inch away from the
actuator in a vertical line.

B.9. Equipment Information


B.9.1. Equipment numbers shall use a text height of 0.16 inch at a weight
of 0.03 inch.

B.9.2. Equipment numbers shall be underlined.

B.9.3. Equipment title and data shall use a text height of 0.1 inch at a
weight of 0.02 inch.

B.9.4. Equipment text shall be justified at the top and center.


BATANGAS STATE UNIVERSITY
College of Engineering, Architecture, Fine Arts
Gov. Pablo Borbon Campus II, Alangilan, Batangas City, Philippines 4200
www.batstate-u.edu.ph Telefax: (043) 300-4404 locs. 106-118
CHEMICAL AND FOOD ENGINEERING DEPARTMENT
ChE 529 – Process Dynamics and Control
B.9.5. Equipment numbers, titles, and data for fixed or static equipment
(i.e., exchangers, vessels, tanks, towers, filters, and material
handling) shall be shown within 2 inches from the top inside
borderline of the P&ID, directly above the equipment, and on the
same horizontal plane as other equipment identification.

B.9.6. Equipment numbers, titles, and data for rotating equipment (i.e.,
pumps, blowers, compressors, and agitators) shall be shown within
2 inches from the bottom inside borderline of the P&ID, directly
below the equipment, and on the same horizontal plane as other
equipment identification.

B.9.7. Equipment number, title, and data shall be shown once for identical
equipment with the same number, title, and service (e.g.,
P-601A/B).

B.10. Line Numbers


B.10.2. Line numbers shall use a text height of 0.1 inch at a weight of
0.02 inch.

B.10.3. Line number text shall be placed 0.06 inch from the line and shall
be lined up vertically 0.25 inch from the connector.

B.11. Text Arrangement


B.11.1. Text shall be shown horizontal if possible.

B.11.2. Vertical text shall be placed to the left of supporting graphics if


possible.

B.11.3. Vertical text shall be read from bottom to top.

B.12. Abbreviations shall be in accordance with Appendix A-1.

C. Equipment
C.1. General
C.1.1. Equipment symbols shall be shown in accordance with
Appendix A-2.

C.1.2. Equipment shall be shown with simple outline representation.

C.1.3. Discretion shall be exercised for equipment symbols to not


dominate the drawing, but the symbols shall be drawn large enough
for clear understanding.
BATANGAS STATE UNIVERSITY
College of Engineering, Architecture, Fine Arts
Gov. Pablo Borbon Campus II, Alangilan, Batangas City, Philippines 4200
www.batstate-u.edu.ph Telefax: (043) 300-4404 locs. 106-118
CHEMICAL AND FOOD ENGINEERING DEPARTMENT
ChE 529 – Process Dynamics and Control

C.1.4. Equipment shall not be drawn to scale.

C.1.5. Equipment shall be shown relative to associated equipment both in


size and general orientation.

C.2. Nozzles
C.2.1. Nozzles, including spares, shall be shown on equipment as single lines.

C.2.2. Manways shall be shown as double lines.

C.2.3. Process and utility nozzles may be labeled.

C.2.4. Nozzle sizes shall be shown, unless the size is implied by piping
connections.

C.3. Internals for equipment shall be shown as dashed lines.


Details of internals that have no significant bearing on
the piping design and layout or equipment operation shall be omitted.

C.4. Equipment elevations shall not be shown unless the elevations are
necessary to specify process requirements for associated equipment
location or orientation relative to one another.

C.5. Associated trim (e.g., vent and drain valves, instrument bridles) for
equipment shall be shown.

D. Automated Valves
D.1. Automated valve fail actions shall be shown with text (FC/FO/FL/FI)
in accordance with ISA-5.1

D.2. Valve identifying tags with bubbles shall not be shown if the
associated loop tag is readily apparent.
BATANGAS STATE UNIVERSITY
College of Engineering, Architecture, Fine Arts
Gov. Pablo Borbon Campus II, Alangilan, Batangas City, Philippines 4200
www.batstate-u.edu.ph Telefax: (043) 300-4404 locs. 106-118
CHEMICAL AND FOOD ENGINEERING DEPARTMENT
ChE 529 – Process Dynamics and Control

LIST OF ABBREVIATIONS
BATANGAS STATE UNIVERSITY
College of Engineering, Architecture, Fine Arts
Gov. Pablo Borbon Campus II, Alangilan, Batangas City, Philippines 4200
www.batstate-u.edu.ph Telefax: (043) 300-4404 locs. 106-118
CHEMICAL AND FOOD ENGINEERING DEPARTMENT
ChE 529 – Process Dynamics and Control

References:
2.1 Process Industry Practices (PIP)
– PIP INEG1000 – Insulation Design and Type Codes
– PIP PCCIP001 – Instrument Piping and Tubing Systems Criteria
– PIP PCSIP001 – Instrument Piping and Tubing Systems Specifications
– PIP PNE00001 – Design of ASME B31.3 Metallic Piping Systems
– PIP PNSM0001 – Piping Line Class Designator System

2.2 Industry Codes and Standards


• American National Standards Institute (ANSI)
– ANSI/FCI 70-2-2003 – Control Valve Seat Leakage
• American Society of Mechanical Engineers (ASME)
– ASME Boiler and Pressure Vessel Code
Section VIII – Pressure Vessels
• The Instrumentation, Systems, and Automation Society (ISA)
– ISA 5.1 – Instrumentation Symbols and Identification
– ISA 5.2 – Binary Logic Diagrams for Process Operations
– ISA 5.3 – Graphic Symbols for Distributed Control / Shared Display
Instrumentation, Logic and Computer Systems
– ISA 84.01 – Application of Safety Instrumented Systems for the Process Industries
• Tubular Exchanger Manufacturers Association (TEMA)
– TEMA Standards

2.3 Government Regulations


• Occupational Safety and Health Administration (OSHA)
– OSHA 29 CFR 1910.119 – Occupational Safety and Health Standards, Process
Safety Management of Highly Hazardous Chemicals

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