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Test Format Bitumen

The document details a daily record of asphalt mix at a plant site including truck numbers, weights of mix, temperatures, and other details. It contains forms for three sections including information on dates, sources, mix types, and testing details.

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Nabindra Ghosh
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© © All Rights Reserved
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0% found this document useful (0 votes)
89 views

Test Format Bitumen

The document details a daily record of asphalt mix at a plant site including truck numbers, weights of mix, temperatures, and other details. It contains forms for three sections including information on dates, sources, mix types, and testing details.

Uploaded by

Nabindra Ghosh
Copyright
© © All Rights Reserved
Available Formats
Download as XLS, PDF, TXT or read online on Scribd
You are on page 1/ 88

KMC-OSE-

DAILY RECORD OF ASPHALT MIX AT PLANT SITE


BSCPL JV
Project:Tamil Nadu Road Sector Project-01 DOC.NO
Client:Highways Department,Govt. of Tamil Nadu REV.NO
Engineer:LEA International Ltd.CANADA-LEA Associates South Asia JV DATE OF REV.
Contractor:KMC-OSE-BSCPL JV PAGE
Section-I Section-II
Date of laying : RFI.:
Source/Location: Type of mix:
Type of layer: Width of laying:
Laying chainage:
Cum. Weight
Sl No Truck No Weight of mix(Kg) Loading time Temp.of mix(oc)
(Kg)
______________________ __________________
FOR THE CONTRACTOR FOR THE ENGINEER
SITE

QC/Lab/F-

1 OF 1
Section-III

Temp.of mix(oc)
_______________
THE ENGINEER
KMC-OSE-
DAILY RECORD OF ASPHALT MIX AT WORK SITE
BSCPL JV
Project:Tamil Nadu Road Sector Project-01 DOC.NO
Client:Highways Department,Govt. of Tamil Nadu REV.NO
Engineer:LEA International Ltd.CANADA-LEA Associates South Asia JV DATE OF REV.
Contractor:KMC-OSE-BSCPL JV PAGE
Section-I Section-II Section-III
Date of laying : RFI.:
Source/Location: Type of mix:
Type of Layer : Width of laying:
Laying chainage:
Weight of Cum. Weight Arrived Arrived Laying
Sl No Truck No
mix(Kg) (Kg) Temp 0C Time Temp 0C
______________________ ___________________
FOR THE CONTRACTOR FOR THE ENGINEER
SITE

QC/Lab/F-

1 OF 1
Section-III

Laying Rolling
time Temp 0c
___________________
FOR THE ENGINEER
KMC-OSE- Sieve Analysis of Dense Bituminous Macadam (Grading-1)
BSCPL JV
( As per MORT&H Table No:500-10)
Project: Tamil Nadu Road Sector Project - 01 DOC. NO.
Client: Highways Department, Govt. of Tamil Nadu REV. NO.
Engineer: LEA International Ltd. CANADA - LEA Associates South Asia JV DATE OF REV.
Contractor: KMC-OSE-BSCPL JV PAGE
Section-I Section-II

Sample ID: Sampled By:


Sample Description: Date of Sampling:
Source/Location: Date of Testing:
Proposed Use: Lab Job No.:

Total Wt. of Sample: gms

IS Sieve size in Material Retained CumulativeRetained


% Retained % Passing
mm (gms) (gms)

45

37.5

26.5

13.2

4.75

2.36

0.300

0.075
FOR CONTRACTOR Test Result FOR ENGINEER

Lab Tech/QCE: Info Lab Tech/Mat.Tech:

Pass
Materials Engineer: Quality Materials Engineer:
(Tested & Submitted By) Fail (Checked & Verified By)
QC/F-

1 OF 1
Section-III

JMF Limits

0.00 45 100 100

0.00 37.50 95 100

0.00 26.50 63 93

0.00 13.20 55 75

0.0 4.75 38 54

0.0 2.36 28 42

0.0 0.30 7 21

0.0 0.075 2 8
ENGINEER
KMC-OSE- Sieve Analysis of Dense Bituminous Macadam (Grading-II)
BSCPL JV
( As per MORT&H Table No:500-10)
Project: Tamil Nadu Road Sector Project - 01 DOC. NO.
Client: Highways Department, Govt. of Tamil Nadu REV. NO.
Engineer: LEA International Ltd. CANADA - LEA Associates South Asia JV DATE OF REV.
Contractor: KMC-OSE-BSCPL JV PAGE
Section-I Section-II

Sample ID: Sampled By:


Sample Description: Date of Sampling:
Source/Location: Date of Testing:
Proposed Use: Lab Job No.:

Total Wt. of Sample: gms

IS Sieve size in Material Retained CumulativeRetained


% Retained % Passing
mm (gms) (gms)

37.5

26.5

19.0

13.2

4.75

2.36

0.300

0.075
FOR CONTRACTOR Test Result FOR ENGINEER

Lab Tech/QCE: Info Lab Tech/Mat.Tech:

Pass
Materials Engineer: Quality Materials Engineer:
(Tested & Submitted By) Fail (Checked & Verified By)
QC/F-

1 OF 1
Section-III

JMF Limits

0.00 45 100 100

0.00 37.50 95 100

0.00 26.50 63 93

0.00 13.20 55 75

0.0 4.75 38 54

0.0 2.36 28 42

0.0 0.30 7 21

0.0 0.075 2 8
ENGINEER
KMC-OSE- DUCTILITY TEST
BSCPL JV As per IS 1208
Project: Tamil Nadu Road Sector Project - 01 DOC. NO.
Client: Highways Department, Govt. of Tamil Nadu REV. NO.
Engineer: LEA International Ltd. CANADA - LEA Associates South Asia JV DATE OF REV.
Contractor: KMC-OSE-BSCPL JV PAGE
Section-I Section-II

Sample Description: Sampled By:

Source/Location: Date of Sampling:

Grade of Bitumen: Date of Testing:

Proposed Use: Lab Job No.:

Test Temp. : ( Spec: 27o 0.5oC)

Spacing period of cooling in minutes,

a) In Air :____________________ [spec : 30-40 min]

b) In Water bath before trimming :____________________ [spec : 30 min]

c) In Water bath after trimming :____________________ [spec : 85 to 95 min]

d) Rate of pull :____________________ [spec : 50± 2.5 mm/min]

Briquette Number
Test property Mean Value
1 2 3

Ductility in cm
FOR CONTRACTOR Test Result FOR ENGINEER

Lab Tech/QCE: Info Lab Tech/Mat.Tech:

Materials Engineer: Pass Quality Materials Engineer:

(Tested & Submitted By) Fail (Checked & Verified By)


QC/F-

1 OF 1
Section-III

n Value
R
KMC-OSE-
BITUMEN EXTRACTION & GRADATION
BSCPL JV
Project: Tamil Nadu Road Sector Project - 01 DOC. NO.
Client: Highways Department, Govt. of Tamil Nadu REV. NO.
Engineer: LEA International Ltd. CANADA - LEA Associates South Asia JV DATE OF REV.
Contractor: KMC-OSE-BSCPL JV PAGE
Section-I Section-II

Sample Description: RFI. No.


Source/Location: Date of Sampling:
Grade of Bitumen: Date of Testing:
Proposed Use: Tested By:
Sample No. :

Bitumen extraction Test


Sl.no
Description Test
a Wt. of bowl in gms
b Wt. of Filter paper before extraction (gms)
c Wt. of Sample before extraction (gms)
d Wt. of Filter paper after extraction (gms)
e Wt. of Sample after extraction (gms)
f Wt. of aggregate in filter paper (gms)
g Wt. of bitumen in gms
h % of bitumen

Sieve analysis of BC (Grading-II) after Extraction Total Weight :


Weight Retained Cum. Wt. Retained
Sieve size (mm) % retained % passing
in gms in gms
19.0

13.2

9.5

4.75

2.36

1.18

0.600

0.300
0.150

0.075

Pan

FOR CONTRACTOR Test Result FOR ENGINEER

Lab Tech/QCE: Info Lab Tech/Mat.Tech:

Pass
Materials Engineer: Quality Materials Engineer:
(Tested & Submitted By) Fail (Checked & Verified By)
ION
QC/F-

1 OF 1
Section-III

Test

JMF Limits
FOR ENGINEER
KMC-OSE-
BITUMEN EXTRACTION & GRADATION
BSCPL JV
Project: Tamil Nadu Road Sector Project - 01 DOC. NO.
Client: Highways Department, Govt. of Tamil Nadu REV. NO.
Engineer: LEA International Ltd. CANADA - LEA Associates South Asia JV DATE OF REV.
Contractor: KMC-OSE-BSCPL JV PAGE
Section-I Section-II

Sample Description: RFI. No.


Source/Location: Date of Sampling:
Grade of Bitumen: Date of Testing:
Proposed Use: Tested By:
Sample No. :

Bitumen extraction Test


Sl.no
Description Test

a Wt. of bowl in gms

b Wt. of Filter paper before extraction (gms)

c Wt. of Sample before extraction (gms)

d Wt. of Filter paper after extraction (gms)


e Wt. of Sample after extraction (gms)

f Wt. of aggregate in filter paper (gms)

g Wt. of bitumen in gms

h % of bitumen

Sieve analysis of DBM (Grading-I) after Extraction Total Weight :


Weight Retained Cum. Wt. Retained
Sieve size (mm) % retained % passing
in gms in gms
45.0

37.5

26.5

13.2

4.75

2.36

0.300
0.075

Pan

FOR CONTRACTOR Test Result FOR ENGINEER

Lab Tech/QCE: Info Lab Tech/Mat.Tech:

Pass
Materials Engineer: Quality Materials Engineer:
(Tested & Submitted By) Fail (Checked & Verified By)
ION
QC/F-

1 OF 1
Section-III

Test

JMFLimits
FOR ENGINEER
KMC-OSE-
BITUMEN EXTRACTION & GRADATION
BSCPL JV
Project: Tamil Nadu Road Sector Project - 01 DOC. NO.
Client: Highways Department, Govt. of Tamil Nadu REV. NO.
Engineer: LEA International Ltd. CANADA - LEA Associates South Asia JV DATE OF REV.
Contractor: KMC-OSE-BSCPL JV PAGE
Section-I Section-II

Sample Description: RFI. No.


Source/Location: Date of Sampling:
Grade of Bitumen: Date of Testing:
Proposed Use: Tested By:
Sample No. :

Bitumen extraction Test


Sl.no
Description Test

a Wt. of bowl in gms

b Wt. of Filter paper before extraction (gms)

c Wt. of Sample before extraction (gms)

d Wt. of Filter paper after extraction (gms)


e Wt. of Sample after extraction (gms)

f Wt. of aggregate in filter paper (gms)

g Wt. of bitumen in gms

h % of bitumen

Sieve analysis of DBM (Grading-II) after Extraction Total Weight :


Weight Retained Cum. Wt. Retained
Sieve size (mm) % retained % passing
in gms in gms
37.5

26.5

19.0

13.2

4.75

2.36

0.300
0.075

Pan

FOR CONTRACTOR Test Result FOR ENGINEER

Lab Tech/QCE: Info Lab Tech/Mat.Tech:

Pass
Materials Engineer: Quality Materials Engineer:
(Tested & Submitted By) Fail (Checked & Verified By)
ION
QC/F-

1 OF 1
Section-III

Test

JMFLimits
FOR ENGINEER
KMC-OSE-
BITUMEN EXTRACTION & GRADATION
BSCPL JV
Project: Tamil Nadu Road Sector Project - 01 DOC. NO.
Client: Highways Department, Govt. of Tamil Nadu REV. NO.
Engineer: LEA International Ltd. CANADA - LEA Associates South Asia JV DATE OF REV.
Contractor: KMC-OSE-BSCPL JV PAGE
Section-I Section-II

Sample Description: RFI. No.


Source/Location: Date of Sampling:
Grade of Bitumen: Date of Testing:
Proposed Use: Tested By:
Sample No. :

Bitumen extraction Test


Sl.no
Description Test

a Wt. of bowl in gms

b Wt. of Filter paper before extraction (gms)

c Wt. of Sample before extraction (gms)

d Wt. of Filter paper after extraction (gms)


e Wt. of Sample after extraction (gms)

f Wt. of aggregate in filter paper (gms)

g Wt. of bitumen in gms

h % of bitumen

Sieve analysis of Mastic Asphalt after Extraction Total Weight :

Sieve size (mm) Weight Retained in gms % retained

2.36 mm - 0.600 mm

0.600 mm - 0.212 mm

0.212 mm - 0.075 mm

Passing 0.075 mm

Bitumen content
FOR CONTRACTOR Test Result FOR ENGINEER

Lab Tech/QCE: Info Lab Tech/Mat.Tech:

Pass
Materials Engineer: Quality Materials Engineer:
(Tested & Submitted By) Fail (Checked & Verified By)
ION
QC/F-

1 OF 1
Section-III

Test

JMFLimits

0 - 22

4 - 30

8 - 18

25 - 45

14 - 17
FOR ENGINEER
KMC-OSE- FLAKINESS & ELONGATION INDICES
BSCPL JV (As per IS 2386:Part I:1963)

Project:Tamil Nadu Road Sector Project-01 DOC.NO


Client:Highways Department,Govt. of Tamil Nadu REV.NO
Engineer:LEA International Ltd.CANADA-LEA Associates South Asia JV DATE OF REV
Contractor:KMC-OSE-BSCPL JV PAGE
Section I Section II
Sample ID: RFI.:
Sample Description: Sampled By:
Source/Location: Date of Sampling:
Depth/Layer Date of Testing:
Proposed Use: Lab Job No.:

Wt. of aggregate
Weight of Weight of Wt. of aggregate retained on
aggregate aggregate passed Elongation
IS seive size (mm)
retained on retained on through Flakiness gauge after
seive Fakiness gauge gauge retained on
Flakiness gauge

Passing Retained gm gm gm gm

63.0 50.0

50.0 40.0

40.0 31.5

31.5 25.0

25.0 20.0

20.0 16.0

16.0 12.5

12.5 10.0

10.0 6.3

Total A= (gms) B= (gms) C = (gms) D = (gms)

Flakiness Index =(C/A)X100=

Combined Flakiness & Elongation Indices =(C/A + D/B)X100 =


Specified limits
Concrete(F.I)
Bituminous courses WMM
only
30% 30% 35%

FOR CONTRACTOR Test Result FOR ENGINEER


Lab Tech/QCE: Info Lab Tech/Mat.Tech:

Material Engineer: Pass Quality Material Engineer:

(Tested & Submitted By) Fail (Checked & Verified By)


QC/Lab/F-

1 of 1
Section III
NGINEER
MAXIMUM SPECIFIC GRAVITY OF BITUMINOUS PAVING
KMC-OSE- MIXTURE
BSCPL JV As per ASTM D-2041
Project: Tamil Nadu Road Sector Project - 01 DOC. NO.
Client: Highways Department, Govt. of Tamil Nadu REV. NO.
Engineer: LEA International Ltd. CANADA - LEA Associates South Asia JV DATE OF REV.
Contractor: KMC-OSE-BSCPL JV PAGE
Section-I Section-II

Sample ID: RFI No.:


Sample Description: Sampled By:
Source/Location: Date of Sampling:
Grade of Bitumen : Date of Testing:
Proposed Use: Lab Job No.:

Test number
S.No Description
1 2

A Weight of Flask (g)

B Weight of Flask + Water (g)

C Weight of Sample (g)

D Weight of Flask + Sample + water (g)

E Vacuum Pressure (Hg mm)

F Weight of replaced water (B+C)-D (g)

G Maximum Specific gravity of Material C/F

Average Maximum Specific gravity of mix


FOR CONTRACTOR Test Result FOR ENGINEER

Lab Tech/QCE: Info Lab Tech/Mat.Tech:

Materials Engineer: Pass Quality Materials Engineer:

(Tested & Submitted By) Fail (Checked & Verified By)


QC/F-

1 OF 1
Section-III

est number
3
R ENGINEER
KMC-OSE- BITUMEN PENETRATION TEST
BSCPL JV As per IS 1203
Project: Tamil Nadu Road Sector Project - 01 DOC. NO.
Client: Highways Department, Govt. of Tamil Nadu REV. NO.
Engineer: LEA International Ltd. CANADA - LEA Associates South Asia JV DATE OF REV.
Contractor: KMC-OSE-BSCPL JV PAGE
Section-I Section-II

Sample ID: TNRSP 01/ Section II / RFI No.: TNRSP - 01 /

Sample Description: Sampled By:

Source/Location: Date of Sampling:

Type of Emulsion: Date of Testing:

Proposed Use: Lab Job No.:

Test Temp. : ( Spec 25o 0.1oC)

Penetration
Dial Reading Average
Sl.
Penetration Remarks
No. (in 1/10th mm) (in 1/10th mm)
Initial Final

FOR CONTRACTOR Test Result FOR ENGINEER


Lab Tech/QCE: Info Lab Tech/Mat.Tech:

Materials Engineer: Pass Quality Materials Engineer:

(Tested & Submitted By) Fail (Checked & Verified By)


QC/F-

1 OF 1
Section-III

R
KMC-OSE-BSCPL
SPRAY RATE OF PRIME COAT / TACK COAT
JV

Project: Tamil Nadu Road Sector Project - 01 DOC. NO.


Client: Highways Department, Govt. of Tamil Nadu REV. NO.
Engineer: LEA International Ltd. CANADA - LEA Associates South Asia JV DATE OF REV.
Contractor: KMC-OSE-BSCPL JV PAGE
Section-I Section-II Section-III

Sample Description: RFI. No.


Source/Location: Date of Testing:
Proposed Use: Tested By:

Tray Area of Tray Wt. of tray with


Wt. of tray (g) Wt. of material (g) Spraying rate (kg/10m2)
No. (m2) material (g)
_______________________ ______________________
Contractor's Representative Engineer's Representative
QC/F-

1 OF 1
Section-III

praying rate (kg/10m2)


____________________
gineer's Representative
KMC-OSE-
DETERMINATION OF RESIDUE
BSCPL JV
Project: Tamil Nadu Roa. DOC. NO.
Client: Highways Department, Govt. of Tamil Nadu REV. NO.
Engineer: LEA International Ltd. CANADA - LEA Associates South Asia JV DATE OF REV.
Contractor: KMC-OSE-BSCPL JV PAGE
Section-I Section-II

Sample Description: RFI. No.

Source of material: Date of Sampling:

Sampling location : Date of Testing:

Type of material: Tested By:

Proposed Use: Sample No. :

Test temperature : (Spec:163 ± 2.8 0c)

Sl.no. Description Set - 1 Set - 2

1 Mass of sample (50 ± 0.1)gms

2 Mass of Beaker,Rod and Residue (gms)

3 Tare mass of Beaker and Rod (gms) B

Mass of Beaker,Rod and Residue taken after 3 hrs


4
in Oven (gms) A

5 Percent of Residue (%) = 2(A-B)

6 Average percent of Residue (%)


FOR CONTRACTOR Test Result FOR ENGINEER

Lab Tech/QCE: Info Lab Tech/Mat.Tech:

Pass
Materials Engineer: Quality Materials Engineer:
(Tested & Submitted By) Fail (Checked & Verified By)
QC/F-

1 OF 1
Section-III

Set - 3
OR ENGINEER
KMC-OSE-BSCPL RETAINED STABILITY TEST
JV
(As per ASTM D 1075)
Project: Tamil Nadu Road Sector Project - 01
Client: Highways Department, Govt. of Tamil Nadu
Engineer: LEA International Ltd. CANADA - LEA Associates South Asia JV
Contractor: KMC-OSE-BSCPL JV
Section-I Section-II

Sample ID: Sampled By:


Sample Description: Date of Sampling :
Source/Location: Date of Testing :
Grade of Bitumen : Lab Job No.:
Proposed Use: Bitumen content :
Group 1
Water bath at : 60+10c for 30 mins
Sample No 1 2 3 4
Bulk Specific Gravity of Specimen

Sample Height mm

Marshall Stability

Reading Div.

Load Kg

Corr.Factor

Corr. Load Kg

Corr. Load KN

Average Marshall Stability Kg

Group 2
Water bath at : 60+10c for 24 Hours
Sample No 1 2 3 4
Bulk Specific Gravity of Specimen

Sample Height mm

Marshall Stability

Reading Div.

Load Kg

Corr.Factor

Corr. Load Kg
Corr. Load KN

Average Marshall Stability Kg

Retained Stability= Ave. Marshall Stability Group 2 *100 =


Ave. Marshall Stability Group 1

FOR CONTRACTOR Test Result FOR ENGINEER

Lab Tech/QCE: Info Lab Tech/Mat.Tech:

Materials Engineer: Pass Quality Materials Engineer:

(Tested & Submitted By) Fail (Checked & Verified By)


ST

DOC. NO. QC/F-


REV. NO.
DATE OF REV.
PAGE 1 OF 1
Section-III

Avg.

Avg.
88.3333

FOR ENGINEER
UNEVENNESS INDEX
KMC-OSE-BSCPL JV
(ROUGHNESS VALUE)
Project: Tamil Nadu Road Sector Project - 01
Client: Highways Department, Govt. of Tamil Nadu
Engineer: LEA International Ltd. CANADA - LEA Associates South Asia JV
Contractor: KMC-OSE-BSCPL JV
Section-I Section-II
Chainage:
Name of Road :
Type of layer :
Vehicle speed :
Chainage Bumps in cms Roughness(mm/km)

Length Corrected
Sl no Left lane Obtained
From To (km)
(X)
Run-1 Run-2 Run-3 Avg. (Y)

Actual count
UI Value obtained (mm/km) = Length of stretch in km
X 10

Corrected UI Value =

FOR CONTRACTOR Test Result FOR ENGINEER


Lab Tech/QCE: Info Lab Tech/Mat.Tech :

Pass
Materials Engineer: Quality Materials Engineer :
(Tested & Submitted By) Fail (Checked & Verified By)
Corrected BI value = 3.0224 X BI + 48.563
Where
SS VALUE)
DOC. NO. QC/F-
REV. NO.
DATE OF REV.
PAGE 1 OF 1
Section-III
RFI No.:
Date of Testing:
Tested by :

Bumps in cms Roughness(mm/km)

Right lane Corrected


Obtained
(X)
Run-1 Run-2 Run-3 Avg. (Y)

FOR ENGINEER
Lab Tech/Mat.Tech :

Quality Materials Engineer :


(Checked & Verified By)
KMC-OSE- SOFTENING POINT TEST OF BITUMEN
BSCPL JV
As per IS 1205
Project: Tamil Nadu Road Sector Project - 01 DOC. NO. QC/F-
Client: Highways Department, Govt. of Tamil Nadu REV. NO.
Engineer: LEA International Ltd. CANADA - LEA Associates South Asia JV DATE OF REV.
Contractor: KMC-OSE-BSCPL JV PAGE 1 OF 1
Section-I Section-II Section-III

Sample ID: RFI No.:


Grade of Bitumen : Sampled By:
Source of material: Date of Sampling:
Liquid Used in the bath : Date of Testing:
Proposed Use: Lab Job No.:

Rate of Heating : 50  0.50c


TEST NO.1
Temperature Temperature
Time in minutes Time in minutes
(0C) (0C)

0 10

1 11

2 12

3 13

4 14

5 15

6 16

7 17

8 18

9 19

Observation:-
Sample 1
Softing Point
Test Property Ball No
mean value(oc)
1 2
Temp. at which
sample touches
bottom plate (0C)
FOR CONTRACTOR Test Result FOR ENGINEER

Lab Tech/QCE: Info Lab Tech/Mat.Tech:

Materials Engineer: Pass Quality Materials Engineer:


(Tested & Submitted By) Fail (Checked & Verified By)
KMC-OSE-

MARSHALL TEST DATA


(As per ASTM D 1559)
Project: Tamil Nadu Road Sector Project - 01
Client:BSCPL JV
Highways Department, Govt. of Tamil Nadu
Engineer: LEA International Ltd. CANADA - LEA Associates South Asia JV
Contractor: KMC-OSE-BSCPL JV
Section-I Section-II

Type of Mix : RFI No.:

Source/Location : Sampled By:

Compaction : Date of Sampling :

Proposed Use: Date of Testing:

Grade of Bitumen. : Lab Job No.:

Sp.Gravity of Bitumen (Gb) : Proving Ring Calibration Fac

Wt of Specimen in grams
%
(at 270 c) Bulk Sp.Gr.
Eff.Sp.Gr. Max.Theoriti-
% of Bit by Height of Bulk Of Bulk sp.Gr.of
of Mixed cal Sp.Gr.of
wt.of mix Specimen volume compacted Mixed agg
agg Mix Air voids
(Pb) in mm In air In water SSD in air (cc) mix (Gmb) (Gsb)
(Gse) (Gmm) (VA)
g/cc

a b c d e f =e-d g =c÷f h i j k

Average

Average

Gmm = 100/{[(100-Pb)/Gse]+(Pb/Gb)} Gse=(Pmm-Pb)/[(Pmm/Gmm)-(Pb/Gb)] VA=[(Gmm-Gmb)/Gmm]X100

FOR CONTRACTOR Results

Lab Tech/QCE: Info Lab Tech/Mat.Tech:

Pass
Materials Engineer: Quality Materials Engineer:
(Tested & Submitted By) Fail (Checked & Verified By)
TEST DATA
TM D 1559)
DOC. NO. QC/F-
REV. NO.
DATE OF REV.
PAGE 1 OF 1
Section-III

Sampled By:

Date of Sampling :

Date of Testing:

Lab Job No.:

Proving Ring Calibration Factor 1Div =

% Stability Flow

Voids in Voids
Mineral filled with Correction Corrected
Dial Dial Flow
agg. Bitumen Load in KN factor for Load
Reading Reading (mm)
(VMA) (VFB) volume (KN)

m n p q r s t u

-Gmb)/Gmm]X100 VMA=100-{Gmbx(100-Pb)/Gsb} VFB=[(VMA-VA)/VMA]x100

FOR ENGINEER

Lab Tech/Mat.Tech:

Quality Materials Engineer:


(Checked & Verified By)
KMC-OSE-
Specific gravity of Bitumen
BSCPL JV
As per IS 1202 :1978
Project: Tamil Nadu Road Sector Project - 01 DOC. NO.
Client: Highways Department, Govt. of Tamil Nadu REV. NO.
Engineer: LEA International Ltd. CANADA - LEA Associates South Asia JV DATE OF REV.
Contractor: KMC-OSE-BSCPL JV PAGE
Section-I Section-II Section-III

Sample ID: TNRSP 01/ Section II / RFI No.: TNRSP - 01 /

Sample Description: Sampled By:

Source/Location: Date of Sampling:

Grade of Bitumen : Date of Testing:

Proposed Use: Lab Job No.:

Testing temp. :

Test number
S.No Description
1 2

1 Pycnometer No.

2 Weight of Pycnometer (g) (W1)

3 Weight of Pycnometer + Bitumen (g) (W2)

4 Weight of Pycnometer + Bitumen + water (g) (W3)

5 Weight of Pycnometer + of water (g) (W4)

6 Specific gravity =(W2-W1)/[(W2-W1)-(W3-W4)]


FOR CONTRACTOR Test Result FOR ENGINEER

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Materials Engineer: Pass Quality Materials Engineer:

(Tested & Submitted By) Fail (Checked & Verified By)


QC/F-

1 OF 1
Section-III

Average
OR ENGINEER
COATING AND STRIPPING OF BITUMEN
KMC-OSE-
AGGREGATE MIXTURE
BSCPL JV
As Per IS 6241
Project: Tamil Nadu Road Sector Project - 01 DOC. NO.
Client: Highways Department, Govt. of Tamil Nadu REV. NO.
Engineer: LEA International Ltd. CANADA - LEA Associates South Asia JV DATE OF REV.
Contractor: KMC-OSE-BSCPL JV PAGE
Section-I Section-II

Sample ID: RFI. No.

Sample Description: Date of Testing:

Source/Location: Tested By:

Proposed Use: Lab Job No.:

1 Type of Aggregate :

2 Type of Binder :

3 % of Binder :

4 % of Antistripping Agent by wt. of binder :

5 Total weight of agg. :

6 Total weight of binder+Antistripping agent :

7 Temperature of water bath :

Sl. No. Retained coating observation Remarks


FOR CONTRACTOR Test Result FOR ENGINEER

Lab Tech/QCE: Info Lab Tech/Mat.Tech:

Materials Engineer: Pass Quality Materials Engineer:

(Tested & Submitted By) Fail (Checked & Verified By)


QC/F-

1 OF 1
Section-III
NGINEER
SURFACE IRREGULARITY TEST
Chainage: From To

Longitudinal

Transverse

Chainage: From To

Longitudinal

Transverse

Chainage: From To

Longitudinal

Transverse

Chainage: From To

Longitudinal

Transverse

Chainage: From To

Longitudinal

Transverse

Chainage: From To

Longitudinal

Transverse

FOR THE CONTRACTOR


TY TEST

FOR THE ENGINEER


KMC-OSE-BSCPL
SURFACE REGULARITY TEST
JV
Project: Tamil Nadu Road Sector Project - 01 DOC. NO.
Client: Highways Department, Govt. of Tamil Nadu REV. NO.
Engineer: LEA International Ltd. CANADA - LEA Associates South Asia JV DATE OF REV.
Contractor: KMC-OSE-BSCPL JV PAGE
Section-I Section-II

Chainage : RFI No.:


Type of layer : Date of Testing:
Side : Type of Instrument used.:

No of Irregularities No of Irregularities
Chainage Chainage
4 mm  7 mm 4 mm

Total: Total:

Chainage 4 mm  7 mm Chainage 4 mm

Total: Total:

Chainage 4 mm  7 mm Chainage 4 mm

Total: Total:
FOR CONTRACTOR Results FOR ENGINEER
Lab Tech/QCE: Lab Tech/Mat.Tech:
Info

Materials Engineer: Pass Quality Materials Engineer:

(Tested & Submitted By) Fail (Checked & Verified By)


QC/F-

DATE OF REV.
1 OF 1
Section-III

No of Irregularities

 7 mm

 7 mm

 7 mm
GINEER
KMC-OSE-
VISCOSITY BY SAYBOLT FUROL VISCOMETER
BSCPL JV
Project: Tamil Nadu Roa. DOC. NO.
Client: Highways Department, Govt. of Tamil Nadu REV. NO.
Engineer: LEA International Ltd. CANADA - LEA Associates South Asia JV DATE OF REV.
Contractor: KMC-OSE-BSCPL JV PAGE
Section-I Section-II

Sample Description: RFI. No.

Source of material: Date of Sampling:

Sampling location : Date of Testing:

Type of material: Tested By:

Proposed Use: Lab Job No :

Sl.no. Description Trial I Trial II

1 Test temperature

2 Reading in seconds to fill 60 cc volume

3 Average Viscosity (sec)

Report : Viscosity reported at ______oC is ________seconds


FOR CONTRACTOR Test Result FOR ENGINEER

Lab Tech/QCE: Info Lab Tech/Mat.Tech:

Pass
Materials Engineer: Quality Materials Engineer:
(Tested & Submitted By) Fail (Checked & Verified By)
METER

QC/F-

1 OF 1
Section-III
OR ENGINEER
KMC-OSE- Sieve Analysis of Bituminous Concrete (Grading-II)
BSCPL JV
( As per MORT&H Table No:500-18)
Project: Tamil Nadu Road Sector Project - 01 DOC. NO. QC/F-
Client: Highways Department, Govt. of Tamil Nadu REV. NO.
Engineer: LEA International Ltd. CANADA - LEA Associates South Asia JV DATE OF REV.
Contractor: KMC-OSE-BSCPL JV PAGE 1 OF 1
Section-I Section-II Section-III

Sample ID: Sampled By:


Sample Description: Date of Sampling:
Source/Location: Date of Testing:
Proposed Use: Lab Job No.:

Total Wt. of Sample: gms

IS Sieve size in Material Retained Cumulative Retained


% Retained % Passing JMF Limits
mm (gms) (gms)

19.0

13.2

9.5

4.75

2.36

1.18

0.600

0.300

0.150

0.075

FOR CONTRACTOR Test Result FOR ENGINEER

Lab Tech/QCE: Info Lab Tech/Mat.Tech:

Pass
Materials Engineer: Quality Materials Engineer:
(Tested & Submitted By) Fail (Checked & Verified By)

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