Test Format Bitumen
Test Format Bitumen
QC/Lab/F-
1 OF 1
Section-III
Temp.of mix(oc)
_______________
THE ENGINEER
KMC-OSE-
DAILY RECORD OF ASPHALT MIX AT WORK SITE
BSCPL JV
Project:Tamil Nadu Road Sector Project-01 DOC.NO
Client:Highways Department,Govt. of Tamil Nadu REV.NO
Engineer:LEA International Ltd.CANADA-LEA Associates South Asia JV DATE OF REV.
Contractor:KMC-OSE-BSCPL JV PAGE
Section-I Section-II Section-III
Date of laying : RFI.:
Source/Location: Type of mix:
Type of Layer : Width of laying:
Laying chainage:
Weight of Cum. Weight Arrived Arrived Laying
Sl No Truck No
mix(Kg) (Kg) Temp 0C Time Temp 0C
______________________ ___________________
FOR THE CONTRACTOR FOR THE ENGINEER
SITE
QC/Lab/F-
1 OF 1
Section-III
Laying Rolling
time Temp 0c
___________________
FOR THE ENGINEER
KMC-OSE- Sieve Analysis of Dense Bituminous Macadam (Grading-1)
BSCPL JV
( As per MORT&H Table No:500-10)
Project: Tamil Nadu Road Sector Project - 01 DOC. NO.
Client: Highways Department, Govt. of Tamil Nadu REV. NO.
Engineer: LEA International Ltd. CANADA - LEA Associates South Asia JV DATE OF REV.
Contractor: KMC-OSE-BSCPL JV PAGE
Section-I Section-II
45
37.5
26.5
13.2
4.75
2.36
0.300
0.075
FOR CONTRACTOR Test Result FOR ENGINEER
Pass
Materials Engineer: Quality Materials Engineer:
(Tested & Submitted By) Fail (Checked & Verified By)
QC/F-
1 OF 1
Section-III
JMF Limits
0.00 26.50 63 93
0.00 13.20 55 75
0.0 4.75 38 54
0.0 2.36 28 42
0.0 0.30 7 21
0.0 0.075 2 8
ENGINEER
KMC-OSE- Sieve Analysis of Dense Bituminous Macadam (Grading-II)
BSCPL JV
( As per MORT&H Table No:500-10)
Project: Tamil Nadu Road Sector Project - 01 DOC. NO.
Client: Highways Department, Govt. of Tamil Nadu REV. NO.
Engineer: LEA International Ltd. CANADA - LEA Associates South Asia JV DATE OF REV.
Contractor: KMC-OSE-BSCPL JV PAGE
Section-I Section-II
37.5
26.5
19.0
13.2
4.75
2.36
0.300
0.075
FOR CONTRACTOR Test Result FOR ENGINEER
Pass
Materials Engineer: Quality Materials Engineer:
(Tested & Submitted By) Fail (Checked & Verified By)
QC/F-
1 OF 1
Section-III
JMF Limits
0.00 26.50 63 93
0.00 13.20 55 75
0.0 4.75 38 54
0.0 2.36 28 42
0.0 0.30 7 21
0.0 0.075 2 8
ENGINEER
KMC-OSE- DUCTILITY TEST
BSCPL JV As per IS 1208
Project: Tamil Nadu Road Sector Project - 01 DOC. NO.
Client: Highways Department, Govt. of Tamil Nadu REV. NO.
Engineer: LEA International Ltd. CANADA - LEA Associates South Asia JV DATE OF REV.
Contractor: KMC-OSE-BSCPL JV PAGE
Section-I Section-II
Briquette Number
Test property Mean Value
1 2 3
Ductility in cm
FOR CONTRACTOR Test Result FOR ENGINEER
1 OF 1
Section-III
n Value
R
KMC-OSE-
BITUMEN EXTRACTION & GRADATION
BSCPL JV
Project: Tamil Nadu Road Sector Project - 01 DOC. NO.
Client: Highways Department, Govt. of Tamil Nadu REV. NO.
Engineer: LEA International Ltd. CANADA - LEA Associates South Asia JV DATE OF REV.
Contractor: KMC-OSE-BSCPL JV PAGE
Section-I Section-II
13.2
9.5
4.75
2.36
1.18
0.600
0.300
0.150
0.075
Pan
Pass
Materials Engineer: Quality Materials Engineer:
(Tested & Submitted By) Fail (Checked & Verified By)
ION
QC/F-
1 OF 1
Section-III
Test
JMF Limits
FOR ENGINEER
KMC-OSE-
BITUMEN EXTRACTION & GRADATION
BSCPL JV
Project: Tamil Nadu Road Sector Project - 01 DOC. NO.
Client: Highways Department, Govt. of Tamil Nadu REV. NO.
Engineer: LEA International Ltd. CANADA - LEA Associates South Asia JV DATE OF REV.
Contractor: KMC-OSE-BSCPL JV PAGE
Section-I Section-II
h % of bitumen
37.5
26.5
13.2
4.75
2.36
0.300
0.075
Pan
Pass
Materials Engineer: Quality Materials Engineer:
(Tested & Submitted By) Fail (Checked & Verified By)
ION
QC/F-
1 OF 1
Section-III
Test
JMFLimits
FOR ENGINEER
KMC-OSE-
BITUMEN EXTRACTION & GRADATION
BSCPL JV
Project: Tamil Nadu Road Sector Project - 01 DOC. NO.
Client: Highways Department, Govt. of Tamil Nadu REV. NO.
Engineer: LEA International Ltd. CANADA - LEA Associates South Asia JV DATE OF REV.
Contractor: KMC-OSE-BSCPL JV PAGE
Section-I Section-II
h % of bitumen
26.5
19.0
13.2
4.75
2.36
0.300
0.075
Pan
Pass
Materials Engineer: Quality Materials Engineer:
(Tested & Submitted By) Fail (Checked & Verified By)
ION
QC/F-
1 OF 1
Section-III
Test
JMFLimits
FOR ENGINEER
KMC-OSE-
BITUMEN EXTRACTION & GRADATION
BSCPL JV
Project: Tamil Nadu Road Sector Project - 01 DOC. NO.
Client: Highways Department, Govt. of Tamil Nadu REV. NO.
Engineer: LEA International Ltd. CANADA - LEA Associates South Asia JV DATE OF REV.
Contractor: KMC-OSE-BSCPL JV PAGE
Section-I Section-II
h % of bitumen
2.36 mm - 0.600 mm
0.600 mm - 0.212 mm
0.212 mm - 0.075 mm
Passing 0.075 mm
Bitumen content
FOR CONTRACTOR Test Result FOR ENGINEER
Pass
Materials Engineer: Quality Materials Engineer:
(Tested & Submitted By) Fail (Checked & Verified By)
ION
QC/F-
1 OF 1
Section-III
Test
JMFLimits
0 - 22
4 - 30
8 - 18
25 - 45
14 - 17
FOR ENGINEER
KMC-OSE- FLAKINESS & ELONGATION INDICES
BSCPL JV (As per IS 2386:Part I:1963)
Wt. of aggregate
Weight of Weight of Wt. of aggregate retained on
aggregate aggregate passed Elongation
IS seive size (mm)
retained on retained on through Flakiness gauge after
seive Fakiness gauge gauge retained on
Flakiness gauge
Passing Retained gm gm gm gm
63.0 50.0
50.0 40.0
40.0 31.5
31.5 25.0
25.0 20.0
20.0 16.0
16.0 12.5
12.5 10.0
10.0 6.3
1 of 1
Section III
NGINEER
MAXIMUM SPECIFIC GRAVITY OF BITUMINOUS PAVING
KMC-OSE- MIXTURE
BSCPL JV As per ASTM D-2041
Project: Tamil Nadu Road Sector Project - 01 DOC. NO.
Client: Highways Department, Govt. of Tamil Nadu REV. NO.
Engineer: LEA International Ltd. CANADA - LEA Associates South Asia JV DATE OF REV.
Contractor: KMC-OSE-BSCPL JV PAGE
Section-I Section-II
Test number
S.No Description
1 2
1 OF 1
Section-III
est number
3
R ENGINEER
KMC-OSE- BITUMEN PENETRATION TEST
BSCPL JV As per IS 1203
Project: Tamil Nadu Road Sector Project - 01 DOC. NO.
Client: Highways Department, Govt. of Tamil Nadu REV. NO.
Engineer: LEA International Ltd. CANADA - LEA Associates South Asia JV DATE OF REV.
Contractor: KMC-OSE-BSCPL JV PAGE
Section-I Section-II
Penetration
Dial Reading Average
Sl.
Penetration Remarks
No. (in 1/10th mm) (in 1/10th mm)
Initial Final
1 OF 1
Section-III
R
KMC-OSE-BSCPL
SPRAY RATE OF PRIME COAT / TACK COAT
JV
1 OF 1
Section-III
Pass
Materials Engineer: Quality Materials Engineer:
(Tested & Submitted By) Fail (Checked & Verified By)
QC/F-
1 OF 1
Section-III
Set - 3
OR ENGINEER
KMC-OSE-BSCPL RETAINED STABILITY TEST
JV
(As per ASTM D 1075)
Project: Tamil Nadu Road Sector Project - 01
Client: Highways Department, Govt. of Tamil Nadu
Engineer: LEA International Ltd. CANADA - LEA Associates South Asia JV
Contractor: KMC-OSE-BSCPL JV
Section-I Section-II
Sample Height mm
Marshall Stability
Reading Div.
Load Kg
Corr.Factor
Corr. Load Kg
Corr. Load KN
Group 2
Water bath at : 60+10c for 24 Hours
Sample No 1 2 3 4
Bulk Specific Gravity of Specimen
Sample Height mm
Marshall Stability
Reading Div.
Load Kg
Corr.Factor
Corr. Load Kg
Corr. Load KN
Avg.
Avg.
88.3333
FOR ENGINEER
UNEVENNESS INDEX
KMC-OSE-BSCPL JV
(ROUGHNESS VALUE)
Project: Tamil Nadu Road Sector Project - 01
Client: Highways Department, Govt. of Tamil Nadu
Engineer: LEA International Ltd. CANADA - LEA Associates South Asia JV
Contractor: KMC-OSE-BSCPL JV
Section-I Section-II
Chainage:
Name of Road :
Type of layer :
Vehicle speed :
Chainage Bumps in cms Roughness(mm/km)
Length Corrected
Sl no Left lane Obtained
From To (km)
(X)
Run-1 Run-2 Run-3 Avg. (Y)
Actual count
UI Value obtained (mm/km) = Length of stretch in km
X 10
Corrected UI Value =
Pass
Materials Engineer: Quality Materials Engineer :
(Tested & Submitted By) Fail (Checked & Verified By)
Corrected BI value = 3.0224 X BI + 48.563
Where
SS VALUE)
DOC. NO. QC/F-
REV. NO.
DATE OF REV.
PAGE 1 OF 1
Section-III
RFI No.:
Date of Testing:
Tested by :
FOR ENGINEER
Lab Tech/Mat.Tech :
0 10
1 11
2 12
3 13
4 14
5 15
6 16
7 17
8 18
9 19
Observation:-
Sample 1
Softing Point
Test Property Ball No
mean value(oc)
1 2
Temp. at which
sample touches
bottom plate (0C)
FOR CONTRACTOR Test Result FOR ENGINEER
Wt of Specimen in grams
%
(at 270 c) Bulk Sp.Gr.
Eff.Sp.Gr. Max.Theoriti-
% of Bit by Height of Bulk Of Bulk sp.Gr.of
of Mixed cal Sp.Gr.of
wt.of mix Specimen volume compacted Mixed agg
agg Mix Air voids
(Pb) in mm In air In water SSD in air (cc) mix (Gmb) (Gsb)
(Gse) (Gmm) (VA)
g/cc
a b c d e f =e-d g =c÷f h i j k
Average
Average
Pass
Materials Engineer: Quality Materials Engineer:
(Tested & Submitted By) Fail (Checked & Verified By)
TEST DATA
TM D 1559)
DOC. NO. QC/F-
REV. NO.
DATE OF REV.
PAGE 1 OF 1
Section-III
Sampled By:
Date of Sampling :
Date of Testing:
% Stability Flow
Voids in Voids
Mineral filled with Correction Corrected
Dial Dial Flow
agg. Bitumen Load in KN factor for Load
Reading Reading (mm)
(VMA) (VFB) volume (KN)
m n p q r s t u
FOR ENGINEER
Lab Tech/Mat.Tech:
Testing temp. :
Test number
S.No Description
1 2
1 Pycnometer No.
1 OF 1
Section-III
Average
OR ENGINEER
COATING AND STRIPPING OF BITUMEN
KMC-OSE-
AGGREGATE MIXTURE
BSCPL JV
As Per IS 6241
Project: Tamil Nadu Road Sector Project - 01 DOC. NO.
Client: Highways Department, Govt. of Tamil Nadu REV. NO.
Engineer: LEA International Ltd. CANADA - LEA Associates South Asia JV DATE OF REV.
Contractor: KMC-OSE-BSCPL JV PAGE
Section-I Section-II
1 Type of Aggregate :
2 Type of Binder :
3 % of Binder :
1 OF 1
Section-III
NGINEER
SURFACE IRREGULARITY TEST
Chainage: From To
Longitudinal
Transverse
Chainage: From To
Longitudinal
Transverse
Chainage: From To
Longitudinal
Transverse
Chainage: From To
Longitudinal
Transverse
Chainage: From To
Longitudinal
Transverse
Chainage: From To
Longitudinal
Transverse
No of Irregularities No of Irregularities
Chainage Chainage
4 mm 7 mm 4 mm
Total: Total:
Chainage 4 mm 7 mm Chainage 4 mm
Total: Total:
Chainage 4 mm 7 mm Chainage 4 mm
Total: Total:
FOR CONTRACTOR Results FOR ENGINEER
Lab Tech/QCE: Lab Tech/Mat.Tech:
Info
DATE OF REV.
1 OF 1
Section-III
No of Irregularities
7 mm
7 mm
7 mm
GINEER
KMC-OSE-
VISCOSITY BY SAYBOLT FUROL VISCOMETER
BSCPL JV
Project: Tamil Nadu Roa. DOC. NO.
Client: Highways Department, Govt. of Tamil Nadu REV. NO.
Engineer: LEA International Ltd. CANADA - LEA Associates South Asia JV DATE OF REV.
Contractor: KMC-OSE-BSCPL JV PAGE
Section-I Section-II
1 Test temperature
Pass
Materials Engineer: Quality Materials Engineer:
(Tested & Submitted By) Fail (Checked & Verified By)
METER
QC/F-
1 OF 1
Section-III
OR ENGINEER
KMC-OSE- Sieve Analysis of Bituminous Concrete (Grading-II)
BSCPL JV
( As per MORT&H Table No:500-18)
Project: Tamil Nadu Road Sector Project - 01 DOC. NO. QC/F-
Client: Highways Department, Govt. of Tamil Nadu REV. NO.
Engineer: LEA International Ltd. CANADA - LEA Associates South Asia JV DATE OF REV.
Contractor: KMC-OSE-BSCPL JV PAGE 1 OF 1
Section-I Section-II Section-III
19.0
13.2
9.5
4.75
2.36
1.18
0.600
0.300
0.150
0.075
Pass
Materials Engineer: Quality Materials Engineer:
(Tested & Submitted By) Fail (Checked & Verified By)