ELECTRICAL & POWER CONTROL

POWER SUPPLY, GROUND & CIRCUIT ELEMENTS

SECTION PG B

E
CONTENTS
PRECAUTION ............................................... 3 Wiring Diagram - IGNITION POWER SUPPLY F
FUSE No. 67 - .........................................................80
PRECAUTIONS ................................................... 3 Wiring Diagram - IGNITION POWER SUPPLY
Precaution for Supplemental Restraint System FUSE No. 73 - .........................................................81 G
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN- Wiring Diagram - IGNITION POWER SUPPLY
SIONER" ................................................................... 3 FUSE No. 74 - .........................................................82
Precautions for Removing Battery Terminal ............. 3
OPTION HARNESS .......................................... 83 H
SYSTEM DESCRIPTION .............................. 5 Option Harness ........................................................83
Option Harness (Front Fog Lamp) ...........................86
COMPONENT PARTS ........................................ 5 Option Harness (Rear Fog Lamp) ...........................90 I
Battery ....................................................................... 5 Option Harness (Illumination) ..................................94
Circuit Breaker .......................................................... 5
Harness Connector ................................................... 5 FUSE BLOCK - JUNCTION BOX (J/B) ............ 97
Standardized Relay ................................................... 8 Fuse, Connector and Terminal Arrangement ..........97 J

WIRING DIAGRAM ...................................... 11 FUSE, FUSIBLE LINK AND RELAY BOX ........ 99
Fuse and Fusible Link Arrangement (Gasilone En- K
POWER SUPPLY ROUTING CIRCUIT ..............11 gine) .........................................................................99
Wiring Diagram - BATTERY POWER SUPPLY - .... 11 Fuse and Fusible Link Arrangement (Diesel En-
Wiring Diagram - BATTERY POWER SUPPLY gine) ....................................................................... 100
FUSIBLE LINK No. M - ........................................... 42 L
Wiring Diagram - BATTERY POWER SUPPLY IPDM E/R (INTELLIGENT POWER DISTRI-
FUSE No. 8 - ........................................................... 43 BUTION MODULE ENGINE ROOM) .............. 101
Wiring Diagram - BATTERY POWER SUPPLY Fuse, Connector and Terminal Arrangement ........ 101 PG
FUSE No. 28 - ......................................................... 44
Wiring Diagram - BATTERY POWER SUPPLY HARNESS LAYOUT ....................................... 102
FUSE No. 52 - ......................................................... 45 N
LHD .......................................................................... 102
Wiring Diagram - BATTERY POWER SUPPLY
LHD : Outline ......................................................... 102
FUSE No. 54 - ......................................................... 47
LHD : Engine Room Harness ................................ 103
Wiring Diagram - BATTERY POWER SUPPLY
LHD : Engine Control Harness .............................. 105 O
FUSE No. 55 - ......................................................... 48
LHD : Main Harness .............................................. 109
Wiring Diagram - ACCESSORY POWER SUP- LHD : Body Harness .............................................. 110
PLY - ....................................................................... 49
LHD : Door Harness .............................................. 112
Wiring Diagram - ACCESSORY POWER SUP- P
LHD : Room Lamp Harness .................................. 118
PLY FUSE No. 14 - ................................................. 55
Wiring Diagram - IGNITION POWER SUPPLY - .... 56 RHD .......................................................................... 118
Wiring Diagram - IGNITION POWER SUPPLY RHD : Outline ........................................................ 119
FUSE No. 4 - ........................................................... 77 RHD : Engine Room Harness ................................ 120
Wiring Diagram - IGNITION POWER SUPPLY RHD : Engine Control Harness .............................. 122
FUSE No. 63 - ......................................................... 79 RHD : Main Harness .............................................. 126

PG-1
 RHD : Body Harness .............................................127 BATTERY CHARGING CHART ....................... 150
RHD : Door Harness ..............................................129 Slow Charge ......................................................... 150
RHD : Room Lamp Harness ..................................135 Standard Charge ................................................... 151
Quick Charge ........................................................ 152
BASIC INSPECTION .................................. 136
REMOVAL AND INSTALLATION ............. 154
BATTERY INSPECTION ................................. 136
BATTERY ......................................................... 154
FOR MAINTENANCE REQUIRED BATTERY
Exploded View ...................................................... 154
MODELS ..................................................................136
Removal and Installation ....................................... 155
FOR MAINTENANCE REQUIRED BATTERY
MODELS : How to Handle Battery ........................136 BATTERY TERMINAL WITH FUSIBLE LINK .. 156
FOR MAINTENANCE REQUIRED BATTERY Exploded View ...................................................... 156
MODELS : Work Procedure ..................................138 Removal and Installation ....................................... 156
FOR MAINTENANCE FREE BATTERY MODELS..142 BATTERY CURRENT SENSOR ...................... 157
FOR MAINTENANCE FREE BATTERY MODELS Exploded View ...................................................... 157
: How to Handle Battery .........................................142 Removal and Installation ....................................... 157
FOR MAINTENANCE FREE BATTERY MODELS
: Work Flow ............................................................143 SERVICE DATA AND SPECIFICATIONS
(SDS) ......................................................... 158
FUSE INSPECTION ......................................... 145
How To Check .......................................................145 SERVICE DATA AND SPECIFICATIONS
FUSIBLE LINK INSPECTION .......................... 149 (SDS) ................................................................ 158
Battery ................................................................... 158
How To Check .......................................................149

PG-2
 PRECAUTIONS
< PRECAUTION >
PRECAUTION A
PRECAUTIONS
Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT B
PRE-TENSIONER" INFOID:0000000010464052

The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along C
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. Information necessary to service the system safely is included in the “SRS AIR BAG” and
“SEAT BELT” of this Service Manual.
WARNING: D
Always observe the following items for preventing accidental activation.
• To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death in
the event of a collision that would result in air bag inflation, all maintenance must be performed by E
an authorized NISSAN/INFINITI dealer.
• Improper maintenance, including incorrect removal and installation of the SRS, can lead to personal
injury caused by unintentional activation of the system. For removal of Spiral Cable and Air Bag
F
Module, see “SRS AIR BAG”.
• Never use electrical test equipment on any circuit related to the SRS unless instructed to in this Ser-
vice Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or harness
connectors. G
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS
WARNING: H
Always observe the following items for preventing accidental activation.
• When working near the Air Bag Diagnosis Sensor Unit or other Air Bag System sensors with the
ignition ON or engine running, never use air or electric power tools or strike near the sensor(s) with
a hammer. Heavy vibration could activate the sensor(s) and deploy the air bag(s), possibly causing I
serious injury.
• When using air or electric power tools or hammers, always switch the ignition OFF, disconnect the
battery, and wait at least 3 minutes before performing any service. J
Precautions for Removing Battery Terminal INFOID:0000000010503765

• With the adoption of Auto ACC function, ACC power is automatically supplied by operating the intelligent key K
or remote keyless entry or by opening/closing the driver side door. In addition, ACC power is supplied even
after the ignition switch is turned to the OFF position, i.e. ACC power is supplied for a certain fixed time.
• When disconnecting the 12V battery terminal, turn off the ACC
L
power before disconnecting the 12V battery terminal, observing
“How to disconnect 12V battery terminal” described below.
NOTE:
Some ECUs operate for a certain fixed time even after ignition PG
switch is turned OFF and ignition power supply is stopped. If the
battery terminal is disconnected before ECU stops, accidental DTC
detection or ECU data damage may occur.
N
• For vehicles with the 2-batteries, be sure to connect the main bat-
tery and the sub battery before turning ON the ignition switch.
NOTE:
SEF289H
If the ignition switch is turned ON with any one of the terminals of O
main battery and sub battery disconnected, then DTC may be detected.
• After installing the 12V battery, always check "Self Diagnosis Result" of all ECUs and erase DTC.
NOTE: P
The removal of 12V battery may cause a DTC detection error.
HOW TO DISCONNECT 12V BATTERY TERMINAL
Disconnect 12V battery terminal according to Instruction 1 or Instruction 2 described below.
For vehicles parked by ignition switch OFF, refer to Instruction 2.
INSTRUCTION 1
1. Open the hood.

PG-3
 PRECAUTIONS
< PRECAUTION >
2. Turn key switch to the OFF position with the driver side door opened.
3. Get out of the vehicle and close the driver side door.
4. Wait at least 3 minutes. For vehicle with the engine listed below, remove the battery terminal after a lapse
of the specified time.

D4D engine : 20 minutes

HRA2DDT : 12 minutes
K9K engine : 4 minutes
M9R engine : 4 minutes
R9M engine : 4 minutes
V9X engine : 4 minutes
CAUTION:
While waiting, never operate the vehicle such as locking, opening, and closing doors. Violation of
this caution results in the activation of ACC power supply according to the Auto ACC function.
5. Remove 12V battery terminal.
CAUTION:
After installing 12V battery, always check self-diagnosis results of all ECUs and erase DTC.
INSTRUCTION 2 (FOR VEHICLES PARKED BY IGNITION SWITCH OFF)
1. Unlock the door with intelligent key or remote keyless entry.
NOTE:
At this moment, ACC power is supplied.
2. Open the driver side door.
3. Open the hood.
4. Close the driver side door.
5. Wait at least 3 minutes.
CAUTION:
While waiting, never operate the vehicle such as locking, opening, and closing doors. Violation of
this caution results in the activation of ACC power supply according to the Auto ACC function.
6. Remove 12V battery terminal.
CAUTION:
After installing 12V battery, always check self-diagnosis results of all ECUs and erase DTC.

PG-4
 COMPONENT PARTS
< SYSTEM DESCRIPTION >
SYSTEM DESCRIPTION A
COMPONENT PARTS
Battery INFOID:0000000010464055
B

Type L2 L3
C
20 hour rate capacity [V – Ah] 12 – 60 12 – 70
Cold cranking current (For reference value) [A] 510 720
D
Circuit Breaker INFOID:0000000010464056

The PTC thermistor generates heat in response to current flow. The

temperature (and resistance) of the thermistor element varies with E
current flow. Excessive current flow will cause the element's temper-
ature to rise. When the temperature reaches a specified level, the
electrical resistance will rise sharply to control the circuit current. F
Reduced current flow will cause the element to cool. Resistance falls
accordingly and normal circuit current flow is allowed to resume.

SEL109W
H
Harness Connector INFOID:0000000010464057

HARNESS CONNECTOR (TAB-LOCKING TYPE) I

• The tab-locking type connectors help prevent accidental looseness or disconnection.
• The tab-locking type connectors are disconnected by pushing or lifting the locking tab(s). Refer to the figure
below.
CAUTION: J
To prevent damage to the parts, never pull the harness or wires when disconnecting the connector.

PG

PG-5
 COMPONENT PARTS
< SYSTEM DESCRIPTION >
[Example]

SEL769DA

HARNESS CONNECTOR (SLIDE-LOCKING TYPE)

• A new style slide-locking type connector is used on certain systems and components, especially those
related to OBD.
• The slide-locking type connectors help prevent incomplete locking and accidental looseness or disconnec-
tion.
• The slide-locking type connectors are disconnected by pushing or pulling the slider. Refer to the figure
below.
CAUTION:
• To prevent damage to the parts, never pull the harness or wires when disconnecting the connector.
• To prevent damage to the parts, be careful not to damage the connector support bracket when dis-
connecting the connector.

PG-6
 COMPONENT PARTS
< SYSTEM DESCRIPTION >
[Example]
A

I
SEL769V

HARNESS CONNECTOR (LEVER LOCKING TYPE)

• Lever locking type harness connectors are used on certain control units and control modules such as ECM, J
ABS actuator and electric unit (control unit), etc.
• Lever locking type harness connectors are also used on super multiple junction (SMJ) connectors.
• Always confirm the lever is fully locked in place by moving the lever as far as it will go to ensure full connec- K
tion.
CAUTION:
L

PG

PG-7
 COMPONENT PARTS
< SYSTEM DESCRIPTION >
Always confirm the lever is fully released (loosened) before attempting to disconnect or connect these
connectors to avoid damage to the connector housing or terminals.

LKIA0670E

Control unit with single lever Control unit with dual levers SMJ connector
Fasten Levers Lever
Loosen Fasten Fasten
Lever Loosen Loosen

Standardized Relay INFOID:0000000010464058

NORMAL OPEN, NORMAL CLOSED AND MIXED TYPE RELAYS

Relays can mainly be divided into three types: normal open, normal closed and mixed type relays.

SEL881H

TYPE OF STANDARDIZED RELAYS

PG-8
 COMPONENT PARTS
< SYSTEM DESCRIPTION >

1M ···················· 1 Make 2M ···················· 2 Make A

1T ···················· 1 Transfer 1M·1B ···················· 1 Make 1 Break

SEL882H
G

PG

PG-9
 COMPONENT PARTS
< SYSTEM DESCRIPTION >

SEL188W

PG-10
 POWER SUPPLY ROUTING CIRCUIT
< WIRING DIAGRAM >
WIRING DIAGRAM A
POWER SUPPLY ROUTING CIRCUIT
Wiring Diagram - BATTERY POWER SUPPLY - INFOID:0000000010464059
B

PG

JRMWE9289GB

PG-11
 POWER SUPPLY ROUTING CIRCUIT
< WIRING DIAGRAM >

JRMWF1887GB

PG-12
 POWER SUPPLY ROUTING CIRCUIT
< WIRING DIAGRAM >

PG

JRMWE9291GB

PG-13
 POWER SUPPLY ROUTING CIRCUIT
< WIRING DIAGRAM >

JRMWE9292GB

PG-14
 POWER SUPPLY ROUTING CIRCUIT
< WIRING DIAGRAM >

PG

JRMWE9293GB

PG-15
 POWER SUPPLY ROUTING CIRCUIT
< WIRING DIAGRAM >

JRMWE9294GB

PG-16
 POWER SUPPLY ROUTING CIRCUIT
< WIRING DIAGRAM >

PG

JRMWE9295GB

PG-17
 POWER SUPPLY ROUTING CIRCUIT
< WIRING DIAGRAM >

JRMWE9296GB

PG-18
 POWER SUPPLY ROUTING CIRCUIT
< WIRING DIAGRAM >

PG

JRMWE9601GB

PG-19
 POWER SUPPLY ROUTING CIRCUIT
< WIRING DIAGRAM >

JRMWE9602GB

PG-20
 POWER SUPPLY ROUTING CIRCUIT
< WIRING DIAGRAM >

PG

JRMWE9603GB

PG-21
 POWER SUPPLY ROUTING CIRCUIT
< WIRING DIAGRAM >

JRMWE9604GB

PG-22
 POWER SUPPLY ROUTING CIRCUIT
< WIRING DIAGRAM >

PG

JRMWE9605GB

PG-23
 POWER SUPPLY ROUTING CIRCUIT
< WIRING DIAGRAM >

JRMWE9606GB

PG-24
 POWER SUPPLY ROUTING CIRCUIT
< WIRING DIAGRAM >

PG

JRMWE9607GB

PG-25
 POWER SUPPLY ROUTING CIRCUIT
< WIRING DIAGRAM >

JRMWE9608GB

PG-26
 POWER SUPPLY ROUTING CIRCUIT
< WIRING DIAGRAM >

PG

JRMWE9609GB

PG-27
 POWER SUPPLY ROUTING CIRCUIT
< WIRING DIAGRAM >

JRMWE9610GB

PG-28
 POWER SUPPLY ROUTING CIRCUIT
< WIRING DIAGRAM >

PG

JRMWE9611GB

PG-29
 POWER SUPPLY ROUTING CIRCUIT
< WIRING DIAGRAM >

JRMWE9612GB

PG-30
 POWER SUPPLY ROUTING CIRCUIT
< WIRING DIAGRAM >

PG

JRMWE9613GB

PG-31
 POWER SUPPLY ROUTING CIRCUIT
< WIRING DIAGRAM >

JRMWE9614GB

PG-32
 POWER SUPPLY ROUTING CIRCUIT
< WIRING DIAGRAM >

PG

JRMWE9615GB

PG-33
 POWER SUPPLY ROUTING CIRCUIT
< WIRING DIAGRAM >

JRMWE9616GB

PG-34
 POWER SUPPLY ROUTING CIRCUIT
< WIRING DIAGRAM >

PG

JRMWE9617GB

PG-35
 POWER SUPPLY ROUTING CIRCUIT
< WIRING DIAGRAM >

JRMWE9618GB

PG-36
 POWER SUPPLY ROUTING CIRCUIT
< WIRING DIAGRAM >

PG

JRMWE9619GB

PG-37
 POWER SUPPLY ROUTING CIRCUIT
< WIRING DIAGRAM >

JRMWE9620GB

PG-38
 POWER SUPPLY ROUTING CIRCUIT
< WIRING DIAGRAM >

PG

JRMWE9621GB

PG-39
 POWER SUPPLY ROUTING CIRCUIT
< WIRING DIAGRAM >

JRMWE9622GB

PG-40
 POWER SUPPLY ROUTING CIRCUIT
< WIRING DIAGRAM >

PG

JRMWE9623GB

PG-41
 POWER SUPPLY ROUTING CIRCUIT
< WIRING DIAGRAM >
Wiring Diagram - BATTERY POWER SUPPLY FUSIBLE LINK No. M - INFOID:0000000010464060

JRMWE9297GB

PG-42
 POWER SUPPLY ROUTING CIRCUIT
< WIRING DIAGRAM >
Wiring Diagram - BATTERY POWER SUPPLY FUSE No. 8 - INFOID:0000000010464061

PG

JRMWE9298GB
P

PG-43
 POWER SUPPLY ROUTING CIRCUIT
< WIRING DIAGRAM >
Wiring Diagram - BATTERY POWER SUPPLY FUSE No. 28 - INFOID:0000000010464062

JRMWE9299GB

PG-44
 POWER SUPPLY ROUTING CIRCUIT
< WIRING DIAGRAM >
Wiring Diagram - BATTERY POWER SUPPLY FUSE No. 52 - INFOID:0000000010464063

PG

JRMWF1888GB
P

PG-45
 POWER SUPPLY ROUTING CIRCUIT
< WIRING DIAGRAM >

JRMWE9301GB

PG-46
 POWER SUPPLY ROUTING CIRCUIT
< WIRING DIAGRAM >
Wiring Diagram - BATTERY POWER SUPPLY FUSE No. 54 - INFOID:0000000010464064

PG

JRMWE9302GB
P

PG-47
 POWER SUPPLY ROUTING CIRCUIT
< WIRING DIAGRAM >
Wiring Diagram - BATTERY POWER SUPPLY FUSE No. 55 - INFOID:0000000010464065

JRMWF1889GB

PG-48
 POWER SUPPLY ROUTING CIRCUIT
< WIRING DIAGRAM >
Wiring Diagram - ACCESSORY POWER SUPPLY - INFOID:0000000010464068

PG

JRMWE9304GB
P

PG-49
 POWER SUPPLY ROUTING CIRCUIT
< WIRING DIAGRAM >

JRMWE9624GB

PG-50
 POWER SUPPLY ROUTING CIRCUIT
< WIRING DIAGRAM >

PG

JRMWE9625GB

PG-51
 POWER SUPPLY ROUTING CIRCUIT
< WIRING DIAGRAM >

JRMWE9626GB

PG-52
 POWER SUPPLY ROUTING CIRCUIT
< WIRING DIAGRAM >

PG

JRMWE9627GB

PG-53
 POWER SUPPLY ROUTING CIRCUIT
< WIRING DIAGRAM >

JRMWE9628GB

PG-54
 POWER SUPPLY ROUTING CIRCUIT
< WIRING DIAGRAM >
Wiring Diagram - ACCESSORY POWER SUPPLY FUSE No. 14 - INFOID:0000000010464069

PG

JRMWE9305GB
P

PG-55
 POWER SUPPLY ROUTING CIRCUIT
< WIRING DIAGRAM >
Wiring Diagram - IGNITION POWER SUPPLY - INFOID:0000000010464070

JRMWE9306GB

PG-56
 POWER SUPPLY ROUTING CIRCUIT
< WIRING DIAGRAM >

PG

JRMWE9307GB

PG-57
 POWER SUPPLY ROUTING CIRCUIT
< WIRING DIAGRAM >

JRMWE9308GB

PG-58
 POWER SUPPLY ROUTING CIRCUIT
< WIRING DIAGRAM >

PG

JRMWE9629GB

PG-59
 POWER SUPPLY ROUTING CIRCUIT
< WIRING DIAGRAM >

JRMWE9630GB

PG-60
 POWER SUPPLY ROUTING CIRCUIT
< WIRING DIAGRAM >

PG

JRMWE9631GB

PG-61
 POWER SUPPLY ROUTING CIRCUIT
< WIRING DIAGRAM >

JRMWE9632GB

PG-62
 POWER SUPPLY ROUTING CIRCUIT
< WIRING DIAGRAM >

PG

JRMWE9633GB

PG-63
 POWER SUPPLY ROUTING CIRCUIT
< WIRING DIAGRAM >

JRMWE9634GB

PG-64
 POWER SUPPLY ROUTING CIRCUIT
< WIRING DIAGRAM >

PG

JRMWE9635GB

PG-65
 POWER SUPPLY ROUTING CIRCUIT
< WIRING DIAGRAM >

JRMWE9636GB

PG-66
 POWER SUPPLY ROUTING CIRCUIT
< WIRING DIAGRAM >

PG

JRMWE9637GB

PG-67
 POWER SUPPLY ROUTING CIRCUIT
< WIRING DIAGRAM >

JRMWE9638GB

PG-68
 POWER SUPPLY ROUTING CIRCUIT
< WIRING DIAGRAM >

PG

JRMWE9639GB

PG-69
 POWER SUPPLY ROUTING CIRCUIT
< WIRING DIAGRAM >

JRMWE9640GB

PG-70
 POWER SUPPLY ROUTING CIRCUIT
< WIRING DIAGRAM >

PG

JRMWE9641GB

PG-71
 POWER SUPPLY ROUTING CIRCUIT
< WIRING DIAGRAM >

JRMWE9642GB

PG-72
 POWER SUPPLY ROUTING CIRCUIT
< WIRING DIAGRAM >

PG

JRMWE9643GB

PG-73
 POWER SUPPLY ROUTING CIRCUIT
< WIRING DIAGRAM >

JRMWE9644GB

PG-74
 POWER SUPPLY ROUTING CIRCUIT
< WIRING DIAGRAM >

PG

JRMWE9645GB

PG-75
 POWER SUPPLY ROUTING CIRCUIT
< WIRING DIAGRAM >

JRMWE9646GB

PG-76
 POWER SUPPLY ROUTING CIRCUIT
< WIRING DIAGRAM >
Wiring Diagram - IGNITION POWER SUPPLY FUSE No. 4 - INFOID:0000000010464071

PG

JRMWF1890GB
P

PG-77
 POWER SUPPLY ROUTING CIRCUIT
< WIRING DIAGRAM >

JRMWE9310GB

PG-78
 POWER SUPPLY ROUTING CIRCUIT
< WIRING DIAGRAM >
Wiring Diagram - IGNITION POWER SUPPLY FUSE No. 63 - INFOID:0000000010464072

PG

JRMWF1891GB
P

PG-79
 POWER SUPPLY ROUTING CIRCUIT
< WIRING DIAGRAM >
Wiring Diagram - IGNITION POWER SUPPLY FUSE No. 67 - INFOID:0000000010464073

JRMWE9312GB

PG-80
 POWER SUPPLY ROUTING CIRCUIT
< WIRING DIAGRAM >
Wiring Diagram - IGNITION POWER SUPPLY FUSE No. 73 - INFOID:0000000010464074

PG

JRMWE9313GB
P

PG-81
 POWER SUPPLY ROUTING CIRCUIT
< WIRING DIAGRAM >
Wiring Diagram - IGNITION POWER SUPPLY FUSE No. 74 - INFOID:0000000010464075

JRMWF1892GB

PG-82
 OPTION HARNESS
< WIRING DIAGRAM >
OPTION HARNESS
A
Option Harness INFOID:0000000010519072

PG

P
JRMWE9287GB

PG-83
 OPTION HARNESS
< WIRING DIAGRAM >

JRMWE9597GB

PG-84
 OPTION HARNESS
< WIRING DIAGRAM >

PG

JRMWE9598GB

PG-85
 OPTION HARNESS
< WIRING DIAGRAM >
Option Harness (Front Fog Lamp) INFOID:0000000010519073

JRMWE9285GB

PG-86
 OPTION HARNESS
< WIRING DIAGRAM >

PG

JRMWE9591GB

PG-87
 OPTION HARNESS
< WIRING DIAGRAM >

JRMWE9592GB

PG-88
 OPTION HARNESS
< WIRING DIAGRAM >

PG

JRMWE9593GB

PG-89
 OPTION HARNESS
< WIRING DIAGRAM >
Option Harness (Rear Fog Lamp) INFOID:0000000010519074

JRMWE9286GB

PG-90
 OPTION HARNESS
< WIRING DIAGRAM >

PG

JRMWE9594GB

PG-91
 OPTION HARNESS
< WIRING DIAGRAM >

JRMWE9595GB

PG-92
 OPTION HARNESS
< WIRING DIAGRAM >

PG

JRMWE9596GB

PG-93
 OPTION HARNESS
< WIRING DIAGRAM >
Option Harness (Illumination) INFOID:0000000010519075

JRMWE9288GB

PG-94
 OPTION HARNESS
< WIRING DIAGRAM >

PG

JRMWE9559GB

PG-95
 OPTION HARNESS
< WIRING DIAGRAM >

JRMWE9600GB

PG-96
 FUSE BLOCK - JUNCTION BOX (J/B)
< WIRING DIAGRAM >
FUSE BLOCK - JUNCTION BOX (J/B)
A
Fuse, Connector and Terminal Arrangement INFOID:0000000010464079

PG

JRMWE9315GB

PG-97
 FUSE BLOCK - JUNCTION BOX (J/B)
< WIRING DIAGRAM >

JRMWE9316GB

PG-98
 FUSE, FUSIBLE LINK AND RELAY BOX
< WIRING DIAGRAM >
FUSE, FUSIBLE LINK AND RELAY BOX
A
Fuse and Fusible Link Arrangement (Gasilone Engine) INFOID:0000000010464080

PG

P
JRMWE9317GB

PG-99
 FUSE, FUSIBLE LINK AND RELAY BOX
< WIRING DIAGRAM >
Fuse and Fusible Link Arrangement (Diesel Engine) INFOID:0000000010519113

JRMWE9318GB

PG-100
 IPDM E/R (INTELLIGENT POWER DISTRIBUTION MODULE ENGINE ROOM)
< WIRING DIAGRAM >
IPDM E/R (INTELLIGENT POWER DISTRIBUTION MODULE ENGINE
A
ROOM)
Fuse, Connector and Terminal Arrangement INFOID:0000000010464081
B

PG

JRMWE9319GB

PG-101
 HARNESS LAYOUT
< WIRING DIAGRAM >
HARNESS LAYOUT
LHD
LHD : Outline INFOID:0000000010464082

JRMIC4124GB

PG-102
 HARNESS LAYOUT
< WIRING DIAGRAM >
LHD : Engine Room Harness INFOID:0000000010464083

A
ENGINE COMPARTMENT

PG

P
JRMIC4125GB

PG-103
 HARNESS LAYOUT
< WIRING DIAGRAM >
PASSENGER COMPARTMENT

JRMIC4126GB

PG-104
 HARNESS LAYOUT
< WIRING DIAGRAM >
LHD : Engine Control Harness INFOID:0000000010464084

A
HR ENGINE

PG

P
JRMIC4127GB

PG-105
 HARNESS LAYOUT
< WIRING DIAGRAM >
MR ENGINE

JRMIC4128GB

PG-106
 HARNESS LAYOUT
< WIRING DIAGRAM >
R9M ENGINE
A

PG

JRMIC4129GB
P

PG-107
 HARNESS LAYOUT
< WIRING DIAGRAM >
K9K ENGINE

JRMIC4130GB

PG-108
 HARNESS LAYOUT
< WIRING DIAGRAM >
LHD : Main Harness INFOID:0000000010464085

PG

JRMIC4131GB
P

PG-109
 HARNESS LAYOUT
< WIRING DIAGRAM >
LHD : Body Harness INFOID:0000000010464086

BODY HARNESS

JRMIC4132GB

PG-110
 HARNESS LAYOUT
< WIRING DIAGRAM >
BODY No. 2 HARNESS
A

PG

JRMIC4133GB
P

PG-111
 HARNESS LAYOUT
< WIRING DIAGRAM >
LHD : Door Harness INFOID:0000000010464087

FRONT DOOR HARNESS (LH SIDE)

JRMIC4134GB

PG-112
 HARNESS LAYOUT
< WIRING DIAGRAM >
FRONT DOOR HARNESS (RH SIDE)
A

PG

JRMIC4135GB
P

PG-113
 HARNESS LAYOUT
< WIRING DIAGRAM >
REAR DOOR HARNESS (LH SIDE)

JRMIC4136GB

PG-114
 HARNESS LAYOUT
< WIRING DIAGRAM >
REAR DOOR HARNESS (RH SIDE)
A

PG

JRMIC4137GB
P

PG-115
 HARNESS LAYOUT
< WIRING DIAGRAM >
BACK DOOR HARNESS

JRMIC4138GB

PG-116
 HARNESS LAYOUT
< WIRING DIAGRAM >
BACK DOOR No. 2 HARNESS
A

PG

JRMIC4139GB
P

PG-117
 HARNESS LAYOUT
< WIRING DIAGRAM >
LHD : Room Lamp Harness INFOID:0000000010464088

JRMIC4140GB

RHD

PG-118
 HARNESS LAYOUT
< WIRING DIAGRAM >
RHD : Outline INFOID:0000000010464089

PG

JRMIC4141GB
P

PG-119
 HARNESS LAYOUT
< WIRING DIAGRAM >
RHD : Engine Room Harness INFOID:0000000010464090

ENGINE COMPARTMENT

JRMIC4142GB

PG-120
 HARNESS LAYOUT
< WIRING DIAGRAM >
PASSENGER COMPARTMENT
A

PG

JRMIC4143GB
P

PG-121
 HARNESS LAYOUT
< WIRING DIAGRAM >
RHD : Engine Control Harness INFOID:0000000010464091

HR ENGINE

JRMIC4144GB

PG-122
 HARNESS LAYOUT
< WIRING DIAGRAM >
MR ENGINE
A

PG

JRMIC4145GB
P

PG-123
 HARNESS LAYOUT
< WIRING DIAGRAM >
R9M ENGINE

JRMIC4146GB

PG-124
 HARNESS LAYOUT
< WIRING DIAGRAM >
K9K ENGINE
A

PG

JRMIC4147GB
P

PG-125
 HARNESS LAYOUT
< WIRING DIAGRAM >
RHD : Main Harness INFOID:0000000010464092

JRMIC4148GB

PG-126
 HARNESS LAYOUT
< WIRING DIAGRAM >
RHD : Body Harness INFOID:0000000010464093

A
BODY HARNESS

PG

P
JRMIC4149GB

PG-127
 HARNESS LAYOUT
< WIRING DIAGRAM >
BODY No. 2 HARNESS

JRMIC4150GB

PG-128
 HARNESS LAYOUT
< WIRING DIAGRAM >
RHD : Door Harness INFOID:0000000010464094

A
FRONT DOOR HARNESS (LH SIDE)

PG

P
JRMIC4151GB

PG-129
 HARNESS LAYOUT
< WIRING DIAGRAM >
FRONT DOOR HARNESS (RH SIDE)

JRMIC4152GB

PG-130
 HARNESS LAYOUT
< WIRING DIAGRAM >
REAR DOOR HARNESS (LH SIDE)
A

PG

JRMIC4153GB
P

PG-131
 HARNESS LAYOUT
< WIRING DIAGRAM >
REAR DOOR HARNESS (RH SIDE)

JRMIC4154GB

PG-132
 HARNESS LAYOUT
< WIRING DIAGRAM >
BACK DOOR HARNESS
A

PG

JRMIC4155GB
P

PG-133
 HARNESS LAYOUT
< WIRING DIAGRAM >
BACK DOOR No. 2 HARNESS

JRMIC4156GB

PG-134
 HARNESS LAYOUT
< WIRING DIAGRAM >
RHD : Room Lamp Harness INFOID:0000000010464095

PG

JRMIC4157GB
P

PG-135
 BATTERY INSPECTION
< BASIC INSPECTION >
BASIC INSPECTION
BATTERY INSPECTION
FOR MAINTENANCE REQUIRED BATTERY MODELS
FOR MAINTENANCE REQUIRED BATTERY MODELS : How to Handle Battery
INFOID:0000000010464096

CAUTION:
• If it becomes necessary to start the engine with a booster battery and jumper cables, use a 12-volt
booster battery.
• After connecting battery cables, ensure that they are tightly clamped to battery terminals for good
contact.
• Never add distilled water through the hole used to check specific gravity.
METHODS OF PREVENTING OVER-DISCHARGE
The following precautions must be taken to prevent over-discharging a battery.
• The battery surface (particularly its top) should always be kept
clean and dry.
• The terminal connections should be clean and tight.
• At every routine maintenance, check the electrolyte level.
This also applies to batteries designated as “low maintenance” and
“maintenance-free”.

MEL040F

• When the vehicle is not going to be used over a long period of

time, disconnect the battery cable from the negative terminal. (If
the vehicle has an extended storage fuse switch, turn it off.)

ELA0349D

• Check the charge condition of the battery.

Periodically check the specific gravity of the electrolyte. Keep a
close check on charge condition to prevent over-discharge.

MEL042F

CHECKING ELECTROLYTE LEVEL

WARNING:
Never allow battery fluid to come in contact with skin, eyes, fabrics, or painted surfaces. After touch-
ing a battery, never touch or rub your eyes until you have thoroughly washed your hands. If acid con-
tacts eyes, skin or clothing, immediately flush with water for 15 minutes and seek medical attention.

PG-136
 BATTERY INSPECTION
< BASIC INSPECTION >
Failure to do this may cause personal injury or damage to clothing or the painted surfaces.
• Remove the cell plug using a suitable tool. A
• Add distilled water up to the MAX level.

MEL043F D
Sulphation
A battery will be completely discharged if it is left unattended
for a long time and the specific gravity will become less than E
1.100. This may result in sulphation on the cell plates.
To determine if a battery has been “sulphated”, note its voltage
and current when charging it. As shown in the figure, less cur- F
rent and higher voltage are observed in the initial stage of
charging sulphated batteries.
A sulphated battery may sometimes be brought back into ser-
vice by means of a long, slow charge, 12 hours or more, fol- G
lowed by a battery capacity test.
PKIA2353E
H
SPECIFIC GRAVITY CHECK
1. Read hydrometer and thermometer indications at eye level.
2. Convert into specific gravity at 20°C (68°F). I
Example:
• When electrolyte temperature is 35°C (95°F) and specific gravity of
electrolyte is 1.230, converted specific gravity at 20°C (68°F) is J
1.240.
• When electrolyte temperature is 0°C (32°F) and specific gravity of
electrolyte is 1.210, converted specific gravity at 20°C (68°F) is K
1.196.
MEL042FA

PG

SEL007Z

PG-137
 BATTERY INSPECTION
< BASIC INSPECTION >
FOR MAINTENANCE REQUIRED BATTERY MODELS : Work Procedure INFOID:0000000010464097

OVERALL SEQUENCE

JSMIA0707GB

DETAILED FLOW
1.VISUAL INSPECTION
1. Check battery case for cracks or bends.
2. Check battery terminals for damage.

PG-138
 BATTERY INSPECTION
< BASIC INSPECTION >
3. Check that battery fluid level is between MAX and MIN. If the battery fluid level is outside the specified
level, add fluid to satisfy the specified level. A
Are these inspection results normal?
YES-1 (Test using battery checker)>>GO TO 2.
YES-2 (Test using load tester)>>GO TO 5. B
NO >> Replace battery.
2.CAPACITY TEST
C
Test using battery checker.
Is the inspection result normal?
YES-1 (OK)>>Ready for use. Mount battery again and check loose terminals. Also check other related cir- D
cuits.
YES-2 (Slight discharge)>>GO TO 3.
NO-1 (Large discharge)>>GO TO 4.
NO-2 (NG)>>Replace battery. E
3.HALF CHARGE
1. Perform half charge, according to the following table. F
Type Current (A) Charging time (h) Charge type
26 0.5 Quick
80D23L G
5 5 Standard
2. Test using battery checker.
Is the inspection result normal? H
YES (OK)>>Ready for use.
NO (Other than OK)>>Replace battery.
4.FULL CHARGE I

1. Perform full charge, according to the following table.

J
Type Current (A) Charging time (h) Charge type
80D23L 5 10 Standard
2. Test using battery checker. K
Is the inspection result normal?
YES (OK)>>Ready for use.
NO (Other than OK)>>Replace battery. L
5.CHECKING SPECIFIC GRAVITY
Check specific gravity. Refer to PG-136, "FOR MAINTENANCE REQUIRED BATTERY MODELS : How to PG
Handle Battery".
Inspection results
Above 1.220>>GO TO 6. N
1.100 - 1.220 (When performing quick charge)>>GO TO 8.
1.100 - 1.220 (When performing standard charge)>>GO TO 11.
Below 1.100>>GO TO 12.
O
6. CAPACITY TEST
1. Test using load tester.
2. Check battery type and determine the specified current using the table. P
Discharging Current (Load Tester)
Type Current (A)
28B19L/R 90
34B19L/R 99

PG-139
 BATTERY INSPECTION
< BASIC INSPECTION >
Type Current (A)
46B24L/R
55B24L/R 135
55B24L(S)
50D23L/R 150
55D23L/R 180
80D23L/R
65D26L/R 195
80D26L/R
75D31L/R 210
95D31L/R
115D31L/R 240
025 [YUASA type code]
027 [YUASA type code] 285
110D26L/R
300
95E41L/R
067 [YUASA type code] 325
130E41L/R 330
096 [YUASA type code] 375
3. Read load tester voltage when specified discharging current flows through battery for 15 seconds.
Is the voltage 9.6 V or more?
YES >> Ready for use.
NO >> GO TO 7.
7.QUICK CHARGE
1. Perform quick charge. Time required: 45 min. Refer to PG-152, "Quick Charge".
2. Perform capacity test.

>> GO TO 13.
8. QUICK CHARGE
1. Perform quick charge. Refer to PG-152, "Quick Charge".
2. Perform capacity test.

>> GO TO 9.
9.CAPACITY TEST
1. Test using load tester.
2. Check battery type and determine the specified current using the table.
Discharging Current (Load Tester)
Type Current (A)
28B19L/R 90
34B19L/R 99
46B24L/R
55B24L/R 135
55B24L(S)
50D23L/R 150
55D23L/R 180

PG-140
 BATTERY INSPECTION
< BASIC INSPECTION >
Type Current (A)
A
80D23L/R
65D26L/R 195
80D26L/R B
75D31L/R 210
95D31L/R
115D31L/R 240 C
025 [YUASA type code]
027 [YUASA type code] 285
D
110D26L/R
300
95E41L/R
067 [YUASA type code] 325 E
130E41L/R 330
096 [YUASA type code] 375
F
3. Read load tester voltage when specified discharging current flows through battery for 15 seconds.
Is the voltage 9.6 V or more?
YES >> Ready for use. G
NO >> GO TO 10.
10.CHECKING SPECIFIC GRAVITY
H
1. Check specific gravity. Refer to PG-136, "FOR MAINTENANCE REQUIRED BATTERY MODELS : How to
Handle Battery".
2. Perform recharge. Refer to PG-152, "Quick Charge".
NOTE: I
If battery temperature rises above 55°C (131°F), stop charging. Always charge battery when its tempera-
ture is below 55°C (131°F).
3. Perform capacity test. J

>> GO TO 13.
11. STANDARD CHARGE K
NOTE:
“STANDARD CHARGE” is recommended if the vehicle is in storage after charging.
1. Perform standard charge. Refer to PG-151, "Standard Charge". L
2. Perform capacity test.

>> GO TO 13. PG
12. SLOW CHARGE
1. Perform slow charge. Refer to PG-150, "Slow Charge". N
2. Perform capacity test.

>> GO TO 13. O
13.CAPACITY TEST
1. Test using load tester.
2. Check battery type and determine the specified current using the table. P
Discharging Current (Load Tester)
Type Current (A)
28B19L/R 90
34B19L/R 99

PG-141
 BATTERY INSPECTION
< BASIC INSPECTION >
Type Current (A)
46B24L/R
55B24L/R 135
55B24L(S)
50D23L/R 150
55D23L/R 180
80D23L/R
65D26L/R 195
80D26L/R
75D31L/R 210
95D31L/R
115D31L/R 240
025 [YUASA type code]
027 [YUASA type code] 285
110D26L/R
300
95E41L/R
067 [YUASA type code] 325
130E41L/R 330
096 [YUASA type code] 375
3. Read load tester voltage when specified discharging current flows through battery for 15 seconds.
Is the voltage 9.6 V or more?
YES >> Ready for use.
NO >> Replace battery.
FOR MAINTENANCE FREE BATTERY MODELS
FOR MAINTENANCE FREE BATTERY MODELS : How to Handle Battery INFOID:0000000010464098

CAUTION:
• If it becomes necessary to start the engine with a booster battery and jumper cables, use a 12-volt
booster battery.
• After connecting battery cables, ensure that they are tightly clamped to battery terminals for good
contact.
METHODS OF PREVENTING OVER-DISCHARGE
The following precautions must be taken to prevent over-discharging a battery.
• The battery surface (particularly its top) should always be kept
clean and dry.
• The terminal connections should be clean and tight.

MEL040F

PG-142
 BATTERY INSPECTION
< BASIC INSPECTION >
• When the vehicle is not going to be used over a long period of
time, disconnect the battery cable from the negative terminal. (If A
the vehicle has an extended storage fuse switch, turn it off.)

ELA0349D

D
FOR MAINTENANCE FREE BATTERY MODELS : Work Flow INFOID:0000000010464099

OVERALL SEQUENCE E

PG

JSMIA1006GB

N
DETAILED FLOW
1.VISUAL INSPECTION
1. Check battery case for cracks or bends. O
2. Check battery terminals for damage.
Are these inspection results normal?
YES >> GO TO 2. P
NO >> Replace battery.
2.CAPACITY TEST
Check battery voltage.
Is the voltage 12.35 V or more?
YES >> GO TO 3.
NO >> GO TO 4.
PG-143
 BATTERY INSPECTION
< BASIC INSPECTION >
3.DISCHARGE
1. Check battery type and determine the specified current using the table.

Type Current (A)

55D23L-MF
300
80D23L-MF
2. Perform discharge using the load tester.
Is the voltage 10 V or more?
YES >> Ready for use.
NO >> Replace battery.
4.CHARGE
Charge battery, following the instructions below:
• Constant current charging may damage batteries. Therefore, charge battery by constant voltage charge
mode with the maximum voltage set at 15 V.
• Charge at least 6 hours or until the charge current becomes 4 amps or less.

>> GO TO 3.

PG-144
 FUSE INSPECTION
< BASIC INSPECTION >
FUSE INSPECTION
A
How To Check INFOID:0000000010464100

• If fuse is blown, be sure to eliminate cause of malfunction before B

installing new fuse.
• Use fuse of specified rating. Never use fuse of more than specified
rating.
• Do not partially install fuse; always insert it into fuse holder prop- C
erly.
• Remove fuse for “ELECTRICAL PARTS (BAT)” if vehicle is not
used for a long period of time. D

CEL083 E
EXTENDED STORAGE FUSE SWITCH (IF EQUIPPED)
The following switch may be mounted on the fuse block (Junction Box) for transportation and storage.
F

PG

JSMIA0793ZZ

Extended storage fuse switch

O

Type A Type B Type C

• Remove the extended storage fuse switch when replacing the fuse of extended storage fuse switch. P
• Remove the extended storage fuse switch if it causes the interference when the fuse or the other fuses is
checked.
How To Extended Storage Fuse Switch ON/OFF
CAUTION:
• Turn the ignition switch OFF when operating the extended storage fuse switch.
• Under normal conditions, keep the extended storage fuse switch in ON state. Never operate the
extended storage fuse switch except when necessary.
PG-145
 FUSE INSPECTION
< BASIC INSPECTION >
• Type A

JSMIA0472ZZ

- To turn the extended storage fuse switch OFF, pull it up in direction as shown in the figure.
- To turn the extended storage fuse switch ON, press it in direction as shown in the figure.
• Type B

JSMIA0473ZZ

- To turn the extended storage fuse switch OFF, hold of the switch and pull up in direction as shown in
the figure.
- To turn the extended storage fuse switch ON, press it in direction as shown in the figure.
• Type C

JSMIA0794ZZ

- To turn the extended storage fuse switch OFF, pull it up in direction as shown in the figure.
- To turn the extended storage fuse switch ON, press it in direction as shown in the figure.
How To Remove Extended Storage Fuse Switch

Type A
PG-146
 FUSE INSPECTION
< BASIC INSPECTION >
1. Turn the ignition switch OFF.
2. Turn the extended storage fuse switch OFF. A
3. Press pawl and tilt to disengage the extended storage fuse
switch. Press pawl and tilt to remove the extended storage
fuse switch. B

D
JSMIA0476ZZ

NOTE: E
• Extended storage fuse switch and fuse are removed together. Remove fuse from extended storage fuse
switch, if necessary.
• Extended storage fuse switch is for transportation and storage. Reinstallation is not required after the
removal. F

Type B
1. Turn the ignition switch OFF. G
2. Turn the extended storage fuse switch OFF.
3. Hold and pull up the extended storage fuse switch hard in
direction.
H

JSMIA0477ZZ

K
NOTE:
• Extended storage fuse switch and fuse may be removed together. Remove fuse from extended storage
fuse switch, if necessary.
• Extended storage fuse switch is for transportation and storage. Reinstallation is not required after the L
removal.
Type C
PG
1. Turn the ignition switch OFF.
2. Turn the extended storage fuse switch OFF.
3. Hold and pull up the extended storage fuse switch hard in
direction. N

JSMIA0795ZZ

NOTE:
• Extended storage fuse switch and fuse are removed together. Remove fuse from extended storage fuse
switch, if necessary.

PG-147
 FUSE INSPECTION
< BASIC INSPECTION >
• Extended storage fuse switch is for transportation and storage. Reinstallation is not required after the
removal.

PG-148
 FUSIBLE LINK INSPECTION
< BASIC INSPECTION >
FUSIBLE LINK INSPECTION
A
How To Check INFOID:0000000010464101

A melted fusible link can be detected either by visual inspection or by feeling with finger tip. If its condition is B
questionable, use circuit tester or test lamp.

G
JMMIA1771ZZ

:Fusible link H

CAUTION:
• If fusible link should melt, it is possible that critical circuit (power supply or large current carrying
circuit) is shorted. In such a case, carefully check and eliminate cause of malfunction. I
• Never wrap outside of fusible link with vinyl tape. Important: Never let fusible link touch any other
wiring harness, vinyl or rubber parts.
J

PG

PG-149
 BATTERY CHARGING CHART
< BASIC INSPECTION >
BATTERY CHARGING CHART
Slow Charge INFOID:0000000010464102

1.DETERMINE INITIAL CHARGING CURRENT

1. Determine initial charging current from specific gravity.
2. Check battery type and determine the specified current using the table.
NOTE:
After starting charging, adjustment of charging current is not necessary.
Initial Charging Current Setting (Slow Charge)
BATTERY TYPE

025 [YUASA type code]

027 [YUASA type code]

067 [YUASA type code]

096 [YUASA type code]

130E41L/R
115D31L/R

110D26L/R
CONVERTED
50D23L/R

55D23L/R

80D23L/R

65D26L/R

80D26L/R

75D31L/R

95D31L/R
28B19L/R

34B19L/R

46B24L/R

55B24L/R

95E41L/R
SPECIFIC
GRAVITY

8.5 9.0 14.0

Below 1.100 4.0 (A) 5.0 (A) 7.0 (A) 8.0 (A) 10.0 (A)
(A) (A) (A)

>> GO TO 2.
2.CHARGE BATTERY
1. Charge battery.
2. Check charge voltage 30 minutes after starting the battery charge.
Is the voltage between 12 V and 15 V?
YES >> GO TO 3.
NO >> Replace battery.
3.CHARGE BATTERY
Continue to charge for 12 hours.

>> GO TO 4.
4.CHECKING SPECIFIC GRAVITY
Check specific gravity. Refer to PG-136, "FOR MAINTENANCE REQUIRED BATTERY MODELS : How to
Handle Battery".
Is the specific gravity 1.240 or more?
YES >> Complete slow charge. Perform “CAPACITY TEST”. Refer to PG-138, "FOR MAINTENANCE
REQUIRED BATTERY MODELS : Work Procedure".
NO >> GO TO 5.
5.CONDUCT ADDITIONAL CHARGE
Add charging time depending on specific gravity.
Additional Charge (Slow Charge)
SPECIFIC GRAVITY CHARGING TIME (h)
Below 1.150 5
1.150 - 1.200 4
1.200 - 1.240 2

>> Complete slow charge. Perform “CAPACITY TEST”. Refer to PG-138, "FOR MAINTENANCE
REQUIRED BATTERY MODELS : Work Procedure".
CAUTION:
PG-150
 BATTERY CHARGING CHART
< BASIC INSPECTION >
• Set charging current to value specified in “Initial Charging Current Setting (Slow Charge)”. If charger
is not capable of producing specified current value, set its charging current as close to that value as A
possible.
• Keep battery away from open flame while it is being charged.
• When connecting charger, connect leads first, then turn on charger. Never turn on charger first, as
B
this may cause a spark.
• If battery temperature rises above 55°C (131°F), stop charging. Always charge battery when its tem-
perature is below 55°C (131°F).
C
Standard Charge INFOID:0000000010464103

1.DETERMINE INITIAL CHARGING CURRENT D

1. Determine initial charging current from specific gravity.
2. Check battery type and determine the specified current using the table.
NOTE:
E
After starting charging, adjustment of charging current is not necessary.
Initial Charging Current Setting (Standard Charge)
BATTERY TYPE
F

025 [YUASA type code]

027 [YUASA type code]

067 [YUASA type code]

096 [YUASA type code]

130E41L/R
115D31L/R

110D26L/R
50D23L/R

55D23L/R

80D23L/R

65D26L/R

80D26L/R

75D31L/R

95D31L/R
28B19L/R

34B19L/R

46B24L/R

55B24L/R

95E41L/R
CONVERTED SPECIFIC G
GRAVITY

8.0 13.0
1.100 - 1.130 4.0 (A) 5.0 (A) 6.0 (A) 7.0 (A) 9.0 (A)
(A) (A) I
7.0 11.0
1.130 - 1.160 3.0 (A) 4.0 (A) 5.0 (A) 6.0 (A) 8.0 (A)
(A) (A)
6.0 9.0 J
1.160 - 1.190 2.0 (A) 3.0 (A) 4.0 (A) 5.0 (A) 7.0 (A)
(A) (A)
5.0 7.0
1.190 - 1.220 2.0 (A) 2.0 (A) 3.0 (A) 4.0 (A) 5.0 (A)
(A) (A) K

>> GO TO 2.
L
2.CHARGE BATTERY
Charge battery for 8 hours.
PG
>> GO TO 3.
3.CHECKING SPECIFIC GRAVITY
N
Check specific gravity. Refer to PG-136, "FOR MAINTENANCE REQUIRED BATTERY MODELS : How to
Handle Battery".
Is the specific gravity 1.240 or more?
O
YES >> Complete standard charge. Perform “CAPACITY TEST”. Refer to PG-138, "FOR MAINTENANCE
REQUIRED BATTERY MODELS : Work Procedure".
NO >> GO TO 4.
P
4.CONDUCT ADDITIONAL CHARGE
Add charging time depending on specific gravity.
Additional Charge (Standard Charge)
SPECIFIC GRAVITY CHARGING TIME (h)
Below 1.150 3.5

PG-151
 BATTERY CHARGING CHART
< BASIC INSPECTION >
SPECIFIC GRAVITY CHARGING TIME (h)
1.150 - 1.200 2.5
1.200 - 1.240 1.5

>> Complete standard charge. Perform “CAPACITY TEST”. Refer to PG-138, "FOR MAINTENANCE
REQUIRED BATTERY MODELS : Work Procedure".
CAUTION:
• Never use standard charge method on a battery whose specific gravity is less than 1.100.
• Set charging current to value specified in “Initial Charging Current Setting (Standard Charge)”. If
charger is not capable of producing specified current value, set its charging current as close to that
value as possible.
• Keep battery away from open flame while it is being charged.
• When connecting charger, connect leads first, then turn on charger. Never turn on charger first, as
this may cause a spark.
• If battery temperature rises above 55°C (131°F), stop charging. Always charge battery when its tem-
perature is below 55°C (131°F).
Quick Charge INFOID:0000000010464104

1.DETERMINE INITIAL CHARGING CURRENT

1. Determine initial charging current setting and charging time from specific gravity.
2. Check battery type and determine the specified current using the table.
NOTE:
After starting charging, adjustment of charging current is not necessary.
Initial Charging Current Setting and Charging Time (Quick Charge)
025 [YUASA type code]

027 [YUASA type code]

067 [YUASA type code]

096 [YUASA type code]

130E41L/R
115D31L/R

110D26L/R
50D23L/R

55D23L/R

80D23L/R

65D26L/R

80D26L/R

75D31L/R

95D31L/R
28B19L/R

34B19L/R

46B24L/R

55B24L/R

95E41L/R
BATTERY TYPE

CURRENT [A] 10 15 20 25 30 40
CONVERTED SPECIFIC GRAVITY

1.100 -
2.5 hours
1.130
1.130 -
2.0 hours
1.160
1.160 -
1.5 hours
1.190
1.190 -
1.0 hour
1.220

Above
0.75 hour (45 min.)
1.220

CAUTION:
• Never use quick charge method on a battery whose specific gravity is less than 1.100.
• Set initial charging current to value specified in “Initial Charging Current Setting and Charging Time
(Quick Charge)”. If charger is not capable of producing specified current value, set its charging cur-
rent as close to that value as possible.
• Keep battery away from open flame while it is being charged.
• When connecting charger, connect leads first, then turn on charger. Never turn on charger first, as
this may cause a spark.
• Be careful of a rise in battery temperature because a large current flow is required during quick-
charge operation.

PG-152
 BATTERY CHARGING CHART
< BASIC INSPECTION >
If battery temperature rises above 55°C (131°F), stop charging. Always charge battery when its tem-
perature is below 55°C (131°F). A
• Never exceed the charging time specified in “Initial Charging Current Setting and Charging Time
(Quick Charge)”, because charging battery over the charging time can cause deterioration of the
battery.
B

>> GO TO 2.
2.CHARGE BATTERY C
Charge battery.

D
>> Complete quick charge. Perform “CAPACITY TEST”. Refer to PG-138, "FOR MAINTENANCE
REQUIRED BATTERY MODELS : Work Procedure".

PG

PG-153
 BATTERY
< REMOVAL AND INSTALLATION >
REMOVAL AND INSTALLATION
BATTERY
Exploded View INFOID:0000000010464105

JMMIA1768GB

Battery fix frame Battery fix rod Cover

Battery terminal with fusible link Battery Battery cover

PG-154
 BATTERY
< REMOVAL AND INSTALLATION >
Battery mounting bracket assembly Radiator core support LH Battery bracket
Battery mounting bracket
A
Battery tray Battery current sensor
(if equipped)
Battery mounting bracket
(if equipped) B
: N·m (kg-m, ft-lb)

: N·m (Kg-m, ft-lb) C

Removal and Installation INFOID:0000000010464106

D
REMOVAL
1. Disconnect the battery cable from the negative terminal.
CAUTION: E
To prevent damage to the parts, disconnect the battery cable from the negative terminal first.
2. Remove cover of battery positive terminal.
3. Disconnect the battery cable from the positive terminal. F
4. Remove battery fix frame mounting nuts and battery fix frame.
5. Remove battery.
6. Remove tray. G
7. Remove battery mounting bracket assembly mounting bolts, and then remove battery mounting bracket
assembly.
8. Remove battery mounting bracket mounting bolts, and then remove battery mounting bracket. (if H
equipped)
INSTALLATION
Note the following items, and then install in the reverse order of removal. I
CAUTION:
To install the battery, carefully read the following instructions.
• To prevent damage to the parts, connect the battery cable to the positive terminal first. J
• After connecting battery cables, to securely supply battery voltage, ensure that they are tightly
clamped to battery terminals for good contact.
• To securely supply battery voltage, check battery terminal for poor connection caused by corrosion.
K
Reset electronic systems as necessary. Refer to GI-60, "ADDITIONAL SERVICE WHEN REMOVING BAT-
TERY NEGATIVE TERMINAL : Required Procedure After Battery Disconnection".

PG

PG-155
 BATTERY TERMINAL WITH FUSIBLE LINK
< REMOVAL AND INSTALLATION >
BATTERY TERMINAL WITH FUSIBLE LINK
Exploded View INFOID:0000000010464107

: Battery terminal with fusible link

: Harness connector
: Vehicle front

: N·m (kg-m, ft-lb)

JMMIA1770GB

Removal and Installation INFOID:0000000010464108

REMOVAL
1. Disconnect the battery cable from the negative terminal. Refer to PG-154, "Exploded View".
CAUTION:
To prevent damage to the parts, disconnect the battery cable from the negative terminal first.
2. Remove cover of battery positive terminal.
3. Disconnect battery cable from the positive terminal. Refer to PG-154, "Exploded View".
4. Remove harness mounting nut and battery terminal with fusible link mounting nut.
5. Disconnect harness connector and remove battery terminal with fusible link.
INSTALLATION
Note the following items, and then install in the reverse order of removal.
CAUTION:
To prevent damage to the parts, connect the battery cable to the positive terminal first.

PG-156
 BATTERY CURRENT SENSOR
< REMOVAL AND INSTALLATION >
BATTERY CURRENT SENSOR
A
Exploded View INFOID:0000000010464109

B
: Battery current sensor
(With battery temperature sensor)
: Harness connector
C

: N·m (kg-m, ft-lb)

JSMIA1127GB E
Removal and Installation INFOID:0000000010464110

REMOVAL F

1. Disconnect battery cable from the negative terminal. Refer to PG-154, "Exploded View".
2. Disconnect battery current sensor connector. G
3. Remove battery current sensor mounting nut.
4. Remove battery current sensor from battery cable.
INSTALLATION H
Install in the reverse order of removal.

PG

PG-157
 SERVICE DATA AND SPECIFICATIONS (SDS)
< SERVICE DATA AND SPECIFICATIONS (SDS)
SERVICE DATA AND SPECIFICATIONS (SDS)
SERVICE DATA AND SPECIFICATIONS (SDS)
Battery INFOID:0000000010464111

Type L2 L3
20 hour rate capacity [V – Ah] 12 – 60 12 – 70
Cold cranking current (For reference value) [A] 510 720

PG-158