Proceedings of TC209 Workshop - Www-Version
Proceedings of TC209 Workshop - Www-Version
Proceedings of TC209 Workshop - Www-Version
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Foundation Design of
Offshore Wind Structures
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Advert Korean Magazines A4-Print version_NEW.pdf 1 2017-09-07 14:26:38
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Foreword
The International Society for Soil Mechanics and Geotechnical Engineering (ISSMGE)
and its Technical Committee 209 (TC209) on Offshore Geotechnics are proud to support
this workshop and the publication of this volume.
The theme for this workshop is “Foundation design of offshore wind structures”.
The offshore wind industry is expanding rapidly throughout Asia. Projects are currently
being developed in China, Taiwan and South Korea, with many other countries
aggressively pursuing opportunities in this market sector. Cost reductions driven by a
mature European market and local pricing, combined with the social benefits of
generating power offshore and away from densely populated areas, makes offshore wind
an attractive economic prospect for meeting national renewable energy targets.
It is with the market situation in mind that TC209 decided to make offshore wind the
focus of this workshop. The workshop comprises a series of carefully selected papers,
each representing different subjects – and all addressing aspects of foundation design.
First is a review of the offshore wind market in Korea, honouring our hosts for this
workshop, and providing an interesting backdrop to past and future developments. The
second paper provides an overview of the need for high quality site characterisation in
support of efficient foundation design. The third and fourth papers present technical
summaries of the key design challenges for monopile and suction caisson foundations,
when used to support wind turbines. Finally, results from an instrumented jacket
supported on suction buckets are presented in detail – adding valuable observations of
actual performance, to enhance future design.
I trust that you will find the workshop both interesting and of strong technical merit.
ISSMGE TC209 is grateful to Norwegian Geotechnical Institute (NGI) for funding the
publication of this volume; to all the authors for sharing their passion, knowledge and
experience; and to the team who coordinated the preparation of this workshop, especially
Dr Yunsup Shin.
Phil Watson
Incoming Chair, ISSMGE TC-209 on Offshore Geotechnics
Editorial address
This Technical Committee 209 workshop at 19th International Conference on Soil Mechanics and
Geotechnical Engineering (ICSMGE) follows the success of the previous workshop in Paris 2013.
Offshore wind farms are constructed in many parts of the world, and many more are being
planned, inlcuding in Korea. Foundation design is an essential part of the design of the offshore
wind structures, and this TC209 workshop has placed focus on several of the important foundation
design aspects, i.e. marine site characterization, foundation design and installation considerations
for various foundation types (such as monopiles and suction caisson foundations), and case
histories of already installed structures. The offshore wind plan and strategy in Korea is also
presented.
NGI is proud to sponsor this edition of the TC 209 Workshop Proceedings which includes:
– "Geotechnical perspective on offshore wind plan, strategy, projects and research in Korea"
prepared by Bae K.T. (DAEWOO E&C), Choo Y.W. (Kongju National University), Youn
H.J. (Hongik University), Kim J.Y., Choi C.H. (KICT), and Kwon O.S. (KIOT) on behalf of
Energy Plant Technical Committee in Korea Geotechnical Society;
– "Marine site characterisation and its role in wind turbine geotechnical engineering" prepared
by Rattley M., Salisbury R., Carrington T., Erbrich C., and Li G. (Fugro);
– "Design aspects for monopile foundations" prepared by Burd H. J., Byrne B. W., McAdan R.
A., Houlsby G. T., Marten C. M., Beuckelaers W. J.A.P. (Oxford University), Zdravković L.,
Taborda D.M.G., Potts D. M., Jardine R. J. (Imperial College), Gavin K., Doherty P., Igoe D.
(Formerly University College Dublin), Gretlund J. S., Andrade M. P., and Wood A. M.
(DONG Energy) on behalf of PISA team;
– "Design Aspects of Suction Caissons for Offshore Wind Turbine Foundations" prepared by
Sturm H. (NGI);
– "Suction bucket jackets for offshore wind turbines: applications from in situ observations"
prepared by Shonberg A., Harte M., Aghakouchak A., Brown C. S. D., Andrade M. P., and
Liingaard M. A. (DONG Energy)
We believe that the papers collected in a single publication will provide the offshore geotechnical
engineers with unique and useful information and recommendations for designing offshore wind
foundations.
We thank Marit Støvne (NGI) for her editorial assistance, Maren Kristine Johnsen (NGI) and
Kjell Hauge (NGI) with graphical design and webpage development. We are also grateful for the
helpful advice from Philippe Jeanjean (BP), Phil Watson (Fugro), Knut Andersen (NGI), Thomas
Langford (NGI), and Hendrik Sturm (NGI) with respect to planning of the workshop.
Yunsup Shin
Norwegian Geotechnical Institute
September 2017
Table of contents
Foreword 7
Editorial address 9
Marine site characterisation and its role in wind turbine geotechnical engineering 21
M. Rattley, R. Salisbury, T. Carrington, C. Erbrich, G. Li
Suction bucket jackets for offshore wind turbines: applications from in situ observations 65
A. Shonberg, M. Harte, A. Aghakouchak, C.S.D. Brown, M.P. Andrade,
M.A. Liingaard
Geotechnical perspective on offshore wind plan, strategy, projects, and research in
Korea
Le plan, la stratégie, les projets, et la recherche des éoliennes en mer en Corée, d'un point de vue
géotechnique
Kyung-Tae Bae
Chair of Energy Plant Technical Committee, Korean Geotechnical Society
Daewoo Institute of Construction Technology, DAEWOO E&C, Republic of Korea
Heejung Youn
School of Urban and Civil Eng., Hongik University, Republic of Korea
Osoon Kwon
Coastal Disaster Prevention Research Center, Korea Institute of Ocean and Technology, Republic of Korea
ABSTRACT: This paper introduces the results and current status of the Korean offshore wind technology development from the
viewpoint of geotechnical engineering. First, Korea's offshore wind resources and geographical/geotechnical conditions are
introduced, followed by construction records for offshore wind farms development, and the research and development projects of the
substructure for offshore wind turbine installation.
RÉSUMÉ : Cet article présente les résultats et l'état actuel du développement de la technologie éolienne en mer coréenne du point de vue
de l'ingénierie géotechnique. En premier lieu, les ressources éoliennes en mer en Corée et les conditions géographiques/géotechniques sont
présentées, suivies des archives de construction pour le développement de parcs éoliens en mer et des projets de recherche et
développement de la sous-structure pour l'installation d'éoliennes en mer.
KEYWORDS: Korea, wind energy resource, geological conditions, construction records, research and development.
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Proceedings of TC 209 Workshop - 19th ICSMGE, Seoul 20 September 2017
Foundation design of offshore wind structures
are constructed considering wind speed, wind density and water
depth. Figure 3 shows the locations of the offshore wind farms in
Figure 1 shows the domestic weather map provided by the the west coast, HeMOSU-1 Met mast, and the ground
meteorological resources map (www.greenmap.go.kr). The investigation locations. HeMOSU-1 has measured the weather
wind speed measured at 80 m above the ground is about 7.0-7.5 information for three years, showing the monthly average wind
m/s near the Western coast, mostly 7.5 m/s or above at the speed of 7.0 m/s from winter to early spring and less than 5.0
coasts of Jeju Island, and 8.5 m/s or above in other areas. m/s (which is the effective limit wind speed) in May and June,
Since the offshore wind farm becomes economically inferior and then increases again in July (Figure 4). The average annual
at 30 m sea level or above, the East Sea, where the water depth wind speed is 6.97 m/s at 97 m from sea level and 6.71 m/s at
drastically deepens as it gets farther from the coast, is 76 m and does not drastically change with height.
considered to be inappropriate despite its satisfactory wind The mean wind speed distribution per year for the past 30
speed, and the Southwest Sea and Jeju Island coastal areas with years, back-estimated from the observations of HeMOSU 1, is
moderate changes in water depth are evaluated as suitable sites shown in Figure 5, and it is expected that the average wind
for offshore wind farms. Typical water depths for the distribution per month is 6.5–7.0 m/s per month according to
developing or soon-to-be-developed offshore wind farms are this estimation.
10-20 m.
As shown in Figure 2, the main wind direction in the area
considered as potential sites for offshore wind farm power, is
the northwest. This major northwest wind is mixed with the Buan-gun
northeast wind in the waters near Jeju Island and southwest
coast. The wind turbine power generation efficiency is
Wi-do
improved when the wind speed of 5 m/s or more is maintained, Verification
site
and the number of days with wind speed of 5 m/s or more is
measured to be approximately 55% of the year in the west coast
and 65% or more in the coastal area near Jeju Island. Gochang-gun
Yeonggwang-
gun
Anma-do
8.5 or higher
8.0 – 8.5
7.5-8.0
7.0-7.5
6.5-7.0
Figure 3. Locations of offshore wind farm, HeMOSU-1 met mast tower,
6.0-6.5 and site investigation (modified from KEPRI, 2014).
5.5-6.0
5.0-5.5
4.5-5.0
4.0-4.5
4.0 or lower
(unit: m/s)
Figure 1. Wind speed map at the elevation of 100 m from sea level
(modified from www.greenmap.go.kr).
Northwest
West
Southwest
South
Southeast
East
Northeast
North
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Geotechnical perspective on offshore wind plan, strategy, projects, and research in Korea
2.2 Site investigation wind farm site, and thus, a supporting structure type is selected
by this soft rock layer. Because Jeju Island is an island formed
This section explains the ground conditions of the Southwest by volcanic activity, the geological structure near Jeju Island is
offshore wind farm (verification phase) whose construction almost identical.
inaugurated in early 2017, and the Jeju Tamra offshore wind Figure 7 shows the stratigraphy of the Jeju Tamra offshore
farm (30 MW) which has been producing electricity since 2016. wind farm area. It was confirmed with five boreholes that there
A total of 11 boreholes were drilled in the west coast of Korea is 0–0.3 m thin marine sediments (classified as SP) on the
(8 holes around HeMOSU-1 and 3 holes in the farm area for the seabed and basaltic soft rock or caustic rock layer underneath.
verification phase (as shown in the Figure 3) and the The water content of marine sediments was 24.1% with the
stratigraphy of the site was constructed using the results of specific gravity of 2.73, the fine contents passing #200 sieve
Standard Penetration Test (SPT). was 4.26%, and the N value was 4. However, since the layer is
According to Yoon et al. (2014), there is a marine thin, the physical properties of the soil layer do not seem to
sedimentary layer composed of marine clay (ML, CL) and affect the underlying foundation design. The degree of
marine sandy soil (SM, SP, SW-SM, GP) near the seabed, and weathering and joint spacing of the soft rock layer with basalts
weathered residual soils, weathered rocks, and bedrocks are as parent rocks was widely distributed with the RQD of 54-80%,
followed in order underneath. The thickness of the marine and a hard rock layer. The monopile was designed to penetrate
sediments above the bedrocks is about 24.3–62.5 m and tends to into the soft rock layer whose uniaxial compressive strength
thicken toward the outer sea. The undrained shear strengths ranges from 24.7 to 26.9 MPa and the deformation modulus is
were derived from the Cone Penetration Tests (CPT) performed 2,552 MPa.
near the verification wind farm, displaying 10 kPa or below
near the seabed, yet increasing as it gets deeper, with the
average value of 33.9 kPa.
On the other hand, the results from the drilling investigation
near HeMOSU-1, where the offshore wind farm will be
constructed, are somewhat different. Figure 6 shows the results
of holes Nos. 7 and 8 among the 8 holes, with similar results
from the other boreholes. There is a silt-mixed sand of
approximately 4 m from the seabed, and the N value in the
layer is about 40. Below the layer, there is approximately 25 m
thick very soft silty clay with the N value of less than 10,
followed by a very dense sand layer with the N value of over 50
at depth of 30 m or deeper, and a layer of soft rock is located at
a depth of 40 - 50 m. Therefore, the stratigraphic near the
HeMOSU-1 is very different from the verification wind farm.
Foundation types of offshore wind farm near HeMOSU-1 seem
to be greatly affected by the soil layer with a soft clay of Figure 7. Stratigraphy of Jeju Tamra offshore wind farm (Choi et al.,
thickness of 20 m or more. 2014).
3 CONSTRUCTION RECORDS
Weathered soil
Fully weathered from bed rock
Disintegration into silty sand by
impact
Very dense/light green/wet/11 m
Soft rock
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Proceedings of TC 209 Workshop - 19th ICSMGE, Seoul 20 September 2017
Foundation design of offshore wind structures
Table 1. Present and planned wind farms. 3.3 Jeju Tamra
Capa Jeju Tamra offshore wind farm was commissioned by Korea
Substru- Installation
Locations -city Owner
cture Year Southern Power Co., Ltd. and Doosan Heavy Industries &
(MW) Construction consortium completed installation in 2016. As
Korea Institute of shown in Figures 10 and 11, ten units of 3 MW of Doosan
Jeju Island
Energy Research, Heavy Industries & Construction's WinDS3000 are in operation
5 Doosan Heavy Jacket 2011 and the tower length is 65.1 m. The depth of the water is about
(Woljeong)
Industries & 20 m and the upper structure is designed to be supported by the
Construction Co., Ltd. jacket substructure through a pin pile to the shallow depth of
Korea Southern about 15 m of Jeju Island area basalt rock.
Power Co., Ltd.
Jeju Island
30 Doosan Heavy Jacket 2016
(Tamra)
Industries &
Construction Co., Ltd.
KEPCO Research
Gunsan 3 Suction 2016
Institute
Under
Jeonam 4,000 Jeollanam-do NA
preparation
3.4 Gunsan
Gunsan suction foundation test site was commissioned by
KEPCO Research Institute, and the installation was completed
in 2016 (Figure 12). A 3 MW WinDS3000 by Doosan Heavy
Industries & Construction is in operation and its tower length is
58.5 m. The water depth is about 20 m, and the upper structure
with a total weight of 342 ton was designed to be supported by
the tripod suction foundation in the sandy soil; the tower weight
is 155.8 ton, nacelle weight is 128 ton, hub weight is 28 ton,
and each blade weighs 10 ton. As shown in Figure 13, the
Figure 9. Jeju Woljeong offshore wind test site. suction foundation is composed of three steel suction bases with
a diameter of 6 m, a height of 12 m, and a weight of 148 ton. It
is inclined up to 0.33° during installation as shown in Figure 14,
but by controlling the output of the suction pump, the verticality
is secured up to 0.02° after completion of installation.
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Geotechnical perspective on offshore wind plan, strategy, projects, and research in Korea
Phase 2
Phase 1 Phase 3
Phases (Demon- Total
(Verification) (Large scale)
stration)
Installation
2017∼2019 2020∼2022 2023∼2024
Period
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Proceedings of TC 209 Workshop - 19th ICSMGE, Seoul 20 September 2017
Foundation design of offshore wind structures
4 RESEARCH AND DEVELOPMENT OF SUB- substructure system and advanced design technology, high
STRUCTURE IN KOREA durability materials for marine structure and utilization tech-
nology, technology for securing bearing capacity of foundation,
In Korea, research related to wind power generation have been and finally, verified the technology by applying to a test bed.
continued since 1988, and the focus was on domestic wind With regard to the technology for securing support capacity
turbine technology development including development of core of the foundation structure, the analytical technique and the
parts with investing about 271 billion Korean Won (KRW) by support capacity evaluation system of the offshore wind
2010, wind resource evaluation, power plant design and power structure were developed through the laboratory model test, the
grid. In recent years, an interest in offshore wind power has centrifugal model test, and the numerical analysis, and the
increased, and research on the development of offshore wind domestic submarine ground modeling technique necessary for
substructure has been conducted by companies and research the analysis of the offshore wind turbine response. As of 2017,
institutes (KGS 2014). This session introduces the status of the development technology is being applied to the Southwest
research and development related to offshore wind power Sea offshore wind farm (verification phase) in the southwestern
substructure. coast.
4.1 Monopile
A project of "Development of Offshore Wind Energy
Foundation Systems for Large Diameter (more than 5m) and
Deep Sea (less than 60m)" was conducted to develop a large-
diameter, excavation-type monopile system with a diameter of
5 m or more, capable of efficiently supporting large capacity
generators of 3 MW or more in marine ground conditions of 30
m depth or more, where the ground is composed of rock mass
(KICT and KIOST et al. 2015).
In detail, a rock drilling rig that excavates a rock by using a
number of small hammers was developed to improve the rock
Figure 18. 5 MW jacket substructure TP design (POSCO et al. 2017).
excavation speed as shown in Figure 17. The optimal design
guideline for offshore wind power generation monopiles in line
with LRFD-based international design standards was
developed, as well as the platform design/work tip stability 4.3 Hybrid foundation
technology and the optimal form of TP (Transition Piece) for A project titled "Development of Hybrid Substructure System
fast and precise marine construction. for Offshore Wind Turbine" has been developing a new type
In addition, a single and tripod bucket foundation system hybrid support structure system suitable and economical for the
that can be applied economically in thick soil depth (50 - 60 m) Southwest coast of Korea (KICT et al. 2013). In detail, as
was developed with design guidelines for bucket foundation. shown in Figure 19, research topics include development of
The system evolves the limit-state design method based on the economical hybrid support structure system technology through
development of intrusion device and construction system efficient combination of structural materials (steel and concrete)
capable of maintaining the accuracy of vertical angle within 1°. and foundation type, development of foundation/support
The developed large-diameter monopile technology was structure/tower connection technology, foundation type and
adopted in a detailed design for the Jeju Tamra offshore wind development of scour prevention technology for hybrid support
farm project, and the bucket foundation technology was applied structure system, development of response analysis technology
and constructed for the supporting structure of the offshore of hybrid support structure considering fluid-soil-structure
wind turbine in Jeollanam-do Province. interaction, and rapid installation method and maintenance
technology development of hybrid supporting structure.
Consultations are underway to apply the new hybrid support
structures in this R&D project to the construction of offshore
wind farms in the Southwest Sea. By solving the technical
problems to secure the support structure in the soft ground, the
cost reduction for constructing the support structure is expected
to be more than 15%.
Figure 17. Rock drilling rig with multiple hammers (KICT and KIOST
et al. 2015)
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Geotechnical perspective on offshore wind plan, strategy, projects, and research in Korea
5 SUMMARY
In this paper, the trends related to offshore wind power
Figure 20. Concrete monopod suction foundation (KR and DAEWOO generation in Korea since the 2000s were introduced; in
E&C et al. 2017). particular, we discussed geological and wind-resources-related
characteristics and the present state of research and
development related to the supporting structures in near shore
4.5 Tripod steel suction foundation area of the Korean peninsula.
In Korea, the three boundary sides are surrounded by the sea,
A project titled “Seashore wind turbine construction & com- and as pointed in this paper, the offshore wind power projects
mercialization embedded suction bucket support structure (Su- are being promoted mostly on the western and southern coast,
CCESS)” has been carried out on the detailed design of support and Jeju Island. This is because the depth of the East Sea is
structure and the transfer/installation of prototype (Rye et al. relatively deep, which makes it difficult to install a fixed
2017). support structure. In the future, when the technology on floating
As shown in Figure 21, a reduced-scale model was cons- support structures would be accumulated, the project is
tructed and tested to verify its applicability. The study focused expected to proceed.
on the development of support structures suitable for mid-water This paper, prepared for the TC209 Offshore Geotechnics
depth and soft seabed of the Southwest coast of Korea, to workshop of the International Conference of Soil Mechanics
achieve economic efficiency by reducing the installation cost of and Geotechnical Engineering (ICSMGE), is expected to
offshore wind support structures and to reduce the business risk contribute to the understanding and role of the geotechnical
by shortening the marine operation period. field for the revitalization of the offshore wind power industry
in Korea.
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Proceedings of TC 209 Workshop - 19th ICSMGE, Seoul 20 September 2017
Foundation design of offshore wind structures
6 REFERENCES
Choi C.H., Kim W.K, and Cho S.D. 2014. Detailed design on monopile
foundation used in offshore wind energy test bed, The 2nd KICT-
YU-CBNU Joint Workshop.
KEPRI. 2014. Test bed for 2.5 GW offshore wind farm at Yellow sea
interim design basis report, KEPRI report.
Korea Institute of Civil Engineering and Building Technology (KICT)
et al. 2013. Development of hybrid substructure systems for
offshore wind power. 1st year research report. Ministry of Land,
Infrastructure, and Transport. Korea.
Korea Institute of Civil Engineering and Building Technology (KICT)
and Korea Institute of Ocean Science and Technology (KIOST) et
al. 2015. Development of offshore wind energy foundation systems
for large diameter (more than 5m) and deep sea (less than 60m).
Registration number: 11-1613000-001295-01. Ministry of Land,
Infrastructure, and Transport. Korea.
Korean Geotechnical Society (KGS). 2014. Geotechnical Design of
Offshore Wind Foundation for Geotechnical Engineers. CIR, Seoul.
Kim B.W., Kim Y.S., Jin B.M., Bae K.T. and Youn H.J. 2016.
Numerical analysis on tilting control of suction pile for offshore
wind power. Journal of the Korean Geo-Environmental Society
17(9), 5-12.
Kim Y.S., Bae K.T., Lee J.P., Joung J.W. and Choo Y.W. 2015. Model
tests for tilting control of suction bucket foundation for offshore
wind turbine. Journal of Korean Society of Hazard Mitigation
17(2), 207-218.
Korean Register (KR) and DAEWOO E&C et al. 2017. Development of
design basis and concrete technologies for offshore wind turbine
support structures. No.20120093. Ministry of Oceans and
Fisheries.
MOTI and KEA. 2016. New & renewable energy white paper.
Registration number: 11-1410000-001321-11, Ministry of Trade,
Industry and Energy, and Korea Energy Agency.
POSCO et al. 2017. Development of substructure systems for offshore
wind power in shallow sea water (less than 40 m). Ministry of
Trade, Industry and Energy.
Pusan National University (PNU) et al. 2013. Development of Floating
Substructure/Platform for Offshore Wind Power in Deep Water.
Ministry of Trade, Industry and Energy, Korea.
Ryu M., Lee J., Kwag D., Bang S. 2017. Design, construction, and
installation of offshore wind turbine with tripod suction bucket
foundation. Proc. of the ASME 36th Int. Conf. on Ocean, Offshore,
and Arctic Engineering, OMAE 2017. Trondheim, Norway.
Yoon G.L., Kim S.B., Kwon O.S., and Yoo M.S. 2014. Partial safety
factor of offshore wind turbine pile foundation in West-South
Mainland sea. Journal of the Korean Society of Civil Engineers
KSCE 34(5), 1489-1504.
20
Marine site characterisation and its role in wind turbine geotechnical engineering
Caractérisation du site maritime et son rôle dans l'ingénierie géotechnique des éoliennes
Michael Rattley, Richard Salisbury, Timothy Carrington, Carl Erbrich & Gary Li
Fugro, [email protected]
ABSTRACT: The compartmentalised approach of separate geophysical and geotechnical investigations, followed by independent
engineering design that has typified offshore site developments over most of the past 50 years is changing. Offshore wind farms
(OWFs) have large spatial extents and the potential to encounter variable soil conditions at numerous turbine locations may lead to
adoption of multiple substructure concepts with differing design considerations. At the data analysis stage it is therefore common to
construct a fully informed ground model to develop the requisite understanding of the OWF site. This paper describes how integration
should be extended to include all the technical aspects of marine site characterisation, but with specific focus on the geotechnical
phases of the process. It will demonstrate the benefits of considering all aspects under a single direction over the lifetime of an
investigation, focussed on close collaboration between different specialists and end users. By this means design can be optimised,
risks can be managed and costs controlled.
RÉSUMÉ : L'approche compartimentée d'enquêtes géophysiques et géotechniques séparées, suivie d'une conception d'ingénierie
indépendante qui a typifié les développements de sites offshore au cours de la plupart des 50 dernières années, change. Les parcs éoliens
offshore (OWF) ont de vastes étendues spatiales et le potentiel de rencontrer des conditions variables du sol dans de nombreux endroits
de la turbine peut conduire à l'adoption de multiples concepts de sous-structure avec des considérations de conception différentes. À
l'étape de l'analyse des données, il est donc commun de construire un modèle de terrain pleinement éclairé pour développer la
compréhension requise du site OWF. Cet article décrit comment l'intégration doit être étendue pour inclure tous les aspects techniques de
la caractérisation des sites marins, mais en mettant l'accent sur les phases géotechniques du processus. Il démontrera les avantages de
considérer tous les aspects sous une seule direction tout au long de la vie d'une enquête, axée sur une collaboration étroite entre différents
spécialistes et utilisateurs finaux. Par ce moyen, la conception peut être optimisée, les risques peuvent être gérés et les coûts contrôlés.
KEYWORDS: site characterisation; ground model; geotechnical engineering
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Proceedings of TC 209 Workshop - 19th ICSMGE, Seoul 20 September 2017
Foundation design of offshore wind structures
model and geotechnical characterisation process), but are no The UXO investigation will need to be completed early in
less important in the overall OWF site characterisation process. the overall site investigation process so that locations can be
These areas are considered briefly in the sections below. cleared before the first intervention work takes place. This will
often be geotechnical drilling, testing and sampling
2.2 Unexploded Ordnance
Unexploded ordnance (UXO) refers to explosive devices that
have not fully detonated, and includes mines, air-dropped
bombs, mortars anti-aircraft projectiles and grenades (Figure 1).
These items can be lying on the seafloor or buried at shallow
depth by mobile sediments and carry a risk of detonation from
impact or movement. At risk areas include historic war zones,
firing ranges and dumping grounds. There is an implied risk to
equipment and personnel during the intervention activities at
OWFs including soil testing, turbine installation cable laying
and operation.
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Marine site characterisation and its role in wind turbine geotechnical engineering
would be validated against site-specific measured data, and processes, the monopile eventually became the prevailing
calibrated if necessary. This is particularly important for foundation concept for WTGs, although jacket solutions are still
currents, whose complexity makes numerical modelling more popular in deeper waters (Figure 5) and for OSS structures.
challenging. Site-specific small-scale models can be set up to Monopiles now make up over 70% of foundations for WTGs
accurately account for the local bathymetry at the wind farm (Kallehave et al., 2015) and current market trends indicate that
location. These models are nested within global-scale models monopiles will continue to be the preferred foundation concept
that provide conditions at the model boundary. for WTGs in Europe in the next 10 years. The single-pile
In addition to design criteria, operational statistics are foundation is attractive due to its simplicity and robustness,
required to assist with operational planning during the allowing costs to be reduced through mass fabrication and
installation phase. Knowledge of the seasonal variation in quicker installation.
conditions means that weather-sensitive operations are planned
for times when conditions are most likely to be suitable.
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Proceedings of TC 209 Workshop - 19th ICSMGE, Seoul 20 September 2017
Foundation design of offshore wind structures
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Marine site characterisation and its role in wind turbine geotechnical engineering
demonstrated by Power et al. (2011), Evans (2011) and Hill geotechnical data is collected and integrated, the logical
(2011) as a means to reduce uncertainty in ground condition conclusion is that the ground model will evolve into an
across large scale marine developments. Mason and Smith engineering ground model suitable to form the basis for
(2016) discuss integration of data for power cable routing. In foundation design, for example by establishing critical
the context of an OWF, the ground model is described by SUT subsurface features (Figure 8).
(2014) as an industry standard approach to collating site The process of carrying out a desk study for an OWF is
information as part of the geotechnical risk management described by the SUT (2014) which contains a detailed list of
process. items to be addressed including typical sources of information.
Thomas (2017) further defines an evolutionary ground A great deal of relevant information is typically available in the
model, which is the concept adopted here, in the sense that it is public domain including nautical charts, research papers and
necessary to understand the operation through time of the local experience and knowledge. In addition, there may be
formative or active processes at a site to understand and explain geophysical and geotechnical site investigations and installation
the physical attributes of the site. The terminology also invokes records from existing infrastructure, and although this is likely
a useful inference regarding the construction of the ground to be proprietary information, will be a valuable input to the
model itself, over the course of a site development. desk study if permission for its use can be secured or it can
The components of a preliminary evolutionary ground model otherwise be drawn upon as background experience.
are discussed in the following sections, which represent the site
characterisation process up to the point where a detailed
geotechnical site investigation is initiated. It is during the
course of this preliminary ground model development that the
potential requirements of the geotechnical design process
should be considered in as much detail as the available
information allows.
25
Proceedings of TC 209 Workshop - 19th ICSMGE, Seoul 20 September 2017
Foundation design of offshore wind structures
updated. The survey should be designed to define the 4.5 Geotechnical Design Evaluation
engineering geological units identified and to tie these into the
proposed turbine locations which should have already been In terms of the framework described by Thomas (2017), a
selected (Figure 9). Survey line spacing will typically be relatively detailed consideration of the geotechnical design
reduced compared to the reconnaissance survey and the choice requirements for an OWF development should ideally occur
of equipment directed by the desired resolution that may be during the “System Definition” project stage where the
higher than for the reconnaissance survey. geotechnical evaluation of the site is first considered (Figure
10). This coincides with the development of a preliminary
geotechnical model for the site based on information gathered
during the desk study and (early) reconnaissance geotechnical
investigation stages of the ground model development.
At this stage it is not necessary to be able to anticipate the
final foundation design solution; however, it is likely that the
foundation concept could be reasonably narrowed to
consideration of one or two primary concepts based on prior
review and foundation constraints (Figure 11). The potential
geotechnical design requirements associated with each concept
can then be developed, considering the critical geological
formations as relevant for each foundation type. Even a high
level review which identifies the potential need for advanced
numerical analyses and associated input data requirements is
beneficial at an early stage in order to refine the scope of future
geotechnical investigations, as necessary
The above process should then be subject to review and
iteration as further geotechnical data becomes available and
further geotechnical analyses are performed.
26
Marine site characterisation and its role in wind turbine geotechnical engineering
27
Proceedings of TC 209 Workshop - 19th ICSMGE, Seoul 20 September 2017
Foundation design of offshore wind structures
range of geological formations (both laterally and with depth). in Figure 12). This yields valuable data regarding the
Clearly then, acquiring detailed geotechnical data at all degradation or ‘friction-fatigue’ of soil resistance with relative
structure locations within the OWF area may not appear soil:steel movement, which is a key input into assessing skirt
warranted, especially where a well-developed ground model is penetration resistance for suction bucket foundations and soil
in place; however the requirement for location specific resistance to driving (SRD) for driven piles.
investigation should be considered in the context of the Performing seismic cone penetration tests (SCPT) at a
geotechnical risk assessment for the site. This consideration number of locations, typically 10 to 20%, is a small increment
should be informed by the outcomes of the desk study and the in time and cost over standard CPTs and gives valuable
information contained within the preliminary ground model, but information on in situ small strain stiffness. SCPT is not always
also taking into account the geotechnical design requirements possible due to limited cone penetration, in which case seismic
and track record of the proposed foundation concept(s). High wave velocity (P-S) suspension logging can be used in the
levels of lateral and vertical variability may necessitate unsupported open borehole, so long as borehole stability is
structure location specific investigation, or indeed several sufficient. Often P-S suspension logging is performed at the end
investigation points across a single foundation footprint, in of a sampling or CPT borehole and the borehole quality is not
order to reduce the foundation design and installation risks as very good. Consideration should be given to undertaking the
low as reasonably practicable for the project. logging in a bespoke borehole, or to undertake it at intermediate
The subject of data coverage for different foundation stages during the drilling of a borehole for other purposes so
concepts is discussed by SUT (2014) and is not restated here, that the logging is undertaken in a fresher, better quality hole. In
except to note that ultimately the extent of the geotechnical practice a combination of SCPT and P-S logging is undertaken
investigation may be governed by the national design code to cover the full depth of the foundation. High pressure
requirements applicable for the OWF site under consideration. dilatometer or pressuremeter testing can also be undertaken to
gain insight in soil stiffness and strength at a rage of strain
5.3 In situ testing levels. However this testing is rather slow, and hence
expensive, and only produces discrete data points. The test is
In situ testing is predominantly static CPT and this is a good also often difficult to interpret and therefore may provide
way of getting high quality geotechnical data at many locations limited resolution in strong to hard soils. Only a few number of
in a cost effective manner. If conditions are suitable, seabed tests therefore are generally undertaken and the data
testing units, which are available with up to 20t thrust, can test extrapolated by correlation with other data, e.g. CPT.
up to 40m below seafloor, or beyond. Even if hard ground Future advances are expected to include wider use of
conditions restrict the achievable penetration to an average of, recently developed fibre optic cone technology, which offers
say, 14m, it is usually cost effective to undertake seabed significantly improved accuracy of cone resistance and pore
founded testing and then to progress with down-the-hole CPTs pressure measurements compared to existing strain gauge
in drilled boreholes to cover the full depth of interest for the technology (Fugro, 2017). Other in situ characterisation tools,
foundations. This is normally done at least c. 30% of locations such as the SEADARTTM free fall penetrometer, may provide
providing near continuous data for soil profiling (Figure 14). cost-effective shallow geotechnical data in very soft clays for
It is also possible to extend the measurement potential of the the purpose of cable route investigation, where seafloor
standard CPT cone to include additional sleeves. For example, detection may be of concern (Peuchen et al., 2017). Further
the dual sleeve cone (Figure 15) measures not only initial developments are expected to include cyclic CPT measurements
soil:sleeve frictional resistance, but also the resistance measured under increasing accuracy of control.
after a degree of further relative soil:steel movement
(approximately 0.5 m for the example dual sleeve cone shown
28
Marine site characterisation and its role in wind turbine geotechnical engineering
Figure 15. The dual sleeve cone and example cone resistance and sleeve friction data. Operated by Fugro
29
Proceedings of TC 209 Workshop - 19th ICSMGE, Seoul 20 September 2017
Foundation design of offshore wind structures
30
Marine site characterisation and its role in wind turbine geotechnical engineering
condition, imposed on a test specimen cut at 90 to vertical from consolidated undrained (CU) triaxial compression and
a sample core (Figure 17, Rattley et al., 2017; Sim et al., 2013). extension tests and DSS tests, can be performed onshore on
undisturbed and reconstituted soil specimens. For routine
(profiling) effective stress triaxial testing (Figure 18), the
specimen is tested under conditions that replicate as closely as
possible the (pre-sampling) in situ stress conditions at the
sample depth. Performing a range of strength testing enables
undrained strength to be measured under different failure
modes, providing an indication of strength anisotropy of the
soil. From these measurements the variance in the cone factor
(Nkt) can be estimated for each mode of failure, allowing near-
continuous undrained shear strength profiling from CPT cone
resistance data. Note that it is a common oversight not to
perform undrained strength testing on cohesionless soil
samples. While this data may not be required for jacket pile
design, a drained soil response assumption is unlikely to be
valid for the majority of large diameter monopile and suction
bucket design cases. For these foundations response may be at
least partially drained under environmental loading, even for
relatively uniform sand profiles (Peralta et al., 2017; Whyte et
al., 2017) and the undrained strength of sands soils is of
practical interest for design. For the same reason, laboratory
measurements of soil permeability may also be required.
As a part of the ‘routine’ triaxial test, bender elements can
be included in the platens of the apparatus to measure
(vertically propagating) shear wave velocity for determination
of shear modulus at very small strain (Gmax). This parameter is a
key input for geotechnical design of WTG foundations and
frequent laboratory measurement allows reliable correlation
with in situ data for parameter profiling. The measurements can
Figure 17. Schematic of stress conditions in a soil element adjacent to a also be used to assess the reliability of laboratory reconstituted
pile shaft as translated in the DSS test for axial pile design (see also Sim
et al., 2013)
specimens by comparison to in situ data.
31
Proceedings of TC 209 Workshop - 19th ICSMGE, Seoul 20 September 2017
Foundation design of offshore wind structures
6 GEOTECHNICAL INTERPRETATION
32
Marine site characterisation and its role in wind turbine geotechnical engineering
Figure 21. Schematic example of the geotechnical interpretation and analysis process for WTG monopile analysis (up to FEA)
If the integrated site characterisation process has been well should be developed jointly between the engineering designers
coordinated, taking input from all parties, then the geotechnical and the characterisation team.
interpretation will proceed successfully without highlighting
data gaps which lead to: excessive conservatism in parameter
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34
Design aspects for monopile foundations
Aspects du dimensionnement pour les fondations monopieux
Harvey J. Burd, Byron W. Byrne, Ross A. McAdam, Guy T. Houlsby, Chris M. Martin, William J.A.P.
Beuckelaers
Department of Engineering Science, Oxford University, UK, email: [email protected]
ABSTRACT: This paper describes the outcome of a recently completed research project – known as PISA – on the development of a
new process for the design of monopile foundations for offshore wind turbine support structures. The PISA research was concerned
with the use of field testing and three-dimensional (3D) finite element analysis to develop and calibrate a new one-dimensional (1D)
design model. The resulting 1D design model is based on the same basic assumptions and principles that underlie the current p-y
method, but the method is extended to include additional components of soil reaction acting on the pile, and enhanced to provide an
improved representation of the soil-pile interaction behaviour. Mathematical functions – termed ‘soil reaction curves’ – are employed
to represent the individual soil reaction components in the 1D design model. Values of the parameters needed to specify the soil
reaction curves for a particular design scenario are determined using a set of 3D finite element calibration analyses. The PISA
research was focused on two particular soil types (overconsolidated clay till and dense sand) that commonly occur in north European
coastal waters. The current paper provides an overview of the field testing and 3D modelling aspects of the project, and then focuses
on the development, calibration and application of the PISA design approach for monopiles in dense sand.
RESUME : Ce papier décrit les résultats d’un projet de recherche terminé récemment – connu sous le nom de PISA – portant sur le
développement d’une nouvelle procédure pour le dimensionnement des fondations monopieux pour les structures support des
éoliennes offshore. La recherche PISA s’est intéressée à l’utilisation d’essais in-situ sur pieux et d’analyse (3D) par éléments finis
afin de développer et de calibrer un nouveau modèle de dimensionnement unidimensionnel (1D). Le modèle de dimensionnement 1D
obtenu est basé sur les mêmes hypothèses et principes fondamentaux à la base de la méthode p-y actuelle. Cependant, la méthode est
étendue afin d’inclure des composants supplémentaires à la réaction du sol sur le pieu, et améliorée afin de fournir une meilleure
représentation du comportement de l’interaction sol-pieu. Des fonctions mathématiques – appelées ‘soil reaction curves’ (courbes de
réaction du sol) – sont utilisées afin de représenter les composants individuels de la réaction du sol dans le modèle de
dimensionnement 1D. Les valeurs des paramètres requis pour spécifier les courbes de réaction du sol pour un scenario de
dimensionnement donné, sont déterminés au moyen d’un ensemble d’analyses de calibration 3D par éléments finis. La recherche
PISA s’est concentrée sur deux types de sols spécifiques (argile glaciaire surconsolidée et sable dense) communément présents dans
les eaux côtières du nord de l’Europe. Le présent papier offre une vue d’ensemble des caractéristiques des essais in-situ sur pieux et
des modélisations 3D du projet, et se concentre ensuite sur le développement, la calibration et l’application de l’approche de
dimensionnement PISA pour les monopieux dans du sable dense.
KEYWORDS: monopile design, 1D model, soil reaction curves
35
Proceedings of TC 209 Workshop - 19th ICSMGE, Seoul 20 September 2017
Foundation design of offshore wind structures
A recent project – known as PISA (PIle Soil Analysis) – sand. At an early stage in the project, potential sites for the field
employed field testing and computational modelling to develop tests were sought, with approximately homogeneous profiles
a new design approach for monopile foundations for offshore consisting of each of these two soil types. The outcome of this
wind turbine applications. In this new approach, the underlying process was that a site at Cowden in the north east of England
simplicity of the p-y method – in which the pile is modelled as was selected as the clay site and a site at Dunkirk in northern
an embedded beam – is retained, but additional components of France was selected as the sand site.
soil reaction are incorporated within the design model to The current paper provides an overview of the design
improve its performance. approach that was developed during the PISA project, together
The PISA project was conducted, between 2013 and 2016, with a description of the process that was employed to calibrate
as a joint industry/university study. The scientific programme the 1D design model for a representative offshore soil profile
was developed by an Academic Working Group (AWG) with consisting of dense sand. The development of representative
members drawn from Oxford University, Imperial College and soil conditions and the model calibration process were based on
University College Dublin. The research was supported by the the results of the Dunkirk field tests and associated 3D finite
project partners listed in the Acknowledgements section of this element modelling.
paper; Dong Energy acted as the lead partner and main A similar process to calibrate the design model for a
contractor. PISA consisted of three related research strands: (i) representative offshore clay till site (not discussed in the current
reduced-scale field testing of monopile foundations (with paper) is described in Byrne et al. 2017.
associated site investigation and laboratory soil testing) (ii)
three-dimensional (3D) finite element modelling and (iii) the
development of a new one-dimensional (1D) modelling 2 THE PISA DESIGN APPROACH
approach for design.
The PISA research was focused on monotonic lateral 2.1 Formulation of the PISA design model
loading, as this was identified to be the area where substantial
gains could be achieved. Although it is acknowledged that The components of the PISA design model are illustrated in
improved design methods for cyclic loading are needed, it is Figure 1. A monopile foundation is represented in the model as
first necessary to have robust procedures for monotonic loading an embedded beam with moment and horizontal force
before addressing more complex cyclic loading issues. The applied to the pile at the ground surface. Four separate
methods developed in PISA are capable of future extensions to components of soil reaction are assumed to act on the
cyclic loading, and additional cyclic testing was conducted embedded monopile. Consistent with the standard p-y method, a
during the field testing phase to aid such extensions. distributed lateral load, p (units of force / length) acts on the
To limit the scope of the research the project was concerned pile. Additionally, a distributed moment, m (units of
specifically with two sets of soil conditions that are commonly force length / length) is applied; this distributed moment is
encountered in north European coastal waters: (i) a stiff caused by the vertical tractions that are induced at the soil-pile
overconsolidated clay till and (ii) a dense to very dense marine interface when local pile rotations occur, as indicated in Figure
Tower
(a)
(a) (b)(b)
MG
MG
HG HG
Ground level
z v
Distributed
lateral load Distributed
lateral load
Monopile
p(z,v)
Distributed
moment
m(z,)
Vertical shear
tractions at pile- Base
soil interface horizontal Base
force HB(vB) moment
MB(B)
Figure 1. PISA 1D monopile model (a) assumed soil reactions acting on the monopile (b) 1D design model. In the left figure, the soil reactions are
shown in the directions that they are likely to act, given the applied loads that are indicated. In the right figure, the indicated directions of the soil
reactions are consistent with the cordinate directions shown.
36
Design aspects for monopile foundations
dz Validate
3D finite
Constitutive
Field tests element
modelling
analysis
Pile
Calibration of 1D
design model
Figure 2. Diagrammatic view of the vertical tractions acting at the soil-
pile interface for an elemental length of pile, dz, These tractions are
assumed equivalent to a distributed moment reaction, m. Figure 3. PISA design model development process.
37
Proceedings of TC 209 Workshop - 19th ICSMGE, Seoul 20 September 2017
Foundation design of offshore wind structures
were developed for several of the field test piles. The The piles were instrumented with a range of above and below
constitutive models that were selected for the analyses, to ground instrumentation, including inclinometers, optical fibre
reproduce the behaviour of the two soils, were calibrated using Bragg grating strain gauges and extensometer strain gauges.
the results of advanced site investigations employing pre- Testing was conducted using the arrangement shown
existing data combined with intensive new laboratory and field diagrammatically in Figure 4. The test piles were loaded at a
investigations conducted during the PISA project (Zdravković height h (termed ‘load eccentricity’) above ground via a
et al. 2015). Data obtained from the field tests were compared hydraulic ram reacting against a reaction pile. Most of the field
with the 3D finite element results to confirm the veracity of the tests employed a protocol in which the applied horizontal
3D modelling procedures; this process is indicated as ‘validate’ load, , was controlled to apply a constant ground-level
in Figure 3. A key feature of this validate process is that velocity of D/300 per minute to the pile. At various stages
artificial means of achieving a match between the numerical during these constant velocity tests, the applied load was held
model and the field tests were rigorously rejected. constant, to allow observations to be made of time-dependent
Once the 3D finite element simulations of the field tests had behavior (e.g. due to creep and/or consolidation). A test was
been completed, a separate 3D finite element parametric study considered complete when (i) the ground-level pile
(referred to below as the ‘calibration analyses’) was conducted. displacement exceeded /10 and (ii) the ground-level
These calibration analyses adopted homogeneous clay and sand pile rotation exceeded 2°. A few tests were conducted at
profiles that were based on the soil conditions at each of the two elevated displacement rates and a limited amount of cyclic
test sites, but adjusted to obtain soil profiles that are testing was also conducted. The 3D finite element models of the
representative of offshore conditions. The soil at the onshore field tests, however, were validated only with respect to the
Dunkirk test site, for example, was interpreted to have a (small) constant velocity tests. Further details of the field testing
suction near the surface. Since this is unrepresentative of campaign are given in Byrne et al. 2015b.
submerged offshore conditions, a surface layer with negative
pore pressures was not included in the 3D finite element
calibration analyses employed to develop the PISA sand model. 4 3D FINITE ELEMENT MODELLING
The calibration analyses adopted a range of pile geometries and
loading conditions that were judged to span the likely design 4.1 3D finite element analysis of the Dunkirk tests
space for full-sized monopiles.
Numerical data from the 3D finite element calibration 3D finite element models were developed for several of the test
analyses were used, directly, to calibrate the soil reaction curves piles at the Dunkirk site. Analyses were conducted using the
employed in the PISA 1D model. This approach provides an finite element program ICFEP (Potts and Zdravković 1999),
indirect link between the field test data and the 1D model, via adopting the modelling procedures outlined in Zdravković et al.
the use of 3D finite element modelling procedures. Data 2015.
processing activities that would be infeasible for the field data The chosen constitutive model was a bounding surface
(such as extracting the individual soil reaction curves from the plasticity model (Taborda et al. 2014). This is a critical state
soil-pile interface tractions) can be conducted straightforwardly model within the state parameter framework, capable of
when applied to the 3D finite element results. reproducing the stress level- and void ratio-dependent
The current paper provides a description of the application behaviour of sands. The model was calibrated using the earlier
of this process to calibrate the PISA 1D model for a research by Imperial College, combined with recent triaxial test
homogenous sand profile with relative density DR = 75% based data on Dunkirk sand reported in Aghakouchak 2015 and
on the Dunkirk field tests, employing the procedures indicated Aghakouchak et al. 2015 as well as the work conducted for
in Figure 3. The paper also demonstrates the application of PISA described by Liu et al. 2017. The interface between the
the 1D model to two design cases with pile parameters that pile and the soil was represented by an elasto-plastic Mohr-
differ from those employed in the 3D finite element calibration Coulomb model with zero cohesion and a friction angle of 32o.
process. Detailed consideration of the near-surface ground conditions
indicated that the 3 m thick hydraulic fill layer developed
higher CPT qc resistances than had been found in the mid-to-
3 DUNKIRK FIELD TESTING CAMPAIGN
38
Design aspects for monopile foundations
late 1990s investigations described by Chow 1997 and Jardine hold periods that were prescribed during the testing process.
et al. 2006. It was postulated that the additional shallow Also shown in Figure 5a are an unload-reload loop conducted
resistance was a result of either ageing in the hydraulic fill, soon after the start of the test, and the unloading response of the
local spatial variations, light cementation between the sand pile at the end of the test. The response computed using the 3D
grains, or of suctions due to partial saturation. Detailed finite element analysis is also shown in Figure 5a; this shows
investigation to fully explain these variations was not feasible. good agreement with the field data. Comparisons of a similar
However, piezocone tests did show clear signs of suctions quality were obtained for the field test data and the
developing at shallow depths and the analyses therefore corresponding finite element models for the two large diameter
employed a realistic limited suction (i.e. pore pressures less (D = 2 m) piles tested at the site.
than hydrostatic) in the soil above the level of the water table Figure 5b shows the measured bending moments induced
(estimated to be at a depth of 5.4 m below ground level). It is in pile DM4, deduced from the strain gauge instrumentation, at
noted that the additional complexities involved in modelling the start of the hold period for 192 kN. The distribution of
unsaturated surface layers are absent from offshore sites, where bending moments determined from the 3D model at this same
soils are typically assumed to be fully saturated. value of applied horizontal load is also shown in the figure. The
Example field data for a D = 0.762 m, L = 4 m pile agreement between the two sets of data appears reasonable.
(identified as pile DM4) tested at the Dunkirk site, are shown in The finite element results were found to be less consistent
Figure 5. Figure 5a shows the relationship between the applied with the field data for the shortest D = 0.762 m pile (with L =
lateral load H and the lateral displacement of the pile at ground 2.3 m) that was tested at this site. For this relatively short pile,
level, . The constant load steps in the field data indicate the the finite element results are highly dependent on the initial
conditions that are assigned to the unsaturated surface layer.
Since some uncertainty existed on the appropriate conditions to
(a) 300 apply to this surface layer (as a consequence of limitations in
Field data the available site investigation data) the finite element results
are regarded as being less robust for this particular pile.
250 3D FE The broadly satisfactory comparison between the field test
data and the numerical analysis supports the use of the 3D finite
200 element model to calibrate the soil reaction curves in the 1D
design model, as described below.
H (kN)
2
2.5
3
Surface M
3.5 Strain gauges
Spline fit
4
3D FE
4.5
39
Proceedings of TC 209 Workshop - 19th ICSMGE, Seoul 20 September 2017
Foundation design of offshore wind structures
calibration analyses is shown in Figure 6. in terms of the normalized variables listed in Table 1. The four-
parameter conic function used to represent the soil reaction
curves is illustrated in Figure 7, where ̅ signifies a
5 1D MODEL DEVELOPMENT FOR SAND normalized displacement or rotation variable and signifies
the corresponding normalized soil reaction component. The
5.1 Soil reaction curves conic function is calibrated by the specification of four
parameters ( , , ̅ , , each of which has a straightforward
Numerical representations of the soil reaction curves (referred interpretation. The parameter specifies the initial slope;
to below as ‘numerical soil reaction curves’) were determined is the ultimate value of the normalized soil reaction and ̅ is
from the 3D finite element calibration analyses using a process the normalized displacement (or rotation) at which this ultimate
in which nodal forces acting at the soil-pile interface, and value of soil reaction is reached. The parameter (0 1
stresses in the interface elements between the pile and the soil, determines the shape of the curve.
were extracted. Numerical data on the distributed lateral load, p, Values of the parameters defining the soil reaction curves
were determined by integrating the x-components (using the for each of the soil reaction components were determined via an
coordinate system in Figure 6) of the horizontal tractions acting automatic optimization process conducted over the complete set
on the pile at discrete values of depth along the pile. Data on the of eleven 3D finite element calibration analyses. In conducting
distributed moment were obtained by integrating the vertical this optimization, the soil reaction curve parameters for ̅ and
soil-pile tractions, accounting for the distance between the pile were assumed to vary linearly with depth along the pile.
neutral axis and the point on the pile perimeter where the Initial values for the model parameters were determined by
traction is applied. The force and moment reactions at the pile least-squares fitting of the numerical soil reaction curves,
base were obtained by integration of the stresses in the layer of moderated by eye. The calibration was further improved by
soil elements immediately below the pile base. allowing adjustments to these parameters to optimize the fit
To proceed, it is necessary to use appropriate non- between the vs responses computed using the 3D finite
dimensional parameters to process the numerical results and element model and the 1D model for 0 0.1 .
also to formulate the soil reaction curves. The non-dimensional
forms employed for the PISA sand model are listed in Table 1, 5.2 Example soil reaction curves
where is the local value of initial vertical effective stress,
G is the local value of small-strain shear modulus, and Two contrasting examples of the process of fitting the four-
are the local pile lateral displacement and cross-section rotation parameter conic function to the data extracted from the 3D
respectively. The normalization process for the distributed finite element calibration analyses are shown in Figure 8 and
moment follows a pattern that differs from the other three soil Figure 9.
reaction components. It was identified, when reviewing the Figure 8 shows example data on normalized distributed
numerical soil reaction curves, that the distributed moments lateral load, ̅ , at various pile depths, z, for a calibration
appeared to scale conveniently with the current value of the calculation (pile C4) with D = 10 m, L = 60 m. At shallow
local distributed lateral load, p. Since the vertical tractions depths, where soil displacements are relatively large, a peak is
induced on the pile arise as a consequence of friction at the soil- typically found to occur in the response, followed by post-peak
pile interface, it seems plausible that the magnitude of m is softening. An example of this type of response, for ⁄
correlated with the normal tractions applied to the pile. The 0.23 is shown in Figure 8a. This behaviour is closely linked to
normal tractions are, themselves, closely associated with the the dilational characteristics of the soil. Since softening
distributed lateral load, p; it therefore seemed appropriate in the behavior cannot be represented with the four-parameter conic
current modelling to normalize the distributed moment, m, with function employed in the 1D model, it was necessary to make
the local value of the distributed load, . The use of the non- an arbitrary choice on the ultimate value ̅ of the normalized
dimensional form in Table 1 implies that the distributed distributed load for incorporation in the model. In the current
moment m is a product of the current value of p and a separate work, when post-peak softening was observed, ̅ was taken
function of the local rotation, . Although this adds to the as an intermediate value between the peak and final values
complexity of the 1D model, this form of soil reaction curve is determined from the 3D finite element calibration data. The
incorporated straightforwardly within the 1D finite element resulting parametric soil reaction curves (determined by
formulation used in the model. optimizing over the complete set of eleven calibration analyses)
The soil reaction curves employed in the 1D model, referred are plotted for a range of depths, z, for the full range of soil
to below as the ‘parametric soil reaction curves’ are formulated displacements developed in the calibration analysis in Figure
8a, and for small displacements in Figure 8b. Differences are
Table 1. Parameter normalization. shown to exist between the data from the 3D calibration
analysis and the resulting calibrated soil reaction curves. As the
Normalized variable Non-dimensional form
parametric curves are tailored to provide a representation of the
Distributed lateral load, ̅
Lateral displacement, ̅
Distributed moment,
Pile rotation,
Base moment, Figure 7. Four-parameter conic function employed to represent the soil
reaction curves.
40
Design aspects for monopile foundations
3D finite element data across the complete set of calibration calibration data for individual piles at a local level.
analyses, they therefore can sometimes exhibit the tendency, In contrast, Figure 9 indicates the match between the
apparent in Figure 8, to depart significantly from the 3D parametric soil reaction curve and the numerical data for the
base moment for pile C4; in case of this component of soil
reaction, the two data sets are seen to agree well.
(a)
30
5.3 1D model analysis of the calibration cases
Normalized distributed laod p/σ'viD
9
z/D=2.08
8 (a)
z/D=4.83 35
7 3D FE
z/D=5.97
30 1D design model
6
5 25
4
20
H (MN)
3
2 15
1
10
0
0 1 2 3 4 5 5
Normalized displacement vG/Dσ'vi 0.1D
0
Figure 8. Example soil reaction curves for normalized distributed lateral 0 0.2 0.4 0.6 0.8 1 1.2
load for calibration pile C4 (D = 10 m, L = 60 m). Solid line are data vG (m)
from the 3D calibration analysis of the pile, dashed lines are the
calibrated soil reaction curves; (a) large displacements, (b) small
displacements. (b)
250
3D FE
0.06
1D design model
200
Normalized moment MB/σ'viD3
0.05
0.04 150
H (MN)
0.03
100
3D FE
0.02
Soil reaction curve
50
0.01
0.1D
0 0
0 5 10 15 20 25 0 0.2 0.4 0.6 0.8 1 1.2
vG (m)
Normalized rotation ψG/σ'vi
Figure 9. Parametric soil reaction curve (shown as a dashed line) and Figure 10. Comparisons between the 3D finite element calibration
3D finite element calibration data (shown as a solid line) for the base analyses and the 1D model computed response (a) for pile C1 (D = 10
moment MB, for pile C4 (D =10 m, L = 60 m). m, L = 20 m) (b) for pile C4 (D = 10 m, L = 60 m).
41
Proceedings of TC 209 Workshop - 19th ICSMGE, Seoul 20 September 2017
Foundation design of offshore wind structures
Provided that significant systematic errors are absent from the The calibration process has been demonstrated for an example
1D model, the averaging process employed in the modelling offshore site where the soil is a uniform, dense sand. In this
procedure appears to have the consequence that the model is example, the 1D model is shown to provide a close
remarkably tolerant of imperfect fitting of the data at a local representation of the overall pile behaviour for each of the
level. calibration analyses. Comparing the 1D model with the data
that were used to calibrate it does not, in itself, provide any
evidence of its predictive capability. This comparison exercise
6 DESIGN EXAMPLE does, however, indicate that the various approximations and
assumptions inherent in the 1D model do not detract
Once the 1D model has been calibrated – or ‘trained’ – it can be significantly from its reliability.
used to determine the performance of a monopile foundation for The predictive capability of the 1D model has been
arbitrary values of geometry and loading parameters that lie demonstrated by means of two independent design examples
within the calibration space. To demonstrate the predictive with pile parameters that differ from those employed in the
capability of the model, two separate example design analyses calibration set (although within the bounds of the calibration
have been considered. The geometric configurations adopted space).
for these test cases, specified in Table 2 (where t is pile wall It is suggested that the PISA modelling approach could be
thickness), were selected to fall within the parameter space employed for monopile design in one of two ways. For initial
adopted for the calibration analyses, as indicated in Figure 11. design calculations, it may be appropriate to employ pre-
defined functions and parameters to represent the soil reaction
Table 2. Pile parameters selected for the two design examples. curves based on the soil profiles established for any given site
Reference D (m) H (m) L (m) t (mm)
D1 7.5 37.5 22.5 68 (a)
D2 8.75 8.75 35 91 30
16
40
14
Load eccentricity, h
H (MN)
12 30
Field tests
10 Calibration analyses
8 20
Design cases 3D FE
6 1D design model
10
4
0.1D
2 0
0 0.2 0.4 0.6 0.8 1
0
vG (m)
0 2 4 6 8 10
L/D
Figure 12. Comparisons between load-displacement responses
Figure 11. Parametric geometry space for the field tests, the calibration computed using the 3D finite element model and the 1D model for the
analyses and the design examples. two design examples (a) D1 (b) D2.
42
Design aspects for monopile foundations
43
Proceedings of TC 209 Workshop - 19th ICSMGE, Seoul 20 September 2017
Foundation design of offshore wind structures
Liu T.F, Aghakouchak A., Taborda D.M.G. and Jardine R.J. 2017. 160.
Advanced laboratory characterization of a fine marine sand from Zdravković L., Taborda D. M. G., Potts D. M., Jardine R. J., Sideri M.,
Dunkirk, France. Proc. 19th ICSMGE, Seoul. Schroeder F. C., Byrne B. W., McAdam R., Burd H. J., Houlsby G.
Potts D. M. and Zdravković L. 1999. Finite element analysis in T., Martin C. M., Gavin K., Doherty P., Igoe D., Muir Wood A.,
geotechnical engineering: theory. London: Thomas Telford. Kellehave D. and Skov Gretlund J. 2015. Numerical modelling of
Taborda D.M.G., Zdravković L., Kontoe S. and Potts D.M. 2014. large diameter piles under lateral loading for offshore wind
Computational study on the modification of a bounding surface applications Proceedings of Third International Symposium on
plasticity model for sands. Computers and Geotechnics 59, 145- Frontiers in Offshore Geotechnics 1, 759-764.
44
Design Aspects of Suction Caissons for Offshore Wind Turbine Foundations
Aspects de conception des caissons d’aspiration pour les fondations de turbines éoliennes en mer
Sturm, Hendrik
Computational Geomechanics, Norwegian Geotechnial Institute (NGI), Oslo, Norway, [email protected]
ABSTRACT: This paper provides an introduction to the geotechnical design of suction caisson foundations for Offshore Wind Turbine
(OWT) foundations. It summarizes the experience gained in a number of projects from across the world and proposes a guidance for the
design of future projects. The paper is structured in a logical manner; the first section introduces the general design approach of suction
caisson foundations, whereas the individual design aspects are discussed in detail in the subsequent sections. Therein, all relevant
aspects are covered, including design basis, installation-, capacity- and serviceability-analysis, assessment of the foundation stiffness,
and soil reactions. In the last section other aspects such a grouting, integrated analysis, and application of the presented approach to
complete wind farms is briefly discussed.
RÉSUMÉ: Ce papier introduit la conception géotechnique de fondations de caissons de succion utilisés dans les fondations des turbines
des éoliennes en mer. Cet article résume l’expérience acquise au cours de projets menés à travers le monde et propose quelques conseils
pour l’élaboration de projets futurs. Ce papier est structuré en trois sections. Dans la première partie, différentes approches utilisées
lors de la conception des caissons de succion des fondations sont présentées de manière générale. Les aspects individuels et particuliers
de la construction sont expliqués en détails plus loin dans cette même section. Tous les aspects pertinents sont couverts allant de la
conception à l’analyse de l’installation, de la capacité et de la maintenance à l’évaluation de la rigidité de la fondation et des réactions
du sol. Dans la dernier section, d’autres aspects, tels que le ciment, la conception intégrée, et l’application de l’approche présentée à un
parc éolien complet sont discutés.
1 INTRODUCTION rently developed standards and guidelines for certification and ap-
proval. Not included in this contribution are detailed descriptions
All major offshore wind energy developers worldwide are cur- of design methodologies as they are widely discussed in the many
rently investigating alternatives to the Monopile concept, which is other publications. However, some references to relevant design
widely used for the foundation of Offshore Wind Turbines (OWT). methodologies are included. Main focus is to outline OWT-specific
This effort is driven by technical considerations – mainly increas- design aspects, for both caissons for jackets and mono-caissons.
ing turbine capacities and deeper waters at future wind parks – as
well as environmental and economical considerations. A promis- 1.1 General design approach
ing foundation concept is the so-called Suction Caisson; a hollow
steel cylinder closed at the top and opened at the bottom. Suction Suction caissons are used since the 1980s in the Oil & Gas (O&G)
caissons are installed by means of the self-weight of the structure industry as the foundation of both bottom fixed and floating off-
and a suction pressure applied inside the caisson. Once installed, shore structures. It is estimated that by the end of 2010 more than
they resist environmental loads like an embedded shallow founda- 1000 permanent offshore suction caissons and anchors were in-
tion, but can also temporarily mobilize considerable suction, which stalled.
further increases the capacity and stiffness. In the last decades a vast amount of articles and journal pa-
pers were published presenting results of research work and prac-
Though suction caissons are already used since several decades,
tical experience with suction caissons and anchors. Most of these
practical experience with the short- and long-term behavior of
are addressing particularly deep-water application cases. While in
these foundations used for OWTs is limited so far. Notwithstand-
the early years mainly suction caissons in clayey soils were con-
ing the lack of experience, a number of projects have been initiated
sidered, also sandy and layered soils came into the focus in the
where suction caissons have been or will be applied. The Norwe-
more recent years. Most publications present theoretical and nu-
gian Geotechnical Institute (NGI) has been involved in most of
merical studies as well as small-scale 1g or N g model tests (e.g.
these projects, including Borkum Riffgrund 1 (BKR01), Borkum
Byrne 2000, Johansson et al. 2003, Kelly et al. 2006, Jostad et al.
Riffgrund 2 (BKR02), Hornsea 1 (HOW01), Aberdeen Offshore
2015a). Only limited measurement data is found from actually
Wind Farm (EOWDC), Hywind Scotland Pilot Park, and South-
built structures. Some examples of installation data are report by
west Offshore Demonstration Wind Farm (SWK), providing vari-
Sparrevik (2002), Colliat et al. (2007), Aas et al. (2009), Langford
ous services such as laboratory testing, geotechnical design, suc-
et al. (2012), Solhjell et al. (2014), Saue et al. (2017), and in-place
tion installation support, and health monitoring systems. The ex-
measurement data on prototypes by Schonberg et al. (2017), Svanø
perience gained in these and other projects forms the basis for the
et al. (1997).
presented work.
The experience gained in the last 30 years from the O&G in-
The objective of this paper is to provide an overview of the
dustry provides a good basis for the design of suction caissons for
particular design-requirements and -challenges of suction caissons
OWTs. However, there are a number of important aspects, which
for the foundation of OWTs, and should assist decision makers to
are different, and which require particular consideration in the de-
consider this foundation concept in future wind farm projects. The
sign of caissons for OWTs:
presented design aspects and recommendations can be directly ap-
plied in ongoing and future projects, and provides a basis for cur- • Most offshore wind farms are located in relatively shallow
45
Proceedings of TC 209 Workshop - 19th ICSMGE, Seoul 20 September 2017
Foundation design of offshore wind structures
waters where the sub-surface has been exposed in the more re- both the geotechnical analysis and other involved disciplines. The
cent geological history to significant environmental changes structural designer may update the properties of the caisson and
such as glacial periods, dry periods and floods, yielding pro- the sub-structure, the turbine manufacturer may update the (cyclic)
nounced soil layering comprising a large range of different loads, and the soil layering and properties may be complemented
soil types and properties (e.g. Cotterill et al. 2017, Dove et al. by updated field and laboratory test data, to name a few.
2016). As a result, soil profiles may vary significantly both in The workflow of the (geotechnical) design approach illustrated
depth and horizontally. in Figure 1 is not very much different to that of any other foun-
dation. However, it is important to be aware of the interdepen-
• The loading conditions are different for OWT foundations. dency, as this pose a natural limitation on the achievable optimiza-
With increasing turbine size operational and other load cases tion. A typical project comprises different phases; e.i. feasibil-
can govern the geotechnical design, being potentially more ity study, pre-FEED1 , FEED and Detailed Design. Each of these
severe than a conventional 50-, or 100-years storm event, phases can comprise one or several iteration(s). Current research
which is typically used in the design of offshore O&G struc- aims to solve some of the activities in an integrated manner (e.g.
tures. In addition, these design-critical load cases may have Krathe & Kaynia 2016, Page et al. 2016, Skau et al. 2017). That
considerably recurrence rates during the lifetime of an OWT. means it is tried to model the complete OWT in one analysis to
capture the interdependency. However, all parts, and in particular
• The response of the sub-structure of an OWT is very sensi-
the soil-foundation-system, is often represented in these analysis
tive to the foundation behavior, i.e. stiffness and (differential)
in a simplified way in order to limit the required calculation time.
settlements. Although this can be an important design as-
Thus an integrated analysis may not be suitable for an optimiza-
pects for O&G structures, it is in general more important for
tion, but can be very beneficial for other aspects, in particular for
OWTs due to the high-cyclic loading conditions during oper-
the assessment of loads.
ation and the sensitivity of the turbine on a tilt.
To complicate matter, the supposed conservative assumptions 1.2 Interface between disciplines
made in the geotechnical design in order to cope with these and The iterative design approach illustrated in Figure 1 requires a
further challenges are not necessarily conservative for the struc- physical interface between the different disciplines at which in-
tural design – and vise versa, for apparently conservative assump- put, or output, respectively, is exchanged. There are in principal
tions made in the structural design. Thus, input and assumptions two types of information which need to be exchange between the
in both the geotechnical and the the structural design need to be geotechnical and structural designer:
aligned and consistent.
• The geotechnical designer gets loads and delivers back the
Design Basis: Soil layers and properties, Loads, etc. corresponding deformations, i.e. load-deformation curves.
These curves are practically represented by lumped stiffness
(Assume) foundation dimensions values describing the response of the soil-foundation-system
Iteration with other disciplines
Geotechnical Foundation Design
46
Design Aspects of Suction Caissons for Offshore Wind Turbine Foundations
1. Traditionally, Point 1, located on the symmetry axis of the above described problem of finding an appropriate interface point.
caisson at mudline, is very often used. However, the structural The structural designer will still need stiffness values at the bottom
designer needs to establish loads at a point which is not con- of the sub-structure.
nected to the structure. In order to do that, he needs to intro- In principal, stiffness values and soil reactions could be estab-
duce a so-called super-element, connecting the structure with lished from the same analysis as they are actually describing the
the ground in this point. Given that the structure – in this case same response. However, the extraction of soil reactions from FE
the caisson lid and grout – is significantly stiffer than the soil analysis is difficult and very sensitive to the modeling technique,
for the considered load level, simplified, linear elastic prop- element-type and -size. As the soil reactions are only used for the
erties can be assigned to the super element. If the flexibility caisson design, but neither for the load assessment nor the design
of the structure is considerably larger and a interaction with of the sub-structure, it has been found most appropriate to establish
the soil behavior may be expected, more complicated proper- reasonable ranges for the distributed loads acting on the skirts and
ties need to be assigned to the super element. However, these lid based on empirical considerations.
properties are very difficult to assess, which may not be pos-
sible. Experience from recent projects has shown, that both 2 DESIGN BASIS
the lid and skirt flexibility is important and an optimization of
the caisson geometry is difficult, for which reason, Point 1 is The design basis is the input to the geotechnical design before any
not recommended to be used in future projects. interpretation or processing is done. It comprises soil properties,
loads, structural properties, guideline requirements, and other rele-
2. Point 2, located at top of the caisson lid in the interface be- vant boundary conditions such as weight- and size-limitations due
tween the shaft of the sub-structure and the caisson, has been to logistical considerations.
used in more recent projects. The advantage is, that Point 2
is also often an interface for the structural design, as the de-
2.1 Site and soil parameters
sign of the caisson and sub-structure is often done separately.
Loads are assessed by the load- or structural-designer using The loading regime acting on a suction caisson requires special
integrated analysis where only the sub-structure is modeled. attention with respect to the soil parameters used in the design.
The soil is therein often represented by set of springs in Point The impact of cyclic loading on the soil strength and stress-strain-
2. That means no super-element is required, but the geotech- behavior needs to be quantified by a thoroughly planned laboratory
nical designer needs to include the lid accurately in his anal- testing program of all relevant soil layers. The following list out-
ysis. lines the recommended minimum site- and soil-investigation pro-
The load-deformation response is complex, meaning that a gram to establish the required soil-profiles and -parameters:
reasonable stiffness matrix describing the load-deformation
• From a geotechnical perspective, a geophysical survey is rec-
of the soil-caisson-system will have both diagonal and off-
ommended to identify the number and depth of the soil layers
diagonal components. However, most programs used for in-
at the OWT location(s). The geophysical survey should pro-
tegrated analysis cannot cope with a full stiffness matrix but
vide an overview of the soil profile variability at a location,
can take only the positive diagonal terms. That means that the
which is in particular relevant for multi-legged sub-structures
soil-foundation response can be only considered in a simpli-
having three or more caissons. In some recent projects, two
fied manner when using Point 2.
surveys have been conducted. In a first survey the complete
3. In order to overcome the shortcoming of using a simplified offshore wind farm was screened, whereas in a second survey
stiffness matrix in the structural analysis, the stiffness matrix high resolution 3d seismic scans of the shallow soil has been
could be provided for the so-called decoupling point, which performed. The advantage of the latter survey is, that it al-
is illustrated in Figure 2 by Point 3. The decoupling point can lows to find also small boulders, which can be critical for the
be assessed in the stiffness analysis as described in Section 7, installation.
and is characterized by the fact that incremental horizontal,
• Minimum one seabed Cone Penetration Test (CPT) per loca-
vertical or moment loads yield only displacements or rota-
tion with a minimum investigation depth za , measured from
tions in the corresponding loading direction. That means that
the skirt tip, where za is the maximum of
the stiffness matrix comprises only positive diagonal terms.
If the geotechnical designer includes in the stiffness analysis – the depth below the caisson where the additional
the caisson with its correct properties, and applies the loads in stresses ∆σv0 due to the permanent weight of the struc-
Point 2, the structural designer can use a rigid super element ture does not exceed 15% - 25% of the in-situ stress
connecting Point 2 with Point 3 and apply the stiffness matrix prior to the installation of the caisson. Assuming a load
in the integrated analysis in Point 3. Though Point 3 seems spread angle of 1:3, a submerged foundation weight be-
to be the most appropriate point for the interface, the problem tween 5 to 7MN, a caisson diameter between D = 8
is, that the location of the decoupling point is not constant but and 10m, a submerged unit weight of the soil of 10 m kN
3,
depends on the load-level, combination of load components and a skirt depth of s = 0.6 · D, the required depth
and load-deformation response. s + za (measured from mudline) varies between 15 and
Based on experience from recent projects, it is recommended 20m.
that the structural designer provides the caisson model and the – the depth of the governing failure mechanism in a bear-
loads in Point 2, and the geotechnical designer delivers back a stiff- ing capacity analysis, which is a function of the caisson
ness matrix in Point 2 and Point 3 as well as the coordinates of diameter D, the number of footings and distance of the
Point 3. legs, and the loading regime. A rotational failure is ex-
In Section 7 is introduced the concepts of a global model. pected for mono-caissons, whereas a compression fail-
Though this model is a considerable improvement as both the sub- ure is expected for caissons supporting a jacket. In both
structure, caisson and soil is modeled, it does not overcome the cases, the depth measured from the skirt tip level is less
47
Proceedings of TC 209 Workshop - 19th ICSMGE, Seoul 20 September 2017
Foundation design of offshore wind structures
than the caisson diameter, given that there is no inter- Table 1: Recommended soil data for suction caisson design (after
action between the footings of multi-legged structures. Andersen et al. 2013)
For the dimensions indicated above, the required depth
s + za (measured from mudline) varies between 10 and Soil parameter Clay Sand
14m.
Frictional characteristics
Even though, neither combined deep failure mechanisms of
Peak drained friction angle, ϕ0 x
multi-legged structures, nor exceptionally high weights, have
been observed in past projects, it is recommended to check Residual / critical drained friction angle, ϕ0c x
in the FEED study, whether the values given above are not Undrained friction angle, ϕ0u x
exceeded. That means, it needs to be ensured that the ad- Dilatancy angle, ψ (x)
ditional stresses are not larger, nor the actual failure mode
Slope of DSS drained failure line, α0 x
giving the lowest foundation capacity reaches deeper than as-
sumed. If the required investigation depth cannot be achieved Slope of DSS undrained failure line, αu x
by the seabed CPT, complementary downhole CPT should be Interface friction angle, δpeak and δresidual x
performed. Monotonic data
At sites and turbine locations where highly variable soil con- Undrained shear strength, sC DSS
u , su , sE
u x x
ditions are expected, several CPTs should be conducted. Initial shear modulus, Gmax x x
In general, it is recommended to perform the CPTs outside the Cyclic data (triaxial and DSS)
actual caisson location, to avoid open holes which will poten-
Undr. shear strength, τf,cy = f (τa , τcy , N ) x x
tially affect the caisson installation and may even prevent the
caisson to reach the target penetration depth. Pore pressure, up = f (τa , τcy , N ) (x) x
up = f (τcy , log N ) for τa = τ0 , (x) x
• Sufficient boreholes at the site in order to extract samples of
Stress strain data, γa , γp , γcy = f (τa , τcy , N ) x x
all relevant soil units. Number and locations of the boreholes
should be selected based on the review and interpretation of γcy = f (τcy , log N ) for τa = τ0 x x
the geophysical and CPT data, preferable on basis of a ground Damping x x
model (e.g. Forsberg et al. 2017) Consolidation characteristics, intact soil
• Laboratory tests of all relevant soil layers within the CPT Preconsolidation stress (and OCR) x x
depth. Andersen et al. (2013) provide a comprehensive list Un- and reloading constrained moduli x x
of required parameters for various foundation concepts. A Permeability, k (x) x
summary of parameters for suction caissons is listed in Ta-
Remoulded soil data x
ble 1. The crosses in brackets indicate parameters, which are,
according to the author’s experience, somewhat less relevant. Sensitivity, St x
In order to determine the required parameters, drained and Undrained shear strength, sDSS
u x
undrained, monotonic and cyclic DSS, triaxial compression Cyclic undrained shear strength, τf,cy x
and triaxial extension tests need to be performed. Further, oe- Constrained modulus (x)
dometer tests, bender element tests, and interface tests should Permeability (x)
be included in the testing program. For layers with few
decimeter thickness, triaxial tests may be omitted. The num- Thixotropy (x)
ber of tests depends on the loading conditions, available data
from previous investigations at similar material, and the ap-
plied design methodologies. A representative set of labora- It is important to perform the tests at a stress and density
tory tests per soil layer may comprise or OCR, respectively, representative for the expected in-situ
conditions before and after installation. Three zones need to
– 2 oedometer tests, be distinguished; inside the caisson, outside the caisson, and
– 1 monotonic undrained DSS test and 1 monotonic below the caisson. While the soil state outside the caisson will
undrained triaxial compression test, as well as corre- be less affected by the installation, the soil at the inside may
sponding drained tests when testing sands, undergo considerable shearing, which will affect the density
and stresses. The soil below the caisson will be less affected
– 3-5 cyclic undrained DSS tests,
by the installation, but the weight of the OWT will yield an
– 4-6 cyclic undrained triaxial tests increase of the vertical effective stresses (with time).
In addition, other tests such monotonic as drained triaxial ex- In addition, index parameters such as relative density Dr ,
tension, or resonant column tests may be conducted where plasticity coefficient Ip , water content w, and grain size distri-
necessary. Of particular importance is the soil-skirt interface bution should be determined. These are in particular relevant
strength. It may be best represented by a remolded DSS test in an early stage of the project for the feasibility study and
consolidated to a stress equivalent to the lateral in-situ stress preliminary sizing, where not all laboratory tests have been
after installation. The stress level needs to be estimated. Rea- initiated yet, and where strength and stress-strain-behaviour
sonable stress ratios may be 0.5 and 1.0 times the vertical has to be assessed based on correlations using index data and
in-situ stress σv0 = γsoil
0
· z. Larger values may be less likely CPT soundings. Andersen (2015) proposes a comprehensive
due to set-up effects and arching, but may need to be decided set of correlations, which can be used as a first estimate of the
project specific. expected soil parameters.
48
Design Aspects of Suction Caissons for Offshore Wind Turbine Foundations
In addition, information of scour development and/or scour pro- More complicated is the identification of the load cases which
tection is required. Type, thickness, submerged weight, and infor- should be used for the serviceability analysis. Two scenarios have
mation on the stability of the planned scour protection need to be to be distinguished; a maximum deflection and rotation during a
considered in the geotechnical analysis. severe load event, and accumulated average long-term deforma-
tion and rotation. The peak deflection may be assessed using the
loads used in the capacity analysis. For assessment of the long
2.2 Loads term deformations and rotations, cyclic loads are required. Ide-
ally, all loads during the lifetime of the OWT should be considered
The geotechnical designer needs to consider two different load
in chronological order. However, as this cannot be applied in a
sets. One set is required for the actual geotechnical design, i.e.
geotechnical analysis, simplified load histories are required.
capacity and serviceability analysis. The other set is used in the
load-stiffness iteration (outer loop in Figure 1). Some load cases It can be supposed that large cyclic load amplitudes will con-
may be included in both sets. But in general, the loads cases are tribute most to the accumulated deformations and rotation. Thus
different in both sets, since the governing design-loads and -criteria focusing on a series of storm events may be a reasonable simpli-
are typically different in the structural and the geotechnical design. fication. One option could be to use the 35-hrs design storm and
That means each discipline has to identify the relevant load cases, assuming a Gumble distribution to extrapolate the peak amplitudes
and need to define them such that everyone involved in the design of other storms with different return periods. The accumulated av-
process has a common understanding. Since this is a very critical erage displacements and rotations can be calculated for each scaled
aspect of a successful project, a load document should be prepared, 35-hrs design storm separately and then superimposed depending
which is continuously updated. This has been proven beneficial in on the expected number of occurrences of each storm during the
many projects. lifetime of the OWT.
The main challenge is to derive from the load-time-series the
Most design guidelines distinguish between loads for the Ul-
actual load amplitudes and corresponding mean values, and num-
timate Limit State (ULS), Serviceability Limit State (SLS), and
ber of occurrences, both of the maximum- and the cyclic-load
Fatigue Limit State (FLS)2 . ULS loads are required by both the
events. Most commonly the so-called rainflow-counting-algorithm
geotechnical and the structural designer. However, SLS loads are
is applied. Though this algorithm is widely used in structural fa-
mainly relevant for the geotechnical analysis, whereas FLS loads
tigue analysis, it is important to be aware of its limitations:
are mainly relevant in the structural analysis. All load cases are
assessed by the load or structural designer, and the geotechnical
• It is assumed that the loads are independent, meaning that the
designer need to provide input to these.
order of load cycles is not important.
Identifying or defining the required loads needs an experienced
designer. A reasonable starting point for the capacity analysis is to
• The information of the load frequency, that means the cyclic
look at the load cases comprising the maximum amplitudes; that
period, gets lost.
means maximum compression, tension, moment, etc. The maxi-
mum load amplitudes often adhere a load event which is embedded
• Since only the peak values are counted (that means actually
into a cyclic load history, which can be a storm for example. The
half-cycles are counted), no information can be directly de-
German Bundesamt für Seeschifffahrt und Hydrographie (BSH) in-
rived of the actual corresponding mean load.
troduced in the standard BSH (2015) a 35-hrs design storm based
on a composition of the Design Load Case (DLC) 6.1 proposed in
Depending on the soil type, drainage properties and boundary
the IEC standard IEC (2009). This cyclic event shall be applied to
conditions, these information can be crucial. Thus, if these infor-
assess the cyclically (degraded) soil strength, which is to be used
mation would need to be considered, other counting methods may
in the (subsequent) geotechnical analysis. Practically, this event
be applied where possible; for example the method proposed by
has also been also applied outside Germany, due to the lack of al-
Norén-Cosgriff et al. (2015). They apply high- and low-pass filters
ternatives, since the DLC’s defined in the IEC standard are 10 or
and determine the amplitude of each half-cycle from adjacent max-
60 minute long load-time series, which cannot be directly used in
ima and minima, which belong to the same load cycle. In addition,
a geotechnical design.
the proposed method keeps track of the corresponding average load
In more recent projects, where turbines with larger capacity and may also keep the information of the load period (frequency).
were considered, it has been found that also other events can be The authors compared their method with the rainflow-counting-
critical, such as an (emergency) shut-down at relative high wind- algorithm and showed that the calculated cyclically degraded soil
speeds. In the event of an (emergency) shut-down, the OWT strength using the example of a normally consolidated clay can be
swings and the load spectrum corresponds to a damped vibration. significantly different.
Depending on the degree of damping, which affects the decay rate, Cyclic load histories are often provided in from of a Markov
subsequent load cycles with smaller amplitudes can be critical due Matrix comprising cyclic load amplitudes and corresponding mean
to the cyclic degradation of the soil, induced by the previous larger load value as well as number of occurrences. Since these are of-
load cycles. Another event found critical for the foundation ca- ten established using the rainflow-counting-algorithm, it is recom-
pacity analysis of multi-legged structures is the prolonged tension mended that the geotechnical designer reviews also the original
load case, which typically occurs during operation of the turbine at load-time-series from which the Markov Matrix has been estab-
high wind speeds. lished. This in particular applies to the load-time-series compris-
In addition to the in-place loads, there may be further situations ing the maximum load values used in the geotechnical capacity
which needs to be considered in the design. These can be load analysis. The load cycle yielding the maximum load values may
cases during installation, maintenance, and decommissioning of sometimes appear to have a considerable offset from the rest of the
the OWT. cyclic loads history and it requires geotechnical judgment to de-
2
cide on the load cycle which the soil actually experience. But also
The author questions the appropriateness of the expression limit state in this con-
text. However, since it is widely used, it is – due to convenience reasons – also adopted a critical review of the mean load value is important, as the soil be-
in this contribution. haves essentially different symmetric and asymmetric cyclic loads.
49
Proceedings of TC 209 Workshop - 19th ICSMGE, Seoul 20 September 2017
Foundation design of offshore wind structures
It is recommended that permanent and environmental loads are Selecting appropriate safety factors for the design is difficult.
provided separately, and both as characteristic values, as occasion- Solely the DNV standard proposes a consistent safety concept for
ally, different partial safety factors need to be applied to the differ- capacity analysis considering the particular offshore conditions. In
ent load components in the geotechnical and structural analysis. general, the strength of the soil shall be reduced or carefully es-
timated for capacity and serviceability analysis. However, for the
installation analysis, a higher strength is more critical, which is not
2.3 Structural properties
considered in any standard. Sturm et al. (2015) proposes safety
As outlined in Figure 2, it may be important to include structural factors for installation analysis of suction caissons in sand, which
components in the geotechnical analysis. With increasing com- were established based on probabilistic analysis. Similar type of
plexity of the structural model, the stability and accuracy of nu- analysis may be performed for other design aspects. No safety
merical analysis may be quickly challenged. Thus, if structural factors should be applied in the serviceability-, stiffness-, and soil
models shall be included in a geotechnical analysis, they may be reaction-analysis as detailed in the corresponding sections.
simplified as appropriate. Beam and plate elements should be pre- Due to the lack of long-term experience, it is recommended
ferred over continuum elements. Structural components such as to consider a comprehensive monitoring system as part of the so-
stiffeners and stays may be omitted where possible. called observational method.
For capacity analysis, a rigid structure may be assumed, as the
the strength and stiffness of the soil at failure is several magnitudes 3 CYCLIC STRESS-STRAIN BEHAVIOR
smaller than the strength and stiffness of the structure, given that
the yield stress of the caissons material is not exceeded at any time. The loading condition of an OWT is of inherent cyclic nature.
For installation purposes, the properties of the skirts are of fun- Thus, all components including the soil, need to be designed ac-
damental importance and need to be considered in the penetration cordingly. The general supposition is, that cyclic loading yields a
analysis as accurate as possible. In general, the skirt tip resistance decrease of strength and stiffness, often denoted as cyclic degrada-
increases with increasing wall thickness. If stepped skirts are con- tion. This applies to all soil types and foundation concepts.
sidered, i.e. where the skirt wall thickness varies over the height, A number of authors have proposed methods for assessing the
the skirt friction may be affected considerably, which also will af- effect of cyclic loading on the suction caisson foundation response.
fect the in-place behavior. It is also important to consider compart- Therein two main approaches are followed; an empirical approach
ments3 and stiffeners in the penetration analysis if present. and an analytical/numerical approach.
50
Design Aspects of Suction Caissons for Offshore Wind Turbine Foundations
field is also almost completely symmetric. The difference between the TSPs is the way the shear strength has
been applied. For path 1 and 6 the cell pressure in a triaxial test has
5
UnDrained Cyclic Accumulation Model been decreased or increased, respectively, whereas for path 4 and 2
6
Partially Drained Cyclic Accumulation Model the vertical pressure has been increased or decreased, respectively.
51
Proceedings of TC 209 Workshop - 19th ICSMGE, Seoul 20 September 2017
Foundation design of offshore wind structures
M 250
150
TSP 2
z
TSP 4 100
DSS
DSS
DSS
50
TSP4 LS
ESP4 LS
0
Norm. FoS [%]
-100 150
-200
-300
0 50 100 150 200 250
100
p’ [kPa]
Figure 5: Total and Effective stress path in trixial tests where the shear
stress is applied in different ways.
50
0.001 0.01 0.1 1 10 100 1000
From Figure 5 becomes apparent that the soil strength of a sand
Norm. rot. stiff. kϕϕ/kϕϕ,ref [-]
specimen for a given initial density and stress state is depending
on the loading path. The difference between the total and effec-
tive stress for the different paths equates the corresponding pore Figure 7: Normalised Factor of Safety (FoS) as function of the applied
pressure. The maximum negative pore pressure cannot exceed the loads shown in Figure 6
cavitation limit. Whether the NGI method or any other method is
applied, it is important that the dependency of the stress path and The effect of the load combination shown in Figure 6 on the
the cavitation limit is considered accurately when assessing the soil caisson capacity is shown in Figure 7, where the normalized Fac-
strength profile. tor of Safety (FoS) is plotted on the abscissa. As it may be expected
The stress path dependency is equally relevant for clay speci- from conventional bearing capacity analysis, the normalized FoS is
mens. In additon, due to the viscosity of clays, the dependency lower for larger moments, that means for a rotational failure mode.
of the shear strength on the shear rate needs to be considered. That applies also to a mono-caisson foundation, which is essen-
The shear rate in laboratory tests may be different compared to in- tially subjected to environmental horizontal and moment loading
situ loading rate for short-term loading, meaning the shear strength only.
may need to be corrected accordingly. In offshore foundation design of multi-legged jacket structures,
The capacity of suction caissons to short-term loading is es- it is often assumed that the rotational stiffness of a foundation at
sentially governed by the load combination, that means horizon- ULS loading is considerably lower than the rotational stiffness of
tal, vertical and moment loading. As illustrated in Figure 1, the the corresponding leg of the sub-structure. Hence, the local mo-
design basis, including the loads, is continuously updated. Fig- ment loading at failure may be omitted in the capacity analysis.
ure 6 shows the dependency of the ULS loads on the rotational However, the relatively high jackets stiffness can be an issue for
stiffness of a suction caisson at the example of a multi-legged sub- the fatigue design of an OWT, as the goal is, that the first eigen-
structure. The loads of a leg in compressions, are normalized with mode shall be in the range between 1P and 3P; e.g. typically be-
the reference loads provided in the 1st iteration. The predicted tween 0.25 and 0.35 Hz for turbines with 6 to 8MW. Thus, the
corresponding rotational stiffness – also normalized – is shown at structural designer tries to make the jacket more flexible, meaning,
the abscissa where all load components are crossing. Though the that omitting the local moment may be too optimistic.
global loads acting on the OWT are constant, the local loads can To complicate matters, the local load components at a leg of a
vary considerably depending on the response of the caisson. The jacket do not scale proportionally with the global load amplitude,
higher the rotational stiffness, the lower the vertical and torsional even though the global loads may be applied linearly increasing.
loads. Similar effects, but less pronounced is found for the other Thus, the ULS load components provided in the design basis may
52
Design Aspects of Suction Caissons for Offshore Wind Turbine Foundations
not be scaled proportionally with a load factor. However, as the to the upward flow reducing the effective vertical stresses – and a
soil will be always softer than the jacket leg in rotation when being small suction pressure below the lid, which is required to maintain
at failure, overestimating the local moment may yield lower FoS as a constant flow. The friction capacity needs to be further reduced
shown in Figure 7. Nevertheless, it is recommended to check the to account for the relative vertical movement of the caisson, which
FoS for differently scaled local loads, that means lower load factor reduces the vertical stresses in the soil and hence the shear stresses
applied to the local moment and a larger load factors to the vertical, in the soil-skirt-interface.
horizontal and torsional load components. For mono-caissons, a The difficulty is to decide upon the load and resistance factors
redistribution of the local loads is not expected and the same load which shall be applied. If a load case can potentially cause a failure
factor should be applied to all load components. of the structure, the full load and resistance factors according to the
For suction caissons subjected to tension loading, the same con- considered standard should be applied. However, if the loads for a
siderations discussed above apply. The TSP strength used in the considered load case can be controlled, for example by the turbine
analysis need to account for the different loading and hence stress operation, the load factors may be reduced somewhat to acknowl-
conditions. edge for the reduced uncertainty in the actual load amplitude. But
Gapping at the outside of the caisson may need to be consid- also the failure mechanism may justify to apply somewhat lower
ered in the capacity analysis, if previous load conditions or stepped safety factors. In case of a suction caisson in sand subjected to
skirts may have generated a gap. Due to the short-term loading, the long-term tension loading, the structure may not experience a sud-
drainage time may not be sufficient to generate a new gap during den failure, but may be pulled out gradually. If reduced load and
the considered load event. This depends of course on the load com- resistance factors are applied, the serviceability needs to be en-
bination and soil type and may need to be checked. sured at any time, and an appropriate monitoring system should be
Of particular importance is the scour development and scour installed, in order to apply the observational method. In addition,
protection. The stress and density state of the soil can be consid- mitigation measures need to be prepared.
erably affected, which can have an impact on the foundation ca- As the loading conditions of OWTs is of essentially cyclic na-
pacity. Whether to include or omit the effect of a scour and scour ture, also the long-term tension loading is actually a cyclic load
protection should be discussed with the operator, as the presump- case. Thus, an appropriate cyclically degraded shear strength pro-
tion of a permanent scour protection may require more frequent file and corresponding stress-strain response need to be used. For
on-site inspections, which can have an impact on the Operational that purpose assumptions need to be made on the distribution of
and Maintenance (O&M) costs. the average long-term tension load and the cyclic amplitude. De-
pending on the considered load case, it may be assumed that the
4.2 Long-term loading skirt-soil-interface at the outside of a caisson in clay may take the
cyclic component and the soil below and inside the caisson may
Suction caissons have considerable capacity under short-term load-
take the average component. Where this distinction should not be
ing conditions. However, the resistance to long-term loading, can
possible, an equally degraded strength profile may need to be as-
be very low, as the possibly mobilized suction may dissipate. This
sumed.
is in particular relevant for suction caissons supporting a jacket
As the cyclic load components have relatively short period, the
structure. During operational load cases the caisson(s) may expe-
soil response of a caisson in sand will be essentially undrained
rience considerable tension loading, which can last for hours or
to this component only. Thus, for a caisson in sand, the capac-
even days. The tension capacity of suction caissons is a function
ity needs to be checked for at least two cases; the resistance to
of the skirt wall friction and the soil permeability.
the average tension load, and the resistance to combined cyclic
For caissons in clay the soil permeability will be low, meaning
and average load using an appropriate cyclic shear strength pro-
that the capacity can be calculated similar to the long-term capac-
file. When using the NGI framework based on cyclic contour dia-
ity, but the shear strength needs to be reduced to account for the
grams, the strength and stress-strain response can be derived from
slow loading rate. In the absence of suitable tests, the decrease in
diagrams where the average shear stress was applied drained in the
shear strength may be estimated using
corresponding laboratory test. Further information can be found in
Andersen (2015).
Iv
γ̇slow The same considerations made for the short-term bearing ca-
su,slow = su,ref · (2)
γ̇ref pacity analysis on whether to include or to omit the effect of scour
or scour protection, applies to the long-term bearing capacity anal-
where the su,ref is the shear strength measured in the laboratory ysis as well.
at a shear rate of γ̇ref . γ̇slow is the shear rate representative for the
considered load case. Iv is a viscosity coefficient which typically
varies between 0.03 and 0.07 for a silty or fat clay, respectively 5 INSTALLATION
(Leinenkugel 1976). Iv can be determined with Equation 2 from
an undrained static laboratory test, where the shear rate is varied. The installation is considered by many as one of the most chal-
If previous load cases, structural boundary condition or any lenging aspects of suction caisson application. However, experi-
other causes may have generated channels or gaps at the outside ence from actual installations has demonstrated that installation
and inside of the caisson in the clay, only the skirt wall friction can in many different soil types and profiles is feasible. Moreover,
be considered in the tension capacity analysis. the predicted penetration resistance and hence the required suction
For caissons in sand, the soil permeability is considerably pressure agrees often reasonably well with the actual measured
higher, meaning that a continuous flow of water from the outside values (e.g. Sparrevik 2002, Colliat et al. 2007, Aas et al. 2009,
to the inside can be expected, given that the tension load exceeds Langford et al. 2012, Solhjell et al. 2014, Saue et al. 2017).
the resistance calculated by integrating the fully drained skirt wall The governing mechanisms are well understood and several au-
friction over the skirt area at inside and outside of the caisson. In thors have developed calculation methods. Most methods can be
this case, the capacity is the sum of the drained skirt wall fric- applied in uniform and homogeneous soil conditions or soil pro-
tion at the outside, a reduced drained friction at the inside – due files with perfectly horizontal layering. A general discussion of the
53
Proceedings of TC 209 Workshop - 19th ICSMGE, Seoul 20 September 2017
Foundation design of offshore wind structures
54
Design Aspects of Suction Caissons for Offshore Wind Turbine Foundations
Loosening
Low permeable Flow
Void/Gap layer channel
ki ko
High permeable
dense layer
kn
kn
ko
i) Insufficient SWP depth j) Sliding k) Inclined layers or lenses l) Lost of soil support (buckling)
Figure 9: Some possible failure during installation, which cannot be predicted or insufficiently predicted with the available installation analysis models.
tests and/or small scale model tests, that penetration in the under- necessary. However, to generate a gradient in the sand layer cov-
laying sand layer may not be possible without triggering a plug-lift ered by the clay, a seepage flow must have been developed. As the
failure (e.g. Cotter 2009). They recommend to stop the penetration water cannot flow out through the soil plug in the caisson, the sand
above the sand layer, where the maximum allowable penetration layer below the clay layer needs to take the water volume, meaning
depth into the clay is given by the shear strength of that layer be- that the sand will reduce its density. Thus despite the fact, that the
low the skirt tip and the caisson geometry. However, installations trial installations demonstrated that a penetration in layered soils
of suction caissons in such layered soil profiles have demonstrated, is possible, it is recommended to penetrate relatively fast to avoid
that a penetration is in principal possible without a measurable soil excessive loosening (soil plug heave) or eventually a soil plug lift.
plug-lift. In installations, where pore pressure sensors were placed
at the in- and outside of the skirt walls above tip, it was found that
5.2 Challenges
the pressure gradient in the sand layer around the skirt tip, equates
the gradient measured in installations in homogeneous clean sand The methods mentioned in Subsection 5.1 are applicable for ide-
deposits. That supports the assumption that a plug lift failure is not alized conditions, i.e. uniform and homogeneous soil conditions
55
Proceedings of TC 209 Workshop - 19th ICSMGE, Seoul 20 September 2017
Foundation design of offshore wind structures
or perfectly horizontal layering, vertical and parallel skirts, and no increases. Installations with single caissons and anchors showed
structural imperfections, to name but a few. However, there are that a caisson is a self-stabilizing system, meaning that it recti-
a number of situations which are not covered. Some of the most fies due to the lateral soil resistance. However, if the caisson is
common ones are illustrated in Figure 9. constrained – for example when attached to a jacket – the loads
Soil plug lift is a failure often discussed in connection with pen- can become critical for the sub-structure. Thus it is important to
etration in layered soils. In contrast to soil plug heave, soil plug lift ensure a minimum degree of verticality of all caisson of a multi-
will generate a water filled void or gap in the ground. That needs legged sub-structure during the fabrication.
to be avoided in order to not negatively affect the in-place behavior Boulders and other large obstacles can prevent the caisson to
of the suction caisson. Furthermore soil plug lift may prevent the reach the TPD as the penetration resistance will increase consider-
caisson from penetrating to the TPD as the caisson will be filled ably. If not identified in due time by the pump operator, the cais-
up with soil. Practical experience form installations in layered soil son skirts may be damaged or buckled. Small boulders may flip
profiles suggest to apply a minimum penetration rate in order to or pushed to the inside due to the suction pressure. Boulders can
reduce the amount of water flowing into the soil plug and potential be detected by means of suitable geophysical site investigations. If
void. boulders are met, the caisson may be retrieved and relocated, given
Piping is a critical failure, as the volume of water per time flow- that the structure has not been damaged.
ing from the outside to the inside will increase considerably. If the If the submerged weight of the caisson and substructure is too
water volume exceeds a certain amount, the pump may not be able low, the self-weight penetration may not be sufficient to ensure a
to apply the required suction pressure and the TPD may not be seal at skirt tip level, which is necessary to apply a suction pressure.
reached. Furthermore, piping channels generated during installa- Sliding during the lowering and touch-down phase of the cais-
tion can negatively affect the in-place performance, as the tempo- son may remove soil in the vicinity of the skirt tip, preventing suf-
rary suction during short-term loading will dissipate much faster ficient seal, which is necessary to apply a suction pressure. Hence,
which can potentially decreases the capacity significantly. Piping allowable sea states for the installation should be assessed in the
can be triggered by obstacles below the skirt tip which are dragged design.
down while penetrating the caisson. These obstacles can leave a Particularly challenging is the penetration of profiles compris-
highly disturbed zone along the skirt wall. But also locally vary- ing inclined layers and lenses. In case of an inclined clay layer or
ing soil properties in combination with penetration at high suction lens below or in a sand layer, respectively, the pore pressure gradi-
pressures and hence penetration rate can trigger the generation of ent at skirt tip level may become critically high, since the changed
piping. drainage conditions will affect the seepage flow pattern. That can
Excessive loosening may occur in installation in permeable potentially trigger a local failure or piping along the skirt at the
soils. Due to the reduced vertical stresses and additional shear- side of the caissons which is still in the sand. In case of an in-
ing of the material inside the caisson, the soil will dilate. That clined sand layer or lens below or in a clay layer, respectively, the
will affect the soil permeability and hence the seepage flow pat- penetration resistance may considerably increase since a seepage
tern, which can prevent the caisson to reach the TPD, since the flow, as described for perfectly horizontally layered profiles, may
required flow gradient in the soil cannot be achieved. Experience not be established. Furthermore, the soil resistance will be asym-
from installations in homogeneous sand deposits indicate that the metric and potentially causing a tilt of the caisson or local moment
degree of loosening correlates positively with the installation time, in the leg of the sub-structure, respectively. However, the deeper
meaning that penetration at higher rate may potentially avoid ex- the caisson has penetrated the more soil support at the outside of
cessive loosening. Sturm et al. (2015) proposes safety factors for the caisson is available, which can compensate for the asymmetric
the penetration analysis capturing the uncertainty of an excessive penetration resistance.
loosening. Imperfections or buckling at skirt tip level can increase the
Embedded and thin granular but relatively low permeable soil penetration resistance considerably and also affect negatively the
layers and lenses may cause the caisson to stuck, if the required in-place behavior of the suction caisson. Thus the allowable suc-
suction pressure exceeds an allowable value and if no seepage flow tion pressure should not be exceeded and a maximum tolerance for
can be mobilized in that layer, which would reduce the tip resis- imperfections and misalignments shall be considered in the fabri-
tance considerably. cation.
An uneven mudline may prevent the caisson to reach the TPD,
if not considered in the design of the so-called free height, which
5.3 Mitigation measures
is the skirt length in addition to the calculated required penetra-
tion depth. The free height is typically measured from the original In case that the penetration resistance is higher than predicted, the
mudline and need to accommodate the soil plug heave, grout, and required suction pressure to penetrate the caisson will be higher as
pre-installed filter material if applied, and seabed elevation. An well. Where it is not possible to apply the required suction pres-
uneven mudline can be also critical for the self-weight penetration sure due to geotechnical, structural or technical limitations, one
phase, if the penetration resistance is locally too high preventing may consider to abort the penetration or apply mitigation measure
the whole caisson circumferences to penetrate and to establish a in order to try to penetrate further until reaching the TPD. The deci-
sealing, which is required to apply a suction pressure. sion should depend on the achieved penetration depth as well as on
Soil layers with a gap graded grain size distribution curve, the course of the penetration process. If for example, the caisson
where the large diameter grains can form a stable matrix, are sensi- has penetrated 80 or 90% of the TPD and the penetration resistance
tive to inner erosion. Fine grained particles are washed out of the had been continuously higher than predicted in the design, it may
soil due to the applied suction, and a very high permeable grain indicate that the foundation has already sufficient capacity for the
skeleton remains in the ground. Since the amount of water volume actual reached penetration depth. More challenging is the impact
flowing into the caisson per time increases, the pump may not be of the stiffness for a lower penetration depth.Sturm & Mirdamadi
able to apply the required suction pressure, meaning that the TPD (2017) propose a reliability based method for assessing foundation
cannot be reached. stiffness, which can be used during installation, on which basis a
Tilt of the caisson can be critical, as the penetration resistance decision can be made if the caisson(s) need to be penetrated further
56
Design Aspects of Suction Caissons for Offshore Wind Turbine Foundations
Figure 10: Pressure gradient in the soil for a clean sand profile (left), a sand profile with a clay layer a skirt tip (center), and sand profile with a clay layer
a skirt tip with a stepped skirt (right)
by means of applying mitigation measure. have a negative affect on the resistance in normal and low consol-
Two categories of mitigation measures need to be distinguished; idated clays, as the soil may partially drain and by that increases
preemptive and reactive mitigation measures. Preemptive methods its strength. The soil sensitivity may provide an indication of the
are those which have been considered before the actual installation. expected efficiency of cycling.
Reactive methods are applied during the actual installation and do
The effectiveness of cycling depends further on the cyclic dis-
not require any particular structural considerations.
placement amplitude which is also indicated by the results pre-
A simple but often effective reactive mitigation is to ballast the
sented by (Cudmani & Sturm 2006). The larger the displacement
structure to increase its weight. This can help in many situations
amplitude the more effective the cycling, which can be explained
discussed in Subsection 5.2, for example in case of piping, inner
by an increased shearing of the soil. In addition, the cycling rate
erosion, stucking, and insufficient self-weight penetration.
may have an effect on the effectiveness as it allows the soil to drain
Another reactive mitigation measure is to cycle the suction
somewhat.
pressure, which is illustrated in Figure 11. Cycling has been ap-
plied in many installations to successfully penetrate to the TPD. A preemptive mitigation measure is a stepped skirt. A stepped
skirt has different wall thicknesses over the height. Similar to driv-
4.0 ing shoes used for piles, a stepped skirt, as considered herein, will
be thicker at the tip compared to the rest of the skirt wall. This will
generate a thin gap or disturbed zone along the skirt, which needs
4.2
Penetration depth [m]
4.6
through a thin clay layer embedded in the sand, the seepage flow
is prevented and the required gradient around the skirt tip cannot
be achieved (center figure). The caisson cannot be penetrated fur-
4.8 ther. However, when using a friction breaker, a gap or disturbed
150 100 50 0 -50 -100 -150 -200 -250 -300 zone along the skirts, and in particular in the thin clay layer, may
Differential pressure [kPa] be generated, which allows to establish a seepage flow from the
outside to the inside. Due to the different seepage flow pattern, the
Figure 11: Suction pressure versus vertical displacement during cycling as
a reactive mitigation measure actual required suction pressure to achieve the same pressure gra-
dient at skirt tip is less than the required suction pressure in a clean
sand profile (right figure). This indicates that a friction breaker
Due to the cycling of suction pressure, the caisson will move
can be a very effective mitigation. However, due to the disturbed
somewhat up and down, which will affect the soil in the vicinity
zone, the in-place performance of the caisson may be negatively af-
of the skirts. Over-consolidated clays will be remolded due to the
fected, since the suction generated during short-term loading will
cycling and the shear strength will decrease. This will mainly af-
dissipate faster. And also the resistance to long term loading may
fect the skirt wall friction Qwall . Cycling when penetrating in sand
be reduced compared to a caisson with constant wall thickness.
layers can be beneficial as well, as the soil below the skirt tip will
dilate due to the unloading, which will decrease the tip resistance Another preemptive mitigation measure is the water injection
(see Cudmani & Sturm 2006). The effectiveness of cycling can system, where at a pipe with nozzles through which water can be
be described by considering the reduced suction pressure at equal injected into the soil is arranged at the skirt tip. Purpose of the wa-
penetration depth or the achieved additional penetration depth at ter injection system is to reduce the penetration resistance. This is
equal suction pressure; both illustrated in Figure 11. achieved in sand by a loosening the soil at skirt tip, and in clay by
A systematic evaluation of NGI in-house installation data, remolding the soil along the skirts. Injection of water appears to be
where the suction pressure was cycled, showed that both measures most effective in combination with cycling, where the amount of
are equivalent, though more practical relevance has the increase injected water is adjusted to the void generated by the skirt when
in depth at equal pressure. Further, a general tendency can be moving upwards. This will have a minimal effect on the soil state
observed that the effectiveness of cycling increases with increas- after installation. Water should be injected in any case at low pres-
ing penetration resistance. This may be expected as the decrease sure to avoid excessive soil disturbance, which can potentially neg-
in strength due to remolding is higher for over-consolidated ma- atively affect the in-place behavior of the caisson. Aas et al. (2009)
terial than for normal consolidated material. In fact cycling may reports results of a water injection system used in layered profiles.
57
Proceedings of TC 209 Workshop - 19th ICSMGE, Seoul 20 September 2017
Foundation design of offshore wind structures
6 FOUNDATION SERVICEABILITY displacements for a given cyclic history, but at different scaling
factors. The accumulated total displacements can be than deter-
The foundation serviceability is probably one of the most impre- mined by summing up the the calculated displacements for the dif-
cisely predictable aspects in geotechnical engineering. Service- ferent storm events multiplied with the number of occurrences of
ability in this context means settlements, lateral displacements, and the corresponding event.
rotation or tilt, respectively. Most critical is the tilt of an OWT as it However, both approaches miss out important aspects. Differ-
affects the operation of the turbine. Pure settlements are typically ent to engineering materials such as steel or concrete, soils are sen-
less critical, though some secondary steel components such as the sitive to the order of cyclic loading. While large cyclic load ampli-
J-tube or the boat lander may be affected. The lateral displace- tudes can cause a degradation of the soil strength and stiffness, can
ments are typically small, and have practically no relevance in the the soil regain strength and stiffness when subjected to lower cyclic
projects considered so far. Thus main focus is given in the follow- load amplitudes, which can be described as self-healing. The influ-
ing on differential settlements or tilt of multi-legged substructures ence of varying strength and stiffness of the soil on the settlement
or mono-caissons, respectively. and tilt depending on the cyclic loading conditions is described in
In order to assess the Serviceability Limit State (SLS), corre- Sturm (2009) and Sturm (2011) at the example of skirted shallow
sponding limit values need to be defined. These are typically given foundations. It is introduced the concept of the so-called cyclic
by the turbine supplier. In addition, the maximum tilt may be lim- attractor, which is a value being asymptotically approached by a
ited in order to reduce operational loads, which is in particular rel- given cyclic load history with constant amplitude. Given that the
evant for multi-legged OWTs; increased average tilt yield typically foundation is stable for all relevant cyclic load histories, the value
an increased average tension load. of the cyclic attractor is proportionally to the composition and in-
Three different types of settlement/tilt components need to be tensity of the cyclic load history. Thus, for the assessment of the
distinguished: cyclic accumulated average tilt of a stable OWT, only the cyclic
attractor for the largest cyclic load event needs to be determined,
• Static settlement/tilt due to the submerged weight of the meaning that only one cyclic load history needs to be considered
OWT. in the design. Cyclic attractors can be found for the accumulated
average tilt of shallow foundations. However, no attractors exist
• Peak settlement/tilt due to a ULS loads.
for vertical settlements of shallow foundations.
• Accumulated (average) settlement/tilt due to cyclic loading
from wind, wave and operation loads. 7 FOUNDATION STIFFNESS
Following traditional geomechanics, the static settlement/tilt The local foundation stiffness is the link between the geotechnical
can be further distinguished into immediate-, consolidation- and and structural designer. Foundation stiffness is an output of the
creep-settlements/tilt. The corresponding values can be computed geotechnical analysis, but is not part of the actual sizing, i.e. ca-
using well established geotechnical calculations procedures. pacity serviceability and installation analysis. However, the results
The peak settlement/tilt can be assessed by means of a mono- of the stiffness analysis will affect the design basis as illustrated in
tonic pushover FE analysis. The soil model needs to be cali- Figure 2. As detailed in Subsection 1.2, foundation stiffness can
brated in order to reproduce the correct stress-strain-behavior of be provided as single secant stiffness values, nonlinear tangential
the soil. Where necessary, the decrease of strength and stiffness stiffness values, or full linear or non-linear stiffness matrices in-
due to cyclic loading needs to be included. This may be done for cluding coupling terms if necessary. This needs to be agreed in
example by using a total-stress-based model with adjusted stress- upfront with the involved disciplines and may be included in the
strain curves based on cyclic contour diagrams, or an effective- load document. Further, it need to be agreed on the load cases for
stress-based model to which a pore pressure field is superimposed; which the foundation stiffness shall be assessed.
see also Section 3. The peak settlement/tilt represents actually the Foundation stiffness can be established using simplified analyt-
maximum expected value, meaning that the load case considered ical methods or advanced FEM based methods. Gazetas (1991) has
is in general the same used in the ULS capacity analysis, but with- proposed a large number of closed form equations for assessing the
out applying load and resistance factors. Practically, this value is stiffness of different foundation types and ground conditions. In
less relevant, as the settlement – and more important the tilt – will contrast to the simplified methods, which consider linear soil prop-
immediately decrease again in the subsequent unloading. Further, erties, the FEM allows to capture the non-linearity of the soil and
the OWT may not be in operation during the ULS event, for which the flexibility of the structure, i.e. the soil-structure-interaction.
reason the allowable serviceability limit criteria may not apply. The methods used for assessing the foundation stiffness should be
Most relevant is the assessment of the accumulated average set- adjusted based on the stage of a project and anticipated degree of
tlement/tilt, which, however, is also one of the most challenging optimization. In an early stage of a project, i.e. feasibility and con-
components. Thereto, different strategies can be applied. One of cept study, simplified analytical methods may be used, whereas in
the most conservative assumptions is to take all load cycles which a FEED and Detailed Design the FEM may be more appropriate.
occur during the lifetime of an OWT and sort them in ascending Typically the foundation stiffness is provided as a range with
order. This sorted cyclic load history can be applied in a calcula- high-, best- and low-estimate. The width of the range should be
tion procedure, for example in the NGI method (Jostad et al. 2014, narrowed down during the project and every design iteration. No
2015b), or in an FE analysis using the high-cyclic accumulation attempts should be made by the geotechnical designer to assume
model (Niemunis et al. 2005, Wichtmann et al. 2010). any particular soil profile which may be conservative for the struc-
Since small load cycles will typically not contribute signifi- tural design. The selected soil profiles should rather reflect the
cantly to the accumulated total displacements, a different approach inherent uncertainties of the soil state after installation and load
has been followed in more recent projects. The design storm used conditions.
in the ULS analysis, which is based on a 50 years wind wave event, Two different type of stiffness values need to be distinguished;
has been extrapolated to other storm events with different recur- stiffness values for the structural utilization (denoted in the follow-
rences using a Gumble distribution. That enables to calculate the ing ULS load case) and stiffness values for the load assessment,
58
Design Aspects of Suction Caissons for Offshore Wind Turbine Foundations
9 9
9 ηLE
8 tLE
8 ηHE 8 tHE
7
7 7
6
6 6
5
5 5
4
4 4
3
3 3
2 2
1
1 1
2 50 100 150 200 0 100 200 300
Sketch of jacket Norm. ULS utilization η/ηBE [%] Norm. fatigue life t/tBE [%]
Figure 12: Impact of the HE and LE ULS and FLS stiffness on the jacket response
Figure 13: Example of a global model used for assessing local foundation stiffness
structural fatigue analysis and eigenmode analysis (denoted in the end of the first iteration of a generic FEED study. The correspond-
following FLS load case). In general the ULS stiffness is non- ing values are normalised by the best-estimate values. The corre-
linear due to the high mobilization of the foundation, wheres the sponding normalized stiffness values are listed in Table 2.
FLS stiffness appears often to be linear due to the significant lower It becomes apparent that the structural utilization scales approx-
load amplitudes. The soil profiles used in both the simplified and imately proportional with the ULS foundation stiffness. The vari-
the advanced analysis need to reflect the different loading condi- ation in utilization, however, is not reflecting the relatively large
tions. The FLS load case is governed by the cyclic amplitude, range in ULS foundation stiffness values, meaning that the jacket
where the average or mean load is of less important. is less sensitive to variations in foundation stiffness. In contrast to
that, is the impact of the high- and low-estimate FLS stiffness on
Table 2: Variation of the HE and LE ULS and FLS stiffness nor- the fatigue life very pronounced. Even though, the low estimate
malized by the corresponding Best Estimate (BE) stiffness FLS stiffness is 69% of the best-estimate FLS stiffness, the fatigue
life decreases to less than 10%.
ULS FLS This example illustrates, that an optimization of an OWT can be
challenging, if the range of foundation stiffness values is too large.
High Estimate (HE) 288% 189%
Furthermore the implications of assumptions in the geotechnical
Low Estimate (LE) 37 % 69% design on the structural design can be hardly estimated without
performing corresponding structural analysis.
Figure 12 shows the impact of the high-, best- and low-estimate When assessing the foundation stiffness for a mono-caisson us-
foundation stiffness on both the fatigue life and the structural uti- ing the FEM, the loads provided in the design basis can be di-
lization of a jacket supported by three suction caissons. Basis for rectly applied to the caisson. When using the calculated foundation
this analysis are the structural and geotechnical properties at the stiffness values in the subsequent structural analysis the updated
59
Proceedings of TC 209 Workshop - 19th ICSMGE, Seoul 20 September 2017
Foundation design of offshore wind structures
loads are typically of similar order and ratio. That means the load- 70
60
Design Aspects of Suction Caissons for Offshore Wind Turbine Foundations
tual penetration analysis, where both skirt wall friction, skirt tip 9.3 Earthquake loading
resistance, and required suction pressure are calculated. More
In some parts of the world, earthquake loading and earthquake in-
complicated is to assess the soil support during installation. It
duced liquefaction needs to be considered in the design. Both can
may be assumed that almost no support is provided for penetra-
be considered in the design using existing methods. The loads from
tion in sand where significant flow gradients in the soil plug is
the earthquake represent just another load case to which particular
expected (drained penetration). Some support may be assumed for
soil conditions need to be assigned in the corresponding analysis.
undrained penetration, which may be estimated based on suitable
Kaynia (2017) provides a comprehensive introduction to the de-
laboratory tests.
sign of OWTs subjected to earthquake loading.
9 OTHER ASPECTS
9.4 Observational method
9.1 Grouting OWTs supported by caissons are a relatively new concept and
An issue often discussed is the necessity of grouting. Grout is used long-term experience does not exist yet. Thus, the observational
to fill the void between the lid and the soil at the inside of the method may be considered in current projects. It can be applied
caisson. Most suction caissons and anchors installed so far were during both installation and operation. In order to use the obser-
grouted with only some few exception. Main reason of using grout vational method, it is important that the failure is ductile, which
for suction caissons of bottom fixed OWTs is to reduce or avoid allows to initiate mitigation measures(s) in time.
potential (differential) settlements, and pumping-effects. Due to The observational method is a combination of predictions and
cyclic vertical loading, the water cushion below the lid is exposed measurements. The behavior of the OWT is calculated using ex-
to continuous pressure pulses, which can trigger a local piping fail- isting methods. Further, ranges of allowable values need to be de-
ure along the skirts. In addition, a lack of soil/grout support below fined. If exceeded, mitigation measures need to be initiated, which
the lid will cause large local stresses and moments in the lid. All need to be planned in the forehand.
loads need to be transferred trough the lid into the skirts. This re- Examples of mitigation measures during installation are pre-
quires a thick, massive lid, to avoid large deflections and fatigue sented in Subsection 5.3. The decision value is typically the re-
issues. quired suction pressure, which shall be provided as a range with
In order to improve the bearing behavior of the lid and and high and low estimate. If the high estimate value is exceeded, the
to avoid the afore mentioned negative effects when omitting mitigation measures may need to be applied. The same concept
grout, structural components may be applied to replace the grout. can be applied for the serviceability. When a maximum tilt is ex-
Stopper-pods, which are elements made of steel, hard rubber, or ceeded the OWT may need to be rectified.
composite materials, can be attached under the lid. The caisson For a successful application, it is important to plan both an ap-
need to penetrate until the pods are in contact with the mudline propriate health monitoring system and mitigation measures. As-
enabling to transfer loads from the lid into the soil. Alternatively, pects of monitoring systems are presented by Sparrevik & Strout
small ribs or T-beams may be welded under the lid dividing the (2015). The usefulness of such systems is presented by Schonberg
base into compartments. The structural elements may be slightly et al. (2017) at the example of the Borkum Riffgrund 1 Suction
cone-shaped to allow partially penetration into the ground in order Bucket Jacket.
to compensate for inclined mudline or uneven soil heave. If, an
uneven soil surface is expected, a jetting system may be used to 9.5 Wind farm design
flush the upper soil and by that generating a slurry mixture which
So far, only single OWT foundations were considered herein. An
slowly consolidated during the final phase of the installation.
iterative approach as outlined in Section 1.1 at each turbine loca-
Disadvantage with using structural and jetting systems is, that
tion of an Offshore Wind Farm (OWF) would require considerable
the soil which is in contact with the structural components is soft,
time, which may not be possible in the given project time frame.
and the stresses in the lid may be concentrated to some few points
Thus, a clustering may be introduced. Typically, the clustering
only. Based on current experience, the use of grout seems to be
is a based on the water depth, since the loads are expected to be
appropriate to optimize the lid geometry. However, the cost sav-
very similar for a given depth. Foundation capacity and installa-
ings due to an optimized lid geometry, needs to be compared to the
tion analysis can be relatively quickly performed. The results of
costs of the additional offshore work for the grouting.
these can be used for the sizing. If FEM is used for the capacity
analysis, as described by Jostad & Andersen (2015), the foundation
9.2 Integrated design approach
stiffness can be qualitatively estimated. Based on that, the softest
As mentioned in the several sections, so-called integrated analysis and stiffest location within a cluster can be identified. These two
are performed in OWT design (e.g. Krathe & Kaynia 2016, Page can then used in the stiffness and soil reaction analysis, represent-
et al. 2016, Skau et al. 2017). Such analysis are particularity suited ing the parameters used in the iteration process, given that the same
for structural analysis, such as in the load or eigenmode assess- sub-structure will be applied in the cluster.
ment. Integrated analysis are not appropriate for the foundation
sizing, though some macro-elements may indicate this possibil- 10 OUTLOOK
ity. The foundation response can be very sensitive to soil layering
and size of the caisson and skirt, which cannot be considered by In this article a general overview of the geotechnical design of suc-
the macro-elements. Furthermore, also other aspects than capacity tion caissons for OWTs has been provided. The different phases
and serviceability may be design driving as detailed in the corre- of the design were detailed, and the relevant aspects were outlined.
sponding sections in this contribution. The general design of suction caissons is reasonably well under-
Until today, the geotechnical sizing is uncoupled from the struc- stood and many authors have proposed numerous methodologies
tural analysis and it is not expected that this may change in the near for specific geotechnical calculations, such as capacity, installa-
future without compromising an optimization of the caisson geom- tion and stiffness analysis. Only some few were mentioned in this
etry. article; mainly those which are familiar to the author from personal
61
Proceedings of TC 209 Workshop - 19th ICSMGE, Seoul 20 September 2017
Foundation design of offshore wind structures
experience. The reader is encouraged to get himself an overview Dove, D., Roberts, D., Evans, D., Tappin, D., Lee, J., Long, D.,
of the numerous methods proposed in the literature. The article Mellett, C. & Callard, S. (2016), Refining glacial statigraphy
at hand may serve as a guideline to evaluate the suitability of a in the southern north sea - new bathymetric model brings re-
method for the particular design aspect. newed value to legacy seismic, in ‘Near Surface Geoscience
Due to the increased interest in suction caissons for OWTs, 2016 - Second Applied Shallow Marine Geophysics Confer-
a number of researchers and practitioners are currently working ence’, EAGE.
to continuously advance the knowledge. Several of the currently Foglia, A., Govoni, L., Gottardi, G. & Ibsen, L. (2014), Investi-
designed and installed OWTs are equipped with comprehensive gations on macro-element modelling of bucket foundations for
health monitoring systems, which will provide further inside into offshore wind turbines, DCE Technical Memorandum 48, Aal-
the short- and long-term behavior of suction caissons. borg: Department of Civil Engineering, Aalborg University.
Forsberg, C., Lunne, T., Vanneste, M., James, L., Tjelta, T., Bar-
ACKNOWLEDGMENT wise, A. & Duffy, C. (2017), Synthetic cpts from intelligent
ground models based on the integration of geology, geotechnics
The authors gratefully acknowledge the support by his colleagues and geophysics as a tool for conceptual foundation design and
at NGI in the numerous projects which provided the basis for this soil investigation planning, in ‘Offshore Site Investigation and
article. Thanks goes to Knut H. Andersen and Youhu Zhang for Geotechnics: Smarter Solutions for Future Offshore Develop-
the review of the manuscript. ments (SUT-OSIG)’.
Gazetas, G. (1991), Foundation vibrations, in H.-Y. Fang,
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63
64
Suction bucket jackets for offshore wind turbines: applications from in situ observations
Suction caisson jackets pour des éoliennes en mer: applications des observations in situ
Avi Shonberg, Michael Harte, Amin Aghakouchak, Cameron S. D. Brown, Miguel Pacheco Andrade and
Morten A. Liingaard
DONG Energy, [email protected]
ABSTRACT: Offshore wind foundations of the future face many challenges. Due to the growing demand for renewable energy, future
projects will be built further offshore in deeper water with larger wind turbine generators (WTGs) leading to increased foundation
loads. Furthermore, in some regions, foundations must be installed without exceeding strict regulatory requirements on underwater
noise. Thus, traditional foundation solutions are being pushed to their limits and there is a need for innovative foundation concepts.
The suction bucket jacket (SBJ) is one such foundation solution which addresses these future challenges. In 2014, DONG Energy
installed a highly instrumented SBJ at the Borkum Riffgrund 1 wind farm to support a Siemens 4 MW WTG. This is the first wind
turbine to be founded on a SBJ. Using monitoring data obtained between September 2014 and January 2016, this paper outlines some
key findings. The paper focuses on the in-place response of the SBJ to loading including long term behaviour of the structure, vertical
stiffness response, load transfer along the bucket skirt and the variation of pore water pressures.
RÉSUMÉ: Les fondations des futures éoliennes en mer font face aux nombreux défis. Par suite de la croissance des énergies
renouvelables, les futurs parcs éoliens en mer seront construits plus loin de la côte dans des plus grandes profondeurs d’eau et les
éoliennes seront plus grandes avec des charges augmentées sur les fondations. En plus, dans certains régions du monde il y a des
limitations sur les nuisances sonores sous-marin qui sont générés pendant l’installation des fondations. Les solutions des fondations
traditionnelles sont à leurs limites ce qui augmente la demande des idées innovantes. La technologie “suction caissons” réponds à ces
futurs défis. DONG Energy a déjà installé une fondation type "suction caissons" au parc éolien Borkum Riffgrund 1 avec une éolienne
de 4MW de capacité fabriqué par Siemens. C'est la première éolienne en mer qui est construit sur une fondation du type "suction
caissons". Des mesures ont été fait depuis l'installation de la fondation en 2014 jusqu’à janvier 2016. Les résultats de l'analyse de ces
données sont présentés dans cet article. Cet article mettra l'accent sur la réaction in-situ de la fondation type "suction caissons" au
chargement y compris le comportement à long terme de la structure, ainsi que la réaction au rigidité verticale, le transfert de charge le
long de la caisson et la variation de la pression interstitielle.
KEYWORDS: suction bucket jacket, shallow foundation, in place performance, case study
INTRODUCTION Overall, this paper uses the in situ observations from a world-
first full scale monitoring system to better understand the
A suction bucket jacket (SBJ) foundation has been installed at behaviour of the SBJ under environmental loading conditions.
the Borkum Riffgrund 1 (BKR01) offshore wind farm to support
a Siemens 4 MW wind turbine generator (WTG). The innovative
foundation concept (shown in Figure 1) was installed by DONG BACKGROUND
Energy in 2014 in collaboration with the Carbon Trust Offshore
Wind Accelerator (OWA) program in order to addresses future The 312 MW BKR01 offshore windfarm is located in the
challenges associated with offshore wind farm developments. German sector of the North Sea, approximately 38 km north of
Whilst the SBJ is not a new concept, the BKR01 SBJ is the first the island of Borkum (Figure 2). The wind farm contains 78
wind turbine to be founded on a SBJ structure. WTGs and covers an area of approximately 36 km2.
The BKR01 SBJ has been instrumented with a
comprehensive measurement system to monitor the structural
and geotechnical behaviour during the lifetime of the structure.
This paper outlines some key findings from analysis of the
monitoring data collected from 2014 to 2016. The paper analyses
the in-place response of the SBJ subjected to environmental wind
and wave loading acting on the WTG. This includes analyses
over a full year of monitoring data and much smaller subsets of
data where appropriate.
This paper investigates the long term behaviour of the
structure and the average vertical stiffness response of the
different suction bucket components. Importantly, the stiffness
response is also investigated as a function of loading direction
and loading level. Furthermore, the load transfer along the bucket
skirt using strain gauge measurements is compared with hand
calculations using conventional methods. Finally, the pore water
pressure response to different loading frequencies are analysed
to estimate the boundaries between drained and undrained
suction bucket behaviour.
Figure 1. Illustration of the BKR01 SBJ
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Proceedings of TC 209 Workshop - 19th ICSMGE, Seoul, 20 September 2017
Foundation design of offshore wind structures
MONITORING SYSTEM
66
Suction bucket jackets for offshore wind turbines: applications from in situ observations
IN PLACE BEHAVIOUR
5.1 Inclination
4.2 Loading
Figure 7. Inclination measurements through time, for standstill
Operational wind loads at BKR01 are generally omnidirectional conditions only
but have a tendency towards emanating from headings between
When the 10 minute average inclination at the TP is plotted
200° and 300°. Storm wind loads and wave loads also tend to
against wind speed (Figure 8), it can clearly be observed that the
emanate from headings between 200° and 300°. During these
inclination varies with wind speed but returns to a small value at
conditions, higher compressive loads (referred to as
low wind speeds where the thrust-induced inclination is small.
‘compressive live loads’) are observed in Bucket AB and Bucket
The maximum inclination correlates with the maximum bucket
AC and lower compressive loads (referred to as ‘tensile live
force associated with the rated wind speed of the WTG
loads’) are observed in Bucket BC. Under normal operational
(approximately 12 m/s). The large scatter in inclinations at the
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Proceedings of TC 209 Workshop - 19th ICSMGE, Seoul, 20 September 2017
Foundation design of offshore wind structures
maximum wind speed is due to wind direction variation. The Both the Doherty et al. (2005) and Suryasentana et al. (2017)
cluster of data points at low inclinations do not follow the general methods are calibrated from extensive numerical modelling. A
trend and these relate to standstill or no power conditions. key assumption of both methods is that the lid is a rigid element,
although variations in skirt stiffness are taken into account by the
former. However, the response of the BKR01 SBJ bucket shows
that understanding the effect of the lid stiffness is vital to
correctly predicting the overall bucket response.
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Suction bucket jackets for offshore wind turbines: applications from in situ observations
The lid stiffness (using the lid deflection) 6.3.1 Effect of load direction on bucket vertical load
The total bucket stiffness (using the total deflection) The measured mean vertical load (Fz) at the ‘clean section’ for a
series of nacelle positions and wind speeds is shown in Figure
6.3 Stiffness observations and results 13. There is a strong relationship between wind direction
(indicated as a heading in bold above each sub plot) and the
Figure 12 shows the 10 minute average normalised vertical
forces in the individual buckets. For example, for winds
stiffness for each stiffness component of Bucket BC after first
emanating from heading 232.5° to 262.5°, Bucket BC
power of the WTG. Results are presented from Bucket BC as
experiences a lower compressive load whilst Bucket AB and
only Bucket BC was equipped with the sensors to resolve all
Bucket AC experiences a higher compressive load.
displacement components.
For some intermediate loading directions, the load appears to
During periods of low excitation, the signal to noise ratio
act around an axis perpendicular to the loading direction. For
decreases and the stiffness cannot be estimated. Therefore,
example, with winds emanating from heading 262.5° to 292.5°,
periods at low wind speeds or standstill were filtered out and not
very little force is observed in Bucket AC whilst ‘push-pull’
analysed. The plot is presented in terms of probability density
forces are observed to be acting on Bucket AB and Bucket BC
which provides a relative indication of the number of occurrences
respectively.
of each normalised vertical stiffness value.
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Proceedings of TC 209 Workshop - 19th ICSMGE, Seoul, 20 September 2017
Foundation design of offshore wind structures
′ (3b)
′
′ ′ (3c)
Where A is the area of the suction bucket and B is the proportion
of the applied load which is observed beneath the suction bucket.
For the BKR01 SBJ, the initial stiffness (K1) and initial
vertical effective stress ( ´ are taken from the point where the
Figure 15. Two sectors aligned with Bucket BC
maximum tensile live load is observed (approximately 3500 kN
on Figure 16b). It is assumed at this point that the vertical
The resulting soil-skirt stiffness in these two load direction
effective stress is equal to the in situ vertical effective stress prior
bins is shown in Figure 16a. When Bucket BC is experiencing
compressive live loads (higher compression loads, shown in red), to installation of the SBJ such that ′ .
the normalised vertical stiffness is notably higher than when the
bucket is experiencing tensile live loads (lower compression
loads, shown in blue). This confirms that load level (which is a
function of wind direction) has an effect on vertical stiffness.
Figure 16b shows two clear regions of distinct behaviour.
When Bucket BC is experiencing compressive live loads, the
foundation stiffness stays relatively constant. When the bucket is
experiencing tensile live loads, the foundation stiffness tends to
decrease linearly with decreasing compressive loads. This is
particularly noticeable for the upper bound envelope of the data
cloud where less scatter is observed.
These variations in stiffness may be a result of changes in the
vertical effective stress regime under different loading
conditions. An increase in the mean load level due to
environmental loads (predominantly wind loading) will result in
an increase of the mean vertical effective stress beneath the
foundation. As the BKR01 SBJ is founded on predominantly
sandy strata, this will increase the vertical capacity of the suction
bucket as well as its stiffness response.
Wroth & Houlsby (1985) proposed a power function
relationship between the shear stiffness and effective mean
stress, p´. Aghakouchak (2015), in a set of recent laboratory tests
on quartz sand, showed that increases in vertical effective stress
caused an increase in the shear stiffness of sand. The relationship
between effective stress and shear stiffness can be presented as:
´
(2) Figure 16. Vertical soil-skirt stiffness in two directional sectors of
Bucket BC a) versus wind speed and b) versus vertical load
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Suction bucket jackets for offshore wind turbines: applications from in situ observations
By using Eq. 3, the directional dependent stiffness 6.4 Variation of stiffness between buckets
observations from Bucket BC presented in Figure 16b for tensile
Figure 18 presents a comparison between the measured
live loads and taking K2 at the structure’s dead load level (0 kN
normalised vertical bucket stiffnesses for each bucket in terms of
on Figure 16b), the increase in effective stress in the soil mass
number of occurrences (probability density). It is clear that
back calculated from the stiffness variation is between 10% -
Bucket AB and Bucket BC have a similar mean normalised
20% of the applied load. In other words, is between about 0.1
vertical stiffness which is lower than the mean normalised
and 0.2. The remainder of the increased load may be
vertical stiffness of Bucket AC. This provides further evidence
dissipated/resisted by the soil-skirt friction resistance or pore
that the load level has a direct influence on the suction bucket
pressures.
vertical stiffness response with lower compressive loads leading
Figure 16b shows that the trend of increasing stiffness with
to lower vertical stiffness. As Bucket AB and Bucket BC
increasing load does not apply for compressive live loads, where
experience lower compressive forces under the prevailing wind
it is observed that the stiffness is relatively constant and tends to
direction (wind emanating from heading 200° to 300°) as shown
reduce after a threshold value of approximately -2500 kN.
in Figure 13, it would be expected that these buckets would
exhibit lower vertical stiffnesses, as observed in Figure 18.
Figure 17a shows the suction bucket load-displacement response
Conversely, Bucket AC experiences higher compressive forces
which is calculated for each data point by dividing the mean
under these loading conditions and would therefore be expected
applied load by the measured secant stiffness values. It has been
to exhibit a higher vertical stiffness response, which is also
assumed that the highest tensile live load level corresponds to an
observed in Figure 18. In general, the mean normalised vertical
absolute load of 0 kN. At high tensile live loads, the effect of soil
stiffness of Bucket AC is approximately 10% greater than the
stiffness on the load-displacement curve becomes apparent as the
mean normalised vertical stiffnesses of Bucket AB and Bucket
tangent slope of the curve reduces with reducing load. At
BC. This is consistent with the observations from Figure 16a,
compressive live load levels which are more than the deadweight
where it is shown that the vertical stiffness is approximately
of the structure, an initial linear load-displacement response is
10% – 20% higher for a bucket under higher compressive load
observed. At higher displacements, a non-linear response is
levels.
observed. The overall shape of the load-displacement curve is
Notably, a second normalised vertical stiffness ‘peak’ is
similar to that observed from model tests reported by Byrne &
observed for Bucket BC (normalised vertical stiffness of
Houlsby (2002). Of particular note, the ‘banana shape’ of the
approximately 0.67) which may reflect the bucket behaviour
load-displacement curve as the load is reduced towards 0 kN net
under higher compressive loads (when the winds emanate from
load is replicated in the BKR01 SBJ data. This is shown clearly
a more easterly heading).
in
Figure 17b where an indicative linear fit (in red) shows the data
following a non-linear response as live tensile loads increase.
Increasing
compressive
live loads
Increasing
tensile live
loads
The strain gauges installed along the bucket skirt (see Figure 5)
can be used to measure forces in the skirt and therefore allow for
the calculation of the shaft resistance over a small section of skirt
length. The strain gauge readings can be used to estimate the
shaft resistance during loading and the distribution of the load
between the skirt and the lid during loading.
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Proceedings of TC 209 Workshop - 19th ICSMGE, Seoul, 20 September 2017
Foundation design of offshore wind structures
the strain gauges for Bucket BC and Bucket AC. A mean of the approximately 16 kPa although this is considered unrealistically
data cloud is calculated for different load levels (blue line) and a high based on the general trend observed.
best fit line (red dashed line) was fitted to this dataset. A slope
of 1 (black dashed line) would indicate that the force measured
at the clean section was equal to the force calculated at the strain
gauge. A linear fit was generally observed up to load levels
approaching the maximum compression load at which point the
gradient is observed to reduce and exhibits nonlinear behaviour.
The ‘slope’ of the best fit line for each of the 9 strain gauges
has been calculated and plotted against depth below lid level on
Figure 21. Each data point shown on Figure 21 therefore
represents the average proportion of load transferred from the
clean section to each strain gauge. For example, for the strain
gauge at 1 m below lid level on Bucket AC (0°) shown in Figure
20, an average slope of 0.88 was calculated, indicating that on
average, the force measured at the strain gauge was 88% of the
force measured at the clean section. As expected, Figure 21
shows that the force transferred to the strain gauges generally
reduces with depth as force is transferred to the soil via friction
between the soil and the skirt wall (shaft resistance).
Figure 20. Bucket AC upper strain gauge response
By comparing the calculated slopes (load transferred to the
strain gauges compared to the clean section) at the two different
strain gauge levels (Figure 21), the unit shaft resistance of the 0
skirt between the two strain gauge levels can be calculated. Using Lower bound
the upper bound envelope from Figure 21 as an example, the -1000
envelope
upper strain gauge level slope is 0.95 and the lower strain gauge
Distance Below Bucket Lid [mm]
level slope is 0.78. On average, this indicates that at the upper -2000
Upper bound
strain gauge level, 95% of the force measured in the clean section Mean
-3000 envelope
is measured at the strain gauge, but this value reduces to 78% at
the lower strain gauge level. The force dissipated between the -4000
two strain gauge levels is therefore equal to the difference
between the two levels, in this case, 17% of the force measured -5000
in the clean section. Bucket BC 0°
-6000 Bucket BC 90°
Bucket AC 0°
-7000
-8000
0 0.2 0.4 0.6 0.8 1 1.2
slope [-]
Figure 21. Slopes of skirt force versus vertical input force for all skirt
strain gauges
For reference, the mean slope for the upper strain gauge level
(at approximately 1m below the lid level) is 0.79 and the mean
slope for the lower strain gauge level (at approximately 2 m
below the lid level) is 0.64.
Table 3. Back calculated drained unit shaft resistances between strain
gauge levels
Measurement value Unit shaft resistance (kPa)
Lower envelope 5.9
Upper envelope 6.2
Figure 19. Bucket BC lower strain gauge response
Mean 6.3
As the surface area of the bucket skirt between the two strain
gauge levels is approximately 69 m2, a unit shaft resistance can
be calculated by dividing the load dissipated between the two 7.2 Comparison of measured values against calculated values
strain gauge levels by the relevant bucket surface area. Assuming
a vertical force of 2500 kN measured at the clean section, which Assuming the fully drained conditions and the shaft capacity
approximately corresponds to the predicted drained resistance of calculation method described by Tomlinson & Woodward
the suction bucket skirt, Table 3 provides an estimate of the unit (2008) for cohesionless soils, the unit shaft resistance for the
shaft resistance based on the lower, mean and upper envelope of BKR01 conditions can be estimated. Both sets of strain gauges
the measurements of forces at the strain gauges. Based on the are located within the shallowest soil unit identified (Table 2).
back calculated unit shaft resistance values using the strain gauge Although this unit has a relatively high peak friction angle and
measurements (Table 3), the unit shaft resistance is relative density, the unit shaft resistance has been calculated
approximately 6 kPa. In the extreme case, taking readings from using standard design approaches which takes the interface
the Bucket BC 0° upper strain gauge and the Bucket AC 0° lower friction angle into account. Assuming an interface friction angle
strain gauge, the unit shaft resistance is found to be of 29° for sand with a mean particle size of 0.2 mm (Jardine et
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Suction bucket jackets for offshore wind turbines: applications from in situ observations
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Proceedings of TC 209 Workshop - 19th ICSMGE, Seoul, 20 September 2017
Foundation design of offshore wind structures
The correlation between vertical load and excess pore water pressure will be generated and the vertical input force from the
pressure beneath the bucket lid is examined for a period during jacket leg will be taken by the soil-bucket interaction whereby
the peak of the storm (Figure 24). The dynamic component of the the bucket is said to be responding in a drained manner.
vertical pressure (vertical load minus mean load divided by Conversely, if the loading on the bucket lid is sufficiently fast,
bucket area) on the buckets is dominated by wave loads during the water beneath the bucket lid will not have sufficient time to
the peak of the storm. The pore water pressure within the bucket drain. As the volume of water is constant and assumed
(excess pore water pressure measured beneath the lid and at the incompressible, excess pore pressure will be generated creating
inside of the skirt tip) takes a significant portion of the vertical a pressure difference across the bucket lid leading to undrained
pressure with a minimal phase shift. For fully undrained conditions and significant additional capacity.
conditions, the excess pore water pressure response beneath the A key assumption of suction bucket design for non-cohesive
bucket lid and at the skirt tip (inside the bucket) should exactly materials is that undrained conditions exist if the loading is
match the vertical pressure applied to the bucket. However, sufficiently fast. For pull out capacity, this has been extensively
Figure 24 shows that this is not always the case suggesting that investigated and shown to be significant (Tjelta, 1994; Houlsby
some vertical pressure is unaccounted for, which as described in et al., 2005; Achmus & Thieken, 2014; Thieken et al. 2014).
Section 7, may be due to the lid transferring some load to the In this section, the force transferred from the jacket leg
bucket skirt or a number of other mechanisms. The excess pore (through the clean section) to the pore pressure inside the suction
water pressure is not completely be transferred between the lid bucket is investigated for the entire data set to determine under
and skirt tip levels. This might be due to the interaction between what loading conditions the bucket behaves in a drained or
the bucket grout and skirt or due to the presence of the silt layer undrained manner. The pore pressure beneath the lid acts on the
(described in Section 4) preventing the direct transfer of the bucket lid to resist the vertical input force from the jacket leg,
excess pore water pressure down the skirt. however it is difficult to distinguish the portion of load acting
In addition, observations from Figure 24 indicate that the through the lid due to the rigidity of the lid.
frequency and duration of the load has an effect on the excess
pore water pressure response. For example, the response for the
peak load at 29 s and 58 s can be compared. For the peak at 29 s, 9.1 Typical examples of undrained responses
which applies a relatively sinusoidal force over approximately An example of bucket input force (Fz) compared to the excess
5 s, the response of the excess porewater pressure is directly pore water pressure (converted back to a force, denoted FWP)
linked to the increase in vertical force giving an almost a fully beneath the lid during a period of well correlated short term
undrained response. For the peak at 58s, where the peak wave undrained behaviour is shown in Figure 25. The water beneath
load is applied over approximately 1s and is preceded by a time the lid takes a significant portion of the high frequency input load
of chaotic force application, the response of the excess porewater with a minimal phase shift. The mean load and the mean excess
pressure is not linked during application of the peak load. This pore pressure are also approximately equal (near 0 kN). The force
indicates that the frequency and duration of the load clearly not resisted by the pore pressure is assumed to be distributed to
influences the excess pore water pressure response. other resistance mechanisms such as skirt friction, skirt tip
resistance, lid plug contact and damping.
Figure 24. Time history of the vertical pressure and excess pore water
pressure (denoted PWP) beneath the lid and at the inside of the skirt tip
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Suction bucket jackets for offshore wind turbines: applications from in situ observations
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Proceedings of TC 209 Workshop - 19th ICSMGE, Seoul, 20 September 2017
Foundation design of offshore wind structures
CONCLUSION
Figure 29. Best fit transfer function for the analysed day
The BKR01 SBJ, installed in 2014 in collaboration with Carbon
Trust OWA program, is the first SBJ to support a WTG. An
The resulting model parameters for this period were K=0.516 extensive monitoring system installed on the SBJ has provided
and τ=45 s which is shown to fit the transfer function well an insight into the behaviour of the suction buckets during
(Figure 29). However, it should be noted that these values are different loading conditions.
only for one day of data. The vertical stiffness response of the buckets was shown to
be dependent on the wind direction and the load level. The
assumption that the average total bucket vertical stiffness
9.3 Drainage analysis for the entire data set response can be represented by a system of springs in series was
confirmed, verifying an important design assumption. It was also
The analysis described in Section 9.2 was repeated for all the
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Suction bucket jackets for offshore wind turbines: applications from in situ observations
77