D - GEARBOX
INDEX
A- INTRODUCTION
B- CHASSIS
C- ENGINE
D- GEARBOX
E- BRAKE AND CLUTCH
F- DAMPERS
G- ELECTRONICS
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CONTENTS
INDEX ............................................................................................................................................................................ 2
CONTENTS ..................................................................................................................................................................... 3
FIGURE .......................................................................................................................................................................... 4
1- GEARBOX ............................................................................................................................................................. 5
1-1 GENERAL INFORMATION ....................................................................................................................................... 5
1-2 GEARBOX CIRCUIT ................................................................................................................................................. 6
1-3 GEARBOX CONTROL .............................................................................................................................................. 7
2- DRIVESHAFT ......................................................................................................................................................... 8
2-1 MOUNTING INFORMATION................................................................................................................................... 8
3- REAR WING & REAR FLOOR MOUNTING ............................................................................................................ 10
3-1 REAR WING PILLAR ON GEARBOX ........................................................................................................................ 10
3-2 REAR FLOOR MOUNTING .................................................................................................................................... 11
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FIGURE
FIGURE 1-1-1 GEARBOX GENERAL VIEW ..................................................................................................................... 5
FIGURE 1-2-1 GEARBOX COOLING SYSTEM ................................................................................................................. 6
FIGURE 1-3-1 GEARBOX CONTROL .............................................................................................................................. 7
FIGURE 2-1-1 DRIVESHAFT MOUNTING ...................................................................................................................... 8
FIGURE 2-1-2 DRIVESHAFT TOP VIEW ......................................................................................................................... 8
FIGURE 2-1-3 DRIVESHAFT – HUB MOUNTING ........................................................................................................... 9
FIGURE 3-1-1 REAR WING PILLAR MOUNTING ON GEARBOX ................................................................................... 10
FIGURE 3-2-1 REAR FLOOR MOUNTING ON PILLARS................................................................................................. 11
FIGURE 3-2-2 REAR FLOOR FINAL MOUNTING .......................................................................................................... 11
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1- GEARBOX
1-1 GENERAL INFORMATION
1-1-1 GEARBOX GENERAL VIEW
FIGURE 1-1-1 GEARBOX GENERAL VIEW
Caution 1-1-1: For all technical specifications of the gearbox, please contact the engine manufacturer or
Xtrac.
TABLE 1-1-1 GEARBOX DETAIL
BRAND Xtrac
REFERENCE Refer to engine manufacturer
NUMBER OF SPEED 6+R
COOLING Oil Radiator
TABLE 1-1-2 GEARBOX RATIO
GEAR BOX RATIO 1
SPEED NUMBER
OF RATIO
TEETH
1 13/37 0.351
2 15/34 0.441
3 17/30 0.567
4 19/28 0.679
5 19/24 0.792
6 23/25 0.920
R 13/35 0.371
Drop Gear - -
Final Drive 11/31 0.355
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1-2 GEARBOX CIRCUIT
1-2-1 GEARBOX COOLING CIRCUIT
FIGURE 1-2-1 GEARBOX COOLING SYSTEM
GEARBOX ENGIN
ENGINE
GEARBOX OIL OUTLET HOSE BELLHOUSING
GEARBOX OIL INLET HOSE GEARBOX OIL COOLER
GEARBOX OIL INLET
GEARBOX OIL OUTLET
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1-3 GEARBOX CONTROL
1-3-1 GEARBOX CONTROL
FIGURE 1-3-1 GEARBOX CONTROL
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2- DRIVESHAFT
2-1 MOUNTING INFORMATION
FIGURE 2-1-1 DRIVESHAFT MOUNTING
GEAR BOX SIDE HUB CARRIER SIDE
FIGURE 2-1-2 DRIVESHAFT TOP VIEW
GEAR BOX SIDE HUB CARRIER SIDE
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FIGURE 2-1-3 DRIVESHAFT – HUB MOUNTING
9
1
2
4 3
5
7
12
6
14
13
8
10
11
TABLE 2-1-1 R/H REAR HUB ASSEMBLY DETAIL
ID REFERENCE DESCRIPTION
1 OR03-02-002 UPRIGHT
2 OR03-03-043 R/H REAR HUB AXLE
3 OR03-02-034 SHORT DRIVE PIN
4 OR03-02-028 UPRIGHT WHEEL BEARING SPACER
5 OR03-02-005 WHEEL NUT
6 OR03-02-090 LOCKING MECHANISM ASSY
7 OR03-02-035 WHEEL SPEED INDICATOR DISC
8 P017-02-049 WHEEL BEARING NUT
9 OR03-02-025 STEERING ARMS
10 SKF BAH-0163A WHEEL BEARING
11 OR03-06-003 DRIVESHAFT PLUNGER BRACKET
12 OR03-06-004 DRIVESHAFT PLUNGER
13 P017-03-029 DRIVESHAFT PLUNGER BRACKET PLAIN WASHER
14 OR03-06-005 DRIVE SHAFT ASSY
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3- REAR WING & REAR FLOOR MOUNTING
3-1 REAR WING PILLAR ON GEARBOX
FIGURE 3-1-1 REAR WING PILLAR MOUNTING ON GEARBOX
OR03-13-003
TABLE 3-1-1 R/H REAR WING PILLAR MOUNTING SCREWS ON GEARBOX
REFERENCE DESCRIPTION QTY
50-10-01 ONDUFLEX CURVED SPRING WASHER ø10 4
M10x150 Lg20 SCREW CHC CL 12.9 4
Quantity needed ONLY for right side
Caution 3-1-1: Tightening torque :70 N.m + loctite 243
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3-2 REAR FLOOR MOUNTING
FIGURE 3-2-1 REAR FLOOR MOUNTING ON PILLARS
OR03-13-003
2
1
OR03-14-033
2
1
P018-14-120
2
TABLE 3-2-1 R/H REAR FLOOR MOUNTING SCREWS ON PILLAR
ID REFERENCE DESCRIPTION QTY
M6X100 Lg20 SCREW CHC GR 12.9 3
1
50-06-01 ONDUFLEX CURVED SPRING WASHER ø6 3
M6X100 Lg20 SCREW FHC GR 12.9 3
2 50-06-01 ONDUFLEX CURVED SPRING WASHER ø6 3
6PH135M LOCK NUT M6X100 3
Quantity needed ONLY for right side
FIGURE 3-2-2 REAR FLOOR FINAL MOUNTING
OR03-14-049 (R/H)
OR03-14-050 (L/H) 3
4
OR03-14-246 (R/H)
OR03-14-247 (L/H)
4 3
TABLE 3-2-2 R/H REAR FLOOR MOUNTING SCREWS ON PILLAR
ID REFERENCE DESCRIPTION QTY
M6X100 Lg25 SCREW CHC GR 12.9 2
3
50-06-01 ONDUFLEX CURVED SPRING WASHER ø6 2
M6X100 Lg25 SCREW FHC GR 12.9 1
4 50-06-01 ONDUFLEX CURVED SPRING WASHER ø6 1
6PH135M LOCK NUT M6X100 1
Quantity needed ONLY for right side
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