Contenido MAXIMATOR High Pressure Pumps 06 2013

M a x i m u m P r e s s u r e.
High Pressure Technology • Testing Equipment

Hydraulics • Pneumatics
» Air driven high pressure pumps

up to 7,000 bar (101,000 psi).
Content
Content: Page:
MAXIMATOR worldwide, the Maximator-Concept 2 – 3
General Information, Pump selection 4 – 5
Fields of application of hydraulic pumps, Pump range overview 6 – 7
Pumps for oil or oil-water emulsion up to 1,000 bar (14,500 psi)
– MO Series 8 – 9
– S Series 10 – 11
Pumps for water, oil or oil-water emulsion up to 7,000 bar (101,000 psi)
– M Series 12 – 15
– S...SS Series 16
– G Series 17 – 19
Pumps for the chemical and offshore industries and special fluids up to 3,000 bar (43,500 psi)
– MSF Series 20
– GSF Series 21
– GPD Series 22 – 23
– GX Serie 24
– DPD Series 25
Pump selection, pump capacity tables 26 – 31
Media compatibily guide 32 – 33
Accessories 34 – 35
Additional products, Hydraulics and pneumatics 36 – 37
Additional products, High-pressure technology and testing equipment 38 – 39
At your side, everywhere

As an internationally leading company
specialising in high-pressure technology,
MAXIMATOR develops high-performance air
driven liquid pumps for a variety of uses and
applications. For decades we have supported
well-known companies in the automotive
and supply industry, as well as the chemical,
plastics, oil and gas industries.
In addition to air driven liquid pumps, we

also produce air amplifiers, gas boosters and
high-pressure technology such as valves,
fittings, pressure switches and other compo-
nents. We also offer extensive services in the We follow strict quality guidelines certified according to ISO 9001. In order to ensure the
field of high-pressure testing and production continuous further development of our products, we maintain a close cooperation with our
technology. Our devices satisfy the require- customers as well as with material and component suppliers.
ments of the pressure equipment, machinery With four technical offices in Germany and qualified partner companies worldwide, we can
and ATEX directives and, on request, NACE offer optimal customer service. A total of over 340 qualified, highly motivated employees work
specifications. at our production centre in Nordhausen.
Maximator technology
High-pressure pumps – the Maximator concept

Maximator high-pressure pumps can be used for many technical applications in engineering and industry – even in explosion-proof areas. They
generate pressure using oil, water or special fluids in a reliable, cost-effective way. The pumps are based on the design principle of an oscillating
pressure intensifier, so that pumping continues when the pressure drops. The pumps are driven with compressed air at 1 to 10 bar.
Easy handling
1. Initial operation 2. Build up pressure 3. Achieve and hold pressure
The pump is prepared for operation The pump technology executes all the steps The pump controls the processes of reaching
manually: for pressure build-up automatically: and holding pressure.
• Connect supply lines (compressed air, • Automatic cycling of 4/2-way valve (spool • Pump stops operating when the operating
suction and pressure lines) cycling valve) by means of air pulses from pressure is reached due to equilibrium of
• Set air drive pressure the pilot valve forces
• Open compressed air supply slowly so that • Suction of medium • Pressure is held
the high-pressure pump starts up • Optimum cycling conditions thanks to large • Pressure holding phase with no energy
cross-sections consumption or heat generation
• Pump restarted automatically if operating
pressure drops
The Maximator pumps in detail

The advantages of Maximator pumps:
• Pressure regulation via manual pressure
regulator or pneumatically actuated valve
• Operation with compressed air allows use
in explosion-proof areas
Spool Cycling
• Pump stops operating upon reaching
Valve
pre-selected final pressure
• Suitable for most liquids and liquified gases
• No power consumption during long
Outlet Check
pressure holding periods
Valve
• No heat generation during pressure holding
period High Pressure
Air Piston
• Easy installation and trouble-free handling Piston
of pumps
Inlet Check
• Low maintenance thanks to reliable, Valve
easy-to-install devices
2|3
General information
The series and its functions

Maximator pumps offer the right solution for every application. They are suitable for different or stepped flow rates as well as for different
maximum allowable operating pressures. The models are available in six different sizes: M, S, G, GX, GPD and DPD. The pressure ratio of the
pump (surface ratio between the air drive piston and the high-pressure piston) can be seen from the type designation of the pump in question.
The G35, for example, has a pressure ratio (i) of 1:35 and achieves a maximum operating pressure of 210 bar at an air drive pressure (pL) of 6
bar. The following model variants are available depending on the series:
One air drive section Two air drive sections Three air drive sections Single-acting Double-acting
Maximator pumps with two or three air drive sections reach the same final pressure as a Maximator pump with one air drive section with
1
/2 or 1/3 of the air drive. Double-acting pumps increase the pump capacity by around 50% in comparison to single-acting pumps.
Selecting the right pump
1. Data for pump design 3. Medium

The following parameters are required for designing and The pump model should be selected to match the medium to be
selecting pumps: pumped, as it is the properties of this medium which determine the
requirements for the sealing materials and the wetted parts.
• Required operating pressure Maximator pumps are suitable for a large variety of media. Standard
• Desired pump capacity at operating pressure designs are available for oil and water and for many special media.
• Available air drive pressure
Medium
• Medium
Oil Oil / Water Special Media
• Temperature of the medium
MO-Series M-Series MSF-Series
S-Series S...SS-Series GSF-Series
Depending on the application, you may require additional data. Feel G-Series GX-Series
free to contact us – we are happy to assist in the designing process. GPD-Series
DPD-Series
2. Required operating pressure and pump capacity If your medium is not included in the overview (page 32/33), we will
Specifications of pump operating pressures are essentially based on check suitable combinations for you.
an air drive pressure of PL = 10 bar (145 psi). The operating pressure
(PB) can be determined by multiplying the pressure ratio of the pump
(i) by the available air drive pressure (PL) PB= i × PL. 4. Dimensions and weight
Some applications require special pump dimensions and weights.
Specifications of pump capacity at the respective outlet pressure can Please refer to the tables and option lists for our pump series for
be found in the pump capacity tables following the information about more information about this as well as on the availability of the
our pump series featured in this catalogue (page 26-33). „side inlet“ option.
General information for pump operation
Pump installation Drive air

Maximator pumps can always be operated in any position, although In order to ensure optimal durability for the seal and guide elements,
the horizontal position is effective in preserving the seals. For fault- the drive air should meet the specifications of quality grades from 3
free operation, the devices should be lined with fittings and tubings to 4 (solids/ water / oil):
which are suitable for the desired pressure range. The connection
sizes should never be reduced. Air quality in accordance with ISO 8573-1
Specification Value
The connections of Maximator pumps are available as BSPP-threads max. compressed air purity of oil (class 4): 5 mg/m³
and can be designed optionally as NPT threads. Both threads are sui- max. number of particles at 0,1 - 0,5 µm size (class 3): 90.000 pce.
table for pressures up to 1,050 bar (15,000 psi). For higher pressure max. number of particles at 1,0 - 5,0 µm size (class 3): 1.000 pce.
applications, from 1,050 bar upwards, we recommend the use of max. solids, particle concentration: 5 mg/m³
Maximator high-pressure fittings.
max. pressure dew point at moisture (Klasse 4): +3 °C
We offer high-pressure connections in sizes 1/4“, 3/8“, 9/16“, 3/4“ and 1“

for pressures up to 7,000 bar. Depending on the pressure range, one Recommended hydraulic oils
distinguishes here between „medium pressure” (1,550 bar [22,500 Proper operation and efficiency of the pumps is mainly depending
psi]), „high pressure“ (4,500 bar [65,000 psi]) and „ultra-high pres- on the quality of the used hydaulic liquid. We recommend hydraulic
sure“ (7,000 bar [101,000 psi]). oils with a viscosity between 46 – 68 cst (DIN 51524 T2; DIN 51519).
To prevent damage to both the inlet and outlet check valves and the
high pressure seal, a filter with a mesh width below 100 µm must be
Before starting operation fitted to the suction pipe.
The connection for the compressed air drive is located on the spool
cycling valve housing. Series S…D, G and GSF models have a second
connection (marked by „X“) for direct pilot valve air for switching the Temperatures
pump on and off via solenoid valves with small nominal size. The standard operating temperatures of Maximator pumps range
between -20°C and +80°C. Pumps with sealing version -VE for water
Pilot-valve air must be connected upstream of a pressure controller operation can be used at temperatures up to +60°C, with short-term
for pumps using direct pilot air. If the direct pilot-valve air is not operation possible up to +80°C.
connected, the pump will not function.
Before starting operation, a compressed air filter with a water se- Emission protection
parator should be mounted in the air drive line in front of the pump. Air-driven pumps can cause such emissions as noise or air conta-
We offer the technical accessories to match each series under „air mination from the fluid. Persons located in the vicinity of running
control unit C1, C2 or C3“. pumps should always wear protective glasses and, if necessary, ear
protection.
As a rule, Maximator pumps do not require a compressed air oiler, as
they are treated with special grease during assembly. An upstream
connection of an oiler is recommendable if the pump is to be opera- Type designation
ted with very dry air and the duty cycle exceeds 50%. The type designations of Maximator pumps specify, as far as possib-
le, the pressure ratio of the pump and contain information about the
After operating the pump with oiled compressed air, it is advisable to sealing version as well as additional options. Instructions regarding
retain this variant for subsequent applications. Should you change to the order code can be found in the information on our individual
unoiled compressed air, the pump should be retreated with special pump series.
grease.
4|5
Fields of application of hydraulic pumps
Pumps for oil up to 1,000 bar (14,500 psi) Pumps for water and oil up to
7,000 bar (101,000 psi)
• Lifting and clamping: Hydraulic systems for lifting and shifting • Hydrostatic tests: Valves, tanks, pressure vessels, pressure
loads, lifting tables, aircraft jacking switches, hoses, pipes and tubing, pressure gauges, cylinders,
transducers, well casings, BOPs, gas cylinders and components
• Hydraulic applications: Clamping devices, punching and pin
from aerospace technology
presses, chucks, actuation of cylinders
• Burst and Cycle fatigue testing for parts mentioned above
• Presses: cold isostatic presses, filter presses, hydraulic presses,
pressure generation for presses and press overload protection • Calibration: Pressure gauges and transducers

• Tooling and Tightening: actuating cropping, crimping, cable • Water jet cutting and cleaning
shears and pipe bending tools, roller tensioning and
• Leak testing
torque wrenches

• Emergency shutdown systems for oil and gas wells
• Testing: tensile test machines and pressure testing
• Pressurization of accumulators for testing numerous components
• Lubrication systems
• Operation and Control of well service and well head equipment
» MO and S Series » M, S…SS and G Series

Their compact, light construction as well as their numerous pressure
Thanks to their stainless-steel wetted parts, M, S…SS and G pumps
ratios make the MO and S series predestined for a large number of
are optimally suited for use in water hydraulics. They are available as
applications in oil hydraulics. The pumps are available in both single-
single-acting and double-acting pumps as well as in one-, two- (M
acting and double-acting design.
and G) or three-stage (M only) design.
Type MO Type M
Type S...SS
Type S Type G
Pumps for the chemical and offshore industries Pumps for special applications
up to 3,000 bar (43,500 psi)
• Injection of inhibitors such as methanol and glycol in wells • Water jet cutting (for intermittent operation)

• Injection of coolants • Pressure generation for Mandrel Extraction Machines

• Aviation and Automotive Testing:
brake fluid, skydrol, transmission fluid and power steering fluid » DPD Series

DPD pumps are large, double-acting pumps with high pump
• Pipeline testing
capacities working at high operating pressures of up to
• Charging hydraulic accumulators 2,100 bar (30,450 psi).
• Actuation of subsea valves
» MSF, GSF, GX and GPD Series

With their configuration of distance piece, leakage borehole and PTFE
seal, the MSF and GSF pump models meet the specific requirements
of the chemical industry.
The GX and GPD pumps are distinguished by high pump capacities

and have proved very effective for the rough operational conditions
of the offshore industry. With their robust construction, their stain-
less steel wetted parts, and their high corrosion resistance, they can
withstand extreme stress.
Type MSF Type GX
Type DPD
Type GSF Type GPD
6|7
Oil operation – MO series up to 1,000 bar
Maximator pumps of the MO series are available in single- or double-acting design with one air drive piston. They are suitable for use in
zone 1, category 2G/2D IIC TX explosion-proof areas (temperature class depending on medium temperature).
MO-Pumps
» Single-acting
» With one air drive piston
» Operating pressures of up to
1,000 bar (14,500 psi)
The light and robust MO pumps are available

with a very large variety of pressure ratios.
They are ideal for use as portable pump Options for MO and MO-D
units. pumps
• Material: Pump heads made of cast iron, • Side inlet for single-acting, single air
pistons made of tool steel and seal drive section pumps
made of polyurethane Order code: MO37 – S
• Standard design with bottom inlet • Direct pilot valve air modification for
single-acting, one-stage pumps (for
• For air drive pressures of 1 to 10 bar
switching on/off via an external
(14.5 bis 145 psi)
solenoid valve) -
Order code: MO22(D) to
MO189(D): MO37(D) – DIR
Type Pressure Displ. Volume ** Outlet pressure *** Flow Connections Dimensions Weight
ratio* capacity Air Drive Inlet Outlet in mm
cm3 cu.inch bar psi l/min **** L A B A B C kg
MO4 1:4 30.5 1.86 40 580 14.81 3/8 BSPP 3/4 BSPP 1/2 BSPP 190 102 80 2.5
MO8 1:9 14.7 0.90 90 1305 7.07 3/8 BSPP 3/4 BSPP 1/2 BSPP 190 102 80 2.5
MO12 1:14 9.4 0.57 140 2030 4.55 3/8 BSPP 3/4 BSPP 1/2 BSPP 190 102 80 2.5
MO22 1:29 4.6 0.28 290 4205 2.22 3/8 BSPP 3/8 BSPP 1/4 BSPP 228 102 80 3.0
MO37 1:47 2.8 0.17 470 6815 1.36 3/8 BSPP 3/8 BSPP 1/4 BSPP 228 102 80 3.0
MO72 1:88 1.5 0.09 880 12760 0.72 3/8 BSPP 3/8 BSPP 1/4 BSPP 228 102 80 3.0
MO111 1:133 1.0 0.06 1000 14500 0.48 3/8 BSPP 3/8 BSPP 1/4 BSPP 228 102 80 3.0
MO189 1:225 0.6 0.04 1000 14500 0.28 3/8 BSPP 3/8 BSPP 1/4 BSPP 228 102 80 3.0
* Ratio – driving surface air drive piston / driven surface high pressure piston (calculated)
** Displacement volume per double stroke (calculated).
*** Static outlet pressure (calculated and maximum allowed)
**** Approximate flow at an air drive of 6 bar / 87 psi and an outlet pressure of 0 bar/psi.
(14,500 psi)
MO...D-Pumps
» Double-acting
» Operating pressures of up to 1,000 bar
(14,500 psi)
The MO...D pumps run with lower pulsation

than the single-acting MO pumps and achie-
ve an approx. 50% higher pump capacity.
• Standard pumps with side inlet only

• Special connections, e.g. inlet/
outlet with NPT thread
Order code: MO37(D) – NPT
• Air control unit for MO(D) pumps,

consisting of a filter/pressure regulator
combination, control pressure gauge
and shut-off valve
Order code: MO37(D) with C1
Other options available on request.

cm 3
cu.inch bar psi l/min **** L A B A B C kg
MO22D 1:28 9.2 0.56 280 4060 3.91 3/8 BSPP 3/8 BSPP 1/4 BSPP 186 108 118 4.5
8|9
Oil operation – S series up to 1,000 bar
Maximator pumps of the S series are available in single- or double-acting design with one air drive piston. They are suitable for use in
zone 1, category 2G/2D IIB TX explosion-proof areas (temperature class depending on medium temperature).
S-Pumps
» Single-acting
1,000 bar (14,500 psi)
The light and compact S pumps can be used

with units for steady operation and in mobile
applications. They already start at an air Options for S pumps
drive pressure of 1 bar (14.5 psi) and can be
• Special connections, e.g. inlet/
used for precision work.
outlet with NPT thread
• Material: Pump heads made of cast iron, Order code: S35(D) - NPT
pistons made of tool steel and seal
made of polyurethane
• Only available with side inlet
• Maximum air drive pressure:

10 bar (145 psi)

cm 3
S15 1:17 28.3 1.73 170 2465 9.38 1/2 BSPP 3/4 BSPP 3/4 BSPP 221 135 175.5 9.1
S25 1:25 19.6 1.20 250 3625 6.72 1/2 BSPP 3/4 BSPP 3/4 BSPP 221 135 175.5 9.1
S35 1:39 12.6 0.77 390 5655 4.31 1/2 BSPP 3/4 BSPP 3/4 BSPP 221 135 175.5 9.1
S60 1:61 8.0 0.49 610 8845 2.75 1/2 BSPP 1/2 BSPP 3/8 BSPP 221 135 175.5 9.1
S100 1:108 4.5 0.27 1000 14500 1.55 1/2 BSPP 1/2 BSPP 3/8 BSPP 221 135 175.5 9.1
S150 1:156 3.1 0.19 1000 14500 1.08 1/2 BSPP 1/2 BSPP 3/8 BSPP 221 135 175.5 9.1
(14,500 psi)
S...D-Pumps
» Double-acting
(14,500 psi)
The S...D pumps run with lower pulsation

than the single-acting S pumps and achieve
an approx. 50% higher pump capacity.
• A ir control unit for S pumps, consisting • Connection for direct pilot valve air for
of a filter/pressure regulator combina switching the pump on and off via solenoid
tion, control pressure gauge and shut- valves with small nominal size
off valve
Order code: S35(D) with C1.5
S15D 1:16 57.0 3.48 160 2320 17.56 1/2 BSPP 3/4 BSPP 3/4 BSPP 260 135 175.5 14.5
S25D 1:24 39.0 2.39 240 3480 12.00 1/2 BSPP 3/4 BSPP 3/4 BSPP 260 135 175.5 14.5
S35D 1:38 25.2 1.54 380 5510 7.58 1/2 BSPP 3/4 BSPP 3/4 BSPP 260 135 175.5 14.5
S60D 1:60 16.0 0.98 600 8700 4.80 1/2 BSPP 1/2 BSPP 3/8 BSPP 260 135 175.5 14.5
S100D 1:107 9.0 0.55 1000 14500 2.68 1/2 BSPP 1/2 BSPP 3/8 BSPP 260 135 175.5 14.5
S150D 1:155 6.2 0.38 1000 14500 1.85 1/2 BSPP 1/2 BSPP 3/8 BSPP 260 135 175.5 14.5
10 | 11
Water or oil operation – M series up to 4,000 bar
Maximator pumps of the M series are available in single- or double-acting design with one, two or three air drive pistons. They are suitable
for use in zone 1, category 2G/2D IIC TX explosion-proof areas (temperature class depending on medium temperature).
M-Pumps
» Single-acting Options for M pumps
• Seal version for oil operation (standard)
» For operating pressures up to
Order code: M37 - (L)
2,200 bar (31,900 psi)
• Seal version for water operation:
(not available for M ...-2/M...-3 and M
M pumps in single-acting design are ...-01HL versions)
distinguished by their light, compact Order code: M37 - (L)VE / M37D - VE
construction.
• Seal versions for special media - Order
• Material: M4, M8 and M12: Pump heads code: See media compatibility guide
made of aluminium, pistons made of
• Side inlet for single-acting M pumps -
stainless steel; M22 to M189: stainless
steel pump heads and pistons Order code: M37(L) - S/M37(L)VE - S
• Direct pilot valve air modification for

• With polyurethane seal and NBR O-
rings, for water operation with alternative single-acting, single air drive section
UHMWPE seal and FKM O-ring types pumps M22 to M189: (for
switching pump on/off via an external
• Standard models with bottom inlet, side solenoid valve with small nominal size)
inlet optionally available Order code: M37 – DIR
• Spring return and hand lever

attachment modification only available
M4 1:4 30.5 1.86 40 580 14.81 3/8 BSPP 1 BSPP 1/2 BSPP 216 120 112 3.0
M8 1:9 14.7 0.90 90 1305 7.07 3/8 BSPP 3/4 BSPP 1/2 BSPP 209 120 112 3.0
M12 1:14 9.4 0.57 140 2030 4.55 3/8 BSPP 3/4 BSPP 1/2 BSPP 209 120 112 3.0
M22 1:28 4.6 0.28 280 4060 2.22 3/8 BSPP 3/8 BSPP 3/8 BSPP 195 104 112 2.8
M37 1:46 2.8 0.17 460 6670 1.36 3/8 BSPP 3/8 BSPP 3/8 BSPP 195 104 112 2.8
M72 1:86 1.5 0.09 860 12470 0.72 3/8 BSPP 3/8 BSPP 3/8 BSPP 195 104 112 2.8
M111 1:130 1.0 0.06 1300 18850 0.48 3/8 BSPP 3/8 BSPP 3/8 BSPP 195 104 112 2.8
M189 1:220 0.6 0.04 2200 31900 0.28 3/8 BSPP 3/8 BSPP 3/8 BSPP 195 104 112 2.8
(58,000 psi)
M...D-Pumps
» Double-acting
for M22 to M189 single acting, single
air drive head types)
2,200 bar (31,900 psi)
Order code: M37 - 01HL
• Special inlet and outlet ports,

M...D pumps provide approx. 50% more
e.g. inlet/outlet with NPT thread pump capacity than M pumps with lower
Order code: M37 - NPT pulsation.
• Air control unit for M(D) pumps,

and shut-off valve
Order code: M37(D) with C1
• Air control unit as above with additi-

onal safety valve in the drive air line for
limiting the operating pressure on the
high-pressure side Order code:
M37(D) with C1/SVAir (Please
indicate the operating pressure to
be set.)

cm 3
M22D 1:28 9.2 0.56 280 4060 3.91 3/8 BSPP 3/8 BSPP 3/8 BSPP 184 124 112 3.7
M37D 1:46 5.6 0.34 460 6670 2.35 3/8 BSPP 3/8 BSPP 3/8 BSPP 184 124 112 3.7
M72D 1:86 3.0 0.18 860 12470 1.24 3/8 BSPP 3/8 BSPP 3/8 BSPP 184 124 112 3.7
M111D 1:130 2.0 0.12 1300 18850 0.82 3/8 BSPP 3/8 BSPP 3/8 BSPP 184 124 112 3.7
M189D 1:220 1.2 0.07 2200 31900 0.49 3/8 BSPP 3/8 BSPP 3/8 BSPP 184 124 112 3.7
12 | 13
Water or oil operation – M series up to 4,000 bar
Maximator pumps of the M series are available in single- or double-acting design with one, two or three air drive pistons. They are suitable
for use in zone 1, category 2G/2D IIC TX explosion-proof areas (temperature class depending on medium temperature).
M...-2-Pumps
» Single-acting
» With two air drive pistons
(58,000 psi)
M...-2 pumps in single-acting design with

two air drive pistons achieve twice the
operating pressure of single-acting, single air Options for M-Pumps
drive section M pumps with the same drive
pressure.
Order code: M189-(2)(3)(L)
• Standard models with polyurethane seal
• Seal versions for special media
• Standard models with bottom inlet, side Order code: See media compatibility
inlet optionally available guide
• Side inlet for single-acting M pumps

Order code: M189-(2)(3)(L) - S

e.g. inlet/outlet with BSPP or NPT thread

• Air control unit for M pumps,
M111-2 1:261 1.0 0.06 2500 36250 0.35 3/8 BSPP 1/4 BSPP 9/16-18 UNF 255 100 112 3.9
M189-2 1:440 0.6 0.04 4000 58000 0.21 3/8 BSPP 1/4 BSPP 9/16-18 UNF 255 100 112 3.9
(58,000 psi)
M...-3-Pumps
» Single-acting
» With three air drive pistons
(58,000 psi)
M...-3 pumps in single-acting design with

three air drive pistons achieve three times
the operating pressure of single-acting, sin-
gle air drive section M pumps with the same
combination, control pressure gauge drive pressure.
and shut-off valve - Order code:
M189-(2)(3) with C1 • Standard models with polyurethane seal
• Air control unit as above with additi- • Standard models with bottom inlet, side
onal safety valve in the drive air line for inlet optionally available
high-pressure side - Order code:
M189-(2)(3) with C1/SVAir (Please
indicate the operating pressure to
be set.)

M111-3 1:391 1.0 0.06 2500 36250 0.24 3/8 BSPP 1/4 BSPP 9/16-18 UNF 316 100 112 4.6
M189-3 1:660 0.6 0.04 4000 58000 0.14 3/8 BSPP 1/4 BSPP 9/16-18 UNF 316 100 112 4.6
14 | 15
Water or oil operation – S…SS and G series up to
Maximator pumps of the S...-SS series are available in single-acting design with one air drive piston. They are suitable for use in zone 1,
category 2G/2D IIB TX explosion-proof areas (temperature class depending on medium temperature).
S...-SS-Pumps
» Single-acting
(53,660 psi)
The light, compact S...-SS pumps are ideally

suited both for units for steady operation and
for mobile applications. They already start at Options for S…-SS-Pumps
an air drive pressure of only 1 bar (14.5 psi)
and are ideal for applications which require
e.g. inlet/outlet with NPT thread
fast reaction times.
Order code: S160SS - NPT
• Components in contact with medium made
of stainless steel • Air control unit for M pumps,
• Stainless steel pump heads and pistons combination, control pressure gauge
and UHMWPE seal and shut-off valve - Order code:
S160SS with C1.5

10 bar (145 psi)
S40-SS 1:39 12.0 0.76 390 5650 4.0 1/2 BSPP 3/8 BSPP 3/8 BSPP 272 135 179 7
S80-SS 1:80 6.0 0.37 800 11600 2.0 1/2 BSPP 3/8 BSPP 3/8 BSPP 272 135 179 7
S160-SS 1:160
3.0 0.18 1630 23635 1.1 1/2 BSPP 1/4 BSPP 9/16-18 UNF 272 135 179 7
(4H)
S200-SS 1:200 2.4 0.15 1930 28000 0.9 1/2 BSPP 1/4 BSPP 9/16-18 UNF 258 135 179 7
(4H)

S250-SS 1:244 2.0 0.12 2400 34800 0.6 1/2 BSPP 1/4 BSPP 9/16-18 UNF 258 135 179 7
(4H)

S350-SS 1:370 1.0 0.08 3700 53660 0.45 1/2 BSPP 1/4 BSPP 9/16-18 UNF 258 135 179 7
(4H)

7,000 bar (101,000 psi)
Maximator pumps of the G series are available in single- or double-acting design with one or two air drive pistons. They are suitable for use in
G-Pumps
» Single-acting
(65,250 psi)
• Material: Stainless-steel pump heads and

pistons
Options for G-Pumps
• Polyurethane seal; recommended for
Note: Please refer to the information on water operation: UHMWPE seal
models G...D and G...-2 on the following
pages for the different options for G • Standard models with bottom inlet, side
pumps. inlet available on request
• G500(S) is only available with side inlet
• Maximum air drive pressure 10 bar (145 psi)
• Connection for direct pilot valve air for

switching the pump on and off via solenoid
valves with small nominal size

cm 3
G10 1:11 90.0 5.49 110 1595 18.53 3/4 BSPP 1 BSPP 3/4 BSPP 311 190.5 272 16.0
G15 1:16 62.0 3.78 160 2320 12.86 3/4 BSPP 1 BSPP 3/4 BSPP 311 190.5 272 16.0
G25 1:28 35.3 2.15 280 4260 7.24 3/4 BSPP 3/4 BSPP 3/4 BSPP 296 181 272 14.5
G35 1:40 24.5 1.49 400 6800 5.02 3/4 BSPP 3/4 BSPP 3/4 BSPP 296 181 272 14.5
G60 1:63 15.4 0.94 630 9135 3.21 3/4 BSPP 3/4 BSPP 1/2 BSPP 321 184.5 272 13.5
G100 1:113 8.8 0.54 1050 15225 1.81 3/4 BSPP 3/4 BSPP 1/2 BSPP 321 184.5 272 13.5
G150 1:151 6.6 0.40 1450 21025 1.36 3/4 BSPP 3/4 BSPP 1/2 BSPP 321 184.5 272 13.5
G250 1:265 3.8 0.23 2650 38425 0.77 3/4 BSPP 1/2 BSPP 9/16-18 UNF 300 193.5 272 13.5
G300 1:314 3.2 0.20 3140 45530 0.65 3/4 BSPP 1/2 BSPP 9/16-18 UNF 300 193.5 272 13.5
G400 1:398 2.5 0.15 3980 58000 0.51 3/4 BSPP 1/2 BSPP 9/16-18 UNF 300 193.5 272 13.5
G500S 1:519 1.9 0.12 4500 65250 0.39 3/4 BSPP 1/4 BSPP 9/16-18 UNF 362 181 272 13.5
16 | 17
Water or oil operation – G series up to 7,000 bar
Maximator pumps of the G series are available in single- or double-acting design with one or two air drive pistons. They are suitable for use in
G...D-Pumps
» Double-acting
(65,250 psi)
G...D pumps in double-acting design with

one air drive piston provide approx. 50%
more pump capacity than single-acting G Options for G pumps
pumps with lower pulsation.
• Standard models with polyurethane Order code: G35 - (L)
seal; recommended for water operation:
• Seal version for water operation:
UHMWPE seal with FKM O-ring
Order code: G35 - (L)VE / G35D - VE
• Standard models with bottom inlet, side (not available for G500S and G500-2S)
inlet available on request
• Seal versions for special media
• G60D(S) - G150D(S) with side inlet only Order code: See media compatibility
guide
• Side inlet (G500(S), G500-2(S) and
• Connection for direct pilot valve air for G60D(S) to G100(D)S available with side
switching the pump on and off via solenoid inlet only) - Order code:
valves with small nominal size G35(L) - S / G35(L)VE - S
G10D 1:10 180.0 10.98 100 1450 28.85 3/4 BSPP 1 BSPP 3/4 BSPP 442 190.5 272 22.0
G15D 1:15 124.0 7.56 150 2175 19.84 3/4 BSPP 1 BSPP 3/4 BSPP 442 190.5 272 22.0
G25D 1:27 70.6 4.31 270 3915 11.34 3/4 BSPP 3/4 BSPP 3/4 BSPP 412 181 272 19.0
G35D 1:40 49.0 2.99 400 6800 7.74 3/4 BSPP 3/4 BSPP 3/4 BSPP 412 181 272 19.0
G60DS 1:63 31.4 1.92 630 9135 5.04 3/4 BSPP 3/4 BSPP 1/2 BSPP 344 184.5 272 17.0
(101,000 psi)
G...-2-Pumps
» Single-acting
» Operating pressures up to 7,000 bar
(101,000 psi)
G...-2 pumps in single-acting design with

two air drive pistons provide twice the opera-
• Special inlet and outlet ports, ting pressure of single-acting G pumps with
e.g. inlet/outlet with NPT thread the same air drive pressure.
Order code: G35(L) - NPT
• Standard models with polyurethane seal;
• Air control unit for G pumps, consisting recommended for water operation:
of a filter/pressure regulator combina- UHMWPE seal with FKM O-ring
tion, control pressure gauge and shut-
off valve - Order code: G35(L) with C2 • Standard models with bottom inlet, side
inlet available on request
onal safety valve in the air drive line for • G500-2(S) available with side inlet only
G35(L) with C2/SVAir (Please indica-
te the operating pressure to be set.)
Also applies to the G models shown on

the preceding page
G10-2 1:22 90.0 5.49 220 3190 15.89 3/4 BSPP 1 BSPP 3/4 BSPP 411 211 272 20.5
G15-2 1:32 62.0 3.78 320 4640 11.02 3/4 BSPP 1 BSPP 3/4 BSPP 411 211 272 20.5
G25-2 1:56 35.3 2.15 560 8120 6.19 3/4 BSPP 3/4 BSPP 3/4 BSPP 396 211 272 19.0
G35-2 1:80 24.5 1.49 800 11600 4.30 3/4 BSPP 3/4 BSPP 3/4 BSPP 396 211 272 19.0
G60-2 1:126 15.4 0.94 1260 18270 2.76 3/4 BSPP 3/4 BSPP 1/2 BSPP 421 211 272 18.0
G100-2 1:226 8.8 0.54 2100 30450 1.55 3/4 BSPP 1/2 BSPP 9/16-18 UNF 400 211 272 18.0
G150-2 1:300 6.6 0.40 2900 42050 1.16 3/4 BSPP 1/2 BSPP 9/16-18 UNF 400 211 272 18.0
G250-2 1:530 3.8 0.23 4500 65250 0.66 3/4 BSPP 1/4 BSPP 9/16-18 UNF 483 211 272 22.0
G300-2 1:628 3.2 0.20 4500 65250 0.56 3/4 BSPP 1/4 BSPP 9/16-18 UNF 483 211 272 22.0
G400-2 1:796 2.5 0.15 5500 79750 0.44 3/4 BSPP 1/4 BSPP 9/16-18 UNF 483 211 272 22.0
G500-2 1:1038 1.4 0.09 7000 101500 0.34 3/4 BSPP 1/4 BSPP 5/8-18 UNF 462 211 272 22.0
18 | 19
Chemical and offshore industries – MSF and GSF
MSF-Pumps
» Single-acting
Thanks to their robust construction, MSF

pumps are especially suited for applications All high-pressure pumps from the MSF
in the chemical industry. series are suitable for use in zone 1, category
2G/2D IIC TX explosion-proof areas (tempera-
• Distance piece and leakage borehole ture class depending on medium temperature).
• Operating pressures of up to 1,000 bar

(14,500 psi)
• MSF pump heads and pistons made of

stainless steel
• PTFE seal material with FKM O-ring

Options for MSF pumps
• Standard design with bottom inlet • Seal versions for special media • Air control unit for MSF pumps,
Order code: See media compatibility consisting of a filter/pressure regulator
• Maximum air drive pressure: guide combination, control pressure gauge
10 bar (145 psi). and shut-off valve
• Side inlet:
Order code: MSF37 with C1
Order code: MSF37-S
onal safety valve in the air drive line for
Order code: MSF37 - NPT
MSF37 with C1/SVAir (Please indica-

MSF4 1:4 30.5 1,86 40 580 14.81 3/8 BSPP 1 BSPP 1/2 BSPP 248 112 120 6.7
MSF8 1:9 14.7 0,90 90 1305 7.07 3/8 BSPP 3/4 BSPP 1/2 BSPP 241 112 120 6.7
series up to 1,450 bar (21,000 psi)
GSF-Pumps
» Single-acting
(21,000 psi)
All high-pressure pumps from the GSF
series are suitable for use in zone 1, category Due to their robust construction, GSF ideally
2G/2D IIB TX explosion-proof areas (tempera- satisfy the requirements for applications in
ture class depending on medium temperature). the chemical industry.
• Material: GSF pump heads and pistons

made of stainless steel
• Standard design with bottom inlet

Options for GSF pumps 10 bar (145 psi)
• Seal versions for special media • Air control unit for GSF pumps, • Distance piece and leakage borehole
Order code: See media compatibility consisting of a filter/pressure regulator
guide • PTFE seal material with FKM O-ring
and shut-off valve
• Side inlet:
Order code: GSF35 with C2
Order code: GSF35-S
Order code: G35(L) - NPT
GSF35 with C2/SVAir (Please indica-
GSF10 1:11 90.0 5.49 110 1595 18.53 3/4 BSPP 1 BSPP 3/4 BSPP 411 190,5 272 20.0
GSF15 1:16 62.0 3.78 160 2320 12.86 3/4 BSPP 1 BSPP 3/4 BSPP 411 190,5 272 20.0
GSF25 1:28 35.3 2.15 280 4260 7.24 3/4 BSPP 3/4 BSPP 3/4 BSPP 400 181 272 19.0
20 | 21
Chemical and offshore industries – GPD series
Maximator pumps of the GPD series are available in double-acting design with one or two air drive pistons. They are suitable for use in zone 1,
category 2G/2D IIB TX explosion-proof areas (temperature class depending on medium temperature).
GPD-Pumps
» Double-acting
(40,200 psi)
GPD pumps are distinguished by their high Thanks to their cartridge, inlet and outlet
pump capacity with oil, water or different check valves, the GPD pumps allow fast,
chemicals. They are optimally suited for tes- easy maintenance. Their safe operation is
ting pipelines, charging hydraulic accumula- ensured through the separation of the drive
tors or actuating subsea valves. Due to their sector from the high-pressure section by the
high-quality materials, they are corrosion- distance piece, preventing potential contami-
resistant and can be used in a large number nation of the environment.
of applications in the oil and gas industry,
the petrochemical industry and in general
mechanical engineering.
• Pump capacity: up to 48 l/min
• Standard models with UHMWPE seal and

FKM O-rings
• Maximum air drive pressure

10 bar (145 psi)
GPD30
1:30 508
31.0 300 4350 48.0 1 BSPP 3/4 BSPP 3/4 BSPP 415 315 710 58
GPD60
1:60 257
15.7 600 8700 22.0 1 BSPP 3/4 BSPP 3/4 BSPP 415 315 710 58
GPD120 1:129 121 7.4 1 BSPP 3/4 BSPP 13/16-16 UNF 415 315 710 58
1290 18700 11.2
(9M)

GDP180 1:192 69 4.2 1920 27850 7.5 1 BSPP 1/4 BSPP 3/4-16 UNF 415 315 710 58
(6H)

GPD260 1:277 48 2.9 2770 40175 4.8 1 BSPP 1/4 BSPP 3/4-16 UNF 415 315 710 58
(6H)

up to 3,000 bar (43,500 psi)
GPD-2-Pumps
» Double-acting
(43,500 psi)
Options for GPD pumps

• Air control unit for GPD pumps,
and shut-off valve
Order code: GPD30 with C3

GPD30 with C3/SVAir (Please indica-
GPD30-2 1:60 508 31.0 600 8700 25.5 1 BSPP 3/4 BSPP 3/4 BSPP 415 315 950 78
GPD60-2 1:120 257 15.7 1200 17400 13.0 1 BSPP 3/4 BSPP 3/4 BSPP 415 315 950 78
GPD120-2 1:258 121 7.4 2580 37400 7.0 1 BSPP 3/4 BSPP 13/16-16 UNF 415 315 950 78
(9M)

GDP180-2 1:384 69 4.2 3000 43500 4.4 1 BSPP 1/4 BSPP 3/4-16 UNF 415 315 950 78
(6H)

GPD260-2 1:554 48 2.9 3000 43500 2.85 1 BSPP 1/4 BSPP 3/4-16 UNF 415 315 950 78
(6H)

22 | 23
Chemical and offshore industries – GX series
up to 1,000 bar (14,500 psi)
All high-pressure pumps from the GX series are suitable for use in zone 1, category 2G/2D IIC TX explosion-proof areas (temperature class
depending on medium temperature).
GX-Pumps
(14,500 psi)
The GX pumps are distinguished by their

high pump capacity. Their robust construc-
tion, stainless-steel wetted parts and high
resistance to corrosion air drive section
make them ideal for the rough operating
conditions in the offshore industry.
• Material: Stainless-steel pump heads and Options for GX pumps

pistons
• UHMWPE seals and optionally available • Air control unit as above with additi-
• Standard models with UHMWPE seals and with (depending on medium used): onal safety valve in the air drive line for
FKM O-ring – FKM O-Ring Order code: GX35 - V limiting the operating pressure on the
– NBR O-Ring Order code: GX35 - N high-pressure side - Order code:
– EPR O-Ring Order code: GX35 - E GX with C3/SVAir (Please indica-
See media compatibility guide te the operating pressure to be set.)

• Air control unit for GX pumps, con-
sisting of a filter/pressure regulator
and shut-off valve
Order code: GX35 with C3
GX35 1:36 110 6.71 360 5220 24.50 3/4 BSPP 1 FNPT 3/8 FNPT 237 244 632 24.0
GX60 1:66 65 3.97 600 8700 23.00 3/4 BSPP 1 FNPT 3/8 FNPT 237 244 632 24.0
GX100 1:117 36 2.20 1000 14500 9.00 3/4 BSPP 1 FNPT 3/8 FNPT 237 244 632 24.0
GX170 1:177 36 2.20 1000 14500 5.50 3/4 BSPP 1 FNPT 3/8 FNPT 274 249 622 30.0
Special pumps
DPD series up to 2,100 bar (30,500 psi)
DPD-Pumps
(30,500 psi)
DPD pumps are large pumps with high

pump capacities working at high operating
pressures of up to 2,100 bar (30,450 psi).
The pumps are double-acting and available
in two different pressure ratios.

Options for DPD pumps
• Air control unit for DPD pumps, con-
sisting of a filter/pressure regulator
and shut-off valve
Order code: DPD150 with C3

DPD with C2/SVAir (Please indica-
DPD150 1:185 72 4.4 1500 21750 8.00 3/4 BSPP 3/8 BSPP 1 1/18-12 UNF 460 346 762 54.0
DPD200 1:268 72 4.4 2100 30450 2.11 3/4 BSPP 3/8 BSPP 1 1/18-12 UNF 460 346 762 54.0
24 | 25
Pump design
Besides weight and dimensions, selecting the right pump for your application is based essentially on the required operating pressure as well
as the pump capacity. Essentially, three different applications must be distinguished in order to calculate the pump capacity:
1. Continuous flow rate at defined AZ × hz × n The following applies for unfilled test items:
Q = in [l/min]
pressure min
V + ( χ × ΔP × V )
With such applications, e.g. continuous Q = in [l/min]
AZ = piston area cylinder in [dm²] TD
cooling or flushing of systems, the pump
hz = piston travel cylinder in [dm]
capacity is generally calculated from The following applies for prefilled test items:
n = number of actuations per minute
the application.
( χ × ΔP × V )
Q = in [l/min]
3. Pressure test of test items with defined TD
2. Actuation of hydraulic cylinders
volumes
The decisive criteria here are: the fill volume V = test volume in [l]
When executing a pressure test on compo-
of the cylinder, the cylinder actuation time χ = modulus of compressibility of test
nents pressurised internally, the most impor-
and the number of actuations per minute. medium in [1/GPa]
tant variables are the pressure build-up time,
The following formula can be used to calcu- (e.g. water 0,5*1/GPa)
the volume of the test item, the modulus of
late the required pump capacity Q: ΔP = test pressure in GPa
compressibility of the test medium and the
pressure. (1000 bar = 0,1 GPa)
TD = time for pressure build-up in [min]
Pump selection Flow (cu in/min)
725,2
1,45
36,3
Selecting the must suitable pump is a two-
362,6
145,0
3,63
7,25
14,5
72,5
step process: 10000 145,0 K

8000 116,0 K
6000 87,0 K
Step 1: Selection of pump series GPD...-2
First you make a selection of the pump series 4000 58,0 K
in the diagram (right) based on the operating
G... GPD...
pressure and the pump capacity required
for your application. The characteristics 2000 29,0 K
shown (diagonals) are based on an air drive

GX...
pressure of 6 bar.
1000 G...D 14,5 K
800 11,6 K
Example: The operating pressure of your 600 8,7 K

example application is 600 bar and the pump
Pressure (bar)
Pressure (psi)
capacity 1.0 l/min. The process parameter 400 5,8 K

M...-2
combination is marked in the diagram as S...SS
a grey point. Only those pump series are 200 M...-3 2,9 K
suitable for your application whose characte-
ristics are located in the window at the upper
right of the point (rectangle in the diagram). 100 G...-2
1,5 K
1,2 K
In order to avoid over-dimensioning, select 80
S...-D
the pump series nearest to the point: in this 60 0,9 K
M...D
case, the G...D pumps. 40 0,6 K
S...
Step 2: Pump selection
The pump selection is now made based on 20 M... 0,3 K
the pump capacity tables on pages 27-33.

In this example, the G150D would meet the
10 0,1 K
desired performance parameters.
0,1
2,5
50
0,25
0,5
10
25
Flow (l/min)
The performance data indicated here were determined with optimal flow cross-sections and the required volume flow for driving air.
Pump capacities
The following pages contain the pump capacity data of our pump series for selecting pumps. Please also consult the adjacent pump design
information. We are, of course, happy to assist you with any questions.
Pump capacities of M-, MO- and MSF-Series
Pump type Air Drive Outlet pressure in bar

pressure in bar 0/Atm 50 100 500 1000 1500 2000 3000 4000
M[(O)(SF)]4 4 14.51
6 14.81
8 14.93
M[(O)(SF)]8 4 6.93
6 7.07 0.89
8 7.13 3.39
M[(O)(SF)]12 4 4.46 0.71
6 4.55 2.64
8 4.59 3.43 0.84
M[(O)(SF)]22 4 2.17 1.58 0.44
6 2.22 1.92 1.33
8 2.24 2.05 1.70
M[(O)(SF)]37 4 1.34 1.15 0.84
6 1.36 1.27 1.11
8 1.38 1.32 1.22
M[(O)(SF)]72 4 0.71 0.67 0.60
6 0.72 0.7 0.67 0.06
8 0.73 0.72 0.70 0.33
M[(O)(SF)]111
4 0.47 0.45 0.43 0.05
6 0.48 0.47 0.46 0.26
8 0.48 0.48 0.47 0.35 0.05
M[(O)(SF)]189
4 0.28 0.27 0.26 0.17
6 0.28 0.28 0.28 0.23 0.11
8 0.28 0.28 0.28 0.25 0.18 0.08
M111-2 4 0.35 0.34 0.33 0.24 0.03
6 0.35 0.35 0.35 0.30 0.19 0.04
8 0.36 0.35 0.35 0.32 0.26 0.16 0.04
M189-2 4 0.20 0.20 0.20 0.18 0.12 0.05
6 0.21 0.21 0.21 0.19 0.17 0.13 0.08
8 0.21 0.21 0.21 0.20 0.19 0.16 0.14 0.06
M111-3 4 0.23 0.23 0.23 0.19 0.12 0.02
6 0.24 0.23 0.23 0.22 0.18 0.13 0.06
8 0.24 0.24 0.24 0.23 0.20 0.17 0.13 0.03
M189-3 4 0.14 0.14 0.13 0.12 0.11 0.08 0.05
6 0.14 0.14 0.14 0.13 0.12 0.11 0.10 0.06 0
8 0.14 0.14 0.14 0.14 0.13 0.12 0.11 0.09 0.06
M(O)22D 4 3.83 2.75 0.66
6 3.91 3.36 2.29
8 3.94 3.61 2.96
M(O)37D 4 2.31 1.99 1.45
6 2.35 2.20 1.92
8 2.37 2.28 2.11
M(O)72D 4 1.22 1.15 1.04
6 1.24 1.21 1.15 0.11
8 1.26 1.23 1.20 0.57
M(O)111D 4 0.81 0.78 0.74 0.08
6 0.82 0.81 0.79 0.45
8 0.83 0.82 0.81 0.60 0.09
M(O)189D 4 0.48 0.47 0.45 0.29
6 0.49 0.48 0.48 0.39 0.20 0.06
8 0.49 0.49 0.48 0.43 0.32 0.14
Capacity in l/min
26 | 27
Pump capacities
Pump capacities of S- and S...SS-Series

pressure in bar 0/Atm 50 100 200 300 400 500 600 700 800
S15 4 9.11 3.82
6 9.38 6.60 0.91
8 9.50 7.78 4.28
S25 4 6.59 4.39 0
6 6.72 5.60 3.36
8 6.78 6.10 4.74 0
S35 4 4.22 3.48 2.16
6 4.31 3.93 3.26 1.03
8 4.34 4.12 3.71 2.36 0.30
S60 4 2.70 2.44 2.03 0.75
6 2.75 2.62 2.41 1.76 0.80
8 2.78 2.70 2.57 2.18 1.60 0.83
S100 4 1.52 1.45 1.35 1.07 0.68 0.19
6 1.55 1.51 1.46 1.32 1.12 0.87 0.57 0.20
8 1.56 1.54 1.51 1.42 1.30 1.15 0.97 0.75 0.50 0.21
S150 4 1.05 1.02 0.98 0.80 0.64 0.44 0.20
6 1.08 1.06 1.04 0.98 0.91 0.81 0.70 0.57 0.42 0.26
8 1.08 1.07 1.06 1.03 0.98 0.93 0.86 0.78 0.69 0.59
S15D 4 17.21 6.17
6 17.56 11.93
8 17.71 14.30 6.78
S25D 4 11.76 7.59
6 12.00 9.87 5.58
8 12.10 10.81 8.21
S35D 4 7.43 6.08 3.66
6 7.58 6.89 5.65 1.54
8 7.64 7.22 6.48 3.99 0.18
S60D 4 4.70 4.24 3.51 1.22
6 4.80 4.56 4.20 3.02 1.30
8 4.84 4.70 4.47 3.28 2.07 0.53
S100D 4 2.62 2.50 2.33 1.84 1.16 0.30
6 2.68 2.62 2.53 2.28 1.93 1.49 0.95 0.32
8 2.70 2.66 2.61 2.46 2.25 1.98 1.66 1.27 0.83 0.33
S150D 4 1.82 1.76 1.69 1.50 1.24 0.92 0.54 0.10
6 1.85 1.83 1.79 1.69 1.56 1.40 1.20 0.98 0.72 0.43
8 1.87 1.85 1.83 1.77 1.69 1.59 1.48 1.34 1.18 0.91
S40-SS 4 3.88 3.21 2.05
6 3.95 3.62 3.03
8 3.99 3.79 3.43 1.41
S80-SS 4 1.94 1.81 1.61 0.64
6 1.97 1.91 1.81 1.32
8 1.99 1.96 1.89 1.59 0.71
S160-SS
4 0.97 0.94 0.90 0.74 0.32
6 0.99 0.97 0.95 0.87 0.66
8 1.00 0.99 0.98 0.93 0.80 0.35
S200-SS
4 0.78 0.76 0.73 0.64 0.41
6 0.79 0.78 0.77 0.73 0.61 0.21
8 0.80 0.79 0.78 0.76 0.68 0.45 0.09
S250-SS
4 0.62 0.61 0.60 0.54 0.41 0
6 0.63 0.63 0.62 0.59 0.53 0.31 0
8 0.64 0.64 0.63 0.61 0.57 0.44 0.25 0
S350-SS
4 0.44 0.44 0.43 0.40 0.35 0.18
6 0.45 0.45 0.45 0.43 0.40 0.32 0.19 0.03
8 0.46 0.46 0.45 0.44 0.42 0.37 0.30 0.20 0.08 0
Capacity in l/min
Pump capacities of G-, GSF- and G...D-Series

G(SF)10 4 18.16
6 18.53 7.22
8 18.68 11.84
G(SF)15 4 12.60 4.19
6 12.86 8.57
8 12.96 10.37 4.61
G(SF)25 4 7.10 5.14 1.35
6 7.24 6.24 4.31
8 7.30 6.70 5.53
G(SF)35 4 4.92 4.11 2.70
6 5.02 4.61 3.89
8 5.06 4.82 4.38
G(SF)60 4 3.15 2.86 2.41
6 3.21 3.07 2.84
8 3.24 3.15 3.01 0.14
G(SF)100
4 1.77 1.69 1.58
6 1.81 1.77 1.71 0.75
8 1.82 1.80 1.76 1.18
G(SF)150
4 1.33 1.29 1.00
6 1.36 1.34 1.19 0.38
8 1.37 1.36 1.34 1.07 0.40
G250 4 0.76 0.74 0.73 0.53 0.08
6 0.77 0.76 0.76 0.66 0.42 0.08
8 0.78 0.77 0.77 0.70 0.57 0.36 0.08
G300 4 0.64 0.63 0.62 0.49 0.02
6 0.65 0.65 0.64 0.57 0.43 0.22
8 0.66 0.65 0.65 0.61 0.52 0.39 0.22
G400 4 0.50 0.50 0.49 0.42 0.27 0.05
6 0.51 0.51 0.50 0.47 0.39 0.28 0.14
8 0.52 0.52 0.51 0.49 0.44 0.38 0.29 0.06
G500 4 0.39 0.38 0.38 0.34 0.27 0.16 0.03
6 0.39 0.39 0.39 0.37 0.33 0.28 0.21 0.03
8 0.40 0.40 0.39 0.38 0.36 0.33 0.29 0.18 0.03
pressure in bar 0/Atm 25 50 100 250 500 750 1000
G10D 4 28.28 16.84
6 28.85 23.02 10.97
8 29.09 25.56 18.27
G15D 4 19.44 14.93 6.47
6 19.84 17.54 13.22
8 20.00 18.61 16.00 7.11
G25D 4 10.11 9.91 7.98 1.90
6 11.34 10.73 9.74 6.64
8 11.43 11.06 10.46 8.59
G35D 4 7.59 7.08 6.35 4.16
6 7.74 7.48 7.11 6.00
8 7.80 7.65 7.42 6.75 2.99
G60D 4 4.94 4.74 4.48 3.77 0.07
6 5.04 4.94 4.81 4.44 2.55
8 5.08 5.02 4.94 4.72 3.58 0.07
G100D 4 2.73 2.67 2.61 2.44 1.68
6 2.78 2.76 2.72 2.64 2.25 1.16
8 2.81 2.79 2.77 2.72 2.48 1.82
G150D 4 2.06 2.03 1.99 1.91 1.54 0.55
6 2.10 2.09 2.07 2.02 1.84 1.33 0.59
8 2.12 2.11 2.10 2.07 1.96 1.65 1.20 0.61
Capacity in l/min
28 | 29
Pump capacities
Pump capacities of G...-2-Series

G10-2 4 15.57 9.36
6 15.89 12.72 6.19
8 16.02 14.10 10.15
G15-2 4 10.08 8.30 3.59
6 11.02 9.74 7.34
8 11.11 10.34 8.89
G25-2 4 6.06 5.43 4.40
6 6.19 5.86 5.34
8 6.24 6.04 5.72
G35-2 4 4.21 3.94 3.53
6 4.30 4.16 3.95
8 4.34 4.25 4.12 1.66
G60-2 4 2.70 2.59 2.46 0.10
6 2.76 2.70 2.63 1.43
8 2.78 2.75 2.70 1.98 0.12
G100-2 4 1.52 1.49 1.45 0.94
6 1.55 1.53 1.51 1.25 0.64
8 1.56 1.55 1.54 1.27 1.01 0.46
G150-2 4 1.14 1.12 1.10 0.85 0.31
6 1.16 1.16 1.15 1.02 0.74 0.33
8 1.17 1.17 1.16 1.09 0.92 0.67 0.34
G250-2 4 0.65 0.64 0.64 0.57 0.45 0.28 0.07
6 0.66 0.66 0.66 0.62 0.56 0.47 0.36 0.07
8 0.67 0.67 0.66 0.64 0.61 0.55 0.49 0.31 0.07
G300-2 4 0.55 0.54 0.54 0.50 0.42 0.31 0.17
6 0.56 0.56 0.55 0.53 0.49 0.44 0.37 0.19
8 0.56 0.56 0.56 0.55 0.52 0.49 0.45 0.34 0.19
G400-2 4 0.43 0.43 0.42 0.38 0.33 0.27 0.19
6 0.44 0.44 0.44 0.42 0.39 0.36 0.32 0.21 0.08
8 0.44 0.44 0.44 0.44 0.42 0.40 0.38 0.32 0.25
G500-2 4 0.33 0.33 0.33 0.31 0.29 0.26 0.23 0.16 0.05
6 0.34 0.34 0.34 0.33 0.32 0.30 0.28 0.24 0.18
8 0.34 0.34 0.34 0.34 0.33 0.32 0.31 0.28 0.25
Capacity in l/min
Pump capacities of GX-Series

GX35 4 29.40 14.90 6.00
6 34.20 20.90 12.60 1.40
8 37.50 25.00 17.30 6.70
GX60 4 16.00 11.10 7.60 2.50
6 18.60 14.10 10.90 6.20 2.70
8 20.40 16.20 13.20 8.80 5.50 2.80 0.50
GX100 4 9.00 7.30 6.00 3.80 2.20 0.80
6 10.50 8.90 7.70 5.70 4.20 2.90 1.80 0.90 0
8 11.50 10.00 8.90 7.00 5.60 4.40 3.40 2.50 1.60 0.90
GX170 4 5.50 5.40 5.20 4.75 4.10 3.30 2.40 1.30 0
6 5.60 5.60 5.50 5.25 4.95 4.54 4.06 3.50 2.89 2.19
8 5.70 5.68 5.62 5.47 5.27 5.03 4.75 4.42 4.04 3.62
Capacity in l/min
Pump capacities of GPD-Series

GPD30 4 42.00 22.00 5.00
6 46.00 30.00 17.00
8 48.00 35.00 24.00
GPD60 4 18.00 13.50 9.50
6 20.00 16.50 13.00 5.00
8 21.00 18.00 15.50 8.50
GPD120 4 9.60 8.38 7.20 4.10
6 10.60 9.62 8.70 6.24 2.70
8 11.20 10.38 9.60 7.54 4.60
GPD180 4 6.40 5.86 5.32 3.84 1.69
6 7.09 6.63 6.21 5.04 3.34 0.42
8 7.48 7.10 6.74 5.76 4.34 1.89
GPD260 4 4.18 3.93 3.70 3.04 2.06 0.34
6 4.60 4.41 4.22 3.70 2.92 1.57 0.36
8 4.86 4.70 4.54 4.10 3.45 2.31 1.30 0.38
GPD30-2 4 22.30 16.80 12.00
6 24.60 20.20 16.40 6.70
8 25.90 22.30 19.10 10.9
GPD60-2 4 11.30 9.82 8.48 4.88
6 12.40 11.27 10.20 7.37 3.32
8 13.10 12.15 11.25 8.88 5.49
GPD120-2
4 5.34 5.00 4.68 3.79 2.45 0.13
6 5.88 5.61 5.36 4.65 3.60 1.76 0.14
8 6.21 5.98 5.77 5.18 4.29 2.75 1.40 0.15
GPD180-2
4 3.83 3.65 3.48 3.01 2.28 1.01
6 4.21 4.07 3.94 3.56 2.99 1.98 1.08 0.25
8 4.45 4.33 4.22 3.90 3.42 2.58 1.82 1.12 0.47
GPD260-2
4 2.48 2.41 2.34 2.13 1.81 1.22 0.69 0.20
6 2.74 2.68 2.62 2.45 2.20 1.74 1.32 0.93 0.56 0.21
8 2.89 2.84 2.79 2.65 2.44 2.05 1.70 1.37 1.07 0.77
Capacity in l/min
Pump capacities of DPD-Series

DPD150 4 8.10 7.93 7.67 3.82
6 8.30 8.19 8.06 6.10 1.37
8 8.37 8.30 8.22 7.04 4.18 2.61
DPD200 4 2.06 2.03 1.99 1.44 0.22
6 2.11 2.09 2.07 1.79 1.17 0.75 0.22
8 2.12 2.11 2.10 1.93 1.55 1.30 1.00 0.65 0.25
Capacity in l/min
30 | 31
Media compatibily guide
Seal version Seal material Remarks Temperature
without indication or „L” Polyurethane (PU) Nitrile (NBR) Standard -20°C - +80°C
VE Polyethylene (UHMWPE) Flourcarbon (V) Standard -20°C - +60°C
VE / NBR Polyethylene (UHMWPE) Nitrile (NBR) Special -20°C - +60°C
VE / EPR Polyethylene (UHMWPE) Ethylene Propylen Special -20°C - +60°C
VE / CRL Polyethylene (UHMWPE) Chloropren (CRL) Special -20°C - +60°C
VE / KAL Polyethylene (UHMWPE) Kalrez (KAL) Special -20°C - +60°C
SF Filled Teflon (PTFE) Flourcarbon (V) Standard -20°C - +60°C
Medium Seal version

Standard Standard Special Special Special Special Pump Series
L VE VE / NBR VE / EPR VE / CRL VE / KAL MSF and GSF
A Acetone • • •
Ammonia • • •
Ammonium Chloride • • • • • • •
Ammonium Hydroxide • • • • •
Ammonium Nitrate • • • • •
Ammonium Sulfate • • • • •
ASTM Oil No. 1 • • • • •
ASTM Oil No. 2 • • • •
ASTM Oil No. 3 • • • •
ASTM Oil No. 4 • • •
B Barium Chloride • • • • • • •
Barium Hydroxide • • • • •
Barium Sulfide • • • • • •
Benzol • • •
Bleaching Lye • • •
Borax • • • •
Boric Acid • • • • • • •
Brake Fluid • • •
Bromobenzene • •
Bromine Water • •
Bunker Fuel • • •
Butadiene • • •
Butanol • • • • •
Butyl Acetate • •
C Calcium Carbonate • • • • •
Calcium Chloride • • • • • • •
Cacium Hydroxide • • • • •
Calcium Hypochloride • • •
Calcium Phosphate • • • • •
Calcium Silicate • • • •
Calcium Sulfide • • • • •
Carbon Dioxide • • •
Celluguard • • • • •
Cetane • • •
Chloracetone • •
Chromic alum • • • • •
Citric Acid • • • • • •
Cotton Oil • • •
Copper Chloride • • • • •
D Diacetone Alcohol • •
Diethylene Glycol • • • • •
Drilling Oil • • • • •
E Etheric Oils •
Ethyl Acetate • •
Ethyl Alcohol • • • • •
Ethyl Chloride •
Ethyl Glycol • • • • • •
F Fatty Acids • • •
Ferric Chloride • • • • • •
Fluorosilicic acid • • •
Freon • •
Fuel • • • • •
Fuel Oil • • • •
G Gelatin • • • •

Medium Seal version
Standard Standard Special Special Special Special Pump Series
L VE VE / NBR VE / EPR VE / CRL VE / KAL MSF and GSF
G Glucose • • • •
Glycerine • • • • • • •
Glycol • • • • • • •
H Halon • • •
Hexyl Alcohol • • •
Hydraulic Oils (Petroleum) • • • • •
Hydrazine • •
Hydrogen Peroxide • • •
Hydrolube • • • •
Hydrocyanic acid • • •
I Iso-Butyl Alcohol • • • • •
Isopropanol • • • •
Isopropyl Alcohol • • •
K Kerosene • • • • •
L Lead Nitrate • • • •
Lead Sulphate • • • •
Light Crude Oil • • • •
Lindol (hydraulic fluids) • •
Linseed Oil • • •
Liquid Gas (Propane/Butane) • • • •
M Methane • • • •
Methyl Alcohol • • • •
Methyl Carbonate • •
Methyl Chloride • •
Mineral Oils • • • • •
Mobil Oil SAE 20 • • • • •
N Natural Oil • • •
P Paraffin Oil • • • •
Pentane • • • •
Phenol • •
Petrol • • • •
Petrol ”Super” • • • •
Phosphate Esters • • •
Potassium Acetate • •
Potassium Cloride • • • • • •
Potassium Nitrate • • • • • •
Potassium Sulfate • • • • • •
Propane • • • •
Propyl Alcohol • • • • •
S Salt Water • • • • •
Silicone Oils • • • • • • •
Skydrol • • •
Soap Water • • • •
Sodium Acetate • •
Sodium Bisulfate • • • • • •
Sodium Carbonate • • • • • •
Sodium Cloride • • • • • • •
Sodium Peroxide • • • •
Sodium Sulfide • • • • • • •
Sugar Liquids • • • • •
T Tartaric Acid • • •
Tetrachlorethylene • • •
Tetralin • • •
Toluol • •
Trichlorethylene • • •
Turbine Oil • • • • •
Turpentine • • • •
Turpentine Oil • •
V Vegetable Oils • • • •
Vinegar • • • •
W Water • • •
Z Zinc Acetate • •
Zinc Chloride • • • • •
32 | 33
Accessories
Accessories for air-driven hydraulic

pumps
We also have an extensive range of accesso-
ries for the installation of your MAXIMATOR 2
pump. This way, you can either select a
pump unit which is ready for connection or 3
individual components for manufacturing
hydraulic systems at your site.
Please contact MAXIMATOR or ask for our

„MAXIMATOR Hydraulic Units“ catalogue. 1
6
4 +7
Easy operation for heavy-duty

conditions
Because the devices are air-driven, all control
processes are unsurpassed in their simplicity.
This makes the entire device especially stur-
dy, reliable and insensitive to even the most
extreme operating conditions.
MAXIMATOR Hydraulic Units
Components in modular design:

1 Pump model all M-, S-, G-, GX-, GPD- and DPD-Series pumps
2 Air control unit comprising combined filter pressure regulator, control pressure gauge and shut-off valve:
C1 for M-Series
C1.5 for S-Series
C2 for G-Series
C3 for GX-, GPD- and DPD-Series
3 Air safety valve SV mounted in the air line
4 Tank sizes 6,5 liter, 13 liter, 30 liter, 70 liter, standard of aluminium, stainless steel on request
5 Mobility of the packaged pump system F mobile (with wheels),
T portable (with handles),
K jack ring
6 Pressure gauge Pressure range / Diameter of the housing (cl. 1.6/1.0/0.6, glycerine damped)
7 Operating medium O Oil (tank of aluminium, components galvanized)
W Water (tank of aluminium, components of stainless steel)
VA Stainless steel (tank und components of stainless steel)
8 Relief valve EV with return line to the tank
9 Manifold block with pressure outlet(s) A1 1 pressure outlet to
A6 6 pressure outlets as maximum (depending on tank size)
V Option: Shut-off valve for each pressure outlet (AV1-AV6)
10 Other options: SCHW Float valve for automatic filling of the tank, i. e. from the water line
SCHL High pressure hose
ZR Additional return connection
11 Specials on request
Coding example:
G400-2/C2/SV/30/F/EV/0-7000(160)/W/AV2/VA, comprising:
G400-2 = MAXIMATOR air driven liquid SV = Safety valve W = for water service
pump Type G400-2
30 = Tank size 30 liter AV2 = Manifold block with two pressure
C2 = Air control unit „C2“, outlets and shut-off valves
F = mobile (with wheels)
comprising:
VA = Tank of stainless steel
• combined filter pressure regulator EV = Manually operated relief valve
• control pressure gauge
0 – 7000 (160) = Pressure gauge 0 to
0–10 bar (ø 40 mm)
7000 bar, diameter 160 mm
• shut-off valve
34 | 35
Additional products
» Hydraulics and pneumatics
Running reliable processes

Besides high-pressure pumps, Maximator also offers an extensive In addition, we offer a wide spectrum of hydraulic units and booster
range of air-driven gas boosters for operating pressures of up to stations for a very wide range of applications in the fields of general
2,400 bar. A complete series of valves, fittings and tubings for up mechanical engineering, automotive engineering, the chemical in-
to 10,500 bar as well as a series of accessories including pressure dustry, energy, as well as oil and gas. We also support our customers
regulators, pressure switches, filters, coolers, pressure transducers worldwide with tailor-made solutions.
and pressure gauges complete our selection.
Gas boosters Valves, fittings and pipes
• Oil-free compression of industrial gases • Engineering and manufacturing exclusively
and compressed air up to 2,400 bar in Germany
• Air-driven piston boosters which operating • Extensive product range (high-pressure

according to the principle of a pressure valves, fittings, tubings, check valves,
intensifier filters, adaptors and more)

• Air-driven operation makes them particu- • Short delivery times thanks to highly
larly suitable for use in explosion-protected flexible manufacturing
areas
• Certificates available for all products
• No power consumption during long (manufacturer‘s declaration, ATEX and
pressure holding periods more)
Hydraulic systems and gas booster stations

• Compact hydraulic units for clamping and • Hydraulic systems for on- and offshore • Gas booster stations for testing and
testing applications applications (Wellhead control panels, filling tasks
testing and supply systems for subsea
• Injection units and sampling systems • Hydraulic units and booster stations in
control modules)
stainless-steel design
• Flushing stations for extreme environmen-
• Booster stations for increasing sealing
tal conditions • Feed systems for mechanical seals
pressure with gas-sealed mechanical seals
36 | 37
Additional products
» High-pressure technology and testing equipment
Pushing the realms of possibility

MAXIMATOR GmbH successfully develops complex systems in high- With our top services, we are a partner to well-known companies in
pressure and testing technology, hydraulics and pneumatics and has the automotive and supply industry, as well as the chemical, plastics,
been the market leader in these segments for decades. As a specia- oil and gas industries. We give professional advice, plan projects and
list in high pressure technology up to 20,000 bar, we pursue the aim supply testing and manufacturing systems. We also develop special
of optimally supporting each and every customer with our products to solutions precisely customised to the requirements of manufacturers.
develop business potential.
Testing and production systems
• Autofrettage machines (20,000 bar) • Pressure pulse test machines (6,000 bar)
• Leakage and burst pressure testing • High-pressure forming machines

technology
• Testing technology for plastic components
• Assembly and functional test systems
• Testing technology for high-pressure-car-
• Expansion units rying components in hydrogen mobility
Gas and water systems for assisted injection moulding

• High-pressure nitrogen supply systems • Gas dosing stations
• Gas regulation and booster stations • Gas injection control process monitoring
• Nitrogen flushing modules • Hydraulic units for controlling hydraulic

actuators, valve pins and retractable gas
• Water assisted systems
and water nozzles
• Gas and water injectors
38 | 39
At your side, everywhere
With our international partner companies, experienced experts in
high-pressure technology are always ready to assist you. We have
compiled detailed contact information for our international partners
which you can find on our website at:
www.maximator.de/worldwide+distribution.
MAXIMATOR GmbH
Lange Strasse 6, 99734 Nordhausen Germany,
Telephone +49 (0) 3631 9533 – 0,
Telefax +49 (0) 3631 9533 – 5010
[email protected]
» Visit our Website:

www.maximator.de
3999.0467 | 03/2013

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M a x i m u m P r e s s u r e.

High Pressure Technology • Testing Equipment

» Air driven high pressure pumps

At your side, everywhere

In addition to air driven liquid pumps, we

High-pressure pumps – the Maximator concept

The Maximator pumps in detail

The series and its functions

Selecting the right pump

1. Data for pump design 3. Medium

Pump installation Drive air

We offer high-pressure connections in sizes 1/4“, 3/8“, 9/16“, 3/4“ and 1“

• Operation and Control of well service and well head equipment

» MO and S Series » M, S…SS and G Series

• Actuation of subsea valves

» MSF, GSF, GX and GPD Series

The GX and GPD pumps are distinguished by high pump capacities

Type MSF Type GX

Type GSF Type GPD

The light and robust MO pumps are available

The MO...D pumps run with lower pulsation

• Standard pumps with side inlet only

• Air control unit for MO(D) pumps,

Other options available on request.

The light and compact S pumps can be used

• Only available with side inlet

• Maximum air drive pressure:

The S...D pumps run with lower pulsation

Other options available on request.

• Direct pilot valve air modification for

• Spring return and hand lever

• Special inlet and outlet ports,

• Air control unit for M(D) pumps,

• Air control unit as above with additi-

Other options available on request.

M...-2 pumps in single-acting design with

• Side inlet for single-acting M pumps

• Special inlet and outlet ports,

M...-3 pumps in single-acting design with

Other options available on request.

The light, compact S...-SS pumps are ideally

• Maximum air drive pressure:

Other options available on request.

• Material: Stainless-steel pump heads and

pumps. inlet available on request

• G500(S) is only available with side inlet

• Maximum air drive pressure 10 bar (145 psi)

• Connection for direct pilot valve air for

G...D pumps in double-acting design with

G...-2 pumps in single-acting design with

Also applies to the G models shown on

Thanks to their robust construction, MSF

• Operating pressures of up to 1,000 bar

• MSF pump heads and pistons made of

• PTFE seal material with FKM O-ring

• Material: GSF pump heads and pistons

• Standard design with bottom inlet

• Pump capacity: up to 48 l/min

• Standard models with UHMWPE seal and