DC90D MK2 Genset Controller User Manual Ver1.1

DC9xD MK2
GENSET CONTROLLER
USER MANUAL
DC90D MK2
DC92D MK2
DC9xD MK2 GENSET CONTROLLER USER MANUAL
Software Version
No. Version Date Note
1 V1.0 2020-09-30 Original release.
2 V1.1 2021-01-30 Name of unified input and output port.
Chongqing Mebay Technology Co.,Ltd

Add: No6-2,Building 4, Gangan Rd, Jiangbei District, Chongqing.
Tel：+86-23-6869 3061
Fax：+86-23-6765 8207
Web：http://www.mebay.cn
http://www.cqmb.cn
E_mail：[email protected]
1
Symbol Description
Symbol Description
Remind operators to operate correctly, otherwise it may cause

Note the equipment not to work correctly.
It is indicated that potential hazards can damage equipment

Be care without proper precautions.
It is indicated if appropriate preventive measures are not taken,

potentially dangerous situations may result in death, serious
Warning personal injury or significant property losses.
2
Warning
1. The installation of this equipment must be carried out by professionals.
2. When installing and operating the controller, please read the entire instruction
manual first.
3. Any maintenance and commissioning of the equipment must be familiar with all the
equipment.
4. t, safety standards and precautions in advance, otherwise it may cause personal
injury or damage to related equipment.
5. The engine must have an overspeed protection device independent of the
controller system to avoid casualties or other damage caused by engine out of
control.
6. After the installation of the controller is completed, please verify that all protection
functions are valid.
Be Care
1. Please keep the good connection of the power supply of the controller. Do not
share the connection lines of the positive and negative electrodes of the battery
with the floating charger.
2. During the operation of the engine, do not disconnect the battery, otherwise it may
cause damage to the controller.
3
Catalogue
1、 Summary............................................................................................................................ 5
2、 Main Features....................................................................................................................5
3、 Parameters Display.......................................................................................................... 6
4、 Parameters.........................................................................................................................8
5、 Overall Dimension and Wiring Diagram........................................................................ 9
6、 Installation instruction.....................................................................................................16
7、 Panel and display........................................................................................................... 17
8、 Control and operation instruction................................................................................. 19
9、 Warnings and Shutdown Alarms.................................................................................. 22
10、 Parameters setting....................................................................................................... 36
11、 Fault finding................................................................................................................... 59
Notes:
1. All rights reserved. No part of this duplication may be reproduced in any material
form (including photocopying or storing in any medium by electronic means or others)
without the written permission of the copyright holder.
2. MEBAY Technology reserves the rights to change the contents of this document
without prior notice.
4
1、 Summary
This series controller is specialized for Diesel / Gasoline / Gas Genset Start,
Stop, Parameters monitoring, faults-checking as well as data setting.
4.3inch colorful LCD screen display with brand new UI design is adapted in this
controller that the relative failures can be displayed directly. All the parameters can
be displayed by simulated indicators and words. Besides, LCD screen can display
various faults in the same time that the genset will be stopped once it can’t work
smoothly.
There are Chinese/English interface options, more language can be set
according to user’s request. All the parameters can be configured through the front
face buttons or use programmable interface by RS485 or USB to adjust via PC. It can
be widely applied for all kinds of auto control system of gensets.
2、 Main Features
There are four Models under DC9xD MK2 series.
DC90D MK2: used for single machine automation. Start/Stop through remote
start signal.
DC92D MK2: Based on DC90D MK2, it adds Mains monitoring and AMF
(Mains/Generator automatic switching control), especially suitable for the automation
system composed by mains and genset.
DC90DR MK2: Based on DC90D MK2, it adds RS485 port.
DC92DR MK2: Based on DC92D MK2, it adds RS485 port.
 Dual core 32bit high performance single chip microcomputer.
 4.3inch TFT colorful big screen LCD, Available in 5 languages, user’s language set
if necessary.
 Indicator and number display through UI surface.
 Acrylic material is adapted to protect the screen.
 Silicone panels;
 USB Port: parameters can be set even without power through USD port to monitor
in real time.
 With RS485 communication port, can achieve “Three Remote” functions via
MODBUS protocol.
 Standard CAN communication port, built-in J1939 protocol, has matched more
than 30 kinds of engines;
 Various kinds of parameters display.
 Input/output function, status can be shown directly.
 More categories of surface setting.
 Real time clock inside: preset time operate and auto maintenance is available.
Genset working plan can be set as per week or month.
 Three class protection countdown function, which can set the maintenance time or
date.
 The black box function can save the relevant parameters of the unit when the fault
alarm occurs in real time, and it is convenient to find the cause of the fault.
5
 Totally 10 relay’s output, among which 8 relay output can be self-configurable,

each relay can be set as max 50 functions, besides, there are 2 groups as non-
contact terminals.
 With 5 switches input, up to 40 functions optional;
 6 sensor simulation input connectors, 6 input types is configurable and various
kinds of units can be set.
 Battery charging control function,which can protect the battery according to battery
voltage status.
 Sensor can be self-defined by front face button or PC software.
 Adapt to 3P4W,1P2W,2P3W(120V/240V,50/60HZ)
 Various of crank conditions (RPM, Frequency, Oil Pressure) can be chosen.
 Control Protection: Auto Start/Stop of genset, load transfer (ATS control) and
perfect failure display and protection.
 Standard water-proof rubber gasket. The waterproof can reach IP54
 Module design: All the connections are adapted with European connectors so that
installation, connection, repair and replacement can be more easily.
3、 Parameters Display
 Engine RPM
 Engine oil pressure
 Engine water temperature
 Engine fuel temperature
 Engine cylinder temperature
 Engine Tank temperature
 Engine fuel level
 Engine battery voltage
 Charging voltage
 Mains Frequency (only for DC92D MK2)
 Mains phase voltage L-N (only for DC92D MK2)
 Mains phase voltage L-L (only for DC92D MK2)
 Generator 3 Phase voltage L-N
 Generator 3 Phase voltage L-L
 Generator 3 phase current A
 Generator Frequency Hz
 Generator Power Factor COS φ
 Generator active power KW
 Generator apparent power KVA
 Generator reactive power KVar
 Real-time load rate %
 Current load rate %
 Average loading rate %
 Current consumption KWH
 Total consumption KWH
 Total Crank times
6
 Current running time

 Total running time
 Maintenance notice
 8 switches input status display
 Output status display of 10 relays
Protection
 Over speed
 Under speed
 Low oil pressure
 High water temperature
 High Oil temperature
 High Cylinder Temperature
 High Tank temperature
 Low fuel level
 Low oil level
 External instant unloading shutdown
 External emergency alarm
 RPM Lost
 Sensor Open
 Over Frequency
 Under Frequency
 Over voltage
 Under voltage
 Over current
 Non-balance of current
 Over power
 Gen load failure
 Gen unload failure
 Mains Load failure
 Mains unload failure
 Primary maintenance expire
 Secondary maintenance expire
 Third maintenance expire
 ECU alarm failure
 ECU communication Failure
 Low water level alarm
 Louver opening exception
 Emergency Stop
 Crank failure
 Stop Failure
7
4、 Parameters
Options Parameters
Working voltage DC9V----36V Continuous
Standby：24V：MAX 1W
Power consumption
Working：24V：MAX 7W
1P2W 30VAC-276VAC (ph-N)
AC Voltage Input 2P3W 30VAC-276VAC (ph-N)
3P4W 30VAC-276VAC (ph-N)
Rotate speed sensor
200-10000Hz
Frequency
MAX Accumulating Time 99999.9Hours（Min Store time:6min）
Fuel Relay Output Max 16Amp DC+VE Supply voltage
Start Relay Output Max 16Amp DC+VE Supply voltage
AUX. Output 1 Max 16Amp DC+VE Supply voltage
Excitation output Max 0.9AMP DC+VE supply voltage
Switch value input Available if connecting with Battery -
Working condition -25-65℃
Storage condition -40-85℃
IP54：when waterproof rubber gasket is added
Protection Level
between controller and its panel
Apply AC1.5kV voltage between high voltage terminal
Insulation strength and low voltage terminal; The leakage current is not
more than 3mA within 1min.
Overall dimension 241mm*177mm*45mm
Panel cutout 220mm*160mm
Weight 1Kg
8
5、 Overall Dimension and Wiring Diagram

 Overall Dimension:
241
177
241
45
177
45
9
 Descriptions of terminal connection
Cable
cross
No. Function Description
sectional
area
1 Battery Negative Input B- Controller power supply input B-. 2.5mm2
2 Battery Negative Input B+ Controller power supply input B+. 2.5mm2
B+ voltage input is active, and connected to
3 Emergency Stop Input 2.5mm2
emergency stop normal closed button.
4 Fuel Output Active output, Max 16Amp 1.5mm2
5 Crank Output Active output, Max 16Amp. 1.5mm2
6 Charging excitation output Active output, Max 0.9Amp. 1.0mm2
7 Common GND Connect the battery negative or outer casing. 1.5mm2
8 Aux. Ouput 3 Active output, Max 5Amp. 1.5mm2
14 Sensor common GND Connect the battery negative or outer. 1.5mm2
15 Aux. Sensor 1_OP 1.0mm2
16 Aux. Sensor 2_WT Sensor input types can be configured as: 1.0mm2
17 Aux. Sensor 3_FL disabled, oil pressure sensor, water 1.0mm2
18 Aux. Sensor 4 temperature sensor, oil temperature sensor, 1.0mm2
19 Aux. Sensor 5 cylinder temperature sensor, oil level sensor. 1.0mm2
20 Aux. Sensor 6 1.0mm2
10
21 Speed sensor - Use a shielded wire to connect the speed 1.0mm2

22 Speed sensor + sensor. 1.0mm2
Connecting speed sensor shielded wire
23 Speed sensor SCR 1.0mm2
ground.
24 CAN-H Impedance-120Ω shielding wire is 1.0mm2
25 CAN-L recommended, its single-end connect with 1.0mm2
26 CAN-SCR ground. 1.0mm2
27 RS485 B 1.0mm2
A 120 Ω shielded wire and good grounding
28 RS485 A 1.0mm2
are recommended.
29 RS485 SCR 1.0mm2
30 Aux.Output 1 1.5mm2
Passive normally closed output, Max 5Amp.
Passive normally open output, Max 5Amp.
Connected to the power generation output R
34 Generator Voltage U 1.0mm2
phase.
Connected to the power generation output S
35 Generator Voltage V 1.0mm2
phase.
Connected to the power generation output T
36 Generator Voltage W 1.0mm2
phase.
Connected to the power generation output N
37 Generator Voltage N2 1.0mm2
phase.
38 Mains Voltage R Connected to the mains U phase. 1.0mm2
39 Mains Voltage S Connected to the mains V phase. 1.0mm2
40 Mains Voltage T Connected to the mains W phase. 1.0mm2
41 Mains Voltage N1 Connected to the mains N phase. 1.0mm2
42 Load CT Secondary L1 1.5mm2
43 Load CT Secondary L2 Current Transformer Secondary Rated 5A. 1.5mm2
44 Load CT Secondary L3 1.5mm2
45 Reserved
46 Load CT Secondary ICOM Connect to the common GND instead of the 1.5mm2
47 Load CT Secondary ICOM neutral line N. 1.5mm2
48 Aux. Input 1 1.0mm2
51 Aux. Input 4 The grounding is valid according to the 1.0mm2
52 Aux. Input 5 function selection switch input. 1.0mm2
Connect the power supply of the oil pressure
56 +5V Output sensor with the output voltage signal, with a 1.0mm2
maximum of 50mA.
11
 DC90D MK2 3-phase 4-wire Typical Wiring Diagram
CTs MUST BE 5 AMP SECONDARY
TO LOAD SWITCHING
FROM GENERATOR
U P1 P2
S1 S2
V P1 P2
DEVICE
S1 S2
W P1 P2
S1 S2
N2
FUSE 2A
H L SCR B A SCR +5V
OUTPUT
42 43 44 45 46 47 34 35 36 37 33 32 31 30 38 39 40 41 24 25 26 27 28 29 56
IA IB IC ICOM U V W N2 R S T N1
GEN CURRENT GEN VOLTS AUX. OUTPUT 2 AUX. OUTPUT 1 MAIN VOLTS CAN RS485
(AC0-5A) (AC0-300V) MAX 16A MAX 16A (AC0-300V)
MODEL: DC90D MK2 USB DEBUG
DC8-36V MAX 16A MAX 5A INPUTS MPU
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 48 49 50 51 52 53 54 55 21 22 23
FUSE 10A
FUSE 20A
SCR
HIGH COOLANT TEMP ALARM
+ -
AUX. S2 COOLANT TEMP
LOW OIL PRESSURE ALARM

AUX. S1 OIL PRESSURE
CRANK
EMERGENCY
AUX. S3 FUEL LEVEL

SWITCH
OUTPUT 3
OUTPUT 4
OUTPUT 5
OUTPUT 6
OUTPUT 7
OUTPUT 8
FUEL
REMOTE START
4
5
6
7
8
STOP
INPUT
INPUT
INPUT
INPUT
INPUT
+
BATTERY
AUX. S4
AUX. S5
AUX. S6
ALT D+
AUX.
AUX.
AUX.
AUX.
AUX.
AUX.
GND
GND
AUX.
AUX.
AUX.
AUX.
AUX.
BATTERY NEGATIVE MUST BE GROUNDED

REMARK:
1.No. 7/14 common sensor lines must be securely attached to the vicinity of the sensor body.
2.To ensure reliable operation of the module and the measuring accuracy, power lines as much
as possible and do not share power cable crude and other devices.
Note: Please don’t move battery during running status or it may cause the
controller broken!
WARNING: When generator is on-load, C. T. secondary must not be open

circuit, Otherwise, the high voltage generated will pose a danger to personal safety.
12
MECHANICAL INTERLOCK
TO LOAD SWITCHING
DEVICE
L1 L2 L3 N
FROM GENERATOR
U P1 P2 R
S1 S2
FROM MAINS
V P1 P2 S
S1 S2
W P1 P2 T
S1 S2
N2 N1
ELECTRICAL
INTERLOCK
G M
FUSE 2A FUSE 2A
H L SCR B A SCR +5V
OUTPUT
42 43 44 45 46 47 34 35 36 37 33 32 31 30 38 39 40 41 24 25 26 27 28 29 56
MODEL: DC92D MK2 USB DEBUG
DC8-36V MAX 16A MAX 5A INPUTS MPU
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 48 49 50 51 52 53 54 55 21 22 23
FUSE 10A
FUSE 20A
SCR
HIGH COOLANT TEMP ALARM
AUX. S2 COOLANT TEMP
+ -
LOW OIL PRESSURE ALARM
AUX. S1 OIL PRESSURE
CRANK
EMERGENCY
AUX. S3 FUEL LEVEL

SWITCH
OUTPUT 3
OUTPUT 4
OUTPUT 5
OUTPUT 6
OUTPUT 7
OUTPUT 8
FUEL
REMOTE START
4
5
6
7
8
STOP
INPUT
INPUT
INPUT
INPUT
INPUT
+
BATTERY
AUX. S4
AUX. S5
AUX. S6
ALT D+
AUX.
AUX.
AUX.
AUX.
AUX.
AUX.
GND
GND
AUX.
AUX.
AUX.
AUX.
AUX.
BATTERY NEGATIVE MUST BE GROUNDED

REMARK:
1.No. 7/14 common sensor lines must be securely attached to the vicinity of the sensor body.
2.To ensure reliable operation of the module and the measuring accuracy, power lines as much
as possible and do not share power cable crude and other devices.
Note: Please don’t move during running status or it may cause the
controller broken!

13
TO LOAD SWITCHING
FROM GENERATOR
U P1 P2
S1 S2
DEVICE
N2
FUSE 2A
H L SCR B A SCR +5V
OUTPUT
42 43 44 45 46 47 34 35 36 37 33 32 31 30 38 39 40 41 24 25 26 27 28 29 56
MODEL: DC90D MK2 1 PHASE 2 WIRE
TO LOAD SWITCHING
FROM GENERATOR
U P1 P2
S1 S2
V P1 P2 DEVICE
S1 S2
N2
FUSE 2A
H L SCR B A SCR +5V
OUTPUT
42 43 44 45 46 47 34 35 36 37 33 32 31 30 38 39 40 41 24 25 26 27 28 29 56
14

TO LOAD SWITCHING
DEVICE
L1 L2 N
FROM GENERATOR
U P1 P2 R
S1 S2
FROM MAINS
V P1 P2 S
S1 S2
N2 N1
ELECTRICAL
INTERLOCK
G M
FUSE 2A FUSE 2A
H L SCR B A SCR +5V
OUTPUT
42 43 44 45 46 47 34 35 36 37 33 32 31 30 38 39 40 41 24 25 26 27 28 29 56
TO LOAD SWITCHING
DEVICE
L1 N
FROM GENERATOR
U P1 P2 R
S1 S2
FROM MAINS
N2 N1
ELECTRICAL
INTERLOCK
G M
FUSE 2A FUSE 2A
H L SCR B A SCR +5V
OUTPUT
42 43 44 45 46 47 34 35 36 37 33 32 31 30 38 39 40 41 24 25 26 27 28 29 56
15
6、 Installation instruction
 The controller is fixed by four special fixing members and screws, and the screws
of the metal fasteners cannot be too tight.
 Panel Cutout: W220mm*H160mm.
220
160
Note: If the controller is installed directly in the genset shell or other fluctuated
equipment, the rubber pad must be installed.
Battery Voltage Input
DC9xD MK2 controller is suitable for 8-36V DC battery voltage. Battery negative
must be reliably connected to the enclosure of the engine. The controller power
supply B+ and B- must be connected to battery positive and negative, and the wire
size must not be less than 2.5mm2.
NOTE:
In case of floating charger connect charger output to battery positive and negative
directly, then, connect battery positive and negative poles to controller positive and
negative power supply.
Output and relay expansion
Note: All outputs of the controller are relay contacts. The maximum current
capacity is described in the "Parameters" in this manual. Please use it in the relay
current capacity. If an extended relay is needed, add a continuous current diode
(when the extended relay coil is DC) or a resistance-capacitance loop (when the
extended relay coil is AC) to both ends of the coil to prevent interference with the
controller or other equipment.
 AC current input
Current transformer with rated secondary current 5A must be externally connected
to the controller current input.

Withstanding voltage test
16
If withstanding voltage test is conducted after the controller has already been
installed onto the control panel, please unplug all controller terminal connections in
order to prevent high voltage from damaging it.
7、 Panel and display
 DC90D MK2
LCD Left Up
OK/UI Change
Alarm Right
Warning Down
Running Manual
On load Manual Start
Gens status Stop
Load transfer Auto
On MAN mode
Alarm record LED Test/MUTE

 DC92D MK2
LCD Left Up
OK/UI Change
Alarm Right
Warning Down
Running
Manual
Gens on load Manual Start
Gens status Stop
Close/On Auto
Mains Status
Mains on load Close/On Test LED Test/MUTE
17
 Key Function Description

KEYS NAME Main Function
 Can stop generator under manual/auto mode;
 Can reset shutdown alarm
 During stop procession, pressing this key again can stop
Stop
generator immediately.
Reset
 Pressing this key can cancel the setting and back to
Revert
upper class under edition.
 Under the setting mode with checking data, the data can
be saved and system will exit after pressing.
 Start the genset under manual mode.
Start  Pressing this key can start the genset under manual
testing mode.
Manual  Pressing this key will set the module into manual mode.
Auto  Pressing this key will set the module into auto mode.
DC90D MK2  Pressing this key to check the alarm records under stop
Records mode.
 Pressing this key to come into manual testing mode.
DC92D MK2  Under testing mode, pressing MANUAL can start the
Test genset and transfer to normal loading after running which
is to test if the auto start is in normal status.
 Test if all LED lights are ok, pressing this key to test if all
lighted, all off when loosen it.
 Under warning, pressing this key can clear warning and
LED Test/
controller will re-check warning.
Warning clear
 Under alarm, pressing this key can clear the buzzer call.
 Pressing this key in 3 seconds can clear the buzzer call,
pressing it again in 3 seconds can recover the buzzer call.
Gens/ Mains  Under manual mode, pressing this key can transfer load
Close/On to genset/mains.
 Under display mode, pressing this key to turn left page.

Left
 Under edition mode, pressing this key to move the digit.
 Under display mode, pressing this key to turn right page.

Right
 Under edition mode, pressing this key to move the digit.
 Under display mode, parts of the page can move up.
 Under edition mode, pressing this key to move the digit
Up
or increase the numbers.
 Under records mode, pressing this key to move the digit.
 Under display mode, parts of the page can move down.
Down  Under edition mode, pressing this key to move the digit
or decrease the numbers.
18
 Under records mode, pressing this key to move the digit.

 Confirm the change under edition mode.
 Page exited under records checking mode.
OK
 Black UI and white UI can be switched when Pressing.
UI Change
 In standby state, press for 3 seconds to enter the
parameter setting mode.
 Pressing OK and STOP simultaneously to come into
Setting mode
+ setting mode
DC92D MK2
 Pressing STOP and RIGHT to check the records and
Alarm
any buttons pressed to exit from the page.
+ Records checking
 Engine flywheel teeth automatic adjustment

1) Crank disconnect must be set to include both "speed" and "frequency" options.
2) When the generator frequency and engine speed are not zero, press
and for more than 0.5 seconds, the controller will automatically calculate
and save the number of flywheel teeth according to the generation frequency and
generator poles.
3) After calculating and saving the number of flywheel teeth successfully, the
controller shows: " Flywheel xxx teeth, saved successfully!"
 Alarm records checking

DC9xD MK2 controller can save 30 group of alarm records which contains the alarm
record data includes detailed data such as alarm time, generator parameters, engine
parameters, etc.
How to check the alarm records:
1) Enter alarm record page:
a) DC90D MK2: under stop mode, press to come into alarm records page;
b) DC92D MK2: press and simultaneously to come into alarm records

page;
2) Press to turn upper digit and press to turn lower digit in order to
choose the record you need. Press to confirm the record and come into
history records checking page.
3) Press to turn lower records under records checking page. Press to
turn upper records and press to revert back to alarm history records page.
4) Exit from records page: In the history records page and checking page, press
to exit.
8、 Control and operation instruction

 Manual test mode: (only DC92D MK2 has this function)
press and make sure it is in the stop position before starting.
19
Press “ ” and the test file indicator is on. At this time, it is detected whether the
connection of each sensor is normal. If the sensor is open, the sensor opens an
alarm. If it is normal, the unit start process is executed in the following sequence after
pressing the " ". automatically switch to Generator provide the power when the
unit is running normally. Press “ ” The controller performs the parking process at
the following timing:
Longest
Longest Longest
voltage
speed temperature
built/ rated
increasing increasing warming Cooling
increasing up time runn-
time time running time
time ing
Start Stop
Rated speed idle
Safe idle
Crank time time time
test
time ETS
Long- solen-
est oid
Idle hold
Pre- pre-oil Start
heat supply Crank
Wait
delay delay delay Stop
0RPM 2S 8S 5S 120S 10S 120S 10S 30S 5S

5S 0S 8S 10S 30S
 Manual Start Mode

alarm. If it is normal, the unit start process is executed in the following sequence after
pressing the " ". automatically switch to Generator provide the power when the
unit is running normally. Press “ ” The controller performs the parking process at
the following timing:
Manual start and stop process:
Longest
Longest Longest
voltage
speed temperature
built/ rated
increasing up time runn-
time ing
Start Stop
Rated speed idle
Safe idle
test
time ETS
Long- solen-
est oid
Idle hold
Pre- pre-oil Start
heat supply Crank
Wait
0RPM 2S 8S 5S 120S 10S 120S 10S 30S 5S

5S 0S 8S 10S 30S
20
After the manual start is successful, pressing the "automatic key" can be
converted into an automatic file. The specific working time is as follows:
Longest
Longest Longest
voltage
speed temperature
built/
rated Transfer
increasing up time runn- back to
time ing mains delay
Start Stop
Rated speed idle
Safe idle
test
time ETS
Long- solen-
est oid
Idle hold
Pre- pre-oil Start
heat supply Crank
Wait
0RPM 2S 8S 5S 120S 10S 120S 10S 10S 30S 5S

5S 0S 8S 10S 30S
 Automatic starting mode:

alarm. If it is normal, wait for the remote start signal to be valid (DC92D MK2
detected the remote starting signal is valid or the mains provide the power is invalid).
The unit will perform the starting process in the following sequence. When the unit
enters the normal rated operation, it will automatically switch to the generator provide
the power. The controller will detect the remote start signal and the mains status in
real time (DC92D MK2 is available). When the remote start signal fails and the mains
provide the power returns to normal, the shutdown process after the "loop time delay"
is performed (DC92D MK2 is available).
Auto start and stop process:
Longest
Longest Longest
voltage
speed temperature
built/ rated Transfer
increasing up time runn- back to
time time
time ing mains delay running time
Start Stop
Rated speed idle
Safe idle
test
time ETS
Long- solen-
Crank oid
Idle est
Auto Pre- pre-oil Start test Crank hold
Start heat supply Crank time rest Wait
delay delay delay delay time Stop
0RPM 2S 8S 10S 8S 5S 120S 10S 120S 10S 10S 30S 5S

5S 5S 0S 8S 10S 30S
 Notices in Starting Process
Note 1: During the Cranking time, the controller automatically detects the speed
signal, frequency signal and oil pressure value or the charging voltage (according to
the parameter setting) to reach the judgment condition of successful start, then the
judgment is that the start is successful and the motor relay is closed.
Note 2: Within the safety delay, only respond to emergency stop, immediate
21
stop, over speed, over frequency, Over voltage, ECU communication Failure,shutter
open abnormal, other alarms are not responded to.
Note 3: No response to alarm and warning of under speed, low frequency,

under voltage, over current, over power,non-balance of current,external instant
unloading shutdown,during start idle time.
Note 4: No response to low frequency, under voltage, over current non-balance

of current,external instant unloading shutdown and over power is required when
entering the RPM-up time.

entering the temperature-up time.

entering the Voltage-up time.

entering the Warming-up time.
Note 8: After entering rated operation, the Gens load relay output.
Note 9: In the process of shutdown, if the remote starting signal is restored to

be valid within the " Cooling time", the rated operation will be entered again.
Note 10: If the stop key is pressed again during idle time, the idle time will be
canceled and the stop operation will be executed directly.
9、 Warnings and Shutdown Alarms

 Warnings
Notes: Warning is a non-serious failure state, which will not harm the gensets
system for the time being. It only reminds operators to pay attention to the situation
that does not meet the requirements and solve it in time to ensure the continuous
operation of the system. When the warning occurs, the gensets does not stop. Once
the fault is removed, the warning is automatically canceled.
Over Speed Warning

When the controller detects that the engine speed is higher than “Over speed
warning”, Then start warning delay and the duration (Normal warning delay) have
not returned to normal, the warning of over speed is reported. "WARNING" lights will
light up, Generators will not stop, displays " Over speed " on the current fault screen.
Under Speed Warning

When the controller detects that the engine speed is lower than “Under speed
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not returned to normal, the warning of under speed is reported. "WARNING" lights
will light up, Generators will not stop, displays " Under speed " on the current fault
screen.
Low Oil Pressure Sensor Warning

When the controller parameter "Action if low oil pressure" is set to "Warning" and
the AUX. Input port "Low oil pressure shutdown disabled" switch is valid,and the
controller detects that the engine Oil Pressure is lower than “Low oil pressure
warning”, Then start warning delay and the duration (Normal alarm delay) have not
returned to normal, the warning of low Oil Pressure is reported. "WARNING" lights
will light up, Generators will not stop, displays "Low OP sensor " on the current fault
screen.
High Coolant temperature sensor warning

When the controller parameter "Action if high water temperature" is set to
"Warning" and the AUX. Input port "High water temperature disabled" switch is
valid,and the controller detects that the coolant temperature value is higher than the
"High coolant temperature warning", Then start warning delay and the duration
(Normal alarm delay) have not returned to normal, the warning of High coolant
temperature warning is reported. "WARNING" lights will light up, Generators will not
stop, displays "High WT sensor" on the current fault screen.
High oil temperature sensor warning

When the controller parameter "Action if high water temperature" is set to
"Warning" and the AUX. Input port "High oil temperature shutdown disabled"
switch is valid,and the controller detects that the oil temperature value is higher than
the "High oil temperature warning", Then start warning delay and the duration
(Normal alarm delay) have not returned to normal, the warning of High oil
temperature warning is reported. "WARNING" lights will light up, Generators will not
stop, displays "High OT sensor" on the current fault screen.
High cylinder temperature sensor warning

When the controller parameter "Action if high cylinder temperature" is set to
"Warning" and the AUX. Input port "High cylinder temperature shutdown
disabled" switch is valid,and the controller detects that the cylinder temperature
value is higher than the "High cylinder temperature warning", Then start warning
delay and the duration (Normal alarm delay) have not returned to normal, the warning
of High cylinder temperature warning is reported. "WARNING" lights will light up,
Generators will not stop, displays "High CT sensor" on the current fault screen.
High genset box temperature sensor warning

When the controller parameter "Action if high genset box temperature" is set to
"Warning" and the AUX. Input port "High genset box temperature shutdown
disabled" switch is valid,and the controller detects that the genset box temperature
value is higher than the "High genset box temperature warning", Then start
warning delay and the duration (Normal alarm delay) have not returned to normal, the
warning of High genset box temperature warning is reported. "WARNING" lights will
light up, Generators will not stop, displays "High Box Temp-A" on the current fault
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screen.
Low fuel level sensor warning

When the controller detects that the fuel level value is lower than the "Low fuel level
warning", Then start warning delay and the duration (Normal alarm delay) have not
returned to normal, the warning of Low fuel level warning is reported. "WARNING"
lights will light up, Generators will not stop, displays "Low fuel level-A" on the current
fault screen.
Low fuel level switch warning

When the controller detects that the AUX. Input "Low fuel level warning input"
switch is active, it starts warning delay and lasts for Normal alarm delay. When the
"Low fuel level warning input" switch is enabled, the engine low fuel level switch
warning is reported. "WARNING" lights will light up, Generators will not stop, displays
"Low fuel level-D" on the current fault screen.
Low oil level switch warning

When the controller detects that the AUX. Input "Low oil level warning input" switch
is active, it starts warning delay and lasts for Normal alarm delay. When the "Low oil
level warning input" switch is enabled, the engine low oil level switch warning is
reported. "WARNING" lights will light up, Generators will not stop, displays "Low oil
level-D" on the current fault screen.
Over battery voltage warning

When the controller detects that the battery voltage is higher than the "Over battery
voltage warning ", Then start warning delay and the duration (Normal alarm delay)
have not returned to normal, the warning of Over battery voltage warning is reported.
"WARNING" lights will light up, Generators will not stop, displays "Over voltage" on
the current fault screen.
External instant unloading switch warning

When the controller detects that the AUX. Input "External instant unloading
shutdown disabled" switch is active, it starts warning delay and lasts for Normal
alarm delay. When the "External instant unloading shutdown disabled" switch is
enabled, the warning is reported. "WARNING" lights will light up, Generators will not
stop, displays "Unload switch" on the current fault screen.
External instant warning

When the controller detects that the AUX. Input "External instant warning input"
switch is active, it starts warning delay and lasts for Normal alarm delay. When the
"External instant warning input" switch is enabled, the warning is reported.
"WARNING" lights will light up, Generators will not stop, displays "Instant warn" on
Speed signal lost warning

When the controller parameter "Action if RPM lost" is set to "warning", the detected
speed value is 0,Then start warning delay and the duration (Normal alarm delay)
have not returned to normal, the warning of speed signal lost warning is reported.
"WARNING" lights will light up, Generators will not stop, displays "Lose speed" on
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Oil pressure sensor disconnected warning

When the controller parameter "Action if low oil pressure sensor disconnected" is
set to "warning", When the oil pressure sensor is detected to be disconnected,Then
start warning delay and the duration (Normal alarm delay) have not returned to
normal, the warning of Oil pressure sensor disconnected warning is reported.
"WARNING" lights will light up, Generators will not stop, displays "OP sensor open"
on the current fault screen.
Coolant temperature sensor disconnected warning

When the controller parameter "Action if water temperature sensor disconnected"
is set to "warning", When the coolant temperature sensor is detected to be
disconnected,Then start warning delay and the duration (Normal alarm delay) have
not returned to normal, the warning of coolant temperature sensor disconnected
warning is reported. "WARNING" lights will light up, Generators will not stop, displays
"WT sensor open" on the current fault screen.
Oil temperature sensor disconnected warning

When the controller parameter "Action if oil temperature sensor disconnected " is
set to "warning", When the oil temperature sensor is detected to be
disconnected,Then start warning delay and the duration (Normal alarm delay) have
not returned to normal, the warning of oil temperature sensor disconnected warning
is reported. "WARNING" lights will light up, Generators will not stop, displays "OT
sensor open" on the current fault screen.
Cylinder temperature sensor disconnected warning

When the controller parameter "Action if cylinder temperature sensor
disconnected " is set to "warning", When the cylinder temperature sensor is
detected to be disconnected,Then start warning delay and the duration (Normal
alarm delay) have not returned to normal, the warning of cylinder temperature sensor
disconnected warning is reported. "WARNING" lights will light up, Generators will not
stop, displays "CT sensor open" on the current fault screen.
Genset box temperature sensor disconnected warning

When the controller parameter "Action if genset box temperature sensor
disconnected " is set to "warning", When the genset box temperature sensor is
detected to be disconnected,Then start warning delay and the duration (Normal
alarm delay) have not returned to normal, the warning of genset box temperature
sensor disconnected warning is reported. "WARNING" lights will light up, Generators
will not stop, displays "BT sensor open" on the current fault screen.
Fuel Level sensor disconnected warning

When the controller parameter "Action if fuel Level sensor disconnected " is set to
"warning", When the fuel Level sensor is detected to be disconnected,Then start
warning delay and the duration (Normal alarm delay) have not returned to normal, the
warning of fuel Level sensor disconnected warning is reported. "WARNING" lights
will light up, Generators will not stop, displays "FL sensor open" on the current fault
screen.
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Over frequency warning

When the controller detects that the generator frequency is higher than “Over
frequency warning”, Then start warning delay and the duration (Normal warning
delay) have not returned to normal, the warning of over frequency is reported.
"WARNING" lights will light up, Generators will not stop, displays " Over frequency "
Under frequency warning

When the controller detects that the generator frequency is lower than “Under
frequency warning”, Then start warning delay and the duration (Normal warning
delay) have not returned to normal, the warning of under frequency is reported.
"WARNING" lights will light up, Generators will not stop, displays " Under frequency
" on the current fault screen
Over voltage warning

When the controller detects that the generator voltage is higher than “Over voltage
not returned to normal, the warning of over voltage is reported. "WARNING" lights
will light up, Generators will not stop, displays " Over voltage " on the current fault
screen.
Under voltage warning

When the controller detects that the generator voltage is lower than “Under voltage
not returned to normal, the warning of under voltage is reported. "WARNING" lights
will light up, Generators will not stop, displays " Under voltage " on the current fault
screen
Over current warning

When the controller detects that the generator current is higher than “Phase current
over-load warning”, Then start warning delay and the duration (Normal warning
delay) have not returned to normal, the warning of over current is reported.
"WARNING" lights will light up, Generators will not stop, displays " Over current " on
Non-balance current ratio warning

When the controller is t2 phase 3 wire or 3 phase 4 wire, the controller detects that
the unbalance degree of the three-phase or two-phase current of the generator is
higher than the "Non-balance current ratio warning".Then start warning delay and
the duration (Normal warning delay) have not returned to normal, the warning of Non-
balance current ratio is reported. "WARNING" lights will light up, Generators will not
stop, displays " Unbalance of AMP " on the current fault screen.
Over power warning

26
When the controller detects that the generator power is higher than “Over total
power warning”, Then start warning delay and the duration (Normal warning delay)
have not returned to normal, the warning of over power is reported. "WARNING"
lights will light up, Generators will not stop, displays " Over power " on the current
fault screen.
Generator loading failure

When the controller parameter "Gens breaker checking" is set to "warning", When
the ATS switch is switched, it is detected that the AUX. Input switch of "Gens
un/loading input" is invalid.Then start warning delay and the duration (Normal
warning delay) have not returned to normal, the warning of generator loading failure
is reported. "WARNING" lights will light up, Generators will not stop, displays " Gens
onload fail " on the current fault screen.
Generator unloading failure

When the controller parameter "Gens breaker checking" is set to "warning", When
the ATS switch is switched, it is detected that the AUX. Input switch of "Gens
un/loading input" is still valid.Then start warning delay and the duration (Normal
warning delay) have not returned to normal, the warning of generator unloading
failure is reported. "WARNING" lights will light up, Generators will not stop, displays "
Gens unload fail " on the current fault screen.
Mains loading failure

When the controller parameter "Mains breaker checking" is set to "warning", When
the ATS switch is switched, it is detected that the AUX. Input switch of "Mains
un/loading input" is invalid.Then start warning delay and the duration (Normal
warning delay) have not returned to normal, the warning of mains loading failure is
reported. "WARNING" lights will light up, Generators will not stop, displays " Mains
onload fail " on the current fault screen.
Mains unloading failure

When the controller parameter "Mains breaker checking" is set to "warning", When
un/loading input" is still valid.Then start warning delay and the duration (Normal
warning delay) have not returned to normal, the warning of mains unloading failure is
reported. "WARNING" lights will light up, Generators will not stop, displays " Mains
unload fail " on the current fault screen.
1st Maintenance expiration warning

When the controller parameter "Primary maintenance expire" is set to "warning",
when the primary countdown to maintenance is detected as "0" or primary
maintenance date less than current date, then start warning delay and the duration
(normal alarm delay), the warning of maintenance expiration is reported. "ALARM"
lights on, without stopping the engine, and displays "1st maintain end" on the LCD
screen.
2nd Maintenance expiration warning

27
When the controller parameter "Secondary maintenance expire" is set to "warning",

when the secondary countdown to maintenance is detected as "0" or second
maintenance date less than current date, then start warning delay and the duration
(normal alarm delay), the warning of maintenance expiration is reported. "ALARM"
lights on, without stopping the engine, and displays "2nd maintain end" on the LCD
screen.
3rd Maintenance expiration warning

When the controller parameter "Third maintenance expire" is set to "warning",
when the third countdown to maintenance is detected as "0" or third maintenance
date less than current date, then start warning delay and the duration (normal alarm
delay), the warning of maintenance expiration is reported. "ALARM" lights on, without
stopping the engine, and displays "3rd maintain end" on the LCD screen.
ECU faults warning

When the controller detects the warning information of ECU,Then start warning delay
and the duration (Normal alarm delay) have not returned to normal, the warning of
ECU faults warning is reported. "WARNING" lights will light up, Generators will not
stop, displays "ECU faults warn" on the current fault screen.
ECU Communication Failure Warning

When the controller parameter "CAN failure" is set to "warning", and controller
does not receive any message sent by ECU.It started to delay and lasted for some
time (Normal alarm delay) , but still did not receive the message from ECU, the
warning of ECU faults warning is reported."WARNING" lights will light up, Generators
will not stop, displays "ECU comm. fail" on the current fault screen.
Low coolant level switch warning

When the controller detects that the AUX. Input "Low water level warning" switch is
active, it starts warning delay and lasts for Normal alarm delay. When the "Low
water level warning" switch is enabled, the engine low coolant level switch warning
is reported. "WARNING" lights will light up, Generators will not stop, displays "Low
water level" on the current fault screen.
Over battery voltage warning

When the controller detects that the battery voltage is over than the "Over battery
voltage warning", Then start warning delay and the duration (Normal alarm delay)
have not returned to normal, the warning of over battery voltage warning is reported.
"WARNING" lights will light up, Generators will not stop, displays "Over BATT volt"
Under battery voltage warning

When the controller detects that the battery voltage is lower than the "Under battery
voltage warning", Then start warning delay and the duration (Normal alarm delay)
have not returned to normal, the warning of Under battery voltage warning is reported.
"WARNING" lights will light up, Generators will not stop, displays "Under BATT volt"
Charging failure warning
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When the gap between D+ and B+ is over than this value, and there is charging
failure but still high(normal warning delay), then charge failure warns. "WARNING"
lights will light up, Generators will not stop, displays "Charger fault" on the current
fault screen.Once the gap is lower than the value, warns clear.
Floating charger fault warning

When the controller detects that the AUX. Input "Charging failure warning" switch is
active, it starts warning delay and lasts for Normal alarm delay. When the "Charging
failure warning" switch is enabled, the engine floating charger fault warning is
reported. "WARNING" lights will light up, Generators will not stop, displays "Batt
charge fail" on the current fault screen.
 Starting fault
Fail to Start
If the number of cranks exceeds the predetermined number of cranks, the failure of
start-up will be reported if the start-up of the generating unit is still unsuccessful.
"ALARM" lights on, without stopping the engine, and displays " Crank failure " on
 Shutdown Alarms
Warning: After the Shutdown Alarm occurs, the system will be locked
immediately and the generator set will be stopped. Only after troubleshooting, press
key to clear the alarm, can it be re-operated.
Notes：When the shutdown alarm failure occurs, the "ALARM" lights will light
up and the generator unit automatically stops.
Over Speed Alarm
When the controller detects that the engine speed is higher than “Over speed alarm”,
Then start alarm delay and the duration (Emergency delay) have not lower than”Over
speed revert”, the alarm of over speed is reported. "ALARM" lights will light up,
Generator stops running, and displays " Over speed " on the current fault screen.
Under Speed Alarm

When the controller detects that the engine speed is under than “Under speed
alarm”, Then start alarm delay and the duration (Normal alarm delay) have not higher
than”Under speed revert”, the alarm of under speed is reported. "ALARM" lights will
light up, Generator stops running, and displays " Under speed " on the current fault
screen.
Low Oil Pressure Sensor Alarm

When the controller detects that the engine Oil Pressure is lower than “Low oil
pressure alarm”, Then start alarm delay and the duration (Normal alarm delay) have
not returned to normal, the alarm of low Oil Pressure is reported. "ALARM" lights will
light up, Generator stops running, and displays "Low OP sensor" on the current fault
screen.
29
Low oil pressure switch alarm

When the controller detects that the AUX. Input port "Low oil pressure alarm input"
switch is active. Start low oil pressure switch alarm delay, for a period of time "Normal
alarm delay" AUX. Input port "low oil pressure alarm input" switch is valid. Then the
alarm, the public alarm light "ALARM" lights will light up, stop the unit operation, and
display "Low OP switch" on the current fault screen.
High coolant temperature sensor alarm

When the controller detects that the coolant temperature value is higher than the
"High coolant temperature alarm", Then start alarm delay and the duration (Normal
alarm delay) have not returned to normal, the alarm of High coolant temperature
alarm is reported. "ALARM" lights will light up, Generator stops running,and displays
"High WT sensor" on the current fault screen.
High coolant temperature switch alarm

When the controller detects that the AUX. Input port "High coolant temperature
alarm switch" switch is active. Start low oil pressure switch alarm delay, for a period
of time "Normal alarm delay" AUX. Input port "High coolant temperature alarm
switch" is valid. Then the alarm, the public alarm light "ALARM" lights will light up,
stop the unit operation, and display "High WT switch" on the current fault screen.
High oil temperature sensor alarm

When the controller detects that the oil temperature value is higher than the "High oil
temperature alarm", Then start alarm delay and the duration (Normal alarm delay)
have not returned to normal, the alarm of High oil temperature alarm is reported.
"ALARM" lights will light up, Generator stops running, and displays "High OT
sensor" on the current fault screen.
High oil temperature switch alarm

When the controller detects that the AUX. Input port "High oil temperature alarm
switch" switch is active. Start low oil pressure switch alarm delay, for a period of
time "Normal alarm delay" AUX. Input port "High oil temperature alarm switch" is
valid. Then the alarm, the public alarm light "ALARM" lights will light up, stop the unit
operation, and display "High OT switch" on the current fault screen.
High cylinder temperature sensor alarm

When the controller detects that the cylinder temperature value is higher than the
"High cylinder temperature alarm", Then start alarm delay and the duration
(Normal alarm delay) have not returned to normal, the alarm of High cylinder
temperature alarm is reported. "ALARM" lights will light up, Generator stops running,
and displays "High CT sensor" on the current fault screen.
High cylinder temperature switch alarm

When the controller detects that the AUX. Input port "High cylinder temperature
of time "Normal alarm delay" AUX. Input port "High cylinder temperature alarm
30
stop the unit operation, and display "High CT switch" on the current fault screen.
High genset box temperature sensor alarm

When the controller detects that the genset box temperature value is higher than the
"High genset box temperature alarm", Then start alarm delay and the duration
(Normal alarm delay) have not returned to normal, the alarm of High genset box
temperature alarm is reported. "ALARM" lights will light up, Generator stops running,
and displays "High Box Temp-A" on the current fault screen.
High genset box temperature switch alarm

When the controller detects that the AUX. Input port "High genset box temperature
of time "Normal alarm delay" AUX. Input port "High genset box temperature alarm
stop the unit operation, and display "High Box Temp-D" on the current fault screen.
Low fuel level sensor alarm

When the controller detects that the fuel level value is lower than the "Low fuel level
alarm", Then start alarm delay and the duration (Normal alarm delay) have not
returned to normal, the alarm of Low fuel level alarm is reported. "ALARM" lights will
light up, Generator stops running,and displays "Low fuel level-A" on the current fault
screen.
Low fuel level switch alarm

When the controller detects that the AUX. Input "Low fuel level alarm input" switch
is active, it starts alarm delay and lasts for Normal alarm delay. When the "Low fuel
level alarm input" switch is enabled, the engine low fuel level switch alarm is
reported. "ALARM" lights will light up, Generator stops running,and displays "Low
fuel level-D" on the current fault screen.
Low oil level switch alarm

When the controller detects that the AUX. Input "Low oil level alarm input" switch is
active, it starts alarm delay and lasts for Normal alarm delay. When the "Low oil
level alarm input" switch is enabled, the engine low oil level switch alarm is reported.
"ALARM" lights will light up, Generator stops running,and displays "Low oil level-D"
External instant unloading switch alarm

When the controller detects that the AUX. Input "External instant unloading
shutdown" switch is active, it starts alarm delay and lasts for Normal alarm delay.
When the "External instant unloading shutdown" switch is enabled, the alarm is
reported. "ALARM" lights will light up, Generators will not stop, displays "Unload
switch" on the current fault screen.
External instant alarm

When the controller detects that the “External instant alarm input” switch of the
AUX. Input port is valid, the external instant trip is started and the shutdown alarm
31
delay is delayed for a period of time “Normal alarm delay” AUX. Input port
“External instant alarm input” switch When it is valid, it will alarm, the public alarm
light "ALARM" lights will light up,Generator stops running, and display "Instant
parking" on the current fault screen.
Speed signal lost alarm

When the controller parameter "Action if RPM lost" is set to "alarm", the detected
speed value is 0,Then start alarm delay and the duration (Normal alarm delay) have
not returned to normal, the alarm of speed signal lost warning is reported. "ALARM"
lights will light up, Generator stops running, displays "Lose speed" on the current
fault screen.
Oil pressure sensor disconnected alarm

When the controller parameter "Action if low oil pressure sensor disconnected" is
set to "alarm", When the oil pressure sensor is detected to be disconnected,Then
start alarm delay and the duration (Normal alarm delay) have not returned to normal,
the alarm of Oil pressure sensor disconnected alarm is reported. "ALARM" lights will
light up, Generator stops running, displays "OP sensor open" on the current fault
screen.
Coolant temperature sensor disconnected alarm

When the controller parameter "Action if water temperature sensor disconnected"
is set to "alarm", When the coolant temperature sensor is detected to be
disconnected,Then start alarm delay and the duration (Normal alarm delay) have not
returned to normal, the alarm of coolant temperature sensor disconnected alarm is
reported. "ALARM" lights will light up, Generator stops running, displays "WT sensor
open" on the current fault screen.
Oil temperature sensor disconnected alarm

When the controller parameter "Action if oil temperature sensor disconnected " is
set to "alarm", When the oil temperature sensor is detected to be disconnected,Then
start alarm delay and the duration (Normal alarm delay) have not returned to normal,
the alarm of oil temperature sensor disconnected alarm is reported. "ALARM" lights
will light up, Generator stops running, displays "OT sensor open" on the current fault
screen.
Cylinder temperature sensor disconnected alarm

When the controller parameter "Action if cylinder temperature sensor
disconnected " is set to "alarm", When the cylinder temperature sensor is detected
to be disconnected,Then start alarm delay and the duration (Normal alarm delay)
have not returned to normal, the alarm of cylinder temperature sensor disconnected
alarm is reported. "ALARM" lights will light up, Generator stops running, displays "CT
sensor open" on the current fault screen.
Genset box temperature sensor disconnected alarm

When the controller parameter "Action if genset box temperature sensor
disconnected " is set to "alarm", When the genset box temperature sensor is
detected to be disconnected,Then start alarm delay and the duration (Normal alarm
delay) have not returned to normal, the alarm of genset box temperature sensor
disconnected alarm is reported. "ALARM" lights will light up, Generator stops running,
32
displays "BT sensor open" on the current fault screen.
Fuel Level sensor disconnected alarm

When the controller parameter "Action if fuel Level sensor disconnected " is set to
"alarm", When the fuel Level sensor is detected to be disconnected,Then start alarm
delay and the duration (Normal alarm delay) have not returned to normal, the alarm
of fuel Level sensor disconnected alarm is reported. "ALARM" lights will light up,
Generator stops running, displays "FL sensor open" on the current fault screen.
Over frequency alarm

When the controller detects that the generator frequency is higher than “Over
frequency alarm”, Then start alarm delay and the duration (Emergency delay) have
not returned to normal, the alarm of over frequency is reported. "ALARM" lights will
light up, Generator stops running, displays " Over frequency " on the current fault
screen.
Under frequency alarm

When the controller detects that the generator frequency is lower than “Under
frequency alarm”, Then start alarm delay and the duration (Normal alarm delay)
have not returned to normal, the alarm of under frequency is reported. "ALARM"
lights will light up, Generator stops running, displays " Under frequency " on the
current fault screen
Over voltage alarm

When the controller detects that the generator voltage is higher than “Over voltage
alarm”, Then start alarm delay and the duration (Normal alarm delay) have not
returned to normal, the alarm of over voltage is reported. "ALARM" lights will light up,
Generator stops running, displays " Over voltage " on the current fault screen.
Under voltage alarm

When the controller detects that the generator voltage is lower than “Under voltage
alarm”, Then start alarm delay and the duration (Normal alarm delay) have not
returned to normal, the alarm of under voltage is reported. "ALARM" lights will light
up, Generator stops running, displays " Under voltage " on the current fault screen.
Over current alarm

When the controller detects that the generator phase current is higher than “Phase
current over-load alarm”, Then start alarm delay and the duration (Normal alarm
delay) have not returned to normal, the alarm of over current is reported. "ALARM"
lights will light up, Generator stops running, displays " Over current " on the current
fault screen.
Non-balance current ratio alarm

When the controller is t2 phase 3 wire or 3 phase 4 wire, the controller detects that
the unbalance degree of the three-phase or two-phase current of the generator is
33
higher than the "Non-balance current ratio alarm".Then start alarm delay and the
duration (Normal alarm delay) have not returned to normal, the alarm of Non-balance
current ratio is reported. "ALARM" lights will light up, Generator stops running,
displays " Unbalance of AMP " on the current fault screen.
Over power alarm

When the controller detects that the generator power is higher than “Over total
power alarm”, Then start alarm delay and the duration (Normal alarm delay) have
not returned to normal, the alarm of over power is reported. "ALARM" lights will light
up, Generator stops running, displays " Over power " on the current fault screen.
Generator loading failure

When the controller parameter "Gens breaker checking" is set to "alarm", When the
ATS switch is switched, it is detected that the AUX. Input switch of "Gens un/loading
input" is invalid.Then start alarm delay and the duration (Normal alarm delay) have
not returned to normal, the alarm of generator loading failure is reported. "ALARM"
lights will light up, Generator stops running, displays " Gens onload fail " on the
current fault screen.
Generator unloading failure

When the controller parameter "Gens breaker checking" is set to "alarm", When the
ATS switch is switched, it is detected that the AUX. Input switch of "Gens un/loading
input" is still valid.Then start alarm delay and the duration (Normal alarm delay) have
not returned to normal, the alarm of generator unloading failure is reported. "ALARM"
lights will light up, Generator stops running, displays " Gens unload fail " on the
Mains loading failure

When the controller parameter "Mains breaker checking" is set to "alarm", When
un/loading input" is invalid.Then start alarm delay and the duration (Normal alarm
delay) have not returned to normal, the alarm of mains loading failure is reported.
"ALARM" lights will light up, Generator stops running, displays " Mains onload fail "
Mains unloading failure

When the controller parameter "Mains breaker checking" is set to "alarm", When
un/loading input" is still valid.Then start alarm delay and the duration (Normal alarm
delay) have not returned to normal, the alarm of mains unloading failure is reported.
"ALARM" lights will light up, Generator stops running, displays " Mains unload fail "
1st Maintenance expiration alarm

When the controller parameter "Primary maintenance expire" is set to "alarm",
when the primary countdown to maintenance is detected as "0" or primary
maintenance date less than current date, then start alarm delay and the duration
34
(normal alarm delay), the alarm of maintenance expiration is reported. "ALARM"

lights on, without stopping the engine, and displays "1st maintain end" on the LCD
screen.
2nd Maintenance expiration alarm

When the controller parameter "Secondary maintenance expire" is set to "alarm",
when the secondary countdown to maintenance is detected as "0" or second
maintenance date less than current date, then start alarm delay and the duration
(normal alarm delay), the alarm of maintenance expiration is reported. "ALARM"
lights on, without stopping the engine, and displays "2nd maintain end" on the LCD
screen.
3rd Maintenance expiration alarm

When the controller parameter "Third maintenance expire" is set to "alarm", when
the third countdown to maintenance is detected as "0" or third maintenance date less
than current date, then start alarm delay and the duration (normal alarm delay), the
alarm of maintenance expiration is reported. "ALARM" lights on, without stopping the
engine, and displays "3rd maintain end" on the LCD screen.
ECU faults alarm

When the controller detects the alarm information of ECU,Then start alarm delay and
the duration (Normal alarm delay) have not returned to normal, the alarm of ECU
faults alarm is reported. "ALARM" lights will light up, Generator stops running,
displays "ECU faults warn" on the current fault screen.
ECU communication failure alarm

When the controller parameter "CAN failure" is set to "alarm", and controller does
not receive any message sent by ECU.It started to delay and lasted for some time
(Normal alarm delay) , but still did not receive the message from ECU, the alarm of
ECU faults alarm is reported."ALARM" lights will light up, Generator stops running,
displays "ECU comm. fail" on the current fault screen.
Low coolant level switch alarm

When the controller detects that the AUX. Input "Low water level alarm" switch is
active, it starts alarm delay and lasts for Normal alarm delay. When the "Low water
level alarm" switch is enabled, the engine low coolant level switch alarm is reported.
"ALARM" lights will light up, Generator stops running, displays "Low water level" on
Louver opening exception alarm

When the controller detects that the AUX. Input "Louver status input" switch is
active, it starts alarm delay and lasts for Normal alarm delay. When the "Louver
status input" switch is enabled, the Louver status input alarm is reported. "ALARM"
lights will light up, Generator stops running, displays "Louver abnormal" on the
Emergency stop alarm

When the controller detects that the input voltage of PIN 3 is less than 2V, then start
alarm delay and the duration (Emergency delay) have not returned to normal, the
alarm of Emergency Stop is reported. "ALARM" lights will light up, Generator stops
35
running, and displays "Emergency stop" on the current fault screen.
Stop failure with speed alarm

When the controller detects that the speed is not "0" after the execution of the
shutdown, the alarm of stop failure is reported. "ALARM" lights will light up and
displays "Stop fail-RPM" on the current fault screen.
Stop failure with frequency alarm

When the controller detects that the frequency is not "0" after the execution of the
displays "Stop fail-Hz" on the current fault screen.
Stop failure with pressure alarm

When the controller detects that the Oil Pressure is not "0" after the execution of the
displays " Stop fail-OP-A " on the current fault screen.
Stop failure with oil pressure switch

When the controller detects that the oil pressure switch has not returned after the
stop, it will alarm, the public alarm light “ALARM” lights will light up, and the current
fault screen displays “Alarm: Stop fail-OP-D”.
Stop failure with D+

When the controller detects that the D+ is not "0" after the execution of the shutdown,
the alarm of stop failure is reported. "ALARM" lights will light up and displays
"Stop fail-D+" on the current fault screen.
10、 Parameters setting

 Enter the edition page
Please set the parameters according to below steps:
1) In the stop mode, please and simultaneously, then loose so that
you can come to password interface, the default password is “07623”.
2) Press and add number 1, press to reduce number 1, press to turn
the digit into right, press to turn the digit into left, press once done. Then
system comes into menu after confirmation of password setting. The screen will
display error if password is wrong. The correct password should be put after
pressing any button.
3) Press to turn the digit into upper position, press to turn the digit into
lower position, press to get into parameters setting page.
4) Press to shift up the parameters, press to shift down the parameters,
press to get into parameter changing page.
5) Press to add number 1, press to reduce number 1, press to turn the
digit into right and press to turn the digit into left, press once done. If the
36
parameters setting is in the valid setting range, then it can be saved, if not, it can’t
be saved.
6) Press and to save the parameters and exit from edition page.
7) Press to revert back to last class if in any setting position.
Revert back to default: put password “97011” when coming into parameters
setting, then all the parameters can be set as defaults.
Note: the data can’t be saved if the user didn’t press OK and STOP to confirm
the setting.
 Parameter list.
1)Basic setting
No Parameter Range (default) Notes
0-English
1-简体中文
1 Language 2-繁体中文 Language option.
3-español
4-русский
When the flywheel teeth are set as 0, the
RPM will be resulted by frequency.
Pole 2: 50Hz---3000RPM.
2 Gens poles 2/4/6/8(4)
Pole 4: 50Hz---1500RPM.
Pole 6: 50Hz---1000RPM.
Pole 8: 50Hz---750RPM
Disable
Gens phases:
1 phase 2 wire
No gens parameters can be displayed if
3 Gens AC system 2 phase 3 wire
setting as disable, which is applied to water
3 phase 3 wire
pump genset.
3 phase 4 wire
5-6000A/5A Used for setting genset CT primary current,
4 CT rate
(500A/5A) secondary rated current 5A.
Setting generator rated frequency to choose
40.0-80.0Hz
5 Rated frequency the meter range and calculate the alarm
(50.0Hz)
value.
Rated phase Setting generator phase voltage to choose the
6 80-360V(230V)
voltage meter range and calculate the alarm value.
Rated phase Setting generator phase current to choose the
7 5-6000A(500A)
current meter range and calculate the alarm value.
5-2000Kw Set total power of generator to choose the
8 Rated total power meter range and calculate the average
（276Kw）
loading rate and alarm value.
Rated battery Choose the meter range and calculate the
9 8.0-36.0V (24.0V)
voltage alarm value.
500-4500RPM Choose the meter range and calculate the
10 Rated RPM
(1500) alarm value.
If the setting is 0, (RPM sensor Disabled),
11 Flywheel teeth 0-300(0)
then RPM is resulted by Hz.
Warning If the system is set as trip stop, then the
Action if over
12 Alarm and stop unloading procession shall be acted and then
current
Trip stop stop with alarm.
37
Warning If the system is set as trip stop, then the

Action if over
13 Alarm and stop unloading procession shall be acted and then
power
Trip stop stop with alarm.
This fault can be checked only if there is gens
Warning
14 Action if RPM lost frequency checked as one condition of crank
Alarm and stop
successfully.
If setting as warning, the AUX. Input should be
set as Low oil pressure stop disabled and
Action if low oil Warning input is valid. When the oil pressure value is
15
pressure Alarm and stop lower than the presets value or low oil
pressure alarm input signal is valid, then
controller only display warning but not stop.
Warning Alarm and stop: when the temperature is
Action if high water Alarm and stop higher than preset value or high temperature
16
temperature Alarm and stop after signal is valid, then controller will alarm and
unloading stop after normal faults delay.
Warning If setting as warning: the AUX. Input should be
Action if high oil Alarm and stop set as high temperature stop disabled and
17
temperature Alarm and stop after input is valid. When the temperature value is
unloading higher than the presets value or high
Warning temperature alarm input signal is valid, then
Action if high controller only display warning but not stop.
Alarm and stop
18 cylinder If setting as alarm and stop after unloading:
Alarm and stop after
temperature the AUX. Input should be set as high
unloading
temperature stop and input is valid. When the
Warning temperature value is higher than the presets
Action if high
Alarm and stop value or high temperature alarm input signal is
19 genset
Alarm and stop after valid, then controller shall start the unloading
box Temperature
unloading procession and stop with alarm.
Action if oil
Disable
pressure
20 Warning Action if oil pressure sensor disconnected.
sensor
Alarm and stop
disconnected
Action if water
Disable
temperature Action if Water temperature sensor
21 Warning
sensor disconnected.
Alarm and stop
disconnected
Action if oil
Disable
temperature
22 Warning Action if oil temperature sensor disconnected.
sensor
Alarm and stop
disconnected
Action if cylinder
Disable
temperature Action if cylinder temperature sensor
23 Warning
sensor disconnected.
Alarm and stop
disconnected
Action if genset
box Disable
Action if genset box temperature sensor
24 temperature Warning
disconnected.
sensor Alarm and stop
disconnected
38
Action if fuel Level Disable

25 sensor Warning Action if Fuel level sensor disconnected.
disconnected Alarm and stop
℃/KPA
℃/BAR
Pressure/Temperat ℃/PSI
26 Unit display.
ure unit F/KPA
F/BAR
F/PSI
Disable
Gens breaker The according switch value input should be
27 Warning
checking set as input checking terminal.
Alarm and stop
Disable
Mains breaker The according switch value input should be
28 Warning
checking set as input checking terminal.
Alarm and stop
2)Basic Setting 2
No Parameter Range(defaults) Notes
STOP The primary modes on power, easy for
Manual user operation.
1 Primary Modes
Auto Note: auto record function can’t record
Auto save the mode with load.
2 Manual crank times 1-30 (1 time) Crank times under mode and test mode.
3 Auto start crank times 1-30 (3 times) Crank times under auto mode.
The max E.T.S. hold on power shall be
canceled once stop success under auto
4 E.T.S. hold times 1-10(2 times)
mode. the output interval time is " Fail to
stop ".
RPM
1.If there is no oil pressure sensor,
Hz
please don’t choose the type.
Oil pressure(delay)
2.If there is no oil pressure sensor (only
D+
with low oil pressure switch), RPM,
RPM/Frequency
voltage, the user can choose Charge D+
RPM/Oil Pressure
as the crank condition, please choose
RPM/ D+
oil pressure + Charge D+ as conditions
Frequency/Oil
in order to keep the engine running
Pressure
safely.
5 Crank disconnect Frequency / D+
Oil pressure switch input is not the crank
Oil pressure/ D+
condition
RPM/Frequency/Oil
Please check if the running status, stop
press.
condition are according with crank
Frequency/oil
condition.
Press/D+
Means either of the conditions can be
Oil pressure/D+/RPM
acceptable as crank condition. But all of
D+/Frequency/RPM
them should be meet together to regard
RPM/Freq./Oil
as stop condition.
Press/D+
Rated frequency multiplying by this
value is regarded as crank success
6 Frequency disconnect 0-200% (28%)
condition. When the gens frequency is
over the condition value, then system
39
regards it as crank success.

When the engine oil pressure is over
7 Oil pressure disconnect 0-400kpa(200kpa) the condition value, then system regards
it as crank success, motor escaped.
Rated RPM multiplying by this value is
regarded as crank success condition.
8 RPM disconnect 0-200% (24%) When the RPM is over the condition
value, then system regards it as crank
success, motor escaped.
When the engine D+ is over the
9 D+ disconnect 3.0-32.0V (8.0V) condition value, then system regards it
as crank success, motor escaped.
When the oil pressure is over the
10 OP pre-supply stop 50-600kpa(200kpa) condition value, then pre-oil supply is
stopped.
Rated RPM multiplying by this value is
regarded as speed-up stop value. When
11 RPM-up stop 0-200% (90%)
the RPM is over this value, then the
RPM-Up procession is stopped in time.
When the water temperature is over the
12 Temperature-up stop 20-200℃(68℃) preset value, then temperature-up
procession is stopped in time.
Rated voltage multiplying by this value
is regarded as voltage-up stop value.
13 Voltage-up stop 0-200% (85%) When the voltage is over this value,
then the voltage-Up procession is
stopped in time.
Used for controlling radiator: when the
Water temperature water temperature reaches the set
14 20-200℃(75℃)
for Fan open temperature, then the radiator is
opened.
Water temperature
15 20-200℃(60℃) water temperature is lower than the set
for Fan close
temperature, then the radiator is closed.
Oil temperature fuel temperature reaches the set
16 20-200℃(75℃)
for fan open temperature, then the radiator is
opened.
Oil temperature
17 20-200℃(60℃) fuel temperature is lower than the set
for fan close
temperature, then the radiator is closed.
Cylinder temperature cylinder temperature reaches the set
18 20-200℃(75℃)
for fan open temperature, then the radiator is
opened.
Cylinder temperature cylinder temperature is lower than the
19 20-200℃(60℃)
for fan close set temperature, then the radiator is
closed.
20 Genset box temp. 20-200℃(75℃) Used for controlling radiator: when the
40
for fan open genset box temperature reaches the set

temperature, then the radiator is
opened.
Genset box temp. genset box temperature is lower than
21 20-200℃(60℃)
for fan close the set temperature, then the radiator is
closed.
When the fuel level is lower than preset
22 Fuel pump open 0-100% (25%) value and remains 10S, fuel pump
opened signal output
When the fuel level is higher than preset
23 Fuel pump close 0-100% (80%) value and remains 1S, fuel pump closed
signal output.
Primary Maintenance
24 0-5000h(5000h)
countdown
Secondary
When it is set as 5000, then this function
25 maintenance 0-5000h(5000h)
is disabled.
countdown
Third maintenance
26 0-5000h(5000h)
countdown
Primary maintenance 2000/01/01-
27
date 2099/12/31
Secondary
2000/01/01- When it is set as 2000/01/01, this
28 maintenance
2099/12/31 function is disabled.
date
2000/01/01-
29 Third maintenance date
2099/12/31
Primary maintenance Warning The action after the primary
30
expire Alarm and stop maintenance expired.
Secondary
Warning The action after the secondary
31 maintenance
Alarm and stop maintenance expired.
expire
Third maintenance Warning The action after the third maintenance
32
expire Alarm and stop expired.
00000-65535
33 User password Change the password.
(07623)
34 Battery charging start 8.0-30.0(25.6V) When the battery voltage is lower than
start value and remains 10s under non-
running status, then the relay is opened.
When it is higher than the close value
35 Battery charging stop 10.0-36.0(27.8V)
and remains 10s, relay is closed. Once
coming into running mode, there is no
output.
When it is set to enabled, when the
generator set meets the closing
36 ATS in manual mode Disable/Enable
conditions, it will be loaded
automatically.
3)Delay time setting
No Parameter Range(default) Notes
1 Start delay 0-65000s(5s) The time during the genset starts after the mains
41
failure or remote signal is valid.

The time needed to be preheated before the
2 Preheat time 0-6500.0s (0.0s)
starter on power.
Longest pre-oil Under pre-oil supply, if the oil pressure is higher
3 0-180.0s (0.0s)
supply than setting value, then pre-oil supply stopped.
4 Cranking time 3.0-60.0s (8.0s) The time when the starter is on power.
If crank failure, the waiting time before the
5 Crank rest time 3.0-60.0s (10.0s)
second test time.
When the crank condition contains oil pressure, if
the oil pressure is higher than the presets value
6 Oil pressure delay 0-20.0s (0.0s)
and continue for few seconds, then it is regarded
as crank success.
Low oil pressure, high water temperature, under
speed, under frequency, under voltage, charge
7 Safety delay 1.0-60.0s (8.0s)
failure are all invalid during this time except for
emergency stop and over speed.
8 Start idle time 0-3600.0s (5.0s) Idle running time when crank successfully.
The longest speed-up time, during which time the
Longest RPM-up 0-3600.0s
9 system will exit once speed increased
time (120.0s)
successfully.
The longest warming-up time, during which time
Longest Temp.-up
10 0-3600.0s(0.0s) the system will exit once temperature increased
time
successfully.
The longest voltage-up time, during which time
Longest Volt.-up 0-3600.0s
11 the system will exit once voltage increased
time (120.0s)
successfully.
0-3600.0s
12 Warming-up time The time needed for loading.
(10.0s)
To avoid the switch actions if the mains unstable.
If the remote start signal is invalid (DC9xD MK2
will check if the mains normal), genset will not
0-3600.0s
13 Back to Mains time switch immediately, after the delay time, it will
(10.0s)
transfer to mains. during the delay, if the remote
start signal is valid, then genset will come into
rated running.
There shall be loading delay from Mains to Gens
0-3600.0s
14 Back to Gens time if the remote start signals valid or Mains
(5.0s)
abnormal under Cooling time.
After unloading, the time of cooling down by
0-3600.0s radiator before stop. during the delay, if the
15 Cooling time
(30.0s) remote start signal is valid, then genset will come
into rated running.
16 Stop idle time 0-3600.0s (5.0s) Idle-speed running time.
17 E.T.S. hold time 0-600.0s (10.0s) Stop solenoid on power time.
If the RPM is 0 during the stop failure time, then
18 Fail to stop 5-180.0s (30.0s)
the stop failure time is no needed.
19 Emergency delay 0-10.0s (1.0s) Emergency and over frequency alarm delay.
Normal alarm The alarm delay except for emergency stop and
20 2.0-20.0s (5.0s)
delay over frequency
21 Normal warning 1.0-20.0s (2.0s) The warning delay.
42
delay
AC Voltage
22 abnormal 2.0-20.0s (10.0s) Over / under voltage delay.
delay
Over phase When this parameter is set to 0, the over current
23 current 0-3600.0s(30s) delay is the inverse time; if not, the over current
delay delay is the time set for this parameter.
When this parameter is set to 0, the over power
Over total power
24 0-3600.0s(30s) delay is the inverse time; if not, the over current
delay
delay is the time set for this parameter.
This option will not take effect until the [23-Over
Over current phase current delay] is set to 0. The over
25 0.1-36.0(36.0)
【inverse time】 current delay is inverse time, and the formula is
T=t/((IA/IT) -1)^2.
This option will not take effect until the [24-Over
Over power total power delay] is set to 0. The over power
26 0.1-36.0(36.0)
【inverse time】 delay is inverse time, and the formula is
T=t/((IA/IT) -1)^2.
Transfer switch
27 0-3600.0s (5.0s) The time from Mains to Gens.
delay
Mains and Gens loading and unloading pulse
Load / unload
28 1.0-10.0s (10.0s) width, when it is 10s, it is regarded as continuous
pulse width
output.
29 Choke close delay 0-200.0s (3.0s) Choke close delay.
Pulse speed up The interval time of the pulse speed up relay
30 0.1－60.0s(0.1s)
delay change.
Pulse speed down The interval time of the pulse speed down relay
31 0.1－60.0s(0.1s)
delay change.
33 Fuel output delay 1.0-60.0s(2.0s) The output time of fuel valve relay before crank.
4)Engine Alarm setting
Range
No Parameter Notes
(defaults)
Rated RPM multiplying by this value is regarded as over
speed warning value. When the RPM is higher than the
Over speed 0-200%
1 warning value and comes into over speed delay but still
warning (107%)
higher, then over speed warns. if the value is set as 200,
then the over speed alarm is disabled.
Rated RPM multiplying by this value is regarded as over
speed alarm value. When the RPM is higher than the
Over speed 0-200% alarm value and comes into over speed delay but still
2
alarm (114%) higher(emergency faults delay), then over speed
alarms. if the value is set as 200, then the over speed
alarm is disabled.
Over speed 0-200% Rated RPM multiplying by this value is regarded as over
3
revert (108%) speed alarm revert value.
Rated RPM multiplying by this value is regarded as
under speed warning value. When the RPM is lower
Under speed 0-200%
4 than the warning value and comes into under speed
warning (90%)
delay but still lower (normal warning delay), then under
speed warns. if the value is set as 0, then the over
43
speed alarm is disabled.

Rated RPM multiplying by this value is regarded as
under speed alarm value. When the RPM is lower than
Under speed 0-200% the alarm value and comes into under speed delay but
5
alarm (80%) still lower (normal faults delay), then under speed
alarms. if the value is set as 0, then the under speed
alarm is disabled.
Under speed 0-200% Rated RPM multiplying by this value is regarded as
6
revert (85%) under speed alarm revert value.
When the oil pressure is lower than the value and
comes into low oil pressure warning delay but still lower
Low oil pressure 0-999kpa
7 (normal warning delay), then low oil pressure warns. If it
warning (180kpa)
is higher than the value then warning clears. If the value
is set as 0, then the low oil pressure warning is disabled.
When the oil pressure is lower than the alarm value and
Low oil pressure 0-999kpa comes into low oil pressure delay but still lower (normal
8
alarm (103kpa) faults delay), then low oil pressure alarms. if the value is
set as 0, then the under speed alarm is disabled.
When the water temperature is higher than the value
and comes into high temperature warning delay but still
High water
20-200℃ higher r(normal warning delay), then high temperature
9 temperature
(95℃) warns. If it is lower than the value then warning clears. If
warning
the value is set as 200, then the high temperature
warning is disabled.
When the water temperature is higher than the alarm
High water 20-200℃ value and comes into high temperature delay but still
10 temperature higher (normal faults delay), then high temperature
(98℃)
alarm alarms. if the value is set as 200, then the high
temperature alarm is disabled.
When the temperature is higher than the value and
comes into high temperature warning delay but still
High oil
20-200℃ higher (normal warning delay), then high temperature
11 temperature
warning
When the temperature is higher than the alarm value
High oil 20-200℃ and comes into high temperature delay but still higher
12 temperature (normal faults delay), then high temperature alarms. if
(100℃)
alarm the value is set as 200, then the high temperature alarm
is disabled.
High cylinder
13 temperature
warning
High cylinder 20-200℃ and comes into high temperature delay but still higher
14 temperature
(150℃) (normal faults delay), then high temperature alarms. if
alarm
the value is set as 200, then the high temperature alarm
44
is disabled.
High genset box
15 temperature
(65 ℃ ) warns. If it is lower than the value then warning clears. If
warning
High genset box 20-200℃ and comes into high temperature delay but still higher
16 temperature (normal faults delay), then high temperature alarms. if
(85℃)
alarm the value is set as 200, then the high temperature alarm
is disabled.
When the fuel level is lower than the value and comes
into low fuel level warning delay but still lower (normal
Low fuel level 0-100%
17 warning delay), then low fuel level warns. If it is higher
warning (20%)
than the value then warning clears. If the value is set as
0, then the low fuel level warning is disabled.
When the fuel level is lower than the alarm value and
Low fuel level 0-100% comes into low fuel level delay but still lower (normal
18
alarm (0%) faults delay), then low fuel level alarms. if the value is
set as 0, then the under speed alarm is disabled.
Rated battery voltage multiplying by this value is
regarded as over battery voltage warning value. When
the battery input is higher than the warning value and
Over battery 0-200%
19 comes into over battery voltage delay but still higher
voltage warning (135%)
(normal faults delay), then over battery voltage warns. if
the value is set as 200, then the over battery voltage is
disabled.
Rated battery voltage multiplying by this value is
regarded as under battery voltage warn value. When the
battery input is lower than the warning value and comes
Under battery 0-200%
20 into under battery voltage delay but still lower (normal
voltage warning (67%)
faults delay), then under battery voltage warns. if the
value is set as 0, then the under battery voltage is
disabled.
When the gap between D+ and B+ is over than this
value, and there is charging failure but still high (normal
1.0-30.0V
21 Charger warning warning delay), then charge failure warns. Once the gap
(30.0V)
is lower than the value, warns clear. If the value is set as
300, then the charge failure is disabled.
5)Generator alarm parameters
Rated frequency multiplying by this value is
regarded as under over frequency warn value.
When the Freq is higher than the value and comes
1 Over freq warning 0-200% (110%) into over freq warning delay but still higher (normal
warn delay), then over frequency warns. If it is
lower than the value then warning clears. If the
value is set as 200, then the warning is disabled.
2 Over freq alarm 0-200% (114%) Rated frequency multiplying by this value is
45
regarded as under over frequency alarm value.

When the Freq is higher than the value and comes
into over freq delay but still higher (emergency
faults delay), then over frequency alarms, If the
value is set as 200, then the alarm is disabled.
3 Over freq revert 0-200% (112%)
regarded as under over frequency revert value.
regarded as under frequency warn value. When
Under freq the Freq is lower than the value and comes into
4 0-200% (90%)
warning under freq delay but still lower (normal warn delay),
then under frequency warns, If the value is set as
0, then the warning is disabled.
regarded as under frequency alarm value. When
the Freq is lower than the value and comes into
5 Under freq alarm 0-200% (80%)
under freq delay but still lower (normal faults
delay), then under frequency alarms, If the value is
set as 0, then the alarm is disabled.
6 Under freq revert 0-200% (85%)
regarded as under frequency revert value.
Rated voltage multiplying by this value is regarded
as over voltage warn value. When the voltage is
Over voltage higher than the value and comes into over voltage
7 0-200% (112%)
warning delay but still higher (normal warn delay), then over
voltage warns, If the value is set as 200, then the
as over voltage alarm value. When the voltage is
Over voltage higher than the value and comes into over voltage
8 0-200% (120%)
alarm delay but still higher (normal faults delay), then
over voltage alarms, If the value is set as 200, then
the alarm is disabled.
Over voltage Rated voltage multiplying by this value is regarded
9 0-200% (115%)
revert as over voltage revert value.
as under voltage warn value. When the voltage is
Under voltage lower than the value and comes into under voltage
10 0-200% (90%)
warning delay but still lower (normal warn delay), then
under voltage warns, If the value is set as 0, then
the warning is disabled.
as under voltage alarm value. When the voltage is
Under voltage lower than the value and comes into under voltage
11 0-200% (80%)
alarm delay but still lower (normal faults delay), then
under voltage alarms, If the value is set as 0, then
the alarm is disabled.
Under voltage Rated voltage multiplying by this value is regarded
12 0-200% (85%)
revert as under voltage revert value.
13 Phase current 0-200% (90%) Rated current multiplying by this value is regarded
46
over-load warning as over current warn value. When the phase

current is higher than the value and comes into
over current delay but still higher (normal warn
delay), then over current warns, If the value is set
as 200, then the warning is disabled.
Rated current multiplying by this value is regarded
as over current alarm value. When the current is
Phase current higher than the value and comes into over current
14 0-200% (100%)
over-load alarm delay but still higher (over current faults delay),
then over current alarms, If the value is set as 200,
then the alarm is disabled.
Phase current Rated current multiplying by this value is regarded
15 0-200% (95%)
over-load revert as over current revert value.
It is valid for 2P3W or 3P4W.When the non-
Non-balance balance current ratio is higher than the value and
16 current 10-100% (100%) comes into delay but still higher (normal warn
ratio warning delay), then non-balance current ratio warns. If the
value is set as 100, then the warning is disabled.
Non-balance
It is valid for 2P3W or 3P4W. When the non-
17 current 10-100% (100%)
balance current ratio is higher than the value and
ratio alarm
comes into delay but still higher (normal faults
Non-balance
delay), then non-balance current ratio warns, If the
18 current 10-100% (100%)
value is set as 100, then the alarm is disabled.
ratio revert
Rated power multiplying by this value is regarded
as over power warn value. When the loading
Over total power power is higher than the value and comes into
19 0-200% (90%)
warning delay but still higher (normal warn delay), then over
power warns, If the value is set as 200, then the
Rated power multiplying by this value is regarded
as over power alarm value. When the loading
Over total power power is higher than the value and comes into
20 0-200% (100%)
alarm delay but still higher (power faults delay), then over
power alarms, If the value is set as 200, then the
alarm is disabled.
Over total power Rated power multiplying by this value is regarded
21 0-200% (95%)
revert as over power revert value.
6)Output/input setting
No Parameters Range(defaults) Notes
AUX. 0. Disable.
OUTPUT 1 0-56 (46. Mains 1. Public warning output: when there is any
1
(Functional of loading) warning output.
PIN 30,31) 2. Public alarm output: when there is any
AUX. alarm output, alarm locks till revert back.
OUTPUT 2 3. Audio alarm: when there is any alarm
2 0-56 (22. Gens loading)
(Functional of output, the Audio controls.
PIN 32,33) 4. Louver control: there is output once
AUX. 0-56 genset starts and stop till stable.
3 5. Preheat mode 1: preheat before start.
OUTPUT 3 (25.E.S.T. hold)
47
(Functional of 6. Preheat mode 2: preheat before crank

PIN 8) success.
AUX. 7. Preheat mode 3: preheat after safety
OUTPUT 4 0-56 (1. Public warning delay.
4
(Functional of output) 8. Preheat mode 4: preheat till temperature-
PIN 9) up end.
AUX. 9. Preheat mode 5: preheat till temperature-
OUTPUT 5 0-56 (2. Public alarm up end, but no preheat when motor starts.
5 10. Choke control: choke will be started after
(Functional of output)
PIN 10) crank success and off after delay.
AUX. 11.Pre-oil supply control: Under pre-oil
OUTPUT 6 0-56 (15. Idle speed supply, if the oil pressure is higher than
6 setting value or pre-oil supply time ends,
(Functional of control 1)
PIN 11) then pre-oil supply stopped.
AUX. 12. Fuel output: output once gens starts and
OUTPUT 7 0-56 (18. High speed off till stable.
7 13. Crank output: output once cranking, no
(Functional of control)
PIN 12) output in other mode.
8 AUX. 0-56 (3. Audio alarm) 14. Genset running: output under running, off
OUTPUT 8 once RPM is lower than cranking RPM.
(Functional of The crank success condition can be set.
PIN 13) 15. Idle speed control 1: used for speed
controller, there is output under idle but no
output under high speed.
16. Idle speed control 2: used for speed
controller, there is no output under idle but
output under high speed.
17. Speed-up control: there is output when
coming into high speed warming up, which
time is Longest RPM-up time.
18. High speed control: The output is valid
after idle delay is completed, and the
output is closed after high-speed heat
dissipation.
19. Excitation output: there is output during
cranking procession and there is 2s output
if there is no frequency under high speed
status.
20. Rated running: there is output under
rated running.
21. Gens valid: when there is voltage output
between low voltage alarm revert valueand
high voltage alarm revert value, among
which there is no output.
22. Gens loading: continuous or pulse type
according to time setting.
23. Gens unloading: continuous or pulse type
according to time setting.
24. Speed-down control: the output time is
shutdown idle delay during shutdown idle
or shutdown on power procession.
48
25. E.S.T. hold: shutdown output, it is used for

gens with stop solenoid. when the setting
value of shutdown delay is over, then it is
off.
26. System in stop: there is output under stop
mode.
27. System in manual: there is output under
manual mode.
28. System in test: there is output under test
mode (not for DC90D MK2).
29. System in auto: there is output under
auto mode.
30. Output for AUX1: when the switch value 1
is set as high level active relay or low level
active relay, there is output or shutdown
according to the input status.
38. High water temperature output: there is
output if the water temperature is higher
than start condition and shutdown if it is
lower than the shutdown condition.
39. High oil temperature output: there is
output if the oil temperature is higher than
start condition and shutdown if it is lower
49
than the shutdown condition.

40. High cylinder temperature output: there
is output if the cylinder temperature is
higher than start condition and shutdown if
it is lower than the shutdown condition.
41. High genset box temperature output:
there is output if the genset box
temperature is higher than start condition
and shutdown if it is lower than the
shutdown condition.
42. Fuel pump output: there is output if the
oil capacity is lower than start condition for
10s and shutdown if it is higher than the
shutdown condition for 1s.
43. Battery charging control: there is output
if the voltage is lower than the preset value
under standby status and shutdown after
start and in running status.
44. Mains abnormal: there is output when the
mains voltage is lower than low voltage
threshold and higher than high voltage
threshold during mains abnormal delay
time. There is not output when the mains
voltage is higher than low voltage revert
threshold or lower than high voltage revert
threshold during mains normal delay time.
This is not for DC90D MK2.
45. Mains normal: there is output when the
mains voltage is higher than low voltage
threshold and lower than high voltage
threshold during mains normal delay time.
There is not output when the mains
voltage is lower than low voltage revert
threshold or higher than high voltage revert
threshold during mains abnormal delay
time. This is not for DC90D MK2.
46. Mains loading: continuous or pulse type
according to time setting. Not for DC90D
MK2.
47. Mains unloading: continuous or pulse
type according to time setting. Not for
DC90D MK2.
48. ECU power: apply to electrical ECU
engine, used for control ECU power.
49. ECU stop: apply to electrical ECU engine,
used for control ECU shutdown.
50. ECU warning: there is a warn signal from
ECU.
51. ECU alarm: there is an alarm signal from
ECU.
52. ECU communication failure: Cannot
50
communicate with ECU.

53. Pulse speed up output: the pulse shall
be sent out in the interval of “Pulse speed
up delay” under speed –up.
54. Pulse speed down output：the pulse
shall be sent out in the interval of “Pulse
speed down delay” under stop idle speed.
55. Over speed output：the relay shall output
after over speed/over frequency alarms.
56. Low oil pressure alarm：the relay shall
output after low oil pressure sensor/switch
alarms.
57. High water temperature alarm：the relay
shall output after high water temperature
sensor/switch alarms.
58. High oil temperature alarm：the relay
shall output after high oil temperature
sensor/switch alarms
59. Oil pump control: when the CAN protocol
is Yuchai LMB. When the genset is in the
standby state, the oil pump controls the
output every 30 minutes. If the oil pressure
is higher than 100kPa or the output is 1
minute (whichever comes first), the oil
pump control output will stop; when the
genset is in the preheating state, the oil
pump control will always output.
AUX. INPUT 1 0. Disable.
9 (Functional of 0-37 (33. Remote start) 1. Low oil pressure alarm switch.
PIN 48) 2. High water temperature alarm switch.
AUX. INPUT 2 0-37 (2. High water 3. High oil temperature alarm switch.
11 (Functional of temperature alarm 4. High cylinder temperature alarm switch.
PIN 49) switch) 5. High genset box temperature alarm
AUX. INPUT 3 switch.
0-37 (1. Low oil 6. Low water level warning switch.
13 (Functional of
pressure alarm switch) 7. Low water level alarm switch.
PIN 50)
AUX. INPUT 4 8. Low fuel level warning input.
15 (Functional of 0-37 (0. Disable) 9. Low fuel level alarm input.
PIN 51) 10. Low engine oil level warning input.
AUX. INPUT 5 0-37 (0. Disable) 11.Low engine oil level alarm input.
17 (Functional of 12. Charging failure warning: output when
PIN 52) charging failure.
AUX. INPUT 6 0-37 (0. Disable) 13. Low oil pressure shutdown disabled:
19 (Functional of valid if there is signal input.
PIN 53) 14. High water temperature shutdown
AUX. INPUT 7 0-37 (0. Disable) disabled: valid if there is signal input.
21 (Functional of 15. High oil temperature shutdown
PIN 54) disabled: valid if there is signal input.
AUX. INPUT 8 0-37 (0. Disable) 16. High cylinder temperature shutdown
23 disabled: valid if there is signal input
(Functional of
51
PIN 55) 17. High genset box temperature

shutdown disabled: valid if there is signal
input.
18. External instant warning input.
19. External instant alarm input.
20. External instant unloading shutdown
disabled: the gens loading will transfer
unloading if there is signal input.
21. External instant unloading shutdown:
the gens loading will transfer unloading
and shutdown.
22. Gens un/loading input: connect to the
gens loading switch auxiliary point.
23. Mains un/loading input: connect to
auxiliary point of mains loading switch (not
for DC92D MK2).
24. Louver status input.
25. Auto start disabled: gens will not start if
there are signal input whatever mains
normal or not.
26. Auto stop disabled: gens will not stop if
there are signal input whatever mains
normal or not.
27. V+ active relay.
28. V- active relay.
29. Stop by radiator if high temperature:
The controller will shut down the gens after
high speed cooling down delay when
temperature is too high if this signal is valid
and gens under normal running, the
controller will shut down the gens directly if
the signal is not valid.
30. Stop by radiator if high oil temperature:
The controller will shut down the gens after
high speed cooling down delay when
temperature is too high if this signal is valid
and gens under normal running, the
controller will shut down the gens directly if
the signal is not valid.
31. Stop by radiator if high cylinder
temperature: The controller will shut down
the gens after high speed cooling down
delay when temperature is too high if this
signal is valid and gens under normal
running, the controller will shut down the
gens directly if the signal is not valid.
32. Stop by radiator if high genset box
temperature: The controller will shut down
the gens after high speed cooling down
delay when temperature is too high if this
signal is valid and gens under normal
52
running, the controller will shut down the

gens directly if the signal is not valid.
33. Remote start (with load): the gens comes
into start procession if this signal is valid
and under auto mode.
34. Soundproof alarm: audio alarm output is
disabled if there is signal output.
35. Front face button disabled: any button
except for page button is disabled if there
is signal output.
36. Meter mode: all output are disabled, alarm
and warns are invalid. any button except
for page button is disabled.
37. Remote control mode: any button except
for page button is disabled if the input is
valid, LCD will display remote mode,
remote control module can start/stop and
monitor parameters through front face
buttons.
38. Simulate Stop key:An external button
(automatic reset) can be connected, and
the “STOP”key of the simulation panel
can be pressed.
39. Simulate Manual key:An external button
the “MANUAL”key of the simulation
panel can be pressed.
40. Simulate Auto key:An external button
the “AUTO”key of the simulation panel
can be pressed.
41. Simulate Start key:An external button
the “START”key of the simulation panel
can be pressed.
42. Simulate G-Load key:An external button
the “Gens Close/On”key of the
simulation panel can be pressed.
43. Simulate M-Load key:An external button
the “Gens Close/On”key of the
simulation panel can be pressed.
AUX. INPUT 1 0- Normal close The status of switch value input valid.
10
valid 1- Normal open
AUX. INPUT 2 0- Normal close
12
14
16 AUX. INPUT 4 0- Normal close
53

18
20
22
24
AUX. 0. Disable.
SENSOR 1 0-6 (1. Oil pressure 1. Oil pressure.
25
(Functional of sensor) 2. Water temperature.
PIN 15) 3. Oil temperature.
AUX. 4. Cylinder temperature.
0-6
SENSOR 2 5. Genset box temperature.
26 (2. Water temperature
(Functional of 6. Fuel level.
sensor)
PIN 16)
Note: every sensor input can be set as
AUX.
same function. (oil pressure, fuel level
SENSOR 3 0-6 (6. Fuel level
27 warns and alarm will be judged according
(Functional of sensor)
to the lowest value. Water temperature, oil
PIN 17)
temperature, cylinder temperature, genset
AUX. box temperature warns and alarm will be
SENSOR 4 judged by the highest value. Either of the
28 0-6 (0. Disable)
(Functional of inputs for alarm opened.)
PIN 18)
AUX.
SENSOR 5
29 0-6 (0. Disable)
(Functional of
PIN 19)
30 AUX. 0-6 (0. Disable)
SENSOR 6
(Functional of
PIN 20)
31 Oil pressure 1: User defined- Choose the usual oil pressure sensor, If the
sensor Resistance sensor used by the user is not the commonly
2: User defined-Voltage used type, it can be User-defined.
3: Volt In 1MPa-0-5V
4: Volt In 1MPa-0.5-4.5V
5: VDO 0-10Bar
6: MEBAY-003B
7: SGH
8: SGD
9: SGX
10: CURTIS
11:DATCON 10Bar
12: VOLVO-EC
13: 3015237
14: WEICHAI 0-0.6MPa
15: GENCON 0-10Bar
32 Coolant 1. User-defined Choose the usual water temperature sensor, If
54
temperature 2. VDO 40-120℃ the sensor used by the user is not the
sensor 3. MEBAY-001B commonly used type, it can be User-defined.
4. SGH
5. SGD
6. SGX
7. CURTIS
8. DATCON
9. VOLVO-EC
10. 3015238
11.PT100
12. MEBAY-Mier
13. WEICHAI 40-120℃
14. GENCON 40-120℃
33 Oil 1. User-defined Choose the usual oil temperature sensor, If
temperature 2. VDO 40-120℃ the sensor used by the user is not the
sensor 3. MEBAY-001B commonly used type, it can be User-defined.
4. SGH
5. SGD
6. SGX
7. CURTIS
8. DATCON
9. VOLVO-EC
10. 3015238
11.PT100
12. MEBAY-Mier
13. WEICHAI 40-120℃
14. GENCON 40-120℃
34 Cylinder 1. User-defined If the sensor used by the user is not the
temperature 2. MEBAY-Mier commonly used type, it can be User-defined.
sensor 3. PT100
4-15: Reserved
35 Genset box 1. User-defined If the sensor used by the user is not the
temperature 2. MEBAY-Mier commonly used type, it can be User-defined.
sensor 3. PT100
4-15: Reserved
36 Fuel level 1. User-defined If the sensor used by the user is not the
sensor 2. 0-100Ω commonly used type, it can be User-defined.
3. 100-0Ω
4. 0-107Ω
5. 107-0Ω
6. 0-180Ω
7. 180-0Ω
8. 180-10Ω
9. 10-180Ω
10. 120-10Ω
11.10-120Ω
12. 90-0Ω
13. 0-90Ω
14. 0-30Ω
15. 73-10Ω
55
16. 240-33Ω
17. 33-100Ω
18. 0-200Ω
19. 200-0Ω
7) Working plan and maintenance setting
This mode must be under auto mode.
Working plan is disabled once setting as
disable.
Disable The working plan will be executed
1 Working plan format Every month according the chosen date when setting as
Every week every month.
The working plan will be executed
according the chosen date when setting as
every week.
From 1st to 31st
Maintenance date per
2 Default: the first The date chosen for every month.
month
day
Maintenance date per Monday to Sunday
3 The date chosen for every week.
week Default: Sunday
Maintenance with load To choose if the genset starts with load or
4 Disabled/with load
or not not.
5 Maintenance start time 00:00-23:59(00:00) Maintenance start time setting.
Maintenance running
6 1-120m(5m) Maintenance running time setting.
time
8)Mains protection
Disable
1 Phase 2 Wire
Choose the input, there is no display if
1 Phase 2 Phase 3 Wire
setting as disable.
3 Phase 3 Wire
3 Phase 4 Wire
2 Mains under volt 55-330V(184V) When the mains voltage is lower than the
"low voltage crank threshold" and comes
into mains low voltage delay (normal failure
delay) but still lower, then mains becomes
3 Revert under volt 55-330V(207V)
invalid. If the voltage become higher than
"low voltage revert threshold" during normal
failure delay time, then it will not alarm.
4 Mains over volt 55-330V(276V) When the mains voltage is higher than the"
high voltage crank threshold" and comes
into mains high voltage delay (normal
failure delay) but still higher, then mains
5 Revert over volt 55-330V(253V) becomes invalid. If the voltage become
lower than "low voltage revert threshold"
during normal failure delay time, then it will
not alarm.
6 Mains normal delay 0.0-3600.0S(10.0s) The time from abnormal to normal, which is
7 Mains abnormal delay 0.0-3600.0S(5.0s) used for ATS transfer.
9)LCD setting
56

Start screen display
1 0-20.0s (5.0s) Start screen display time,0: No-display.
time
0-Disabled Whether to display the QR code for Bluetooth
2 QR code display
1-Enabled connection;
3 Back lightness 20-100% (100%) Back lightness adjustment.
LCD light will be closed automatically without
5.0-6000.0s
4 Saving mode any button pressed after delay. If setting as
(600.0s)
6000.0s, back light always lighted.
5.0-600.0s The time when the page reverts back to the
5 Homing display
(600.0s) home page. If setting as 600.0s:disabled.
Start screen will be opened without any
LOGO delay display 5.0-6000.0
6 button pressed after delay. If setting as
under standby (6000.0s)
6000.0s: disabled.
a） USB/485 PORT
1 Controller ID 1-255(16) The IP built by controller and PC.
0-4800
1-9600
2-19200
2 RS485 baud rate RS485 communication baud rate.
3-38400
4-57600
5-115200
b） CAN communication
1 CAN failure Warn/ Alarm/ Disable ECU communication failure.
2 CAN Protocol 0- Disabled CAN protocol Option: the Engine paramet
1: J1939 ers like RPM, oil pressure, water temperat
2: Cummins ISB ure are all from ECU data after choosing t
3: Cummins-CM850 he relative protocol.
4: Cummins QSX15-CM570
5: Cummins-CM850-
PCC13X
6: Cummins-DCEC-QSZ13
7: Cummins-CCEC-QSN
8: Perkins
9: Perkins-1100
10: Volvo
11: Volvo-EMS2
12: Volvo-EMS2b
13: Volvo-EDC4
14: Scania
15: Scania-kw2000
16: Scania-kw2k-coo
17: John Deere
18: mtu-ADEC
19: mtu-ADEC-SAM
20: mtu-ADEC-303
21: mtu-ADEC-304
22: BOSCH
57
23: GTSC1
24: MTSC1
25: YUCHAI-YCECU
26: Y&C ENGINE-YC6K
27: WEICHAI-WISE15
28: CHANGCHAI-ECU15
29: YUCHAI-LMB
30: MAN
31: J1939-C
32: SDEC-H/D
33: SDEC-E
34:YTO
35:DEUTZ EMR2-2001
36:DEUTZ EMR2-2012
37:DEUTZ EMR3
38:DEUTZ EMR4
39:NEVED-ECU13
40:Cummins-CM2150
3 ECU warning Disable/Enable ECU warnings enable.
4 ECU alarm Disable/Enable ECU alarms enable.
5 Mask SPN 00000000 Up to 12 sets of alarm codes can be input,
and the controller will not respond to the
input alarm codes.
6 Rated idle 500-4500RPM(750RPM) CAN send idling speed.
speed
7 Slow rise time 0.0-120.0s(5.0s) The delay time from ECU generating idle
speed to high speed.
c） working plan
Disable
Enable 1: remote start
Working
1 Enable 2: mains failure Working plan start condition.
plan
Enable 3: the above 1 or 2
Enable4: running always
2 Start time 00:00-23:59 The start time allowed.
3 End time 00:00-23:59 The end time allowed (the next day is valid).
Multiple choices according to the reality. The
4 Dates 1-31
longest running time is 24 hours.
d） Data/time setting
1 Date/Time 2016/01/01-2099/12/31
Internal calendar, please calibrate
2 Current time 00:00:00-23:59:59
regularly.
3 Current week Monday to Sunday
e） Self-define curve
NO Parameter Notes
1 Self-define oil pressure resistance curve Sensor curve can be User-defined by
2 Self-define oil pressure voltage curve panel buttons, resistance and
3 Self-define water temperature curve according value should be input,MAX
4 Self-define oil temperature curve 15 groups ,MIN 2 groups.
5 Self-define cylinder temperature curve
58
6 Self-define genset box temperature curve

Rule: resistance should be input
7 Self-define fuel level curve from small to large.
11、 Fault finding

Symptoms Possible Solutions
Check DC voltage.
Controller no response
Check DC fuse.
with power
Check if the terminal 1 and 2 is with battery voltage.
Check the water/cylinder temperature is too high or not.
Genset shutdown Check the genset AC voltage.
Check DC fuse.
Check the emergency stop button.
Genset Emergency Check that the voltage of the controller's 3 feet to the ground
Stop should be the battery voltage.
Check the controller connection.
Check oil pressure sensor and its wiring.
Check the oil pressure sensor type and controller settings must
Low oil pressure alarm
be consistent.
Check whether the low oil pressure sensor is normal.
Check temperature sensor and its wiring.
High temperature Check the temperature sensor type and controller settings must
alarm be consistent.
Check whether the temperature sensor is normal.
Check related switch and its connections according to the
Shutdown Alarm in
information on LCD.
running
Check AUX. Inputs.
Check fuel return circuit and wiring.
Fail to start Check start battery.
Consult engine manual.
Starter motor does not Check the wiring to the starter.
respond Check start battery.
Unit operation but ATS Check the ATS.
does not switch Check the cable between the controller and the ATS.
Check the USB connection.
USB communication is
Check whether the USB port of the computer is normal.
abnormal
Check whether the USB driver is installed.
Check the connection.
Check if the communication ID number setting is correct.
RS485 cannot Check if the A and B lines of RS485 are reversed.
communicate normally Check if the RS485 communication line driver is installed or not.
Check if the communication port of the PC is damaged.
Add a 120 Ω resistor between the AB of the controller RS485.
59

DC90D MK2 Genset Controller User Manual Ver1.1

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DC9xD MK2

Chongqing Mebay Technology Co.,Ltd

Remind operators to operate correctly, otherwise it may cause

It is indicated that potential hazards can damage equipment

It is indicated if appropriate preventive measures are not taken,

5、 Overall Dimension and Wiring Diagram........................................................................ 9

7、 Panel and display........................................................................................................... 17

8、 Control and operation instruction................................................................................. 19

9、 Warnings and Shutdown Alarms.................................................................................. 22

10、 Parameters setting....................................................................................................... 36

11、 Fault finding................................................................................................................... 59

 Totally 10 relay’s output, among which 8 relay output can be self-configurable,

 Current running time

5、 Overall Dimension and Wiring Diagram

 Descriptions of terminal connection

21 Speed sensor - Use a shielded wire to connect the speed 1.0mm2

 DC90D MK2 3-phase 4-wire Typical Wiring Diagram

CTs MUST BE 5 AMP SECONDARY

MODEL: DC90D MK2 USB DEBUG

DC8-36V MAX 16A MAX 5A INPUTS MPU

LOW OIL PRESSURE ALARM

AUX. S3 FUEL LEVEL

BATTERY NEGATIVE MUST BE GROUNDED

WARNING: When generator is on-load, C. T. secondary must not be open

 DC92D MK2 3-phase 4-wire Typical Wiring Diagram

MODEL: DC92D MK2 USB DEBUG

DC8-36V MAX 16A MAX 5A INPUTS MPU

AUX. S3 FUEL LEVEL

BATTERY NEGATIVE MUST BE GROUNDED

WARNING: When generator is on-load, C. T. secondary must not be open

 DC90D MK2 1-phase 2-wire Typical Wiring Diagram

CTs MUST BE 5 AMP SECONDARY

MODEL: DC90D MK2 1 PHASE 2 WIRE

 DC90D MK2 2-phase 3-wire Typical Wiring Diagram

CTs MUST BE 5 AMP SECONDARY

MODEL: DC90D MK2 2 PHASE 3 WIRE

 DC92D MK2 1-phase 2-wire Typical Wiring Diagram

MODEL: DC92D MK2 2 PHASE 3 WIRE

 DC92D MK2 2-phase 3-wire Typical Wiring Diagram

MODEL: DC92D MK2 1 PHASE 2 WIRE

WARNING: When generator is on-load, C. T. secondary must not be open

Alarm record LED Test/MUTE

Mains on load Close/On Test LED Test/MUTE

 Key Function Description

 Under display mode, pressing this key to turn left page.

 Under display mode, pressing this key to turn right page.

 Under records mode, pressing this key to move the digit.

 Engine flywheel teeth automatic adjustment

 Alarm records checking

b) DC92D MK2: press and simultaneously to come into alarm records

8、 Control and operation instruction

0RPM 2S 8S 5S 120S 10S 120S 10S 30S 5S

 Manual Start Mode

0RPM 2S 8S 5S 120S 10S 120S 10S 30S 5S

0RPM 2S 8S 5S 120S 10S 120S 10S 10S 30S 5S

 Automatic starting mode:

0RPM 2S 8S 10S 8S 5S 120S 10S 120S 10S 10S 30S 5S

 Notices in Starting Process