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    Section 2 Engine

    Uploaded by

    Juan Felipe Garza G
    The document describes the structure and functions of the engine systems for a direct 4-stroke, 6-cylinder diesel engine, including the fuel, lubrication, cooling, air intake, and exhaust systems. Detailed diagrams show the flow and components of each system, such as the fuel injection pump supplying fuel to the closed nozzle injectors, the lubricating oil pump circulating oil through the engine, and the cooling system circulating coolant past the cylinders and turbocharger.

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    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    Section 2 Engine

    Uploaded by

    Juan Felipe Garza G
    30 views5 pages
    The document describes the structure and functions of the engine systems for a direct 4-stroke, 6-cylinder diesel engine, including the fuel, lubrication, cooling, air intake, and exhaust systems. Detailed diagrams show the flow and components of each system, such as the fuel injection pump supplying fuel to the closed nozzle injectors, the lubricating oil pump circulating oil through the engine, and the cooling system circulating coolant past the cylinders and turbocharger.

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    2-1

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    The document describes the structure and functions of the engine systems for a direct 4-stroke, 6-cylinder diesel engine, including the fuel, lubrication, cooling, air intake, and exhaust systems. Detailed diagrams show the flow and components of each system, such as the fuel injection pump supplying fuel to the closed nozzle injectors, the lubricating oil pump circulating oil through the engine, and the cooling system circulating coolant past the cylinders and turbocharger.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    30 views5 pages

    Section 2 Engine

    Uploaded by

    Juan Felipe Garza G
    The document describes the structure and functions of the engine systems for a direct 4-stroke, 6-cylinder diesel engine, including the fuel, lubrication, cooling, air intake, and exhaust systems. Detailed diagrams show the flow and components of each system, such as the fuel injection pump supplying fuel to the closed nozzle injectors, the lubricating oil pump circulating oil through the engine, and the cooling system circulating coolant past the cylinders and turbocharger.

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    SECTION 2 ENGINE

    Group 1 Structure and Function - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-1


    Group 2 Fan drive circuit for cooling system - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-5
    SECTION 2 ENGINE
    GROUP 1 STRUCTURE AND FUNCTION

    1. STRUCTURE

    Turbocharger Turbocharger air inlet


    exhaust outlet Lifting bracket

    Exhaust manifold Alternator

    Lubricating oil filter

    Coolant inlet

    Flywheel

    Lubricating
    oil cooler

    Engine air outlet

    Engine air inlet


    Engine oil fill Lifting bracket

    Fuel filter
    /water separator

    ECM

    Engine dataplate Fuel lift pump

    Dipstick

    Oil filler

    7577EG01

    ・Direct 4-stroke, 6-cylinders, water-cooling and charge air cooled diesel engine in installed, cylinder
    block and cylinder head are made of case iron and turbocharger is attached.

    2-1
    2. SYSTEM DIAGRAMS
    The following drawings show the flow through the engine systems.
    1) Fuel system
    1 Fuel from supply tank
    2 Electronic lift pump
    3 Fuel filter and water separator
    4 Low pressure supply lines
    5 Injection pump
    6 Fuel drain manifold
    7 High pressure supply lines
    8 Closed nozzle injectors
    9 Fuel return to supply tank
    7577EG02

    2) Lubricating oil system


    1 Lubricating oil pump
    2 Pressure regulating valve closed
    3 Pressure regulating valve open
    4 From lubricating oil pump
    5 To lubricating oil cooler
    6 To lubricating oil pan
    7 Lubricating oil cooler
    8 Filter bypass valve
    9 Filter bypass valve closed
    10 Filter bypass valve open
    11 To lubricating oil filter
    12 Lubricating oil filter
    13 From lubricating oil filter
    7577EG03
    14 Main lubricating oil rifle

    (1) Lubrication for the turbocharger


    1 Lubricating oil supply
    2 Lubricating oil drain

    7577EG04

    2-2
    (2) Lubrication for the power components
    1 To valve train
    2 Main lubricating oil rifle
    3 From lubricating oil cooler
    4 Conneting rod journal
    5 To connecting rod bearing
    6 Crankshaft main journal
    7 From main lubricating oil rifle
    8 To camshaft
    9 To piston cooling nozzle.
    7577EG05

    (3) Lubrication for the overhead


    1 Main lubricating oil rifle
    2 Rocker lever support
    3 Transfer slot
    4 Rocker lever shaft
    5 Rocker lever bore
    6 Rocker lever

    7607EG06

    3) Cooling system
    Views A and B
    1 Coolant inlet A B
    2 Pump lmpeller
    3 Coolant flows past lubricating oil cooler
    4 Coolant flows past cylinders
    5 Coolant flow to cylinder head

    7577EG07A,B

    Views C and D
    1 Coolant flow from the cylinder head C D
    2 Coolant flow to thermostat housing
    3 Coolant flow past injector
    4 Thermostat
    5 Coolant bypass passage
    6 Coolant flow to water pump inlet
    7 Coolant bypass closed
    8 Coolant flow back to radiator
    7577EG07C,D

    2-3
    4) Air intake system
    1 Intake air inlet to turbocharger
    2 Turbocharger air to charge air cooler
    3 Charge air cooler
    4 Intake manifold
    5 Intake valve

    7577EG08

    5) Exhaust system
    1 Wastegate closed
    2 Wastegate open
    3 Exhaust valve
    4 Exhaust manifold
    5 Turbocharger exhaust inlet
    6 Turbocharger exhaust outlet

    7577EG09

    6) Compressed air system


    1 Air in
    2 Air out
    3 Coolant in
    4 Coolant out
    5 Lubricating oil in
    6 Lubricating oil out is internal to the gear
    housing

    7607EG10

    2-4

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