Faldic-β User s Manual
Faldic-β User s Manual
USER’S MANUAL
MEH395
SAFETY INSTRUCTIONS
In all stages of the installation, operation, maintenance and check of this equipment, reference
must be made to this manual and other related documents.
The correct understanding of the equipment, information about safety and other related
instructions are essential for this system.
Cautionary indications DANGER and CAUTION are used in this manual to point out particular
hazards and to highlight some unusual information which must be specially noted.
n DANGER
Cautionary indication
DANGER
Description of Indicates that death or severe personal injury will result if proper
cautionary indication
precautions are not taken.
n CAUTION
Cautionary indication
CAUTION
Description of Indicates that personal injury or property damage alone will result if
cautionary indication proper precautions are not taken.
Do not disassemble
Warning label
Warning display
Fig. B
CAUTION
n Do not disassemble the motor.
Otherwise, the operation may be abnormal, thereby damaging the coupled machine.
n Do not hit the motor with hammer or any other instruments.
The integrated (built-in) encoder may break, causing the motor to run at an excessive
speed.
n Do not connect a commercial power supply directly to the motor. Otherwise, it may break.
n Supplying power other than 200 [V] to the amplifier may break it.
n Do not turn on and off the commercial power repeatedly.
Otherwise, the amplifier rectifier may break.
n The motor must be firmly tightened to the mounting base or the driven machine.
If rapid acceleration or deceleration is attempted without this firm tightening, the motor may
become dislocated, causing injury.
n Withstand voltage and insulation test with megger must not be conducted.
Otherwise the amplifier and encoder will break.
Descriptions given in this manual may be different from those of the product as a result of
improvements of the product. Descriptions in this manual are subject to change without
notice.
Values are indicated in SI units (third stage) in this manual. The units may be different from
those indicated on the product (nameplate).
Illustration given in this manual may show the servo amplifier or servomotor of a specific
capacity. Accordingly they may be different from the appearance of the product you have
purchased.
Products introduced in this manual have not been designed or manufactured for such
applications in a system or equipment that will affect human bodies or lives. Customers, who
want to use the products introduced in this manual for special systems or devices such as for
atomic-energy control, aerospace use, medical use, and traffic control, are requested to
consult Fuji.
Customers are requested to prepare safety measures when they apply the products
introduced in this manual to such systems or facilities that will affect human lives or cause
severe damage to property if the products become faulty.
Introduction
This manual is the User’s Manual for Fuji’s FALDIC-β Series AC Servo System. The User’s
Manual comes in one volume and covers all handling procedures of the product.
User’s Manual
Servomotor ING-YH347
Fuji GY Series AC Servomotor
The type designation of the product covered in this manual is shown below.
For any uncertainties in the description of this manual or in the product itself, contact your
dealer or Fuji’s sales outlet shown at the end of the manual.
CONTENTS
1 OUTLINE 5 PARAMETERS
1-1) Outline ・・・・・・・・・・・・・・・・・・・・・・・・ 1- 2 5-1) Parameter configuration ・・・・・・・・・・・5- 2
1-2) Items to be confirmed ・・・・・・・・・・・ 1- 6 5-2) List of parameters ・・・・・・・・・・・・・・・・5- 4
1-3) Servomotor ・・・・・・・・・・・・・・・・・・・・ 1- 7 5-3) Basic settings ・・・・・・・・・・・・・・・・・・・・5- 6
1-4) Servo amplifier ・・・・・・・・・・・・・・・・・ 1- 8 5-4) System settings ・・・・・・・・・・・・・・・・・ 5-16
1-5) Type designation ・・・・・・・・・・・・・・・ 1- 9 5-5) Control system settings・・・・・・・・・・・ 5-44
5-6) For adjustment by manufacturer ・・・ 5-54
2 INSTALLATION
2-1) Servomotor ・・・・・・・・・・・・・・・・・・・・ 2- 2 6 ADJUSTMENT OF SERVO
2-2) Servo amplifier ・・・・・・・・・・・・・・・・・ 2- 8 6-1) Basic adjustment ・・・・・・・・・・・・・・・・・6- 2
6-2) Application adjustment ・・・・・・・・・・・・6- 4
3 WIRING 6-3) Adjustment requiring high
3-1) Construction ・・・・・・・・・・・・・・・・・・・・ 3- 2 speed response ・・・・・・・・・・・・・・・・・・6- 7
3-2) Servo amplifier ・・・・・・・・・・・・・・・・・・ 3- 4
3-3) Servomotor ・・・・・・・・・・・・・・・・・・・・・ 3-10 7 SPECIAL ADJUSTMENT
3-4) Encoder ・・・・・・・・・・・・・・・・・・・・・・・・ 3-12 7-1) Vibration control ・・・・・・・・・・・・・・・・・・7- 2
3-5) Standard connection diagrams・・・・・ 3-15 7-1-1) What is vibration control?・・・・・・・7- 2
3-6) Connection examples ・・・・・・・・・・・・ 3-21 7-1-2) Parameter setting method ・・・・・・7- 4
7-2) Command follow-up control ・・・・・・・ 7-12
4 TEST OPERATION 7-2-1) What is command
4-1) Test operation in two stages・・・・・・・ 4- 2 follow-up control? ・・・・・・・・・・・・ 7-12
4-2) First stage ・・・・・・・・・・・・・・・・・・・・・・ 4- 3 7-2-2) Parameter setting method ・・・・・ 7-13
4-3) Second stage ・・・・・・・・・・・・・・・・・・・ 4- 5 7-3) Position gain and limit added
when setting ・・・・・・・・・・・・・・・・・・・・ 7-14
8 KEYPAD PANEL 11 SPECIFICATIONS
8-1) Display ・・・・・・・・・・・・・・・・・・・・・・・ 8- 2 11-1) List of servomotor
8-2) Function list ・・・・・・・・・・・・・・・・・・・ 8- 4 specifications ・・・・・・・・・・・・・・・・ 11- 2
8-3) State display mode・・・・・・・・・・・・・ 8- 5 11-2) List of servo amplifier
8-4) Monitor mode ・・・・・・・・・・・・・・・・・ 8- 8 specifications ・・・・・・・・・・・・・・・・ 11- 6
8-5) Parameter setting mode ・・・・・・・・8-12 11-3) Speed-torque characteristics ・・・ 11- 8
8-6) Test running mode ・・・・・・・・・・・・・8-15 11-4) Dimensional drawing ・・・・・・・・・・ 11-15
1-3) Servomotor
Fuji’s original vibration control function and notch filter are adopted for substantial suppression of mechanical
vibration and a positioning setting time shorter than 1 ms is achieved in FALDIC-β Series in the pursuit of high
performance and high precision. The compact main body in which functions are integrated allows flexible
installation. Requirements for functions and performance are sophisticated to meet various needs at higher levels.
They are best for machines requiring short cycle time and high-speed positioning.
Best for machines requiring short cycle time and high-speed positioning
1-2
Outline 1
Advanced functions and performance of Fuji’s AC servo system
Performance
Application examples
Semiconductor
Packing Food
production and
machines processing
inspection equipment
Injection
Unloading robots Conveyance molding
Metal
Wire harness cutting and
fabricator Fibers
machine
tools
1-3
1 Outline
Feature. 1
Without the damping control function With the damping control function
Direction of Direction of
movement movement
2mm/div 2mm/div
Arm Arm
500r/min/div vibration 500r/min/div vibration
Actual Actual
speed speed
Feature. 2
delay, operation even during acceleration and deceleration can be done with 1 ms or
less
positional deviation almost zero. A positioning completed signal can be output
Positioning completed signal
virtually simultaneously with the end of the instruction pulse (within 1 ms) . ON ON
OFF
1-4
Outline 1
Feature. 3
Servo amplifiers
Feature. 3 which are the
smallest in the industry, and can
be installed side by side without 200V type, 200W actual size
clearance.
n Innovative compact body
200V type, 200W: 35 (W) x 130 (H) x 130 (D)
n Side by side installation supports miniaturization
of the control panel.
These units can be installed side by side horizontally, and through standardization of
the height and depth dimensions, even if multiple units are used, they can be housed
in an extremely compact cabinet, enabling miniaturization of control panels.
130mm
750 70 130 130
205mm 35mm
Feature.※密着取り付け時は動作環境が異なります。
4
n Uses a new type auto tuning function. n Setup parameters are designed to
Feature. 4 facility operability
The previous auto tuning function has been further refined so By setting only 7 different parameters in the basic settings,
that adjustments of even “heavy perpetual loads,” which are operation with the industry’s top level performance can be
considered to be difficult in ordinary tuning, can be done accomplished. In addition, by using the “personal computer
easily. loader” (option) for setting each type of system, setup can
be accomplished in a short time.
Feature. 5
1-5
1 Outline
1-2) Items to be confirmed
When the product (FALDIC-β Series) is delivered to you, unpack and check the following.
Is there any damage around Observe the appearance to check for broken
the product? parts.
If any defects are found, contact your dealer or Fuji’s sales outlet (shown on the back cover of
this manual) immediately.
1-6
Outline 1
1-3) Servomotor
n Appearance of product
Frame Encoder
The frame supports the
A 16-bit serial encoder is
output shaft of the
housed on the side of the
servomotor. The frame is
servomotor opposite to the
molded of resin.
load.
Output shaft
The output shaft of the
servomotor rotates.
Power cable
Connect to the servo amplifier using
the optional cable or connector kit. Encoder cable
Connect to CN2 of the servo
The wiring from the power cable up to amplifier using the optional
the servo amplifier is called “power cable or connector kit.
wiring.”
The wiring from the encoder
cable up to the servo
amplifier is called “encoder
wiring.”
Flange
The servomotor is installed to the
machine on this side.
1-7
1 Outline
1-4) Servo amplifier
n Appearance of product
Keypad panel
CN1 The keypad panel is provided
Connect the sequence with a two-digit seven-
input/output signal. segment LED display and
four operation keys.
1-8
Outline 1
1-5) Type designation
<Servo amplifier>
RYB 201 S 3 V B C 6
<Servomotor>
GYS 201 D C 1 C 6 B B
[Basic type designation] [Brake]
GYS : Slim No indication : None
GYC : Cubic B : Installed
[Capacity] [Oil seal/shaft]
201 : 20 X 101 = 200W A : No oil seal with straight key
500 : 50 X 100 = 50W B : No oil seal without straight key
[Rated speed]
D : 3000 [r/min] [Voltage]
No indication : 3-phase 200V
[Installation method] 6 : Single-phase 100V
C: Flange 8 : Common between single-phase
100V and 3-phase 200V
[Encoder]
[Development generation] H : 20-bit absolute/incremental
C : 16-bit, exclusively for incremental
<Gear head>
GYN 201 S A G G09
[Basic type designation]
GYN:Standard type
[Gear ratio]
[Capacity] G09 : 1/9
201 : 20 X 101 = 200W G25 : 1/25
500 : 50 X 100 = 50W
[Installation method]
[Motor type] G : Flange
S : Slim
C : Cubic [Development generation]
1-9
1 Outline
- MEMO -
1-10
INSTALLATION
2-1) Servomotor
(3) Mounting
The servomotor can be mounted horizontally, downward or upward. The same rule applies to the
gear head and the servomotor equipped with a brake.
Flange-mounted
IM B5(L51) IM V1(L52) IM V3(L53)
The symbol in the figure indicates the mounting method coded by JEM. Description in parentheses ( )
indicates the former JEM code.
2-2
INSTALLATION 2
(4) Handling
The servomotor is equipped with a built-in encoder. Do not hammer the output shaft of the
servomotor because the encoder is a precision device.
Do not support the encoder to lift the servomotor during installation.
The encoder built in the servomotor has been aligned with the servomotor. If it is disassembled, the
rated performance will not be obtained.
Encoder
CAUTION
n Do not disassemble the servomotor.
If the servomotor is disassembled, the performance will deteriorate and the
mechanical system may be broken.
n Never give shocks to the servomotor by hitting with a hammer etc.
Otherwise the encoder will be broken, causing the servomotor to run away.
2-3
2 INSTALLATION
In environment with much water or oil drops or oil mist, install a cover or the like on the machine
and connect lead wires and connector downward.
Perpendicularity of
Run-out at shaft end Parallelism of shaft Center deviation
flange face
Leg mount
Flange mount
2-4
INSTALLATION 2
(9) Load
The radial load and thrust load exerted on the shaft end of the servomotor are as follows.
n Servomotor
2-5
2 INSTALLATION
Apply grease.
Rubber cap
2) Align the position of the key in the input shaft of the gear head with the rubber cap hole.
Loosen the hexagon socket head cap screw in the rubber cap.
(The hexagon socket head cap screw is located at the input shaft of the gear head.)
2-6
INSTALLATION 2
After fixing the screws, tighten the hexagon socket head cap screw.
Plug the rubber cap in the original position as the last step.
2-7
2 INSTALLATION
2-2) Servo amplifier
(1) Storage temperature
Store the servo amplifier in the following environment when leaving it without energization.
Storage temperature : -20 to 85 °C
Storage humidity : 10 to 90% RH (no condensation allowed)
(3) Mounting
1) Mount the servo amplifier in the upright direction so that the “FALDIC” characters on the keypad
panel of the servo amplifier look horizontally.
2-8
INSTALLATION 2
2) The servo amplifier has the part that generates heat during operation.
To mount multiple servo amplifiers in the same panel, observe the following precautions.
- Mount side by side in principle. The RYB servo amplifier can be mounted closely. Use the
amplifiers at 80% ED rating* if they are installed in contact with each other. There is no
limitation in the operation frequency when amplifiers are mounted at 5 mm or larger intervals.
- Reserve 40 mm or a larger distance at the bottom of the servo amplifier.
- 50 mm or a larger distance is necessary above the servo amplifier for heat radiation.
* Servo amplifiers can be operated at 100% ED at ambient temperatures below 45°C.
i) Top: 50 mm or more
2-9
2 INSTALLATION
(4) Handling
The servo amplifier consists of electronic parts including microprocessors. Do not operate in the
following environment.
Air
Air Air intake
intake intake
2-10
INSTALLATION 2
Servo amplifier
Wall
Power cable
2-11
2 INSTALLATION
-MEMO-
2-12
WIRING
3-1) Construction
3-3) Servomotor
3-4) Encoder
FAB/ELB
FAB or ELB is installed in the
primary circuit of the servo
amplifier to avoid losses caused by
shutdown or power-on or short- FAB/ELB
circuit current. The electromagnetic
contactor may be installed between
the circuit breaker and AC reactor.
AC reactor
The AC reactor is installed for large
power supply capacity or to
suppress disproportion in the
source voltage or harmonics. AC reactor
Power filter
The power filter is installed to
Power filter
protect the servo amplifier from
harmonics and fluctuation in the
source voltage.
External
regenerative
resistance
Servo amplifier (option)
The servo amplifier houses
command follow-up control and
dumping control functions and it
is exclusively for pulse string
inputs. Power cable
Power cable
Encoder cable
External
regenerative
resistance cable
Motor cable
Motor cable Servomotor
3-2
WIRING 3
General-purpose PC
PC Loader for FALDIC-β is
(2) Servomotor (with brake) prepared (option).
FAB/ELB
Controller
Various controllers of the pulse
string output type can be used.
AC reactor
ONL
ONL 00 11 22 33 44 55 66 77 ONL
ONL 00 11 22 33 44 55 66 77 ONL
ONL 00 11 22 33 44 55 66 77 ONL CH1
APS30
APS30 SCPU32
SCPU32 SCPU32
SCPU32 ONL
EMG
CH1
ONL
ONL ONL
ONL +OT -OT
EMG +OT -OT
SX
RUN
RUN ERR
ERR RUN
RUN ERR
ERR ERR
ERR 88 99 101112131415
101112131415 ERR
ERR 88 99 101112131415
101112131415 ERR
ERR 88 99 101112131415
101112131415 ERR CH2
ERR CH2
TERM
TERM TERM
TERM
RUN
RUN RUN
RUN
PWR
PWR SLV
SLV
ALM
ALM
SLV
SLV
ALM
ALM
STOP
STOP BAT
BAT STOP
STOP BAT
BAT
ALM
ALM
CPU
CPU CPU
CPU
No.
No. No.
No.
20
20
LOADER
LOADER LOADER
LOADER
11
B/A
B/A
MP2
MP2
Power filter
Power cable
Control relay
HH52P or other types are installed
externally.
Motor cable
CAUTION
Do not use the same power supply for the brake (24VDC, 0.4A) and sequence input/output.
Prepare separate power supplies.
3-3
3 WIRING
3-2) Servo amplifier
3-4
WIRING 3
(2) Power supply capacity
The power supply capacity required for each servo amplifier is as follows. The same power supply
capacity applies to the step-up or step-down transformer.
The specified power supply capacity is for the designated cable size and a wiring length of 20m. If the
power supply capacity is 500 kVA or more, an AC reactor specified in section 10-6 should be provided.
(Otherwise the contact of the electromagnetic contactor or the like may melt.)
Applicable motor
Input power supply Type of servo amplifier Power supply capacity
example (slim type)
RYB500S3-VBC GYS500DC1-C8B 0.15kVA
RYB101S3-VBC GYS101DC1-CB 0.3kVA
3-phase 200V RYB201S3-VBC GYS201DC1-CA 0.6kVA
series
RYB401S3-VBC GYS401DC1-CA 1.2kVA
RYB751S3-VBC GYS751DC1-CA 2.1kVA
RYB500S3-VBC6 GYS500DC1-C8B 0.15kVA
Single-phase 100V
RYB101S3-VBC6 GYS101DC1-C6B 0.6kVA
series
RYB201S3-VBC6 GYS201DC1-C6B 1.2kVA
The RYB Series servo amplifier (3-phase 200V type 3.7 kW or less) is applicable to the harmonics
suppression guideline for electric appliances and general-purpose equipment (enacted in 1994 and
revised in September 1997) issued by the Ministry of International Trade and Industry of Japanese
government. Regulation levels are determined by the Japan Electrical Manufacturers’ Association
according to this guideline.
You must connect a reactor for harmonics suppression to the servo amplifier to comply with this
guideline. Refer to “AC reactor” in the manual for the reactor.
When you prepare the other reactor, consult us for its detailed specifications.
3-5
3 WIRING
(3) Main circuit terminals
The power cable for the servo amplifier, external regenerative resistor (option) and servomotor power
cable are connected at the main circuit terminals.
The main circuit terminals accept connectors. The connector is not included in the accessories of the
servo amplifier. Purchase connector kits or wiring cables.
L1 P U
L2
L1 L1
- L1
V
L3 DB W
MODE
ESC
SHIFT
ENT
External
Power cables regenerative Motor power
(from top) resistance cable
Terminal
Pin No. Name Function and meaning
symbol
L1 1 Power cable Supplies commercial power supply.
L2 2 Single-phase power cables can be connected to 400W or
L3 3 smaller capacities of 3-phase 200V type. There is no phase
sequence.
With single-phase 100V, connect the power cables to the L1 and
L2 terminals.
P 1 External Used to connect an external regenerative resistance. The
DB 3 regenerative external regenerative resistance is optional.
resistance Connect across the P and DB terminals.
(option) Leave pin 2 unconnected.
U 1 Motor power Used to connect the power cable of the servomotor.
V 2 cable The grounding (E) terminal of the servomotor is provided in the
W 3 depth on the bottom of the servo amplifier.
The specified phase sequence of the servomotor cannot be
changed. Connect the identical cables of the servomotor.
3-6
WIRING 3
(4) Sequence input/output terminal
Connect the signal cable of a host controller to connector 1 (CN1) of the servo amplifier.
26 M5 13 M5
25 FZ 12 *FFB
24 *FFZ 11 FFB
23 FFZ 10 *FFA
22 NC 9 FFA
21 *CB 8 *CA
20 CB 7 CA
19 PPI 6 CONT5
18 PSET 5 CONT4
17 RDY 4 CONT3
16 OUT 3 CONT2 Compatible connector on cable side
15 OUT1 2 CONT1
14 M24 1 P24 Soldered plug: 10126-3000V
3-7
3 WIRING
n Interface circuit diagram
P24
DC24V
2.2k
24VDC, 10mA
Sequence input
(For each point)
M24
Servo amplifier
+30VDC, 50mA
Sequence output
(Max.) DC24V
Servo amplifier
PPI
1.5k
CA(CB) 62
Servo amplifier
PPI
1.5k
CA(CB) 62
Servo amplifier
FFA
AM26LS31
(FFB)
(FFZ)
M5 M5
Servo amplifier
2SC2712
FZ
Pulse string output +30VDC, 50mA
(Open collector) (Max.) M5
Servo amplifier
3-8
WIRING 3
* The pulse train input can be a 12 VDC input. In this case, the wiring method varies. Refer to
the drawing in item (3) below.
7 CA
VIN
8 *CA
Line driver IC;
AM26LS31 or
equivalent 20 CB
VIN
21 *CB
Ground at
both ends. FG
Pulse generator Servo amplifier
of host unit RYB□□□S3-VBC
Connect to the
connector shell.
VIN: The voltage amplitude between CA and *CA (between CB and *CB) must be between 2.8 and
3.7V. (The servo amplifier may not accept the input pulse in other than the specified range.)
(2) Open collector output devices (24 VDC input)
24 VDC Shielding wire
power supply
19 PPI
7 CA
Output transistors
8 *CA
20 CB
21 *CB
Ground at
both ends.
FG
Servo amplifier
Pulse generator Connect to the
connector shell. RYB□□□S3-VBC
of host unit
24 VDC power supply: Contain the source voltage within the 24 VDC +/-5% range.
This circuit consumes a maximum 40 mA current. Prepare a power supply having a sufficient margin.
(3) Open collector output devices (12 VDC input)
12 VDC Shielding wire
power supply
1/2W 19 PPI
560Ω 7 CA
Output transistors
8 *CA
20 CB
1/2W
560Ω 21 *CB
Ground at
both ends
FG
Servo amplifier
Pulse generator Connect to the
connector shell. RYB□□□S3-VBC
of host unit
12 VDC power supply: Contain the source voltage within the 12 VDC +/-5% range.
This circuit consumes a maximum 40 mA current. Prepare a power supply having a sufficient margin.
3-9
3 WIRING
3-3) Servomotor
(1) Servomotor
Connect the power cable of the servomotor to the U, V and W terminals of the servo amplifier while
identifying the symbols.
Do not supply commercial power directly to the servomotor. If attempted, the magnet inside the motor
will be de-magnetized and the servomotor will not rotate.
The direction of rotation of the servomotor cannot be changed by changing the sequence of the
servomotor terminals. Change the parameter 4 setting to achieve this.
U U
V V
W W
The wiring length between the servo amplifier and servomotor should be within 50 m long.
It is not permitted to perform ON/OFF of the wiring between the servo amplifier and servomotor using
magnetic contactors. It is not permitted to turning ON/OFF multiple servomotors with a single servo
amplifier.
Furthermore, it is not permitted to connect the following equipment along the wiring between the servo
amplifier and servomotor:
3-10
WIRING 3
1 cap housing
Projection 350780-1 type (Japan AMP)
U
4 contactors (socket)
350750-3 or
1
2 V
3 W
W
3 4
Motor power cable on motor side
Projection (Viewed from contact inserting side)
With brake
1 cap housing
350781-1 type (Japan AMP)
U
4 contactors (socket)
4
Brake V 4 1 U 350750-3 or
2 3
56
CAUTION
Do not use the same power supply for the brake (24VDC, 0.4A) and sequence input/output.
Prepare separate power supplies.
3-11
3 WIRING
3-4) Encoder
The servomotor is equipped with a 16-bit serial encoder (exclusively for incremental mode). Connect
the encoder wiring to CN2 of the servo amplifier.
The wiring connector is not included in accessories.
An optional cable with connectors at both ends is prepared.
The maximum wiring length of the encoder is 50 m with limitations from the cable size.
Housing :54180-0611
Shell body clamp :58299-0600
Shell body cover :58300-0600
Mold cover :54181-0615
5 Mold cover :54182-0605
Cable clamp :58303-0000
Clamp screw :59832-0009
(M2 x 4)
6
* All parts are made by Molex.
5 SIG+ 3 - 1 P5
6 SIG- 4 - 2 M5
Housing :53988-0611
Shell body clamp :58302-0600
Mold cover :53989-0605
Mold cover :53990-0650
Cable clamp :58303-0000
Clamp screw :53982-0009
(M2 x 4)
* All parts are made by Molex.
6 SIG- 4 - 2 M5
5 SIG+ 3 - 1 P5
3-12
WIRING 3
- Wiring cable
Use the following cables if the optional encoder cable is not used.
n Cross-link polyethylene insulated, vinyl sheath cable for robot travel (DAIDEN Co., Ltd.)
RMCV-SB (UL2464) AWG# 25/2P + AWG# 23/2C (twisted-pair cable)
(Cable length: within 10m)
Twisted 2P (pairs), 2C (core) composite cable of different cable sizes
Note: Use the core with larger sectional area for power supply.
n Cross-link polyethylene insulated, vinyl sheath cable for robot travel (DAIDEN Co., Ltd.)
RMCV-SB (UL2464) AWG# 25/2P + AWG# 23/2C (twisted-pair cable)
(Cable length: within 50m)
Note: Use the core with larger sectional area for power supply.
- Connection
It is not allowed to extend the wiring distance by connecting two or more cables of short wiring length.
CAUTION
Do not extend the wiring distance by connecting two or more short cables.
Otherwise the servomotor will be stopped due to poor contact.
- Cable size
See the following table for conversion between AWG and mm sizes.
Gauge Diameter Sectional area
A.W.G mm.G mil mm Circular mil mm2
1.4 55.12 1.400 3038 1.539
16 50.82 1.291 2583 1.309
1.2 47.24 1.200 2232 1.131
23 22.57 0.5773 509.4 0.2581
.55 21.65 0.5500 468.7 0.2376
24 20.10 0.5106 404.0 0.2047
.50 19.69 0.5000 387.7 0.1963
25 17.90 0.4547 320.4 0.1623
.45 17.72 0.4500 314.0 0.1590
3-13
3 WIRING
-MEMO-
3-14
WIRING 3
3-5) Standard connection diagrams
3-15
3 WIRING
n Three-phase 200 V (without brake)
External regenerative
resistor (option)
P DB
U 1 U
Commercial power supply V 2 V
3-phase 200V
W 3 W
M
L1 4 E
L2
L3 CN2
P5 1 1 P5
CN1 M5 2 2 M5 PG
SIG+ 5 5 SIG+
Power input for pulse string open-collector input 19 PPI SIG- 6 6 SIG-
*1: Connect the shielding wires to the connector shell of CN1 and CN2. The connector shell is connected with the grounding terminal.
*2: Ground the shielding wire at both ends. (Connect it to the connector shell on the amplifier side, and connect it to the FG (ground)
terminal on the pulse generator side.
- The external regenerative resistor is not built in. The external regenerative resistor is prepared as
optional equipment.
- For 500 kVA or larger power supply capacities, connect the power supply coordination reactor.
- Arbitrary signals can be allocated to CONT and OUT terminals.
The factory settings are as follows.
3-16
WIRING 3
n Three-phase 200 V (with brake)
External regenerative
resistor (option)
P DB
U 1 U
Commercial power supply
V 2 V
3-phase 200V
W 3 W
M
L1 4 E
L2
5 Br
L3 CN2 Power supply
6 Br
for brake 24 VDC
P5 1 1 P5
CN1 M5 2 2 M5 PG
SIG+ 5 5 SIG+
Power input for pulse string open-collector input 19 PPI SIG- 6 6 SIG-
7 CA
Pulse train input 8 *CA *1 *1
(differential) 20 CB Servomotor
21 *CB *1 (With brake)
*1
*2 FFA 9
Phase-A pulse output (differential)
P24 1 P24 *FFA 10
FFB 11
Phase-B pulse output (differential)
2 CONT1 *FFB 12
3 CONT2 FFZ 23
Phase-Z pulse output (differential)
4 CONT3 *FFZ 24
DC24V
5 CONT4 M5 13
6 CONT5 FZ 25
Phase-Z pulse output (open collector)
M5 26
14 M24
OUT1 15 P24
OUT2 16
RDY 17
PSET 18
Servo amplifier
*1: Connect the shielding wires to the connector shell of CN1 and CN2. The connector shell is connected with the grounding terminal.
*2: Ground the shielding wire at both ends. (Connect it to the connector shell on the amplifier side, and connect it to the FG (ground) terminal
on the pulse generator side.
- The distance between the servomotor and servo amplifier can be extended up to 20 m when optional
cable is used. The distance can be extended up to about 50 m if the cable size is increased.
For the cable size of the encoder, refer to section 3-4 “Encoder.”
CAUTION
Do not use the same power supply for the brake (24VDC, 0.4A) and sequence input/output.
Prepare separate power supplies.
3-17
3 WIRING
n Single-phase 100 V (without brake)
External regenerative resistor
(option)
P DB
U 1 U
Commercial power supply
V 2 V
Single-phase 100 V
W 3 W
M
L1 4 E
L2
CN2
P5 1 1 P5
CN1 M5 2 2 M5 PG
SIG+ 5 5 SIG+
Power input for pulse string open-collector input 19 PPI SIG- 6 6 SIG-
7 CA
*1 *1
Pulse train input 8 *CA
20 CB Servomotor
(differential)
*1 (Without brake)
21 *CB
*1 FFA 9
*2
Phase-A pulse output (differential)
P24 1 P24 *FFA 10
FFB 11
Phase-B pulse output (differential)
2 CONT1 *FFB 12
3 CONT2 FFZ 23
Phase-Z pulse output (differential)
4 CONT3 *FFZ 24
DC24V
5 CONT4 M5 13
6 CONT5 FZ 25
Phase-Z pulse output (open collector)
M5 26
14 M24
OUT1 15 P24
OUT2 16
RDY 17
PSET 18
Servo amplifier
*1: Connect the shielding wires to the connector shell of CN1 and CN2. The connector shell is connected with the grounding
terminal.
*2: Ground the shielding wire at both ends. (Connect it to the connector shell on the amplifier side, and connect it to the FG
(ground) terminal on the pulse generator side.
- The external regenerative resistor is not built in. The external regenerative resistor is prepared as
optional equipment.
- For 500 kVA or larger power supply capacities, connect the power supply coordination reactor.
- Arbitrary signals can be allocated to CONT and OUT terminals.
The factory settings are as follows.
3-18
WIRING 3
n Single-phase 100 V (with brake)
P DB
U 1 U
Commercial power supply
V 2 V
Single-phase 100V
W 3 W M
L1 4 E
L2 5 Br
CN2 Power supply
for brake 24 VDC 6 Br
P5 1 1 P5
CN1 M5 2 2 M5 PG
SIG+ 5 5 SIG+
Power input for pulse string open-collector input 19 PPI SIG- 6 6 SIG-
7 CA
*1 *1
Pulse train input 8 *CA
(differential) 20 CB Servomotor
21 *CB *1 (With brake)
*1 FFA 9
*2
Phase-A pulse output (differential)
P24 1 P24 *FFA 10
FFB 11
Phase-B pulse output (differential)
2 CONT1 *FFB 12
3 CONT2 FFZ 23
Phase-Z pulse output (differential)
4 CONT3 *FFZ 24
DC24V
5 CONT4 M5 13
FZ 25
6 CONT5 Phase-Z pulse output (open collector)
M5 26
14 M24
OUT1 15 P24
OUT2 16
RDY 17
PSET 18
Servo amplifier
*1: Connect the shielding wires to the connector shell of CN1 and CN2. The connector shell is connected with the grounding
terminal.
*2: Ground the shielding wire at both ends. (Connect it to the connector shell on the amplifier side, and connect it to the FG
(ground) terminal on the pulse generator side.
- The distance between the servomotor and servo amplifier can be extended up to 20 m when optional
cable is used. The distance can be extended up to about 50 m if the cable size is increased.
For the cable size of the encoder, refer to section 3-4 “Encoder.”
CAUTION
Do not use the same power supply for the brake (24VDC, 0.4A) and sequence input/output.
Prepare separate power supplies.
3-19
3 WIRING
-MEMO-
3-20
WIRING 3
3-6) Connection examples
Connection diagrams for combination examples of the servo amplifier with relevant devices are shown.
For products not specified in this manual, be sure to refer to the operation manual or user’s manual of the
corresponding equipment. The connection diagrams shown in this chapter are for reference only.
3-21
3 WIRING
Controller side
For one-axis control of SPB (programmable controller) through pulse string outputs
Axis control can be made with the basic unit.
The form of the output pulse is command pulse and command sign.
For the programmable logic controller, refer to the operation manual or user’s manual.
Input common ⑤
Input common P24
⑥
Output common M24
DC24V
①
Pulse output Y20 ②
Output common ③
Sign Y21 ④
Output common Connect the shielding wire
at both ends.
SPB
Basic unit: 40 points
3-22
WIRING 3
Servo side
n Programmable controller (NWOP40o-o)
External regenerative
resistor (Option)
P DB
U 1 U
Commercial power
V 2 V
supply 3-phase 200 V
W 3 W
M
L1 4 E
L2
L3 CN2
P5 1 1 P5
CN1 M5 2 2 M5
*1 PG
SIG+ 5 5 SIG+
19 PPI SIG- 6 6 SIG-
① 7 CA
② 8 *CA
③ 20 CB *1 *1
④ 21 *CB Servomotor
(Without brake)
FFA 9
⑤
P24 1 P24 *FFA 10
FFB 11
2 CONT1 *FFB 12
3 CONT2 FFZ 23
DC24V 4 CONT3 *FFZ 24
5 CONT4 M5 13
6 CONT5 FZ 25
⑥ M5 26
M24 14 M24
OUT1 15 P24
OUT2 16
RDY 17
PSET 18
Servo amplifier
*1: Connect the shielding wires to the connector shell of CN1 and CN2. The connector shell is connected with the grounding terminal.
*2: Ground the shielding wire at both ends. (Connect it to the connector shell on the amplifier side, and connect it to the FG (ground) terminal
on the pulse generator side.
3-23
3 WIRING
Controller side
Example of connection with MICREX-SX series pulse-string output two-axis positioning module.
The control type is semi-closed loop with 500kHz maximum input frequency.
For the programmable logic controller, refer to the operation manual or user’s manual.
DO1 A12
DO2 B12
EMG A17
3-24
WIRING 3
Servo side
n Positioning module (NP1F-MP2)
P DB
U 1 U
Commercial power
V 2 V
supply 3-phase 200V
W 3 W
M
L1
4 E
L2
L3 CN2
P5 1 1 P5
CN1 M5 2 2 M5
*1 PG
SIG+ 5 5 SIG+
19 PPI SIG- 6 6 SIG-
① 7 CA
② 8 *CA *1 *1
③ 20 CB Servomotor
④ 21 *CB (Without brake)
*1
⑪
FFA 9 ⑤
P24 1 P24 *FFA 10 ⑥
*3
FFB 11 ⑦
2 CONT1 *FFB 12 ⑧
3 CONT2 FFZ 23 ⑨
DC24V *FFZ 24 ⑩
4 CONT3
5 CONT4 M5 13
6 CONT5 FZ 25
⑫ M5 26
M24 14 M24
OUT1 15 P24
OUT2 16
RDY 17
PSET 18
Servo amplifier
*1: Connect the shielding wires to the connector shell of CN1 and CN2. The connector shell is connected with the grounding terminal.
*2: Ground the shielding wire at both ends. (Connect it to the connector shell on the amplifier side, and connect it to the FG (ground) termin
on the pulse generator side.
*3: Operation can be made even if these terminals are left open.
3-25
3 WIRING
Controller side
Example of connection with positioning module for MICREX-F series F70. Linear positioning can be
executed.
- The pulse string of NC1F-VP1 is open collector output.
- The output form is forward rotation pulse and reverse rotation pulse in the factory setting.
- The automatic start signal does not become valid if the MON output is left active.
- MOFF in the same scanning cycle as activation of MON is not valid.
+12 to 24 V A6 ⑦
+12 to 24 V A7 P24
⑧
Common B7 M24
+5V A10
+5V B10
End of positioning A9
Ready A8
Common B8
DC24V
①
Forward rotation pulse A11 ②
Common B11 ③
Reverse rotation pulse A12 ④
Common B12
B4 ⑤
External mark B9 ⑥
Common Connect the shielding
wire at both ends.
Origin LS A4
External interrupt B3
Emergency stop A3
+ OT A2
⑧
- OT B2 M24
⑦
+12 to 24 V A1 P24
+12 to 24 V B1
Positioning module
[NC1F-VP1]
3-26
WIRING 3
Servo side
n Positioning module (NC1F-VP1)
External regenerative
resistor (Option)
P DB
U 1 U
Commercial power V 2 V
supply 3-phase 200V
W 3 W
M
L1 4 E
L2
L3 CN2
P5 1 1 P5
CN1 M5 2 2 M5
*1 PG
SIG+ 5 5 SIG+
19 PPI SIG- 6 6 SIG-
① 7 CA
② 8 *CA *1 *1
③ 20 CB Servomotor
④ 21 *CB (Without brake)
*1
⑦ FFA 9
P24 1 P24 *FFA 10
FFB 11
2 CONT1 *FFB 12
3 CONT2 FFZ 23
4 CONT3 *FFZ 24
DC24V M5 13
5 CONT4
6 CONT5 FZ 25 ⑤
⑧ M5 26 ⑥
M24 14 M24
OUT1 15 P24
OUT2 16
RDY 17
PSET 18
Servo amplifier
*1: Connect the shielding wires to the connector shell of CN1 and CN2. The connector shell is connected with the grounding terminal.
*2: Ground the shielding wire at both ends. (Connect it to the connector shell on the amplifier side, and connect it to the FG (ground) termin
on the pulse generator side.
3-27
3 WIRING
Controller side
Example of connection with AD75 type positioning unit made by Mitsubishi Electric Co., Ltd.
Only connections between the AD75 positioning unit and servo amplifier are shown.
For the programmable logic controller, refer to the operation manual or user’s manual of the
equipment.
The connection diagram shown in this chapter is only for reference.
PULSE F+ 3 ①
PULSE F- 21 ②
PULSE R+ 4 ③
PULSE R- 22 ④
PGO(5V) 24 ⑤
PGO COM 25 ⑥
PULSER A+ 9
PULSER A- 27
PULSER B+ 10
PULSER B- 28
DOG 11
FLS 12
RLS 13 M24 ⑩
STOP 14
CHG 15
STAT 16
Positioning unit
(AD75P1-S3)
3-28
WIRING 3
Servo side
<Setting example>
l AD75 positioning unit
The pulse output mode is used to output CW/CCW pulses.
External regenerative
resistor (Option)
P DB
U 1 U
Commercial power
V 2 V
supply 3-phase 200V
W 3 W
M
L1 4 E
L2
L3 CN2
P5 1 1 P5
CN1 M5 2 2 M5
*1 PG
SIG+ 5 5 SIG+
19 PPI SIG- 6 6 SIG-
① 7 CA
② 8 *CA *1 *1
③ 20 CB Servomotor
④ 21 *CB (Without brake)
*1
FFA 9
⑨ P24 1 P24 *FFA 10
FFB 11
2 CONT1 *FFB 12
FFZ 23 ⑤
3 CONT2
4 CONT3 *FFZ 24 ⑥
DC24V M5 13
5 CONT4
6 CONT5 FZ 25 ※1
M5 26
⑩ M24 14 M24
OUT1 15
OUT2 16
RDY 17 ⑦
PSET 18 ⑧
Servo amplifier
*1: Connect the shielding wires to the connector shell of CN1 and CN2. The connector shell is connected with the grounding terminal.
*2: Ground the shielding wire at both ends. (Connect it to the connector shell on the amplifier side, and connect it to the FG (ground) termina
on the pulse generator side.
3-29
3 WIRING
Controller side
Example of connection with C200HW-NC113 position control unit made by Omron Corp.
Only connections between the C200HW-NC113 position control unit and servo amplifier are shown.
For the programmable logic controller, refer to the operation manual or user’s manual of the
equipment.
The connection diagram shown in this chapter is only for reference.
①
CW pulse output A5 ②
③
CCW pulse output A7 ④
DC
24V
24 V ground for output A2
Origin input signal (5V) A16 ⑤
Origin common A24 ⑥
NC unit
(NC113)
3-30
WIRING 3
Servo side
n Position control unit (C200HW-NC113 type)
<Setting example>
l C200HW-NC113 position control unit
The pulse output mode is used to output CW and CCW pulses.
External regenerative
resistor (Option)
P DB
U 1 U
Commercial power
V 2 V
supply 3-phase 200V
W 3 W
M
L1 4 E
L2
L3 CN2
P5 1 1 P5
CN1 M5 2 2 M5
*1 PG
SIG+ 5 5 SIG+
19 PPI SIG- 6 6 SIG-
① 7 CA
② 8 *CA
③ 20 CB *1 *1
Servomotor
④ 21 *CB
*1 (Without brake)
⑧ FFA 9
P24 1 P24 *FFA 10
FFB 11
2 CONT1 *FFB 12
3 CONT2 FFZ 23 ⑤
4 CONT3 *FFZ 24 ⑥
DC24V M5 13
5 CONT4
6 CONT5 FZ 25
⑨ M5 26
M24 14 M24
OUT1 15
OUT2 16
RDY 17
PSET 18 ⑦
Servo amplifier
*1: Connect the shielding wires to the connector shell of CN1 and CN2. The connector shell is connected with the grounding terminal.
*2: Ground the shielding wire at both ends. (Connect it to the connector shell on the amplifier side, and connect it to the FG (ground) termina
on the pulse generator side.
3-31
3 WIRING
-MEMO-
3-32
TEST OPERATION
4-1) Test operation in two
stages
n First stage
n Second stage
4-2
TEST OPERATION 4
4-2) First stage
Connect the servo amplifier and servomotor to perform test operation. Refer to Chapter 3 for the wiring
method.
Do not connect the servomotor to the mechanical system when performing test operation.
Fix securely.
(2) Referring to Chapter 3, connect cables to the servo amplifier and the servomotor.
state.
A value between 1
When faulty and 19 blinks.
(Alarm detection)
* If an alarm is detected, turn the power off, check wiring, and refer to Chapter 9.
4-3
4 TEST OPERATION
ESC
ESC ENT
Off-line ∨ Rotation in
forward direction
4-4
TEST OPERATION 4
4-3) Second stage
Mount the servo amplifier to the host controller and mount the servomotor to the machine to perform
test operation. The test operation should be conducted in the final operation state.
(2) Adjust the host controller and servo amplifier. (Check parameters #1 through #4. Refer to section
5-3 “Basic settings.”)
(3) According to description in Chapter 6 “Adjustment of servo,” adjust the parameters of the servo
amplifier.
4-5
4 TEST OPERATION
-MEMO-
4-6
PARAMETERS
5-1) Parameter configuration
Various parameters are used to set up the mechanical system and adjust the characteristics and accuracy
of servo.
The parameters of FALDIC-β Series are divided into the four major groups (basic setting, system setting,
control system setting and adjustment by manufacturer) shown in the table below.
Parameter configuration
Parameter
Type Outline Page
No.
The pulse string input method and the direction
01 to 04 5- 6
Basic settings of rotation are specified.
05 to 07 The tuning method is selected. 5-11
10 to 16 The sequence input/output signals are specified. 5-16
17 and 18 The output pulse is specified. 5-32
19 to 22 The positioning completion signal is specified. 5-34
The torque limit and undervoltage alarm
23 and 24 5-37
detection method are specified.
System settings
These parameters are used for connection of
25 and 26 5-39
optional items.
The parameter write-protection mode and
27 and 28 5-41
keypad panel display details are specified.
29 and 30 Minutes of test operation are specified. 5-42
The servo gain and time constants of various
40 to 56 5-46
filters are specified.
Control system
The notch filter for suppressing resolution of the
settings 57 to 60 5-52
mechanical system is specified.
61 to 64 These are parameters for dumping control. 5-53
For adjustments
80 to 83 For adjustment by manufacturer. Do not change. 5-54
by manufacturer
The parameters are saved in the electrically erasable programmable read-only memory (EEPROM) and
are not lost even when the power is turned off.
Parameters marked “Power” in the “Change” field in the parameter list become valid after the power
supply is turned off and on again. (Check that the keypad panel (7-segment LED display) is unlit when
the power is turned off.)
5-2
PARAMETERS 5
Power-on
MODE
ESC
Monitor mode
MODE
ESC
SHIFT
ENT
SHIFT
ENT
Data editing
Parameter setting mode (More than 1 sec.) (More than 1 sec.)
SHIFT
While holding down the ENT key, press
the MODE
ESC key to shift the digit to the right.
MODE MODE
ESC ESC
SHIFT MODE
MODE ENT + ESC
ESC
MODE
ESC
5-3
5 PARAMETERS
5-2) List of parameters
5-4
PARAMETERS 5
*2. Indicates the value immediately after parameter initialization is executed. The value is
automatically updated if “auto tuning” or “semi-auto tuning” is selected with basic setting
parameter #5.
5-5
5 PARAMETERS
5-3) Basic settings
The basic setting parameters are described in the order of the parameter number.
These parameters are used to convert the travel distance per each command pulse into a unit quantity that
is used by the electronic gear.
Calculate in the following equation.
Reduce the fraction so that command pulse correction α and β become integers within 32767.
5-6
PARAMETERS 5
To couple 10-mm-lead screw to the output shaft of the servomotor with a setting unit of 1/100
Hence command pulse correction α becomes “8192” and command pulse correction β becomes “125.”
With the above settings, the mechanical system travel distance per each pulse in the pulse string
becomes 0.01 mm.
0.01 mm with each pulse
NOTE
The pi (π) included in the mechanical system travel distance per each revolution of the servomotor can
be approximated with “355 / 113.”
The number of output pulses has nothing to do with command pulse correction. According to the
setting of system setting parameter #17, two signals with phase-B-advanced 90-degree phase difference
are output when the motor shaft rotates in the forward direction.
5-7
5 PARAMETERS
The form of pulse strings added to the [CA], [*CA], [CB] and [*CB] pulse string input terminals of the
servo amplifier can be specified. The maximum input frequency is 1.0MHz.
90%
CA 10% t1≦100[nsec]
t4
t2≦100[nsec]
*CA t6 t7
t3≧480[nsec]
t4≧480[nsec]
90%
10%
t6≧500[nsec]
CB t8 t7≧500[nsec]
t8≦100[nsec]
*CB
The arrow " ↑↓
" shown in the figure above is triggered at each pulse count timing.
5-8
PARAMETERS 5
n Forward / reverse rotation pulse (Setting of basic setting parameter 03: 1)
The forward rotation pulse indicates the rotation amount in the positive direction, while the reverse
pulse indicates that in the reverse direction.
- Differential input
Forward rotation command Reverse rotation command
t1 t3 t2 t5
90%
10%
CA t4
t1≦100[nsec]
*CA t2≦100[nsec]
t3≧480[nsec]
t4≧480[nsec]
CB t5≧500[nsec]
*CB
The arrows " ↑↓ " shown in the figure above are triggered at each pulse count timing.
- Open collector input
n Two signals with 90-degree phase difference (Setting of basic setting parameter 03: 2)
The phase-A and phase-B signals indicate the direction of rotation and rotation amount, respectively.
Each edge in the phase-A or phase-B signal corresponds to one pulse.
- Differential input
Forward rotation command Reverse rotation command
t1 t3 t2
90%
10%
CA t4 t1≦100[nsec]
t2≦100[nsec]
*CA t3≧480[nsec]
t9 t10
90%
t4≧480[nsec]
CB 10% t9≧500[nsec]
t10≧500[nsec]
*CB
The arrows "↑↓ " shown in the figure above are triggered at each pulse count timing.
5-9
5 PARAMETERS
Use this parameter to keep consistency between the direction of rotation of the servomotor and
mechanical travel direction.
The direction of rotation is positive when a forward rotation pulse or a pulse string of two signals with
level H or phase-B-advanced 90-degree phase difference signals is input.
n Forward/reverse rotation
The counterclockwise rotation when viewed from the output shaft of the servomotor is forward
rotation. The clockwise rotation is reverse.
Forward rotation
5-10
PARAMETERS 5
Parameters that must be set or those automatically adjusted in each tuning mode are as follows.
Tuning mode
No. Name
0: Auto 1: Semi-auto 2: Manual
06 Load inertia ratio - ¡ ¡
07 Auto tuning gain ¡ ¡ H
Position controller gain
40 - - ¡
1
41 Speed response 1 - - ¡
Speed controller
42 - - ¡
integration time 1
Feed forward filter time
45 - - ¡
constant
Torque filter time
46 - - ¡
constant
*¡: Parameter that must be set
- : Parameter that may not be set (The value is automatically calculated inside the amplifier and the
5-11
5 PARAMETERS
Specify the moment of inertia of the load (moment of inertia of load converted to motor shaft) exerted on
the motor shaft in the mechanical system, in the ratio to the moment of inertia of the motor.
This parameter must be specified in some tuning modes (basic parameter 05).
Tuning mode
No. Name
0: Auto 1: Semi-auto 2: Manual
Automatically
06 Load inertia ratio refreshed at every 10 ¡ ¡
minutes
¡: Parameter that must be set
5-12
PARAMETERS 5
n Setting method
There are two setting methods
1) Setting parameter using PC loader and keypad panel (parameter setting mode)
After the parameter is established, the setting content is updated.
2) Setting through auto tuning gain setting from keypad panel (in test operation mode)
The setting is updated at real time when the value is changed.
MODE SHIFT SHIFT
ESC ×3 ×1 ENT ENT
Arm robot 5 to 10
Belt drive 7 to 13
5-13
5 PARAMETERS
5-14
PARAMETERS 5
-MEMO-
5-15
5 PARAMETERS
5-4) System settings
System setting parameters are described in the order of the parameter number.
5-16
PARAMETERS 5
n Each sequence input/output signal can be monitored in the trace screen of the PC loader.
The ready [RDY] and positioning end [PSET] signals among sequence output signals are fixed at the
OUT terminals.
O: Terminal allocation and waveform trace are possible.
CONT OUT
Sequence input signal PC loader Sequence output signal PC loader
allocation allocation
Operation command [RUN] ¡ ¡ Alarm detection: a-contact ¡ ¡
Reset [RST] ¡ ¡ Alarm detection: b-contact ¡ ¡
+ overtravel [+OT] ¡ ¡ Dynamic brake ¡ ¡
- overtravel [-OT] ¡ ¡ Overtravel detection ¡ ¡
Forced stop [EMG] ¡ ¡ Forced stop detection ¡ ¡
P-action ¡ ¡ Ready [RDY] x (Fixed) ¡
Deviation clearance ¡ ¡ Positioning end [PSET] x (Fixed) ¡
External regenerative Zero deviation* H ¡
¡ ¡
resistor overheat Zero speed* H ¡
Anti-resonance frequency Torque limit detection* H ¡
¡ ¡
selection 0 CPU ready* H ¡
Anti-resonance frequency
¡ ¡
selection 1
Manual forward rotation ¡
H
[FWD]* (For test op.)
Manual reverse rotation ¡
H
[REV]* (For test op.)
Terminal allocation of connector 1 (CN1) of servo amplifier and trace screen of PC loader
CN1
Servo amplifier
19 PPI
7 CA
8 *CA
20 CB
21 *CB FFA 9
*FFA 10
FFB 11
*FFB 12
1 P24 FFZ 23
*FFZ 24
2 CONT1 M5 13
3 CONT2 FZ 25
4 CONT3 M5 26
5 CONT4
6 CONT5
OUT1 15
14 M24 OUT2 16
RDY 17
PSET 18
5-17
5 PARAMETERS
(1) Operation command [RUN]
Sequence input signal Operation command [RUN].. Assigned to CONT 1 with factory setting
n Function
The servomotor is ready to rotate while the operation command [RUN] signal remains active.
The servomotor does not rotate if motor power is supplied but the operation command signal is turned
off.
If the signal is turned off during rotation, the servomotor decelerates at its maximum performance and,
after the stopping point (with rotation speed being within the zero speed width specified at parameter
#21), the servomotor coasts to stop.
There is no retaining torque after the servomotor is stopped.
When the operation command [RUN] remains inactive, all rotation commands are ignored.
The servomotor is ready to rotate when the operation command [RUN] is active without alarm
detection with active + overtravel, - overtravel and forced stop [EMG] signals.
If the operation command [RUN] signal is active and other signals are turned off, the servomotor is
stopped.
n Parameter setting
To assign the operation command [RUN] signal to a sequence input terminal, specify the
corresponding value (“1”) to the system setting parameter.
If the signal is not assigned to sequence input terminals, the signal is assumed to be active at any time.
n Reference
For the forced stop signal, refer to page 5-22.
5-18
PARAMETERS 5
(2) Reset [RST]
Sequence input signal Reset [RST] ... Assigned to CONT 2 with factory setting
n Function
The sequence input signal resets the alarm detected at the servo amplifier.
Alarm detection is reset upon the activating edge of the reset [RST] signal.
n Parameter setting
To assign the reset [RST] signal to a sequence input terminal, specify the corresponding value (“2”) to
the system setting parameter.
If this signal is not assigned to the sequence input terminals, the signal is assumed to be inactive at any
time.
n Reference
Alarm detection can be reset in any of the following methods.
1) Activating edge of reset [RST] sequence input signal
2) ENT key operation upon alarm reset [“F2”] in test operation mode
3) Simultaneous depression of ∧ and ∨ keys upon alarm detection [“52”] (for more than 1 second)
4) Simultaneous depression of ∧ and ∨ keys upon alarm history [“53”] (for more than 1 second)
5) Power off and on
The alarm history can be initialized through ENT key operation at alarm history initialization [“F3”] in
the test operation mode.
5-19
5 PARAMETERS
(3) Overtravel and overtravel detection
Movement of the machine can be forcibly stopped upon a signal from a limit switch or the like.
n Function
+OT (3)/-OT (4)
These are input signals from limit switches for the prevention of overtravel (OT) at the end of the
moving stroke of the machine.
When the input signal is turned off, the servomotor decelerates to stop at its maximum performance
while ignoring the rotation command in the detected direction. Only pulse string inputs in the direction
opposite to the detecting direction and manual feed (forward/reverse rotation command) in the test
operation mode are executed. (b-contact)
When overtravel is detected, deviation is reset.
n Parameter setting
To assign the +OT signal to a sequence input terminal, specify the corresponding value (“3”) to the
system setting parameter. For -OT signal, specify “4.”
These signals are assumed to be active at any time if they are not assigned to the sequence input
terminals.
To assign OT detection to a sequence output terminal, specify the corresponding value (“4”) to the
system setting parameter.
n Reference
(1) Detecting direction
The +OT signal is detected while the servomotor rotates in the positive direction. The positive
direction is the direction specified in basic setting parameter #4. The servomotor is not stopped
even if the +OT signal is detected during rotation in the negative direction.
(2) OT detection (4)
This sequence output signal is turned on when +OT (3) or -OT (4) sequence input is turned off.
5-20
PARAMETERS 5
ONL
ONL 00 11 22 33 44 55 66 77 ONL ONL
ONL 00 11 22 33 44 55 66 77 ONL CH1
APS30
APS30 SCPU32
SCPU32 SCPU32
SCPU32 ONL ONL
EMG
CH1
EMG +OT
+OT -OT
-OT
ONL
ONL ONL
ONL
SX
RUN
RUN RUN
RUN ERR
ERR 88 99 101112131415
101112131415 ERR
ERR ERR
ERR 88 99 101112131415
101112131415 ERR CH2
ERR
ERR ERR
ERR ERR CH2
TERM
TERM TERM
TERM
RUN
RUN RUN
RUN
PWR
PWR SLV
SLV ALM
ALM
SLV
SLV ALM
ALM
STOP
STOP BAT
BAT STOP
STOP BAT
BAT CH
CH
ALM No.
No.
ALM
CPU
CPU CPU
CPU
No.
No. No.
No.
PH
PH
20
PL
PL 20
OT detection (4)
LOADER
LOADER LOADER
LOADER DA
DA
11
B/A
B/A
PE1
PE1 HP2
HP2
+OT (3)
-OT (4)
5-21
5 PARAMETERS
(4) Forced stop and forced stop detection
This signal supplied at the sequence input terminal stops the servomotor forcibly.
n Function
(1) Forced stop
The servomotor is forcibly stopped (with a b-contact) while the forced stop (5) signal is turned off.
This signal is valid in all control states and it is executed at the highest priority. Because safety and
detection speeds are generally important for forced stop (5), the signal is directly connected to the
servo amplifier.
Usually a self-locking pushbutton switch (command switch) on the operation panel is connected.
When forced stop is detected, deviation is reset.
(2) Forced stop detection
When the forced stop (5) signal is turned off, the forced stop detection (5) signal is turned on to
notify external devices of the event.
n Parameter setting
To assign forced stop to a sequence input terminal, specify the corresponding value (“5”) to the system
setting parameter.
If this signal is not assigned to the sequence input terminals, the signal is assumed to be active at any
time.
Specify “5” for forced stop detection.
n Reference
(1) Ready [RDY]
Assign the forced stop (5) signal to a sequence input terminal to turn on the ready [RDY] signal
upon activation of the operation command [RUN] and forced stop signals, readying the output
shaft of the servomotor to rotate.
5-22
PARAMETERS 5
5-23
5 PARAMETERS
(5) P-action
n Function
Activate this signal while the operation command [RUN] signal is active with the motor shaft being
mechanically locked.
If P-action is activated during rotation of the servomotor, position control becomes unstable. Do not
activate the signal while the servomotor rotates.
n Parameter setting
To assign P-action to a sequence input terminal, specify the corresponding value (“6”) to the system
setting parameter.
The signal is assumed to be inactive at any time if it is not assigned to the sequence input terminals.
NOTE
If the brake is handled with servo locked, an overload alarm (“13”) is detected.
This is because the servo performs PI control to generate a torque and restore the original position even
upon small deviation. Therefore activate P-action without fail, using an external signal, when the brake
is applied.
5-24
PARAMETERS 5
(6) Deviation clearance
Difference (deviation) between the command position and feedback position is reduced to zero.
n Function
While this signal remains active, the difference between the command position and feedback position
is reduced to zero. The feedback position is made the command position.
n Parameter setting
To assign deviation clearance to a sequence input terminal, specify the corresponding value (“7”) to
the system setting parameter.
n Reference
While the deviation clearance signal is activated, all rotation commands are ignored.
If the deviation clearance signal is turned on during rotation of the servomotor, pulse command,
manual forward rotation [FWD] of the test operation mode and other commands are ignored, to cause
the servomotor to be stopped.
The feedback position does not change even if deviation clearance is executed.
Deviation accumulated at a stopper can be zeroed to avoid movement caused by the offsetting of
deviation upon a released load.
5-25
5 PARAMETERS
(7) External regenerative resistor overheat
The electronic thermal relay signal of the optional external regenerative resistor is used to forcibly stop
the servomotor.
n Function
The servomotor is forcibly stopped (with a b-contact) while the external regenerative resistor overheat
signal is inactive.
If this signal is deactivated during rotation, the servomotor decelerates by its maximum performance
to stop (within the zero speed width (parameter #21)), and then it coasts to stop.
No holding torque generates after the servomotor is stopped.
n Parameter setting
To assign external regenerative resistor overheat to a sequence input terminal, specify the
corresponding value (“8”) to the system setting parameter.
The signal is assumed to be active at any time if it is not assigned to the sequence input terminals.
* Because the thin external regenerative resistance is not provided with thermistor output, be sure to
assign “1” (valid) to parameter #25 (regenerative resistor electronic thermal calculation).
CONTn
Thermistor
M24
CN2
P5 1 1 P5
M5 2 2 M5 PG
SIG+ 5 5 SIG+
SIG- 6 6 SIG-
Servomotor
Servo amplifier Connect the shield to the
RYB□□□S3-VBC shell body and shell cover.
5-26
PARAMETERS 5
(8) Anti-resonance frequency selection 0/1
n Function
Select any of the four anti-resonance frequencies by setting two ON/OFF bits.
Anti-resonance frequency Anti-resonance frequency
Anti-resonance frequency
selection 1 selection 0
OFF OFF Parameter #61*
OFF ON Parameter #62
ON OFF Parameter #63
ON ON Parameter #64
* The signal is assumed to be inactive at any time if it is not assigned to sequence input
signals.
In this case, parameter #61 (anti-resonance frequency 0) becomes always valid.
To make anti-resonance frequencies invalid, set the anti-resonance frequency at 200.0Hz
(factory shipment value).
n Parameter setting
To assign anti-resonance frequency 0 or 1 to a sequence input terminal, specify the corresponding
value (“9”) or (“10”) to the system setting parameter.
n Reference
For details of the anti-resonance frequency, refer to Chapter 7.
5-27
5 PARAMETERS
(9) Alarm detection: a-contact (b-contact)
The servo amplifier detects the action (alarm) of protection function to activate (desactivate)* the signal.
n Function
The signal is activated (deactivated*) and is held at the servo amplifier when the servo amplifier
detects an alarm. After the cause of the alarm is removed, the signal is deactivated (activated*) upon
the activating edge of the reset signal [RST] so that operation is resumed.
The host controller recognizes the alarm detection signal to check for an alarm.
* Description in parentheses ( ) is for b-contact alarm detection.
Power supply
OFF ON
Reset [RST]
OFF ON OFF
Alarm detection:
b-contact OFF 1 sec. ON OFF ON
Alarm detection
Make sure that the signal is inactive for about one second after the power is turned on.
n Parameter setting
To assign a- or b-contact alarm detection to the sequence output terminal, specify the corresponding
value (“1” or “2”) to the system setting parameter.
5-28
PARAMETERS 5
(10) Dynamic brake
The signal is activated when the servo amplifier detects a major fault.
n Function
The signal is activated when the servo amplifier detects a major fault with which the servomotor
cannot be driven, and it is retained until an alarm reset signal is input.
When the dynamic brake is applied, three phases of the synchronous motor are short-circuited to
generate power. After the output shaft of the servomotor is stopped, no braking force generates.
The output terminal of the dynamic brake is +30VDC, 50mA. Because the electromagnetic contact
cannot be driven directly, use a general relay or solid-state contactor (SSC).
n Parameter setting
To assign the dynamic brake to the sequence output terminal, specify the corresponding value (“3”) to
the system setting parameter.
5-29
5 PARAMETERS
(11) Ready [RDY]
n Function
The signal is activated when the following conditions are satisfied:
1) Active operation command [RUN] (1) signal
2) Active forced stop [EMG] (5) signal*
3) Inactive alarm detection: a-contact (1) signal (Or active alarm detection: b-contact (2) signal)
4) Active external regenerative resistor overheat (8) signal*
5) Source voltage above 150V
* Conditions 2) and 4) are ignored if the corresponding signal is not assigned to the CONT terminals.
The host controller recognizes the ready [RDY] signal to check if the servomotor is ready to rotate.
n Parameter setting
The ready [RDY] signal is fixed at the sequence output terminal [RDY].
CN1
Servo amplifier
19 PPI
7 CA
8 *CA
20 CB
21 *CB FFA 9
*FFA 10
FFB 11
*FFB 12
1 P24 FFZ 23
*FFZ 24
2 CONT1 M5 13
3 CONT2 FZ 25
4 CONT3 M5 26
5 CONT4
6 CONT5
OUT1 15
14 M24 OUT2 16
RDY 17
PSET 18
5-30
PARAMETERS 5
(12) Positioning end [PSET]
Use the signal to check that the positioning action has been completed.
n Function
The signal is active when the following conditions are satisfied.
1) There is no alarm.
2) The rotation speed is within the zero speed width specified at parameter #21.
3) The deviation amount is within zero deviation width specified at parameter #19.
4) The above conditions remain arranged for the positioning end judgment time specified at parameter
#22.
n Parameter setting
The positioning end [PSET] signal is fixed at the sequence output terminal [PSET].
5-31
5 PARAMETERS
Specify the number of pulses output per each revolution of the servomotor.
The number of pulses output from the frequency dividing output terminals ([FA], [*FA], [FB], [*FB] and
[*FZ] terminals) of the servo amplifier can be specified.
Phase A [FA]
Phase A [*FA]
Phase B [FB]
Phase B [*FB]
Phase Z [FZ]
Phase Z [*FZ]
Pulse width :t11 > 1µs (Equivalent to 500kHz)
t11 t11
Supplement
Number of output pulses during rotation at 5000 [r/min] with an output pulse count setting of 3000
3000 [pulse/rev]
× 5000 [r/min] = 250000 [Hz]
60
The number of output pulses exceeds 1.3 [MHz] with maximum 16384 [pulses/rev] and 5000 [r/min].
5-32
PARAMETERS 5
There is a counterclockwise delay in the output position of the phase-Z signal by the number of pulses
specified in system setting parameter #18.
This parameter has no relations with the direction of rotation switch (parameter #4).
There is a counterclockwise delay in the output position of the phase-Z signal by Z revolutions.
Phase-Z position*
Motor Motor
shaft shaft
Phase Z is late
by a quarter
revolution in the
counterclockwise
direction.
*The position of the key is not phase Z. The position of the key is assumed to be phase Z for explanation.
n Reference
Adjustment of the phase-Z position can be made in the test operation mode of the keypad panel so that
the current position becomes the position where the phase-Z signal is issued. à Refer to page 8-17.
5-33
5 PARAMETERS
Specify the width of the zone where the zero deviation signal is activated* in the number of encoder
pulses.
The unit is equivalent to the number of encoder feedback pulses (not command pulses).
Deviation [pulse]
Zero deviation width (system setting parameter #19)
Time
If both the zero deviation signal (system setting parameter #19) and zero speed signal (system setting
parameter #21) remain active in the positioning end judgment time specified in system setting parameter
#22, the positioning end signal is activated.
5-34
PARAMETERS 5
Specify the number of pulses for detecting the deviation limit (for alarm detection) in the number of
encoder feedback pulses (not command pulses).
The initial setting is “10000,” so that deviation is detected at 1000000 pulses.
With the initial setting, deviation is detected if the difference between the command position and
feedback position is equivalent to about 15.2 revolutions of the servomotor shaft.
The deviation limit width is provided for alarm detection.
5-35
5 PARAMETERS
Use the parameter to judge if the servomotor is stopped. Specify the width where the zero speed signal is
activated*.
Speed
Time
If the zero deviation signal (system setting parameter #19) and zero speed signal (system setting
parameter #21) remain active in the positioning completion judgment time specified in system setting
parameter #22, the positioning end signal is activated.
5-36
PARAMETERS 5
If the zero deviation signal (system setting parameter #19) and zero speed signal (system setting
parameter #21) remain active in the positioning end judgment time (system setting parameter #22), the
positioning end signal is activated.
5-37
5 PARAMETERS
Specify whether or not alarm detection is made upon detection of undervoltage in the power supply
under active operation command [RUN].
Supplement If a voltage drop (undervoltage) caused by momentary power failure or the like is detected, the
servomotor decelerates at the maximum performance of the servo amplifier. Because the
servomotor functions as a generator during deceleration, the power may be regenerated to
exceed the undervoltage level. If this happens, the servomotor starts to decelerate upon an
undervoltage, the undervoltage alarm is removed, and the servomotor accelerates again.
With this type of failure, the servomotor cannot be driven. This type of failure occurs in cases such as for
Coasting to stop upon detection The servomotor decelerates at the maximum performance
5-38
PARAMETERS 5
Specify the parameter when connecting the optional external regenerative resistor (thin type) (WSR-
ooo-T).
Servo amplifier
RYBoooS3-VBC
CONTn * Thermistor
M24
Servo amplifier
RYBoooS3-VBC
* Assign external regenerative resistor overheat (8) to the CONT input terminal.
5-39
5 PARAMETERS
Specify the parameter for models equipped with the optional dynamic brake unit (will be sold later).
5-40
PARAMETERS 5
Specify the initial display of the keypad panel immediately after the power is supplied.
5-41
5 PARAMETERS
Specify the test operation speed and acceleration and deceleration time.
Specify the acceleration/deceleration in the time for reaching 2000 [r/min].
Speed
2000 [r/min]
Time
Acceleration time
(System setting parameter #30)
* Use the test operation mode of the keypad panel or PC loader to start test operation.
Refer to page 8-15.
n Acceleration/deceleration time setting examples
1) To accelerate to 5000 [r/min] in 0.1 second
5-42
PARAMETERS 5
5-43
5 PARAMETERS
5-5) Control system settings
Control system setting parameters are described in the order of the parameter number.
n Control block diagram
The control block diagram of FALDIC-β Series is shown.
Command follow-up
control selection
Parameter #56
Command
follow-up
control
d
Feed forward
dt
Parameter #44 Parameter #45*
Pulse string
input Pulse string Command pulse S-curve time Position
CA, *CA input form correction α / β constant controller gain
CB, *CB
Parameters Parameter Parameter #40*
Parameter #3
#1, #2 #43
Control
added when
setting
Parameters #54, #55
Frequency
dividing output
Frequency
terminal
dividing
FA, *FA circuit
FB, *FB
Parameter #17
FZ, *FZ
Parameter #5
Auto tuning gain
Parameter #7
5-44
PARAMETERS 5
Current
PI control Notch filter M
control
Parameters Parameter Parameters #57
Parameter #47
#41, #42* #46* through #60
Position
detection
Speed
PG
detection
5-45
5 PARAMETERS
These parameters are automatically updated when “auto tuning” or “semi-auto tuning” is selected at
basic setting parameter #5.
Specify them when “manual tuning” is selected.
Tuning mode
No. Name
0: Auto 1: Semi-auto 2: Manual
06 Load inertia ratio - ¡ ¡
07 Auto tuning gain ¡ ¡ ×
40 Position controller gain - - ¡
41 Speed response - - ¡
42 Speed controller integration time 1 - - ¡
45 Feed forward filter time constant - - ¡
46 Torque filter time constant - - ¡
5-46
PARAMETERS 5
n Feed forward filter time constant (Control system setting parameter 45)
This parameter filters feed forward action of the position control loop.
A smaller setting improves the response while it may cause torque shock.
5-47
5 PARAMETERS
If the pulse string input is given at a constant frequency, the servomotor accelerates or decelerates at the
time constant of the set time.
The servomotor rotates by the number of input pulse strings.
Smooth acceleration and deceleration are obtained even if the host controller does not allow linear
acceleration.
Pulse string
Speed
Time
* Specify the parameter without fail if the dumping control function (parameters #61 through #64) are
used.
→ Refer to section 7-1 “Vibration control.”
This parameter functions if parameter #60 (command follow-up control selection) is set at “0 (none).”
Specify the parameter in a poorly rigid machine or a mechanical system having a large load inertia ratio,
to increase the response.
Specify a value between 0.100 and 0.500 to obtain a preferable result. A larger setting reduces deviation
(difference between position command and feedback position), resulting in a better response.
5-48
PARAMETERS 5
5-49
5 PARAMETERS
The gain at the time of stopping is switched from the first gain (parameters #40 to #42) to the second
gain (parameters #51 to #53).
Gain switching reduces the noise and vibration at the time of stopping.
Feedback speed
Time
Position controller gain Position controller gain 1 (Parameter #40) Position controller gain 2 (Parameter #51)
Speed response Speed response 1 (Parameter #41) Speed response 2 (Parameter #52)
Speed controller Speed controller integration time 1 (Parameter #42) Speed controller integration time 2 (Parameter #53)
integration time
The settings of the second gain (parameters #51 to #53) are given in the ratio (%) to the first gain.
5-50
PARAMETERS 5
Increase the position gain at the time of stopping to reduce the setting time or to enhance the rigidity.
Do not use in regular cases.
→ Refer to section 7-3 “Position gain and limit added when setting.”
Use the parameter to select the command follow-up control mode where the mechanical system follows
the command without delay to the pulse command.
→ Refer to section 7-2 “Command follow-up control.”
5-51
5 PARAMETERS
Gain
[dB] 2 Depth
ii) Specify the resonance frequency and damping amount of the resonance point of the
machine in parameters.
1 Resonance frequency → Parameter #57 (Notch filter 1 frequency)
2 Depth → Parameter #58 (Notch filter 1 damping amount)*
* Too deep a damping amount may undermine stability of the control. Avoid setting too large a value.
Notch filter 1,
damping amount
Notch filter 1,
frequency
The resonance point is eliminated
The notch filter functions at the resonance
due to the notch filter.
point as shown in the figure above.
5-52
PARAMETERS 5
Use these parameters to specify anti-resonance frequencies and suppress vibration of the workpiece
(dumping control).
The dumping control function becomes invalid with 200.0Hz (factory setting).
→ Refer to section 7-1 “Vibration control.”
5-53
5 PARAMETERS
5-6) For adjustments by manufacturer
These parameters are for adjustments by the manufacturer. Do not change them.
These are parameters for adjustment by the manufacturer. Do not change them.
5-54
ADJUSTMENT
OF SERVO
6-1) Basic adjustment
START
*1. Assume the inertia ratio in monitor mode 09 (load
inertia ratio) at the keypad panel.
If the inertia ratio is not assumed correctly
1. Fluctuation becomes large and the maximum
Auto tuning action value exceeds two times the minimum value.
2. The assumed value does not change from “5.0”
(initial value).
No
Yes
The torque limit functions. *2
Select semi-auto tuning and adjust
parameter #6 (inertia ratio) and
parameter #7 (gain adjustment). No Decrease the acceleration/
deceleration rate of command
pulse (or, extend the acceleration/
deceleration time).
No
OK ?
Yes
To application adjustment
END
6-2
ADJUSTMENT OF SERVO 6
- Parameters automatically updated in the auto tuning mode are updated at real time.
- In the semi-auto tuning mode, automatically updated parameters are fixed once they are set*.
* Parameters are automatically set when parameter #6 (load inertia ratio) or parameter #7 (auto tuning
gain) is changed.
Belt drive 7 to 13
Ball screw
10 to 15
mechanism
Inserting, mounting or
13 to 20
bonding machine
6-3
6 ADJUSTMENT OF SERVO
6-2) Application adjustment
Use this adjustment method when adjustment is not satisfactory after the procedure described in section
6-1 “Basic adjustment” or if the servomotor vibrates and the auto tuning gain (parameter #7) cannot be
increased sufficiently.
START
* Decrease the speed response (parameter #52).
The minimum allowable value is 50%.
Parameter #7 cannot No
be increased due
to vibration.
No
No
OK ?
Yes
1. Check the 2. Adjust the large
END mechanical system. inertia.
6-4
ADJUSTMENT OF SERVO 6
Specify "1" to "3" for the auto Specify "1" to "3" for
tuning gain. parameter #7.
100
No (Parameter #40) < (Parameter #41) x
OK ? (Actual inertia ratio)
6-5
6 ADJUSTMENT OF SERVO
Gain
[dB] 2 Depth
ii) Set the resonance frequency and damping amount at the resonance point of the machine
in parameters.
1 Resonance frequency à Parameter #57 (Notch filter 1 frequency)
2 Depth à Parameter #58 (Notch filter 1 damping amount)*
* If the damping amount is too large, stability of the control system may be undermined. Avoid
specifying too large a value.
Notch filter 1
damping amount
Notch filter 1
frequency
The notch filter functions to offset
The notch filter is applied at the resonance the resonance point.
point as shown in the figure above.
6-6
ADJUSTMENT OF SERVO 6
6-3) Adjustment requiring high speed response
Use this method to obtain quicker response than that obtained after adjustment specified in section 6-2
“Application adjustment.” (However, do not use the method described here if “adjustment of large
inertia” has been made.)
While measuring the operation time and output timing of the positioning end signal by using historical
trace of the PC loader, make adjustment as follows.
END
Note 1: Adjust the gain so as not to generate mechanical vibration or torque fluctuation.
Note 2: If mechanical rigidity is poor, gradually increase the S-curve filter (parameter #43) to
suppress vibration.
6-7
6 ADJUSTMENT OF SERVO
-MEMO-
6-8
SPECIAL
ADJUSTMENT
7-1) Vibration control
Rattling Standstill
Laser Laser
displacement displacement
gauge gauge
2mm/div 2mm/div
Target arm Target arm
position position
With dumping control, vibration is suppressed not only at the end of the machine
but in the entire machine.
- Without dumping control ... The maximum torque generates during acceleration and deceleration of
the motor, so that the entire machine vibrates due to the shocks during
acceleration and deceleration.
- With dumping control ... Because the torque is controlled during acceleration or deceleration of
the motor, shocks during acceleration and deceleration become
moderate and vibration of the entire machine is suppressed even with
those machines having relatively poor rigidity.
7-2
SPECIAL ADJUSTMENT 7
Position
command
Position and speed control of motor M
Position and
speed offset
Vibration control
Assumed
Machine model Workpiece
workpiece position
7-3
7 SPECIAL ADJUSTMENT
7-1-2) Parameter setting method
CAUTION
If parameters related to the gain are adjusted after specifying the anti-resonance frequency,
the anti-resonance frequency must be specified again.
Be sure that the gain must be adjusted first.
7-4
SPECIAL ADJUSTMENT 7
i) Measure vibration of the end of the arm directly using a laser displacement gauge or the
like.
Vibration period
Vibration (Ts)
Time
1
Anti-resonance frequency = [Hz]
Ts
ii) While reducing the settings of parameters #61 through #64 gradually from 200.0Hz
(maximum value), visually check vibration to find the best value.
7-5
7 SPECIAL ADJUSTMENT
In this case, assign this function to the CONT input signal among parameters 10 through 14 and switch
the anti-resonance frequency setting.
Anti-resonance frequency Anti-resonance frequency
Anti-resonance frequency
selection 1 selection 0
OFF OFF Parameter #61*
OFF ON Parameter #62
ON OFF Parameter #63
ON ON Parameter #64
* These signals are assumed to be inactive at any time if they are not assigned to the
sequence input signals.
In this case, parameter #61 (anti-resonance frequency 0) is always valid.
To make anti-resonance frequency invalid, set the anti-resonance frequency at
200.0Hz.
Change the setting during stoppage because otherwise shocks may generate.
7-6
SPECIAL ADJUSTMENT 7
Parameter #43
Parameters #61 through #64
(S-curve time constant)
(Anti-resonance frequency)
(Approximate measure)
< 10 Hz 10 msec
10 Hz to 20 Hz 5 msec
> 20 Hz 2 or 3 msec
7-7
7 SPECIAL ADJUSTMENT
CAUTION
If parameters related to the gain are adjusted after specifying the anti-resonance frequency,
the anti-resonance frequency must be specified again.
Be sure that the gain must be adjusted first.
7-8
SPECIAL ADJUSTMENT 7
Resonance
Gain point
[dB] (Note 2.)
Anti-
resonance
point
(Note 1)
Frequency
[Hz]
Note 1 : The servo analysis function may fail to detect the anti-resonance point in the following
machine configuration.
1 Machines with much friction
2 Reduction gear, ball screw mechanism and other machines having relatively large
mechanical losses
Note 2 : Use the notch filter for the resonance point. Refer to page 5-52.
7-9
7 SPECIAL ADJUSTMENT
Up to four points can be specified through combination of anti-resonance frequency selection 0 and
anti-resonance frequency selection 1 of the CONT input signal.
The anti-resonance point may vary according to the arm length and the weight of the load.
In this case, assign this function to the CONT input signal among parameters 10 through 14 and switch
the anti-resonance frequency setting.
* These signals are assumed to be inactive at any time if they are not assigned to the
sequence input signals.
In this case, parameter #61 (anti-resonance frequency 0) is always valid.
To make anti-resonance frequency invalid, set the anti-resonance frequency at
200.0Hz.
Change the setting during stoppage because otherwise shocks may generate.
7-10
SPECIAL ADJUSTMENT 7
Parameter #43
Parameters #61 through #64
(S-curve time constant)
(Anti-resonance frequency)
(Approximate measure)
< 10 Hz 10 msec
10 Hz to 20 Hz 5 msec
> 20 Hz 2 or 3 msec
7-11
7 SPECIAL ADJUSTMENT
7-2) Command follow-up control
Time Time
Command follow-up
control selection
Parameter #56
Command
follow-up
control
d
Feed forward
dt
Parameter #44 Parameter #45
Position
controller gain
Parameter
#40 or #51
If command follow-up control is used for a system not satisfying all of the above conditions, mechanical
vibration may generate.
7-12
SPECIAL ADJUSTMENT 7
7-2-2) Parameter setting method
The command follow-up control includes two variations: with no correction on stop (setting: 1) and with
correction on stop (setting: 2).
Position deviation generates in both methods when the acceleration changes (at (1), (2), (3), and (4)).
Position deviation
Command speed
(2) (3)
(1)
(4)
In case “with correction on stop (setting: 2),” position deviation caused by the acceleration change when
the mechanical system is stopped is smaller. Deviation of the stopping
mechanism becomes almost
Position deviation zero.
Command speed
Select “no correction on stop (setting: 1)” for operation patterns where changes from forward to reverse
rotation continue.
Speed
Forward
rotation
Reverse Time
rotation
* In the command follow-up control mode, specify “10” or a larger value for the auto tuning gain
(parameter #7).
7-13
7 SPECIAL ADJUSTMENT
7-3) Position gain and limit added when setting
An increased position gain of the stopping mechanism is effective for a shorter setting time and improved
rigidity.
Parameters are #54 and #55.
The specified position gain (parameter #54) is added to the position controller gain (parameter #40 or
#51) at speeds lower than the addition limit (parameter #55).
d
Feed forward
dt
Parameter #44 Parameter #45
Position
adjust gain
Parameter
#40 or #51
Addition
when setting
7-14
KEYPAD PANEL
8-1) Display
(1) Mode
The keypad panel operation can be classified into four modes:
0 1 2 3 4 5 6 7 8 9 -
A b C d E F G H I J L
n O o P r S t U, V u, v y
8-2
KEYPAD PANEL 8
(2) Operation key
MODE Changes the mode (MODE). SHIFT Shifts to the less significant digit (SHIFT).
ESC Cancels the selected mode (ESC). ENT Stores the mode and figure (ENT).
Press more than 1 sec to store the data.
SHIFT MODE
Pressing the ENT key while pressing the ESC key shifts to the less significant digit.
Sequence mode
MODE
ESC
Monitor mode
MODE
ESC
8-3
8 KEYPAD PANEL
8-2) Function list
Sub-mode
Mode Sub-mode
indication
State display mode 1. Action mode
2. Alarm detection
3. Alarm history
2. Average torque
3. Peak torque
5. Input signal
6. Output signal
7. OL thermal value
2. Alarm reset
4. Parameter initialization
8-4
KEYPAD PANEL 8
8-3) State display mode
In the state display mode, the servo amplifier’s current status and the alarm detection history can be
displayed.
Press the “MODE” key to display [ ] and then press the “ENT” key for more than 1 sec.
2. Alarm detection
3. Alarm history
When power is supplied to the servo amplifier, the operation mode of the state display mode is
displayed (with factory shipment setting).
The type of indication at power on can be changed by system parameter 28 setting.
System setting parameter #28
Setting Display content Display Setting Display content Display
0 State display mode 3 Feedback speed
1 Current alarm 4 Actual torque
2 Alarm history 5 Peak torque
6 Pulse string frequency
7 Input signal
8 Output signal
9 OL thermal value
10 DB thermal value
11 Load inertia ratio
8-5
8 KEYPAD PANEL
Reference
The reset of alarm detection can be carried out in the test operation mode.
Press the ∧ and ∨ keys simultaneously for one second or more while alarm detection is indicated
to reset the alarm detection.
8-6
KEYPAD PANEL 8
∧ ∨
Supplement
8-7
8 KEYPAD PANEL
8-4) Monitor mode
In the monitor mode, the speed, torque and other states of the servomotor can be displayed.
Press the MODE key to display [ ] and press the ENT key (for 1 sec or more) to display the content.
2. Average torque
3. Peak torque
5. Input signal
6. Output signal
7. OL thermal value
CAUTION
Only two figures are displayed in the monitor mode. The SHIFT key does not shift the place.
Therefore the value may not indicate the actual motion.
To monitor detail data, use the PC loader.
8-8
KEYPAD PANEL 8
Reverse rotation (clockwise rotation when viewed from the motor shaft) is indicated with two lit
decimal points.
Example: -3000 [r/min]: .
8-9
8 KEYPAD PANEL
[CONT4] [CONT3]
ENT (1 sec or more)
ESC
[CONT5] [CONT2] [CONT1]
[PSET] [RDY]
ENT (1 sec or more)
ESC
[OUT2] [OUT1]
8-10
KEYPAD PANEL 8
ESC
ESC
ESC
8-11
8 KEYPAD PANEL
8-5) Parameter setting mode
In the parameter setting mode, parameters can be edited.
Press the MODE key to display , and press the ENT key for 1 second or more to select the desired
parameter.
After selecting the target parameter, press the ∧ or ∨ key to select the parameter number to be edited first.
Press the ENT key to edit the parameter setting.
(1) Parameter
The parameter includes two types: those for which the change is reflected on the servo amplifier and
servomotor immediately, and those for which the change is reflected after the power is turned off and
on again. SHIFT
ENT
(1 sec or more) ENT (1 sec or more)
ESC
MODE
ESC
ENT (1 sec or more)
ESC
ESC
- Value indication
The most significant digits that can be edited are indicated first.
To clarify the number of digits of the value, zero is not indicated at places that cannot be edited.
To move among the digits, press the MODE key while holding down the SHIFT key.
8-12
KEYPAD PANEL 8
* Example of indication of data that includes decimal point in the editing range
Parameter #6 (load inertia ratio) (Setting range: 0.0 to 100.0, Initial value: 5.0)
Initial indication
Note that the decimal point is not indicated.
Indication shown on the left means “5.0.”
Middle digits Least
significant digits
- Editing a value
After reading a parameter, units digit blinks at about one second intervals, prompting you to change
that part.
Press the ∧ or ∨ key changes the value.
To move to another digit, press the MODE key while holding down the SHIFT key.
SHIFT MODE
ENT + ESC
SHIFT
While holding down the ENT key,
press the MODE
ESC key to move to the
less significant digit.
8-13
8 KEYPAD PANEL
- Editing example
Let us change the setting of parameter #2 (command pulse correction β) to “10.”
MODE Press the MODE key to select the parameter edit mode.
ESC Twice
SHIFT Hold down the ENT key for at least 1 second to designate
ENT 1 sec or more
the parameter number.
Parameter #2 is read.
SHIFT Press the ENT key to read the setting of parameter #2.
ENT
(The most significant digit of "00001" (initial value) is
displayed.)
SHIFT While holding down the SHIFT key, press the MODE key
ENT MODE
three times to blink the tens digit.
ESC
SHIFT While holding down the SHIFT key, press the MODE key
ENT MODE
to blink the units digit.
ESC
SHIFT Hold down the ENT key for at least 1 second to store the
ENT 1 sec or more
new value.
8-14
KEYPAD PANEL 8
8-6) Test running mode
In the test running mode, keying on the keypad panel can rotate the servomotor or reset various settings
of the servo amplifier.
Press the MODE key to display [ ] and hold down the ENT key for at least 1 second to execute test
running.
2. Alarm reset -
ESC
ESC ENT
* The servomotor rotates while the ∧ or ∨ key is held down. Rotation in negative direction
8-15
8 KEYPAD PANEL
ESC
ESC
End of resetting
ESC
ESC
End of initialization
(4) Parameter initialization
Initializes the parameters.
* After initializing, turn the power off then on again.
ESC
ESC
8-16
KEYPAD PANEL 8
ESC
ESC
ESC ESC
* Cannot be set
8-17
8 KEYPAD PANEL
-MEMO-
8-18
INSPECTION AND
MAINTENANCE
9-1) Inspection
The servo amplifier (RYB type) consists of electronic parts and requires no routine inspection.
The servomotor is of a synchronous type (brushless) and has no part that requires routine maintenance.
Though both the servo amplifier and servomotor are maintenance-free, perform periodic inspection to
avoid possible accidents and keep reliability of the equipment.
DANGER
n Prior to inspection, turn off power and wait for at least five minutes. Otherwise, there is a
risk of electric shock.
n Do not touch the servo amplifier when the commercial power is supplied. If attempted,
there is a risk of electric shock.
Inspection item
Device Description
Misalignment of mechanical coupling
Servomotor Direct exposure to water, steam or oil
Abnormal vibration
Loose screws of terminal block and fastening
parts
Excessive accumulation of dust
Servo amplifier
Foreign odor, damage due to heat, breakage
or external deformation Cable-wire
discontinuation
CAUTION
n Do not perform megger test on the PC-board or terminal block of servo amplifier. If
attempted, the servo amplifier and the encoder housed in the servomotor may be broken.
9-2
INSPECTION AND MAINTENANCE 9
9-2) Memory back-up
1 Initialization of parameter
To initialize, select the initialization [ ] of parameter in the test running mode and press the
ENT key.
9-3
9 INSPECTION AND MAINTENANCE
9-3) Fault display
Keypad panel
[CHARGE] LED
9-4
INSPECTION AND MAINTENANCE 9
(2) When error (failure) is not displayed
This type of failure is described by classification into the following three types:
9-5
9 INSPECTION AND MAINTENANCE
Yes
Yes Take remedy according to fault indication and
Check if an alarm is lit on 7-segment LED remedy described in item (3).
of the servo amplifier. If alarm is detected, an alarm code blinks.
No
Check if 24VDC power is supplied across No Unless 24VDC is supplied, all control input
[P24] and [M24] terminals of CN1. signals are invalidated.
Yes
9-6
INSPECTION AND MAINTENANCE 9
2 Servomotor hunting
(Servomotor shaft alternates forward and reverse rotation repeatedly at a short interval.)
The servo amplifier incorporates a real-time tuning function that checks the mechanical system at all
times.
For the servo amplifier, the real-time tuning function is made active by factory setting.
The real-time tuning function is valid for almost all mechanical configurations with some exceptions.
If it does not work, notify us of the mechanical configuration where the servomotor drives.
Servomotor hunting
Contact us.
9-7
9 INSPECTION AND MAINTENANCE
No
Check if the grounding wire is correctly connected. Connect the grounding wire correctly.
Yes
Check if the sequence input/output signal cables are No
routed at a sufficient distance from the power supply Allow at least 10 cm.
and motor power cables.
Yes
1. Examine wiring (Allow at least 10 cm from the power
No and motor cables.)
Check if there is an excess or shortage in the number of
2. Check the pulse string frequency.Differential input:
cumulative pulses monitored at the PC loader.
within 1 MHz
Open collector input: within 200 kHz
Yes
No
Yes
Contact us.
9-8
INSPECTION AND MAINTENANCE 9
(3) Faults with alarm indication and remedy
If an alarm is detected, the detected alarm code blinks on the keypad panel of the servo amplifier.
If multiple alarms are detected simultaneously, the alarm code with a higher priority blinks. See the
table below for the priority order. The priority is given according to the order of alarm code.
With this type of failure, the servomotor cannot be driven. This type of failure occurs in cases such as for
Coasting to stop upon detection The servomotor decelerates at the maximum performance
9-9
9 INSPECTION AND MAINTENANCE
1. Overcurrent 1
[Indication on 7-segment LED]
[Description of trouble]
The output current of the transistor in the main circuit
exceeds the rating, possibly causing breakage.
2. Overcurrent 2
[Indication on 7-segment LED]
[Description of trouble]
The output current of the servo amplifier exceeds the
maximum rating, possibly causing breakage.
Check if the grounding wire is connected no Connect the grounding wire correctly.
correctly.
yes
Check if the U, V and W motor power cables Connect the U, V and W motor power cables
are connected correctly. no correctly.
(Check if they are exchanged.)
yes
Disconnect the U, V and W terminals from the
terminal block of the amplifier and measure the
resistance across phases (U-V, V-W and W-U)
together with cable resistance using a multimeter
or the like.
A short-circuit across phases is probable.Determine
Check if the measurements are larger than
no the location of the cause in the cable or in the motor
the resistance listed in the table below.
and replace the defective part.
yes
Check if the resistance is larger than A ground fault is probable.Locate the cause of
no
1 MΩ in each phase. trouble and replace the defective part.
yes
Contact us.
9-10
INSPECTION AND MAINTENANCE 9
3. Overspeed
[Description of trouble]
[Indication on 7-segment LED]
The speed of the servomotor exceeds the rating, possibly
causing breakage.
[Cause and remedy]
Cause and remedy for overspeed
no
Check if the U, V and W cables are
connected correctly between the servo no Connect U with U, V with V and W with W.
amplifier and servomotor.
yes
Increase the setting of parameter No. 7
(auto tuning gain). Overshoot
Target
value
The setting of the response frequency has been too
Check if the trouble is eliminated. yes
small to cause overshoot, resulting in overspeed.
Actual speed
no
Use the monitor mode at the keypad panel
to monitor the peak torque. Check if the Extend the acceleration time so that the peak torque
peak torque during acceleration is limited to yes is not limited.
the setting of parameter No. 23 (max.
current limit).
no
Contact us.
4. Overvoltage
[Indication on 7-segment LED] [Description of trouble]
The DC voltage inside the servo amplifier exceeds the rating,
possibly causing breakage.
Check if the alarm occurs immediately after Reduce the power supply rating to within the
the power is turned on.
yes specification value (rated voltage -15 to +10%).
no
Check if the power factor improving Examine adoption of power coordination reactor.
equipment is used.
yes Contact us for details.
no
Check if an external regenerative resistor is Connect an external regenerative resistor.
connected.
no
yes
Measure the resistance of the regenerative
A poorly caulked connector or a broken wire in the
resistor.
Check if the measurement is as shown in
no resistor is probable. If a broken wire in the resistor is
the cause, contact us.
table 2.
yes
Table 2. Resistance of regenerative resistor
Internal elements may be broken. Servo amplifier capacity Resistance of regenerative
Contact us. (W) resistor (Ω)
≤ 400 W 68 Ω ±10 %
750 W 40 to 15 Ω ±10 %
9-11
9 INSPECTION AND MAINTENANCE
5. Encoder trouble
[Indication on 7-segment LED] [Description of trouble]
no
9-12
INSPECTION AND MAINTENANCE 9
8. Memory alarm
[Indication on 7-segment LED] [Description of trouble]
The parameter data stored in the EEPROM inside the
servo amplifier is broken.
[Cause and remedy]
Cause and remedy for memory alarm
9-13
9 INSPECTION AND MAINTENANCE
Check if the alarm is developed Restore the power supply rating to within the specification
yes value (rated voltage -15 to +10%).
immediately after the power is turned on.
no
Calculate the regenerative power. If the external regenerative resistor is
Check if regenerative resistor and unnecessary, reset the parameter #25 setting to zero.If a thin type external
regenerative resistor electronic thermal regenerative resistor is necessary, change the setting to "1." If an external
calculation (parameter #25) are set suitably
no regenerative resistor is necessary, reset the setting to zero and connect the
for the regenerative power. thermistor signal to a CONT signal line assigned to external regenerative
resistor overheat.
no
Check if the servomotor is used in the Remedy 1. Reduce the regenerative speed.
continuous or nearly continuous regenerative yes Remedy 2. Use a servo amplifier having a larger capacity.
mode (for applications such as brake). Remedy 3. Increase the reduction gear ratio.
no
Internal elements may be broken. Contact us.
9-14
INSPECTION AND MAINTENANCE 9
13. Overload
[Indication on 7-segment LED] [Description of trouble]
The effective value of the output torque (command value)
of the servo amplifier exceeds the allowable limit of the
[Cause and remedy] combined motor.
Cause and remedy for overload
no
no
Increase the capacity of the servo system.
no
Check if the OL thermal The capacity must be selected
value varies according to yes according to the maximum speed.
the speed. Contact us.
no
Contact us.
no yes
9-15
9 INSPECTION AND MAINTENANCE
14. Undervoltage
[Indication on 7-segment LED] [Description of trouble]
The DC voltage inside the servo amplifier is reduced
below the rating.
[Cause and remedy]
Cause and remedy for undervoltage
Check if momentary power failure occurs. yes Examine the power supply environment.
no
Check if the source voltage is too low.
Check if the power supply capacity is no Increase the power supply capacity.
adequate.
yes
Contact us.
Check if the alarm is developed immediately Reduce the power supply rating to within the
after the power is turned on. yes
specification value (rated voltage -15 to +10%).
no
Calculate the regenerative power. If the external regenerative resistor is
Check if regenerative resistor and unnecessary, reset the parameter #25 setting to zero. If a thin type external
regenerative resistor electronic thermal regenerative resistor is necessary, change the setting to "1." If an external
calculation (parameter #25) are set suitably
no regenerative resistor is necessary, reset the setting to zero and connect the
for the regenerative power. thermistor signal to a CONT signal line assigned to external regenerative
resistor overheat.
yes
Remedy 1. Connect an external regenerative resistor having a large
Check if the servomotor is used in the allowable power.
continuous or nearly continuous regenerative yes Remedy 2. Reduce the regenerative speed.
mode (for applications such as brake). Remedy 3. Use a servo amplifier having a larger capacity.
Remedy 4. Increase the reduction ratio.
no
Remedy 1. Examine the operation pattern and cycle time. Among all,
Check if the acceleration and deceleration
extend the deceleration time.
frequencies are too high. Check if the
acceleration and deceleration time occupies
yes Remedy 2. Change the servo amplifier with one having a larger
capacity.
a large part in the cycle time.
Remedy 3. Increase the reduction gear ratio.
no
Contact us.
Supplement The percentage of the regenerative resistor heat to the overheat detection level can be monitored in
the monitor mode of the keypad panel.
9-16
INSPECTION AND MAINTENANCE 9
no
Check if the inertia moment of the load is
yes Examine the mechanical configuration.
too large.
no
Check if the same alarm persists. yes The servo amplifier may be broken. Contact us.
no
Check if the ambient temperature of the Operate the amplifier at ambient temperatures not
servo amplifier is 50 ℃ or lower.
no exceeding 50 ℃. 40 ℃ or lower temperatures are
recommended for operation over extended period.
yes
Continue operation. If the alarm persists,
contact us.
9-17
9 INSPECTION AND MAINTENANCE
no
Check if the ambient temperature of the Operate the motor at ambient temperatures
no not exceeding 40 ℃.
motor is 40 ℃ or lower.
yes
no
Continue operation. If the alarm persists,
contact us.
no
Continue operation. If the alarm persists,
contact us.
9-18
INSPECTION AND MAINTENANCE 9
9-19
9 INSPECTION AND MAINTENANCE
9-4) Maintenance and discharge
1 Power-on
The servo amplifier can be left turned on.
DANGER
n Do not touch the servo amplifier or wiring when the commercial power is supplied. If
attempted, there is a risk of electric shock.
2 Specifications
The GYC and GYS type servomotors are continuous rating.
3 Power supply
Do not repeatedly turn on and off the power supply to start and stop the servomotor.
If attempted, the parts inside the servo amplifier will be broken.
4 Radio noise
No countermeasure is taken to the servo amplifier and servomotor against radio noise generation.
Therefore, following devices may receive noises.
- AM radios near the servo amplifier or servomotor
- Wired broadcast, etc. near the wiring
- Measuring instruments or household appliances
9-20
INSPECTION AND MAINTENANCE 9
1 Servomotor
The motor bearings at the output shaft of the servomotor should be replaced, when required. If the
bearings produce unusual noise, contact us.
The motor incorporates (built-in) encoder. Therefore, inquire us for bearing replacement.
(3) Discharge
1 Servomotor
The servomotor is made from almost iron. It can be discharged as a general industrial waste.
2 Servo amplifier
The servo amplifier contains various electronic parts.
If you have difficulties for discharging, contact us.
9-21
9 INSPECTION AND MAINTENANCE
-MEMO-
9-22
PERIPHERAL
DEVICE
10-1) Cable size
10-2) FAB/ELB
10-3) Electromagnetic
contactor
10-6) AC reactor
10-8) Option
10 PERIPHERAL DEVICE
n Configuration of system with peripheral devices
FAB/ELB
→ Refer to page 10-6.
AC reactor
→ Refer to page 10-12.
Power filter
→ Refer to page 10-10.
CN1
10-2
PERIPHERAL DEVICE 10
General-purpose PC
PC loader (option) for FALDIC-β
is prepared.
To loader
connector
Controller
Various controllers of a pulse string output
type can be connected.
ONL
ONL 00 11 22 33 44 55 66 77 ONL
ONL 00 11 22 33 44 55 66 77 ONL
ONL 00 11 22 33 44 55 66 77 ONL
ONL CH1
CH1
APS30 SCPU32 SCPU32 EMG +OT -OT
EMG +OT -OT
ONL
ONL ONL
ONL
SX
RUN
RUN ERR
ERR RUN
RUN ERR
ERR ERR 88 99 101112131415
ERR 101112131415 ERR 88 99 101112131415
ERR 101112131415 ERR 88 99 101112131415
ERR 101112131415 ERR
ERR CH2
CH2
TERM
TERM TERM
TERM
RUN
RUN RUN
RUN
PWR ALM
ALM ALM
ALM
STOP
STOP BAT
BAT STOP
STOP BAT
BAT
ALM
CPU
CPU CPU
CPU
No.
No. No.
No.
20
20
LOADER LOADER
11
B/A
B/A
MP2
To CN1
Optional cables
Cables for connecting devices.
Connector kit is prepared, too.
* This is a schematic diagram for connections. The relative size of each device (external dimensions) is
not correct.
10-3
10 PERIPHERAL DEVICE
The electric circuits inside the control panel can be divided into the main circuit and control circuit.
Cables used for general circuits except for those of encoder wiring of the servomotor are as follows.
n 600V class, cross-link polyethylene insulated cable (JCS 360 (standard of the Japanese
Electric Wire & Cable Maker’s Association): FSCL)
Used for main circuit. The cable size is smaller than the 600V-class poly-vinyl cable and superior in
flexibility.
Example: Furukawa Electric’s Baudrex
The encoder cable for the servomotor is a composite 2C (cable) 4P (pair) shielded cable housing
cables of different sizes.
n Cross-link polyethylene poly-vinyl insulated cable for robot travel (twisted pair type) (Daito
Co., Ltd.)
RMCV-SV AWG#25 / 4P + AWG#23 / 2C (within 10m)
AWG#25 / 4P + AWG#17 / 2C (within 50m)
10-4
PERIPHERAL DEVICE 10
* Optional cable and connector kit are prepared (refer to section 10-8 “Option”).
* Optional cable and connector kit are prepared (refer to section 10-8 “Option”).
10-5
10 PERIPHERAL DEVICE
10-2) FAB/ELB (molded case circuit breaker and earth leakage breaker)
FAB (molded case circuit breaker) or ELB (earth leakage breaker) is installed in the primary circuit of
the power supply of the servo amplifier for turning power supply on/off and promptly cutting off a fault
current such as short-circuit current.
The type for a single servo amplifier is described here.
The protective functions against overcurrent in the output circuit are built in the servo amplifier.
<Appearance>
FUJIi AUTO
BREAKER
SA33
10-6
PERIPHERAL DEVICE 10
Connect the electromagnetic contactor to isolate the servo amplifier by means of an external signal or to
turn it on or off from a remote operation panel.
The types specified below turn on or off the primary circuit of a single servo amplifier of 500kVA or
smaller power supply capacity and 20m or more wiring lengths with the designated cable size.
For power supply capacities exceeding 500kVA, connect an AC reactor.
<Appearance>
SC-5-1
10-7
10 PERIPHERAL DEVICE
Shown below are recommended surge suppressors (for 250 [V] or less) to be installed on peripheral
devices (magnetic contactor, solenoid value, electromagnetic brake, etc.) of the servo amplifier.
DC equipment should be equipped with a diode for surge voltage suppression.
27.5
37.5
* A non-inductive capacitor and non-inductive resistance are connected in series and sealed in epoxy
resin.
S1-B-0:200 Ω (1/2 W) + 0.1 µF
S2-A-0:500 Ω (1/2 W) + 0.2 µF
S1-B-0
0.1 uF - 200 Ω
The purpose of the surge killer is
AC250
V B
10-8
PERIPHERAL DEVICE 10
When an inductive load such as clutch and solenoid valve is turned off, several hundreds or thousands of
volts of counter-electromotive force generates. The surge suppressor suppresses these surge voltages.
10-9
10 PERIPHERAL DEVICE
Radio
Radiation noise
Power transformer
Servomotor
Power
supply
Servo amplifier M
Measuring
instrument Sensor
Electronic
device
(1) House the servo amplifier in a steel container (control cabinet) and ground the container. Avoid
installation in a place close to the PC or measuring instruments.
(2) If the amplifier affects the equipment of which power is shared with the amplifier, incorporate the
power filter in the primary circuit of the servo amplifier.
If the amplifier affects the equipment which gets its drive from different power source, install the
transformer for radio noise prevention (TRAFY).
(3) Use a metal conduit to house the cable extended from the servo amplifier to the servomotor, and
ground the conduit (grounding at several points is possible).
(4) Use a thick cable for grounding and make the cable as short as possible. Connect the grounding cable
from the individual equipment directly to a copper bar (do not ground via any equipment).
(5) Avoid mutual connection of the following signals.
(6) Avoid binding together the main circuit and control circuit or laying them in parallel.
Main circuit : Commercial power supply, motor power cable between servo amplifier and
servomotor
Control circuit : Analog voltage cable, +24VDC or +15VDC level signal cables, encoder cables of
servomotor
(7) Connect a transformer for radio noise prevention (TRAFY) to separate 100V power system devices
(PLC, general-purpose PC, etc.) from the 200V power system.
10-10
PERIPHERAL DEVICE 10
TRAFY PLC
② Power E
filter
E
Servo E
amplifier
Copper bar
①
PG M ③
<Appearance>
10-11
10 PERIPHERAL DEVICE
10-6) AC reactor
Connect the AC reactor in the primary circuit of the servo amplifier in the following cases.
Connect the AC reactor to average the input current among phases. It also functions as a guard against
power failure in the source voltage line.
Input power supply Servo amplifier type Capacity [W] AC reactor Reactance
RYB500S3-ooo 50
RYB101S3-ooo 100 ACR2-0.4A 2.92mH
3-phase 200V series
RYB201S3-ooo 200
[with 3-phase power supply]
RYB401S3-ooo 400 ACR2-0.75A 1.57mH
RYB751S3-ooo 750 ACR2-1.5A 0.939mH
RYB500S3-ooo 50
3-phase 200V series ACR2-0.4A 2.92mH
RYB101S3-ooo 100
[with single-phase power
RYB201S3-ooo 200 ACR2-0.75A 1.57mH
supply]
RYB401S3-ooo 400 ACR2-1.5A 0.939mH
RYB500S3-ooo6 50
ACR2-0.4A 2.92mH
Single-phase 100V series RYB101S3-ooo6 100
RYB201S3-ooo6 200 ACR2-0.75A 1.57mH
10-12
PERIPHERAL DEVICE 10
3-phase 200V power supply types with outputs exceeding 4.0kW are applicable to the following
guideline.
“Guideline for suppression of harmonics for consumers contracting high voltage or
special high voltage power” (September 1994) issued by Ministry of International Trade
and Industry of Japan
Servo amplifier
Commercial power supply AC reactor
3-phase 200V
U X L1
V Y L2
W Z L3
<Appearance>
10-13
10 PERIPHERAL DEVICE
10-7) External regenerative resistor (external braking resistor)
DB
Servo amplifier
P
Servomotor
U
L1
L2 Resistor for V
inrush current
L3 suppression M
W
PG
Control power
To use an external regenerative resistor, connection and parameter setting are necessary.
10-14
PERIPHERAL DEVICE 10
Servo amplifier
RYBoooS3-VBC
CONT n*
Thermistor
M24
Servo amplifier
RYBoooS3-VBC
* Assign external regenerative resistor overheat (“8”) to the CONT input terminal.
10-15
10 PERIPHERAL DEVICE
10-8) Option
Unit : [mm]
Mark tube
L 100+10
0
n Connector
Connector 1
Plug 10126-3000V
Shell 10326-52A0-008
Made by Sumitomo 3M
n Wire color
Connector 1 1 2 3 4 5 6 7 8 9 10 11 12 13 15 14 16 17 18 19 20 21 22 23 24 25 26
Mark tube 1 2 3 4 5 6 7 8 9 10 11 12 13 15 14 16 17 18 19 20 21 22 23 24 25 26
Color Orange Gray White Yellow Pink Orange Gray White Yellow Pink Orange Gray White
Wire color
Black
Black
Black
Black
Black
Black
Black
Black
Black
Black
Black
Black
Black
Red
Red
Red
Red
Red
Red
Red
Red
Red
Red
Red
Red
Mark Red
1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 2 2 3 3 3 3 3 3
n Length
Type L [m]
+0.3
WSC-D26P03 3.0 0
10-16
PERIPHERAL DEVICE 10
molex
molex
Type indication
L
Connector 1 Connector 2
n Connector
Connector 1 Connector 2 (for 5m and 10m)
Housing main body 53988-0611 Housing main body 51145-0601
Socket shell cover 58300-0600 Crimp terminal 50639-8091
Socket mold cover 53989-0605 Plug shell cover 58098-0600
Socket mold cover 53990-0605 Plug shell body 58099-0600
Cable clamp 58303-0000 Cable clamp 54017-0615
Clamp screw 59832-0009 Clamp screw 54018-0605
Made by Nihon Molex
Connector 2 (for 20m)
Plug housing main body 54180-0611
Plug shell cover 58299-0600
Plug shell body 58300-0600
Plug mold cover 54181-0615
Plug mold cover 54182-0605
Cable clamp 58303-0000
Clamp screw 59832-0009
Made by Nihon Molex
n Wire color Connector 1 1 2 3 4 5 6
Connector 2 1 2 3 4 5 6
The wire color is either (1) or (2).
Orange /
Sky blue
Sky blue
Orange
/ White
White
Black
Red
(1)
Wire color
Yellow
Brown
White
Black
Blue
Red
(2)
* The connector 1 and connector 2 types are different from those of the connector kit.
* The manufacturer of the connector is subject to change without notice.
* For cable lengths other than 5, 10 or 20m, contact us.
10-17
10 PERIPHERAL DEVICE
Connector 1 Connector 2
Grounding terminal on servo amplifier side
V1.25-4 (made by J.S.T. Mfg Co., Ltd.) or equivalent
n Connector
Connector 1 Connector 2
Cap housing 350780-1 Cap housing 2-178128-3
Contact 350570-1 Contact 1-175218-5
Made by Nihon AMP Made by Nihon AMP
n Wire color
Round
Connector 1 1 2 3 4 Connector 2 1 2 3
terminal
Mark U V W E Mark U V W E
Green / Yellow
Green / Yellow
White
White
Black
Black
Red
Red
n Length
Type L [m]
+0.5
WSC-M04P05 5.0 0
+1.0
WSC-M04P10 10.0 0
+2.0
WSC-M04P20 20.0 0
10-18
PERIPHERAL DEVICE 10
Connector 1 Connector 2
Grounding terminal on servo amplifier side
V1.25-4 (made by J.S.T. Mfg Co., Ltd.) or equivalent
n Connector
Connector 1 Connector 2
Cap housing 350781-1 Cap housing 2-178128-3
Contact 350570-3 Contact 1-175218-5
Made by Nihon AMP Made by Nihon AMP
n Wire color
Round
Connector 1 1 2 3 4 5 6 Connector 2 1 2 3
terminal
Mark U V W E Mark U V W E
Green / Yellow
Green / Yellow
White
White
Black
Black
Black
Black
Red
Red
Red
Red
n Length
Type L [m]
+0.5
WSC-M06P05 5.0 0
+1.0
WSC-M06P10 10.0 0
+2.0
WSC-M06P20 20.0 0
10-19
10 PERIPHERAL DEVICE
Connector
n Connector
Connector
Cap housing 1-178128-3
Contact 1-175218-5
Made by Nihon AMP
n Wire color
Connector 1 1 2 3
Mark L1 L2 L3
White
Black
Red
Wire color
n Length
Type L [m]
+0.3
WSC-S03P03-B 3.0 0
10-20
PERIPHERAL DEVICE 10
37.2 25.8
42.5 (Max.)
Unit : [mm]
18.8
* The type of the connector kit is different from that of the optional cable.
10-21
10 PERIPHERAL DEVICE
18.8
Series : Connector kit for servomotor power cable (on amplifier side)
Type : WSK-M03P-B
Applicable to : All models
Series : Connector kit for external regenerative resistor (on amplifier side)
Type : WSK-R03P-B
Applicable to : All models
Unit : [mm]
19.24 6.55
10-22
PERIPHERAL DEVICE 10
Unit : [mm]
27.4
27.7
Unit : [mm]
25.9
27.4
14
10-23
10 PERIPHERAL DEVICE
172±1
1000+100
0
20±0.3
Item Specification
Type WSR-401
Resistance 68 [Ω]
Resistor
Allowable power 17 [W] (Continuous)
Operating temperature Open at 135 ± 5 °C
Thermistor Withstand voltage 1.5 kVAC for 1 minute
Contact capacity 30 VDC, 0.1 A
The distance between the servo amplifier and external regenerative resistor must be within 10m.
Do not place flammable objects near the external regenerative resistor because it generates heat.
For connection of the external regenerative resistor, refer to section 10-7 “External regenerative
resistor.”
10-24
PERIPHERAL DEVICE 10
220±1
1000+100
0
64+0.5
0
21±0.5
0
Item Specification
Type WSR-751
Resistance 15 [Ω]
Resistor
Allowable power 25 [W] (Continuous)
Operating temperature Open at 135 ± 5 °C
Thermistor Withstand voltage 2.5 kVAC for 1 minute
Contact capacity 30 VDC, 0.1 A
The distance between the servo amplifier and external regenerative resistor must be within 10m.
Do not place flammable objects near the external regenerative resistor because it generates heat.
For connection of the external regenerative resistor, refer to section 10-7 “External regenerative
resistor.”
10-25
10 PERIPHERAL DEVICE
130±20
Item Specification
Type WSR-401-T WSR-751-T
Resistance 68 [Ω] 33 [Ω]
Resistor
Allowable power 12 [W] (Continuous) 12 [W] (Continuous)
10-26
SPECIFICATIONS
11-1) List of servomotor
specifications
11-3) Speed-torque
characteristics
11-2
SPECIFICATIONS 11
200V series
(2) Cubic type servomotor (100 to 750W)
n Standard motor
Motor type
101DC1-CA 201DC1-CA 401DC1-CA 751DC1-CA
GYS -
Series 3-phase 200V
Rated output [W] 100 200 400 750
Rated torque [N·m] 0.318 0.637 1.27 2.39
Rated speed [r/min] 3000
Max. speed [r/min] 5000
Max. torque [N·m] 0.955 1.91 3.82 7.17
Moment of inertia [kg/m2] 0.0577 × 10-4 0.213 × 10-4 0.408 × 10-4 1.21 × 10-4
Rated current [A] 1.0 1.5 2.6 4.8
Max. current [A] 3.0 4.5 7.8 14.4
Insulation class Class B
Rating Continuous rating
Protective ventilation Totally enclosed, self-cooling (IP 55) (except for shaft sealing and connectors)
Terminal (Motor) Cable 0.3 m (with connector)
Terminal (Detector) Cable 0.3 m (with connector)
Overheat protection None (Detection with servo amplifier)
Mounting method Flange IMB5 (L51) , IMV1 (L52) , IMV3 (L53)
Shaft extension Cylindrical shaft, with key
Paint color N1.5
Detector 16-bit serial encoder
Vibration V5 or below
Install location and altitude For indoors, 1000 [m] and below of site altitude
Ambient temperatures and humidity -10 to +40 °C, humidity: 90 % RH max. (free from condensation)
Acceleration vibration, acceptable 49 m/s2 (5 G)
Mass [kg] 0.75 1.3 1.9 3.5
11-3
11 SPECIFICATIONS
11-4
SPECIFICATIONS 11
We can meet requirements for a geared servomotor equipped with planetary reduction gear of 3 minutes
or shorter lost motion (backlash).
The reduction gear is made by Harmonic Drive Systems Co., Ltd.
Contact us for the specification, delivery term, price and other features of the item.
11-5
11 SPECIFICATIONS
11-2) List of servo amplifier specifications
200V series
(1) Basic specifications (3-phase 200V)
RYB500S3 RYS101S3 RYS201S3 RYS401S3 RYS751S3
Amplifier type
-VBC -VBC -VBC -VBC -VBC
Capacity [W] 50 100 200 400 750
Phase 3-phase (or single phase with 400W or below)
Input
Max. pulse
Input: 1.0 MHz (differential), 200 kHz (open collector), output: 500 kHz (differential)
frequency
Position control
216 ( = 65536) in each revolution
resolution
Frequency 600 Hz (Moment of load inertia after conversion into motor shaft extension (JL) =
response moment of inertia of motor rotor (JM))
Moment of load inertia Within 100 times of moment of inertia of motor rotor
Overcurrent (01, 02), overspeed (03), overvoltage (04), encoder trouble (05),
control power alarm (06, 07), memory alarm (08), combination alarm (09),
Protective functions
regenerative transistor overheat (10), encoder communication alarm (11),
(alarms)
CONT duplication (12), overload (13), undervoltage (14), regenerative resistor overheat
(15), deviation limit (16), amplifier overheat (17), encoder overheat (18), initial error (19)
For indoors, 1000m or below of site altitude, under clean atmosphere, no explosive
Installation site hazardous gas and vapor is existing.
environment
In the case of compliance with the European standard: Pollution degree = 2, overvoltage
Operating
category = II
Ambient
temperature and -10 to +50 °C, 10 to 90 % RH (free from condensation)
humidity
Vibration / shock 4.9 m/s2 (0.5 G) , 19.6 m/s2 (2 G)
UL / cUL (compliance with UL508c), European standards (compliance with EN 50178)
Others
(being applied for)
Mass [kg] 0.6 0.7 1.0
* Install an AC reactor for 500kVA or larger power supply capacities.
* Contact us for close installation requirements.
11-6
SPECIFICATIONS 11
100V series
(2) Basic specifications (Single-phase 100V)
RYB500S3 RYS101S3 RYS201S3
Amplifier type
-VBC6 -VBC6 -VBC6
Capacity [W] 50 100 200
Phase Single-phase
Input
Max. pulse
performance
Input: 1.0 MHz (differential), 200 kHz (open collector), output: 500 kHz (differential)
frequency
Position control
216 ( = 65536) in each revolution
resolution
600 Hz (Moment of load inertia after conversion into motor shaft extension (JL) =
Frequency response
moment of inertia of motor rotor (JM))
Moment of load inertia Within 100 times of moment of inertia of motor rotor
Overcurrent (01, 02), overspeed (03), overvoltage (04), encoder trouble (05), control
power alarm (06, 07), memory alarm (08), combination alarm (09), regenerative
Protective functions
transistor overheat (10), encoder communication alarm (11), CONT duplication (12),
(alarms)
overload (13), undervoltage (14), regenerative resistor overheat (15), deviation limit
(16), amplifier overheat (17), encoder overheat (18), initial error (19)
For indoors, 1000m or below of site altitude, under clean atmosphere, no explosive
Installation site hazardous gas and vapor is existing.
environment
overvoltage category = II
Ambient
temperature and -10 to +50 °C, 10 to 90 % RH (free from condensation)
humidity
Vibration / shock 4.9 m/s2 (0.5 G) , 19.6 m/s2 (2 G)
UL / cUL (compliance with UL508c), European standards (compliance with EN 50178)
Others
(being applied for)
Mass [kg] 0.6 0.7
* Install an AC reactor for 500kVA or larger power supply capacities.
* Contact us for close installation requirements.
(3) Interface specifications (Common between 3-phase 200V and single-phase 100V)
Max. input frequency: 1.0 MHz (differential), 200 kHz (open collector)
CA, *CA (1) Command pulse / command sign,
Pulse string input CB, *CB (2) Forward rotation pulse / reverse rotation pulse,
(3) Two signals with 90-degree phase difference
PPI Pull-up power input with open collector input (12 to 24 VDC)
Max. output frequency: 500 kHz (differential)
FFA, *FFA
Two signals with 90-degree phase difference
Dividing output FFB, *FFB
16 to 16384 [pulses/rev] (in 1 increments)
FFZ, *FFZ Differential output [1 pulse/rev]
FZ, M5 Open collector output [1 pulse/rev]
Power supply input for
P24, M24 +24 VDC, 300 mA (Supplied externally)
sequence signals
COUNT 1 +24 VDC, 10 mA (1 point) source input, terminal assigned to sequence
Sequence input signal
to COUNT 5 input signal
OUT 1 +30 VDC, 50 mA (max.) sink output, terminal assigned to sequence
Sequence output signal
to OUT 2 output signal
11-7
11 SPECIFICATIONS
11-3) Speed-torque characteristics
Shown below are the torque characteristics with each servomotor and servo amplifier combination.
In the characteristics diagram, the axis of abscissas indicates the speed and the axis of ordinates indicates
the motor output torque, and the servo motor can be continuously operated within the “continuous
operation area” at rated speed or lower.
The rated torque cannot be output continuously above the rated speed.
The servomotor uses the “acceleration/deceleration area” for acceleration/deceleration. Toques above the
rating cannot be output continuously. If torques above the rating is output continuously, the servomotor
trips due to an overload.
The overload detecting time (guidepost) is as follows.
11-8
SPECIFICATIONS 11
120.0
Overload alarm detecting time [s]
100.0
80.0
60.0
40.0
20.0
0.0
0 50 100 150 200 250 300
Load ratio [%]
120.0
Overload alarm detecting time [s]
100.0
80.0
60.0
40.0
20.0
0.0
0 50 100 150 200 250 300
Load ratio [%]
11-9
11 SPECIFICATIONS
200V series
0.7 1.4
0.6 1.2
0.2 0.4
0.159 0.318
0 1000 2000 3000 4000 5000 0 1000 2000 3000 4000 5000
Speed [r/min] Speed [r/min]
4.0 8.0
3.5 7.0
3.0 6.0
2.5 5.0
Torque Torque
1.91 [N・m] 4.0 3.82
[N・m] 2.0
Acceleration/
Acceleration/
1.5 3.0 deceleration area
deceleration area
1.0 2.0
0.637 1.27
0 1000 2000 3000 4000 5000 0 1000 2000 3000 4000 5000
Speed [r/min] Speed [r/min]
11-10
SPECIFICATIONS 11
200V series
-GYS751DC1-CA (750 W)
16.0
14.0
12.0
10.0
Torque
[N・m] 8.0 7.17
Acceleration/
6.0
deceleration area
4.0
2.39
2.0
Continuous
operation area
11-11
11 SPECIFICATIONS
200V series
1.6 4.0
1.4 3.5
1.2 3.0
0.4 1.0
0.318
0.637
0 1000 2000 3000 4000 5000 0 1000 2000 3000 4000 5000
Speed [r/min] Speed [r/min]
7.0 14.0
6.0 12.0
5.0 10.0
Torque Torque
[N・m] 4.0 3.82 [N・m] 8.0 7.17
Acceleration/
Acceleration/
3.0 deceleration area 6.0
deceleration area
2.0 4.0
1.27 2.39
1.0 Continuous 2.0
Continuous
operation area
operation area
0 1000 2000 3000 4000 5000 0 1000 2000 3000 4000 5000
Speed [r/min] Speed [r/min]
11-12
SPECIFICATIONS 11
100V series
0.8 1.6
0.7 1.4
0.6 1.2
0.2 0.4
0.159 0.318
0 1000 2000 3000 4000 5000 0 1000 2000 3000 4000 5000
Speed [r/min] Speed [r/min]
-GYS201DC1-C6B (200 W)
4.0
3.5
3.0
2.5
Torque
[N・m] 2.0 1.91
Acceleration/
1.5
deceleration area
1.0
0.637
0.5 Continuous
operation area
11-13
11 SPECIFICATIONS
-MEMO-
11-14
SPECIFICATIONS 11
11-4) Dimensional drawing
1 Shaft extension
The standard output shaft of the servomotor is cylindrical with key.
Servomotor with brake and gear head are similar.
However, the standard output shaft of only the servomotors listed in the table below are cylindrical
without key.
Cylindrical without key (standard)
Motor
Series Servomotor type
capacity
GYS500DC1-C8B 50W Contact us for different shaft
Single-phase
GYS101DC1-C6B 100W
100V extension shapes.
GYS201DC1-C6B 200W
3-phase GYS500DC1-C8B 50W
200V GYS101DC1-CB 100W
2 Mounting
The standard mounting type of the servomotor is flange.
The servomotor with brake and gear head are similar.
3 Wiring
- Motor power cable (Servomotor)
The GYC and GYS servomotors are equipped with 0.3 m cable extension (with connectors).
No wiring connectors come with the servomotor.
Optional cable and connector kit equipped with connectors at both ends are prepared.
- Encoder cable
The GYC and GYS servomotors are equipped with 0.3m cable extension (with connectors).
No wiring connectors come with the servomotor.
Optional cable and connector kit equipped with connectors at both ends are prepared.
11-15
11 SPECIFICATIONS
Series : GYS series motor, standard type
(Unit : mm)
- 200W / 400W
(Unit : mm)
- 750W
PROTECTIVE TUBE
11-16
SPECIFICATIONS 11
(Unit : mm)
- 200W / 400W
(Unit : mm)
- 750W
PROTECTIVE TUBE
11-17
11 SPECIFICATIONS
Series : GYC series motor, standard type
PROTECTIVE TUBE
PROTECTIVE TUBE
PROTECTIVE TUBE
11-18
SPECIFICATIONS 11
PROTECTIVE TUBE
PROTECTIVE TUBE
11-19
11 SPECIFICATIONS
Series : Gear head (1/9, 1/25) for GYS series motor
M4 DEPTH8
M5 DEPTH13
M6 DEPTH15
11-20
SPECIFICATIONS 11
M4 DEPTH8
M5 DEPTH13
M6 DEPTH15
11-21
11 SPECIFICATIONS
Servo amplifier
(Unit : mm)
11-22
APPENDIXES
■ Inertia moment calculation
■ Load torque
■ Timing chart
APPENDIXES
2 2
W D2 D1
Jz= 8 103 + 103
4 4
πρ L D2 D1
= -
32 10 3
103
103
2 2 2
W D2 D1 W L
Jx= Jy= +
16 103 + 103 12 103
2 2
πρ L D2 D1
W= -
4 103 103 103
2 2
W A B
Jz= 16 103 + 103
2 2
W B W L
Jx= 3 +
16 10 12 103
2 2
W A W L
Jy= +
16 103 12 103
πρ A B L
W=
4 103 103 103
2 2
W B L
Jx=
12 103 + 103
2 2
W L A
Jy=
12 103 + 103
2 2
W A B
Jz=
12 103 + 103
ρ A B L
W=
103 103 103
2 2 2 2
W2 B2 L W B1 L
J x = 12 103 + 103
- 121 103 + 103
2 2 2 2
W2 A2 L W A1 L
J y = 12 103 + 103
- 121 103 + 103
2 2 2 2
W2 A2 B2 W A1 B1
J z = 12 103 + 103
- 121 103 + 103
ρ A2 B2 A B L
W=
103 103
- 1013 1013 103
A2 B2 L A1 B1 L
W2 = ρ W1 = ρ
103 103 103 103 103 103
Appendix -2
APPENDIXES
- Conversion
Ball-screw
2
1 BP
J1 = W × 3
× GL2
2π 10
Feed roll
2
W D
J3 = × GL2
4 103
Rotor, table drive The moment of inertia can be obtained as a sum of each
shape.Moment of inertia of an object placed at a distance
from rotating shaft (J4)
2
L
J4 = J + W × GL2
103
Appendix -3
APPENDIXES
Ball-screw
Moving speed Mass of moving part
V W ( µ W + F ) × 9.81 BP
TL = × GL
2πη 103
µ : Coefficient of friction
Reduction ratio
GL BP : Lead of thread [mm]
Lead of thread
W, W 1 : Mass of moving part [kg]
L
W2 : Mass of counter-weight [kg]
GL : Reduction ratio (no unit)
Speed of motor shaft F : Thrust force [kg]
N
TL = ( ( µ + 1 ) W 1 - W 2 ) × 9.81 BP
× GL
- When lifting vertically
2πη 103
( ( µ - 1 ) W 1 - W 2 ) × 9.81 BP
- When lowering vertically TL = × GL
2πη 103
( W 1 - W 2 ) × 9.81 BP
- When stopping vertically TL = × GL
2πη 103
( µ W + F ) × 9.81 D
×
1
× GL
TL =
Moving speed η 2 103
V
(( µ + 1 ) W 1 - W 2 ) × 9.81 D 1
- When lifting vertically TL = × × GL
η 2 103
Appendix -4
APPENDIXES
n Timing chart
RUN OFF ON
About 4 ms
RDY OFF ON
Appendix -5
APPENDIXES
Issue an excitation or release signal of the brake from the host controller directly.
The servo amplifier does not have a function (brake timing output) to apply or release the brake
automatically.
Apply the brake when the servomotor is stopped (with an end-of-positioning signal turned on).
1 or 2 msec
Brake signal
Applied Released *1 Released Applied *2
(issued by host controller)
Rotation speed
*1: When the active brake is released, it takes the releasing time until the brake is released.
*2: When the released brake is applied, it takes the sucking time until the brake is applied.
*3: The releasing time is specified in the specification list of the brake-incorporated motor.
*4: The sucking time is specified in the specification list of the brake-incorporated motor.
Appendix -6
APPENDIXES
Build a program at the host controller to apply the brake before the operation command (RUN) is
turned off (about 80 ms).
Apply the brake after the servo motor is stopped (with the end-of-positioning signal turned on).
1 or 2 msec
About 80 msec
Brake Applied Released *1 Released Applied *2
Rotation speed
*1: When the active brake is released, it takes the releasing time until the brake is released.
*2: When the released brake is applied, it takes the sucking time until the brake is applied.
*3: The releasing time is specified in the specification list of the brake-incorporated motor.
*4: The sucking time is specified in the specification list of the brake-incorporated motor.
Appendix -7
APPENDIXES
Operation command
OFF ON
(RUN)
Reset OFF ON
Reference
- Major fault - Minor fault
With this type of fault, the servomotor cannot This type of fault occurs in cases such as for
be driven. protection against overheat.
Appendix -8
APPENDIXES
Upon overheat of the external regenerative resistor, the motor decelerates at the maximum
performance and, after being stopped, it coasts to stop.
Therefore apply the brake when overheat of the external regenerative resistor is detected.
Build the program so that the brake is released when overheat is removed from the external
regenerative resistor.
The brake is for retention purpose. Because application of the brake during rotation reduces the life,
avoid repetitive application.
Operation command
OFF ON
(RUN)
Overheat of external
ON OFF ON
regenerative resistor
Appendix -9
APPENDIXES
n Option list
1) Various cables (Cable with connectors)
⑦ WSC-M06P10-B 10 Installed
WSC-M06P20-B 20
* The external regenerative resistor (separate installation type) is not equipped with the connector for connection with the amplifier. The external
regenerative resistor connector (WSK-R03P-B) is necessary.
Control input/output wiring Encoder wiring connector Encoder wiring connector Motor power supply wiring
Series Main circuit connector
connector (amplifier side) (on motor side) connector
For power supply
wiring ①
④ ⑤ ⑥ ⑦
Appearance
For external
regenerative resistor
②
For motor power supply ③
Appendix -10
APPENDIXES
n Parameter list
Use these pages for reminder of parameter settings.
Appendix -11
APPENDIXES
Appendix -12
APPENDIXES
Alphabetical index
A
AC reactor ・・・・・・・・・・・・・・・・・・・・・・・・・ 10-12 Auto tuning gain ・・・・・・・・・・・・・・・・・・・・・・ 5-13
Actual torque ・・・・・・・・・・・・・・・・・・・・・・・・・ 8-9 Auto tuning gain setting ・・・・・・・・・・・・・・・・ 8-17
Addition limit when setting ・・・・・・・・・・・・・ 7-14
Adjust the large inertia. ・・・・・・・・・・・・・・・・ 6-5 C
Alarm detection ・・・・・・・・・・・・・・・・・・・・・・・ 8-6 Cable size ・・・・・・・・・・・・・・・・・・・・・・・・・・・ 10-4
Alarm detection: a-contact (b-contact)・・・ 5-28 Cable stress ・・・・・・・・・・・・・・・・・・・・・・・・・・ 2-4
Alarm history ・・・・・・・・・・・・・・・・・・・・・・・・・ 8-7 Close mounting・・・・・・・・・・・・・・・・・・・・・・・・ 2-9
Alarm history initialization ・・・・・・・・・・・・・ 8-16 Command follow-up control ・・・・・・・・・・・・ 7-12
Alarm indication Command pulse/command sign・・・・・・・・・・ 5-8
[01] (Overcurrent 1) ・・・・・・・・・・・・・・・・ 9-10 Commercial power supply・・・・・・・・・・・・・・・ 3-4
[02] (Overcurrent 2) ・・・・・・・・・・・・・・・・ 9-10 Control block diagram ・・・・・・・・・・・・・・・・・ 5-44
[03] (Overspeed)・・・・・・・・・・・・・・・・・・・ 9-11 CONT signal allocation ・・・・・・・・・・・・・・・・ 5-16
[04] (Overvoltage)・・・・・・・・・・・・・・・・・・ 9-11
[05] (Encoder trouble) ・・・・・・・・・・・・・・ 9-12 D
[06] (Control power alarm 1) ・・・・・・・・・ 9-12 Depth of amplifier ・・・・・・・・・・・・・・・・・・・・・ 2-11
[07] (Control power alarm 2) ・・・・・・・・・ 9-12 Deviation clearance ・・・・・・・・・・・・・・・・・・・ 5-25
[08] (Memory alarm)・・・・・・・・・・・・・・・・ 9-13 Deviation limit width ・・・・・・・・・・・・・・・・・・・ 5-35
[09] (Motor combination alarm)・・・・・・・ 9-13 Dimensional drawing ・・・・・・・・・・・・・・・・・ 11-15
[10] (Regenerative transistor overheat) 9-14 Dimensional tolerances ・・・・・・・・・・・・・・・・・ 2-4
[11] (Encoder communication alarm)・・ 9-14 Discharge・・・・・・・・・・・・・・・・・・・・・・・・・・・・ 9-21
[12] (CONT duplication) ・・・・・・・・・・・・・ 9-14 Dynamic brake ・・・・・・・・・・・・・・・・・・・・・・・・・・・
[13] (Overload) ・・・・・・・・・・・・・・・・・・・・ 9-15 ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ 5-29,5-40
[14] (Undervoltage)・・・・・・・・・・・・・・・・・ 9-16
[15] (Regenerative resistor overheat) ・ 9-16 E
[16] (Deviation limit) ・・・・・・・・・・・・・・・・ 9-17 Editing a value ・・・・・・・・・・・・・・・・・・・・・・・ 8-13
[17] (Amplifier overheat) ・・・・・・・・・・・・ 9-17 ELB ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ 10-6
[18] (Encoder overheat) ・・・・・・・・・・・・・ 9-18 Electromagnetic contactor・・・・・・・・・・・・・・ 10-7
[19] (Initial error) ・・・・・・・・・・・・・・・・・・・ 9-18 Electronic gear ・・・・・・・・・・・・・・・・・・・・・・・・ 5-6
Alarm reset・・・・・・・・・・・・・・・・・・・・・・・・・・ 8-16 Encoder
Anti-resonance frequency ・・・・・・・・・・・・・ 5-53 Wiring cable ・・・・・・・・・・・・・・・・・・・・・・・ 3-13
Anti-resonance frequency selection・・・・・ 5-27 Connection ・・・・・・・・・・・・・・・・・・・・・・・・ 3-13
Appearance of product Cable size ・・・・・・・・・・・・・・・・・・・・・・・・・ 3-13
Servo amplifier ・・・・・・・・・・・・・・・・・・・・・ 1-8 Expected service life ・・・・・・・・・・・・・・・・・・ 9-21
Servomotor ・・・・・・・・・・・・・・・・・・・・・・・・ 1-7 External regenerative resistor・・・・・・・・・・ 10-14
Assembling the GYN gear head ・・・・・・・・・ 2-6 External regenerative resistor overheat ・・ 5-26
Auto tuning・・・・・・・・・・・・・・・・・・・・・・・・・・ 5-11
Appendix -13
APPENDIXES
F
FAB ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ 10-6 Manual operation ・・・・・・・・・・・・・・・・・・・・ 8-15
Feedback speed ・・・・・・・・・・・・・・・・・・・・・・ 8-9 Manual tuning ・・・・・・・・・・・・・・・・・・・・・・・ 5-11
Feed forward filter time constant ・・・・・・・ 5-46 Max. current limit ・・・・・・・・・・・・・・・・・・・・ 5-37
Feed forward gain・・・・・・・・・・・・・・・・・・・・ 5-48 Memory back-up・・・・・・・・・・・・・・・・・・・・・・ 9-3
Forced stop ・・・・・・・・・・・・・・・・・・・・・・・・・ 5-22 Minor fault ・・・・・・・・・・・・・・・・・・・・・・・・・・ 5-29
Forced stop detection・・・・・・・・・・・・・・・・・ 5-22 Mounting
Forward/reverse rotation pulse ・・・・・・・・・・ 5-8 Servo amplifier ・・・・・・・・・・・・・・・・・・・・・ 2-0
Servomotor ・・・・・・・・・・・・・・・・・・・・・・・・ 2-2
G
Gain switching factor ・・・・・・・・・・・・・・・・・ 5-50 N
Gain switching level ・・・・・・・・・・・・・・・・・・ 5-50 Notch filter ・・・・・・・・・・・・・・・・・・・・・・・・・・ 5-52
Gain switching time constant ・・・・・・・・・・ 5-50 Number of pulses output per each revolution ・ 5-32
Guideline for harmonics suppression ・・ 10-12
O
H OL thermal value ・・・・・・・・・・・・・・・・・・・・ 8-11
Handling Operating environment
Servo amplifier ・・・・・・・・・・・・・・・・・・・・・ 2-10 Servo amplifier ・・・・・・・・・・・・・・・・・・・・・ 2-8
Servomotor ・・・・・・・・・・・・・・・・・・・・・・・・・ 2-3 Servo motor・・・・・・・・・・・・・・・・・・・・・・・・ 2-2
How the nameplate looks Operation command [RUN]・・・・・・・・・・・・ 5-18
Servo amplifier ・・・・・・・・・・・・・・・・・・・・・・ 1-8 Operation mode ・・・・・・・・・・・・・・・・・・・・・・ 8-5
Servomotor ・・・・・・・・・・・・・・・・・・・・・・・・・ 1-7 Output signal ・・・・・・・・・・・・・・・・・・・・・・・・ 8-10
OUT signal allocation・・・・・・・・・・・・・・・・・ 5-16
I Overtravel ・・・・・・・・・・・・・・・・・・・・・・・・・・ 5-20
Initial display of the keypad panel ・・・・・・ 5-41 Overtravel detection ・・・・・・・・・・・・・・・・・・ 5-20
Initial status ・・・・・・・・・・・・・・・・・・・・・・・・・・ 9-4
Input signal・・・・・・・・・・・・・・・・・・・・・・・・・・ 8-10 P
Interface circuit diagram ・・・・・・・・・・・・・・・ 3-8 P-action ・・・・・・・・・・・・・・・・・・・・・・・・・・・・ 5-24
Parameter configuration ・・・・・・・・・・・・・・・ 5-2
L Parameter editing method・・・・・・・・・・・・・・ 5-3
List of servomotor specifications ・・・・・・・ 11-2 Parameter initialization ・・・・・・・・・・・・・・・ 8-16
List of servo amplifier specifications ・・・・ 11-6 Parameter write-protection ・・・・・・・・・・・・ 5-41
Load ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ 2-5 Peak torque ・・・・・・・・・・・・・・・・・・・・・・・・・・ 8-9
Load inertia ratio ・・・・・・・・・・・・・・・・・・・・・・・・・ Phase-Z offset・・・・・・・・・・・・・・・・・・・・・・・ 5-33
・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・5-12,8-11 Phase-Z position adjustment ・・・・・・・・・・ 8-17
Poor positioning accuracy ・・・・・・・・・・・・・・ 9-8
M Position controller gain 1 ・・・・・・・・・・・・・・ 5-46
Main circuit terminals ・・・・・・・・・・・・・・・・・・ 3-6 Position controller gain 2 ・・・・・・・・・・・・・・ 5-50
Major fault ・・・・・・・・・・・・・・・・・・・・・・・・・・ 5-29 Position gain added when setting ・・・・・・ 7-14
Appendix -14
APPENDIXES
T
Positioning end judgment time ・・・・・・・・・ 5-37 Thrust load・・・・・・・・・・・・・・・・・・・・・・・・・・・ 2-5
Positioning end [PSET] ・・・・・・・・・・・・・・・ 5-31 Torque filter time constant・・・・・・・・・・・・・ 5-46
Positive direction: Forward rotation (CCW)・・・ 5-10 Two signals with 90-degree phase difference ・ 5-8
Power filter ・・・・・・・・・・・・・・・・・・・・・・・・・ 10-10
Power supply V
Servo amplifier ・・・・・・・・・・・・・・・・・・・・ 2-10 Value indication ・・・・・・・・・・・・・・・・・・・・・ 8-12
Servomotor ・・・・・・・・・・・・・・・・・・・・・・・・ 2-3 Value beyond specified range ・・・・・・・・・ 8-13
Power supply capacity ・・・・・・・・・・・・・・・・・ 3-5 Vibration control ・・・・・・・・・・・・・・・・・・・・・・ 7-2
Power supply for brake ・・・・・・・・・・・・・・・・ 3-3
Pulse string frequency ・・・・・・・・・・・・・・・・ 8-10 Z
Zero deviation ・・・・・・・・・・・・・・・・・・・・・・・ 5-34
R Zero speed width ・・・・・・・・・・・・・・・・・・・・ 5-36
Radial load ・・・・・・・・・・・・・・・・・・・・・・・・・・・ 2-5
Ready [RDY] ・・・・・・・・・・・・・・・・・・・・・・・・ 5-30
Regenerative resistance thermal value ・・ 8-11
Regenerative resistor electronic
thermal calculation ・・・・・・・・・・・・・・・・・・・ 5-39
Reset [RST] ・・・・・・・・・・・・・・・・・・・・・・・・・ 5-18
S
S-curve time constant ・・・・・・・・・・・・・・・・ 5-48
Semi-auto tuning・・・・・・・・・・・・・・・・・・・・・ 5-11
Sequence input/output terminal ・・・・・・・・・ 3-7
Servomotor does not rotate. ・・・・・・・・・・・・ 9-6
Servomotor hunting ・・・・・・・・・・・・・・・・・・・ 9-7
7-segment indication ・・・・・・・・・・・・・・・・・・ 8-2
Speed controller integration time 1 ・・・・・ 5-46
Speed controller integration time 2 ・・・・・ 5-50
Speed response 1・・・・・・・・・・・・・・・・・・・・ 5-46
Speed response 2・・・・・・・・・・・・・・・・・・・・ 5-50
Speed setting filter ・・・・・・・・・・・・・・・・・・・ 5-49
Speed-torque characteristics ・・・・・・・・・・ 11-8
Storage temperature
Servo amplifier ・・・・・・・・・・・・・・・・・・・・・ 2-8
Servomotor ・・・・・・・・・・・・・・・・・・・・・・・・ 2-2
Storing the value ・・・・・・・・・・・・・・・・・・・・・ 8-13
Surge absorber ・・・・・・・・・・・・・・・・・・・・・・ 10-8
Appendix -15
APPENDIXES
-MEMO-
Appendix -16
APPENDIXES
-MEMO-
Appendix -17
Fuji Electric Co., Ltd.
ED & C · Drive Systems Company
Gate City Ohsaki, East Tower, 11-2, Osaki 1-chome
Shinagawa-ku, Tokyo 141-0032, Japan
Phone: +81-3-5435-7139 Fax: +81-3-5435-7460
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