7) - Procedure FRP Tank Installation
7) - Procedure FRP Tank Installation
NEW TANK INSTALLATION
Procedure
Of
Installation FRP New Tank
MKK Asia Co.,Ltd. Thai Polymer and Engineering Co.,Ltd.
(TP&E)
1 Mobilize installation team and tools onsite.
2 Check diameter tank layout on concrete foundation and markup.
3 Moblie crane lift up the tank and lay down on each foundation follow tank layout.
NEW TANK INSTALLATION
4 To check alignment ( Distant , center to center , etc. )
5 Drill holes on foundation and put chemical bolt to fix tank for all hole down lugs around
shell tank.
NEW TANK INSTALLATION
6 Prepare stage structure and pre assembly some part which has not assembly from
factory because transportation limits.
7 Moblie crane lift up the each part assembly on layout tank location. The joint connected
by bolt and nuts. ( Detail part and assembly stage see attachment 1)
8 Drill holes on concrete floors and put chemical bolt as same same item 5 to fix base of
stage platform every base mount.
9 Recheck work and clean working area. Then delivery work and mobilize team out .
NEW TANK INSTALLATION
ATTACHMENT 1
PROJECT MKK 4TK-801,4TK-802,4TK-804
Connecting Beam
Connecting Beam
SHEET.NO : 1/2
DWG.NO : TPE1220-TPE-ASSEM
UNIT : MM.
Connecting Beam
Connecting Plate
Platform of 4TK-801
SHEET.NO : 2/2
DWG.NO : TPE1220-TPE-ASSEM
UNIT : MM.
4TK-801
Item Name Material Description Remark
Bolt M12 X L35 / Nut M12 Bolt M12 X L35 / Nut M12 Bolt M10 X L60 / Nut M10 1 Ladder Steel -
/ 2 X Washer M12 / 2 X Washer M12 / 2 X Washer M10 2 Handrail Steel -
3 Checker Plate Steel -
Checker Plate 4.5t 4 Stage Steel -
5 Column Set (1) Steel -
เชือม 6 Column Set (2) Steel -
7 Cross Bracing System Steel -
"B" "C"
"A"
SHEET.NO : 1/9
DWG.NO : TPE1220-TPE-AS801
UNIT : MM.
Item Name Material Description Remark
1 Carbon Steel Pipe Steel Pipe 1-1/4" x 3.2t
2 Round Bar Steel Ø 1"
3 Carbon Steel Pipe Steel Pipe 3/4" x 2.3t
4 Flat Bar Steel 50 x 4.5t
SHEET.NO : 2/9
DWG.NO : TPE1220-TPE-AS801
UNIT : MM.
NO. Name Material Description Remark
1 C - Channel Steel Steel Size 150X75X6.5t
2 C - Channel Steel Steel Size 100X50X5t
3 Steel Plate Steel Plate 6t
Plate 6t
เชือม เชือม
เชือม เชือม
เชือม เชือม
SHEET.NO : 3/9
DWG.NO : TPE1220-TPE-AS801
UNIT : MM.
NO. Name Material Description Remark
1 C - Channel Steel Steel Size 150X75X6.5t
2 C - Channel Steel Steel Size 100X50X5t
3 Steel Plate Steel Plate 6t
4 Steel Plate Steel Plate 6t
เชือม
เชือม
เชือม
SHEET.NO : 4/9
DWG.NO : TPE1220-TPE-AS801
UNIT : MM.
เหล็กแผ่น 6 mm. Item Name Material Description Remark
เชือมติด C-Channel 6" 1 C - Channel Steel Steel Size 150x75x6.5t
2 Steel plate Steel Plate Thk. 6 mm
3 Steel plate Steel Plate Thk. 10 mm
G1 Steel Plate Steel Plate Thk. 6 mm
G2 Steel Plate Steel Plate Thk. 6 mm
G3 Steel Plate Steel Plate Thk. 6 mm
"B"
SHEET.NO : 5/9
DWG.NO : TPE1220-TPE-AS801
UNIT : MM.
Item Name Material Description Remark
1 Carbon Steel Pipe Steel Pipe 1-1/4" x 3.2t
2 Round Steel Bar Steel Round Bar Ø16
3 Flat Bar Steel Size W50X4.5t
SHEET.NO : 6/9
DWG.NO : TPE1220-TPE-AS801
UNIT : MM.
Item Name Material Description Remark
1 C-Channel 4" Steel Size 100X50X5t
2 Angle Bar 2" Steel Size 50X50X5t
3 CS Pipe 3/4" Steel OD27X2.3t
C C
SHEET.NO : 7/9
DWG.NO : TPE1220-TPE-AS801
UNIT : MM.
Item Name Material Description Remark
1 Checker Plate Steel Checker Plate Thk4.5t
SHEET.NO : 8/9
DWG.NO : TPE1220-TPE-AS801
UNIT : MM.
Item Name Material Description Remark
1 Angle Bar 2" Steel Size 50X50X5t
2 Angle Bar 2" Steel Size 50X50X5t
3 Angle Bar 2" Steel Size 50X50X5t
Bolt M14/ Nut M14 Plate 6t
/ 2 X Washer M14 4 Steel Plate Steel
SHEET.NO : 9/9
DWG.NO : TPE1220-TPE-AS801
UNIT : MM.
4TK-802
Item Name Material Description Remark
1 Handrail Steel -
Bolt M12 X L35 / Nut M12 Bolt M10 X L60 / Nut M10
/ 2 X Washer M12 / 2 X Washer M10 2 Checker Plate Steel -
3 Stage Steel -
Checker Plate 4.5t 4 Column Set (1) Steel -
5 Column Set (2) Steel -
เชือม 6 Cross Bracing System Steel -
"B"
"A"
SHEET.NO : 1/7
DWG.NO : TPE1220-TPE-AS802
UNIT : MM.
NO. Name Material Description Remark
1 C - Channel Steel Steel Size 150X75X6.5t
2 C - Channel Steel Steel Size 100X50X5t
3 Steel Plate Steel Plate 6t
4 Steel Plate Steel Plate 6t
SHEET.NO : 2/7
DWG.NO : TPE1220-TPE-AS802
UNIT : MM.
เหล็กแผ่น 6 mm. Item Name Material Description Remark
เชือมติด C-Channel 6" 1 C - Channel Steel Steel Size 150x75x6.5t
2 Steel plate Steel Plate Thk. 6 mm
3 Steel plate Steel Plate Thk. 10 mm
G1 Steel Plate Steel Plate Thk. 6 mm
G2 Steel Plate Steel Plate Thk. 6 mm
G3 Steel Plate Steel Plate Thk. 6 mm
"B"
SHEET.NO : 3/7
DWG.NO : TPE1220-TPE-AS802
UNIT : MM.
Item Name Material Description Remark
1 Carbon Steel Pipe Steel Pipe 1-1/4" x 3.2t
2 Round Steel Bar Steel Round Bar Ø16
3 Flat Bar Steel Size W50X4.5t
SHEET.NO : 4/7
DWG.NO : TPE1220-TPE-AS802
UNIT : MM.
Item Name Material Description Remark
1 C-Channel 4" Steel Size 100X50X5t
2 Angle Bar 2" Steel Size 50X50X5t
3 CS Pipe 3/4" Steel OD27X2.3t
A
เจาะรู สําหรับยึด Handrail
B
C เจาะรู สําหรับยึดระหว่าง Platform
SHEET.NO : 5/7
DWG.NO : TPE1220-TPE-AS802
UNIT : MM.
Item Name Material Description Remark
1 Checker Plate Steel Checker Plate Thk4.5t
SHEET.NO : 6/7
DWG.NO : TPE1220-TPE-AS802
UNIT : MM.
Item Name Material Description Remark
1 Angle Bar 2" Steel Size 50X50X5t
2 Angle Bar 2" Steel Size 50X50X5t
3 Angle Bar 2" Steel Size 50X50X5t
4 Steel Plate Steel Plate 6t
SHEET.NO : 7/7
DWG.NO : TPE1220-TPE-AS802
UNIT : MM.
4TK-804
Item Name Material Description Remark
1 Handrail Steel -
Bolt M12 X L35 / Nut M12 Bolt M10 X L60 / Nut M10
/ 2 X Washer M12 / 2 X Washer M10 2 Checker Plate Steel -
3 Stage Steel -
Checker Plate 4.5t 4 Column Set (1) Steel -
5 Column Set (2) Steel -
เชือม 6 Cross Bracing System Steel -
SHEET.NO : 1/7
DWG.NO : TPE1220-TPE-AS804
UNIT : MM.
NO. Name Material Description Remark
1 C - Channel Steel Steel Size 150X75X6.5t
2 C - Channel Steel Steel Size 100X50X5t
3 Steel Plate Steel Plate 6t
4 Steel Plate Steel Plate 6t
SHEET.NO : 2/7
DWG.NO : TPE1220-TPE-AS804
UNIT : MM.
Item Name Material Description Remark
1 C - Channel Steel Steel Size 150x75x6.5t
2 Steel plate Steel Plate Thk. 6 mm
เหล็กแผ่น 6 mm. 3 Steel plate Steel Plate Thk. 10 mm
เชือมติด C-Channel 6" G1 Steel Plate Steel Plate Thk. 6 mm
G2 Steel Plate Steel Plate Thk. 6 mm
G3 Steel Plate Steel Plate Thk. 6 mm
"A"
"B"
SHEET.NO : 3/7
DWG.NO : TPE1220-TPE-AS804
UNIT : MM.
Item Name Material Description Remark
1 Carbon Steel Pipe Steel Pipe 1-1/4" x 3.2t
2 Round Steel Bar Steel Round Bar Ø16
3 Flat Bar Steel Size W50X4.5t
SHEET.NO : 4/7
DWG.NO : TPE1220-TPE-AS804
UNIT : MM.
Item Name Material Description Remark
1 C-Channel 4" Steel Size 100X50X5t
2 Angle Bar 2" Steel Size 50X50X5t
3 CS Pipe 3/4" Steel OD27X2.3t
SHEET.NO : 5/7
DWG.NO : TPE1220-TPE-AS804
UNIT : MM.
Item Name Material Description Remark
1 Checker Plate Steel Checker Plate Thk4.5t
SHEET.NO : 6/7
DWG.NO : TPE1220-TPE-AS804
UNIT : MM.
Item Name Material Description Remark
1 Angle Bar 2" Steel Size 50X50X5t
2 Angle Bar 2" Steel Size 50X50X5t
3 Angle Bar 2" Steel Size 50X50X5t
4 Steel Plate Steel Plate 6t
SHEET.NO : 7/7
DWG.NO : TPE1220-TPE-AS804
UNIT : MM.