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7) - Procedure FRP Tank Installation

The document provides details on the installation of new tanks TK801, TK802, and TK804 for client MKK Asia Co., Ltd. at their Rayong location. It outlines a 9 step procedure for the installation to be completed by Thai Polymer and Engineering Co., Ltd., including mobilizing equipment and staff, installing the tanks on foundations, connecting parts, and cleaning up upon completion. Diagrams are included to illustrate tank layouts and assembly details.
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© © All Rights Reserved
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Download as PDF, TXT or read online on Scribd
0% found this document useful (0 votes)
501 views34 pages

7) - Procedure FRP Tank Installation

The document provides details on the installation of new tanks TK801, TK802, and TK804 for client MKK Asia Co., Ltd. at their Rayong location. It outlines a 9 step procedure for the installation to be completed by Thai Polymer and Engineering Co., Ltd., including mobilizing equipment and staff, installing the tanks on foundations, connecting parts, and cleaning up upon completion. Diagrams are included to illustrate tank layouts and assembly details.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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NEW TANK INSTALLATION

Client : PO.NO. Revision : Page :

MKK Asia Co.,Ltd. TA1000049-0000 0 1/5


Location : Vendor name:
Rayong Thai Polymer and Engineering Co.,Ltd.

Work  :    Installation New tank TK801,TK802,TK804 Doc No. :  TPE‐MKK‐25

Procedure 
Of
Installation FRP New Tank

MKK Asia Co.,Ltd. Thai Polymer and Engineering Co.,Ltd.
(TP&E)

0 For Approval THL THL KHM 17‐12‐20

Revision Description Prepare by Checked by Aprroved by Date


 NEW TANK INSTALLATION

Client : PO.NO. Revision : Page :

MKK Asia Co.,Ltd. TA1000049-0000 0 2/5


Location : Vendor name:
Rayong Thai Polymer and Engineering Co.,Ltd.

Work  :    Installation New tank TK801,TK802,TK804 Doc No. :  TPE‐MKK‐25

1 Mobilize installation team and tools onsite.

2 Check diameter tank layout on concrete foundation and markup.  

3 Moblie crane lift up the tank and lay down on each foundation follow tank  layout.
 NEW TANK INSTALLATION

Client : PO.NO. Revision : Page :

MKK Asia Co.,Ltd. TA1000049-0000 0 3/5


Location : Vendor name:
Rayong Thai Polymer and Engineering Co.,Ltd.

Work  :    Installation New tank TK801,TK802,TK804 Doc No. :  TPE‐MKK‐25

4 To check alignment ( Distant , center to center , etc.  )

5 Drill holes on foundation and put chemical bolt to fix tank for all hole down lugs around 
shell tank.

    
 NEW TANK INSTALLATION

Client : PO.NO. Revision : Page :

MKK Asia Co.,Ltd. TA1000049-0000 0 4/5


Location : Vendor name:
Rayong Thai Polymer and Engineering Co.,Ltd.

Work  :    Installation New tank TK801,TK802,TK804 Doc No. :  TPE‐MKK‐25

6 Prepare stage structure and pre assembly some part which has not assembly from 
factory because transportation limits.

7 Moblie crane lift up the each part assembly on layout tank location. The joint connected 
by bolt and nuts. ( Detail part and assembly stage see attachment 1)

8 Drill holes on concrete floors and put chemical bolt as same same item 5 to fix base of
stage platform every base mount.

9 Recheck work  and clean working area. Then delivery work and mobilize team out .

 
 NEW TANK INSTALLATION

Client : PO.NO. Revision : Page :

MKK Asia Co.,Ltd. TA1000049-0000 0 5/5


Location : Vendor name:
Rayong Thai Polymer and Engineering Co.,Ltd.

Work  :    Installation New tank TK801,TK802,TK804 Doc No. :  TPE‐MKK‐25

ATTACHMENT 1
PROJECT MKK 4TK-801,4TK-802,4TK-804
Connecting Beam
Connecting Beam

4TK-801 4TK-802 4TK-804

TITLE : PROJECT MKK TANK 4TK-801 , 4TK-802 , 4TK-804

SUBTITLE : DETAIL FOR ASSEMBLY

SHEET.NO : 1/2
DWG.NO : TPE1220-TPE-ASSEM
UNIT : MM.
Connecting Beam

Connecting Plate Platform of 4TK-802

Connecting Plate
Platform of 4TK-801

Detail of Connecting Plate Detail of Connecting Beam

TITLE : PROJECT MKK TANK 4TK-801 , 4TK-802 , 4TK-804

SUBTITLE : DETAIL FOR ASSEMBLY

SHEET.NO : 2/2
DWG.NO : TPE1220-TPE-ASSEM
UNIT : MM.
4TK-801
Item Name Material Description Remark

Bolt M12 X L35 / Nut M12 Bolt M12 X L35 / Nut M12 Bolt M10 X L60 / Nut M10 1 Ladder Steel -
/ 2 X Washer M12 / 2 X Washer M12 / 2 X Washer M10 2 Handrail Steel -
3 Checker Plate Steel -
Checker Plate 4.5t 4 Stage Steel -
5 Column Set (1) Steel -
เชือม 6 Column Set (2) Steel -
7 Cross Bracing System Steel -

"B" "C"

"A"

TITLE : PROJECT MKK TANK 4TK-801 , 4TK-802 , 4TK-804

SUBTITLE : DETAIL FOR ASSEMBLY PLATFORM OF 4TK801

SHEET.NO : 1/9
DWG.NO : TPE1220-TPE-AS801
UNIT : MM.
Item Name Material Description Remark
1 Carbon Steel Pipe Steel Pipe 1-1/4" x 3.2t
2 Round Bar Steel Ø 1"
3 Carbon Steel Pipe Steel Pipe 3/4" x 2.3t
4 Flat Bar Steel 50 x 4.5t

TITLE : PROJECT MKK TANK 4TK-801 , 4TK-802 , 4TK-804

SUBTITLE : DETAIL FOR LADDER OF 4TK-801

SHEET.NO : 2/9
DWG.NO : TPE1220-TPE-AS801
UNIT : MM.
NO. Name Material Description Remark
1 C - Channel Steel Steel Size 150X75X6.5t
2 C - Channel Steel Steel Size 100X50X5t
3 Steel Plate Steel Plate 6t

Plate 6t

เชือม Plate 6t กับ C-Channel 4"


สําหรับยึดกับ Ladder
เชือมแผ่นเพลท
สําหรับยึด Ladder
เชือม C-Channel 4" เข้ากับ กับ C-Channel 4"
C-Channel 6"

เชือม เพลทยึด Bracing


เข้ากับ C-Channel 6"

เชือม เชือม

เชือม เชือม

เชือม เชือม

TITLE : PROJECT MKK 4TK-801 , 4TK-802 , 4TK-804

SUBTITLE : DETAIL FOR ASSEMBLY COLUMN WITH SUB-BEAM SET (1)

SHEET.NO : 3/9
DWG.NO : TPE1220-TPE-AS801
UNIT : MM.
NO. Name Material Description Remark
1 C - Channel Steel Steel Size 150X75X6.5t
2 C - Channel Steel Steel Size 100X50X5t
3 Steel Plate Steel Plate 6t
4 Steel Plate Steel Plate 6t

เชือม C-Channel 4" เข้ากับ


C-Channel 6"

เชือม

เชือม

เชือม

TITLE : PROJECT MKK 4TK-801 , 4TK-802 , 4TK-804

SUBTITLE : DETAIL FOR ASSEMBLY COLUMN WITH SUB-BEAM SET (2)

SHEET.NO : 4/9
DWG.NO : TPE1220-TPE-AS801
UNIT : MM.
เหล็กแผ่น 6 mm. Item Name Material Description Remark
เชือมติด C-Channel 6" 1 C - Channel Steel Steel Size 150x75x6.5t
2 Steel plate Steel Plate Thk. 6 mm
3 Steel plate Steel Plate Thk. 10 mm
G1 Steel Plate Steel Plate Thk. 6 mm
G2 Steel Plate Steel Plate Thk. 6 mm
G3 Steel Plate Steel Plate Thk. 6 mm

เชือม เหล็กแผ่น 6 mm.


กับ C-Channel 6"
"A"

"B"

TITLE : PROJECT MKK TANK 4TK-801 , 4TK-802 , 4TK-804

SUBTITLE : DETAIL FOR COLUMN 4TK801

SHEET.NO : 5/9
DWG.NO : TPE1220-TPE-AS801
UNIT : MM.
Item Name Material Description Remark
1 Carbon Steel Pipe Steel Pipe 1-1/4" x 3.2t
2 Round Steel Bar Steel Round Bar Ø16
3 Flat Bar Steel Size W50X4.5t

TITLE : PROJECT MKK TANK 4TK-801 , 4TK-802 , 4TK-804

SUBTITLE : DETAIL FOR HANDRAIL 4TK801

SHEET.NO : 6/9
DWG.NO : TPE1220-TPE-AS801
UNIT : MM.
Item Name Material Description Remark
1 C-Channel 4" Steel Size 100X50X5t
2 Angle Bar 2" Steel Size 50X50X5t
3 CS Pipe 3/4" Steel OD27X2.3t

เจาะรู สําหรับยึด stage กับ column

เจาะรู สําหรับยึด Handrail

C C

เจาะรู สําหรับยึดระหว่าง Platform

TITLE : PROJECT MKK TANK 4TK-801 , 4TK-802 , 4TK-804

SUBTITLE : DETAIL FOR STAGE OF 4TK801

SHEET.NO : 7/9
DWG.NO : TPE1220-TPE-AS801
UNIT : MM.
Item Name Material Description Remark
1 Checker Plate Steel Checker Plate Thk4.5t

เชือม Checker Plate 4.5t


ติดกับ Stage

TITLE : PROJECT MKK TANK 4TK-801 , 4TK-802 , 4TK-804

SUBTITLE : DETAIL FOR CHECKER PLATE FOR 4TK801

SHEET.NO : 8/9
DWG.NO : TPE1220-TPE-AS801
UNIT : MM.
Item Name Material Description Remark
1 Angle Bar 2" Steel Size 50X50X5t
2 Angle Bar 2" Steel Size 50X50X5t
3 Angle Bar 2" Steel Size 50X50X5t
Bolt M14/ Nut M14 Plate 6t
/ 2 X Washer M14 4 Steel Plate Steel

Bolt M12/ Nut M12


/ 2 X Washer M12

TITLE : PROJECT MKK TANK 4TK-801 , 4TK-802 , 4TK-804

SUBTITLE : DETAIL FOR CROSS BRACING SYSTEM 4TK801

SHEET.NO : 9/9
DWG.NO : TPE1220-TPE-AS801
UNIT : MM.
4TK-802
Item Name Material Description Remark
1 Handrail Steel -
Bolt M12 X L35 / Nut M12 Bolt M10 X L60 / Nut M10
/ 2 X Washer M12 / 2 X Washer M10 2 Checker Plate Steel -
3 Stage Steel -
Checker Plate 4.5t 4 Column Set (1) Steel -
5 Column Set (2) Steel -
เชือม 6 Cross Bracing System Steel -

"B"
"A"

TITLE : PROJECT MKK TANK 4TK-801 , 4TK-802 , 4TK-804

SUBTITLE : ASSEMBLY 4TK802 TANK

SHEET.NO : 1/7
DWG.NO : TPE1220-TPE-AS802
UNIT : MM.
NO. Name Material Description Remark
1 C - Channel Steel Steel Size 150X75X6.5t
2 C - Channel Steel Steel Size 100X50X5t
3 Steel Plate Steel Plate 6t
4 Steel Plate Steel Plate 6t

TITLE : PROJECT MKK TANK 4TK-801 , 4TK-802 , 4TK-804

SUBTITLE : DETAIL FOR ASSEMBLY COLUMN WITH SUB-BEAM SET

SHEET.NO : 2/7
DWG.NO : TPE1220-TPE-AS802
UNIT : MM.
เหล็กแผ่น 6 mm. Item Name Material Description Remark
เชือมติด C-Channel 6" 1 C - Channel Steel Steel Size 150x75x6.5t
2 Steel plate Steel Plate Thk. 6 mm
3 Steel plate Steel Plate Thk. 10 mm
G1 Steel Plate Steel Plate Thk. 6 mm
G2 Steel Plate Steel Plate Thk. 6 mm
G3 Steel Plate Steel Plate Thk. 6 mm

เชือม เหล็กแผ่น 6 mm.


กับ C-Channel 6"
"A"

"B"

TITLE : PROJECT MKK TANK 4TK-801 , 4TK-802 , 4TK-804

SUBTITLE : DETAIL FOR COLUMN 4TK802

SHEET.NO : 3/7
DWG.NO : TPE1220-TPE-AS802
UNIT : MM.
Item Name Material Description Remark
1 Carbon Steel Pipe Steel Pipe 1-1/4" x 3.2t
2 Round Steel Bar Steel Round Bar Ø16
3 Flat Bar Steel Size W50X4.5t

TITLE : PROJECT MKK TANK 4TK-801 , 4TK-802 , 4TK-804

SUBTITLE : DETAIL FOR HANDRAIL 4TK802

SHEET.NO : 4/7
DWG.NO : TPE1220-TPE-AS802
UNIT : MM.
Item Name Material Description Remark
1 C-Channel 4" Steel Size 100X50X5t
2 Angle Bar 2" Steel Size 50X50X5t
3 CS Pipe 3/4" Steel OD27X2.3t

เจาะรู สําหรับยึด stage กับ column

A
เจาะรู สําหรับยึด Handrail

B
C เจาะรู สําหรับยึดระหว่าง Platform

TITLE : PROJECT MKK TANK 4TK-801 , 4TK-802 , 4TK-804

SUBTITLE : DETAIL FOR COLUMN 4TK802

SHEET.NO : 5/7
DWG.NO : TPE1220-TPE-AS802
UNIT : MM.
Item Name Material Description Remark
1 Checker Plate Steel Checker Plate Thk4.5t

เชือม Checker Plate 4.5t


ติดกับ Stage

TITLE : PROJECT MKK TANK 4TK-801 , 4TK-802 , 4TK-804

SUBTITLE : DETAIL FOR CHECKER PLATE FOR 4TK802

SHEET.NO : 6/7
DWG.NO : TPE1220-TPE-AS802
UNIT : MM.
Item Name Material Description Remark
1 Angle Bar 2" Steel Size 50X50X5t
2 Angle Bar 2" Steel Size 50X50X5t
3 Angle Bar 2" Steel Size 50X50X5t
4 Steel Plate Steel Plate 6t

Bolt M14/ Nut M14


/ 2 X Washer M14

Bolt M12/ Nut M12


/ 2 X Washer M12

TITLE : PROJECT MKK TANK 4TK801 , 4TK802 , 4TK804

SUBTITLE : DETAIL FOR CROSS BRACING SYSTEM 4TK802

SHEET.NO : 7/7
DWG.NO : TPE1220-TPE-AS802
UNIT : MM.
4TK-804
Item Name Material Description Remark
1 Handrail Steel -
Bolt M12 X L35 / Nut M12 Bolt M10 X L60 / Nut M10
/ 2 X Washer M12 / 2 X Washer M10 2 Checker Plate Steel -
3 Stage Steel -
Checker Plate 4.5t 4 Column Set (1) Steel -
5 Column Set (2) Steel -
เชือม 6 Cross Bracing System Steel -

TITLE : PROJECT MKK 4TK-801 , 4TK-802 , 4TK-804

SUBTITLE : ASSEMBLY 4TK804 TANK

SHEET.NO : 1/7
DWG.NO : TPE1220-TPE-AS804
UNIT : MM.
NO. Name Material Description Remark
1 C - Channel Steel Steel Size 150X75X6.5t
2 C - Channel Steel Steel Size 100X50X5t
3 Steel Plate Steel Plate 6t
4 Steel Plate Steel Plate 6t

TITLE : PROJECT MKK 4TK-801 , 4TK-802 , 4TK-804

SUBTITLE : DETAIL FOR ASSEMBLY COLUMN WITH SUB-BEAM SET

SHEET.NO : 2/7
DWG.NO : TPE1220-TPE-AS804
UNIT : MM.
Item Name Material Description Remark
1 C - Channel Steel Steel Size 150x75x6.5t
2 Steel plate Steel Plate Thk. 6 mm
เหล็กแผ่น 6 mm. 3 Steel plate Steel Plate Thk. 10 mm
เชือมติด C-Channel 6" G1 Steel Plate Steel Plate Thk. 6 mm
G2 Steel Plate Steel Plate Thk. 6 mm
G3 Steel Plate Steel Plate Thk. 6 mm

เชือม เหล็กแผ่น 6 mm.


กับ C-Channel 6"

"A"

"B"

TITLE : PROJECT MKK TANK 4TK-801 , 4TK-802 , 4TK-804

SUBTITLE : DETAIL FOR COLUMN 4TK804

SHEET.NO : 3/7
DWG.NO : TPE1220-TPE-AS804
UNIT : MM.
Item Name Material Description Remark
1 Carbon Steel Pipe Steel Pipe 1-1/4" x 3.2t
2 Round Steel Bar Steel Round Bar Ø16
3 Flat Bar Steel Size W50X4.5t

TITLE : PROJECT MKK TANK 4TK-801 , 4TK-802 , 4TK-804

SUBTITLE : DETAIL FOR HANDRAIL 4TK804

SHEET.NO : 4/7
DWG.NO : TPE1220-TPE-AS804
UNIT : MM.
Item Name Material Description Remark
1 C-Channel 4" Steel Size 100X50X5t
2 Angle Bar 2" Steel Size 50X50X5t
3 CS Pipe 3/4" Steel OD27X2.3t

เจาะรู สําหรับยึด stage กับ column

เจาะรู สําหรับยึด Handrail

เจาะรู สําหรับยึดระหว่าง Platform


TITLE : PROJECT MKK TANK 4TK-801 , 4TK-802 , 4TK-804

SUBTITLE : DETAIL FOR COLUMN 4TK804

SHEET.NO : 5/7
DWG.NO : TPE1220-TPE-AS804
UNIT : MM.
Item Name Material Description Remark
1 Checker Plate Steel Checker Plate Thk4.5t

เชือม Checker Plate 4.5t


ติดกับ Stage

TITLE : PROJECT MKK TANK 4TK-801 , 4TK-802 , 4TK-804

SUBTITLE : DETAIL FOR CHECKER PLATE FOR 4TK804

SHEET.NO : 6/7
DWG.NO : TPE1220-TPE-AS804
UNIT : MM.
Item Name Material Description Remark
1 Angle Bar 2" Steel Size 50X50X5t
2 Angle Bar 2" Steel Size 50X50X5t
3 Angle Bar 2" Steel Size 50X50X5t
4 Steel Plate Steel Plate 6t

Bolt M12/ Nut M12


/ 2 X Washer M12

TITLE : PROJECT MKK TANK 4TK-801 , 4TK-802 , 4TK-804

SUBTITLE : DETAIL FOR CROSS BRACING SYSTEM 4TK804

SHEET.NO : 7/7
DWG.NO : TPE1220-TPE-AS804
UNIT : MM.

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