Service: Audi A4 2008
Service: Audi A4 2008
Service: Audi A4 2008
Maintenance
Audi A4 2008 ➤
Edition 12.2010
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
Heading
1. Overview of engines
2. Delivery Service
3. Description of work
4. Type plate, vehicle identification number
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
6. Tow-starting/towing
7. Vehicle tests carried out as part of inspection services and maintenance
Technical information should always be available to the foremen and mechanics, because their
careful and constant adherence to the instructions is essential to ensure vehicle road-worthiness and
safety. In addition, the normal basic safety precautions for working on motor vehicles must, as a
matter of course, be observed.
Contents
1 Overview of engines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
2 Delivery Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
3 Description of work . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
3.1 Reading out: measured value block 32 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
3.2 Battery status: reading out in Guided Fault Finding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
3.3 Battery: checking fluid level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
3.4 Battery: checking that battery cables are securely fitted . . . . . . . . . . . . . . . . . . . . . . . . . . 9
3.5 Tyres: checking condition, wear pattern, tread depth and correcting tyre pressures . . . . . . 9
3.6 Brake system: visual check for leaks and damage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
3.7 Brake pads: checking thickness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
3.8 Brake fluid level (depends on brake pad wear): checking . . . . . . . . . . . . . . . . . . . . . . . . . . 13
3.9 Brake fluid: changing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
3.10 Data memory: interrogating with vehicle diagnostic, testing and information system
VAS 5051/ 5052 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
3.11 Diesel particulate filter: reading out ash deposit mass . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
3.12 Electric windows: checking positions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
3.13 Ignition keys: checking operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
3.14 G17 additive: adding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
3.15 Noise insulation: removing and installing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
3.16 Hydraulic system: checking for leaks, checking hydraulic fluid level and topping up if
necessary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
3.17 Poly V-belt: renewing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
3.18 Instrument cluster / MMI: setting the language . . . authorised
permitted unless . . . . . .by. AUDI
. . . .AG.. .AUDI
. . .AG. .does
. . .not. .guarantee
. . . . . or. accept
. . 22 any liability
3.19 Fuel filter: removing and installing . . . . . with . . .respect
. . . .to. the
. . correctness
. . . . . . of
. .information
. . . . . .in. this
. . document.
. . . . . .Copyright
. . . . . by. AUDI
22AG.
3.20 Cooling system: checking coolant additive level and topping up with coolant if necessary
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
3.21 Air cleaner: renewing air filter element and cleaning air cleaner housing . . . . . . . . . . . . . . 27
3.22 Air cleaner (bottom section): removing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
3.23 Bonnet arrester hook: lubricating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
3.24 Engine cover panel: removing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
3.25 Engine and engine compartment (from below): visual check for leaks and damage . . . . . . 34
3.26 Engine oil: extracting, renewing oil filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
3.27 Engine oil: filling, checking oil level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
3.28 Navigation system: releasing eject button . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
3.29 Road test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
3.30 Wheel bolts: tightening to specified torque . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
3.31 Reducing agent (AdBlue®): Filling tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
3.32 Windscreen wiper/washer system: checking jet settings, adjusting jets if necessary . . . . 47
3.33 Headlight washer system: checking jet settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
3.34 Wiper blades: checking park position and checking for damage . . . . . . . . . . . . . . . . . . . . 50
3.35 Sliding/tilting sunroof: cleaning and lubricating guide rails and seals . . . . . . . . . . . . . . . . . . 51
3.36 Panorama sunroof (A4 Avant): cleaning and lubricating guide rails . . . . . . . . . . . . . . . . . . 53
3.37 Snow screen: cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
3.38 Service interval display: resetting or adapting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
3.39 Dust and pollen filter: removing and installing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
3.40 Notes on dust and pollen filter with active charcoal filter insert . . . . . . . . . . . . . . . . . . . . . . 58
3.41 Track rods, track control links, swivel joints, guide links and drive shafts on front and rear
axle: checking boots, play, and secure fit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
3.42 Transport mode: deactivating (using vehicle diagnostic, testing and information system VAS
5051/5052 ) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
3.43 Transport locks: removing locking elements for front and rear suspension struts . . . . . . . . 61
3.44 Underseal: visual check for damage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
3.45 Plenum chamber: checking water drain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
3.46 Winter tyres (factory-fitted) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
Contents i
Audi A4 2008 ➤
Maintenance - Edition 12.2010
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
ii Contents
Audi A4 2008 ➤
Maintenance - Edition 12.2010
1 Overview of engines
Petrol engines
Engines ⇒ Petrol engines
Engine code CABA CABB CCUA CDHA CDHB CAKA
Capacity 1.8 ltr. 1.8 ltr. 1.8 ltr. 1.8 ltr. 1.8 ltr. 3.0 ltr.
No. of cylin‐ 4/4 4/4 4/4 4/4 4/4 6/4
ders / valves
per cylinder
Exhaust EU IV EU IV EU IV EU IV EU IV EU V
emissions
standard
Power out‐ kW 88 / 3650 - 118 / 4500 - 118 / 4500 - 88 / 3650 - 118 / 4500 - 245 / 4850 -
put at 6200 6200 6200 6200 6200 7000
rp
m
Torque N 230 / 1500 - 250 / 1500 - 250 / 1500 - 230 / 1500 - 250 / 1500 - 440 / 2500 -
m 3650 4500 4500 3650 4500 4850
at
rp
m
Bore ∅ 82.5 82.5 82.5 82.5 82.5 84.5
m
m
Stroke m 84.1 84.1 84.1 84.1 84.1 89
m
Compression 9.6 : 1 9.6 : 1 9.6 : 1 9.6 : 1 9.6 : 1 10.5 : 1
ratio
Fuel injection / FSI FSI FSI FSI FSI TFSI
ignition
RON mi 95 unleaded 95 unleaded 95 unleaded 95 unleaded 95 unleaded 95 unleaded
n. 1) 1) 1) 1) 1) 1)
Exhaust EU V EU V EU V ULEV2 EU V EU V EU IV
emis‐
sions
standard
Power k 155 / 4300 - 155 / 4300 - 155 / 4300 - 155 / 4300 - 132 / 4000 - 132 / 4000 - 195 / 6500
output W 6000 6000 6000 6000 6000 6000
at
rp
m
Torque N 350 / 1500 - 350 / 1500 - 350 / 1500 - 350 / 1500 - 320 / 1500 - 320 / 1500 - 330 / 3000 -
m 4200 4200 4200 4200 3900 3900 5000
at
rp
m
1. Overview of engines 1
Audi A4 2008 ➤
Maintenance - Edition 12.2010
Diesel engines
Engines ⇒ Diesel engines
Engine code CAFA CAGA CAGB CAHA CAHB CMEA
Capacity 2.0 ltr. 2.0 ltr. 2.0 ltr. 2.0 ltr. 2.0 ltr. 2.0 ltr.
No. of cylin‐ 4/4 4/4 4/4 4/4 4/4 4/4
ders / valves
per cylinder
Exhaust EU V EU V EU V EU V EU V EU IV
emissions
standard
Power out‐ kW 88 / 4200 105 / 4200 100 / 4200 125 / 4200 120 / 4200 105 / 4200
put at
rp
m
Torque N 320 / 1750 - 320 / 1750 - 320 / 1750 - 350 / 1750 - 350 / 1750 - 320 / 1750 -
m 2500 2500 2500 2500 2500 2500
at
rp
m
Bore ∅ 81 81 81 81 81 81
m
m
Stroke m 95.5 95.5 95.5 95.5 95.5 95.5
m
Compression 16.5 : 1 16.5 : 1 16.5 : 1 16.5 : 1 16.5 : 1 16.5 : 1
ratio
Fuel injection / CR CR CR CR CR CR
ignition
CN mi 45 by copyright. Copying
Protected 45 for private or commercial
45 purposes,45
in part or in whole, is45
not 45
n. permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
2 1. Overview of engines
Audi A4 2008 ➤
Maintenance - Edition 12.2010
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permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
1. Overview of engines 3
Audi A4 2008 ➤
Maintenance - Edition 12.2010
2 Delivery Service
Work to be completed Page
4 2. Delivery Service
Audi A4 2008 ➤
Maintenance - Edition 12.2010
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permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
2. Delivery Service 5
Audi A4 2008 ➤
Maintenance - Edition 12.2010
3 Description of work
The following chapters describe the work steps necessary for
performing the services displayed in the maintenance tables.
Please refer to the relevant maintenance table for information on
when a service is due.
Note
Note
WARNING
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with respect to the correctness of information in this document. Copyright by AUDI AG.
6 3. Description of work
Audi A4 2008 ➤
Maintenance - Edition 12.2010
Note
♦ The magic eye -arrow- indicates the electrolyte level and the
charge level of the battery to be checked.
♦ Lightly tap battery housing with a suitable tool to eliminate air
bubbles underneath „magic eye“ which could falsify colour
display.
♦ Three different colours are used as indicators:
– Green → the battery is sufficiently charged.
– Black → no charge or charge too low.
– Colourless or yellow → critical electrolyte level has been
reached. Battery must be renewed.
3. Description of work 7
Audi A4 2008 ➤
Maintenance - Edition 12.2010
Note
If electrolyte level is too low, the cell plates dry out, resulting in a
loss of battery capacity (loss of power). The cell plates Protected
must be by copyright. Copying for private or commercial purposes, in part or in whole, is not
fully covered by electrolyte (sulphuric acid) in order to prevent
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
WARNING
Caution
8 3. Description of work
Audi A4 2008 ➤
Maintenance - Edition 12.2010
WARNING
– Take out mounting for tool kit and remove subwoofer, if fitted
⇒ Rep. gr. 91 .
– Check that battery is securely installed. If necessary tighten
securing bolt -6- on retainer plate -7-.
Tightening torque Nm
Battery clamps to battery terminals 5
Bolt on retainer plate 22
Note
♦ In the interest of driving safety, only tyres of the same type and
tread pattern should be fitted on a vehicle.
♦ On four-wheel drive vehicles tyres of the same type and tread
pattern must be used. Otherwise the self-locking centre dif‐
ferential may be damaged.
3. Description of work 9
Audi A4 2008 ➤
Maintenance - Edition 12.2010
WARNING
Note
3.5.5 Checking tyre tread depth Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
♦ Minimum depth: 1.6 mm with respect to the correctness of information in this document. Copyright by AUDI AG.
Note
Note
Please note that the tyre pressures listed on the sticker apply to
cold tyres. When the tyres are warm, the actual pressures will be
higher, but must not be reduced.
10 3. Description of work
Audi A4 2008 ➤
Maintenance - Edition 12.2010
– Unscrew nut -1- and take cover -2- off tool kit.
Note
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Note permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
The tyre valves have to be sealed with valve caps. Otherwise, dirt
could enter the valve, which will then become blocked and will no
longer seal properly.
3. Description of work 11
Audi A4 2008 ➤
Maintenance - Edition 12.2010
WARNING
Before using the test gauge to check the pad thickness, push the
sliding ring towards the tip of the gauge as far as it will go. Then
insert the test gauge through the wheel rim and bring the tip of
the gauge into contact with the brakebydisc.
Protected Then
copyright. slide
Copying the body
for private of purposes, in part or in whole, is not
or commercial
the gauge uniformly towards the brake pad until the gauge makes
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
Then take out the test gauge and read off the value on the scale
marked with the brake symbol.
Note
♦ When removing the test gauge, take care not to move the slid‐
ing ring. This would give an incorrect measurement.
♦ The second scale on the test gauge (with the tyre symbol) can
be used for checking tread depth.
12 3. Description of work
Audi A4 2008 ➤
Maintenance - Edition 12.2010
WARNING
Note
Note
WARNING
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permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
3. Description of work 13
Audi A4 2008 ➤
Maintenance - Edition 12.2010
Note
The fluid level must not exceed the MAX marking, otherwise the
fluid will overflow.
WARNING
If the fluid level has dropped below the MIN mark, check the
brake system (repair measure) before adding brake fluid.
Note
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permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
14 3. Description of work
Audi A4 2008 ➤
Maintenance - Edition 12.2010
WARNING
3. Description of work 15
Audi A4 2008 ➤
Maintenance - Edition 12.2010
Note
WARNING
Do not reuse the old brake fluid that has been extracted.
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permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
16 3. Description of work
Audi A4 2008 ➤
Maintenance - Edition 12.2010
3. Description of work 17
Audi A4 2008 ➤
Maintenance - Edition 12.2010
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permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
18 3. Description of work
Audi A4 2008 ➤
Maintenance - Edition 12.2010
Note
If ash deposit mass is <= 175 ml / <= 0.52 ltr. the vehicle can be
driven for a further 30,000 km (19,000 miles).
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permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
WARNING with respect to the correctness of information in this document. Copyright by AUDI AG.
3. Description of work 19
Audi A4 2008 ➤
Maintenance - Edition 12.2010
Note
♦ When adding G17 fuel additive into the tank, the ratio must be
10 ml of additive per 10 litres of fuel.
♦ The following table lists the quantities to be added depending
on the fuel level indicated on the fuel gauge.
Mixture ratio:
Indicated on fuel gauge G17 fuel additive
approx. 1/4 approx. 16 ml
approx. 1/2 approx. 32 ml
approx. 3/4 approx. 48 ml
approx. 1/1 approx. 64 ml
Note
♦ The quantities listed in the table refer to a fuel tank with a ca‐
pacity of 64 litres.
♦ If the fuel level in the fuel tank is other than quoted in the table,
add additive in steps of 10 ml per 10 litres of fuel.
♦ Add four times as much G17 fuel additive if there is a deviation
of the values 2 and 4 in measured value block 32 ⇒ page 6 .
Example: 1/4 indicated on fuel gauge, 64 ml of G17 fuel addi‐
tive
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with respect to the correctness of information in this document. Copyright by AUDI AG.
WARNING
20 3. Description of work
Audi A4 2008 ➤
Maintenance - Edition 12.2010
Note
The securing bolts for the aerodynamic floor panels (front) must
be loosened before removing the front noise insulation.
Note
The fluid level reading will only be accurate if the cap was screwed
on properly before checking the dipstick.
– Checking fluid level: The fluid level must be within area -A-.
Fluid at operating temperature (approx. 80 °C):
– Unscrew filler cap.
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– Cleanpermitted
dipstick with
unless a clean
authorised cloth.
by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
– Screw cap on hand tight and unscrew again.
Note
The fluid level reading will only be accurate if the cap was screwed
on properly before checking the dipstick.
3. Description of work 21
Audi A4 2008 ➤
Maintenance - Edition 12.2010
– Checking fluid level: The fluid level must be within area -B-.
Note
If the fluid level is above the area specified, the excess fluid must
be extracted.
WARNING
If the fluid level is below the area specified, the hydraulic sys‐
tem must be checked for leaks (repair measure). It is then not
sufficient to merely top up the fluid.
22 3. Description of work
Audi A4 2008 ➤
Maintenance - Edition 12.2010
Removing
Proceed as follows:
– Observe rules for cleanliness.
– Remove underbody cover panels (right-side) ⇒ Rep. gr. 66 .
– Remove nuts -1- and -2-.
– Swivel bracket -3- downwards -arrow-, disengage from body
and detach bracket.
WARNING
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permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
3. Description of work 23
Audi A4 2008 ➤
Maintenance - Edition 12.2010
WARNING
Note
24 3. Description of work
Audi A4 2008 ➤
Maintenance - Edition 12.2010
Note
Note
For exact readings for the following tests refer to the light-dark
border. Before carrying out the tests, you can first determine the
light-dark border for water. To do so, use a pipette to place a drop
of water on the glass. The light-dark border will now show up
clearly at the „WATERLINE“ marking.
3. Description of work 25
Audi A4 2008 ➤
Maintenance - Edition 12.2010
Note
Note
Mixture ratio: Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
Frost protection with
Coolant
respect to additive Water
the correctness of information in this document. Copyright by AUDI AG.
to
-25 °C approx. 40 % approx. 60 %
-35 °C approx. 50 % approx. 50 %
-40 °C approx. 60 % approx. 40 %
Note
26 3. Description of work
Audi A4 2008 ➤
Maintenance - Edition 12.2010
WARNING
When installing filter element, make sure that guide -1- sits in
tab -2-.
– Install air cleaner housing (top section) with filter and tighten
bolts -arrows-.
– Fit connector -2- onto air mass meter and make sure it en‐
gages.
– Fit intake hose onto air cleaner housing and secure with hose
clip -3-.
3. Description of work 27
Audi A4 2008 ➤
Maintenance - Edition 12.2010
Note
♦ On vehicles with a 3.2 ltr. FSI engine there is no air mass meter
on the air cleaner.
♦ Do not open the two clips -arrows-.
28 3. Description of work
Audi A4 2008 ➤
Maintenance - Edition 12.2010
Note
♦ If the air filter element is very dirty or soaked with water, dirt
particles or moisture can reach the air mass meter -G70- and
falsify the detected air mass values. This will cause a loss of
power, as the calculated injection quantities will be too low.
♦ Always use genuine air filter elements (same as original equip‐
ment).
♦ Use a lubricant (silicon-free) when installing intake hose.
♦ Secure all hose connections with genuine hose clips (same as
original equipment): refer to ETKA.
♦ Check whether the water drain hose in the bottom section of
the air cleaner is dirty or blocked (clean if necessary).
♦ Clean the air cleaner housing (top and bottom sections) to re‐
move any salt residue, dirt and leaves (if necessary vacuum-
clean).
♦ Check air mass meter and intake hose (engine intake side) for
salt residue, dirt and leaves.
♦ Check intake duct as far as air filter element for dirt.
♦ When installing the air filter element make sure it is positioned
centrally on the mounting in the bottom section of the air
cleaner.
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♦ Carefully fit the top section
permittedof theauthorised
unless air cleaner onAG.the
by AUDI bottom
AUDI AG does not guarantee or accept any liability
section of the air cleaner, without applying any force. When
with respect to the correctness of information in this document. Copyright by AUDI AG.
fitting the top section of the air cleaner, make sure it is NOT
positioned on the air filter element at an angle. Note position
of sealing lip on air filter element (to prevent air leaks).
♦ Then secure top section of air cleaner to bottom section.
3. Description of work 29
Audi A4 2008 ➤
Maintenance - Edition 12.2010
– Remove bolts -arrows- from air cleaner (top section) and pull
out air cleaner (top section) upwards.
Note
– Protected
Disconnect air hose -1- going to secondary air pump.
by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
Note
Note
30 3. Description of work
Audi A4 2008 ➤
Maintenance - Edition 12.2010
Note
3. Description of work 31
Audi A4 2008 ➤
Maintenance - Edition 12.2010
– Tab of air filter element -1- must rest against tab of air cleaner
housing -2-.
– Carefully fit the top section of the air cleaner on the bottom
section of the air cleaner, without applying any force.
Note
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
32 3. Description of work
Audi A4 2008 ➤
Maintenance - Edition 12.2010
– Carefully pull engine cover off 4 retaining pins one after an‐
other „arrows“. Do not jerk the cover panel away, and do not
try to pull on one side only.
Installing
– To avoid causing damage, do not bang the engine cover panel
down with your fist or a tool.
– Position engine cover panel on engine, making sure it is cor‐
rectly fitted on oil filler neck and oil dipstick.
– First press engine cover panel into rear rubber grommets and
then into front rubber grommets with both hands.
-6-cyl. diesel engine:
Removing
– Carefully pull engine cover off 4 retaining pins one after an‐
other „arrows“. Do not jerk the cover panel away, and do not
try to pull on one side only.
Installing
– To avoid causing damage, do not bang the engine cover panel
down with your fist or a tool.
– Position engine cover panel on engine.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
– First press engine cover panel into rear rubberpermitted
grommets and by AUDI AG. AUDI AG does not guarantee or accept any liability
unless authorised
then into front rubber grommets with both hands. with respect to the correctness of information in this document. Copyright by AUDI AG.
– Carefully pull engine cover panel off retaining pins. Do not jerk
the cover panel away, and do not try to pull on one side only.
Installing
– To avoid causing damage, do not bang the engine cover panel
down with your fist or a tool.
– Position engine cover panel on engine.
– First press engine cover panel into rear rubber grommets and
then into front rubber grommets with both hands.
3. Description of work 33
Audi A4 2008 ➤
Maintenance - Edition 12.2010
WARNING
Note
34 3. Description of work
Audi A4 2008 ➤
Maintenance - Edition 12.2010
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
Note
3. Description of work 35
Audi A4 2008 ➤
Maintenance - Edition 12.2010
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
Note permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
Note
Loosen sealing cap before extracting oil, so that engine oil can
flow out of oil filter housing.
36 3. Description of work
Audi A4 2008 ➤
Maintenance - Edition 12.2010
Note
Note
♦ Taking out the filter element will open a valve; the oil in the
filter housing will then automatically flow into the crankcase.
♦ Observe disposal regulations.
♦ Keep components clean.
3. Description of work 37
Audi A4 2008 ➤
Maintenance - Edition 12.2010
Note
Please observe the engine oil capacities and oil grades listed in
the maintenance table.
WARNING
Note
– Select function selector button "CAR", menu option > "Oil lev‐
el".
– Read off the oil level from the display. Top up the engine oil
until the bar in the display is close to "max".
Note
38 3. Description of work
Audi A4 2008 ➤
Maintenance - Edition 12.2010
Note
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
3. Description of work 39
Audi A4 2008 ➤
Maintenance - Edition 12.2010
– Insert the test tool for oil level display all the way into the oil
dipstick tube so that the adjuster ring contacts the stop. Then
pull out the tool and read off the oil level.
– Read off value on scale
Engine Setting of ad‐ Minimum oil lev‐ Maximum oil
juster ring at top el on bottom level on bottom
of scale scale scale
2.7 TDI, 32 0 16
3.0 TDI
2.0 TDI 46 0 24
1.8 TFSI, 39 0 24
2.0 TFSI
3.0 TFSI, 132 0 13
3.2 TFSI
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
3.29 Road test permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
40 3. Description of work
Audi A4 2008 ➤
Maintenance - Edition 12.2010
Note
Tightening torque Nm
Wheel bolts 120
– Place puller and adapter back in vehicle tool kit after complet‐
ing work.
3. Description of work 41
Audi A4 2008 ➤
Maintenance - Edition 12.2010
WARNING
♦ If the points listed above are not observed the wheels can
come loose and the wheel bolt seats can become distor‐
ted.
♦ This distortion may be so slight that it is not visible.
♦ Even this slight distortion of the wheel bolt seats can pre‐
vent the rims from being held firmly and will make them
come loose repeatedly.
WARNING
Caution
Always make sure that reducing agent does not come into
contact with parts of the bodywork or trim panels.
Clean the affected areas with clean water and a lint-free cotton
cloth.
If the reducing agent has already crystallised, use warm water
and a sponge.
Any remnants of the reducing agent that have not been re‐
moved crystallise after a certain period and can damage the
affected surface.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
42 3. Description of work
Audi A4 2008 ➤
Maintenance - Edition 12.2010
Note
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
3. Description of work 43
Audi A4 2008 ➤
Maintenance - Edition 12.2010
8 - Breather line
44 3. Description of work
Audi A4 2008 ➤
Maintenance - Edition 12.2010
Caution
Make sure that all lines of the filling device -VAS 6542- are not
twisted or blocked at any time. To make it easier to handle the
breather line, it can be turned through 360 °C.
3. Description of work 45
Audi A4 2008 ➤
Maintenance - Edition 12.2010
Note
If the container is emptied completely while you are still filling the
tank, repeat steps 3 to 8.
Note
46 3. Description of work
Audi A4 2008 ➤
Maintenance - Edition 12.2010
WARNING
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
3.32 Windscreen wiper/washer system:
checking jet settings, adjusting jets if
necessary
Special tools and workshop equipment required
3. Description of work 47
Audi A4 2008 ➤
Maintenance - Edition 12.2010
WARNING Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
Risk of injury.
♦ When you are not using the adjusting tool -T40187- , make
sure that both sides of the tool are covered with the covers
-3- and -4- and locked at all times.
♦ If one of the sides is not locked with the cover, the needle
-3125/5A- -1- or the adjusting pin -2- can cause injury.
♦ When opening one of the sides, always make sure the
opposite side of the tool does not point to your hand.
– Fit adjusting pin -2- onto each jet -arrow- in washer jet unit
-1- and aim at the marks made on the windscreen; adjust as
necessary.
– If the spray pattern cannot be set as specified, clean the ob‐
structed washer jet.
WARNING
Risk of injury.
♦ Always cover and lock the adjusting pin with the cover af‐
ter using it.
48 3. Description of work
Audi A4 2008 ➤
Maintenance - Edition 12.2010
Note
The specified settings allow for the motion of the vehicle when
driving. When the vehicle is stationary the jets will spray at a
slightly different angle.
3. Description of work 49
Audi A4 2008 ➤
Maintenance - Edition 12.2010
Note
50 3. Description of work
Audi A4 2008 ➤
Maintenance - Edition 12.2010
Note
These figures specify the distance between the tip of the wiper
blades and the black cowl panel trim at the bottom edge of the
windscreen. The layout is symmetrically opposite for right-hand
drive vehicles.
♦ Brush
Note
3. Description of work 51
Audi A4 2008 ➤
Maintenance - Edition 12.2010
Note
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
52 3. Description of work
Audi A4 2008 ➤
Maintenance - Edition 12.2010
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
3. Description of work 53
Audi A4 2008 ➤
Maintenance - Edition 12.2010
♦ Brush
Note Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
♦ Bend brush (commercially available, approx. 15 mm) by ap‐
with respect to the correctness of information in this document. Copyright by AUDI AG.
prox. 40° using workshop equipment.
♦ First clean all components to be lubricated with a lint-free cloth.
54 3. Description of work
Audi A4 2008 ➤
Maintenance - Edition 12.2010
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
3. Description of work 55
Audi A4 2008 ➤
Maintenance - Edition 12.2010
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
– Remove snow screen -1- and clean snow screen using com‐
with respect to the correctness of information in this document. Copyright by AUDI AG.
pressed air.
– Use a suitable blunt tool to remove persistent dirt.
Note
56 3. Description of work
Audi A4 2008 ➤
Maintenance - Edition 12.2010
Note Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
♦ Replacement intervals for dust and pollen filter ⇒ mainte‐
nance tables
♦ The dust and pollen filter is available in different versions (with
and without active charcoal filter insert). Vehicles with a „de‐
luxe“ air conditioner are currently fitted with a dust and pollen
filter with active charcoal filter insert; vehicles with a „basic“ air
conditioner are currently fitted with a dust and pollen filter
without active charcoal filter insert ⇒ Parts catalogue .
♦ Clean the area around the dust and pollen filter in the air con‐
ditioner unit before fitting a new filter.
♦ On vehicles with special equipment for driving schools you
may have to remove the additional pedal cluster (some driving
school pedals have detachable connections).
Removing
– Set front passenger seat to rearmost position.
– Remove screw fasteners -A- and detach insulating mat -B-.
– Cover floor covering beneath dust and pollen filter with paper.
3. Description of work 57
Audi A4 2008 ➤
Maintenance - Edition 12.2010
Note
If the tabs -B- no longer hold properly, the cover -A- can be se‐
cured at the attaching points -C- with bolts -D-.
– Pull dust and pollen filter -A- out of aperture in air conditioner
unit -B-.
Installing
Installation is performed in reverse sequence; note the following:
– Clean air conditioner unit via aperture -B- (e.g. with a vacuum
cleaner) after removing dust and pollen filter -A-.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
– Install dust and pollen filter -A- correctly (diagonally cut side
with respect to the correctness of information in this document. Copyright by AUDI AG.
Note
58 3. Description of work
Audi A4 2008 ➤
Maintenance - Edition 12.2010
Note
The test must be carried out with vehicle raised on a lifting plat‐
form (wheels free to move).
3. Description of work 59
Audi A4 2008 ➤
Maintenance - Edition 12.2010
– Check all around the boots -arrows- to make sure they are not
damaged and are seated correctly. If necessary use a mirror.
60 3. Description of work
Audi A4 2008 ➤
Maintenance - Edition 12.2010
Note
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
3. Description of work 61
Audi A4 2008 ➤
Maintenance - Edition 12.2010
WARNING
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
Any faults found must be rectified (repair measure).with respect to the correctness of information in this document. Copyright by AUDI AG.
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
62 3. Description of work
Audi A4 2008 ➤
Maintenance - Edition 12.2010
WARNING
Note
Note
Note
Note
Always observe
Protected the relevant
by copyright. environmental
Copying regulations
for private or commercial purposes, infor
partdis‐
or in whole, is not
posal. permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
3. Description of work 63
Audi A4 2008 ➤
Maintenance - Edition 12.2010
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
– Align ignition coils with electrical connectors and plug all con‐
nectors simultaneously onto coils.
– Push ignition coils evenly onto spark plugs by hand (do NOT
attempt to knock in coils with any kind of tool).
Tightening torque
Component Nm
Guide for ignition coil wiring to cylinder head 5
cover
Spark plugs in cylinder head 30
Install further in reverse sequence.
64 3. Description of work
Audi A4 2008 ➤
Maintenance - Edition 12.2010
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
3. Description of work 65
Audi A4 2008 ➤
Maintenance - Edition 12.2010
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
– Move clear fuel line -4- and line -1- from activated charcoal
filter at air cleaner housing and air pipe.
– Detach vacuum hose -2- from connection at air hose.
– Unfasten hose clip -3-, release retaining clips -arrows- and re‐
move air pipe.
– Remove air cleaner housing.
66 3. Description of work
Audi A4 2008 ➤
Maintenance - Edition 12.2010
Note
Note
3. Description of work 67
Audi A4 2008 ➤
Maintenance - Edition 12.2010
cover
Spark plugs in cylinder head 30
68 3. Description of work
Audi A4 2008 ➤
Maintenance - Edition 12.2010
Note
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
WARNING
Trolley jack
Always use suitable rubber or wooden blocks to avoid damage.
A trolley jack may only be applied at the lifting points as illustrated.
On no account should vehicle be lifted at engine sump, gearbox
or on front or rear axle, as this may cause serious damage.
Lifting platform
Before driving on to a lifting platform ensure there is sufficient
clearance between low-mounted vehicle components and the lift‐
ing platform.
Lifting points for lifting platform and trolley jack
Front:
On vertical reinforcement of side member level with the marking
for the vehicle jack.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
Rear:
On vertical reinforcement of side member level with the marking
for the vehicle jack.
6 Tow-starting/towing
– Attach tow rope or tow bar only to the following towing eyes:
Front towing eye
– Remove cover from right bumper (right side).
– Take towing eye out of vehicle tool kit.
– Screw in towing eye as far as it will go and tighten it with wheel
bolt spanner.
Rear towing eye
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permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
72 6. Tow-starting/towing
Audi A4 2008 ➤
Maintenance - Edition 12.2010
Note
gear.
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
♦ The driver of the vehicle being towed must ensure that the tow
rope is always taut.
♦ Both vehicles must switch on their hazard warning lights, un‐
less otherwise specified by local regulations.
♦ The ignition must be switched on so that the steering wheel is
free and the turn signals, horn and windscreen wiper and
washer system can be used.
♦ Because the brake servo only works when the engine is run‐
ning, considerably more pressure is required on the brake
pedal when the engine is not running.
♦ As power-assisted steering does not work when the engine is
not running, more force is required to turn the steering wheel
when the engine is off.
♦ If there is no lubricant in the manual or automatic gearbox, the
vehicle must be towed with the driven wheels raised off the
ground.
When tow-starting vehicles with manual gearbox, please note the
following points:
– Before moving off, engage 2nd or 3rd gear, press clutch pedal
and hold.
– Switch on ignition.
– When both vehicles are moving, release clutch pedal.
– As soon as the engine starts, depress clutch and move gear
lever to neutral to avoid running into the towing vehicle.
6. Tow-starting/towing 73
Audi A4 2008 ➤
Maintenance - Edition 12.2010
Note
Note
74 6. Tow-starting/towing
Audi A4 2008 ➤
Maintenance - Edition 12.2010
Note
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
6. Tow-starting/towing 75
Audi A4 2008 ➤
Maintenance - Edition 12.2010