E0834 E302 Natural Gas - GB

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Page 1

Natural Gas Engine E 0834 E 302 09 / 2010


Technical Data

Principle: 4-stroke Otto gas engine

No of cylinders: 4 in line

Engine cooling: Without engine water pump, coolant to be circulated by external


water pump with temperature control.

Lubrication: Pressure lubrication by gear-driven pump, exchangeable lube-oil filter


in full flow and lube oil cooler integrated in engine coolant circuit.

Spark plugs: Special spark plug for industrial gas engines.

Starter motor: Pre-engaged-drive starter 24 V - 4.0 kW


Starter battery capacity: 88 Ah, 24 V

Since our products are in continuous development, we reserve the right to make technical modifications.
Page 2
Natural Gas Engine E 0834 E 302 09 / 2010
Technical Data

ENGINE DATA 50 Hz 50 Hz
λ = 1.00 METRIC ENGLISH
Rated speed rpm 1500 rpm 1500
ISO standard power (COP) kW 54 bhp 72
Air ratio λ 1,00 λ 1,00

Configuration in-line engine in-line engine


No of cylinders 4 4
Bore mm 108 in 4,25
Stroke mm 125 in 4,92
Swept volume L 4,58 cu in 279

Direction of rotation looking on flywheel counter clockwise counter clockwise


Flywheel housing SAE 2 SAE 2
Ring gear with number of teeth Z 129 Z 129

Compression ratio ε 13:1 ε 13:1


Mean effective pressure bar 9,43 psi 136,8
Mean piston speed m/s 6,3 in/s 246,1

Lube oil consumption up to kg/h 0,075 lb/hr 0,020


Lube oil filling quantity min./max. l 9/13 U.S. gal 2.4/3.4

Coolant filling quantity l 12 U.S. gal 3,17


max. operating pressure bar 2 psi 29,0
min. engine coolant circulation quantity l/min 137 U.S. gal/min 36,1
Coolant temperature min. °C 80 °F 176
max. coolant temperature °C 88 °F 190
Difference (inlet - outlet max.) K 6 K 6

max. suction pressure mbar 15 psi 0,22


max. exhaust back pressure mbar 40 psi 0,58

Engine width mm 740 in 29,13


Engine length mm 825 in 32,48
Engine height mm 940 in 37,01
Engine weight, dry kg 430 lb 948

Lube oil to MAN works standard M 3271 and coolant to MAN works standard M 324 Type NF
Gas quality to MAN data sheet - minimum requirement for the gas quality for MAN gas engines
Air ratio measured by lambdameter ETAS LA 4_E
Page 3
Natural Gas Engine E 0834 E 302 09 / 2010
Technical Data

RATING DATA 50 Hz
λ = 1.00 METRIC
Load % 100 75 50
Ignition timing °BTDC 18 18 18
ISO standard rating kW 54 41 27
Coolant heat kW 46 41 35
Exhaust-gas heat up to 120 °C kW 33 24 17
Radiation heat max. kW 12
Energy input kW 148 119 92

Fuel consumption MJ/kWh 9,9 10,6 12,3

Efficiency
mechanical % 36,5 34,0 29,3
thermal % 53,5 54,6 56,1
total % 90,0 88,6 85,4

Mass flows
Combustion air kg/h 181 146 113
Fuel kg/h 11 9 7
Exhaust gas mass flow rate, wet kg/h 192 155 120

Temperatures
Exhaust gas temperature °C 620 580 540

Emissions at 100 % load (Correlation 5 % O2)


NOX mg/Nm³ < 6500
ppm < 3250
CO mg/Nm³ < 6500
ppm < 5200

Engine surface noise dB ( A ) 98,3


Exhaust sound power level dB ( A ) 139,0

Reference gas mixing unit: RMG 985a-100/90 and ignition system Woodward IC 100

The technical data are based on natural gas with a calorific value of 10 kWh/Nm³ and a methane no. > 80
The technical data indicated is based on standard conditions acc to DIN ISO 3046-1
Standard conditions: Atmospheric pressure absolute: 100 kPa
Air temperature 25 °C
Relative air humidity 30 %
Rating adaptation at ambient conditions acc to DIN ISO 3046-1
The tolerance for the specific fuel consumption is + 5 % at rated output
The tolerance for the usable heat is 7 % at rated output
The coolant data are based on a 40 % portion of antifreeze
Page 4
Natural Gas Engine E 0834 E 302 09 / 2010
Technical Data

RATING DATA 50 Hz
λ = 1.00 ENGLISH
Load % 100 75 50
Ignition timing °BTDC 18 18 18
ISO standard rating Btu/min 3071 2303 1535
Coolant heat Btu/min 2616 2332 1990
Exhaust heat up to 248 °F Btu/min 1882 1374 954
Radiation heat max. Btu/min 682
Energy input Btu/min 8411 6782 5246

Fuel consumption Btu/bhp-hr 561 603 699

Efficiency
mechanical % 36,5 34,0 29,3
thermal % 53,5 54,6 56,1
total % 90,0 88,6 85,4

Mass flows
Combustion air lb/hr 400 322 249
Fuel lb/hr 24 19 15
Exhaust gas mass flow rate, wet lb/hr 424 342 264

Temperatures
Exhaust gas temperature °F 1148 1076 1004

Emissions at 100 % load (Correlation 15 % O2)


NOX g/bhp-hr < 16,2
ppm < 1187
CO g/bhp-hr < 16,3
ppm < 1950

Engine surface noise dB ( A ) 98,3


Exhaust sound power level dB ( A ) 139,0

Reference gas mixing unit: RMG 985a-100/90 and ignition system Woodward IC 100

The technical data are based on natural gas with a calorific value of 970 Btu/cu ft and a methane no. > 80
The technical data indicated is based on standard conditions acc to DIN ISO 3046-1
Standard conditions: Atmospheric pressure: 14,5 psi or 328 ft above sea level
Air temperature 77 °F
Relative air humidity 30 %
Rating adaptation at ambient conditions acc to DIN ISO 3046-1
The tolerance for the specific fuel consumption is + 5 % at rated output
The tolerance for the usable heat is 7 % at rated output
The coolant data are based on a 40 % portion of antifreeze
Page 5
Natural Gas Engine E 0834 E 302 09 / 2010
Technical Data

ENGINE DATA 60 Hz 60 Hz
λ = 1.00 METRIC ENGLISH
Rated speed rpm 1800 rpm 1800
ISO standard power (COP) kW 62 bhp 83
Air ratio λ 1,00 λ 1,00

Configuration in-line engine in-line engine


No of cylinders 4 4
Bore mm 108 in 4,25
Stroke mm 125 in 4,92
Swept volume L 4,58 cu in 279

Direction of rotation looking on flywheel counter clockwise counter clockwise


Flywheel housing SAE 2 SAE 2
Ring gear with number of teeth Z 129 Z 129

Compression ratio ε 13:1 ε 13:1


Mean effective pressure bar 9,02 psi 130,9
Mean piston speed m/s 7,5 in/s 295,3

Lube oil consumption up to kg/h 0,075 lb/hr 0,020


Lube oil filling quantity min./max. l 9/13 U.S. gal 2.4/3.4

Coolant filling quantity l 12 U.S. gal 3,17


max. operating pressure bar 3 psi 43,5
min. engine coolant circulation quantity l/min 138 U.S. gal/min 36,4
Coolant temperature min. °C 80 °F 176
max. coolant temperature °C 88 °F 190
Difference (inlet - outlet max.) K 6 K 6

max. suction pressure mbar 15 psi 0,22


max. exhaust back pressure mbar 40 psi 0,58

Engine width mm 740 in 29,13


Engine length mm 825 in 32,48
Engine height mm 940 in 37,01
Engine weight, dry kg 430 lb 948

Lube oil to MAN works standard M 3271 and coolant to MAN works standard M 324 Type NF
Gas quality to MAN data sheet - minimum requirement for the gas quality for MAN gas engines
Air ratio measured by lambdameter ETAS LA 4_E
Page 6
Natural Gas Engine E 0834 E 302 09 / 2010
Technical Data

RATING DATA 60 Hz
λ = 1.00 METRIC
Load % 100 75 50
Ignition timing °BTDC 19 19 19
ISO standard rating kW 62 47 31
Coolant heat kW 51 45 39
Exhaust-gas heat up to 120 °C kW 40 30 20
Radiation heat max. kW 14
Energy input kW 170 138 104

Fuel consumption MJ/kWh 9,9 10,6 12

Efficiency
mechanical % 36,5 34,1 30
thermal % 53,7 54,7 57
total % 90,2 88,8 87

Mass flows
Combustion air kg/h 208 169 128
Fuel kg/h 12 10 8
Exhaust gas mass flow rate, wet kg/h 221 179 135

Temperatures
Exhaust gas temperature °C 650 620 580

Emissions at 100 % load (Correlation 5 % O2)


NOX mg/Nm³ < 7000
ppm < 3500
CO mg/Nm³ < 4000
ppm < 3200

Engine surface noise dB ( A ) 100,4


Exhaust sound power level dB ( A ) 143,7

Reference gas mixing unit: RMG 985a-100/90 and ignition system Woodward IC 100

The technical data are based on natural gas with a calorific value of 10 kWh/Nm³ and a methane no. > 80
The technical data indicated is based on standard conditions acc to DIN ISO 3046-1
Standard conditions: Atmospheric pressure absolute: 100 kPa
Air temperature 25 °C
Relative air humidity 30 %
Rating adaptation at ambient conditions acc to DIN ISO 3046-1
The tolerance for the specific fuel consumption is + 5 % at rated output
The tolerance for the usable heat is 7 % at rated output
The coolant data are based on a 40 % portion of antifreeze
Page 7
Natural Gas Engine E 0834 E 302 09 / 2010
Technical Data

RATING DATA 60 Hz
λ = 1.00 ENGLISH
Load % 100 75 50
Ignition timing °BTDC 19 19 19
ISO standard rating Btu/min 3526 2673 1763
Coolant heat Btu/min 2900 2559 2218
Exhaust heat up to 248 °F Btu/min 2293 1725 1161
Radiation heat max. Btu/min 796
Energy input Btu/min 9667 7833 5925

Fuel consumption Btu/bhp-hr 6976 7457 8552

Efficiency
mechanical % 36,5 34,1 29,8
thermal % 53,7 54,7 57,0
total % 90,2 88,8 86,8

Mass flows
Combustion air lb/hr 460 372 282
Fuel lb/hr 27 22 17
Exhaust gas mass flow rate, wet lb/hr 487 395 298

Temperatures
Exhaust gas temperature °F 1202 1148 1076

Emissions at 100 % load (Correlation 15 % O2)


NOX g/bhp-hr < 17,4
ppm < 1278
CO g/bhp-hr < 10,0
ppm < 1200

Engine surface noise dB ( A ) 100,4


Exhaust sound power level dB ( A ) 143,7

Reference gas mixing unit: RMG 985a-100/90 and ignition system Woodward IC 100

The technical data are based on natural gas with a calorific value of 970 Btu/cu ft and a methane no. > 80
The technical data indicated is based on standard conditions acc to DIN ISO 3046-1
Standard conditions: Atmospheric pressure: 14,5 psi or 328 ft above sea level
Air temperature 77 °F
Relative air humidity 30 %
Rating adaptation at ambient conditions acc to DIN ISO 3046-1
The tolerance for the specific fuel consumption is + 5 % at rated output
The tolerance for the usable heat is 7 % at rated output
The coolant data are based on a 40 % portion of antifreeze
Page 8
Natural Gas Engine E 0834 E 302 09 / 2010

Resistance Curve of Engine

METRIC

1,6

1,5

1,4

1,3

1,2

1,1

1
Pressure loss (bar)

0,9

0,8

0,7

0,6

0,5

0,4

0,3

0,2

0,1

0
0 20 40 60 80 100 120 140 160 180 200 220
Volume flow (l/min)
Page 9
Natural Gas Engine E 0834 E 302 09 / 2010

Resistance Curve of Engine

ENGLISH

22

21

20

19

18

17

16

15

14

13
Pressure loss (psi)

12

11

10

0
0 5 10 15 20 25 30 35 40 45 50 55 60
Volume flow (U.S. gal/min)
Page 1
Natural Gas Engine E 0834 E 312 09 / 2010
Technical Data

Principle: 4-stroke Otto gas engine

No of cylinders: 4 in line

Engine cooling: Without engine water pump, coolant to be circulated by external


water pump with temperature control.

Lubrication: Pressure lubrication by gear-driven pump, exchangeable lube-oil filter


in full flow and lube oil cooler integrated in engine coolant circuit.

Spark plugs: Special spark plug for industrial gas engines.

Starter motor: Pre-engaged-drive starter 24 V - 4.0 kW


Starter battery capacity: 88 Ah, 24 V

Since our products are in continuous development, we reserve the right to make technical modifications.
Page 2
Natural Gas Engine E 0834 E 312 09 / 2010
Technical Data

ENGINE DATA 50 Hz 50 Hz
λ = 1.00 METRIC ENGLISH
Rated speed rpm 1500 rpm 1500
ISO standard power (COP) kW 47 bhp 63
Air ratio λ 1,00 λ 1,00

Configuration in-line engine in-line engine


No of cylinders 4 4
Bore mm 108 in 4,25
Stroke mm 125 in 4,92
Swept volume L 4,58 cu in 279

Direction of rotation looking on flywheel counter clockwise counter clockwise


Flywheel housing SAE 2 SAE 2
Ring gear with number of teeth Z 129 Z 129

Compression ratio ε 13:1 ε 13:1


Mean effective pressure bar 8,21 psi 119,1
Mean piston speed m/s 6,3 in/s 246,1

Lube oil consumption up to kg/h 0,075 lb/hr 0,020


Lube oil filling quantity min./max. l 9/13 U.S. gal 2.4/3.4

Coolant filling quantity l 12 U.S. gal 3,17


max. operating pressure bar 2 psi 29,0
min. engine coolant circulation quantity l/min 105 U.S. gal/min 27,8
Coolant temperature min. °C 80 °F 176
max. coolant temperature °C 88 °F 190
Difference (inlet - outlet max.) K 6 K 6

max. suction pressure mbar 15 psi 0,22


max. exhaust back pressure mbar 40 psi 0,58

Engine width mm 740 in 29,13


Engine length mm 825 in 32,48
Engine height mm 940 in 37,01
Engine weight, dry kg 430 lb 948

Lube oil to MAN works standard M 3271-2 and coolant to MAN works standard M 324 Type NF
Gas quality to MAN data sheet - minimum requirement for the gas quality for MAN gas engines
Air ratio measured by lambdameter ETAS LA 4_E
Page 3
Natural Gas Engine E 0834 E 312 09 / 2010
Technical Data

RATING DATA 50 Hz
λ = 1.00 METRIC
Load % 100 75 50
Ignition timing °BTDC 16 16 16
ISO standard rating kW 47 35 24
Coolant heat kW 39 33 25
Exhaust-gas heat up to 120 °C kW 24 18 13
Radiation heat max. kW 7 7 6
Energy input kW 129 104 78

Fuel consumption MJ/kWh 9,9 10,7 11,7

Efficiency
mechanical % 36,4 33,7 30,8
thermal % 48,8 49,0 48,7
total % 85,3 82,7 79,5

Mass flows
Combustion air kg/h 150 135 100
Fuel kg/h 9 8 6
Exhaust gas mass flow rate, wet kg/h 159 143 106

Temperatures
Exhaust gas temperature °C 565 540 510

Emissions at 100 % load (Correlation 5 % O2)


NOX mg/Nm³ < 5000
ppm < 3250

Engine surface noise dB ( A ) 97,7


Exhaust sound power level dB ( A ) 120,4

Reference gas mixing unit: RMG 985 a-100 / 50 - 24 and ignition system Woodward IC 100

The technical data are based on natural gas with a calorific value of 10 kWh/Nm³ and a methane no. > 80
The technical data indicated is based on standard conditions acc to DIN ISO 3046-1
Standard conditions: Atmospheric pressure absolute: 100 kPa
Air temperature 25 °C
Relative air humidity 30 %
Rating adaptation at ambient conditions acc to DIN ISO 3046-1
The tolerance for the specific fuel consumption is + 5 % at rated output
The tolerance for the usable heat is 7 % at rated output
The coolant data are based on a 40 % portion of antifreeze
Page 4
Natural Gas Engine E 0834 E 312 09 / 2010
Technical Data

RATING DATA 50 Hz
λ = 1.00 ENGLISH
Load % 100 75 50
Ignition timing °BTDC 16 16 16
ISO standard rating Btu/min 2673 1990 1365
Coolant heat Btu/min 2218 1877 1422
Exhaust heat up to 248 °F Btu/min 1365 1024 739
Radiation heat max. Btu/min 398 398 341
Energy input Btu/min 7336 5914 4436

Fuel consumption Btu/bhp-hr 561 608 665

Efficiency
mechanical % 36,4 33,7 30,8
thermal % 48,8 49,0 48,7
total % 85,3 82,7 79,5

Mass flows
Combustion air lb/hr 331 298 220
Fuel lb/hr 21 17 13
Exhaust gas mass flow rate, wet lb/hr 351 314 233

Temperatures
Exhaust gas temperature °F 1049 1004 950

Emissions at 100 % load (Correlation 15 % O2)


NOX g/bhp-hr < 12,4
ppm < 913

Engine surface noise dB ( A ) 97,7


Exhaust sound power level dB ( A ) 120,4

Reference gas mixing unit: RMG 985 a-100 / 50 - 24 and ignition system Woodward IC 100

The technical data are based on natural gas with a calorific value of 970 Btu/cu ft and a methane no. > 80
The technical data indicated is based on standard conditions acc to DIN ISO 3046-1
Standard conditions: Atmospheric pressure: 14,5 psi or 328 ft above sea level
Air temperature 77 °F
Relative air humidity 30 %
Rating adaptation at ambient conditions acc to DIN ISO 3046-1
The tolerance for the specific fuel consumption is + 5 % at rated output
The tolerance for the usable heat is 7 % at rated output
The coolant data are based on a 40 % portion of antifreeze
Page 5
Natural Gas Engine E 0834 E 312 09 / 2010
Technical Data

ENGINE DATA 60 Hz 60 Hz
λ = 1.00 METRIC ENGLISH
Rated speed rpm 1800 rpm 1800
ISO standard power (COP) kW 53 bhp 71
Air ratio λ 1,00 λ 1,00

Configuration in-line engine in-line engine


No of cylinders 4 4
Bore mm 108 in 4,25
Stroke mm 125 in 4,92
Swept volume L 4,58 cu in 279

Direction of rotation looking on flywheel counter clockwise counter clockwise


Flywheel housing SAE 2 SAE 2
Ring gear with number of teeth Z 129 Z 129

Compression ratio ε 13:1 ε 13:1


Mean effective pressure bar 7,71 psi 111,9
Mean piston speed m/s 7,5 in/s 295,3

Lube oil consumption up to kg/h 0,075 lb/hr 0,020


Lube oil filling quantity min./max. l 9/13 U.S. gal 2.4/3.4

Coolant filling quantity l 12 U.S. gal 3,17


max. operating pressure bar 2 psi 29,0
min. engine coolant circulation quantity l/min 119 U.S. gal/min 31,4
Coolant temperature min. °C 80 °F 176
max. coolant temperature °C 88 °F 190
Difference (inlet - outlet max.) K 6 K 6

max. suction pressure mbar 15 psi 0,22


max. exhaust back pressure mbar 40 psi 0,58

Engine width mm 740 in 29,13


Engine length mm 825 in 32,48
Engine height mm 940 in 37,01
Engine weight, dry kg 430 lb 948

Lube oil to MAN works standard M 3271-2 and coolant to MAN works standard M 324 Type NF
Gas quality to MAN data sheet - minimum requirement for the gas quality for MAN gas engines
Air ratio measured by lambdameter ETAS LA 4_E
Page 6
Natural Gas Engine E 0834 E 312 09 / 2010
Technical Data

RATING DATA 60 Hz
λ = 1.00 METRIC
Load % 100 75 50
Ignition timing °BTDC 18 18 18
ISO standard rating kW 53 40 27
Coolant heat kW 44 35 29
Exhaust-gas heat up to 120 °C kW 28 20 15
Radiation heat max. kW 7 7 6
Energy input kW 152 117 94

Fuel consumption MJ/kWh 10,3 10,5 12,5

Efficiency
mechanical % 34,9 34,2 28,7
thermal % 47,4 47,0 46,8
total % 82,2 81,2 75,5

Mass flows
Combustion air kg/h 190 150 120
Fuel kg/h 11 9 7
Exhaust gas mass flow rate, wet kg/h 201 159 127

Temperatures
Exhaust gas temperature °C 560 535 510

Emissions at 100 % load (Correlation 5 % O2)


NOX mg/Nm³ < 5000
ppm < 3500

Engine surface noise dB ( A ) 100,5


Exhaust sound power level dB ( A ) 122,9

Reference gas mixing unit: RMG 985 a-100 / 50 - 24 and ignition system Woodward IC 100

The technical data are based on natural gas with a calorific value of 10 kWh/Nm³ and a methane no. > 80
The technical data indicated is based on standard conditions acc to DIN ISO 3046-1
Standard conditions: Atmospheric pressure absolute: 100 kPa
Air temperature 25 °C
Relative air humidity 30 %
Rating adaptation at ambient conditions acc to DIN ISO 3046-1
The tolerance for the specific fuel consumption is + 5 % at rated output
The tolerance for the usable heat is 7 % at rated output
The coolant data are based on a 40 % portion of antifreeze
Page 7
Natural Gas Engine E 0834 E 312 09 / 2010
Technical Data

RATING DATA 60 Hz
λ = 1.00 ENGLISH
Load % 100 75 50
Ignition timing °BTDC 18 18 18
ISO standard rating Btu/min 3014 2275 1535
Coolant heat Btu/min 2502 1990 1649
Exhaust heat up to 248 °F Btu/min 1592 1137 853
Radiation heat max. Btu/min 398 398 341
Energy input Btu/min 8644 6654 5346

Fuel consumption Btu/bhp-hr 7297 7442 8858

Efficiency
mechanical % 34,9 34,2 28,7
thermal % 47,4 47,0 46,8
total % 82,2 81,2 75,5

Mass flows
Combustion air lb/hr 419 331 265
Fuel lb/hr 24 20 15
Exhaust gas mass flow rate, wet lb/hr 443 351 280

Temperatures
Exhaust gas temperature °F 1040 995 950

Emissions at 100 % load (Correlation 15 % O2)


NOX g/bhp-hr < 12,4
ppm < 913

Engine surface noise dB ( A ) 100,4


Exhaust sound power level dB ( A ) 143,7

Reference gas mixing unit: RMG 985 a-100 / 50 - 24 and ignition system Woodward IC 100

The technical data are based on natural gas with a calorific value of 970 Btu/cu ft and a methane no. > 80
The technical data indicated is based on standard conditions acc to DIN ISO 3046-1
Standard conditions: Atmospheric pressure: 14,5 psi or 328 ft above sea level
Air temperature 77 °F
Relative air humidity 30 %
Rating adaptation at ambient conditions acc to DIN ISO 3046-1
The tolerance for the specific fuel consumption is + 5 % at rated output
The tolerance for the usable heat is 7 % at rated output
The coolant data are based on a 40 % portion of antifreeze
Page 8
Natural Gas Engine E 0834 E 312 09 / 2010
Technical Data

ENGINE DATA 50 Hz 50 Hz
λ = 1.50 METRIC ENGLISH
Rated speed rpm 1500 rpm 1500
ISO standard power (COP) kW 37 bhp 50
Air ratio λ 1,50 λ 1,50

Configuration in-line engine in-line engine


No of cylinders 4 4
Bore mm 108 in 4,25
Stroke mm 125 in 4,92
Swept volume L 4,58 cu in 279

Direction of rotation looking on flywheel counter clockwise counter clockwise


Flywheel housing SAE 2 SAE 2
Ring gear with number of teeth Z 129 Z 129

Compression ratio ε 13:1 ε 13:1


Mean effective pressure bar 6,46 psi 93,7
Mean piston speed m/s 6,3 in/s 246,1

Lube oil consumption up to kg/h 0,075 lb/hr 0,020


Lube oil filling quantity min./max. l 9/13 U.S. gal 2.4/3.4

Coolant filling quantity l 12 U.S. gal 3,17


max. operating pressure bar 2 psi 29,0
min. engine coolant circulation quantity l/min 78 U.S. gal/min 20,7
Coolant temperature min. °C 80 °F 176
max. coolant temperature °C 88 °F 190
Difference (inlet - outlet max.) K 6 K 6

max. suction pressure mbar 15 psi 0,22


max. exhaust back pressure mbar 40 psi 0,58

Engine width mm 740 in 29,13


Engine length mm 825 in 32,48
Engine height mm 940 in 37,01
Engine weight, dry kg 430 lb 948

Lube oil to MAN works standard M 3271-2 and coolant to MAN works standard M 324 Type NF
Gas quality to MAN data sheet - minimum requirement for the gas quality for MAN gas engines
Air ratio measured by lambdameter ETAS LA 4_E
Page 9
Natural Gas Engine E 0834 E 312 09 / 2010
Technical Data

RATING DATA 50 Hz
λ = 1.50 METRIC
Load % 100 75 50
Ignition timing °BTDC 8 8 8
ISO standard rating kW 37 28 19
Coolant heat kW 29 23 20
Exhaust-gas heat up to 120 °C kW 26 20 15
Radiation heat max. kW 7 6 6
Energy input kW 112 89 73

Fuel consumption MJ/kWh 10,9 11,4 13,8

Efficiency
mechanical % 33,0 31,5 26,0
thermal % 49,1 48,3 47,9
total % 82,1 79,8 74,0

Mass flows
Combustion air kg/h 204 163 125
Fuel kg/h 8 7 5
Exhaust gas mass flow rate, wet kg/h 212 170 130

Temperatures
Exhaust gas temperature °C 475 465 455

Emissions at 100 % load (Correlation 5 % O2)


NOX mg/Nm³ < 500
ppm < 250
CO mg/Nm³ < 650
ppm < 520

Engine surface noise dB ( A ) 97,7


Exhaust sound power level dB ( A ) 120,4

Reference gas mixing unit: RMG 985 a-100 / 50 - 24 and ignition system Woodward IC 100

The technical data are based on natural gas with a calorific value of 10 kWh/Nm³ and a methane no. > 80
The technical data indicated is based on standard conditions acc to DIN ISO 3046-1
Standard conditions: Atmospheric pressure absolute: 100 kPa
Air temperature 25 °C
Relative air humidity 30 %
Rating adaptation at ambient conditions acc to DIN ISO 3046-1
The tolerance for the specific fuel consumption is + 5 % at rated output
The tolerance for the usable heat is 7 % at rated output
The coolant data are based on a 40 % portion of antifreeze
Page 10
Natural Gas Engine E 0834 E 312 09 / 2010
Technical Data

RATING DATA 50 Hz
λ = 1.50 ENGLISH
Load % 100 75 50
Ignition timing °BTDC 8 8 8
ISO standard rating Btu/min 2104 1592 1081
Coolant heat Btu/min 1649 1308 1137
Exhaust heat up to 248 °F Btu/min 1479 1137 853
Radiation heat max. Btu/min 398 341 341
Energy input Btu/min 6369 5061 4151

Fuel consumption Btu/bhp-hr 620 651 787

Efficiency
mechanical % 33,0 31,5 26,0
thermal % 49,1 48,3 47,9
total % 82,1 79,8 74,0

Mass flows
Combustion air lb/hr 450 359 276
Fuel lb/hr 18 15 11
Exhaust gas mass flow rate, wet lb/hr 467 375 287

Temperatures
Exhaust gas temperature °F 887 869 851

Emissions at 100 % load (Correlation 15 % O2)


NOX g/bhp-hr < 1,2
ppm < 91
CO g/bhp-hr < 1,6
ppm < 195

Engine surface noise dB ( A ) 97,7


Exhaust sound power level dB ( A ) 120,4

Reference gas mixing unit: RMG 985 a-100 / 50 - 24 and ignition system Woodward IC 100

The technical data are based on natural gas with a calorific value of 970 Btu/cu ft and a methane no. > 80
The technical data indicated is based on standard conditions acc to DIN ISO 3046-1
Standard conditions: Atmospheric pressure: 14,5 psi or 328 ft above sea level
Air temperature 77 °F
Relative air humidity 30 %
Rating adaptation at ambient conditions acc to DIN ISO 3046-1
The tolerance for the specific fuel consumption is + 5 % at rated output
The tolerance for the usable heat is 7 % at rated output
The coolant data are based on a 40 % portion of antifreeze
Page 11
Natural Gas Engine E 0834 E 312 09 / 2010
Technical Data

ENGINE DATA 60 Hz 60 Hz
λ = 1.50 METRIC ENGLISH
Rated speed rpm 1800 rpm 1800
ISO standard power (COP) kW 45 bhp 60
Air ratio λ 1,50 λ 1,50

Configuration in-line engine in-line engine


No of cylinders 4 4
Bore mm 108 in 4,25
Stroke mm 125 in 4,92
Swept volume L 4,58 cu in 279

Direction of rotation looking on flywheel counter clockwise counter clockwise


Flywheel housing SAE 2 SAE 2
Ring gear with number of teeth Z 129 Z 129

Compression ratio ε 13:1 ε 13:1


Mean effective pressure bar 6,55 psi 95,0
Mean piston speed m/s 7,5 in/s 295,3

Lube oil consumption up to kg/h 0,075 lb/hr 0,020


Lube oil filling quantity min./max. l 9/12 U.S. gal 2.4/3.2

Coolant filling quantity l 12 U.S. gal 3,17


max. operating pressure bar 2 psi 29,0
min. engine coolant circulation quantity l/min 84 U.S. gal/min 22,1
Coolant temperature min. °C 80 °F 176
max. coolant temperature °C 88 °F 190
Difference (inlet - outlet max.) K 6 K 6

max. suction pressure mbar 15 psi 0,22


max. exhaust back pressure mbar 40 psi 0,58

Engine width mm 740 in 29,13


Engine length mm 825 in 32,48
Engine height mm 940 in 37,01
Engine weight, dry kg 430 lb 948

Lube oil to MAN works standard M 3271-2 and coolant to MAN works standard M 324 Type NF
Gas quality to MAN data sheet - minimum requirement for the gas quality for MAN gas engines
Air ratio measured by lambdameter ETAS LA 4_E
Page 12
Natural Gas Engine E 0834 E 312 09 / 2010
Technical Data

RATING DATA 60 Hz
λ = 1.50 METRIC
Load % 100 75 50
Ignition timing °BTDC 9 9 9
ISO standard rating kW 45 34 23
Coolant heat kW 31 25 22
Exhaust-gas heat up to 120 °C kW 35 26 20
Radiation heat max. kW 7 7 6
Energy input kW 141 111 87

Fuel consumption MJ/kWh 11,3 11,8 13,6

Efficiency
mechanical % 31,9 30,6 26,4
thermal % 46,8 45,9 48,3
total % 78,7 76,6 74,7

Mass flows
Combustion air kg/h 257 201 158
Fuel kg/h 10 8 6
Exhaust gas mass flow rate, wet kg/h 267 209 164

Temperatures
Exhaust gas temperature °C 505 495 485

Emissions at 100 % load (Correlation 5 % O2)


NOX mg/Nm³ < 500
ppm < 3500
CO mg/Nm³ < 650
ppm < 520

Engine surface noise dB ( A ) 100,5


Exhaust sound power level dB ( A ) 122,9

Reference gas mixing unit: RMG 985 a-100 / 50 - 24 and ignition system Woodward IC 100

The technical data are based on natural gas with a calorific value of 10 kWh/Nm³ and a methane no. > 80
The technical data indicated is based on standard conditions acc to DIN ISO 3046-1
Standard conditions: Atmospheric pressure absolute: 100 kPa
Air temperature 25 °C
Relative air humidity 30 %
Rating adaptation at ambient conditions acc to DIN ISO 3046-1
The tolerance for the specific fuel consumption is + 5 % at rated output
The tolerance for the usable heat is 7 % at rated output
The coolant data are based on a 40 % portion of antifreeze
Page 13
Natural Gas Engine E 0834 E 312 09 / 2010
Technical Data

RATING DATA 60 Hz
λ = 1.50 ENGLISH
Load % 100 75 50
Ignition timing °BTDC 9 9 9
ISO standard rating Btu/min 2559 1934 1308
Coolant heat Btu/min 1763 1422 1251
Exhaust heat up to 248 °F Btu/min 1990 1479 1137
Radiation heat max. Btu/min 398 398 341
Energy input Btu/min 8019 6312 4948

Fuel consumption Btu/bhp-hr 7973 8307 9625

Efficiency
mechanical % 31,9 30,6 26,4
thermal % 46,8 45,9 48,3
total % 78,7 76,6 74,7

Mass flows
Combustion air lb/hr 567 443 348
Fuel lb/hr 22 18 13
Exhaust gas mass flow rate, wet lb/hr 589 461 362

Temperatures
Exhaust gas temperature °F 941 923 905

Emissions at 100 % load (Correlation 15 % O2)


NOX g/bhp-hr < 1,2
ppm < 91
CO g/bhp-hr < 1,6
ppm < 195

Engine surface noise dB ( A ) 100,5


Exhaust sound power level dB ( A ) 122,9

Reference gas mixing unit: RMG 985 a-100 / 50 - 24 and ignition system Woodward IC 100

The technical data are based on natural gas with a calorific value of 970 Btu/cu ft and a methane no. > 80
The technical data indicated is based on standard conditions acc to DIN ISO 3046-1
Standard conditions: Atmospheric pressure: 14,5 psi or 328 ft above sea level
Air temperature 77 °F
Relative air humidity 30 %
Rating adaptation at ambient conditions acc to DIN ISO 3046-1
The tolerance for the specific fuel consumption is + 5 % at rated output
The tolerance for the usable heat is 7 % at rated output
The coolant data are based on a 40 % portion of antifreeze
Page 14
Natural Gas Engine E 0834 E 312 09 / 2010

Resistance Curve of Engine

METRIC

1,6

1,5

1,4

1,3

1,2

1,1

1
Pressure loss (bar)

0,9

0,8

0,7

0,6

0,5

0,4

0,3

0,2

0,1

0
0 20 40 60 80 100 120 140 160 180 200 220
Volume flow (l/min)
Page 15
Natural Gas Engine E 0834 E 312 09 / 2010

Resistance Curve of Engine

ENGLISH

22

21

20

19

18

17

16

15

14

13
Pressure loss (psi)

12

11

10

0
0 5 10 15 20 25 30 35 40 45 50 55 60
Volume flow (U.S. gal/min)

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