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    Electrical Motor Test Analysis Report: DP World

    Uploaded by

    Haitham Youssef
    The document provides test results from online (Emax) and offline (MCE) electrical motor testing of three motors: a hoist motor, a trolley motor M31, and a trolley motor M32. The test results found that the hoist motor and trolley M31 were normal and within limits. The trolley M32 had a polarization index in the caution area but no action was required, just trending over time. Overall the analysis concluded the motor tests showed normal results within alarm limits.

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    Electrical Motor Test Analysis Report: DP World

    Uploaded by

    Haitham Youssef
    72 views21 pages
    The document provides test results from online (Emax) and offline (MCE) electrical motor testing of three motors: a hoist motor, a trolley motor M31, and a trolley motor M32. The test results found that the hoist motor and trolley M31 were normal and within limits. The trolley M32 had a polarization index in the caution area but no action was required, just trending over time. Overall the analysis concluded the motor tests showed normal results within alarm limits.

    Original Description:

    RTG 121

    Original Title

    RTG 121 MCA Report-J200712

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    The document provides test results from online (Emax) and offline (MCE) electrical motor testing of three motors: a hoist motor, a trolley motor M31, and a trolley motor M32. The test results found that the hoist motor and trolley M31 were normal and within limits. The trolley M32 had a polarization index in the caution area but no action was required, just trending over time. Overall the analysis concluded the motor tests showed normal results within alarm limits.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    72 views21 pages

    Electrical Motor Test Analysis Report: DP World

    Uploaded by

    Haitham Youssef
    The document provides test results from online (Emax) and offline (MCE) electrical motor testing of three motors: a hoist motor, a trolley motor M31, and a trolley motor M32. The test results found that the hoist motor and trolley M31 were normal and within limits. The trolley M32 had a polarization index in the caution area but no action was required, just trending over time. Overall the analysis concluded the motor tests showed normal results within alarm limits.

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    Electrical Motor Test

    Analysis Report
    DP WORLD

    Youssef Mohamed

    12-Jul-20
    DP World Our Ref.: I.YM.J200712

    AL Aien AL Sokhna, SUEZ Date: 12 July, 2020

    Att. Eng. Ramy El Meliegy

    Subject: >>>>> RTG 121

    Motors: >>>>> #AN HOIST, #AN TROLLEY M31, #TROLLEY M32

    Electrical Motor Testing

    Dear Sirs,

    With reference to the above subject, kindly find below the comprehensive detailed analysis
    report of electrical motor testing MCEmax test for the above motor measured at DP-World
    Company.

    For any further inquiry, please do not hesitate to contact me.

    Sincerely,

    Youssef Mohamed

    Title

    Business Development Engineer

    Asset Reliability Technologies


    Contents

    Emax-online Test Results – Hoist _________________________________________________ 4-6

    MCE-Offline Test Results – Hoist _________________________________________________ 7-8

    Emax online Test Results – Trolley M31___________________________________________ 9-11

    MCE-Offline Test Results – Trolley M31 ________________________________________ 12-13

    Emax online Test Results – Trolley M32 ________________________________________ 14-16

    MCE offline Test Results - Trolley M32_________________________________________ 17-18

    Conclusion Analysis __________________________________________________________ 19

    Alarm Limits ________________________________________________________________ 20

    3
    AC INDUCTION MOTOR MCE REPORT

    …………. Emax Online Results

    ➢ Asset Name: RTG- HOIST 121


    ➢ Power: 260 KW
    ➢ Voltage: 460 V
    ➢ FLA: 415 A
    ➢ P.F: 0.82
    ➢ NP Speed: 923
    ➢ Insulation Type: F

    ➢ Power Results ( 6/15/2020 11:30:10 AM)

    4
    AC INDUCTION MOTOR MCE REPORT

    ➢ Power Test ( 6/15/2020 11:30:10 AM )

    ➢ Rotor Evaluation Test ( 6/15/2020 11:30:10 AM )

    (Passed)

    5
    AC INDUCTION MOTOR MCE REPORT

    ➢ Eccentricity Test ( 6/15/2020 11:30:10 AM )

    (Passed)

    6
    AC INDUCTION MOTOR MCE REPORT

    …………………. MCE (off-line Results)

    ➢ AC Standard Test

    7
    AC INDUCTION MOTOR MCE REPORT

    ➢ Polarization Index Test ( 4/21/2020 2:17:49 PM)

    PI Value: 3.127

    DA Ratio: 1.569

    8
    AC INDUCTION MOTOR MCE REPORT

    …………. Emax Online Results


    ➢ Asset Name: TROLLEY M31
    ➢ Power: 11 KW
    ➢ Voltage: 460 V
    ➢ FLA: 17.4 A
    ➢ P.F: 0.88
    ➢ NP Speed: 1770
    ➢ Insulation Type: F

    ➢ Power Results ( 6/15/2020 11:53:25 AM)

    9
    AC INDUCTION MOTOR MCE REPORT

    ➢ Power Test ( 6/15/2020 11:53:25 AM )

    ➢ Rotor Evaluation Test ( 6/15/2020 11:53:25 AM )

    (Passed)

    10
    AC INDUCTION MOTOR MCE REPORT

    ➢ Eccentricity Test ( 6/15/2020 11:53:25 AM )

    (Passed)

    11
    AC INDUCTION MOTOR MCE REPORT

    …………………. MCE (off-line Results)

    AC Standard Test

    12
    AC INDUCTION MOTOR MCE REPORT

    ➢ Polarization Index Test ( 4/21/2020 2:37:17 PM)

    PI Value: 1.443

    DA Ratio: 1.223

    13
    AC INDUCTION MOTOR MCE REPORT

    …………. Emax Online Results


    ➢ Asset Name: TROLLEY M32
    ➢ Power: 11 KW
    ➢ Voltage: 460 V
    ➢ FLA: 17.4 A
    ➢ P.F: 0.88
    ➢ NP Speed: 1770
    ➢ Insulation Type: F

    ➢ Power Results ( 6/15/2020 11:46:53 AM)

    14
    AC INDUCTION MOTOR MCE REPORT

    ➢ Power Test ( 6/15/2020 11:46:53 AM )

    ➢ Rotor Evaluation Test ( 6/15/2020 11:46:53 AM )

    (Passed)

    15
    AC INDUCTION MOTOR MCE REPORT

    ➢ Eccentricity Test ( 6/15/2020 11:46:53 AM )

    (Passed)

    16
    AC INDUCTION MOTOR MCE REPORT

    …………………. MCE (off-line Results)

    AC Standard Test

    17
    AC INDUCTION MOTOR Alarm Limits

    ➢ Polarization Index Test ( 4/21/2020 2:01:51 PM)

    PI Value: 1.376

    DA Ratio: 1.191

    18
    AC INDUCTION MOTOR Alarm Limits

    Analysis Conclusion Notes:


    o #AN (HOIST 121), Electrical motor test Results (Power Circuit, Power Quality, Insulation Rotor,
    Stator, Eccentricity) are considered normal and within limits.

    o #AN (Trolley M31), Electrical motor test Results (Power Circuit, Power Quality, Rotor, Stator,
    Eccentricity) are considered normal and within limits.
    Insulation: PI Value is in caution Area,
    Recommendation action: nothing to serve, just trending over time to prevent the motor from
    insulation failure.

    o #AN (Trolley M32), Electrical motor test Results (Power Circuit, Power Quality, Rotor, Stator,
    Eccentricity) are considered normal and within limits.
    Insulation: PI Value is in caution Area,
    Recommendation action: nothing to serve, just trending over time to prevent the motor from
    insulation failure.

    19
    AC INDUCTION MOTOR Alarm Limits

    ALARM LIMITS:
    Default warning setting are determined by using a combination of accepted industry standards, manufacturing data,
    NEMA standards and empirical data collected by PdMA during research and development

    Warning Level Change from Baseline %


    Parameter Test Caution Alarm Cautio Alarm
    n
    Below Above Below Above Below Above Below Above
    Balance of Resistance MCE 3 4 50% 100%
    Balance Inductance MCE 8 15% 15% 20% 20%
    Resistance to Ground MCE 150 100 50%
    Mohms Mohms
    Capacitance to Ground MCE pF pF pF pF 100%
    Resistance (Ph to Ph) MCE 5% 10% 5% 10%
    Inductance (Ph to Ph) MCE 5% 10% 5% 10%
    Polarization Index PI MCE 2 0.85
    Dielectric Absorption MCE 1

    Voltage Line To Line Emax 5700 6300 5400 6600


    Voltage Line To Neutral Emax
    (Tot)
    Voltage Imbalance (LL) Emax 1% 3%
    Voltage Imbalance (TotLN) Emax 1% 3%
    Voltage Crest Factor (LL) Emax 2 3
    Voltage Crest Factor (LN) Emax 2 3
    Voltage THD (LL) Emax 3% 5%
    Voltage THD (LN) Emax 3% 5%
    Harmonic Voltage Factor Emax 1% 1%
    Current RMS Emax
    Current Imbalance Emax 6 10
    Current Crest Factor Emax 2 3
    Current THD Emax 5% 7%
    Self-Impedance Imbalance Emax 7% 10%
    Line Frequency Emax 1.66667 1.66667 3.333333 3.333333
    % % % %
    Speed Emax
    Fp Frequency Emax
    Fp Amplitude Emax 45 dB 36 dB
    % Full load Amps Emax 100%
    Emax

    20

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