Technical Data

PowerFlex Digital DC Drive

Table of Contents
Topic Page
Additional Resources 3
Product Description 3
Standard Drives Program 4
Catalog Number Explanation 6
Standard Drives Product Selection 7
Factory Installed Options 9
User Installed Options 10
Installation Considerations 20
Circuit Protection 51
Mounting 67
Approximate Dimensions 68
PowerFlex DC Configured Drives 74
Specifications 79
Watts Loss and Fan Attributes 82
PowerFlex Digital DC Drive

2 Rockwell Automation Publication 20P-TD001F-EN-P - February 2013

 PowerFlex Digital DC Drive

Additional Resources
These documents contain additional information concerning related products from Rockwell Automation.
Resource Description
PowerFlex Digital DC Drive User Manual, publication 20P-UM001 Provides basic information needed to install, start-up, and troubleshoot the PowerFlex DC
drive.
A Global Reference Guide for Reading Schematic Diagrams, publication 100-2.10 Provides a simple cross-reference of common schematic/wiring diagram symbols used
throughout various parts of the world.
Guarding Against Electrostatic Damage, publication 8000-4.5.2 Explains the causes of ESD and how to guard against its effects.
Preventive Maintenance of Industrial Control and Drive System Equipment, publication Provides a checklist to use as a guide in performing preventive maintenance.
DRIVES-TD001
Safety Guidelines for the Application, Installation and Maintenance of Solid State Control, Provides general guidelines for the application, installation, and maintenance of solid
publication SGI-1.1 state control in the form of individual devices or packaged assemblies incorporating solid
state components.
Industrial Automation Wiring and Grounding Guidelines, publication 1770-4.1 Provides general guidelines for installing a Rockwell Automation industrial system.
Product Certifications website, http://www.ab.com Provides declarations of conformity, certificates, and other certification details.

You can view or download publications at http://www.rockwellautomation.com/literature/. To order paper copies of

technical documentation, contact your local Allen-Bradley distributor or Rockwell Automation sales representative.

For other information, contact Allen-Bradley Drives Technical Support at: http://www.ab.com/support/abdrives

Product Description
The PowerFlex Digital DC drive provides digital control for precise speed and current regulation, easy programmability,
extensive diagnostics, non-regenerative and regenerative operation, and is easily interfaced for integration into larger drive
systems. PowerFlex DC drives are well suited to a variety of applications including extruding operations, finishing, drawing,
and coating processes, applications exhibiting shock loads, high inertia, rapid accel/decel or continuous regeneration, and is
an excellent choice for existing DC machinery upgrades. The compact design of this drive includes a fully contained power
module and a common control structure for the entire range of horsepower. And, to make connectivity even easier, the
PowerFlex DC drive provides a standard DPI interface that is compatible with all PowerFlex DPI communication
products.

The standard hardware offering consists of an open type enclosure, armature converter, regulated field converter for field
weakening or economy applications, an advanced regulator with integrated DPI functionality, I/O, including eight digital
inputs, four digital outputs, three analog inputs, and two analog outputs, a DC tachometer, and encoder capability.

Note: Additional I/O and feedback options are available and are sold separately from the standard hardware offering.
See I/O Option Kits and Feedback Option Kit on page 10.

Rockwell Automation Publication 20P-TD001F-EN-P - February 2013 3

PowerFlex Digital DC Drive

Standard Drives Program

Packaging and Mounting

• IP20, NEMA/UL Type Open - For conventional mounting inside or outside a control cabinet.

Easy to Use Communication Tools

The PowerFlex Digital DC drive provides common communication tools that are familiar and easy to use, including the
LCD Human Interface Module (HIM) and PC-based configuration tools.

• The LCD HIM provides:

• Large and easy to read 7 line x 21 character, backlit display

• Alternate function keys for shortcuts to common tasks
• “Calculator-like” number pad for fast and easy data entry (Full Numeric version only)
• Control keys for local start, stop, speed, and direction
• Remote versions for panel mount applications

• PC-based Configuration tools include:

• Connected Components Workbench™ (CCW) software v2.0. This software leverages proven Rockwell
Automation and Microsoft® Visual Studio® technologies for drive configuration and programming. CCW can be
downloaded for free from http://ab.rockwellautomation.com/programmable-controllers/connected-
components-workbench-software.
• DriveTools™ SP (v4.01 or higher is required with a PowerFlex DC drive specific software patch. The patch can be
downloaded from http://www.ab.com/support/abdrives/webupdate/). A suite of software tools which provide
an intuitive means for programming, troubleshooting and maintaining Allen-Bradley drives, including the
PowerFlex DC Drive Start-Up Wizard.
• DriveExplorer™ and DriveExplorer Lite (v5.02 or higher). A simple and flexible “On-line” tool for monitoring
and configuring while connected to a drive.

• Internal Communications allow you to integrate the drive into the manufacturing process. Status indicators for all
internal communication options are visible on the cover for easy setup and monitoring of drive communications. You
can easily manage information from “shop floor to top floor” and seamlessly integrate a complete system as you
control, configure and collect data.

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 PowerFlex Digital DC Drive

Drive Features

• Fast-acting Current Limit and Voltage Regulation result in maximum accel/decel without tripping.

• High speed analog inputs improve drive response to torque or speed commands.

• Programming flexibility allows parameters to be linked within the drive.

• Field flashable firmware through DPI interface.

• Flying Start delivers smooth and instantaneous connection into rotating loads, regardless of commanded direction,
without the need for any speed feedback.

• Single Phase Regulated Field supply (10A, 14A, 20A, 40A, and 70A, depending on the drive size) standard on all
frames.

• Integral Process PI Control can eliminate the need for a separate process loop controller.

• Speed Regulation - Open Loop or Closed Loop

• Armature Feedback provides a 2000:1 rpm speed range

• DC Tachometer Feedback provides up to 0.1% speed regulation
• Encoder Feedback provides up to 0.1% speed regulation for the tightest application requirements.

• Torque Regulation - Open Loop or Closed Loop

• Open Loop torque regulation provides ±5% regulation.

• Encoder Feedback provides ±1% regulation and the ability to hold full load at zero speed.

Unsurpassed Capability in Network Communications

PowerFlex drives are fully compatible with the wide variety of Allen-Bradley DPI™ communication adapters, offering the
following benefits:
Remote I/O (1)
EtherNet/IP™
ControlNet™
DeviceNet™

PROFIBUS™

RS485 DF1
BACnet®

Description
√ √ √ (Unconnected Messaging) permits other network devices (e.g. PanelView™) to communicate directly to a drive without routing the communication through the network
scanner.
√ √ √ √ √ Adapter Routing - Plug PC into one drive and talk to all other Allen-Bradley drives on same network, without being routed through network scanner.
√ √ √ √ √ √ √ Access to 100% of all parameters over the network.
√ √ √ √ AutoBaud capability makes initial connections less problematic.
√ Change of State significantly reduces network traffic by configuring control messages to be sent only upon customer defined states. Very flexible configuration for each
node (Example: “reference must change by more than 5%”).
√ √ Peer Control provides master-slave type control between drives, where one or more slave drives (consumers) can run based on the status of a master drive (producer),
which can also significantly reduce network traffic.
√ ADR (Automatic Device Replacement) saves significant time and effort when replacing a drive, by allowing the scanner to be configured to automatically detect a new
drive and download the required parameter settings.
√ √ √ √ √ √ √ Flexible Fault Configuration - Adapters can be programmed to take fault based actions as ramp to stop, coast-to-stop and hold last state, as well as send user
configurable logic control and speed reference values. In addition, different actions can be taken based on whether the network experienced a serious problem (broken cable
etc.) versus network idle condition (PLC set to “Program”).
(1) This item has Silver Series status. For information, refer to http://www.ab.com/silver.

Rockwell Automation Publication 20P-TD001F-EN-P - February 2013 5

PowerFlex Digital DC Drive

Catalog Number Explanation

Position
1-3 4 5 6 7 8-10 11 12 13 14 15 16

20P 4 1 A D 4P1 R A 0 N N N
a b c d e f g h i j k l

a f1 f3
Drive 230V, 60 Hz Input 575V, 60 Hz Input
Code Type Armature Field Armature Field
Code Hp Frame Code Hp Frame
Amps Amps Amps Amps
20P PowerFlex DC
7P0 1.5 7 A 10 067 50 67.5 B 20
9P0 2 9 A 10 101 75 101.3 B 20
b 012 3 12 A 10 135 100 135 B 20

Motor Operation 020 5 20 A 10 270 200 270 B 20

Code Type 029 7.5 29 A 10 405 300 405 B 20

2 Two Quadrant Operation 038 10 38 A 10 540 400 504 C 20

4 Four Quadrant Operation 055 15 55 A 10 675 500 675 C 20

073 20 73 A 14 810 600 810 D 40
Not available for 230V AC input drives.
093 25 93 A 14 1K0 800 1080 D 40
110 30 110 A 14 1K2 900 1215 D 40
c 146 40 146 B 20 1K3 1000 1350 D 40
Input Type 180 50 180 B 20 1K6 1250 1668 D 40
Code Type 218 60 218 B 20
1 6 Pulse 265 75 265 B 20
360 100 360 B 20 f4
434 125 434 B 20 690V, 60 Hz Input
d 521 150 521 C 20
Code Hp
Armature
Frame
Field
Enclosure 700 200 700 C 20 Amps Amps

Conform. 875 250 875 D 40 452 400 452 C 20

Code Enclosure Rating
Coat 1K0 300 1050 D 40 565 500 565 C 20
A IP20, NEMA/UL Type Open Yes 678 600 678 D 40
f2 791 700 791 D 40
460V, 60 Hz Input 904 800 904 D 40
e Armature Field 1K0 900 1017 D 40
Code Hp Frame
Input Voltage Amps Amps 1K1 1000 1130 D 70
Code Voltage 4P1 2 4.1 A 10 1K2 1100 1243 D 70
B 230V AC 6P0 3 6 A 10 1K4 1250 1413 D 70
D 460V AC 010 5 10 A 10 1K5 1400 1582 D 70
E 600V AC 014 7.5 14 A 10
F 690V AC 019 10 19 A 10
Use this code for 400V AC input applications. 027 15 27 A 10
035 20 35 A 10
045 25 45 A 10
052 30 52 A 10
073 40 73 A 14
086 50 86 A 14
100 60 100 A 14
129 75 129 A 14
167 100 167 B 20
207 125 207 B 20
250 150 250 B 20
330 200 330 B 20
412 250 412 B 20
495 300 495 C 20
667 400 667 C 20
830 500 830 D 40
996 600 996 D 40
1K1 700 1162 D 70
1K3 800 1328 D 70
1K4 900 1494 D 70

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 PowerFlex Digital DC Drive

Catalog Number Explanation, continued

Position
1-3 4 5 6 7 8-10 11 12 13 14 15 16

20P 4 1 A D 4P1 R A 0 N N N
a b c d e f g h i j k l

g i k
Field Supply HIM Communication Options
Code Type Code Operator Interface Code Description
R Single-Phase Regulated 0 Blank Cover N None
Standard - for user installed options, see Standard - for user installed options, see
Human Interface and Wireless Interface Communication Option Kits on page 10.
Modules on page 9.
h
Packaging/Documentation
Code Shipping Carton User Manual
j l
A Yes Yes Cabinet Options
I/O Options
Code Type
Code Control
N None
None (8 - 24V DC Digital Inputs,
N 4 Digital Outputs, 3 Analog Inputs,
and 2 Analog Outputs are Standard)
All I/O Options are purchased separately and
are user installed. See I/O Options on page 9.

Standard Drives Product Selection

IP20, NEMA/UL Type Open (Position d = A)

All drives are rated 150% overload for 60 seconds, 200% for three seconds.

230V AC, Three-Phase

Drive Output Rating Non-Regenerative Drives(1) Regenerative Drives Frame
Normal Duty kW Normal Duty HP Amps Cat. No. Cat. No. Size
1.2 1.5 7 20P21AB7P0RA0NNN 20P41AB7P0RA0NNN A
1.5 2 9 20P21AB9P0RA0NNN 20P41AB9P0RA0NNN A
2.2 3 12 20P21AB012RA0NNN 20P41AB012RA0NNN A
3.7 5 20 20P21AB020RA0NNN 20P41AB020RA0NNN A
5.5 7.5 29 20P21AB029RA0NNN 20P41AB029RA0NNN A
7.5 10 38 20P21AB038RA0NNN 20P41AB038RA0NNN A
11 15 55 20P21AB055RA0NNN 20P41AB055RA0NNN A
15 20 73 20P21AB073RA0NNN 20P41AB073RA0NNN A
18.5 25 93 20P21AB093RA0NNN 20P41AB093RA0NNN A
22 30 110 20P21AB110RA0NNN 20P41AB110RA0NNN A
30 40 146 20P21AB146RA0NNN 20P41AB146RA0NNN B
37 50 180 20P21AB180RA0NNN 20P41AB180RA0NNN B
45 60 218 20P21AB218RA0NNN 20P41AB218RA0NNN B
56 75 265 20P21AB265RA0NNN 20P41AB265RA0NNN B
75 100 360 20P21AB360RA0NNN 20P41AB360RA0NNN B

Rockwell Automation Publication 20P-TD001F-EN-P - February 2013 7

PowerFlex Digital DC Drive

Drive Output Rating Non-Regenerative Drives(1) Regenerative Drives Frame

Normal Duty kW Normal Duty HP Amps Cat. No. Cat. No. Size
93 125 434 20P21AB434RA0NNN 20P41AB434RA0NNN B
112 150 521 20P21AB521RA0NNN 20P41AB521RA0NNN C
149 200 700 20P21AB700RA0NNN 20P41AB700RA0NNN C
186 250 875 20P21AB875RA0NNN 20P41AB875RA0NNN D
224 300 1050 20P21AB1K0RA0NNN 20P41AB1K0RA0NNN D
(1) Currently not available for sale.

460V AC, Three-Phase

Drive Output Rating Non-Regenerative Drives Regenerative Drives Frame
Normal Duty kW Normal Duty HP Amps Cat. No. Cat. No. Size
1.5 2 4.1 20P21AD4P1RA0NNN 20P41AD4P1RA0NNN A
2.2 3 6 20P21AD6P0RA0NNN 20P41AD6P0RA0NNN A
3.7 5 10 20P21AD010RA0NNN 20P41AD010RA0NNN A
5.5 7.5 14 20P21AD014RA0NNN 20P41AD014RA0NNN A
7.5 10 19 20P21AD019RA0NNN 20P41AD019RA0NNN A
11 15 27 20P21AD027RA0NNN 20P41AD027RA0NNN A
15 20 35 20P21AD035RA0NNN 20P41AD035RA0NNN A
18.5 25 45 20P21AD045RA0NNN 20P41AD045RA0NNN A
22 30 52 20P21AD052RA0NNN 20P41AD052RA0NNN A
30 40 73 20P21AD073RA0NNN 20P41AD073RA0NNN A
37 50 86 20P21AD086RA0NNN 20P41AD086RA0NNN A
45 60 100 20P21AD100RA0NNN 20P41AD100RA0NNN A
56 75 129 20P21AD129RA0NNN 20P41AD129RA0NNN A
75 100 167 20P21AD167RA0NNN 20P41AD167RA0NNN B
93 125 207 20P21AD207RA0NNN 20P41AD207RA0NNN B
112 150 250 20P21AD250RA0NNN 20P41AD250RA0NNN B
149 200 330 20P21AD330RA0NNN 20P41AD330RA0NNN B
187 250 412 20P21AD412RA0NNN 20P41AD412RA0NNN B
224 300 495 20P21AD495RA0NNN 20P41AD495RA0NNN C
298 400 667 20P21AD667RA0NNN 20P41AD667RA0NNN C
373 500 830 20P21AD830RA0NNN 20P41AD830RA0NNN D
447 600 996 20P21AD996RA0NNN 20P41AD996RA0NNN D
552 700 1162 20P21AD1K1RA0NNN 20P41AD1K1RA0NNN D
597 800 1328 20P21AD1K3RA0NNN 20P41AD1K3RA0NNN D
671 900 1494 20P21AD1K4RA0NNN 20P41AD1K4RA0NNN D

575V AC, Three-Phase

Drive Output Rating Non-Regenerative Drives Regenerative Drives Frame
Normal Duty kW Normal Duty HP Amps Cat. No. Cat. No. Size
37 50 67.5 20P21AE067RA0NNN 20P41AE067RA0NNN B
56 75 101.3 20P21AE101RA0NNN 20P41AE101RA0NNN B
75 100 135 20P21AE135RA0NNN 20P41AE135RA0NNN B
149 200 270 20P21AE270RA0NNN 20P41AE270RA0NNN B
224 300 405 20P21AE405RA0NNN 20P41AE405RA0NNN B
298 400 540 20P21AE540RA0NNN 20P41AE540RA0NNN C
373 500 675 20P21AE675RA0NNN 20P41AE675RA0NNN C
447 600 810 20P21AE810RA0NNN 20P41AE810RA0NNN D
597 800 1080 20P21AE1K0RA0NNN 20P41AE1K0RA0NNN D
671 900 1215 20P21AE1K2RA0NNN 20P41AE1K2RA0NNN D
746 1000 1350 20P21AE1K3RA0NNN 20P41AE1K3RA0NNN D
932 1250 1688 20P21AE1K6RA0NNN 20P41AE1K6RA0NNN D

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 PowerFlex Digital DC Drive

690V AC, Three-Phase

Drive Output Rating Non-Regenerative Drives Regenerative Drives Frame
Normal Duty kW Normal Duty HP Amps Cat. No. Cat. No. Size
298 400 452 20P21AF452RA0NNN 20P41AF452RA0NNN C
373 500 565 20P21AF565RA0NNN 20P41AF565RA0NNN C
447 600 678 20P21AF678RA0NNN 20P41AF678RA0NNN D
552 700 791 20P21AF791RA0NNN 20P41AF791RA0NNN D
597 800 904 20P21AF904RA0NNN 20P41AF904RA0NNN D
671 900 1017 20P21AF1K0RA0NNN 20P41AF1K0RA0NNN D
746 1000 1130 20P21AF1K1RA0NNN 20P41AF1K1RA0NNN D
820 1100 1243 20P21AF1K2RA0NNN 20P41AF1K2RA0NNN D
932 1250 1413 20P21AF1K4RA0NNN 20P41AF1K4RA0NNN D
1044 1400 1582 20P21AF1K5RA0NNN 20P41AF1K5RA0NNN D

Factory Installed Options

Each PowerFlex DC drive includes one encoder and DC analog tachometer input. No other factory installed options are
available at this time.

Rockwell Automation Publication 20P-TD001F-EN-P - February 2013 9

PowerFlex Digital DC Drive

User Installed Options

Human Interface Modules Human Interface Module Accessories
Remote (Panel Description Cat. No.
Mount) IP66,
Handheld/Local NEMA/UL Type Bezel Kit for LCD HIMs, NEMA/UL Type 1 ‡ 20-HIM-B1
(Drive Mount) 4x/12 PowerFlex HIM Interface Cable, 1 m (39 in) 20-HIM-H10
Description Cat. No. Cat. No. Cable Kit (Male-Female)
No HIM (Blank Plate) 20-HIM-A0 – 0.33 Meters (1.1 Feet) 1202-H03
LCD Display, Full Numeric Keypad 20-HIM-A3 20-HIM-C3S ‡ 1 Meter (3.3 Feet) 1202-H10
LCD Display, Programmer Only 20-HIM-A5 20-HIM-C5S ‡ 3 Meter (9.8 Feet) 1202-H30
Enhanced, LCD, Full Numeric 20-HIM-A6 9 Meter (29.5 Feet) 1202-H90
For indoor use only. DPI/SCANport™ One to Two Port Splitter Cable 1203-S03
‡ Includes a 1202-C30 interface cable (3 meters) for connection to drive.
‡ Includes a 1202-C30 interface cable (3 meters) for connection to drive.
Required only when HIM is used as handheld or remote.
Required in addition to 20-HIM-H10 for distances up to a total maximum
of 10 Meters (32.8 Feet).

I/O Option Kits

Description Cat. No.
I/O Expansion board (4 24V DC Digital Inputs, 4 Digital 20P-S5V62
Outputs, 2 Analog Outputs)
115V AC to 24V DC 8 Channel I/O Converter Board 20P-S520L
(converts 8 Digital Inputs)
20-HIM-A0 20-HIM-A3 20-HIM-A5 20-HIM-A6

Feedback Option Kit

Description Cat. No.
Resolver Feedback Option Module 20P-RES-A0

20-HIM-C3S 20-HIM-C5S

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 PowerFlex Digital DC Drive

User Installed Options, continued

Communication Option Kits PC Programming Software
Description Cat. No. Description
BACnet® MS/TP RS485 Communication Adapter 20-COMM-B Connected Components Workbench™ Software
ControlNet™ Communication Adapter (Coax) 20-COMM-C DriveTools™ SP Software ‡
DeviceNet™ Communication Adapter 20-COMM-D DriveExplorer™ Software (Full)
EtherNet/IP™ Communication Adapter 20-COMM-E
Connected Components Workbench is available for free download at:
HVAC Communication Adapter 20-COMM-H http://ab.rockwellautomation.com/Programmable-Controllers/
Modbus/TCP Communication Adapter 20-COMM-M Connected-Components-Workbench-Software
PROFIBUS™ DP Communication Adapter 20-COMM-P ‡ DriveTools SP is available for order using the “Build This Catalog Number”
link at:
ControlNet™ Communication Adapter (Fiber) 20-COMM-Q
http://ab.rockwellautomation.com/Drives/Software/9303-DriveTools-SP#/tab6
Remote I/O Communication Adapter 20-COMM-R
DriveExplorer Full is available for free download at:
RS485 DF1 Communication Adapter 20-COMM-S http://www.ab.com/support/abdrives/webupdate/software.html#
20-XCOMM-
External Communications Kit Power Supply
AC-PS1
20-XCOMM-
DPI External Communications Kit
DC-BASE
20-XCOMM-
External DPI I/O Option Board
IO-OPT1
Compact I/O to DPI/SCANport Module 1769-SM1
Serial Null Modem Adapter 1203-SNM
Smart Self-powered Serial Converter (RS232) includes
1203-SSS
1203-SFC and 1202-C10 Cables
Universal Serial Bus™ (USB) Converter includes 2m USB,
1203-USB
20-HIM-H10 & 22-HIM-H10 Cables
This item has Silver Series status. For information, refer to:
http://www.ab.com/silver.
For use only with External DPI Communications Kits 20-XCOMM-DC-BASE.

Isolation Transformers

Isolation Transformers are available for installations that have specific types of AC supply configurations or require drive
protection due to AC line disturbances.
Three Phase Primary Voltage Three Phase Secondary Voltage
kVA kW (HP) Voltage 230V AC 460V AC 575V AC
Catalog Number Catalog Number Catalog Number
5 1.2 - 2.2 230 1321-3TW005-AA 1321-3TW005-AB N/A
(1.5 - 3) 460 1321-3TW005-BA 1321-3TW005-BB N/A
575 1321-3TW005-CA 1321-3TW005-CB N/A
7.5 3.7 (5) 230 1321-3TW007-AA 1321-3TW007-AB N/A
460 1321-3TW007-BA 1321-3TW007-BB N/A
575 1321-3TW007-CA 1321-3TW007-CB N/A
11 5.5 (7.5) 230 1321-3TW011-AA 1321-3TW011-AB N/A
460 1321-3TW011-BA 1321-3TW011-BB N/A
575 1321-3TW011-CA 1321-3TW011-CB N/A
14 7.5 (10) 230 1321-3TW014-AA 1321-3TW014-AB N/A
460 1321-3TW014-BA 1321-3TW014-BB N/A
575 1321-3TW014-CA 1321-3TW014-CB N/A
20 11 (15) 230 1321-3TW020-AA 1321-3TW020-AB N/A
460 1321-3TW020-BA 1321-3TW020-BB N/A
575 1321-3TW020-CA 1321-3TW020-CB N/A
27 15 (20) 230 1321-3TW027-AA 1321-3TW027-AB N/A
460 1321-3TW027-BA 1321-3TW027-BB N/A
575 1321-3TW027-CA 1321-3TW027-CB N/A

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PowerFlex Digital DC Drive

Three Phase Primary Voltage Three Phase Secondary Voltage

kVA kW (HP) Voltage 230V AC 460V AC 575V AC
Catalog Number Catalog Number Catalog Number
34 18.5 (25) 230 1321-3TW034-AA 1321-3TW034-AB N/A
460 1321-3TW034-BA 1321-3TW034-BB N/A
575 1321-3TW034-CA 1321-3TW034-CB N/A
40 22 (30) 230 1321-3TW040-AA 1321-3TW040-AB N/A
460 1321-3TW040-BA 1321-3TW040-BB N/A
575 1321-3TW040-CA 1321-3TW040-CB N/A
51 30 (40) 230 1321-3TW051-AA 1321-3TW051-AB N/A
460 1321-3TW051-BA 1321-3TW051-BB N/A
575 1321-3TW051-CA 1321-3TW051-CB N/A
63 37 (50) 230 1321-3TH063-AA 1321-3TH063-AB 1321-3TH063-AC
460 1321-3TH063-BA 1321-3TH063-BB 1321-3TH063-BC
575 1321-3TH063-CA 1321-3TH063-CB 1321-3TH063-CC
75 45 (60) 230 1321-3TH075-AA 1321-3TH075-AB 1321-3TH075-AC
460 1321-3TH075-BA 1321-3TH075-BB 1321-3TH075-BC
575 1321-3TH075-CA 1321-3TH075-CB 1321-3TH075-CC
93 56 (75) 230 1321-3TH093-AA 1321-3TH093-AB 1321-3TH093-AC
460 1321-3TH093-BA 1321-3TH093-BB 1321-3TH093-BC
575 1321-3TH093-CA 1321-3TH093-CB 1321-3TH093-CC
118 75 (100) 230 1321-3TH118-AA 1321-3TH118-AB 1321-3TH118-AC
460 1321-3TH118-BA 1321-3TH118-BB 1321-3TH118-BC
575 1321-3TH118-CA 1321-3TH118-CB 1321-3TH118-CC
145 93 (125) 230 1321-3TH145-AA 1321-3TH145-AB 1321-3TH145-AC
460 1321-3TH145-BA 1321-3TH145-BB 1321-3TH145-BC
575 1321-3TH145-CA 1321-3TH145-CB 1321-3TH145-CC
175 112 (150) 230 1321-3TH175-AA 1321-3TH175-AB 1321-3TH175-AC
460 1321-3TH175-BA 1321-3TH175-BB 1321-3TH175-BC
575 1321-3TH175-CA 1321-3TH175-CB 1321-3TH175-CC
220 145 (200) 230 1321-3TH220-AA 1321-3TH220-AB 1321-3TH220-AC
460 1321-3TH220-BA 1321-3TH220-BB 1321-3TH220-BC
575 1321-3TH220-CA 1321-3TH220-CB 1321-3TH220-CC
275 187 (250) 230 1321-3TH275-AA 1321-3TH275-AB 1321-3TH275-AC
460 1321-3TH275-BA 1321-3TH275-BB 1321-3TH275-BC
575 1321-3TH275-CA 1321-3TH275-CB 1321-3TH275-CC
330 224 (300) 230 1321-3TH330-AA 1321-3TH330-AB 1321-3TH330-AC
460 1321-3TH330-BA 1321-3TH330-BB 1321-3TH330-BC
575 1321-3TH330-CA 1321-3TH330-CB 1321-3TH330-CC
440 298 (400) 230 N/A 1321-3TH440-AB 1321-3TH440-AC
460 N/A 1321-3TH440-BB 1321-3TH440-BC
575 N/A 1321-3TH440-CB 1321-3TH440-CC
550 373 (500) 230 N/A 1321-3TH550-AB 1321-3TH550-AC
460 N/A 1321-3TH550-BB 1321-3TH550-BC
575 N/A 1321-3TH550-CB 1321-3TH550-CC
660 448 (600) 230 N/A 1321-3TH660-AB 1321-3TH660-AC
460 N/A 1321-3TH660-BB 1321-3TH660-BC
575 N/A 1321-3TH660-CB 1321-3TH660-CC
770 522 (700) 230 N/A 1321-3TH770-AB 1321-3TH770-AC
460 N/A 1321-3TH770-BB 1321-3TH770-BC
575 N/A 1321-3TH770-CB 1321-3TH770-CC
880 597 (800) 230 N/A 1321-3TH880-AB 1321-3TH880-AC
460 N/A 1321-3TH880-BB 1321-3TH880-BC
575 N/A 1321-3TH880-CB 1321-3TH880-CC

12 Rockwell Automation Publication 20P-TD001F-EN-P - February 2013

 PowerFlex Digital DC Drive

AC Input Line Reactors and Contactors

If a DC Contactor is used, an AC Input contactor is not needed.

230V AC Input Drives

Regenerative DC Amps AC Line HP IP00 (Open Style) Line Reactor AC Input Contactor
Drive Cat. No. Amps Line Reactor Cat No. kW (HP) Cat. No.
20P41AB7P0 7 5.7 1.5 1321-3R8-A .75 (1) 100-C12D10
20P41AB9P0 9 7.4 2 1321-3R12-A 1.49 (2) 100-C12D10
20P41AB012 12 9.8 3 1321-3R18-A 0.75-3.7 (1-5) 100-C12D10
20P41AB020 20 16 5 1321-3R18-A 0.75-3.7 (1-5) 100-C23D10
20P41AB029 29 24 7.5 1321-3R55-A 5.5-11 (7.5-15) 100-C30D10
20P41AB038 38 31 10 1321-3R55-A 5.5-11 (7.5-15) 100-C37D10
20P41AB055 55 45 15 1321-3R55-A 5.5-11 (7.5-15) 100-C60D10
20P41AB073 73 60 20 1321-3R80-A 15 (20) 100-C60D10
20P41AB093 93 76 25 1321-3R100-A 18.5-22 (25-30) 100-C85D10
20P41AB110 110 90 30 1321-3R100-A 18.5-22 (25-30) 100-D110D11
20P41AB146 146 119 40 1321-3R160-A 30-37 (40-50) 100-D140D11
20P41AB180 180 147 50 1321-3R160-A 30-37 (40-50) 100-D180D11
20P41AB218 218 178 60 1321-3RB250-A 45-56 (60-75) 100-D180D11
20P41AB265 265 217 75 1321-3RB250-A 45-56 (60-75) 100-D250ED11
20P41AB360 360 294 100 1321-3RB320-A 75 (100) 100-D300ED11
20P41AB434 434 355 125 1321-3RB400-A 93 (125) 100-D420ED11
20P41AB521 521 426 150 1321-3R500-A 112 (150) 100-D630ED11
20P41AB700 700 572 200 1321-3R600-A 149 (200) 100-D630ED11
20P41AB875 875 715 250 1321-3R750-A 186 (250) 100-D860ED11
20P41AB1K0 1050 858 300 1321-3R850-A 224 (300) 100-D860ED11

460V AC Input Drives

Non-Regenerative Regenerative DC Amps AC Line HP IP00 (Open Style) Line Reactor kW AC Input Contactor
Drive Cat. No. Drive Cat. No. Amps Line Reactor Cat No. (HP) Cat. No.
20P21AD4P1 20P41AD4P1 4.1 3.3 2 1321-3R4-A .55 (.75) 100-C12D10
20P21AD6P0 20P41AD6P0 6 4.9 3 1321-3R8-A .75 (1) 100-C12D10
20P21AD010 20P41AD010 10 8.2 5 1321-3R18-B 1.5-7.5 (2-10) 100-C12D10
20P21AD014 20P41AD014 14 11.4 7.5 1321-3R18-B 1.5-7.5 (2-10) 100-C12D10
20P21AD019 20P41AD019 19 15.5 10 1321-3R18-B 1.5-7.5 (2-10) 100-C23D10
20P21AD027 20P41AD027 27 22.1 15 1321-3R55-B 11-22 (15-30) 100-C23D10
20P21AD035 20P41AD035 35 28.6 20 1321-3R55-B 11-22 (15-30) 100-C30D10
20P21AD045 20P41AD045 45 36.8 25 1321-3R55-B 11-22 (15-30) 100-C37D10
20P21AD052 20P41AD052 52 42.5 30 1321-3R55-B 11-22 (15-30) 100-C43D10
20P21AD073 20P41AD073 73 59.6 40 1321-3R80-B 30 (40) 100-C60D10
20P21AD086 20P41AD086 86 70.3 50 1321-3R100-B 37-45 (50-60) 100-C85D10
20P21AD100 20P41AD100 100 81.7 60 1321-3R100-B 37-45 (50-60) 100-C85D10
20P21AD129 20P41AD129 129 105.4 75 1321-3R160-B 56-75 (75-100) 100-D110D11
20P21AD167 20P41AD167 167 136.4 100 1321-3R160-B 56-75 (75-100) 100-D140D11
20P21AD207 20P41AD207 207 169.1 125 1321-3RB250-B 93-112 (125-150) 100-D180D11
20P21AD250 20P41AD250 250 204.3 150 1321-3RB250-B 93-112 (125-150) 100-D210ED11
20P21AD330 20P41AD330 330 269.6 200 1321-3RB320-B 149 (200) 100-D300ED11
20P21AD412 20P41AD412 412 336.6 250 1321-3RB400-B 186.4 (250) 100-D420ED11
20P21AD495 20P41AD495 495 404.4 300 1321-3R500-B 223.7 (300) 100-D420ED11
20P21AD667 20P41AD667 667 544.9 400 1321-3R600-B 298.3 (400) 100-D630ED11
20P21AD830 20P41AD830 830 678.1 500 1321-3R750-B 372.8 (500) 100-D860ED11

Rockwell Automation Publication 20P-TD001F-EN-P - February 2013 13

PowerFlex Digital DC Drive

Non-Regenerative Regenerative DC Amps AC Line HP IP00 (Open Style) Line Reactor kW AC Input Contactor
Drive Cat. No. Drive Cat. No. Amps Line Reactor Cat No. (HP) Cat. No.
20P21AD996 20P41AD996 996 813.7 600 1321-3R850-B 447,4 (600) 100-D860ED11
20P21AD1K1 20P41AD1K1 1162 949.4 700 1321-3R1000-B 552 (700) 100-G860KD22
20P21AD1K3 20P41AD1K3 1328 1085.0 800 (1)
– 100-G860KD22
20P21AD1K4 20P41AD1K4 1494 1220.6 900 (2) – 100-G1200KD12
(1) No Line Reactor available for this drive rating. Use the recommended Isolation Transformer: 1321-3TH880-BB.
(2) No Line Reactor or Isolation Transformer available for this drive rating - must be sourced locally.

575V AC Input Drives

Non-Regenerative Regenerative AC Line IP00 (Open Style) Line Reactor AC Input Contactor
Drive Cat. No. Drive Cat. No. DC Amps Amps HP Line Reactor Cat No. kW (HP) Cat. No.
20P21AE067 20P41AE067 67.5 55.1 50 1321-3R55-B 37 (50) 100-C60D10
20P21AE101 20P41AE101 101.25 82.7 75 1321-3R100-B 56 (75) 100-C85D10
20P21AE135 20P41AE135 135 110.3 100 1321-3R130-B 75 (100) 100-D110D11
20P21AE270 20P41AE270 270 220.6 200 1321-3RB250-B 149 (200) 100-D250ED11
20P21AE405 20P41AE405 405 330.9 300 1321-3RB320-B 224 (300) 100-D420ED11
20P21AE540 20P41AE540 540 441.2 400 1321-3RB500-B 298 (400) 100-D630ED11
20P21AE675 20P41AE675 675 551.5 500 1321-3R600-B 373 (500) 100-D630ED11
20P21AE810 20P41AE810 810 661.8 600 1321-3R750-B 447 (600) 100-D860ED11
20P21AE1K0 20P41AE1K0 1080 882.4 800 1321-3R1000-B 597 (800) 100-G700KD22
20P21AE1K2 20P41AE1K2 1215 992.7 900 1321-3R1000-B 671 (900) 100-G860KD22
20P21AE1K3 20P41AE1K3 1350 1103.0 1000 2 x 1321-3R600-B 746 (1000) 100-G1000KD12
20P21AE1K6 20P41AE1K6 1687.5 1378.7 1250 2 X 1321-3R750-B – (1)
(1) No AC Input Contactor available for this drive rating - must be sourced locally.

690V AC Input Drives

Non-Regenerative Regenerative DC Amps AC Line HP IP00 (Open Style) Line Reactor kW AC Input Contactor
Drive Cat. No. Drive Cat. No. Amps Line Reactor Cat No. (HP) Cat. No.
20P21AF452 20P41AF452 452 369 400 1321-3RB500-C – 100-D420ED11
20P21AF565 20P41AF565 565 462 500 1321-3RB600-C – 100-D630ED11
20P21AF678 20P41AF678 678 554 600 – 100-D630ED11
20P21AF791 20P41AF791 791 646 700 – 100-D860ED11
20P21AF904 20P41AF904 904 739 800 Line Reactors or – 100-D860ED11
20P21AF1K0 20P41AF1K0 1017 831 900 Isolation Transformers – 100-D860ED11
for 690V AC input
20P21AF1K1 20P41AF1K1 1130 923 1000 voltage drives must be – 100-G700KD22
20P21AF1K2 20P41AF1K2 1243 1016 1100 sourced locally. – 100-G860KD22
20P21AF1K4 20P41AF1K4 1412.5 1154 1250 – 100-G1200KD12
20P21AF1K5 20P41AF1K5 1582 1292 1400 – 100-G1200KD12

14 Rockwell Automation Publication 20P-TD001F-EN-P - February 2013

 PowerFlex Digital DC Drive

Dynamic Brake Resistor Kits and DC Output Contactors

See Alternate Dynamic Brake Resistor Kits and DC Output Contactors on page 17 for recommended alternate DC
Output Contactors for 575V and 690V AC input drives, respectively.

230V AC Input Drives

Frame Drive Current DC AC Line HP Dynamic Brake Armature DB Resistor DB Resistor Brake Amps DC Loop DC Contactor
Rating Code Amps Amps Resistor Kit Cat. Voltage Size (ohms) Size (Watts) Required Contactor Cat. Crimp Lugs Cat.
No. (Volts) No.(3) No.(4)
A 7P0 7 5.7 1.5 1370-DBL62 240 20 420 12.00 1370-DC56 1370-LG40
9P0 9 7.4 2 1370-DBL63 240 20 420 12.00 1370-DC56 1370-LG40
012 12 9.8 3 1370-DBL64 240 15 420 16.00 1370-DC56 1370-LG40
020 20 16 5 1370-DBL65 240 8.6 420 27.91 1370-DC56 1370-LG40
029 29 24 7.5 1370-DBL66 240 6 345 40.00 1370-DC56 1370-LG40
038 38 31 10 1370-DBL67 240 5 330 48.00 1370-DC56 1370-LG40
055 55 45 15 1370-DBL68 240 3.5 385 68.57 1370-DC56 1370-LG56
073 73 60 20 1370-DBL69 240 2.6 385 92.31 1370-DC110 1370-LG92
093 93 76 25 1370-DBL70 240 2 330 120.00 1370-DC110 1370-LG92
110 110 90 30 1370-DBL71 240 2 330 120.00 1370-DC110 1370-LG110
B 146 146 119 40 1370-DBL72 240 0.7 280 342.86 1370-DC180 1370-LG160
180 180 147 50 1370-DBL73 240 0.5 365 480.00 1370-DC180 1370-LG180
218 218 178 60 1370-DBL74 240 0.5 365 480.00 1370-DC280 1370-LG228
265 265 217 75 1370-DBL75 240 2 330 120.00 1370-DC280 1370-LG268
360 360 294 100 1370-DBL76 240 1.4 290 171.43 (1) (5)
(1)
434 434 355 125 240 0.5 1458 651 (1) (5)
C 521 521 426 150 (1) 240 0.322 6221 781 (1) (5)
700 700 572 200 (2)
240 – – – (1) (5)
D 875 875 715 250 (2) 240 – – – (1) (5)
1K0 1050 858 300 (2) 240 – – – (1) (5)
(1) See Alternate Dynamic Brake Resistor Kits and DC Output Contactors Amp on page 17.
(2) No Dynamic Brake Resistor kit available for this drive rating - must be sourced locally.
(3) Coil voltage = 115V AC, 50/60Hz.
(4) See DC Contactor Crimp Lug Kit Specifications Amp on page 16 for more information.
(5) Wire and Lug size dependant on enclosure dimensions and local codes.

460V AC Input Drives

Frame Drive Current DC AC Line HP Dynamic Brake Armature DB Resistor DB Resistor Brake DC Loop DC Contactor
Rating Code Amps Amps Resistor Kit Cat. Voltage Size (ohms) Size (Watts) Amps Contactor Cat. Crimp Lugs Cat.
No. (Volts) Required No.(3) No.(4)
A 4P1 4.1 3.3 2 1370-DBH63 500 81 255 6.17 1370-DC56 1370-LG40
6P0 6 4.9 3 1370-DBH64 500 62 245 8.06 1370-DC56 1370-LG40
010 10 8.2 5 1370-DBH65 500 45 245 11.11 1370-DC56 1370-LG40
014 14 11.4 7.5 1370-DBH66 500 27 350 18.52 1370-DC56 1370-LG40
019 19 15.5 10 1370-DBH67 500 20 420 25.00 1370-DC56 1370-LG40
027 27 22.1 15 1370-DBH68 500 12 405 41.67 1370-DC56 1370-LG40
035 35 28.6 20 1370-DBH69 500 5 330 100.00 1370-DC56 1370-LG40
045 45 36.8 25 1370-DBH70 500 4.5 330 111.11 1370-DC56 1370-LG52
052 52 42.5 30 1370-DBH71 500 3.5 385 142.86 1370-DC56 1370-LG52
073 73 59.6 40 1370-DBH72 500 2.6 345 192.31 1370-DC110 1370-LG92
086 86 70.3 50 1370-DBH73 500 2 345 250.00 1370-DC110 1370-LG92
100 100 81.7 60 1370-DBH74 500 2 345 250.00 1370-DC110 1370-LG110
129 129 105.4 75 1370-DBH75 500 1 270 500.00 1370-DC180 1370-LG140

Rockwell Automation Publication 20P-TD001F-EN-P - February 2013 15

PowerFlex Digital DC Drive

Frame Drive Current DC AC Line HP Dynamic Brake Armature DB Resistor DB Resistor Brake DC Loop DC Contactor
Rating Code Amps Amps Resistor Kit Cat. Voltage Size (ohms) Size (Watts) Amps Contactor Cat. Crimp Lugs Cat.
No. (Volts) Required No.(3) No.(4)
B 167 167 136.4 100 1370-DBH76 500 0.7 280 714.29 1370-DC180 1370-LG180
207 207 169.1 125 1370-DBH77 500 0.7 280 714.29 1370-DC280 1370-LG228
250 250 204.3 150 1370-DBH78 500 0.5 365 1000.00 1370-DC280 1370-LG268
330 330 269.6 200 1370-DBH79 500 0.7 280 714.29 (1) (5)
(1)
412 412 336.6 250 500 0.808 7292 – (1) (5)
C 495 495 404.4 300 (1) 500 0.595 6069 – (1) (5)
667 667 544.9 400 (1) 500 0.542 6439 – (1) (5)
D 800 830 678.1 500 (2)
500 0.463 6338 – (1) (5)
960 996 813.7 600 (2) 500 0.322 6221 – (1) (5)
1K1 1162 949.4 700 (2) 500 0.322 6221 – (1) (5)
1K3 1328 1085.0 800 (2) 500 0.255 5718 – (1) (5)
1K4 1494 1220.6 900 (2) 500 0.255 5718 – (1) (5)
(1) See Alternate Dynamic Brake Resistor Kits and DC Output Contactors Amp on page 17.
(2) No Dynamic Brake Resistor kit available for this drive rating - must be sourced locally.
(3) Coil voltage = 115V AC, 50/60Hz.
(4) See DC Contactor Crimp Lug Kit Specifications Amp on page 16for more information.
(5) Wire and Lug size dependant on enclosure dimensions and local codes.

DC Contactor Crimp Lug Kit Specifications

Use the information provided in the table below to assist you in ordering the correct Lug kit for your application.
Rated Motor Armature Current (1) DC Contactor Armature Conductor DB Conductor Size (3) Armature DB Conductor Lug Kit Catalog
A DC Rating Size (2) AWG Conductor Crimp Crimp Lug Hole Number
A DC AWG Lug Hole Size Size
4.1…35 56 8 8 #10 #10 1370-LG40
45…52 56 6 8 #10 #10 1370-LG52
55 56 4 8 #10 #10 1370-LG56
60…86 110 2 6 0.25 in. 0.25 in. 1370-LG92
100…110 110 1/0 4 0.25 in. 0.25 in. 1370-LG110
129 180 2/0 2 0.3125 in. 0.3125 in. 1370-LG140
146 180 3/0 2 0.3125 in. 0.3125 in. 1370-LG160
147…167 180 4/0 2 0.3125 in. 0.3125 in. 1370-LG180
207…218 280 300MCM 1/0 0.5 in. 0.375 in. 1370-LG228
250…265 280 400MCM 2/0 0.5 in. 0.375 in. 1370-LG268
266…280 280 500MCM 3/0 0.5 in. 0.375 in. 1370-LG280
(1) The Rated Motor Armature Current is taken directly from the motor nameplate or motor data. The current listed in this column is the maximum current allowed for the Armature Conductor Size (column
3) and the DC Contactor Rating (column 2).
(2) The armature conductors are sized by multiplying the Rated Motor Armature Current by 1.25 as provided for in NEC 420-22 (1987). The DC lug ratings are determined from NEC Table 310-16 (1987) for
copper conductors, insulation temperature rated at 75° C (167° F) at an ambient temperature of 30° C (86° F). If conditions are other than shown in NEC Table 310-16, then refer to application codes.
(3) The dynamic braking (DB) conductors are sized as in footnote 2 above, but at half ampacity due to the short time duration of current flow in these conductors, and has been sized to satisfy NEMA Standard
ICS 3-302.62 - Dynamic Braking. If the load inertia is larger than that of the motor, calculations must be made to determine correct conductor sizing and DB resistor wattage per NEMA Standard ICS 3-
302.62.

16 Rockwell Automation Publication 20P-TD001F-EN-P - February 2013

 PowerFlex Digital DC Drive

Alternate Dynamic Brake Resistor Kits and DC Output Contactors

The following alternate dynamic brake resistor kits and/or DC output contactors may be used with the corresponding
PowerFlex DC drives but must be sourced separately from the drive.

230V AC Input Drives

Drive DC AC HP Dynamic Brake Armature DB Resistor DB Brake DC Loop Contactor Cat. No.(2) DC Contactor
Frame

Current Amps Line Resistor Kit Cat. No. Voltage Size (ohms) Resistor Amps Drive w/No Dynamic Brake Drive w Dynamic Brake Crimp Lugs
Rating Amps (Volts) Size Required Cat. No.(3)
Code (Watts)
(4)
B 360 360 294 100 1370-DBL76 240 1.4 290 171.43 ABB_EHDB360C2P-1L2S ABB_EHDB360C-1L22SS
434 434 355 125 CUTLER- 240 0.5 1458 651 ABB_EHDB520C2P-1L2S ABB_EHDB520C-1L22SS
HAMMER_G3AP50
(Qty 4 - two in series, two
in parallel)
C 521 521 426 150 HUBBELL_Y139W322GB 240 0.322 6221 781
(1)
700 700 572 200 240 – – – ABB_EHDB800C2P-1L2S ABB_EHDB800C-1L22SS
D 875 875 715 250 240 – – – ABB_EHDB960C2P-1L2S ABB_EHDB960C-1L22SS
1K0 1050 858 300 240 – – – SIEMENS-MFG_14-193-101- SIEMENS-MFG_14-193-101-58-2
58-2 (Qty 2) (Qty 1)
(1) No Dynamic Brake Resistor kit available for this drive rating - must be sourced locally.
(2) Coil voltage = 115V AC, 50/60Hz.
(3) See DC Contactor Crimp Lug Kit Specifications Amp on page 16 for more information.
(4) Wire and Lug size dependant on enclosure dimensions and local codes.

460V AC Input Drives

Drive DC AC HP Dynamic Brake
Armature DB Resistor DB Brake DC Loop Contactor Cat. No.(2) DC
Frame

Current Amps Line Resistor Kit Cat. No.

Voltage Size (ohms) Resistor Amps Drive w/No Dynamic Brake Drive w Dynamic Brake Contactor
Rating Amps (Volts) Size Required Crimp Lugs
Code (Watts) Cat. No.(3)
(4)
B 330 330 269.6 200 1370-DBH79 500 0.7 280 714.29 ABB_EHDB360C2P-1L2S ABB_EHDB360C-1L22SS
412 412 336.6 250 HUBBELL_Y95W808GB 500 0.808 7292 – ABB_EHDB520C2P-1L2S ABB_EHDB520C-1L22SS
C 495 495 404.4 300 HUBBELL_Y101W595GB 500 0.595 6069 – ABB_EHDB520C2P-1L2S ABB_EHDB520C-1L22SS
667 667 544.9 400 HUBBELL_Y109W542GB 500 0.542 6439 – ABB_EHDB800C2P-1L2S ABB_EHDB800C-1L22SS
D 800 830 678.1 500 (1)
500 0.463 6338 – ABB_EHDB960C2P-1L2S ABB_EHDB960C-1L22SS
960 996 813.7 600 500 0.322 6221 – SIEMENS-MFG_14-193-101-58-2 SIEMENS-MFG_14-193-101-58-
(Qty 2) 2 (Qty 1)
1K1 1162 949.4 700 500 0.322 6221 – SIEMENS-MFG_14-193-101-58-2 SIEMENS-MFG_14-193-101-58-
(Qty 2) 2 (Qty 1)
1K3 1328 1085. 800 500 0.255 5718 – CUTLER-HAMMER_6702ED636-2 CUTLER-HAMMER_6702ED636-
0 (Qty 2) 2 (Qty 1)
1K4 1494 1220. 900 500 0.255 5718 – CUTLER-HAMMER_6702ED636-2 CUTLER-HAMMER_6702ED636-
6 (Qty 2) 2 (Qty 1)
(1) No Dynamic Brake Resistor kit available for this drive rating - must be sourced locally.
(2) Coil voltage = 115V AC, 50/60Hz.
(3) See DC Contactor Crimp Lug Kit Specifications Amp on page 16 for more information.
(4) Wire and Lug size dependant on enclosure dimensions and local codes.

Rockwell Automation Publication 20P-TD001F-EN-P - February 2013 17

PowerFlex Digital DC Drive

575V AC Input Drives

Drive DC AC Hp Dynamic Armature DB Resistor DB Brake DC Loop Contactor Cat. No.(2) DC
Current Amps Line Brake Voltage Size (ohms) Resistor Amps Drive w/No Dynamic Brake Drive w Dynamic Brake Contactor
Frame

Rating Amps Resistor Kit (Volts) Size Required Crimp Lugs

Code Cat. No. (Watts) Cat. No.(3)
(1) (4)
B 067 67.5 55.1 50 600 5.93 – – ABB_EHDB220C2P-1L2S ABB_EHDB220C-1L22SS
101 101 83 75 600 3.95 – – ABB_EHDB220C2P-1L2S ABB_EHDB220C-1L22SS
135 135 110 100 600 2.96 – – ABB_EHDB220C2P-1L2S ABB_EHDB220C-1L22SS
270 270 221 200 600 1.48 – – ABB_EHDB360C2P-1L2S ABB_EHDB360C-1L22SS
405 405 331 300 600 0.988 – – ABB_EHDB520C2P-1L2S ABB_EHDB520C-1L22SS
C 540 540 441 400 600 0.741 – – ABB_EHDB650C2P-1L2S ABB_EHDB650C-1L22SS
675 675 551 500 600 0.593 – – ABB_EHDB800C2P-1L2S ABB_EHDB800C-1L22SS
D 810 810 662 600 600 0.494 – – ABB_EHDB960C2P-1L2S ABB_EHDB960C-1L22SS
1K0 1080 882 800 600 0.370 – – SIEMENS-MFG_14-193-101-58-2 SIEMENS-MFG_14-193-101-58-2
(Qty 2) (Qty 1)
1K2 1215 993 900 600 0.329 – – SIEMENS-MFG_14-193-101-58-2 SIEMENS-MFG_14-193-101-58-2
(Qty 2) (Qty 1)
1K3 1350 1103 1000 600 0.296 – – CUTLER-HAMMER_6702ED636-2 CUTLER-HAMMER_6702ED636-2
(Qty 2) (Qty 1)
1K6 1688 1379 1250 600 0.237 – – CUTLER-HAMMER_6702ED636-2 CUTLER-HAMMER_6702ED636-2
(Qty 2) (Qty 1)
(1) No Dynamic Brake Resistor kit available for this drive rating - must be sourced locally.
(2) Coil voltage = 115V AC, 50/60Hz.
(3) See DC Contactor Crimp Lug Kit Specifications Amp on page 16 for more information.
(4) Wire and Lug size dependant on enclosure dimensions and local codes.

690V AC Input Drives

Drive DC AC Hp Dynamic Armature DB Resistor DB Brake DC Loop Contactor Cat. No.(2) DC
Current Amps Line Brake Voltage Size (ohms) Resistor Amps Drive w/No Dynamic Brake Drive w Dynamic Brake Contactor
Frame

Rating Amps Resistor Kit (Volts) Size Required Crimp Lugs

Code Cat. No. (Watts) Cat. No.(3)
(1) (4)
C 452 452 369 400 700 1.03 – – SIEMENS-MFG_14-193-101-58-2 SIEMENS-MFG_14-193-101-58-2
(Qty 2) (Qty 1)
565 565 462 500 700 0.826 – – SIEMENS-MFG_14-193-101-58-2 SIEMENS-MFG_14-193-101-58-2
(Qty 2) (Qty 1)
D 678 678 554 600 700 0.688 – – SIEMENS-MFG_14-193-101-58-2 SIEMENS-MFG_14-193-101-58-2
(Qty 2) (Qty 1)
791 791 646 700 700 0.590 – – SIEMENS-MFG_14-193-101-58-2 SIEMENS-MFG_14-193-101-58-2
(Qty 2) (Qty 1)
904 904 739 800 700 0.516 – – SIEMENS-MFG_14-193-101-58-2 SIEMENS-MFG_14-193-101-58-2
(Qty 2) (Qty 1)
1K0 1017 831 900 700 0.459 – – SIEMENS-MFG_14-193-101-58-2 SIEMENS-MFG_14-193-101-58-2
(Qty 2) (Qty 1)
1K1 1130 923 1000 700 0.413 – – SIEMENS-MFG_14-193-101-58-2 SIEMENS-MFG_14-193-101-58-2
(Qty 2) (Qty 1)
1K2 1243 1016 1100 700 0.375 – – SIEMENS-MFG_14-193-101-58-2 SIEMENS-MFG_14-193-101-58-2
(Qty 2) (Qty 1)
1K4 1413 1154 1250 700 0.330 – – CUTLER-HAMMER_6702ED636-2 CUTLER-HAMMER_6702ED636-2
(Qty 2) (Qty 1)
1K5 1582 1292 1400 700 0.295 – – CUTLER-HAMMER_6702ED636-2 CUTLER-HAMMER_6702ED636-2
(Qty 2) (Qty 1)
(1) No Dynamic Brake Resistor kit available for this drive rating - must be sourced locally.
(2) Coil voltage = 115V AC, 50/60Hz.
(3) See DC Contactor Crimp Lug Kit Specifications Amp on page 16 for more information.
(4) Wire and Lug size dependant on enclosure dimensions and local codes.

18 Rockwell Automation Publication 20P-TD001F-EN-P - February 2013

 PowerFlex Digital DC Drive

Frame D Terminal Adapter Kits

The following frame D drives require the listed terminal adapter kits in order to meet UL installation requirements.
Voltage Drive Current U, V, W Terminal Adapter C, D Terminal Adapter Kit
Class Rating Code Kit Number Number
230 1K0 SK-20P-S726172 –
460 1K1 SK-20P-S726171 –
1K3 –
1K4 –
575 1K0 SK-20P-S726172 –
1K2 SK-20P-S726171 –
1K3 –
1K6 SK-20P-S726173
690 1K0 SK-20P-S726172 –
1K1 SK-20P-S726171 –
1K2 –
1K4 –
1K5 –

Rockwell Automation Publication 20P-TD001F-EN-P - February 2013 19

PowerFlex Digital DC Drive

Installation Considerations
The PowerFlex Digital DC drive has the following built in protective features to help simplify installation:
• Ground fault protection during start up and running ensures reliable operation
• Electronic motor overload protection increases motor life

There are many other factors that must be considered for optimal performance in any given application. The block diagram
below highlights the primary installation considerations.

Input Fuses - See page 51

Input Power Conditioning - See page 11

LCD HIM - See page 10

DC Drive Accessories - See page 15

Motor Overload Protection - See page 42

Motor Recommendations -See

http://ab.rockwellautomation.com/Motors

20 Rockwell Automation Publication 20P-TD001F-EN-P - February 2013

 PowerFlex Digital DC Drive

Power Wiring
AC Input Voltages
PowerFlex DC drives are rated for the following AC input voltages @ 50/60 Hz ±5%:

Mains Circuit (Terminals U, V, W)

• 230V ±10%, 3Ph
• 400V ±10%, 3Ph
• 440V ±10%, 3Ph
• 460V ±10%, 3Ph
• 480V ±10%, 3Ph
• 575V ±10%, 3Ph
• 690V ±10%, 3Ph

Field Circuit (Terminals U1, V1)

• 230V ±10%, 1Ph
• 400V ±10%, 1Ph
• 460V ±10%, 1Ph

Control Circuit (Terminals U2, V2)

• 115V ±15% or 230V ±15%, 1Ph

Note: For frame B and C drives only, a jumper must be placed between terminals SA-SB on the Switching Power Supply
circuit board for the control circuits to work with 115V AC input. Refer to Frame B drives SA-SB Terminal Block
Location on page 37 and Frame C Drives SA-SB Terminal Block Location on page 38 for terminal block locations.

DC Output Voltages
The output voltages below take into account an AC input undervoltage within the stated tolerance limits and a voltage
drop of 4% due to an AC input line reactor. It is the same as the rated armature voltage suggested for the connected motor.

Armature Circuit
AC Input Voltage DC Output Armature Voltage (Terminals C & D)
(Terminals U, V, W) Two Quadrant Drive Four Quadrant Drive
230V ±10 %, 3Ph 260V 240V
400V ±10 %, 3Ph 470V 420V
440V ±10 %, 3Ph 530V 460V
460V ±10 %, 3Ph 560V 480V
480V ±10 %, 3Ph 580V 500V
575V ±10 %, 3Ph 680V 600V
690V ±10 %, 3Ph 810V 720V

Field Circuit
AC Input Voltage DC Output Field Voltage(1) (Terminals C1 & D1)
(Terminals U1 & V1) Fixed Field Adjustable Field
230V ±10 %, 1Ph 200V 200V
400V ±10 %, 1Ph 310V 310V
460V ±10%, 1Ph 360V 360V
(1) The max field voltage is equal to 0.85 x AC input line voltage

Rockwell Automation Publication 20P-TD001F-EN-P - February 2013 21

22
PE
(4) (6)
34 (on I/O TB4) FS2
(N.O. Relay) C
M1 AC Contactor
Lockable Aux
Installation Isolation
(2) (2) 13 14 (5)
Transformer Line Reactor 19 (+24V on I/O TB2)
PowerFlex Digital DC Drive

Disconnect (3)
FS1 1A1 A1
L1 T1
L1 U
(3) Armature Volt.
FS1 (7) A1
L2 T2 Fdbk. Term.
L2 V 1A2
(3) M
FS1
L3 T3
L3 W A2
Typical Power Wiring Diagrams

A1 A2 A2
3 Phase Safety Ground PowerFlex DC
AC line FU FU FU FU (6)
These connections 460 VAC FS2
Power Wiring with AC Input Contactor

Drive
must be taken from Max. or D
the primary side of 230 VAC Field Power Terminal Block
(10)
the Isolation Transformer Min. U1 C1 F1
or Line Reactor FU1
(clean power).
FV1
V1 D1 F2
AC Input
Voltage (1)
SA
(1)
SB
Control
U2 Board P/S
AC Input 115V V2
(8)
Control Power / Relay Outputs
Voltage or 35 Terminal Block
(1)
230V (8)
36
The following diagram represents recommended power wiring configurations:

U3

(9)

Rockwell Automation Publication 20P-TD001F-EN-P - February 2013

230V V3 Fan Power Terminal Block
AC Input
Voltage

(1) For frame B and C drives only, a jumper is required between terminals SA and SB for 115V AC control input power. See Control Circuit Input Power on page 34 for more information.
(2) An Isolation Transformer and/or 3…5% impedance Line Reactor is required. If the Isolation Transformer provides the required 3…5% impedance, a Line Reactor is not required. See AC Input Line Reactors and Contactors on page 13
and Isolation Transformers on page 11 for recommendations.
(3) AC input fuses for the armature converter are customer supplied for frame A and B drives and are internally mounted on frame C and D drives. See Circuit Protection on page 51 for fuse recommendations.
(4) Par 140 [Digital In8 Sel] set to 31 “Contactor”
(5) If using the +24V internal power supply, terminal 18 (24V common) must be jumpered to terminal 35 (digital input common).
(6) Customer supplied armature output fuses are required on four quadrant and are recommended on two quadrant Frame A and B drives. See Circuit Protection on page 51 for fuse recommendations.
(7) Optional armature voltage feedback sensing not required with AC contactor.
(8) Par 1391 [ContactorControl] = 1 “AC Cntctr” and Par 1392 [Relay Out 1 Sel] = 25 “Contactor”. Important: Terminal 35 and 36 are on the Control Power / Relay Terminal block, NOT the I/O terminal blocks. See Relay Outputs on page 42
for locations.
(9) Frame C & D drives only require an external power supply for the heatsink cooling fan. See Frame C Heatsink Cooling Fans Power Supply Terminals on page 39 and Frame D Heatsink Cooling Fan Power Supply Terminals on page 40 for
more information.
(10) See Field Converter Connections on page 31.
 (4)
PE 34 (on I/O TB4)
Aux
(5) 13 14
19 (+24V on I/O TB2) (6)
Lockable FS2
Installation Isolation L1 T1
(2) (2) C
Disconnect Transformer Line Reactor
(3)
FS1 PowerFlex DC L2 T2
L1 U D
(3) (N.O. Relay)
FS1 Drive A1 A2
M1 DC A1
L2 V
(3) Contactor
FS1
L3 W 1A1
Armature Volt. A1
M
3 Phase Safety Ground Fdbk. Term.
AC line FU FU FU FU 460 VAC 1A2
A2
Max. or A2
Power Wiring with DC Output Contactor

These connections 230 VAC (6)

(9) Field Power Terminal Block FS2
must be taken from Min.
the primary side of U1 C1 F1
the Isolation Transformer FU1
or Line Reactor
(clean power). FV1
AC Input V1 D1 F2
Voltage
(1)
SA
(1)
SB
Control
U2 Board P/S

115V V2
AC Input Control Power / Relay Outputs
(7)
Voltage or 35 Terminal Block
(1)
230V (7)
36

U3

Rockwell Automation Publication 20P-TD001F-EN-P - February 2013

V3 (8)
AC Input 230V Fan Power Terminal Block
Voltage

(1) For frame B and C drives only, a jumper is required between terminals SA and SB for 115V AC control input power. See Control Circuit Input Power on page 34 for more information.
(2) An Isolation Transformer and/or 3…5% impedance Line Reactor is required. If the Isolation Transformer provides the required 3…5% impedance, a Line Reactor is not required. See AC Input Line Reactors and Contactors on page 13 and Isolation
Transformers on page 11 for recommendations.
(3) AC input fuses for the armature converter are customer supplied for frame A and B drives and are internally mounted on frame C and D drives. See Circuit Protection on page 51 for fuse recommendations.
(4) Par 140 [Digital In8 Sel] set to 31 “Contactor”
(5) If using the +24V internal power supply, terminal 18 (24V common) must be jumpered to terminal 35 (digital input common).
(6) Customer supplied armature output fuses are required on four quadrant and are recommended on two quadrant Frame A and B drives. See Circuit Protection on page 51 for fuse recommendations.
(7) Par 1391 [ContactorControl] = 3 “DC Cntctr” and Par 1392 [Relay Out 1 Sel] = 25 “Contactor”. Important: Terminal 35 and 36 are on the Control Power / Relay Terminal block, NOT the I/O terminal blocks. See Relay Outputs on page 42 for locations.
(8) Frame C & D drives only require an external power supply for the heatsink cooling fan. See Frame C Heatsink Cooling Fans Power Supply Terminals on page 39 and Frame D Heatsink Cooling Fan Power Supply Terminals on page 40 for more
information.
(9) See Field Converter Connections on page 31.

23
PowerFlex Digital DC Drive
24
(4)
PE 34 (on I/O TB4)
Aux
(5) 13 14
19 (+24V - on I/O TB2)
Lockable
Installation Isolation L1 T1
(2) (2) C
Disconnect Transformer Line Reactor
(3)
PowerFlex Digital DC Drive

FS1 PowerFlex DC L2 T2
D (6)
L1 U FS2
(3)
FS1 Drive L3 T3
L2 V (N.O. Relay)
(3)
FS1 M1 DC Cntctr A1 A2
L3 W 1A1 A1
Armature Volt. A1
3 Phase Safety Ground Fdbk. Term.
AC line FU FU FU FU 460 VAC 1A2 M
Max. or A2
These connections 230 VAC
must be taken from (10) A2
Min. Field Power Terminal Block
the primary side of U1 C1 F1
the Isolation Transformer FU1
or Line Reactor DB
(7)
(clean power). Res.
FV1 (6)
AC Input V1 D1 F2 FS2
Voltage
(1)
SA
(1)
SB
Control
V2 Board P/S

AC Input 115V U2
Control Power / Relay Ouputs
(8)
Voltage or 35 Terminal Block
(1)
230V (8)
36

U3
Power Wiring with DC Output/Dynamic Braking Contactor and a Dynamic Brake

V3 (9)

Rockwell Automation Publication 20P-TD001F-EN-P - February 2013

AC Input 230V Fan Power Terminal Block
Voltage

(1) For frame B and C drives only, a jumper is required between terminals SA and SB for 115V AC control input power. See Control Circuit Input Power on page 34 for more information.
(2) An Isolation Transformer and/or 3…5% impedance Line Reactor is required. If the Isolation Transformer provides the required 3…5% impedance, a Line Reactor is not required. See AC Input Line Reactors and Contactors on page 13 and Isolation
Transformers on page 11 for recommendations.
(3) AC input fuses for the armature converter are customer supplied for frame A and B drives and are internally mounted on frame C and D drives. See Circuit Protection on page 51 for fuse recommendations.
(4) Par 140 [Digital In8 Sel] set to 31 “Contactor”
(5) If using the +24V internal power supply, terminal 18 (24V common) must be jumpered to terminal 35 (digital input common).
(6) Customer supplied armature output fuses are required on four quadrant and are recommended on two quadrant Frame A and B drives. See Circuit Protection on page 51 for fuse recommendations.
(7) The “Enable” input must be removed in order to perform a dynamic braking stop.
(8) Par 1391 [ContactorControl] = 3 “DC Cntctr” and Par 1392 [Relay Out 1 Sel] = 24 “ContactorDB”. Important: Terminal 35 and 36 are on the Control Power / Relay Terminal block, NOT the I/O terminal blocks. See Relay Outputs on page 42 for locations.
(9) Frame C & D drives only require an external power supply for the heatsink cooling fan. See Frame C Heatsink Cooling Fans Power Supply Terminals on page 39 and Frame D Heatsink Cooling Fan Power Supply Terminals on page 40 for more information.
(10) See Field Converter Connections on page 31.
 PowerFlex Digital DC Drive

Armature Power Terminal Connections

Terminals Description
U, V, W Three phase AC input to the armature converter
C, D DC output to the motor armature
PE Safety ground

Frame A Armature Terminal Block Locations

Bottom View

Loosen the two screws that secure the power terminal cover to the drive chassis and remove the
terminal cover in order to connect the armature power wiring.

Front View

Note: Front view of drive shown with bottom protective and power
terminal covers removed.

PE U C V D W

ATTENTION: Do not operate the drive with the power terminal cover removed. Operating the drive with the power terminal
cover removed may result in a hazardous condition that could cause personal injury and/or equipment damage.

Rockwell Automation Publication 20P-TD001F-EN-P - February 2013 25

PowerFlex Digital DC Drive

Frame B Armature Terminal Block Locations

PE U C V D W

Frame C Armature Terminal Block Locations

Front View

PE U C V D W

Bottom View

26 Rockwell Automation Publication 20P-TD001F-EN-P - February 2013

 PowerFlex Digital DC Drive

Frame D Armature Terminal Block Locations

Important: Certain frame D drives require the use of a terminal adapter kit(s) for terminals U, V, W, C and D.
Refer to Frame D Terminal Adapter Kits on page 19 for details.

Top of Drive U V W

Bottom of Drive PE C D

Rockwell Automation Publication 20P-TD001F-EN-P - February 2013 27

PowerFlex Digital DC Drive

Armature Power Terminal and Ground (PE) Wire Sizes

Frame Drive Current Rating Code(1) Terminals Wire Size and Type Terminal Bolt Tightening Torque
230V 460V 575 690 Size (mm) N•m (lb•in)
A 7P0…055 4P1…052 – – U, V, W, C, D, PE See “Cable and Wiring 5 6 (53)
073…110 073…129 – – Recommendations” in Terminal Block 12 (106)
B All All – – U, V, W, C, D the PowerFlex Digital 10 25 (221)
DC Drive User Manual,
PE publication 8 15 (132.75)
C All All – – U, V, W, C, D 20P-UM001. 10 25 (221)
PE 8 15 (132.75)
D All All All All U, V, W, C, D, PE 12 45 (398.2)
(1) See Catalog Number Explanation on page 6, positions 8, 9 and 10 for corresponding drive HP rating, armature amp rating and field amp rating.

IMPORTANT Certain frame D drives require the use of a terminal adapter kit(s) for terminals U, V, W, C, and D. Refer to Frame D Terminal Adapter
Kits on page 19 for details.

Armature Voltage Feedback Connections

When a DC output contactor or inverting fault breaker/fuse is used with the drive, and a speed feedback device
(tachometer or encoder) is used, the Armature Voltage Feedback terminals can be used to monitor the armature voltage at
the motor regardless of the state of the contactor or inverting fault device. When this terminal block is not connected to the
motor armature terminals, the terminals must be jumpered (as described in the table below) and the armature voltage
feedback is monitored internally within the drive. In this case, when a DC contactor is used with the drive, a speed
feedback device is not used, and the contactor opens, the drive will no longer receive the armature voltage feedback signal.

IMPORTANT By default, these terminals are jumpered - 1A1 to A1 and 1A2 to A2. If these terminals are not wired to the motor terminals, the
jumpers must be installed.

Note that this terminal block is not present on drives shipped from the factory prior to those with v3.001 firmware
installed. However, new Pulse Transformer boards shipped as replacement parts from the factory will contain this terminal
block and can be used with any version of firmware.
Terminal Description
1A1 Jumpered to A1 when internal armature voltage feedback is used.
Not used when A1 is connected to motor terminal A1.
A1 Voltage feedback from motor terminal A1.
1A2 Jumpered to A2 when internal armature voltage feedback is used.
Not used when A2 is connected to motor terminal A2.
A2 Voltage feedback from motor terminal A2.

Armature Voltage Feedback Circuit Wire Sizes and Terminal Specifications

Frame Terminals Wire Size and Type(1) Tightening Torque
N•m (lb•in)
A, B & C 1A1, A1, 1A2, A2 24…10 AWG/kcmils 0.5…0.6 (4.4…5.3)
D 22…8 AWG/kcmils 0.8…1.6 (7.1…14.2)
(1) Wire with an insulation rating of 600V or greater is recommended. See “Cable and Wiring
Recommendations” in the PowerFlex Digital DC Drive User Manual, publication 20P-UM001, for
cable spacing information.

28 Rockwell Automation Publication 20P-TD001F-EN-P - February 2013

 PowerFlex Digital DC Drive

Frame A Armature Voltage Feedback Circuit Terminal Block Location

Bottom of View of Drives
Drive with no fan Drive with fan

Shown with terminals jumpered for internal armature voltage feedback.

Frame B Armature Voltage Feedback Circuit Terminal Block Location

Top of Drive

Shown with terminals jumpered for

internal armature voltage feedback.

Rockwell Automation Publication 20P-TD001F-EN-P - February 2013 29

PowerFlex Digital DC Drive

Frame C Armature Voltage Feedback Circuit Terminal Block Location

1A1(C) A1 1A2 (D) A2

1A1(C) A1 1A2 (D) A2
1A1(C) A1 1A2 (D) A2
1A1(C) A1 1A2 (D) A2

Bottom of Drive

Frame D Armature Voltage Feedback Circuit Terminal Block Location

Shown with terminals jumpered for Bottom of Drive,

internal armature voltage feedback. Left Side

30 Rockwell Automation Publication 20P-TD001F-EN-P - February 2013

 PowerFlex Digital DC Drive

Field Converter Connections

For 575V or 690V AC input drives only, a step down transformer with either a 230 VAC secondary, for a 150V motor field,
or 460 VAC, for a 300V motor field, is required before the input to the field control circuit (terminals U1, V1).

Also, If the rated voltage of the DC motor field is not compatible with the field DC output voltage of the drive, an external
field control transformer must be used. Refer to the following example for transformer selection information.
Example: 10 Hp, 240V Armature, 17.2A, 240V Field, 2.0 A motor
a. The field control transformer must have a 230V primary, a 460V secondary, and be single-phase, 60 Hz
b. kVA = 2 A x 460VAC x 1.5 = 1.38 kVA (1.5 kVA is closest)
In addition, the following configuration must be completed in the PowerFlex DC drive:
c. Control board DIP switch S14 must be set to select a value of 2 A.
d. Parameter 374 [Drv Fld Brdg Cur] must be programmed to match DIP switch S14 = “2.”
e. Parameter 280 [Nom Mtr Fld Amps] must be programmed to the rated motor nameplate field current “2.”

Field Converter Terminal Designations

Terminal Description
U1, V1 Single-phase AC line input power to the field circuit.
C1, D1 DC output power to the motor field.

Frame A Field Circuit Terminal Block Location

Bottom View of Drive

U1
V1
C1
D1

Rockwell Automation Publication 20P-TD001F-EN-P - February 2013 31

PowerFlex Digital DC Drive

Frame B Field Circuit Terminal Block Location

U1
V 1C
1D
1

Top View of Drive

Frame C Field Circuit Terminal Block Location

Front View of Drive

D1 C1 U1 V1

32 Rockwell Automation Publication 20P-TD001F-EN-P - February 2013

 PowerFlex Digital DC Drive

Frames A…C Field Circuit Wire Sizes and Terminal Specifications

Terminals Wire Size and Type(1) Tightening Torque
N•m (lb•in)
U1, V1, C1, D1 24…10 AWG/kcmils 0.5…0.8 (4.4…7.1)
(1) See “Cable and Wiring Recommendations” in the PowerFlex Digital DC Drive User
Manual, publication 20P-UM001, for cable spacing information.

Frame D Field Circuit Terminal Block Location

Wire routing hole Top of Drive,
Cable clamp Left Side

AC input for field is at top of fuse

holder (marked FU1, FV1)

Shown with control cover removed.

Remove control cover to access terminals.

Bottom of Drive,
C1 D1 Left Side

Rockwell Automation Publication 20P-TD001F-EN-P - February 2013 33

PowerFlex Digital DC Drive

Frame D Field Circuit Wire Sizes and Terminal Specifications

Drive Current Rating Code(1) Terminals Wire Size(2) Tightening Torque
230V 460V 575V 690V N•m (lb•in)
875 830 810 678 U1, V1, C1, D1 6 AWG 4.0 (35.4)
1K0 996 1K0 791
– – 1K2 904
– – 1K3 1K0
– – 1K6 –
– 1K1 – 1K1 2 AWG
– 1K3 – 1K2
– 1K4 – 1K4
– – – 1K5
(1) See Catalog Number Explanation on page 6, positions 8, 9 and 10 for corresponding drive HP rating, armature amp rating and field
amp rating.
(2) See “Cable and Wiring Recommendations” in the PowerFlex Digital DC Drive User Manual, publication 20P-UM001, for cable spacing
information.

Control Circuit Input Power

The control circuit must be powered by an external 230V AC or 115V AC single phase power supply. For frame B and C
drives only, a jumper is required between terminals SA and SB for 115V AC control input power. Refer to Frame B drives
SA-SB Terminal Block Location on page 37 and Frame C Drives SA-SB Terminal Block Location on page 38 for terminal
block locations.

Control Circuit Terminal Designations

Terminal Description
U2 Single-phase AC power for the control circuits.
V2

34 Rockwell Automation Publication 20P-TD001F-EN-P - February 2013

 PowerFlex Digital DC Drive

Frame A Control Circuit Terminal Block Location

U2 V2

Frame B Control Circuit Terminal Block Location

U2 V2

Rockwell Automation Publication 20P-TD001F-EN-P - February 2013 35

PowerFlex Digital DC Drive

Frame C Control Circuit Terminal Block Location

U2 V2

Frame D Control Circuit Terminal Block Location

U2 V2

36 Rockwell Automation Publication 20P-TD001F-EN-P - February 2013

 PowerFlex Digital DC Drive

Control Circuit Wire Sizes

Terminals Wire Size and Type(1) Tightening Torque
Flexible Multi-core AWG N•m (lb•in)
(mm2) (mm2)
U2, V2 0.14…1.5 0.14…2.5 26…14 0.5 (4.4)
PE 2.5…10 2.5…10 12…8 2.0 (18.0)
(1) See “Cable and Wiring Recommendations” in the PowerFlex Digital DC Drive User Manual,
publication 20P-UM001, for cable spacing information.

Frame B drives SA-SB Terminal Block Location

SA-SB terminals

Top of drive

Front of drive

Rockwell Automation Publication 20P-TD001F-EN-P - February 2013 37

PowerFlex Digital DC Drive

Frame C Drives SA-SB Terminal Block Location

Switching Power Supply board SA-SB terminals Control EMI Shield
(located on the back of the (Shown in the open
Control EMI shield) position)

Front of drive shown with top protective cover removed. Control EMI shield

38 Rockwell Automation Publication 20P-TD001F-EN-P - February 2013

 PowerFlex Digital DC Drive

Frame C Heatsink Cooling Fans Power Supply Terminals

Frame C drives require an external 230V AC power supply for the heatsink cooling fans. The power supply connections
must be taken from the primary side of the installed Isolation Transformer or Line Reactor (clean power). Refer to Typical
Power Wiring Diagrams on page 22.

In addition, the fan power input terminals U3 and V3 are required to be short circuit protected. This protection can be
provided by using a circuit breaker. The circuit breaker must be selected to survive the short circuit available current of the
feeder source for this circuit and the inrush current of the fan.

The rating of the circuit breaker should be sized mainly to protect the wiring from the circuit breaker connections to
terminals U3 and V3, and not nuisance trip or blow from the inrush current.

Frame C Heatsink Cooling Fans Terminal Designations

Terminal Description Maximum Voltage Maximum Current
U3 Single-phase AC input power for cooling fans. 230V AC 1A
V3

Frame C Heatsink Cooling Fans Wire Sizes and Terminal Specifications

Terminals Wire Size and Type(1) Tightening Torque
Flexible Multi-core AWG N•m (lb•in)
(mm2) (mm2)
U3, V3 0.14…1.5 0.14…2.5 26…16 0.4 (3.5)
(1) See “Cable and Wiring Recommendations” in the PowerFlex Digital DC Drive User Manual,
publication 20P-UM001, for cable spacing information.

Frame C Heatsink Cooling Fan Terminal Block Location

U3 V3

Rockwell Automation Publication 20P-TD001F-EN-P - February 2013 39

PowerFlex Digital DC Drive

Frame D Heatsink Cooling Fan Power Supply Terminals

Frame D drives require an external 230V AC power supply for the heatsink cooling fan. The power supply connections
must be taken from the primary side of the installed Isolation Transformer or Line Reactor (clean power). Refer to Typical
Power Wiring Diagrams on page 22.

The fan power input terminals U3 and V3 are required to be short circuit protected. This protection can be provided by
using a circuit breaker. The circuit breaker must be selected to survive the short circuit available current of the feeder source
for this circuit and the inrush current of the fan.

The rating of the circuit breaker should be sized mainly to protect the wiring from the circuit breaker connections to
terminals U3 and V3, and not nuisance trip or blow from the inrush current.

In addition, a N.C. contact (at terminals 31 and 32) can be connected to an external device to provide indication of a fan
supply failure or can be wired to drive digital input terminals configured for 14 “Aux Fault” (via Pars133…144).

Frame D Heatsink Cooling Fan Terminal Designations

Terminal Description Maximum Voltage Maximum Current
U3 Single-phase AC input power for cooling fans. 230V AC 2.4…3.3 A
V3 (50/60 Hz)
31 Normally closed contact. 250V AC 1A
32
PE Safety ground

Frame D Heatsink Cooling Fan Signal Wire Sizes and Terminal Specifications
Terminals Wire Size and Type(1) Tightening Torque
Flexible Multi-core AWG N•m (lb•in)
(mm2) (mm2)
U3, V3, 31, 32, PE 0.14…1.5 0.14…2.5 28…12 0.5…0.6 (4.4…5.3)
(1) See “Cable and Wiring Recommendations” in the PowerFlex Digital DC Drive User Manual,
publication 20P-UM001, for cable spacing information.

Frame D Heatsink Cooling Fan Terminal Block Location

Top of Drive,
Left Side

32 31 PE V3 U3

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 PowerFlex Digital DC Drive

Frame C and D Armature Fuse Signal Terminals

Terminals 81 and 82 on frame C and D drives are connected to the internal armature circuit protection fuses and can be
connected to an external device to provide indication that the fuses have opened. Alternatively, terminals 81 and 82 can be
wired to drive digital input terminals configured for 64 “Invert Flt” (via Pars 133…144).

Armature Fuse Signal Terminal Designations

Terminal Description Maximum Voltage Maximum Current
81 Internal armature fuse intervention signal. 250V AC 1A
82

Armature Fuse Signal Wire Size and Terminal Specifications

Terminals Wire Size and Type(1) Tightening Torque
Flexible Multi-core AWG N•m (lb•in)
(mm2) (mm2)
81, 82 0.14…1.5 0.14…2.5 26…16 0.4 (3.5)
(1) See “Cable and Wiring Recommendations” in the PowerFlex Digital DC Drive User Manual,
publication 20P-UM001, for cable spacing information.

Frame C Internal Armature Fuse Signal Terminal Block Location

81 82

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PowerFlex Digital DC Drive

Frame D Internal Armature Fuse Signal Terminal Block Location

81 82

Relay Outputs

Terminals 35 and 36 and 75 and 76 are N.O. relay outputs. The relay output between terminals 35 and 36 is configured
with parameter 1392 [Relay Out 1 Sel]. The relay output between terminals 75 and 76 is configured with parameter 629
[Relay Out 2 Sel]. Refer to “Using Contactors” in the PowerFlex Digital DC Drive User Manual, publication 20P-UM001,
for more information.

Thermistors and Thermal Switches

To detect motor overheating and protect the motor from overloading, an external, user-supplied thermistor (PTC) or
thermal switch must be connected to terminals 78 and 79. The drive’s response to a motor over temperature fault is
configured in parameter 365 [OverTemp Flt Cfg]. If a temperature sensor is not used, a 1k ohm resistor must be connected
between terminals 78 and 79 (installed at the factory). The instructions for installing a thermal sensor are detailed below.

Thermistors (PTC)

PTC thermistors fitted in the motor can be connected directly to the drive via terminals 78 and 79. In this case the 1k ohm
resistor is not required between terminals 78 and 79.

Thermal Switches (Klixon®) in the Motor Windings

“Klixon” type temperature-dependent contacts can disconnect the drive from the motor via an external control or can be
configured as an external fault using a digital input on drive. They can also be connected to terminals 78 and 79 in order to
indicate a drive “Motor Over Temp” fault (F16), though this is not recommended due to the noise sensitivity of the current
threshold circuitry. If a thermal switch is used a 1k ohm resistor must be placed in series between the switch and one of the
terminals.

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 PowerFlex Digital DC Drive

Contact Relay and Thermistor Terminal Designations

Terminal Description
35 Normally open contact. Configured with parameter 1392 [Relay Out 1 Sel] -
36 set to 25 “Contactor” by default.
75 Normally open contact. Configured with parameter 629 [Relay Out 2 Sel] - set
76 to 5 “Ready” by default.
78 Motor thermistor connections (PTC)
79

Frame A Contact Relay and Thermistor Terminal Block Locations

Note: Terminals 78 and 79 shown with 1k 78 79 35 36 75 76

ohm resistor in place of temperature sensor.

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PowerFlex Digital DC Drive

Frame B Contact Relay and Thermistor Terminal Block Locations

78 79 35 36 75 76

Frame C Contact Relay and Thermistor Terminal Block Locations

35 36 75 76 78 79

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 PowerFlex Digital DC Drive

Frame D Contact Relay and Thermistor Terminal Block Locations

Located on control pan to the left of

78 79 35 36 75 76 the HIM cradle.

Recommended Signal Wire Size for Relay Outputs and Thermistor/Thermal Switch Terminals
Signal Type Terminals Wire Size and Type(1) Tightening
Flexible (mm2) Multi-core AWG Torque
(mm2) N•m (lb•in)
Relay Outputs 35 & 36, 75 & 76 0.140…1.500 0.140…1.500 26…14 0.5 (4.4)
Thermistor and 78 & 79
Thermal Switches
(1) See “Cable and Wiring Recommendations” in the PowerFlex Digital DC Drive User Manual, publication 20P-UM001, for cable spacing
information.

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PowerFlex Digital DC Drive

I/O Signal and Control Wiring

Eight (8) digital inputs, four (4) digital outputs, three (3) analog inputs, and two (2) analog outputs are available on the
standard I/O terminal blocks provided with the drive. One digital input (1-8) must be configured for “Enable”.

Additional digital and analog I/O is available when using the optional I/O Expansion circuit board. Refer to Appendix F -
“Optional Analog and Digital I/O Expansion Circuit Board”, in the PowerFlex Digital DC Drive User Manual, publication
20P-UM001, for more information. Also, you can use the optional 115V AC Converter circuit board to convert 115V AC
digital input signals to 24V DC digital inputs signals to interface with the digital inputs on the standard I/O terminal
blocks. Refer to Appendix G - “Optional 115V AC to 24V DC I/O Converter Circuit Board” in the PowerFlex Digital
DC Drive User Manual, publication 20P-UM001, for more information. All I/O terminal blocks are located on the
control board.

I/O Terminal Block Locations

Terminal Block 3 Terminal Block 4

Terminal Block 1 Terminal Block 2

I/O Terminal Block 1 Designations

No. Signal Description Factory Default Related Parameter
1 Analog Input 1 (+) Isolated (1), bipolar, differential, 1 “Speed Ref A” 70 [Anlg In1 Sel]
2 Analog Input 1 (–) ±10V / 0…20mA, or 4…20mA.
1 3 Analog Input 2 (+) Important: 0…20mA or 4…20mA operation 0 “Off” 75 [Anlg In2 Sel]
2
3
4 4 Analog Input 2 (–) requires that switch S9, S10, and S11 on the Control
5
6 5 Analog Input 3 (+) board be in the “Off” position. Drive damage may 0 “Off” 80 [Anlg In3 Sel]
7
8 occur if the switch is not in the correct position based
9 6 Analog Input 3 (–) on the type of input signal. Refer to “DIP Switch and
10
Jumper Settings” in the PowerFlex Digital DC Drive
User Manual, publication 20P-UM001.
Max ±10V, Max 0.25mA.
7 +10V Pot Reference 2…5k ohm load. Max ±10V, Max 10mA. – –
8 –10V Pot Reference
9 Pot Common For (+) and (–) 10V pot references. – –
10 PE ground PE ground to drive chassis. – –
(1) Differential Isolation - External source must be maintained at less than 160V with respect to PE. Input provides high common mode immunity.

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 PowerFlex Digital DC Drive

I/O Terminal Block 2 Designations

No. Signal Description Factory Default Related Parameter
11 Internal 0V – –
12 Digital Input 1 Max Volt. +30V, Max Cur. 15V/3.2mA, 24V/5mA, and 2 “Stop/CF” 133 [Digital In1 Sel]
11 13 Digital Input 2 30V/6.4mA. 3 “Start” 134 [Digital In2 Sel]
12
13
14 14 Digital Input 3 A digital input (1…8) must be configured for 11 “Jog” 135 [Digital In3 Sel]
15
16 15 Digital Input 4 “Enable”. 1 “Enable” 136 [Digital In4 Sel]
17
18 16 Digital Input Common Important: When using the internal +24V DC – –
19
20
supply (terminal 19) for digital inputs 1…4, you
must connect the digital input common (terminal
16) to the +24V supply common (terminal 18).
17 Not Used – –
18 24V Supply Common Common for the internal power supply. – –
19 Internal +24V DC Supply Drive supplied +24V DC I/O power. – –
Max. +20…30V, 200mA
Note: The total current draw is the sum of encoder
power, digital outputs and any other loads connected
to terminal 19.
20 PE ground PE ground to drive chassis. – –

I/O Terminal Block 3 Designations

No. Signal Description Factory Related Parameter
Default
21 Analog Output 1 (+) Max. ±10V, Max. 5 mA. 12 “Motor Speed” 66 [Anlg Out1 Sel]
22 Analog Output 1 (–)
21 23 Analog Output 2 (+) 13 “Motor Curr” 67 [Anlg Out2 Sel]
22
23 24 Analog Output 2 (–)
24
25
26 25 Digital Output Common – –
27
28 26 Digital Output 1 Max. +30V, Max 50mA 5 “Ready” 145 [Digital Out1 Sel]
29
30
27 Digital Output 2 9 “Fault” 146 [Digital Out2 Sel]
28 Digital Output 3 2 “Spd Thresh” 147 [Digital Out3 Sel]
29 Digital Output 4 4 “CurrentLimit” 148 [Digital Out4 Sel]
30 Digital Output +24VDC Source Tie point for the internal supply or customer – –
supplied voltage for the digital outputs.
Max. +30V DC, 80 mA.
Important: When using the internal +24V DC
supply (terminal 19) for digital outputs 1…4,
you must connect terminal 19 to terminal 30 and
the digital output common (terminal 25) to the
+24V supply common (terminal 18).

I/O Terminal Block 4 Designations

No. Signal Description Factory Default Related Parameter
31 Digital Input 5 Max Volt. +30V, Max Cur. 15V/3.2mA, 17 “Speed Sel 1” 137 [Digital In5 Sel]
32 Digital Input 6 24V/5mA, and 30V/6.4mA. 18 “Speed Sel 2” 138 [Digital In6 Sel]
31 33 Digital Input 7 A digital input (1…8) must be configured for 19 “Speed Sel 3” 139 [Digital In7 Sel]
32 “Enable”.
33 34 Digital Input 8 31 “Contactor” 140 [Digital In8 Sel]
34
35
36 35 Digital Input Common Important: When using the internal +24V DC – –
37
38
39
supply (terminal 19) for digital inputs 5…8, you
40 must connect the digital input common (terminal
35) to the +24V supply common (terminal 18).
36 Not Used – –
…
40

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PowerFlex Digital DC Drive

Recommended Signal Wire Size for Analog I/O and Digital I/O
Signal Type Terminal Block Wire Size and Type(1) Tightening Torque
(Terminals) Flexible (mm2) Multi-core (mm2) AWG N•m (lb•in)
Analog and Digital I/O TB1…4 (1…40) 0.140…1.500 0.140…1.500 26…16 0.4 (3.5)
(1) See “Cable and Wiring Recommendations” in the PowerFlex Digital DC Drive User Manual, publication 20P-UM001, for cable
spacing information.

Digital Encoder Terminal Block

The encoder connection cables should always be connected directly to the terminals on the encoder terminal block. The
encoder cable must be made up of twisted pairs with the shield connected to the shield ground on the drive side. Do not
connect the shield to ground on the motor side. In some cases (i.e., cable lengths that exceed 100 meters), it may be
necessary to ground the shield of each twisted pair on the power supply. Refer to Appendix A of the PowerFlex Digital DC
Drive User Manual, publication 20P-UM001, for Digital Encoder specifications.

Digital Encoder Terminal Designations

Terminal Block Label Signal Description
A+ Encoder A Single channel or quadrature A input
A- Encoder A (NOT)
A+
A-
B+ Encoder B Dual channel quadrature B input
B+
B- B- Encoder B (NOT)
Z+
Z-
CO Z+ Encoder Z Pulse, marker or registration input (2)
M
+V
Z- Encoder Z (NOT)
COM +5/12…15V (1) DC Return Internal power common
+V +5/12…15V (1) DC Power Internal power source 200 mA
(1) Selectable via switch S21 on the Control board. Refer to “DIP Switch and Jumper Settings” in the PowerFlex Digital DC Drive User
Manual, publication 20P-UM001, for more information.
(2) Selectable via switch S20 on the Control board. Refer to “DIP Switch and Jumper Settings” in the PowerFlex Digital DC Drive User
Manual, publication 20P-UM001, for more information.

Digital Encoder Terminal Block Location

Digital Encoder terminal block

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 PowerFlex Digital DC Drive

Sample Encoder Power Wiring

Power Source Connection Example
Internal Drive Power (1)
+5/12-15V DC
Internal (drive) +5/12…15V DC, (200 mA)
200 mA +V
COM Common
Z-
Z+
to Shield (1)
B-
B+
A-
A+

External Power Source

+V
COM
Common

Z-
Z+ to
+

Shield (1)
B- External
Power
B+ Supply
A-
A+

(1) Shield connection is on the drive Control EMI Shield. Refer to Digital Encoder Terminal Block Location on page 48.

Sample Encoder Signal Wiring

Encoder Signal Connection Example
Single-Ended, Dual Channel Supply Common
+V
COM
Z NOT
Z-
Z
Z+
B NOT
B-
B
B+
A NOT
A-
A
A+

to Shield (1)
Differential, Dual Channel
+V
COM
Z NOT
Z-
Z
Z+
B NOT
B-
B
B+
A NOT
A-
A
A+

to Shield (1)

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PowerFlex Digital DC Drive

DC Analog Tachometer Terminal Block

ATTENTION: The Drive can overspeed if DIP switch S4 is set incorrectly, or the tachometer is wired incorrectly. Failure to do so could
result in damage to, or destruction of, the equipment.

DC Analog Tachometer Terminal Designations

No. Signal Description
– Negative input –
A (Not Used)
−
B
A
B C
C
+ + Positive input 22.7 / 45.4 / 90.7 / 181.6 / 302.9V(1)
Feedback polarity is determined during the max voltage
start up routine. 8 mA max. current
(1) Maximum voltage depends on the configuration of DIP switch S4. Refer to the PowerFlex® Digital DC Drive User Manual, publication
20P-UM001 for information on jumper settings.

Analog Tachometer Terminal Block Location

Analog Tachometer terminal block

Recommended Signal Wire Size for DC Analog Tachometer

Signal Type Terminal Block Wire Type and Size(1) Tightening
(Terminals) Flexible multi-core AWG Torque
(mm2) (mm2) N•m (lb•in)
DC Analog Tach M3 (+ and –) 0.140…1.500 0.140…1.500 26…16 0.4 (3.5)
(1) See “Cable and Wiring Recommendations in the PowerFlex Digital DC Drive User Manual, publication 20P-UM001.

Resolver Feedback Module

The resolver feedback module (catalog number 20P-RES-A0), which provides a drive interface to a selection of compatible
resolvers, must be ordered and purchased separately from the drive. The resolver option module includes the PowerFlex
DC Drive Resolver Feedback Module Installation Instructions, publication 20P-IN071, which provides installation and
wiring information. See “Resolver Type Selection” in the PowerFlex Digital DC Drive User Manual, publication 20P-
UM001, for more information on compatible resolvers.

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 PowerFlex Digital DC Drive

Circuit Protection
The tables on the following pages provide drive ratings and the recommended fuses for protecting the armature and field
circuits. Externally mounted fuses (as indicated in the figures below) must be sourced separately when installing the drive.
Internally mounted fuses are provided with the drive. See page 57 for frames C and D fuse information.

Frame A and B Fuse Designations

FS1 = Externally
FS1
mounted fuses for
the armature
converter on the AC
input side.

U V W U1 V1 FS3 = Internally
mounted fuses for
FS3
the field circuit on
the AC input side.
C D C1 D1

FS2 = Externally FS2

mounted fuses for
the armature circuit
on the DC side.

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PowerFlex Digital DC Drive

Frame A and B Recommended AC Input Line Fuses

AC input line fuses are externally mounted for frame A and B drives and must be sourced separately. See Fuse Code FS1 in
Frame A and B Fuse Designations on page 51.

230V AC Input Drives

Frame Drive DC AC Line Bussmann Ferraz Shawmut (Gould Shawmut)
Current Amps Amps Ferrule FWP Ferrule Fuse North American North American Ferrule A70QS North American A70P /
Rating Type Block FWP Type Fuse Block Type A70QS Type
Code
A 7P0 7 5.7 FWP-10A14F CH143D FWP-10B – A70QS10-14F A70P10-4
9P0 9 7.4 FWP-15A14F FWP-15B – A70QS16-14F A70P15-4
012 12 9.8 FWP-20A14F FWP-20B – A70QS20-14F A70P20-4
020 20 16 FWP-25A14F FWP-25B – A70QS25-14F A70P25-4
029 29 24 FWP-40A22F CH223D FWP-40B – A70QS40-22F A70QS40-4
038 38 31 FWP-63A22F FWP-60B – A70QS63-22F A70QS60-4
055 55 45 FWP-80A22F FWP-80B – A70QS80-22F A70QS80-4
073 73 60 – – FWP-100A – – A70QS100-4K
093 93 76 – – FWP-150A BH-1133 – A70QS150-4K
110 110 90 – – FWP-175A – A70QS175-4K
B 146 146 119 – – FWP-250A – A70QS250-4
180 180 147 – – FWP-300A – A70QS300-4
218 218 178 – – FWP-350A – A70QS350-4
265 265 217 – – FWP-400 BH-3144 – A70QS400-4
360 360 294 – – FWP-600A – A70QS600-4K
434 434 355 – – FWP-600A – A70QS600-4

460V AC Input Drives

Frame Drive DC AC Line Bussmann Ferraz Shawmut (Gould Shawmut)
Current Amps Amps Ferrule FWP Ferrule Fuse North American North American Ferrule A70QS North American A70P
Rating Code Type Block FWP Type Fuse Block Type / A70QS Type
A 4P1 4.1 3.3 FWP-10A14F CH143D FWP-10B – A70QS10-14F A70P10-4
6P0 6 4.9 FWP-10A14F FWP-10B – A70QS10-14F A70P10-4
010 10 8.2 FWP-20A14F FWP-20B – A70QS20-14F A70P25-4
014 14 11.4 FWP-25A14F FWP-25B – A70QS25-14F A70P25-4
019 19 15.5 FWP-25A14F FWP-25B – A70QS25-14F A70P25-4
027 27 22.1 FWP-40A22F CH223D FWP-40B – A70QS40-22F A70QS40-4
035 35 28.6 FWP-63A22F FWP-60B – A70QS63-22F A70QS60-4
045 45 36.8 FWP-80A22F FWP-80B – A70QS80-22F A70QS80-4
052 52 42.5 FWP-80A22F FWP-80B – A70QS80-22F A70QS80-4
073 73 59.6 – – FWP-100A – – A70QS100-4K
086 86 70.3 – – FWP-150A BH-1133 – A70QS150-4K
100 100 81.7 – – FWP-175A – A70QS175-4K
129 129 105.4 – – FWP-175A – A70QS175-4K
B 167 167 136.4 – – FWP-300A – A70QS300-4
207 207 169.1 – – FWP-350A – A70QS350-4
250 250 204.3 – – FWP-400A BH-3144 – A70QS400-4
330 330 269.6 – – FWP-600A – A70QS600-4K
412 412 336.6 – – FWP-600A – A70QS600-4

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 PowerFlex Digital DC Drive

575V AC Input Drives

Frame Drive Current DC Amps AC Line Bussmann Ferraz Shawmut
Rating Code Amps (Gould Shawmut)
North American FWP Type North American FWP Fuse Block North American A70QS Type
B 067 67.5 55.1 FWP-100A – A70QS100-4
101 101.3 82.7 FWP-175A BH-1133 A70QS175-4K
135 135 110.3 FWP-225A A70QS225-4
270 270 220.6 FWP-450A BH-3144 A70QS450-4
405 405 330.9 FWP-600A A70QS600-4K

Frame A and B Recommended Armature DC Output Fuses

Armature DC output fuses are externally mounted for frame A and B drives and must be sourced separately. These fuses are
required on four quadrant drives only, but highly recommended on two quadrant drives. See Fuse Code FS2 in Frame A
and B Fuse Designations on page 51.

230V AC Input Drives

Frame Drive Current DC AC Line Bussmann Ferraz Shawmut (Gould Shawmut)
Rating Code Amps Amps Ferrule FWP Ferrule Fuse North American North American Ferrule A70QS North American A70P
Type Block FWP Type Fuse Block Type / A70QS Type
A 7P0 7 5.7 FWP-15A14F CH142D FWP-15B – A70QS16-14F A70P15-4
9P0 9 7.4 FWP-20A14F FWP-20B – A70QS20-14F A70P20-4
012 12 9.8 FWP-25A14F FWP-25B – A70QS25-14F A70P25-4
020 20 16 FWP-40A14F FWP-40B – A70QS40-14F A70QS40-4
029 29 24 FWP-63A22F CH222D FWP-60B – A70QS63-22F A70QS60-4
038 38 31 FWP-80A22F FWP-80B – A70QS80-22F A70QS80-4
055 55 45 – – FWP-125A BH-1133 – A70QS125-4K
073 73 60 – – FWP-150A – A70QS150-4K
093 93 76 – – FWP-200A – A70QS200-4K
110 110 90 – – FWP-225A – A70QS250-4
B 146 146 119 – – FWP-300A – A70QS300-4
180 180 147 – – FWP-350A – A70QS350-4
218 218 178 – – FWP-450A BH-3144 – A70QS450-4
265 265 217 – – FWP-600A – A70QS600-4K
360 360 294 – – FWP-700A – A70QS700-4
434 434 355 – – FWP-900A – A70P900-4

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PowerFlex Digital DC Drive

460V AC Input Drives

Frame Drive DC AC Line Bussmann Ferraz Shawmut (Gould Shawmut)
Current Amps Amps Ferrule FWP Ferrule Fuse North American North American Ferrule A70QS North American A70P
Rating Code Type Block FWP Type Fuse Block Type / A70QS Type
A 4P1 4.1 3.3 FWP-10A14F CH142D FWP-10B – A70QS10-14F A70P10-4
6P0 6 4.9 FWP-15A14F FWP-15B – A70QS16-14F A70P15-4
010 10 8.2 FWP-20A14F FWP-20B – A70QS20-14F A70P20-4
014 14 11.4 FWP-30A14F FWP-30B – A70QS32-14F A70P30-4
019 19 15.5 FWP-40A14F FWP-40B – A70QS40-14F A70QS40-4
027 27 22.1 FWP-63A22F CH222D FWP-60B – A70QS63-22F A70QS60-4
035 35 28.6 FWP-80A22F FWP-70B – A70QS80-22F A70QS70-4
045 45 36.8 FWP-100A22F FWP-90B – – A70QS90-4
052 52 42.5 FWP-100A22F FWP-100B – – A70QS100-4
073 73 59.6 – – FWP-150A BH-1133 – A70QS150-4K
086 86 70.3 – – FWP-175A – A70QS175-4K
100 100 81.7 – – FWP-200A – A70QS200-4K
129 129 105.4 – – FWP-250A – A70QS250-4
B 167 167 136.4 – – FWP-350A – A70QS350-4
207 207 169.1 – – FWP-400A BH-3144 – A70QS400-4
250 250 204.3 – – FWP-500A – A70QS500-4K
330 330 269.6 – – FWP-700A – A70QS700-4
412 412 336.6 – – FWP-800A – A70QS800-4

575V AC Input Drives

Frame Drive DC Amps AC Line Bussmann Ferraz Shawmut
Current Amps (Gould Shawmut)
Rating North American FWP Type North American FWP Fuse Block North American A70P / A70QS Type
Code
B 067 67.5 55.1 FWP-125A BH-1133 A70QS125-4K
101 101.3 82.7 FWP-200A A70QS200-4K
135 135 110.3 FWP-250A A70QS250-4
270 270 220.6 FWP-600A BH-3144 A70QS600-4K
405 405 330.9 FWP-800A A70QS800-4

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 PowerFlex Digital DC Drive

Frame A and B Recommended Field Circuit Fuses

Field circuit fuses are internally mounted and provided with the drive. See Fuse Code FS3 in Frame A and B Fuse
Designations on page 51. Also, see Frame A Field AC Input Line Fuses Location on page 56 and Frame B Field AC Input
Line Fuses Location on page 57 for fuse locations.

230V AC Input Drives

Frame Drive Current Field Type Quantity Bussmann Ferraz Shawmut SIBA
Rating Code Amps (Gould Shawmut)
A 7P0 10 6 x 32 mm 2 FWH-016A6F E085449 70 125 40.16
9P0
012
020
029
038
055
073 14
093
110
B 146 20 10 x 38 mm 2 FWC-25A10F A60Q25-2 60 033 05.25
180
218
265
360
434

460V AC Input Drives

Frame Drive Current Field Type Quantity Bussmann Ferraz Shawmut SIBA
Rating Code Amps (Gould Shawmut)
A 4P1 10 6 x 32 mm 2 FWH-016A6F E085449 70 125 40.16
6P0
010
014
019
027
035
045
052
073 14
086
100
129
B 167 20 10 x 38 mm 2 FWC-25A10F A60Q25-2 60 033 05.25
207
250
330
412

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PowerFlex Digital DC Drive

575V AC Input Drives

Frame Drive Current Field Quantity Type Bussmann Ferraz Shawmut SIBA
Rating Code Amps (Gould Shawmut)
B 067 20 2 10 x 38 mm FWC-25A10F A60Q25-2 60 033 05.25
101
135
270
405

Frame A Field AC Input Line Fuses Location

Bottom View of Drive with Fan Bottom View of Drive without Fan

Field circuit fuses

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 PowerFlex Digital DC Drive

Frame B Field AC Input Line Fuses Location

Top View of Drive

Field circuit fuses

Frame C and D Fuse Designations

All fuses for armature and field circuit protection are internally mounted and provided with frame C and D drives.

FS4 = Internally FS3 = Internally

mounted fuses for U V W U1 V1
mounted fuses for
the armature FS4 FS3 the field circuit on
converter on the AC the AC input side.
input side.
C D C1 D1

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PowerFlex Digital DC Drive

Frame C and D Recommended Field Circuit Fuses

Field circuit fuses for frames C and D drives are internally mounted (labeled FU1 and FV1) and provided with the drive.
See Fuse Code FS3 in Frame C and D Fuse Designations on page 57. Also, see Frame C Field Circuit Fuse Location on
page 59 and Frame D Field Circuit Fuse Location on page 59 for locations.

230V AC Input Drives

Frame Drive Current Field Type Qty Bussmann Ferraz Shawmut (Gould SIBA
Rating Code Amps Shawmut)
C 521 20 10 x 38 mm 2 FWC-25A10F A60Q25-2 6003305.25
D 875 40 22 x 58 mm FWP-50A22F A70QS50-22F 5014006.50
1K0

460V AC Input Drives

Frame Drive Current Field Type Qty Bussmann Ferraz Shawmut SIBA
Rating Code Amps (Gould Shawmut)
C 495 20 10 x 38 mm 2 FWC-25A10F A60Q25-2 6003305.25
667 A60Q25-8
D 830 40 22 x 58 mm FWP-50A22F A70QS50-22F 5014006.50
996
1K1 70 FWP-100A22F A70QS100-22F 5014006.100
1K3
1K4

575V AC Input Drives

Frame Drive Current Field Type Qty Bussmann Ferraz Shawmut SIBA
Rating Code Amps (Gould Shawmut)
C 540 20 10 x 38 mm 2 FWC-25A10F A60Q25-2 6003305.25
675 A60Q25-8
D 810 40 22 x 58 mm FWP-50A22F A70QS50-22F 5014006.50
1K0
1K2
1K3
1K6

690V AC Input Drives

Frame Drive Current Field Type Qty Bussmann Ferraz Shawmut SIBA
Rating Code Amps (Gould Shawmut)
C 452 20 10 x 38 mm 2 FWC-25A10F A60Q25-2 6003305.25
565 A60Q25-8
D 678 40 22 x 58 mm FWP-50A22F A70QS50-22F 5014006.50
791
904
1K0
1K1 70 FWP-100A22F A70QS100-22F 5014006.100
1K2
1K4
1K5

58 Rockwell Automation Publication 20P-TD001F-EN-P - February 2013

 PowerFlex Digital DC Drive

Frame C Field Circuit Fuse Location

Field AC input fuses are located on the Control EMI shield,
which holds the Control board.

Frame D Field Circuit Fuse Location

Top, left side of drive control panel.

Rockwell Automation Publication 20P-TD001F-EN-P - February 2013 59

PowerFlex Digital DC Drive

Fuses for Regenerative Frame C and D Drives

Leg fuses are internally mounted and provided with frames C and D drives. See Fuse Code FS4 in Frame C and D Fuse
Designations on page 57. Also, see Frame C Regenerative Drive - Leg Fuse Location on page 61 and Frame D Regenerative
Drive - Leg Fuse Location on page 62.

Recommended Leg Fuses - 230V AC Input Frame C Drives

Frame Drive Current DC AC Line Qty Bussmann Ferraz Shawmut (Gould Shawmut) SIBA
Rating Code Amps Amps Square Body - Flush End Contact
C 521 521 426 6 170M5464 + switch 170H0069 6,9 URD 32 TTF 800 + switch MS 3-V1-5 BS 20 671 32.800 + switch 28 001 04
700 700 571 6 170M5464 + switch 170H0069 6,9 URD 32 TTF 800 + switch MS 3V 1-5 BS 20 671 32.800 + switch 28 001 04

Recommended Leg Fuses - 230V AC Input Frame D Drives

Frame Drive Current DC AC Line Qty Bussmann Ferraz Shawmut (Gould Shawmut) SIBA
Rating Code Amps Amps Square Body - DIN 43653 Stud-Mount
D 875 875 715 6 170M6263 + switch 170H0069 Y300263 + switch MS 3V 1-5 UR 20 635 32.900 + switch 28 001 04
1K0 1050 858 6 170M6264 + switch 170H0069 Z300264 + switch MS 3V 1-5 UR 20 635 32.1000 + switch 28 001 04

Recommended Leg Fuses - 460V AC Input Frame C Drives

Frame Drive Current DC AC Qty Bussmann Ferraz Shawmut (Gould Shawmut) SIBA
Rating Code Amps Line Square Body - Flush End Contact
Amps
C 495 495 404.4 6 170M5462 + switch 170H0069 6,9 URD 32 TTF 630 + switch MS 3-V1-5 BS 20 671 32.630 + switch 28 001 04
667 667 544.9 6 170M5464 + switch 170H0069 6,9 URD 32 TTF 800 + switch MS 3-V1-5 BS 20 671 32.800 + switch 28 001 04

Recommended Leg Fuses - 460V AC Input Frame D Drives

Frame Drive Current DC AC Line Qty Bussmann Ferraz Shawmut (Gould Shawmut) SIBA
Rating Code Amps Amps Square Body - DIN 43653 Stud-Mount
D 830 830 678.1 6 170M6262 + switch 170H0069 X300262 + switch MS 3V 1-5 UR 20 635 32.800 + switch 28 001 04
996 996 813.7 6 170M6264 + switch 170H0069 Z300264 + switch MS 3V 1-5 UR 20 635 32.1000 + switch 28 001 04
1K1 1162 949.4 6 170M6265 + switch 170H0069 A300262 + switch MS 3V 1-5 UR 20 635 32.1100 + switch 28 001 04
1K3 1328 1085.0 6 170M6266 + switch 170H0069 B300266 + switch MS 3V 1-5 UR 20 635 32.1250 + switch 28 001 04
1K4 1494 1220.6 6 170M6267 + switch 170H0069 C300267 + switch MS 3V 1-5 UR 20 635 32.1400 + switch 28 001 04

Recommended Leg Fuses - 575V AC Input Frame C Drives

Frame Drive Current DC AC Qty Bussmann Ferraz Shawmut (Gould Shawmut) SIBA
Rating Code Amps Line Square Body - Flush End Contact
Amps
C 540 540 441 6 – 11 URD 72 TTF 0800 + switch MS 3V 1-5 BS 20 771 32.800 + switch 28 001 04
675 675 551 6 – 11 URD 72 TTF 0800 + switch MS 3V 1-5 BS 20 771 32.800 + switch 28 001 04

Recommended Leg Fuses - 575V AC Input Frame D Drives

Frame Drive Current DC AC Line Qty Bussmann Ferraz Shawmut (Gould Shawmut) SIBA
Rating Code Amps Amps Square Body - DIN 43653 Stud-Mount
D 810 810 661 6 170M6246 + switch 170H0069 J300572 + switch MS 3V 1-5 UR 20 735 32.800 + switch 28 001 04
1K0 1080 881 6 170M6248 + switch 170H0069 L300574 + switch MS 3V 1-5 UR 20 735 32.1000 + switch 28 001 04
1K2 1215 991 12 170M6244 + switch 170H0069 G300570 + switch MS 3V 1-5 UR 20 735 32.630 + switch 28 001 04
1K3 1350 1102 12 170M6245 + switch 170H0069 H300571 + switch MS 3V 1-5 UR 20 735 32.700 + switch 28 001 04
1K6 1688 1377 12 170M6246 + switch 170H0069 J300572 + switch MS 3V 1-5 UR 20 735 32.800 + switch 28 001 04

60 Rockwell Automation Publication 20P-TD001F-EN-P - February 2013

 PowerFlex Digital DC Drive

Recommended Leg Fuses - 690V AC Input Frame C Drives

Frame Drive Current DC AC Qty Bussmann Ferraz Shawmut (Gould Shawmut) SIBA
Rating Code Amps Line Square Body - Flush End Contact
Amps
C 452 452 369 6 170M5394 + switch 170H0069 12,5 URD 72 TTF 0500 + switch MS 3V 1-5 BS 20 771 32.500 + switch 28 001 04
565 565 461 6 – 12,5 URD 72 TTF 0630 + switch MS 3V 1-5 BS 20 771 32.630 + switch 28 001 04

Recommended Leg Fuses - 690V AC Input Frame D Drives

Frame Drive Current DC AC Line Qty Bussmann Ferraz Shawmut (Gould Shawmut) SIBA
Rating Code Amps Amps Square Body - DIN 43653 Stud-Mount
D 678 678 553 6 170M6244 + switch 170H0069 G300570 + switch MS 3V 1-5 UR 20 735 32.630 + switch 28 001 04
791 791 645 6 170M6246 + switch 170H0069 J300572 + switch MS 3V 1-5 UR 20 735 32.800 + switch 28 001 04
904 904 738 6 170M6247 + switch 170H0069 K300573 + switch MS 3V 1-5 UR 20 735 32.900 + switch 28 001 04
1K0 1017 830 6 170M6248 + switch 170H0069 L300574 + switch MS 3V 1-5 UR 20 735 32.1000 + switch 28 001 04
1K1 1130 922 12 170M6244 + switch 170H0069 G300570 + switch MS 3V 1-5 UR 20 735 32.630 + switch 28 001 04
1K2 1243 1014 12 170M6244 + switch 170H0069 G300570 + switch MS 3V 1-5 UR 20 735 32.630 + switch 28 001 04
1K4 1413 1153 12 170M6245 + switch 170H0069 H300571 + switch MS 3V 1-5 UR 20 735 32.700 + switch 28 001 04
1K5 1582 1291 12 170M6246 + switch 170H0069 J300572 + switch MS 3V 1-5 UR 20 735 32.800 + switch 28 001 04

Frame C Regenerative Drive - Leg Fuse Location

Note: Drive shown with front covers removed and Leg fuses and switches are located on the bus bars behind the Control EMI
Control EMI shield lowered. shield, which holds the Control board.

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PowerFlex Digital DC Drive

Frame D Regenerative Drive - Leg Fuse Location

Note: Drive shown with Control EMI Leg fuses and switches are located on the bus bars behind the Control EMI
shield in open position. shield, which holds the Control board.

Fuses for Non-Regenerative Frame C and D Drives

AC input line and/or leg fuses are internally mounted and provided with frames C and D drives. See Fuse Code FS4 in
Frame C and D Fuse Designations on page 57. Also, see Frame C Non-Regenerative Drive - AC Input Line Fuse Location
on page 64.

Recommended AC Input Line Fuses - 230V AC Input Frame C

Frame Drive Current DC AC Line Qty Bussmann Ferraz Shawmut (Gould Shawmut) SIBA
Rating Code Amps Amps Square Body - Flush End Contact
C 521 521 426 3 170M5466 + switch 170H0069 6,9 URD 32 TTF 1000 + switch MS 3-V1-5 BS 20 671 32.1000 + switch 28 001 04
700 700 571 3 170M5466 + switch 170H0069 6,9 URD 32 TTF 1000 + switch MS 3V 1-5 BS 20 671 32.1000 + switch 28 001 04

Recommended Leg Fuses - 230V AC Input Frame D Drives

Frame Drive Current DC AC Line Qty Bussmann Ferraz Shawmut (Gould Shawmut) SIBA
Rating Code Amps Amps Square Body - DIN 43653 Stud-Mount
D 875 875 715 6 170M6263 + switch 170H0069 Y300263 + switch MS 3V 1-5 UR 20 635 32.900 + switch 28 001 04
1K0 1050 858 6 170M6264 + switch 170H0069 Z300264 + switch MS 3V 1-5 UR 20 635 32.1000 + switch 28 001 04

Recommended AC Input Line Fuses - 460V AC Input Frame C

Frame Drive Current DC AC Line Qty Bussmann Ferraz Shawmut (Gould Shawmut) SIBA
Rating Code Amps Amps Square Body - Flush End Contact
C 495 495 404.4 3 170M5464 + switch 170H0069 6,9 URD 32 TTF 800 + switch MS 3-V1-5 BS 20 671 32.800 + switch 28 001 04
667 667 544.9 3 170M5466 + switch 170H0069 6,9 URD 32 TTF 1000 + switch MS 3-V1-5 BS 20 671 32.1000 + switch 28 001 04

62 Rockwell Automation Publication 20P-TD001F-EN-P - February 2013

 PowerFlex Digital DC Drive

Recommended Leg Fuses - 460V AC Input Frame D Drives

Frame Drive Current DC AC Line Qty Bussmann Ferraz Shawmut (Gould Shawmut) SIBA
Rating Code Amps Amps Square Body - DIN 43653 Stud-Mount
D 830 830 678.1 6 170M6262 + switch 170H0069 X300262 + switch MS 3V 1-5 UR 20 635 32.800 + switch 28 001 04
996 996 813.7 6 170M6264 + switch 170H0069 Z300264 + switch MS 3V 1-5 UR 20 635 32.1000 + switch 28 001 04
1K1 1162 949.4 6 170M6265 + switch 170H0069 A300262 + switch MS 3V 1-5 UR 20 635 32.1100 + switch 28 001 04
1K3 1328 1085.0 6 170M6266 + switch 170H0069 B300266 + switch MS 3V 1-5 UR 20 635 32.1250 + switch 28 001 04
1K4 1494 1220.6 6 170M6267 + switch 170H0069 C300267 + switch MS 3V 1-5 UR 20 635 32.1400 + switch 28 001 04

Recommended AC Input Line Fuses - 575V AC Input Frame C Drives

Frame Drive Current DC AC Line Qty Bussmann Ferraz Shawmut (Gould Shawmut) SIBA
Rating Code Amps Amps Square Body - Flush End Contact
C 540 540 441 3 170M5466 + switch 170H0069 6,9 URD 32 TTF 1000 + switch MS 3V 1-5 BS 20 671 32.1000 + switch 28 001 04
675 675 551 3 170M5466 + switch 170H0069 6,9 URD 32 TTF 1000 + switch MS 3V 1-5 BS 20 671 32.1000 + switch 28 001 04

Recommended Leg Fuses - 575V AC Input Frame D Drives

Frame Drive Current DC AC Line Qty Bussmann Ferraz Shawmut (Gould Shawmut) SIBA
Rating Code Amps Amps Square Body - DIN 43653 Stud-Mount
D 810 810 661 6 170M6262 + switch 170H0069 X300262 + switch MS 3V 1-5 UR 20 635 32.800 + switch 28 001 04
1K0 1080 881 6 170M6264 + switch 170H0069 Z300264 + switch MS 3V 1-5 UR 20 635 32.1000 + switch 28 001 04
1K2 1215 991 6 170M6265 + switch 170H0069 A300262 + switch MS 3V 1-5 UR 20 635 32.1100 + switch 28 001 04
1K3 1350 1102 6 170M6266 + switch 170H0069 B300266 + switch MS 3V 1-5 UR 20 635 32.1250 + switch 28 001 04
1K6 1688 1377 12 170M6262 + switch 170H0069 X300262 + switch MS 3V 1-5 UR 20 635 32.800 + switch 28 001 04

Recommended AC Input Line Fuses - 690V AC Input Frame C Drives

Frame Drive Current DC AC Line Qty Bussmann Ferraz Shawmut (Gould Shawmut) SIBA
Rating Code Amps Amps Square Body - Flush End Contact
C 452 452 369 6 170M5463 + switch 170H0069 6,9 URD 32 TTF 0700 + switch MS 3V 1-5 BS 20 671 32.700 + switch 28 001 04
565 565 461 6 170M5465 + switch 170H0069 6,9 URD 32 TTF 0900 + switch MS 3V 1-5 BS 20 671 32.900 + switch 28 001 04

Recommended Leg Fuses - 690V AC Input Frame D Drives

Frame Drive Current DC AC Line Qty Bussmann Ferraz Shawmut (Gould Shawmut) SIBA
Rating Code Amps Amps Square Body - DIN 43653 Stud-Mount
D 678 678 553 6 170M6260 + switch 170H0069 V300260 + switch MS 3V 1-5 UR 20 635 32.630 + switch 28 001 04
791 791 645 6 170M6262 + switch 170H0069 X300262 + switch MS 3V 1-5 UR 20 635 32.800 + switch 28 001 04
904 904 738 6 170M6263 + switch 170H0069 Y300263 + switch MS 3V 1-5 UR 20 635 32.900 + switch 28 001 04
1K0 1017 830 6 170M6264 + switch 170H0069 Z300264 + switch MS 3V 1-5 UR 20 635 32.1000 + switch 28 001 04
1K1 1130 922 6 170M6265 + switch 170H0069 A300262 + switch MS 3V 1-5 UR 20 635 32.1100 + switch 28 001 04
1K2 1243 1014 6 170M6266 + switch 170H0069 B300266 + switch MS 3V 1-5 UR 20 635 32.1250 + switch 28 001 04
1K4 1413 1153 6 170M6267 + switch 170H0069 C300267 + switch MS 3V 1-5 UR 20 635 32.1400 + switch 28 001 04
1K5 1582 1291 12 170M6262 + switch 170H0069 X300262 + switch MS 3V 1-5 UR 20 635 32.800 + switch 28 001 04

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PowerFlex Digital DC Drive

Frame C Non-Regenerative Drive - AC Input Line Fuse Location

AC Input fuses and switches are located on the bus bars behind the Control EMI
shield, which holds the Control board.

Note: Drive shown with front covers removed and Control EMI shield lowered.

Control Power Circuit Protection Fuses

The following fuses are used to protect the Switching Power Supply circuit.

IMPORTANT Verify the circuit board revision prior to ordering and installing fuses.

Frame Circuit Board ID / Revision Designation Fuse (5 x 20 mm)

A SW1-31 / H & below F1 1 A, 250V, slow
SW1-31 / I & above F1 2.5 A, 250V, slow
B SW2-32 / H & below F1 3.15 A, 250V fast
F2 2.5 A, 250V slow
SW2-32 / I & above F1
2.5 A, 250V slow
F2
C SW3-32 / H & below F1 3.15 A, 250V fast
F2 2.5 A, 250V slow
SW3-32 / I & above F1
2.5 A, 250V slow
F2
D SW1-31 / I & above F1 2.5 A, 250V, slow

64 Rockwell Automation Publication 20P-TD001F-EN-P - February 2013

 PowerFlex Digital DC Drive

Frame A Switching Power Supply Fuse Location

Switching Power Supply fuse

Top View of Drive

Frame B Switching Power Supply Fuse Location

Top View of Drive F1 = 3.15A fuse F2 = 2.5A fuse
(Board Rev. “H” and below only) (Board Rev. “H” and below only)

Rockwell Automation Publication 20P-TD001F-EN-P - February 2013 65

PowerFlex Digital DC Drive

Frame C Switching Power Supply Fuse Location

F1 = 3.15A fuse F2 = 2.5A fuse

(Board Rev. “H” and below only) (Board Rev. “H” and below only)

Fuses are located on the Switching Power Supply circuit board (SW-2) on the back of
the Control EMI shield, which holds the Control board.

Frame D Switching Power Supply Circuit Board Fuse Location

Switching Power Supply fuse holder

The Switching Power Supply circuit board is located on the Control EMI shield.

66 Rockwell Automation Publication 20P-TD001F-EN-P - February 2013

 PowerFlex Digital DC Drive

Mounting

Operating Conditions and Temperatures

PowerFlex DC drives are designed to operate at 0…50 °C (32…122 °F) surrounding air temperature without derating. The
drive must be mounted in a clean, dry location. Contaminants such as oils, corrosive vapors and abrasive debris must be
kept out of the enclosure. NEMA/UL Type Open, IP20 enclosures are intended for indoor use primarily to provide a
degree of protection against contact with enclosed equipment. These enclosures offer no protection against airborne
contaminants.

Minimum Mounting Clearances

Minimum clearance requirements are intended to be from drive to drive. Other objects can occupy this space; however,
reduced airflow may cause protection circuits to fault the drive. See Drive Enclosure Minimum Mounting Clearances
below. The drive must be mounted in a vertical orientation as shown below and must not be mounted at an angle greater
than 30° from vertical. In addition, inlet air temperature must not exceed the product specification.

Drive Enclosure Minimum Mounting Clearances

150 mm (6.0 in.)

150 mm (6.0 in.)

PORT

MOD

NET A

NET B

PORT

MOD

NET A STS
NET B

STS

10 mm 10 mm 10 mm 50 mm Airflow through
(0.4 in.) (0.4 in.) 150 mm (6.0 in.) (0.4 in.) (2.0 in.) the drive must
not be impeded.

IMPORTANT Verify that all mounting screws are properly tightened before and after operation.

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PowerFlex Digital DC Drive

Approximate Dimensions

Frame A Dimensions
A B C A1 A2 B1
mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.)
267 (10.5) 359 (14.0) 287 (11.3) 7 (0.3) 250 (9.8) 275 (10.8)

A C
A1

PORT

MOD

NET A

NET B

STS

B B1

A2

Frame A Weights
Drive w/ND Rating Code Weight
Drive Drive & Packaging
230V 460V kg (lb) kg (lb)
7P0 4P1
9P0 6P0
012 010
8.4 (19.5) 10.5 (23.1)
020 014
– 019
029 027
038 035
055 045 8.8 (19.4) 11 (24.3)
– 052
073 073
093 086
110 – 10.8 (23.8) 13 (28.7)
– 100
– 129

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 PowerFlex Digital DC Drive

Frame B Dimensions
A A1 A2 A3 B B1 C
mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.)
311 (12.2) 275 (10.8) 16.5 (0.65) 7 (0.3) 388 (15.3) 375 (14.8) 350 (13.8)

A C
A1

PORT

MOD

NET A

NET B

STS

B1 B

A3
A2
Terminal Details Dimensions in mm (in.)

45.2 (1.8) 53.1 (2.1)

98.5 (3.9) 48.5 (1.9)
147.0 (5.8) 53.1 (2.1)
200.1 (7.9) 48.5 (1.9)
248.6 (9.8)

Frame B Weights
Drive w/ND Rating Code Weight
Drive Drive & Packaging
230V 460V 575V kg (lb) kg (lb)
146 167 067
180 207 101 25.5 (56.2) 27.5 (60.6)
218 – 135
265 250 270 29.5 (65.0) 31.5 (69.5)
360 330 405
32 (70.5) 34 (75)
434 412 –

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PowerFlex Digital DC Drive

Frame C Dimensions
A A1 B B1 B2 B3 B4 B5 C
mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.)
521 (20.5) 499 (19.7) 511 (20.1) 400 (15.7) 200 (7.9) 55 (2.2) 56 (2.2) 10.5 (0.4) 416 (16.4)

A1 C

B4

PORT

MOD

NET A

NET B

B1 STS

B2 B5

B3

Terminal Details Dimensions in mm (in.)

28.0 28.0 28.0

35.5 (1.4) (1.1) (1.1) (1.1)
113.0
(4.5)
155.0 (6.1)

310.0 (12.2)

Frame C Weights
Drive w/ND Rating Code
Weight - Regenerative Drives Weight - Non-regenerative Drives
Drive Drive & Packaging Drive Drive & Packaging
230V 460V 575V 690V kg (lb) kg (lb) kg (lb) kg (lb)
– 495 – 61 (134.5) 83 (183.0) 57 (125.7) 79 (174.2)
521 667 –
65 (143.3) 87 (191.8) 62 (136.7) 84 (185.2)
700 – –
– – 540 452
72 (158.7) 94 (207.2) 68 (150.0) 90 (198.4)
– – 675 565

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 PowerFlex Digital DC Drive

Frame D Dimensions - Right Side and Front Views

Dimensions are shown in mm and (in.)

Dimensions of terminals U, V and W are the same. 704

544 (27.7)
60
(21.4) (2.4)
359
(14.1) 30
174 (1.2)
Lifting flange (6.9) 15
80.5 436.5 (0.6)
(3.2) (17.2) 25
(1.0)
44.5 42
(1.8) (1.7)

792 1250
(31.2) (49.2)

208
(8.2)

144
(5.7)

157.5
(6.2)

32
44.5 25 (1.3)
(1.8) (1.0) 15
(0.6) 30
PE C D 146 60 (1.2) PE C D
(5.7) (2.4)

10
(0.4)
10.5
(0.4)
44.5 44.5
252.5 134 (1.8) (1.8)
(10.0) (5.3) 269.5 100
44.5 (10.6) (4.0) 27.8
(1.8) (1.1)
22.6 454.5 100
(0.9) (18.0) (4.0)
437.5 134
(17.2) (5.3)
Note: 134 mm (5.3 in.) C and D terminals are installed on 460V AC input, 800 and 900 Hp, 575V AC input, 1000 Hp, and 690V AC input,
1100, 1200, 1250, and 1400 Hp drives only. All other frame D ratings have 100 mm (4.0 in.) C and D terminals.

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PowerFlex Digital DC Drive

Frame D Dimensions - Left Side and Back Views

Dimensions are shown in mm and (in.)
94 127 127 127 127 94
103.25 (3.7) (5.0) (5.0) (5.0) (5.0) (3.7)
(4.1)
10.5
Lifting flange Ø 23 (0.4)
129 (0.9)
(5.1)

16
(0.6)

227.5
(9.0)
Mounting holes

1435 MAX 1230

(56.5) (48.4)

Mounting holes
157.5
(6.2)

129 10
(5.1) (0.4) 10.5
(0.4)

215.225
(8.5) 94 127 127 127 127 94
531 (3.7) (5.0) (5.0) (5.0) (5.0) (3.7)
(21.0)
541
(21.3)

Frame D - 230V AC Input Drive Weights

Drive w/ND Rating Code Weight - Regenerative Drives Weight - Non-regenerative Drives
Drive Drive & Packaging Drive Drive & Packaging
kg (lb) kg (lb) kg (lb) kg (lb)
875
203 (447.5) 281 (619.5) 152 (335.1) 230 (507.1)
1K0

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 PowerFlex Digital DC Drive

Frame D - 460V AC Input Drive Weights

Drive w/ND Rating Code Weight - Regenerative Drives Weight - Non-regenerative Drives
Drive Drive & Packaging Drive Drive & Packaging
kg (lb) kg (lb) kg (lb) kg (lb)
830
202 (445.3) 280 (617.3) 152 (335.1) 230 (507.1)
996
1K1
1K3 215 (474.0) 293 (646.0) 165 (363.8) 243 (535.7)
1K4

Frame D - 575V AC Input Drive Weights

Drive w/ND Rating Code Weight - Regenerative Drives Weight - Non-regenerative Drives
Drive Drive & Packaging Drive Drive & Packaging
kg (lb) kg (lb) kg (lb) kg (lb)
810
198 (436.5) 276 (608.5) 148 (326.3) 226 (498.2)
1K0
1K2 215 (474.0) 293 (646.0) 165 (363.8) 243 (535.7)
1K3 222 (489.4) 300 (661.4) 172 (379.2) 250 (551.2)
1K6 241 (531.3) 319 (703.3) 191 (421.1) 269 (593.0)

Frame D - 690V AC Input Drive Weights

Drive w/ND Rating Code Weight - Regenerative Drives Weight - Non-regenerative Drives
Drive Drive & Packaging Drive Drive & Packaging
kg (lb) kg (lb) kg (lb) kg (lb)
678
198 (436.5) 276 (608.5) 148 (326.3) 226 (498.2)
791
904 200 (440.9) 278 (612.9) 150 (330.7) 228 (502.7)
1K0 202 (445.3) 280 (617.3)
152 (335.1) 230 (507.1)
1K1
215 (474.0) 293 (646.0)
1K2 165 (363.8) 243 (535.7)
1K4 172 (379.2) 250 (551.2)
241 (531.3) 319 (703.3)
1K5 191 (421.1) 269 (593.0)

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PowerFlex Digital DC Drive

PowerFlex DC Configured Drives

Overview

The PowerFlex DC Configured Drives allow users to create drive packages based on
their specific needs. This program enhances stand-alone drive functionality through
additional control, power and packaging options, which are ideal for Original
Equipment Manufacturers (OEM) and end users with special installation needs. This
program consists of:
• Standard Configured Drives
• Engineer To Order Configured Drives

Standard Configured Drives

The Standard Configured Drives Program allows users to create drive packages based
on their specific needs. A complete drive package may be specified by assembling a
single catalog number string that includes a base drive and all required options.
Packaging is available for 230 and 460V AC requirements in IP20, NEMA/UL Type
1 MCC style enclosures or rigid-panel mounted for installation in an existing
enclosure. The program consists of a fully defined catalog string identified within this
publication. Focused on higher volume, repeat business, the standard designs provide
consistent manufacturing and minimizes customer resources by reducing engineering,
manufacturing and installation time. Products can be ordered by contacting your Local Solution Center / Fastrac team.

Engineer To Order Configured Drives (ETO)

The Engineer To Order Configured Drives Program offers users the ability to create drive packages beyond the Standard
Configured Drives offering. Options may or may not be defined within this publication. Products can be ordered by
contacting your FasTrac representative or one of the Local Drive Solution Centers. Our engineering experts will assist in
defining the specific requirements of your application.

The Standard Configured Drive designs may be modified to meet the design criteria or a complete custom package can be
designed for any application. The typical lead time of an ETO order is 8…12 weeks based on the lead time and availability
of unique components of the design.

Benefits
• Simplified installation and start-up by use of common options assembled at the factory.
• Drive functionality exceeds options offered with a standard drive.
• Multiple packaging options specific to customer needs.
• Pre-engineered options for easy order entry, consistent manufacturing, high quality and reduced delivery time.
• Selectable configurations to meet application requirements.

74 Rockwell Automation Publication 20P-TD001F-EN-P - February 2013

 PowerFlex Digital DC Drive

Features
• Standard PowerFlex DC Digital drives and drive-related options.
• 6 pulse.
• Enclosure options: IP20 MCC, IP42 Filter, IP00 (mounted on a panel), either conformal coated circuit boards or
without.
• Pre-engineered options.
• Custom/engineered solutions.
• UL panel recognition from the factory for pre-engineered options.

Factory Installed Options

Enclosure Options
The PowerFlex Configured DC drives can be ordered in a IP20, NEMA/UL Type 1 MCC style enclosure or a IP43,
NEMA/UL Type 1 with Fan & Filter MCC style enclosure. For both of these enclosures the drive, incoming disconnect
and any specified operator devices will be mounted and wired in the cabinet or on the door as required. If a cabinet
mounted input line reactor is specified, it will be mounted in the cabinet for drives ratings of 200 Hp or less. The drive may
also be ordered on a rigid panel for installation in a users existing cabinet. For these designs the drive and all panel mounted
parts will be mounted and wired. The incoming disconnect, operator devices and input line reactor will be shipped loose
for customer mounting and wiring per local codes.

All MCC cabinets are 2286 mm H x 635 mm D (90 in. H x 25 in. D) with the width determined by the size of the drive
and the options requested. The standard width enclosures are 508, 635, 889 mm (20, 25 and 35 in.) wide. The rigid panel
mount designs are shipped on a 1981 mm H x 508 mm W or 813 mm W (78 in. H x 20 in. W or 32 in. W) panel to fit a
standard 610 mm W X 914 mm W (24 in. W or 36 in. W) enclosure.

Human Interface Module (HIM) Options

The PowerFlex Configured DC drives can be ordered with a variety of HIM modules to meet the needs of each drive. The
HIM’s are installed on the door of the enclosures or shipped loose on the Open Panel designs. All designs have the door
mounted bezel and interconnect cable to the drive. HIM’s can be installed or updated in the field.

No HIM (Blank Plate) LCD Display, Full LCD Display,

Catalog Code: 0 Numeric Keypad Programmer Only
Catalog Code: C Catalog Code: E

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PowerFlex Digital DC Drive

I/O Options

The PowerFlex Configured DC drive has built-in configurable digital and analog I/O. The digital I/O is 24V DC and the
analog I/O can be configured for voltage or current operation. Additional 24V DC and analog I/O can be added or an I/O
conversion card can be added to accommodate 115V AC digital I/O.

I/O Options
Control Code
I/O Expansion Card (4 Additional
24V DC Digital Inputs & Outputs, A
2 Analog Outputs)
115V AC Conversion Card
B
(8 Digital Inputs)
8 - 24V DC Digital Inputs,
4 Digital Outputs, 3 Analog N
Inputs, & 2 Analog Outputs

Communication Options

The PowerFlex Configured DC drives are fully compatible with Allen-Bradley drive’s wide variety of DPI communication
adapters, offering the following options.
Description Catalog No.
ControlNet™ Communication Adapter (Coax) C
DeviceNet™ Communication Adapter D
EtherNet/IP™ Communication Adapter E
Lonworks™ Communication Adapter L
PROFIBUS™ DP Communication Adapter P
ControlNet™ Communication Adapter (Fiber) Q
Remote I/O Communication Adapter R
None N
This item has Silver Series status. For information, refer to:
http://www.ab.com/silver.

Cabinet Options

The Configured Drive enclosure can be equipped with a variety of standard user option. These options are predefined as
described below. Other options can be ordered through the ETO program.

Description Catalog No.

None N
Start and Stop PB’s 1
Local/Remote SS 2
E-Stop PB 3
Jog 4
Blower Motor Starter 5
Options 1 & 2 A
Options 1 & 3 B
Options 1 & 4 C
Options 1 - 3 D
Options 1 - 4 E
Options 1 - 5 F
Options A & 4 G
Options A & 5 H
Options B & 4 J
Options B & 5 K

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 PowerFlex Digital DC Drive

Certifications
The PowerFlex DC Drive is a UL/cUL certified product. The Configured Drive enclosure can also be built to UL/cUL
certification and to CSA certification.
Description Code
None (Drive unit is UL/cUL N
UL/cUL 1
CSA Inspection & certification 2

Please contact your local distributor or sales office for product availability. Configured Drives offers Quick Ship and Pre-
Engineered Programs.

Configured Drive Enclosure Dimensions

Frame 1 150 mm Frame 2 150 mm
(5.91 in.) (5.91 in.)

JOG START
JOG START PORT
PORT
MOD
MOD
NET A
NET A
NET B
NET B

STS
STS

LOCAL-REMOTE STOP
LOCAL-REMOTE STOP

SPEED EMERG STOP

SPEED EMERG STOP

1986 mm 1986 mm
(78.25 in.) (78.25 in.)

150 mm 150 mm
(5.91 in.) (5.91 in.)

508 mm 635 mm
(20.0 in.) (25.0 in.)

Rockwell Automation Publication 20P-TD001F-EN-P - February 2013 77

PowerFlex Digital DC Drive

Configured Drive Enclosure Dimensions, continued

Frame 3 150 mm
(5.91 in.)

JOG START
PORT

MOD

NET A

NET B

STS

LOCAL-REMOTE STOP

SPEED EMERG STOP

1986 mm
(78.25 in.)

150 mm
(5.91 in.)

889 mm
(35.0 in.)

78 Rockwell Automation Publication 20P-TD001F-EN-P - February 2013

 PowerFlex Digital DC Drive

Specifications
Category Specification
Agency Certification According to file E59272 for the series of the approved devices.

In conformity with the following European Directives:

EMC Directive (2004/108/EC)
Low Voltage Directive (2006/95/EC)
Standards applied:
EN 50178: 1997
EN 61800-3: 2004
Australian Communications and Media Authority
In conformity with the following:
Radio communications Act: 1992
Radio communications Standard: 2008
Radio communications Labelling Notice: 2008
Standards applied:
EN 61800-3:2004
The drive is also designed to meet the following specifications:
NFPA 70 - US National Electrical Code
Category Specification
Drive Type Full Wave Regen, 6 Pulse, Regulated Field Supply
Protection Heat Sink Thermistor: Monitored by microprocessor overtemp trip
Drive Overcurrent Trip
Software Overcurrent Trip: Programmable, 0…250% of rated current (175% default)
Hardware Overcurrent Trip: Based on armature circuit fusing
Line transients: Up to 2000 volts peak per IEC 6100-4-5
Control Logic Noise Immunity: Showering arc transients up to 1500V peak
Power Ride-Thru: 15 milliseconds at full load
Logic Control Ride-Thru: 0.5 seconds minimum, 2 seconds typical
Ground Fault Trip: Phase-to-ground on drive output
Short Circuit Trip: Phase-to-phase on drive output
Environment(1) Altitude: 1000 m (3300 ft) max. without derating.
De-rate output power by 1.2% for every 100 meters (328ft) above 1000 meters (3300ft).
Maximum Surrounding Air 0…50 °C (32…122 °F), typical.
Temperature IP20, NEMA Type De-rate 1.25% for every 1 °C over 50 °C (122 °F), to 55 °C (131 °F).
Open: Additional cooling is required for temps. above 55 °C.
Storage Temp. (all const.): –25…55 °C (–13…131 °F)
Atmosphere: Important: Drive must not be installed in an area where the ambient atmosphere
contains volatile or corrosive gas, vapors or dust. If the drive is not going to be installed for a
period of time, it must be stored in an area where it will not be exposed to a corrosive
atmosphere.
Relative Humidity: Operating: 5…85% non-condensing
Storage: 5…95% non-condensing
Shock: 15G peak for 11ms duration (±1.0 ms)
Vibration: 0.152 mm (0.006 in.) displacement, 1G peak
(1) PowerFlex DC drives must be installed in a Pollution Degree 2 environment.

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PowerFlex Digital DC Drive

Category Specification
Drive Type Full Wave Regen, 6 Pulse, Regulated Field Supply
Electrical Input Voltages: Armature: 230 to 690V AC +/- 10%, 3 Phase
Field: 230 to 460V AC +/- 10%, 1 Phase
Control: 115V AC or 230V AC +/- 15%, 1 Phase (115V AC input control power requires a
jumper between terminals SA and SB for frame B and C drives only.)
(See AC Input Voltages on page 21 for details.)
Input Frequency: 50/60 Hz +/- 5%
Max. Rate of Change of Input 2 Hz/Sec.
Frequency:
Armature Output Voltage: Two Quadrant Drives Four Quadrant Drives
260V DC @ 230V AC 240V DC @ 230V AC
470V DC @ 400V AC 420V DC @ 400V AC
530V DC @ 440V AC 460V DC @ 440V AC
560V DC @ 460V AC 480V DC @ 460V AC
580V DC @ 480V AC 500V DC @ 480V AC
680V DC @ 575V AC 600V DC @ 575V AC
810V DC @ 690V AC 720V DC @ 690V AC
Output Horsepower (Cont.) 1.5…300 HP @ 230V AC
2…900 HP @ 460V AC
50…1250 HP @ 575V AC
400…1400 HP @ 690V AC
Output Current: 7…1050 A @ 230V AC
4.1…1494 A @ 400V AC
67.5…1688 A @ 575V AC
452…1582 A @ 690V AC
Overload Capability: 100% rated continuous current
150% rated current for one minute then fault
200% rated current for three seconds then fault
Field Output Voltage 200V DC @ 230V AC
310V DC @ 400V AC
360V DC @ 460V AC
Maximum field output voltage is 0.85 x AC input line voltage.
Controller Current Overload: 150% rated current for one minute
200% rated current for three seconds
Max. Short Circuit Rating: 100,000 A

80 Rockwell Automation Publication 20P-TD001F-EN-P - February 2013

 PowerFlex Digital DC Drive

Category Specification
Control Speed Regulation:* All operating modes:
Max. speed: 8000 rpm
Digital reference resolution: 0.1 rpm
Analog reference resolution: ≥ 0.25 rpm
with Digital Incremental Encoder/Resolver
Speed feedback resolution better than 0.5 rpm (based on encoder PPR or resolver resolution)
Operating range better than 1000:1 rpm, bi-directional
Performance Accuracy ±0.02% typical
170 rad/sec bandwidth
with DC Analog Tachometer
Speed feedback resolution better than 2000:1 rpm
Operating range better than 1000:1 rpm, bi-directional
Performance accuracy ±0.1%
170 rad/sec bandwidth
with Armature Voltage Feedback
Voltage feedback resolution better than 2000:1 rpm
Operating range better than 100:1 rpm, bi-directional
Performance accuracy: ±2.0% typical
80 rad/sec bandwidth
*Subject to motor specs. and current loop tuning.
Torque Regulation Current feedback resolution better than 2000:1
Performance accuracy: 1.0% typical
500 rad/sec bandwidth
Feedback Devices Encoder Type: Incremental, dual channel, two channel optional (with jumper), differential
(recommended) or single-ended
Input Voltage: Configurable for +2.5…5.2V (switch S21 in ENC_5 position) or
+5.4…15.2V (switch S21 in ENC_12 position)
Input Current: 4.5 mA / 6.8…10.9 mA each channel
Quadrature: 90° ± 27° @ 25° C
Duty cycle: 50% ± 10% Source/Sink capable
Pulses Per Revolution: 100…32770
Maximum Frequency: 150 kHz
Maximum Cable Length: Shielded, 150m (0.75 mm2), 125m (0.5 mm2), 55m (0.22 mm2)
Resolver See the PowerFlex DC Drive Resolver Feedback Option Module Installation Instructions,
publication 20P-IN071 for details.
DC Analog Tachometer Input Voltage: 22.7, 45.4, 90.7, 181.6, & 302.9V max.
Input Current: 8 mA full scale
Maximum Cable Length: Shielded, depends on the installation, typical 150m.
Inputs Analog Inputs Three configurable, isolated, differential
±10V, 0…10V, 0…20 mA or 4…20 mA.
Resolution: 11 Bit + sign
Digital Inputs Eight standard configurable, four additional configurable with the I/O Expansion circuit
board.
Max Voltage +30V DC input, 200 mA (total current draw is the sum of encoder power, digital
outputs and any other loads connected to terminal 19)
Outputs Analog Outputs Two standard configurable, two additional configurable with the I/O Expansion circuit board.
Sampling rate 2 ms.
± 10V, 5 mA, bipolar (current is not bipolar)
Resolution: 11 Bit + sign
Digital Outputs Four standard configurable, four additional configurable with the I/O Expansion circuit
board.
+ 30V, 50 mA
Relay Outputs Two configurable, N.O. contacts
Max. 250V AC, 1A AC1

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PowerFlex Digital DC Drive

Watts Loss and Fan Attributes

Watts loss and fan attributes data shown below is based on the rated current of the drive.

Frame A Drives
Drive Current Rating Code(1) Total Total Value for Fan (none or 1)
@ 230 VAC @ 460 VAC Watts AC Input Rated Current Max. Air Flow
Loss Voltage (A) Noise Level
7P0 4P1
9P0 6P0
012 010 131
(no fan)
020 014
– 019
029 027 186
038 035
80 m3/h
055 045 254
37 dB(A)
– 052
073 073 408
(Internal power supply)
093 086
476 160 m3/h
110 –
45 dB(A)
– 100
553
– 129
(1) Refer to Catalog Number Explanation on page 6, positions 8…10 for corresponding drive Hp rating, armature amp rating and field
amp rating.

Frame B Drives
Drive Total Value for All Fans (2)
Current Rating AC Input Total Watts AC Input Rated Current Max. Air Flow
Code(1) Voltage Loss Voltage Noise Level
146 230 781
180 320 m3/h
218 939 48 dB(A)
265 1038
360 1693 680 m3/h
434 53 dB(A)
167 460 781
207 939 320 m3/h
250 1038 48 dB(A)
(Internal power supply)
330 1248
412 1693 680 m3/h
53 dB(A)
067 575 400
101 553 320 m3/h
135 700 48 dB(A)
270 1038
405 1693 680 m3/h
53 dB(A)
(1) Refer to Catalog Number Explanation on page 6, positions 8…10 for corresponding drive Hp rating, armature amp rating and field
amp rating.

82 Rockwell Automation Publication 20P-TD001F-EN-P - February 2013

 PowerFlex Digital DC Drive

Frame C Drives
Drive Total Value for All Fans (3) (2)
Current Rating AC Input Total Watts AC Input Rated Current Max. Air Flow
Code(1) Voltage Loss Voltage Noise Level
521 230 2143
700 2700
495 460 2143
667 2590 1050 m3/h
230 VAC 0.75 Amps
540 575 2300 62.5 dB(A)
675 2620
452 690 1700
565 2300
(1) Refer to Catalog Number Explanation on page 6, positions 8…10 for corresponding drive Hp rating, armature amp rating and field
amp rating.
(2) Fans on frames C drives must be powered by an external 230 V AC, 50/60 Hz power supply, connected to terminals U3 and V3.

Frame D Drives
Drive Total Value for Fan (1) (2)
Current Rating AC Input Total Watts AC Input Rated Current Max. Air Flow
Code(1) Voltage Loss Voltage Noise Level
875 230 2694
1K0 3284
830 480 3200
996 3568
1K1 4189
1K3 5229
1K4 5117
810 575 3122
1K0 3819
1K2 4679 2.4A@50Hz and 2400 m3/h
230 VAC
1K3 4879 3.3A@60Hz 80 dB(A)
1K6 5720
678 690 3174
791 3582
904 4028
1K0 4064
1K1 4509
1K2 5368
1K4 5543
1K5 5886
(1) Refer to Catalog Number Explanation on page 6, positions 8…10 for corresponding drive Hp rating, armature amp rating and field
amp rating.
(2) Fans on frames D drives must be powered by an external 230 V AC, 50/60 Hz power supply, connected to terminals U3 and V3.

Rockwell Automation Publication 20P-TD001F-EN-P - February 2013 83

PowerFlex Digital DC Drive

PowerFlex DC Stand-Alone Regulator

Catalog Total Watts Loss Total Value for Fans (2)
Number (1) [W] AC Input Voltage Rated Current Max. Air Flow
Noise Level
23PMD4 303
23PMD7 357 160 m3/h
(Internal power supply)
23PMF4 374 40 dB(A)
23PMF7 428
(1) Refer to Stand-Alone Regulator “Catalog Numbers” in the PowerFlex DC Stand-Alone Regulator and Gate Amplifier
User Manual, publication 23P-UM001, for a description of ratings.

84 Rockwell Automation Publication 20P-TD001F-EN-P - February 2013

 PowerFlex Digital DC Drive

Rockwell Automation Publication 20P-TD001F-EN-P - February 2013 85

Important User Information
Solid-state equipment has operational characteristics differing from those of electromechanical equipment. Safety
Guidelines for the Application, Installation and Maintenance of Solid State Controls (publication SGI-1.1 available from
your local Rockwell Automation sales office or online at http://www.rockwellautomation.com/literature/) describes some
important differences between solid-state equipment and hard-wired electromechanical devices. Because of this difference,
and also because of the wide variety of uses for solid-state equipment, all persons responsible for applying this equipment
must satisfy themselves that each intended application of this equipment is acceptable.

In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages resulting from the
use or application of this equipment.

The examples and diagrams in this publication are included solely for illustrative purposes. Because of the many variables
and requirements associated with any particular installation, Rockwell Automation, Inc. cannot assume responsibility or
liability for actual use based on the examples and diagrams.

No patent liability is assumed by Rockwell Automation, Inc. with respect to use of information, circuits, equipment, or
software described in this manual.

Reproduction of the contents of this manual, in whole or in part, without written permission of Rockwell Automation,
Inc., is prohibited.

Documentation Feedback
Your comments will help us serve your documentation needs better. If you have any suggestions on how to improve this
document, complete this form, publication RA-DU002, available at http://www.rockwellautomation.com/literature/.

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Trademarks not belonging to Rockwell Automation are property of their respective companies.

Publication 20P-TD001F-EN-P - February 2013

Supersedes Publication Supersedes Publication 20P-TD001D-EN-P - January 2010 Copyright © 2013 Rockwell Automation, Inc. All rights reserved. Printed in the U.S.A.