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    CS-1 6/1/2015 6/1/2015 R1 Gtaw / Smaw Manual / Manual: Type(s)

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    Nazar Abdul Kareem
    This welding procedure specification outlines requirements for gas tungsten arc welding (GTAW) and shielded metal arc welding (SMAW) of single V-groove and fillet welds in carbon steel pipes. It specifies the base and filler metals, welding positions, preheat and interpass temperature requirements, shielding gas composition and flow rates, electrical characteristics, and welding techniques. Welds are to be made with direct current of reverse polarity within the specified amperage ranges using 1/16 inch diameter tungsten electrodes or 5.1 and 5.18 classification rods.

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    CS-1 6/1/2015 6/1/2015 R1 Gtaw / Smaw Manual / Manual: Type(s)

    Uploaded by

    Nazar Abdul Kareem
    28 views2 pages
    This welding procedure specification outlines requirements for gas tungsten arc welding (GTAW) and shielded metal arc welding (SMAW) of single V-groove and fillet welds in carbon steel pipes. It specifies the base and filler metals, welding positions, preheat and interpass temperature requirements, shielding gas composition and flow rates, electrical characteristics, and welding techniques. Welds are to be made with direct current of reverse polarity within the specified amperage ranges using 1/16 inch diameter tungsten electrodes or 5.1 and 5.18 classification rods.

    Original Description:

    WPS pipe <=2"

    Original Title

    1st wps

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    This welding procedure specification outlines requirements for gas tungsten arc welding (GTAW) and shielded metal arc welding (SMAW) of single V-groove and fillet welds in carbon steel pipes. It specifies the base and filler metals, welding positions, preheat and interpass temperature requirements, shielding gas composition and flow rates, electrical characteristics, and welding techniques. Welds are to be made with direct current of reverse polarity within the specified amperage ranges using 1/16 inch diameter tungsten electrodes or 5.1 and 5.18 classification rods.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    28 views2 pages

    CS-1 6/1/2015 6/1/2015 R1 Gtaw / Smaw Manual / Manual: Type(s)

    Uploaded by

    Nazar Abdul Kareem
    This welding procedure specification outlines requirements for gas tungsten arc welding (GTAW) and shielded metal arc welding (SMAW) of single V-groove and fillet welds in carbon steel pipes. It specifies the base and filler metals, welding positions, preheat and interpass temperature requirements, shielding gas composition and flow rates, electrical characteristics, and welding techniques. Welds are to be made with direct current of reverse polarity within the specified amperage ranges using 1/16 inch diameter tungsten electrodes or 5.1 and 5.18 classification rods.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 2

    WELDING PROCEDURE SPECIFICATIONS (WPS)

    Company Name: Company Inc. By:


    Welding Procedure SpecificationNo.: CS-1 CS-1 Date: 6/1/2015
    01Aug87 Supporting PQR No.(s):
    Revision No. R1 Date: 6/1/2015
    Welding Process(es): GTAW / SMAW
    SMAW Type(s): Manual / Manual
    (Automatic, Manual, Machine, or Semi-Auto)
    JOINTS (QW-402) Details
    Joint Design: Single "V"Single
    GrooveV, & fillet V,
    double weld
    J &(refer
    U to sketch)
    Backing (Yes): √ (No): X
    Backing Material (Type): N.A weld metal
    (Refer to both backing and retainers.)

    x Metal o Nonfusing Metal


    o Nonmetallic o Other

    _______________________________________________________________________________________________________________________

    *BASE METALS (QW-403)


    P-No.: 1 1 Group No.: 1 to P-No.: 1 Group No.: 1
    OR
    API 5L Grade B / A234 WPB / A106 Gr. B
    Specification type and grade: _______________________________________________________________________________________
    API 5L Grade B / A234 WPB / A106 Gr. B / A105
    to Specification type and grade: ____________________________________________________________________________________
    OR
    C-Min ; Min. Tensile Strength = 60 Ksi and below
    Chem. Analysis and Mech. Prop.: ___________________________________________________________________________________
    C-Min ; Min. Tensile Strength = 70 Ksi and below
    to Chem. Analysis and Mech. Prop.: ________________________________________________________________________________
    Thickness Range
    Base Metal: Groove: 4 mm¹ ≥ t ≥ 2.5 mm All thick
    Fillet: __________________________________
    Pipe Dia. Range: Groove: up to 2" 1 in. min. OD All
    Fillet: __________________________________
    Other:
    _______________________________________________________________________________________________________________________
    *FILLER METALS (QW-404)
    Spec. No. (SFA): 5.18 /
    5.1 5.1

    AWS No. (Class): ER70S-2E7010


    / E7018
    F-No.: 6 /3 4

    A-No.: 1 /2 3

    Size of Filler Metals: Φ 1/16"


    ³ , Φ2.5 mm
    Weld Metal
    Thickness Range
    Groove: up³⁄₄to 4 mm
    All weld size
    Fillet: _________________________________________________________________________________________________
    N.A
    Electrode-Flux (Class): _______________________________________________________________________________________________
    N.A
    Flux Trade Name: ___________________________________________________________________________________________________
    N.A
    Consumable Insert: __________________________________________________________________________________________________
    Other: ______________________________________________________________________________________________________________
    *Each base metal-filler metal combination should be recorded individually.
    Chapter 2 Welding Documentation Forms 19

    QW-482 (Back)
    CS-1 R1
    WPS No. _________________Rev.______________
    ________________________________________________________________________________________________________________________
    POSITIONS (QW-405) POSTWELD HEAT TREATMENT (QW-407)
    All
    Position(s) of Groove __________________________________ N.A
    Temperature Range _____________________________________
    X
    Welding Progression: Up ______________Down _________ N.A
    Time Range _____________________________________________
    N.A
    Position(s) of Fillet ____________________________________
    ________________________________________________________________________________________________________________________
    PREHEAT (QW-406) GAS (QW-408)
    ambient temp.
    Preheat Temp. Min. ___________________________________ Percent Composition
    N.A
    Interpass Temp. Max. ___________________________________ Gas(es) (Mixture) Flow Rate
    N.A
    Preheat Maintenance ___________________________________ Argon
    Shielding ______________ 99.9%
    _________________ 15-20 CFH
    ______________
    (Continuous or special heating where applicable should be recorded) Trailing ______________ _________________ ______________
    Backing ______________ _________________ ______________
    ________________________________________________________________________________________________________________________

    ELECTRICAL CHARACTERISTICS (QW-409)


    DC
    Current AC or DC ____________________ + (Reverse)
    Polarity __________
    See Table
    Amps (Range) ___________________ See Table
    Volts (Range) __________
    (Amps and volts range should be recorded for each electrode
    size, position, and thickness, etc. This information may be
    listed in a tabular form similar to that shown below.)

    N.A
    Tungsten Electrode Size and Type ___________________________________________________________________________________
    (Pure Tungsten, 2% Thoriated, etc.)
    N.A
    Mode of Metal Transfer for GMAW ___________________________________________________________________________________
    (Spray arc, short circuiting arc, etc.)
    N.A
    Electrode Wire Feed Speed Range ____________________________________________________________________________________
    ________________________________________________________________________________________________________________________

    TECHNIQUE (QW-410)
    String or wave max. 3.0 x electrode dia.
    String or Weave Bead _______________________________________________________________________________________________
    N.A
    Orifice or Gas Cup Size _____________________________________________________________________________________________
    Brushing , Chipping & Grinding
    Initial and Interpass Cleaning (Brushing, Grinding, etc.) _______________________________________________________________
    ______________________________________________________________________________________________________________
    Method of Back Gouging ____________________________________________________________________________________________
    Oscillation _________________________________________________________________________________________________________
    N.A
    Contact Tube to work Distance ______________________________________________________________________________________
    Multiple
    Multiple or Single Pass (per side) ____________________________________________________________________________________
    Single
    Multiple or single Electrodes ________________________________________________________________________________________
    N.A
    Travel speed (Range) _______________________________________________________________________________________________
    Peening ___________________________________________________________________________________________________________
    Other _____________________________________________________________________________________________________________
    ______________________________________________________________________________________________________________
    ______________________________________________________________________________________________________________
    ______________________________________________________________________________________________________________

    Filler Metal Current Travel Other


    Weld Type Amp. Volt Speed (e.g., Remarks, Comments, Hot Wire
    Layer(s) Process Class Dia. Polar. Range Range Range Addition, Technique, Torch Angle, Etc.)
    1 (root) GTAW ER70S-2 1/16" DCEP 80-110 12-16 manual
    2 (fill or cover) SMAW E7018 2.5 DCEP 70-100 24 - 26 manual

    Figure 2.1 QW-482 Form - Nonmandatory Appendix B (Page 2 of 2)

    CASTI Guidebook to ASME Section IX - Welding Qualifications - Third Edition

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