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    MICROWAVE DRYER Lit

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    Sunil Bhosale
    Rufouz Hitek Engineers Pvt. Ltd. specializes in industrial microwave drying systems as an alternative to conventional drying methods. Microwave drying offers advantages like uniform heating, selective heating of ingredients, instant start/stop control, and energy efficiency. The company's systems can reduce moisture levels in tea leaves from 6-8% to 3% or lower, improving quality by preventing loss of flavor and color during the drying process. Rufouz Hitek provides customized microwave dryers that integrate with existing conventional drying lines for a more effective finishing stage of drying.

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    © All Rights Reserved
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    MICROWAVE DRYER Lit

    Uploaded by

    Sunil Bhosale
    32 views4 pages
    Rufouz Hitek Engineers Pvt. Ltd. specializes in industrial microwave drying systems as an alternative to conventional drying methods. Microwave drying offers advantages like uniform heating, selective heating of ingredients, instant start/stop control, and energy efficiency. The company's systems can reduce moisture levels in tea leaves from 6-8% to 3% or lower, improving quality by preventing loss of flavor and color during the drying process. Rufouz Hitek provides customized microwave dryers that integrate with existing conventional drying lines for a more effective finishing stage of drying.

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    MIDROWAVE DRYER LITERATURE

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    Rufouz Hitek Engineers Pvt. Ltd. specializes in industrial microwave drying systems as an alternative to conventional drying methods. Microwave drying offers advantages like uniform heating, selective heating of ingredients, instant start/stop control, and energy efficiency. The company's systems can reduce moisture levels in tea leaves from 6-8% to 3% or lower, improving quality by preventing loss of flavor and color during the drying process. Rufouz Hitek provides customized microwave dryers that integrate with existing conventional drying lines for a more effective finishing stage of drying.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    32 views4 pages

    MICROWAVE DRYER Lit

    Uploaded by

    Sunil Bhosale
    Rufouz Hitek Engineers Pvt. Ltd. specializes in industrial microwave drying systems as an alternative to conventional drying methods. Microwave drying offers advantages like uniform heating, selective heating of ingredients, instant start/stop control, and energy efficiency. The company's systems can reduce moisture levels in tea leaves from 6-8% to 3% or lower, improving quality by preventing loss of flavor and color during the drying process. Rufouz Hitek provides customized microwave dryers that integrate with existing conventional drying lines for a more effective finishing stage of drying.

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    of 4

    Office : A61, Sumeru, S.V.

    Patel Nagar, Four Bunglows,


    Andheri (W), Mumbai - 400 053

    Phone : + 91-22-65350355

    Fax : + 91-22 – 28954905

    RUFOUZ HITEK Email : [email protected],

    ENGINEERS PVT. LTD. Website: www.hitekengineers.com , www.rufouz.com

    SPECIAL FEATURE ON
    INDUSTRIAL MICROWAVE DRYING SYSTEMS– FROM HITEK
    Ushering in a technological revolution in Heating and Drying Systems

    The Hitek Microwave Heating Systems


    represent the latest in contemporary heating
    systems, developed in technical
    collaboration with SAMEER ( Society for
    Applied Microwave Electronic Engineering
    & Research ), an offshoot of TIFR (Tata
    Institute of Fundamental Research). The
    project of developing these dryers have
    been with substantial funding and
    encouragement by TIFAC under their
    programme for Home Grown Technology

    MAJOR BREAKTHROUGH IN FINISH DRYING OF TEA PRODUCE

    The transition of time has brought out the shortcomings of conventional technology in tackling
    certain specific problem areas. The conventional drying systems have the inherent disadvantage
    of not being able to effectively remove the final traces of moisture. Removal of the final traces of
    moisture becomes critical to the quality levels of tea leaves, particularly in the retention and
    preservation of the inherent flavor and natural color..
    The Hitek Microwave Heating Systems now offer you a cost effective alternative to conventional
    drying systems, in finish drying of your tea leaves. Our studies have revealed overwhelming
    evidence, proving beyond doubt the superiority of specialized microwave drying over
    conventional drying. A host of advantages result from the deployment of a microwave based
    finish drying systems:-
    RUFOUZ HITEK ENGINEERS PVT. LTD.
    STATE OF THE ART TECHNOLOGY

    The technology, the most contemporary in the field, is poised to usher in revolutionary changes in
    heating and drying systems. For instance, tempering by microwaves as compared to conventional
    methods has the following distinctive advantages.:- Improves quality of yield * No flavour loss *
    No colour loss * No mess * Eliminates bacterial growth.

    FINISH DRYING

    When most of the water has been removed by conventional heating methods, microwaves remove
    the last few percent of moisture from the interior of product quickly, efficiently, and without
    overheating the already dried material

    MORE COMPETITIVE PRODUCT

    The Microwave treated product attains a quality level which is distinctly superior, unmatched by
    those manufactured using conventional systems. Flavor and color retention is assured, leading to
    greater acceptance by the market.

    UNIFORM HEATING

    Microwave energy is a form of electro - magnetic energy. The electrical power is converted to
    heat. Since the penetration of electrical energy is uniform, the heating is even throughout the
    block.

    SELECTIVE HEATING

    The system is capable of selectively heating the ingredients of a product, by discriminating the
    variables. Microwaves selectively heat with little direct heating of most solids, gradients are
    actually evened out. Drying is at relatively low temperatures, no part of the product need be hotter
    than the vaporising temperature.

    INSTANT START - INSTANT TERMINATION CONTROL

    The heat application can be instantly started or terminated. Unlike the conventional dryers, there
    2
    RUFOUZ HITEK ENGINEERS PVT. LTD.
    is an abrupt cut - off of the heat application, which leads to critical control of the heating level.

    ECO - FRIENDLY

    The production process is entirely in a closed ambience, bereft of leakage and hence, in harmony
    with the environment.

    EFFECTIVE HEATING

    Almost any heat transfer problem can benefit from the use of microwaves because of their ability
    to heat in - depth without high temperature.

    MOISTURE LEVELLING

    Because the heating effect of microwaves is roughly proportional to moisture content,


    microwaves are ideal for equalising the moisture in a product which leaves a process in non -
    uniform condition.

    EASY AND INEXPENSIVE MAINTENANCE

    Low maintenance costs with minimum down time.

    QUICK INSTALLATION

    Our trained engineers ensure faster installation and rapid integration with the conventional drying
    systems.

    3
    RUFOUZ HITEK ENGINEERS PVT. LTD.

    ROLE AND EFFECT OF MICROWAVE DRYERS IN YOUR PRODUCTION


    PROCESS

     The Hitek Industrial Microwave Dryers would be installed and arrayed in sequence after
    the conventional drying systems, so that finish drying operations can be effectively carried
    out.
     Our Dryers assure removal of moisture from 6% - 8% to 3% or lower as desired.

    HITEK - Ushering in a technological revolution in Heating Systems

    THE PRODUCT

    A typical industrial Microwave Dryer consists of a high Power


    Microwave Source with built - in control circuits, and one or more
    applicators properly integrated with the Fluid Bed Dryer, as one
    composite unit - to engender optimal drying efficiency. The
    applicator is the unit where the interaction of the Microwave energy
    with the material to be processed takes place. Customised for every
    industrial process. The power source comprises a high power
    magnetron and a circulator.

    TECHNOLOGY

    The high Frequency Dielectric Heating is based on the principles of conversion of electrical
    energy to heat energy. With microwaves, no heat is applied per se. Instead, a form of radio waves
    pass through the material. On directing the controlled high frequency waves, instant heat is
    generated by molecular friction, this heat is optimally utilised for achieving significant results in
    drying, heating, curing, vulcanizing, thawing sterilising, tempering, evaporating and bonding
    applications. The systematic control mechanism, specially designed and developed, ensures
    precise direction and conversion of electric energy into heat energy. For a substance to be
    microwaveable, it must process an asymmetric molecular structure, as in the case of a water
    molecule. The molecules of such substance from electric dipoles which, when exposed to an
    electric field, assume an orientation relative to the direction of the field. It is this orientation
    polarisation that is responsible for energy generation

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