3 0 0 cc Engine Update：5/31/2008

E-1 CRANKCASE
E-2 CYLINDER HEAD COVER, CYLINDER HEAD (Sport and Utility model for EEC Version)
E-3 PISTON, CRANKSHAFT, CYLINDER
E-4 R.CRANKCASE, WATER PUMP
E-5 CVT
E-6 GENERATOR, STARTER
E-7 TRANSMISSION CASE
E-8 CARBURETOR
 E-1 CRANKCASE BACK
E-1 左右曲軸箱
Item Part No. Part Name Spec Q'ty
1 11100-E10-100 Crankcase, R. 1
2 11349-E10-000 Gasket, Crank Case 1
3 11200-E10-100 Crankcase, L. 1
4 94001-100140 Pin, Dowel 10x14 4
5 P91700-06050-08G Hex Washer Face Bolt M6x50 ( Dark Green) 4
6 11340-E10-101 Cover, L. Crankcase 1
7 11395-E10-000 Gasket, L. Crankcase 1
8 P91700-06040-08G Hex Washer Face Bolt M6x40 (Dark Green) 10
9 61210-E10-101 Switch, Gear Change 1
19 20 10 P91700-06010-08C Hex.Washer Face Bolt M6x10 3
1 11 11341-E10-000 Pull-Starter 1
22 12 11397-E10-000 Gasket, L. Crankcase 1
5 4
13 P91700-06025-08G Hex.Washer Face Bolt M6x25 4
20 3 14 P93105-12020-20 Washer, Plain (AL) 12.5*20*2.0t 5
4
21 15 91833-E10-001 Plug, Oil Pan Drain 1
10
4 16 15281-E10-000 Net, Oil Filter 1
14 2 7 17 15282-E10-000 Spring, Oil Filter Net 1
9 10
15 6 18 15280-E10-000 Nut, Oil Filter Net M30*P1.5 1
4 19 ＊ P91000-08220Z-7 Bolt, Stud 1
10 20 ＊ P91000-08228Z-8 Bolt, Stud M8x228 2
16 21 83128-A03-000 Fixing Bracket 1
17 22 ＊ P91000-08220Z-8 Bolt, Stud M8x220 1
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 E-2 CYLINDER HEAD COVER, CYLINDER HEAD ( EEC Version) BACK
E-2 汽缸頭蓋.汽缸頭 Item Part No. Part Name Spec Q'ty
1 ＊ 12200-E11-A01 Cylinder Head, Ass'y 1
2 ＊ 12201-E11-001 Cylinder Head 1
3 14730-E10-000 Seal, Valve 2
4 14776-E10-000 Support, Valve Spring 2
32 26 5 14736-E10-000 Spring, Valve Inner 2
6 14735-E10-000 Spring, Valve Outer 2
7 14771-E10-000 Holder, Valve Spring 2
25 8 14781-E10-000 Cotter, Valve 4
9 14720-E10-000 Valve, Intake 1
10 14721-E10-000 Valve, Exhaust 1
23 31 11 P91000-06039G Bolt, Stud M6x39 (Dark Green) 2
23 14 12 P91000-08032G Bolt, Stud M8x32 (Dark Green) 2
24 13 94001-100140 Pin, Dowel 10x14 2
14 ＊ 25100-E11-000 Cam shaft comp With TPI bearing/one way 1
22 15 25105-E11-A00 Cam Shaft Holder Ass'y 1
22 8
8 8 16 25105-E11-000 Cam Shaft Holder 1
8 7 17 25305-E10-000 Valve Rocker Arm 2
17 6
1917 19 21 7 36 18 25306-E10-000 Adjust Screw 2
6 5 28 36 19 25307-E10-000 Adjust Screw 2
182018 5 4
3 38 20 25310-E10-000 In. Rocker Arm Shaft Comp 1
4 21 25315-E10-000 Ex. Rocke Arm Shaft Comp 1
16 3 2
1 22 P93100-08216-02C Washer, Plate 8.5x16x1.5 4
35
40 23 P92120-08-12C Hex. Acorn Nut, Flange M8xP1.25 4
39 24 12310-E10-000 Oil Ring, Head Cover 1
11
27 25 12210-E10-100 Head Cover, Cylinder 1
15
26 P91700-06025-08G Hex.Washer Face Bolt M6x25 4
29 9 10 27 15300-E10-000 Thermostat Ass'y 1
13 37
28 15240-E10-010 Sensor, Temperature 1
12 33
30 29 15305-E10-000 Hose, Connection 1
30 P91700-06016-08G Hex.Washer Face Bolt M6x16 (Dark Green) 2
31 P93102-65012-12 Washer, Plain (Copper) 6.5X12X1.2t 2
32 ＊ P91700-06120-08G Hex Washer Face Bolt M6x120 (Dark Green) 2
34 33 ＊ 12300-E11-000 Gasket, Cylinder Head 1
34 94001-100140 Pin, Dowel 10x14 2
35 16410-E10-020 Manifold, Intake 1
36 P92120-06-10C Hex. Acorn Washer Face M6xP1.0 2
37 98069-DPR7EA-9 Plug, Spark 1
38 97414-050090 Clip ZHC-50 1
39 14712-E10-002 Spacer with Oil Ring 1
40 14711-E10-000 Insulator Gasket 1
 E-3 PISTON, CRANKSHAFT, CYLINDER BACK
E-3 汽缸.活塞.曲軸
Item Part No. Part Name Spec Q'ty
1 ＊ 12100-E11-100 Cylinder #74mm 1
2 12191-E10-000 Gasket, Cylinder CMP-4200 (0.5mm) 1
3 94001-100140 Pin, Dowel 10x14 2
4 ＊ 13310-E11-000 Rings, Piston (std.) HM3A VKW STD 1
5 ＊ 13300-E11-000 Piston(std.) 74mm 1
11
6 ＊ 13400-E11-100 Pin, Piston 1
7 13410-E10-000 Clip, Piston Pin 1.2*20mm (80C) 2
8 ＊ 13000-E11-A00 Crankshaft Ass'y 1
10 9 14553-E10-000 Tensioner Lifter Gasket 1
16 9 10 14550-E10-000 Adjuster, Chain 1
17
11 P91700-06016-08G Hex.Washer Face Bolt M6x16 (Dark Green) 2
1 12 95100-T6205 Bearing, Ball 6205 2
13 96100-274207 Seal, Oil TC 27x42x7 1
19
14 ＊ 22370-E11-000 Shaft, Balance 1
15 ＊ 95100-T6205 Bearing, Ball 6205 1
16 ＊ 23318-E11-100 Chain, Cam 2x3(404)-100L 1
18 3 17 14500-E10-000 Cam Chan Tensioner TN-0006-P02 1
18 14505-E10-000 Cam Chan Tensioner Pivot M8*25(14) 1
4 2 19 ＊ 14503-E11-000 Cam Chan Guide Comp XT103 1
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 E-4 R.CRANKCASE, WATER PUMP BACK
E-4 右曲軸箱蓋.水泵
Item Part No. Part Name Spec Q'ty
1 11350-E10-100 Cover, R. Crankcase 1
2 11393-E10-000 Gasket, R. Crankcase CMP-4200 (0.5mm) 1
3 94001-100140 Pin, Dowel 10x14 2
4 15550-E10-000 Oil Level Gauge 1
5 96200-180030 O Ring 18.0x3.0 1
8 4 6 96100-GW162510 Oil Window GW 16 25 10 1
7 96100-122807 Seal, Oil 1
5
8 P91700-06135-08G Hex Washer Face Bolt M6x135 (Dark Green) 7
9 9 P91700-06045-08G Hex Washer Face Bolt M6x45 (Dark Green) 8
1 10 15200-E10-000 Water Pump Ass'y 1
11 15212-E10-000 Body, Water Pump 1
12 15213-E10-000 Fan, Water Pump 1
6 2
7 13 15215-E10-000 Cap, Water Pump 1
27 14 15217-E10-000 Water Pump Shaft 1
15 96200-290020 Oil Ring 29x2.0 1
16 15220-E10-000 Mechanical Seal EH790N-D08-5 1
17 15218-E10-000 Gasket, Water Pump 1
25 26 18 95100-T6901 Bearing, Ball 1
3
19 95100-T6000 Bearing, Ball 6000 1
26 20 96100-122207 Seal, Oil 12 22 7 1
21 93405-RTW26 Clip, Inner RTW-26 1
9
22 94001-08012 Pin, Dowel 8*12 2
23 91700-06010-08B Hex Washer Face Bolt M6x10 1
23 24 13 24 P93102-65012-12 Washer, Plain (Copper) 6.5X12X1.2t 1
10
17 25 15233-A03-020 Hose C, Liquid (Pump-Cylinder) (Pump-Cylinder) 1
11 26 97411-230-12 Clip 2
27 93405-IRTW28 Clip, Inner IRTW-28 1
15 12
22 14 16
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 E-5 CVT BACK
E-5 CVT Item Part No. Part Name Spec Q'ty
1 22300-E10-002 Secondary Sheave Ass'y 1
2 22310-E10-000 Secondary Sheave Support 1
3 22312-E10-000 Spring, Compression 1
4 22330-E10-000 Carrier Ass'y, Clutch 1
5 22331-E10-000 Spring, Clutch 1407rpm (standard) 3
6 22332-E10-000 Nut, Clutch 1
1 7 22340-E10-001 Housing, Clutch 1
8 22400-E10-000 Sliding Sheave Ass'y 1
2 5 9 22410-E10-000 Sliding Sheave 1
4 10 22414-E10-000 Collar 1
5 11 22413-E10-000 Weight Roller 23g 6
12 22411-E10-000 Plate, Cam 1
13 22412-E10-000 Slider, Cam Plate 3
6
14 22420-E10-000 Movable Face Seal 1
7 15 22500-E10-120 Belt, Drive 846x24.1x30 1
3 5 16 22422-E10-000 Clutch, Oneway 1
17 92121-14-19C Hex. Acorn Nut, Flange M14xP1.25 1
18 92120-13-19C Nut, Hex. Flange M13*P1.0 (S45C) 1
19 19 P93107-20027-05 Washer, Plate (SK5) 20*27*0.5 1
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 E-6 GENERATOR, STARTER BACK
E-6 起動馬達.發電機
Item Part No. Part Name Spec Q'ty
1 15100-E10-000 Pump, Oil LBA7 1
2 P91700-06030-08G Hex.Washer Face Bolt M6x30 2
3 15110-E10-100 Drive, Gear, Oil-Pump 25T 1
4 93406-STW10 Cir Clip STW-10 1
5 23319-E10-100 Chain, Cam 25H*48L 1
6 15150-E10-100 Plate, Oil Chamber 1
2 7 P91700-06010-08C Hex.Washer Face Bolt M6x10 2
8 11344-E10-000 Shaft 10x40 1
1
9 22120-E10-100 Gear, Start 11T/54T 1
2 10 22110-E10-100 Wheel, Starter 1
11 22100-E10-101 Wheel, Starter 1
3 12 31100-E10-000 Wheel, Fly V50 1
4
8 13 91760-08018M-06W Hex. Socket Bolt M8*P1.0*18L (SCM440) 3
5 14 31120-E10-000 Stator (coil) 1
9
6 15 P91760-05025-04W Hex. Socket Bolt M5*P0.8*25L 3
16 P91760-05016-04W Hex. Socket Bolt M5*P0.8*16L 2
7 19 17 31200-E10-000 Motor, Starter 1
18
18 P91700-06020-08G Hex.Washer Face Bolt M6x20 (Dark Green) 2
19 92121-14-19C Hex. Acorn Nut, Flange M14xP1.25 1
20 31000-E10-000 Base Ass'y, Generator 1
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 E-7 TRANSMISSION CASE BACK
E-7 齒輪箱
Item Part No. Part Name Spec Q'ty
1 23610-E10-000 Drive Gear, Primary 1
2 95100-T62/22 Bearing, Ball 62/22 1
38 3 93406-STW22A Cir Clip STW-22 1
4 96100-223407 Seal, Oil TC 22*34*7 NE6011 1
39 5 95100-T6301LLU Bearing, Ball 6301LLU 1
47 6 23620-E10-000 Main Axle 1
37 46 7 95100-T6203 Ball Bearing, Crankshaft 6203 2
35 42 48
8 95100-T6204C3 Ball Bearing, Crankshaft 6204C3 1
52 45
43 9 23640-E10-000 Gear Change Crank 1
51 42
41 36 10 95100-T6304 Bearing, Ball 6304 1
13 40 44 11 23650-E10-000 Final Shaft 1
12 P93107-20027-05 Washer, Plate (SK5) 20*27*0.5 1
12 11 13 95200-HK2020 Bearing, Needle HK 2020 1
14 95100-T6205 Bearing, Ball 6205 1
15 96100-254707 Seal, Oil TC 25 47 7 1
19
16 ＊ 23810-E10-020 Sprocket, Drive 520-17T 1
14
20 15 S-4A 23810-E10-000 Sprocket, Drive 520-15T
7 16 U 23810-E10-010 Sprocket, Drive 520-14T
17 17 23900-E10-000 Safety Clip 1
5 18 91700-06012-10G Hex Washer Face Bolt M6x12 2
4 50 49 10 19 23621-E10-000 Shaft 1
3 9 18 20 93107-10218-10 Washer, Plate (SK5) 10.2*18*1.0 1
7
21 92130-10S-14G Nut, Insert Lock M10 1
2 6 22 41020-E10-000 Gear Shift Fork Guide Shaft 1
50 8 23 41000-E10-000 Shift, Fork 1
49 1 24 41000-E10-010 Shift, Fork 1
34
24 25 41030-E10-000 Gear Shift Drum 1
23 33 26 41051-E01-100 Bolt 1
25 31
27 41054-E01-100 Flat Washer Aluminium 1
30 28 41052-E01-100 Spring, Reverse Gear 1
22 31 32 29 41053-E01-100 Shift Ball 1
29
28 30 41040-E10-100 Gear Shift Fork Guide Shaft 1
27 31 93406-STW14A Cir Clip STW-14 2
26 32 96100-14287 Seal, Oil 14*28*7 1
33 41072-E10-000 Bar, Gear Change 1
34 P91700-06028-10G Hex.Washer Face Bolt M6x28 1
35 11500-E10-100 Transmission Gear Case 1
36 11505-E10-100 Cover, Transmission Gear Case 1
37 11410-E10-000 Gasket, Transmission CMP-4200 1
38 94001-100140 Pin, Dowel 10x14 4
39 P91760-08045-06G Hex. Socket Bolt M8*P1.25*45L 1
40 P91760-08073-06G Hex. Socket Bolt M8*P1.25*73L 7
41 11430-E10-000 Gasket, Transmission Gear Case 1
42 94001-080140 Pin, Dowel 8*14 2
43 P91700-06020-08G Hex.Washer Face Bolt M6x20 (Dark Green) 4
44 P91700-06030-08G Hex.Washer Face Bolt M6x30 2
45 96200-138024 O-Ring 13.8*2.4 1
46 11212-E01-000 Plug, Oil 1
47 11210-E01-000 Breather 1
48 11211-A03-000 Hose, Breather 4.5*8*450 1
49 P93107-06519-20 Washer, Plate (SK5) 6.5*19*2.0 2
50 91700-06012-10G Hex Washer Face Bolt M6x12 2
51 91833-E10-001 Plug, Oil Pan Drain 1
52 P93105-12020-20 Washer, Plain (AL) 12.5*20*2.0t 1
53 96100-GW162510 Oil Window GW 16 25 10 1
 E-8 CARBURETOR BACK
E-8 化油器 Item Part No. Part Name Spec Q'ty
1 16100-E10-010 Carburetor Ass'y Minuki/BSR33-78 1
2 16113-E10-000 Needle Valve 1
3 16112-E10-000 Float 1
4 16101-E10-000 Main, Jet #127.5 1
5 16102-E10-000 Slow Jet #37.5 1
12 6 16118-E10-000 GUIDE HOLDER 1
7 16119-E10-000 CAP 1
11
8 16120-E10-000 SCREW 1
9 16121-E10-000 O-RING 1
10 16122-E10-000 COVER 1
1 11 16310-11035 Tube A, Fuel 1
12 16305-E10-000 Air Filter, Box 1

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