MillLine

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Tungaloy Report No. 522-G

Face Milling Cutter with 8 Cutting Edge Insert

for Ultimate Clearance
A CCELERATED M A CH I N I N G
 MillLine

Milling cutter with 8 cornered insert for high utilization

in face milling operations

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 Improves surface finishing quality around
fixtures, clamping systems, and side walls.
Face milling cutter with maximum clearance and economy
Designed to avoid tool interference in rough and finish face milling operations

Provides better clearance and economy No interference with side walls, fixtures, and
clamping systems

8mm 1.3mm
(For R0.8 insert)
Conventional cutter Clear Clear
4 cutting edges
8 cutting edges

High accuracy
M4 clamp screw and optimized insert seat ensure secure
insert retention

Wiper insert is also available for precision surface finish requirements

Available in R0.8 (with built-in wiper), R1.2, and R2.0

4
Cutter : THSN12M050B22.0R05
Surface roughness: (μm)

Competitor (ø = 50 mm, z = 5)
3 Steel Insert : SNMU120608HNEN-MM AH3135
Workpiece material : SCM440 (270HB)
2 Cutting speed : Vc = 200 m/min
Feed per tooth : fz = 0.15 mm/t
Depth of cut : ap = 0.5 mm
1
Width of cut : ae = 30 mm
Coolant : Wet
0
Ra Rz

4 DoQuad-Mill
 A CCELE RATE D M A CH I N I N G

Cutter design optimized for low cutting force and chattering

prevention

The insert’s cutting edge features a large rake

angle which generates low cutting load, while
the large entering angle reduces lifting of the KAPR = 88°
workpiece to ensure stability.
Ideal for milling workpieces with thin
wall/base or when the fixture is weak

Thrust force
Cutter : THSN12M050B22.0R05
700
(ø = 50 mm, z = 1)
600 Insert : SNMU120608HNEN-MM AH3135
- 33% Steel
Thrust force (N)

500 Workpiece material : S55C (200HB)

400 Cutting speed : Vc = 150 m/min
Feed per tooth : fz = 0.15 mm/t
300
Depth of cut : ap = 3 mm
200 Width of cut : ae = 30 mm
100 Coolant : Wet
0
Competitor 45°cutter
(Positive insert)

Stable cutting performance due to the concave shape cutting edges

Creates barrel-shape chips for effective chip evacuation, eliminating re-cutting in all operations
including slotting.

Cutter : THSN12M050B22.0R05
(ø = 50 mm, z = 5)
Chip formation (slotting) Steel Insert : SNMU120620EN-MM AH3135
Workpiece material : SCM440 (270HB)
Cutting speed : Vc = 200 m/min
Feed per tooth : fz = 0.2 mm/t
Depth of cut : ap = 9 mm
Width of cut : ae = 50 mm
Coolant : Dry

Reinforced insert with resistance to fracture

Comparison of insert toughness Cutter : THSN12M050B22.0R05
(ø = 50 mm, z = 5)
Feed: fz (mm/tooth) : SNMU120620EN-MM AH3135
Steel Insert
0.1 0.2 0.3 Workpiece material : SCM440 (270HB)
OK OK OK Cutting speed : Vc = 200 m/min
Feed per tooth : fz = 0.1 - 0.3 mm/t
Competitor OK OK Fractured Depth of cut : ap = 5 mm
Width of cut : ae = 30 mm
Coolant : Dry

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 Insert grades selection for various materials
- A total of four grades, including two CVD grades

AH3135 AH120
Steel Stainless Steel Cast iron
- PVD grade for high fracture resistance - PVD grade with a well-balanced wear
- Most suitable for steel and stainless and fracture resistance
steel in general cutting parameters - Ideal for general machining of steel and
stainless steel

T1215 Cast iron

T3225 Steel Stainless
- CVD grade with outstanding wear - CVD grade with excellent chipping and fracture resistance
and chipping resistance
- Most suited for steel and stainless steel at high-speed
- Best for cast iron at high-speed
machining machining

Special Surface Technology

Conventional item
TUNGALOY

Smoothed surface Untreated and rough

Surface texture of coating (Cross section) Surface texture of coating (Cross section)
Indentation test on Indentation test on
coating coating
PremiumTec CVD coat by
controls tensile nature has
residual stress coating high tensile
coating
and improves residual stress
crack resistance. allowing crack
propagation
easily.

PremiumTec technology enhances both smoothness and toughness on coating

surface, improving resistance to chipping, built-up edge, and fracture.

High High

Steel Stainless Cast iron

T3225
Cutting speed

Cutting speed

T1215
Vc (m / min)

Vc (m / min)

AH3135
AH120
Low Low

Stable Unstable Stable Unstable

6 DoQuad-Mill
 A CCELE RATE D M A CH I N I N G

Tool life
- Tool life comparison in machining carbon steel
Cutter : THSN12M050B22.0R05
(ø = 50 mm, z = 5)
AH3135 Steel Insert : SNMU120620EN-MM AH3135
Workpiece material : SCM440 (270HB)
Cutting speed : Vc = 200 m/min
Feed per tooth : fz = 0.18 mm/t
Competitor Depth of cut : ap = 3 mm
Width of cut : ae = 30 mm
Coolant : Dry
0 10 20 30 40
Cutting length (m)

- Tool life comparison in machining ductile cast iron

Cutter : THSN12M050B22.0R05
(ø = 50 mm, z = 5)
T1215 Cast iron Insert : SNMU120620EN-MM T1215
Workpiece material : FCD600 (160HB)
Cutting speed : Vc = 350 m/min
Feed per tooth : fz = 0.12 mm/t
Competitor Depth of cut : ap = 3 mm
Width of cut : ae = 30 mm
Coolant : Dry
0 10 20 30 40
Cutting length (m)

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 T H SN1 2

8 8 ° f a c e m i l l s w i t h d o u b l e s i d e d s q u a re i n s e r t s
GAMP = +3°, GAMF = -11°
DCSFMS
DCONMS

b
KWW

CBDP

APMX
LF
88°
DC
DCX

Designation APMX DC DCX CICT DCSFMS LF DCONMS CBDP KWW b WT(kg) Air hole Insert
THSN12M050B22.0R04 9.5 50 50.6 4 41 40 22 20 10.4 6.3 0.32 with SNMU1206...
THSN12M050B22.0R05 9.5 50 50.6 5 41 40 22 20 10.4 6.3 0.32 with SNMU1206...
THSN12M063B22.0R04 9.5 63 63.6 4 47 40 22 20 10.4 6.3 0.54 with SNMU1206...
THSN12M063B22.0R06 9.5 63 63.6 6 47 40 22 20 10.4 6.3 0.52 with SNMU1206...
THSN12J080B25.4R05 9.5 80 80.6 5 58 50 25.4 26 9.5 6 1.13 with SNMU1206...
THSN12J080B25.4R08 9.5 80 80.6 8 58 50 25.4 26 9.5 6 1.15 with SNMU1206...
THSN12M080B27.0R05 9.5 80 80.6 5 58 50 27 22 12.4 7 1.17 with SNMU1206...
THSN12M080B27.0R08 9.5 80 80.6 8 58 50 27 22 12.4 7 1.14 with SNMU1206...
THSN12J100B31.7R06 9.5 100 100.6 6 60 50 31.75 32 12.7 8 1.43 with SNMU1206...
THSN12J100B31.7R08 9.5 100 100.6 8 60 50 31.75 32 12.7 8 1.39 with SNMU1206...
THSN12M100B32.0R06 9.5 100 100.6 6 60 50 32 28.5 14.4 8 1.4 with SNMU1206...
THSN12M100B32.0R08 9.5 100 100.6 8 60 50 32 28.5 14.4 8 1.38 with SNMU1206...

SPARE PARTS
Designation Clamping screw Torx bit Grip Center bolt
THSN12M050... CSPB-4 BLDIP15/S7 H-TB2W CM10x30H
THSN12M063... CSPB-4 BLDIP15/S7 H-TB2W CM10x30H
THSN12J080... CSPB-4 BLDIP15/S7 H-TB2W CM12X30H
THSN12M080... CSPB-4 BLDIP15/S7 H-TB2W CM12X30H
THSN12J100... CSPB-4 BLDIP15/S7 H-TB2W TMBA-M16H
THSN12M100... CSPB-4 BLDIP15/S7 H-TB2W TMBA-M16H

8 DoQuad-Mill
 A CCELE RATE D M A CH I N I N G

INSERT
SN MU120608HNE N-MM S N MU 1 2 0 6 1 2 /2 0 EN -M M

RE RE

LE
LE

BS S IC S
IC

P Steel   
M Stainless  
K Cast iron  
N Non-ferrous
S Superalloys   : First choice
H Hard materials : Second choice
Coated
AH3135
AH120

T3225

Designation
T1215

RE APMX LE S IC BS

*SNMU120608HNEN-MM 0.8 9.5 䊉 䊉 䊉 䊉 9.8 7.5 12 1.4

*SNMU120612EN-MM 1.2 9.5 䊉 䊉 10.8 7.25 12 -
SNMU120620EN-MM 2.0 9.5 䊉 䊉 10 7 12 -
*To be released in 2019 January 䊉: Line up

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 STANDARD CU T TING CONDITIONS
ISO Hardness Selection Recommended Chip- Cutting speed Feed per tooth
Workpiece materials
HB criteria grade breaker Vc (m/min) fz (mm/t)
- 200 HB First choice AH3135 MJ 100 - 250 0.06 - 0.3
Low carbon steels
(S15C / C15E4 / C15E, etc.) Priority on wear
- 200 HB T3225 MJ 200 - 350 0.06 - 0.25
resistance
- 300 HB First choice AH3135 MJ 100 - 250 0.06 - 0.3
High carbon steels, alloyed steels
(S55C / C55, SCM440 / 42CrMo4, etc.) Priority on wear
- 300 HB T3225 MJ 180 - 300 0.06 - 0.25
resistance
30 - 40 HRC First choice AH3135 MJ 100 - 200 0.06 - 0.25
Prehardened steel
(NAK80, PX5, etc.) Priority on wear
30 - 40 HRC T3225 MJ 150 - 250 0.06 - 0.2
resistance
Austenitic stainless steel - 200 HB First choice AH3135 MJ 100 - 200 0.06 - 0.25
(SUS304 / X5CrNi18-9,
Priority on wear
SUS316 / X5CrNiMo17-12-3, etc.) - 200 HB T3225 MJ 100 - 250 0.06 - 0.2
resistance
- First choice T3225 MJ 60 - 120 0.06 - 0.2
Stainless cast steel
(SCH20XNb / 1.4849 etc.) Priority on fracture
- AH3135 MJ 60 - 120 0.06 - 0.2
resistance
150 - 250 HB First choice T1215 MJ 100 - 350 0.06 - 0.3
Grey cast iron
(FC250 / 250 / GG25, etc.) Priority on fracture
150 - 250 HB AH120 MJ 100 - 250 0.06 - 0.3
resistance
150 - 250 HB First choice T1215 MJ 100 - 350 0.06 - 0.25
Ductile cast iron
(FCD600 / 600-3 / GGG60, etc.) Priority on fracture
150 - 250 HB AH120 MJ 80 - 200 0.06 - 0.3
resistance
Titanium alloy (Ti-6Al-4V, etc.) - 40 HRC First choice AH3135 MJ 30 - 60 0.06 - 0.2

Heat resistant alloy (Inconel718, etc.) - 40 HRC First choice AH120 MJ 10 - 40 0.04 - 0.16

Hardened steel (SKD61 / X40CrMoV5-1) 40 - 50 HRC First choice AH3135 MJ 80 - 130 0.04 - 0.16

Hardened steel (SKD11 / X153CrMoV12, etc.) 50 - 60 HRC First choice AH120 MJ 50 - 70 0.02 - 0.08

Tool of fset
To eliminate uncut amount in face milling operation, adjust the programming according to the offset (L) listed below.

RE
Designation RE BS L
SNMU120608HNEN-MM 0.8 1.4 1.3
BS L SNMU120612EN-MM 1.2 - 1.7
SNMU120620EN-MM 2 - 2.5
DCX
DCX

The following table shows the amount left over cut (t) when the cutter is considered as a shoulder milling cutter.
t

Designation / ap (mm) 1 2 3 4 5 6 7 8 9 9.5

SNMU120608HNEN-MM 0.01 0.04 0.05 0.05 0.07 0.09 0.14 0.2 0.27 0.27
ap

SNMU120612EN-MM - 0 0 0.01 0.02 0.05 0.09 0.15 0.22 0.25

RE
SNMU120620EN-MM - 0 0 0 0.02 0.05 0.09 0.15 0.22 0.25

10 DoQuad-Mill
 A CCELE RATE D M A CH I N I N G

PR ACTICAL E X A MPLES
Workpiece type Steering knuckle Shaft
Cutter THSN12M050B22.0R04 (ø50 mm, z = 4) THSN12M050B22.0R04 (ø50 mm, z = 4)
Insert SNMU120620EN-MM SNMU120620EN-MM
Grade AH3135 AH3135
FCD450 Alloy steel (35HRC)

Workpiece material

Cutting speed: Vc (m/min) 142 236

Cutting conditions

Feed per tooth: fz (mm/t) 0.22 0.1

Feed speed: Vf (mm/min) 800 600
Depth of cut: ap (mm) 2 2
Cutting width: ae (mm) 30 35
Method of machining Face milling Face milling
Coolant External External
Machine Vertical M/C Vertical M/C
300 800
Feed rate (mm/min)
Number of machined

250
Tool life Feed
workpiece material

600
200

150
1.3 times! 400
1.7 times!
100
Results
200
50

0 0
Competitor Competitor
Despite poor workpiece rigidity, DoQuad-Mill provided low Robust DoQuad-Mill improved machining efficiency over the
cutting load and tool life predictability. competitor’s shoulder milling cutter.

Workpiece type Shaft Connecting rod

Cutter THSN12M050B22.0R04 (ø50 mm, z = 4) EHSN12M040C32.0R03 (Special tool, ø40、z = 3)
Insert SNMU120620EN-MM SNMU120620EN-MM
Grade AH3135 AH3135
Alloy steel Forged steel (28HRC)

Workpiece material

Cutting speed: Vc (m/min) 157 160

Cutting conditions

Feed per tooth: fz (mm/t) 0.2 0.1

Feed speed: Vf (mm/min) 800 382
Depth of cut: ap (mm) 2 2
Cutting width: ae (mm) 40 40
Method of machining Shoulder milling Shoulder milling
Coolant External supply External supply
Machine Vertical M/C Vertical M/C
1000 1000
Number of machined
Feed rate (mm/min)

workpiece material

800 Feed 750 Tool life

600
2 times! 500
1.4 times!
400
Results
200 250

0 0
Competitor Competitor
Conventional shoulder mill could not improve feed due to Short insert life due to fracture was more common with
insert fracture. DoQuad-Mill doubled feed thanks to its high conventional shoulder mill. DoQuad-Mill improved tool life
cutting edge integrity. thanks to its high cutting edge integrity.

w w w. t u n g a l o y. c o m 11
Tungaloy Corporation (Head office) Tungaloy Scandinavia AB Tungaloy Cutting Tool
11-1 Yoshima-Kogyodanchi Bultgatan 38 (Thailand) Co.,Ltd.
Iwaki-city, Fukushima, 970-1144 Japan 442 40 Kungälv, Sweden Interlink tower 4th Fl.
Phone: +81-246-36-8501 Phone: +46-462119200 1858/5-7 Bangna-Trad Road
Fax: +81-246-36-8542 www.tungaloy.se km.5 Bangna, Bangna, Bangkok 10260
www.tungaloy.co.jp Thailand
Tungaloy Rus, LLC Phone: +66-2-751-5711
Tungaloy America, Inc. 115432, Moscow, Andropov Avenue, 18, Fax: +66-2-751-5715
3726 N Ventura Drive building 7, 11th floor (office 3). Metro station www.tungaloy.co.th
Arlington Heights,IL 60004, U.S.A. “Technopark”. Business center «I-Land».
Phone: +1-888-554-8394 Phone: +7-499-683-01-80/81 Tungaloy Singapore (Pte.), Ltd.
Fax: +1-888-554-8392 www.tungaloy.com/ru
www.tungaloyamerica.com 62 Ubi Road 1, #06-11 Oxley BizHub 2
Singapore 408734
Tungaloy Canada Tungaloy Polska Sp. z o.o. Phone: +65-6391-1833
Fax: +65-6299-4557
432 Elgin St. Unit 3 ul. Genewska 24 www.tungaloy.com/sg
Brantford, Ontario N3S 7P7, Canada 03-963 Warszawa, Poland
Phone: +1-519-758-5779 Phone: +48-22-617-0890 Tungaloy Vietnam
Fax: +1-519-758-5791 Fax: +48-22-617-0890
www.tungaloy.com/ca www.tungaloy.com/pl LE 04-38, Lexington Residence
67 Mai Chi Tho, Dist. 2,
Tungaloy de Mexico S.A. Tungaloy U.K. Ltd Ho Chi Minh City, Vietnam
The Technology Centre, Phone: +84-8-37406660
C Los Arellano 113, Wolverhampton Science Park Fax: +84-8-37406662
Parque Industrial Siglo XXI Glaisher Drive, Wolverhampton www.tungaloy.com/sg
Aguascalientes, AGS, Mexico 20290 West Midlands WV10 9RU, UK
Phone: +52-449-929-5410 Phone: +44 121 4000 231 Tungaloy India Pvt. Ltd.
Fax: +52-449-929-5411 Fax: +44 121 270 9694
www.tungaloy.com/mx Indiabulls Finance Centre,
www.tungaloy.com/uk Unit # 902-A, 9th Floor,
Tungaloy do Brasil Ltda. [email protected] Tower 1, Senapati Bapat Marg,
Elphinstone Road (West),
Avd. Independencia N4158 Residencial Flora Tungaloy Hungary Kft Mumbai -400013, India
13280-000 Vinhedo, São Paulo, Brasil Erzsébet királyné útja 125 Phone: +91-22-6124-8804
Phone: +55-19-38262757 H-1142 Budapest, Hungary Fax: +91-22-6124-8899
Fax: +55-19-38262757 Phone: +36 1 781-6846 www.tungaloy.com/in
www.tungaloy.com/br Fax: +36 1 781-6866
www.tungaloy.com/hu Tungaloy Korea Co., Ltd
Tungaloy Germany GmbH [email protected] #1312, Byucksan Digital Valley 5-cha
An der Alten Ziegelei 1 Beotkkot-ro 244, Geumcheon-gu
D-40789 Monheim, Germany Tungaloy Turkey 153-788 Seoul, Korea
Phone: +49-2173-90420-0 Dudullu OSB 4. Cad No:4 Phone: +82-2-2621-6161
Fax: +49-2173-90420-19 34776 Ümraniye Istanbul, TURKEY Fax: +82-2-6393-8952
www.tungaloy.de Phone: +90 216 540 04 67 www.tungaloy.com/kr
Fax: +90 216 540 04 87
Tungaloy France S.A.S. www.tungaloy.com.tr Tungaloy Malaysia Sdn Bhd
ZA Courtaboeuf - Le Rio [email protected] 50 K-2, Kelana Mall, Jalan SS6/14
1 rue de la Terre de feu Kelana Jaya, 47301
F-91952 Courtaboeuf Cedex, France Tungaloy Benelux b.v. Petaling Jaya, Selangor Darul Ehsan
Phone: +33-1-6486-4300 Tjalk 70 Malaysia
Fax: +33-1-6907-7817 NL-2411 NZ Bodegraven, Netherlands Phone: +603-7805-3222
www.tungaloy.fr Phone: +31 172 630 420 Fax: +603-7804-8563
Fax: +31 172 630 429 www.tungaloy.com/my
Tungaloy Italia S.r.I. www.tungaloy-benelux.com
Via E. Andolfato 10
Tungaloy Croatia Tungaloy Australia Pty Ltd
I-20126 Milano, Italy PO Box 2232, 68/1470
Phone: +39-02-252012-1 Ulica bana Josipa Jelačića 87, Ferntree Gully Road, Knoxfield
Fax: +39-02-252012-65 10430 Samobor Victoria 3180, Australia
www.tungaloy.it Phone: +385 1 3326 604 Phone: +61-3-9755-8147
Fax: +385 1 3327 683 Fax: +61-3-9755-6070
Tungaloy Czech s.r.o. www.tungaloy.hr www.tungaloy.com.au
Turanka 115 Tungaloy Cutting Tool
CZ-627 00 Brno, Czech Republic PT. Tungaloy Indonesia
Phone: +420-532 123 391 (Shanghai) Co.,Ltd. Kompleks Grand Wisata Block AA-10 No.3-5
Fax: +420-532 123 392 Rm No 401 No.88 Zhabei Cibitung
www.tungaloy.cz Jiangchang No.3 Rd Bekasi 17510, Indonesia
Shanghai 200436, China Phone: +62-21-8261-5808
Tungaloy Ibérica S.L. Phone: +86-21-3632-1880 Fax: +62-21-8261-5809
C/Miquel Servet, 43B, Nau 7 Fax: +86-21-3621-1918 www.tungaloy.com/id
Pol. Ind. Bufalvent www.tungaloy.com/cn
ES-08243 Manresa (BCN), Spain
Phone: +34 93 113 1360
Fax: +34 93 876 2798
www.tungaloy.es

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