CPI LAB Manual
CPI LAB Manual
CPI LAB Manual
The COSHH regulations impose a duty on employers to protect employees and others from
substances used to work which may be hazardous to health. The regulations require you to make
an assessment of all operations which are liable to expose any person to hazardous solids, liquids,
dusts, vapors, gases or micro-organisms. You are also required to introduce suitable procedures
for handling these substances and keep appropriate records. It is essential that the laboratory
supervisor or some other person in authority is responsible for implementing the COSHH
regulations.
Part of the above regulations are to ensure that the relevant Health and Safety Data Sheets
are available for all hazardous substances used in the laboratory. Any person using a hazardous
substance must be informed of the following:
Page | 4
Water-Borne Infections
For example, the microscopic bacterium called Legionella pneumophila will feed on any
scale, rust, algae or sludge in water and will breed rapidly if the temperature of water is between
20˚C and 45°C. Any water containing this bacterium which is sprayed or splashed creating air
borne droplets can produce a form of pneumonia called Legionaries Disease which is potentially
fatal.
Legionella is not the only harmful micro-organism which can infect water but it serves as
a useful example of the need for cleanliness. Under the COSHH regulations, the following
precautions must be observed. Any water contained within the product must not be allowed to
stagnate, i.e. the water must be changed regularly in glass wares.
Any rust, sludge, scale or algae on which micro-organisms can feed must be removed
regularly, i.e. the equipment must be cleaned regularly.
Where practicable the water should be maintained at a temperature below 20°C or above
45°C. If this is not practicable then the water should be disinfected if it is safe and appropriate to
do so. Note that other hazards may exist in the handling of biocides used to disinfect the water.
A scheme should be prepared for preventing or controlling the risk incorporating all of the
actions listed above.
Further details on preventing infection are contained in the publication “The Control of
Legionellosis including Legionnaries Disease”- Health and Safety Series booklet HS (G) 70.
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Lab Note Book Rubric
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Experiment Performance Rubric
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2. Safekeeping of 2. Safekeeping of 2. Safekeeping
items and items and of items and
accessories. accessories. accessories.
3. Proper waste 3. Proper waste
disposal of disposal of
chemical. chemical.
4. Proper shut
down of
equipment.
1. All possible
hazards are
evaluated.
2. Proper
1. All possible
functioning of 1. All possible
hazards are
safety hazards are
evaluated.
parameters is evaluated. All possible
2. Proper
evaluated. 2. Proper hazards are No possible
functioning of
Safety 3. PPE’s are used functioning of evaluated hazard evaluation
safety
properly. safety is done.
interlocks is
4. MSDS are interlocks is
evaluated.
consulted and evaluated.
3. PPE’s are
Lab safety form
used.
is filled
countersigned
by lab
instructor.
Result 1. Proper data is
Calculation collected from 1. Proper data is
experiment. collected from
2. Erroneous experiment. 1. Erroneous
readings / 2. Erroneous readings /
trends in data readings / trends in data All results are No results
are identified. trends in data are identified. calculated. calculated.
3. All results are are identified. 2. All results are
calculated. 3. All results are calculated.
4. Unit calculated.
consistency is
maintained.
Discussion Results are: Results are:
Results are:
on Results 1. Accurate 1. Accurate No idea has been
1. Accurate Results are
2. Precise 2. Precise built from data
2. Precise accurate.
3. Reproducible 3. Reproducible and results.
4. Presentable
Data / Results are Data / Results are Data / Results are
presented in: presented in: presented in:
Graph / Data / Results No graphical /
1. Graphical form. 1. Graphical 1. Graphical
Statistical are presented in statistical
2. Statistically form. form
Analysis of graphical form. manipulation of
analyzed e.g. 2. Statistically Statistically
Data data.
trend lines analyzed e.g. analyzed e.g.
regression trend lines trend lines
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coefficients regression regression
added. coefficients coefficients
3. Errors marked added. added.
graphically. 3. Errors marked
4. Graphs graphically.
properly
captioned.
1. Objectives of
experiment are
fully grasped.
1. Objectives of
2. Idea from
experiment are
experiment can
fully grasped. 1. Objectives of
be applied to
2. Idea from experiment are
other physical
experiment can fully grasped.
situations. Objectives of
Analytical be applied to 2. Idea from No idea is built
3. Any betterment experiment are
Thinking other physical experiment can from experiment.
to current fully grasped.
situations. be applied to
procedure is
3. Any betterment other physical
proposed.
to current situations.
4. One has
procedure is
developed
proposed.
theoretical
understanding
of concept.
Total Scores
Page | 9
Equipment Status in Chemical Process Industries Lab
Max.
Place of
Sr. No. Equipment Remarks Recommendations Expected
Availability
Price
Page | 10
List of Chemicals for Chemical Process Industries Lab
Required Available
Sr. No. Chemicals Experiment
Quantity Quantity
EDTA Solution (Di-Sodium Salt of
1 Ethylene Diamine Tetra Acetic Acid Ex. 2 0 kg 3.7 kg
Na2H2C10H12O8N2.2H2O)
2 Murexide Indicator Ex. 2 0 kg 0.05 kg
3 Buffer Solution (NH4Cl + NH4OH) Ex. 2 0 kg 1 kg
4 Glucose Ex. 4 0 kg 1 kg
5 Copper Sulphate (CuSO4.5H2O) Ex. 4 0 kg 1 kg
Ex. 4, Ex. 5, Fresh Fresh
Ex. 7, Ex. 8, available available
6 Distilled Water
Ex. 9, Ex. on on
10, Ex. 11 demand. demand.
7 Rochelle Salt (Sodium Potassium Tartrate) Ex. 4 0 kg 1 kg
Ex. 4, Ex. 8,
8 Sodium Hydroxide (NaOH) 0 kg 1 kg
Ex. 11
9 Methylene Blue Indicator Ex. 4 0 kg 0.025 kg
Fresh Fresh
available available
10 Milk Ex. 4, Ex. 5
on on
demand. demand.
11 Acetic Acid Ex. 4, Ex. 5 0 kg Sufficient
Ex. 6 Fresh Fresh
available available
12 Leather
on on
demand. demand.
13 Potassium Hydroxide (KOH) Ex. 7, Ex. 12 0 kg Sufficient
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Ex. 7, Ex. 8,
14 Hydrochloric Acid (HCl) 2 kg 0 kg
Ex. 9, Ex 11
15 Phenolphthalein Indicator Ex. 7, Ex .8 0 kg 0.125 kg
Fresh Fresh
available available
16 Vegetable Oil Ex. 7
on on
demand. demand.
17 Ethanol Ex. 7, Ex. 8 2 liter 0 liter
Ex. 8 Fresh Fresh
available available
18 Soap
on on
demand. demand.
19 Stearic Acid Ex. 8 0 kg 0.5 kg
20 Methyl Orange Indicator Ex. 8, Ex. 11 0 kg 0.1 kg
21 Sodium Silicate (Na2SiO3) Ex. 9 0 kg 1 kg
22 Potassium Chromate (K2CrO4) Ex. 10 0 kg 1 kg
23 Silver Nitrate (AgNO3) Ex. 10 0g 500 g
24 Ammonium Per Sulphate (NH4)2S2O8 Ex. 10 0 kg 1 kg
25 Potassium Permanganate (KMnO4) Ex. 10 0 kg 1 kg
26 O-Phenanthroline Indicator Ex. 10 0g 10 g
27 Mohr’s Solution Ex. 10 0 kg 1 kg
28 Ferric Chloride FeCl3.6H2O Ex. 11 0 kg 1 kg
29 Potassium Ferrocyanide K4Fe(CN)6.3H2O Ex. 11 0 kg 0.5 kg
30 Glycerin Ex. 12 0 liter 1 liter
31 Red Oil (Oleic Acid) Ex. 12 1 liter 0 liter
32 Silica Gel Ex. 9 1 kg 0 kg
33 EBT (Eriochrome Black-T) Indicator Ex. 3 0 kg 0.1 kg
34 Sodium Carbonate (Na2CO3) Ex. 11 0 kg 0.5 kg
Page | 12
List of Glass / Metal Wares for Chemical Process Industries Lab
Required Available
Sr. No. Item Name Experiment
Quantity Quantity
1 Petri Dish Ex. 1 0 11
2 China Dish - 0 8
Ex. 1, Ex. 5, Ex. 6, Ex. 1
3 Weight Balance 1
7, Ex. 8 (Defected)
4 Conical Flask (500ml) - 0 3
Ex. 2, Ex. 3, Ex. 4, Ex.
5 Conical Flask (250ml) 0 13
7, Ex. 8, Ex. 10
Conical Flask with Nozzle
6 - 0 1
(250ml)
7 Conical Flask (125ml) - 0 1
8 Burette (Extra Large Size) - 0 1
Ex. 2, Ex. 3, Ex. 4, Ex.
9 Burette (50ml) 0 12
7, Ex. 8, Ex. 10
Ex. 2, Ex. 3, Ex. 4, Ex.
10 Pipette (25ml) 0 4
5, Ex. 7, Ex. 8, Ex. 10
11 Pipette (10ml) - 0 6
12 Small Hand Pipette - 0 24
13 Pipette Rubber Bulb - 0 1
Ex. 4, Ex. 5, Ex. 7, Ex.
14 Wire Gauze 10 2
10, Ex. 12
Ex. 4, Ex. 5, Ex. 7, Ex.
15 Tripod Stand 0 3
9, Ex. 10, Ex. 12
Ex. 4, Ex. 5, Ex. 6, Ex.
16 Burner 7, Ex. 9, Ex. 10, Ex. 0 3
12
17 Beaker (500ml) - 0 13
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18 Beaker (400ml) - 0 8
Ex. 4, Ex. 5, Ex. 7, Ex.
19 Beaker (250ml) 8, Ex. 10, Ex. 11, Ex. 0 14
12
20 Beaker (100ml) - 0 6
21 Beaker (50ml) - 0 4
22 Beaker (20ml) - 0 2
23 Funnel (Extra Small) - 0 1
24 Funnel (Small) Ex. 4, Ex. 5, Ex. 11 24 6
25 Funnel (Medium Size) - 0 21
26 Whatman Filter Paper No. 41-42 Ex. 4, Ex. 5, Ex. 11 3 Packets 0
27 pH Paper - 2 Packets 0
28 Crucible with Lid Ex. 6
29 Holder Ex. 6 10 1
30 Desiccator Ex. 6, Ex. 8 0 3
31 Spherical Bottom Flask (6000ml) - 0 1
32 Spherical Bottom Flask (1000ml) - 0 1
33 Spherical Bottom Flask (500ml) Ex. 7 4 0
Spherical Bottom Three Nozzle
34 - 0 5
Flask (1000ml)
35 Flask Mouths - 0 9
36 Condenser of Flask Ex. 7 0 16
37 Glass Rod Ex. 8, Ex. 9 0 13
38 Test Tube Ex. 10, Ex. 12 0 40
39 Glass Dish - 0 13
Micro Filtration Unit Cylinder
40 - 0 1
(300ml)
41 Pyrex Bottle (2000ml) - 0 1
42 Pyrex Bottle (1000ml) - 0 22
43 Pyrex Bottle (500ml) - 0 12
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44 Pyrex Bottle (250ml) - 0 6
45 Pyrex Bottle (100ml) - 0 4
46 Pyrex Bottle (50ml) - 0 1
47 Pyrex Bottle (25 ml) - 0 1
48 Separating Funnel (1000ml) - 0 1
49 Separating Funnel (500ml) - 0 2
50 Separating Funnel (125ml) - 0 4
51 Separating Funnel (50ml) - 0 1
52 Glass Jar (500ml) - 0 1
53 Glass Cylinder (250ml) - 0 1
54 Glass Cylinder (100ml) - 0 3
55 Glass Cylinder (25ml) - 0 4
56 Glass Cylinder (10ml) - 0 8
57 Crucible (50ml) - 0 18 + Extra
58 Crucible (25ml) - 0 18 + Extra
Chemical Storage Bottle
59 - 0 1
(1000ml)
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Lab Manuals (Experiments)
Page | 16
General Safety Precautions
1. Personal Safety:
Use fire extinguishers in case of fire or explosion.
Do not smoke because flammable liquids, gases, and vapors can cause fire.
2. Equipment Safety:
Do not exceed upper limits of operating conditions (T = Temp., P = Pressure, F
= Flowrate, S = Speed).
Check proper working of equipment ON/OFF Circuit Breaker or Switch.
Do not use equipment without lab attendant.
Do not try to become a juggler with equipment but if you don’t know anything
then report and ask for it.
3. Chemical Safety:
Drain any residual water present in the apparatus.
Do not expose flammable organic fluids with flame or spark.
Do not eat any food in chemical laboratory because its contamination with any
dangerous chemical can cause death.
Do not taste any chemical it can cause death.
For dilution purposes of acids and alkalis, the acid or alkali should be added
slowly drop by drop into water while stirring. The reverse process surely causes
explosive phase change of water. (e.g. H2SO4 dilution).
Gloves and Goggles must be worn whenever there is a risk to the eyes.
Wear lab coat.
Page | 17
ANALYSIS BASED EXPERIMENTS
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Experiment 1
(ANALYSIS OF TOTAL SOLIDS OF WATER)
Objective:
Page | 19
Reagents:
Tap Water
Theory:
For any ordinary analysis of water the following determinations are made:
a) Insoluble Solids
b) Soluble Solids
c) Volatile Matter
d) Residue
Almost same method is used for the determination of all types of above solid contents.
Here Gravimetric Method is employed for the measurement of solid contents.
Procedure:
Data Analysis:
Page | 20
Final Weight (Weight of Petri Dish + Solids) = Y ________________ grams
Increase in Weight (Weight of Total Solids) = Y-X = Z ______________ grams
Volume of Sample = 25 ml
× 1000000
( )=
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Experiment 2
(ANALYSIS OF CALCIUM HARDNESS OF WATER)
Objective:
Page | 22
Oven
Reagents:
Theory:
Water becomes hard because of the presence of soluble salts such as Bicarbonates,
Sulphates, Chlorides of Calcium, and Magnesium and also because of carbonates of magnesium.
Hardness may be called as carbonate hardness or non -carbonate hardness. The carbonate and
bicarbonate hardness is known as temporary hardness, whereas that of chlorides and Sulphates is
known as permanent hardness. Hardness causes problems in washing/cleaning and steam raising
by boilers. For drinking purposes water, should be soft but hard water can also be used. Temporary
hardness can be removed just by boiling but permanent hardness cannot be removed by boiling.
1. BUFFER SOLUTION
A buffer solution is a weak acid and a salt of that acid with strong base. The most favorable
buffer solution for this titration is prepared by using the mixture of NH4Cl/NH4OH having
PH=10. For this buffer solution take 70g of NH4Cl and add 568ml of conc. NH3OH
Solution and then stir and dilute the solution to 1 Liter with deionized water.
2. EDTA / Standard Solution / 0.01 M
EDTA is the Di-Sodium Salt of Ethylene Diamine Tetra Acetic Acid. Dry 5 g of Di-Sodium
Di-Hydrogen ethylene diamine tetra acetic acid (Na2H2C10H12O8N2.2H2O) in oven at 80oC
for 1.5 hr. From dried salt take 3.7224g in water, dissolve it and make up to 1 Liter.
The presence of Cu+2, Zn+2, and Mn+2 ions interfere with determination of hardness by this method.
Copper and zinc ions are removed by addition of 1ml of 1.5-2% Na2S solution. If Mn+2 is present
5 drops of a 1% solutions of hydroxylamine hydrochloride (NH2OH.HCl) is added before titration.
This is done to prevent oxidation of Mn+2 ions by atmospheric oxygen as it is the oxidation
products which interfere with the subsequent determination of hardness.
Procedure:
Data Analysis:
Page | 24
Volume of EDTA used = Y = _______________ml
0.01M EDTA Solution = 0.01M CaCO3 Solution
. ×
1 ml of 0.01M EDTA solution = (CaCO3 in titrated volume of solution)
Then,
Calcium Hardness in terms of mg/liter or ppm of CaCO3
0.01 × 100 × 1000000
= × = 1000
1000
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Experiment 3
(ANALYSIS OF TOTAL HARDNESS OF WATER)
Objective:
Page | 26
Oven
Reagents:
Theory:
1. BUFFER SOLUTION
A buffer solution is a weak acid and a salt of that acid with strong base. The most favorable
buffer solution for this titration is prepared by using the mixture of NH4Cl/NH4OH having
PH=10. For this buffer solution take 70g of NH4Cl and add 568ml of conc. NH3OH
Solution and then stir and dilute the solution to 1 Liter with deionized water.
2. EBT
The indicator Eriochrome Black-T is used either in solution or in solid form (solution is
unstable). In the former case dissolve 0.2g of the pure solid dyestuff in 15ml of tri-ethanol
Page | 27
amine. Add 5 ml of absolute ethanol to reduce viscosity. In the latter case, the indicator is
mixed with some filler such as NaCl or KCl in the Ratio 1:200. The mixture is ground in a
mortar and about 20 to 30 mg is added to the solution before titration.
3. EDTA / Standard Solution / 0.01 M
EDTA is the Di-Sodium Salt of Ethylene Diamine Tetra Acetic Acid. Dry 5 g of Di-Sodium
Di-Hydrogen ethylene diamine tetra acetic acid (Na2H2C10H12O8N2.2H2O) in oven at 80oC
for 1.5 hr. From dried salt take 3.7224g in water, dissolve it and make up to 1 Liter.
The presence of Cu+2, Zn+2, and Mn+2 ions interfere with determination of hardness by this method.
Copper and zinc ions are removed by addition of 1ml of 1.5-2% Na2S solution. If Mn+2 is present
5 drops of a 1% solutions of hydroxylamine hydrochloride (NH2OH.HCl) is added before titration.
This is done to prevent oxidation of Mn+2 ions by atmospheric oxygen as it is the oxidation
products which interfere with the subsequent determination of hardness.
Procedure:
Data Analysis:
Page | 28
Total Hardness in terms of CaCO3 = ______________ ppm of CaCO3
Calcium Hardness = ____________ ppm form Experiment-2
Magnesium Hardness of Water in terms of CaCO3 = Total Hardness – Calcium Hardness
Page | 29
Experiment 4
(ANALYSIS OF SUGAR IN MILK)
Objective:
Volumetric Analysis Apparatus (Conical Flask, Pipette, Burette, Iron Stand, Wire Gauze
Tripod Stand, Burner, Beakers, Funnel, Whatman Filter Paper No. 41-42.)
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Reagents:
Glucose, CuSO4.5H2O, Distilled Water, Rochelle salt (Sodium Potassium Tartrate), NaOH
or KOH, Methylene Blue Indicator, Milk Sample, Diluted Acetic Acid.
Theory:
Milk is the secretion of lectical glands of female mammals for the nourishment of child. It
contains all the requisites for a complete food i.e. sugar, fat, protein, mineral ingredients in
appropriate proportions. It is a pale, yellow or white opaque fluid denser than water. It is complete
solution of the sugar, soluble albumin, and mineral content, and in less complete casein while the
fat globules are held in suspension in the serum, forming an emulsion. The various mammals have
the same general physical properties and the same ingredients different in percentiles and the
animal’s milk is acidic while the human milk is alkaline to methyl orange but amorphous in nature.
The acidity of milk increases by keeping it because of lactic acid formation. The colors depend
upon seasons and other contents. Fat is the most variable constituent of milk ranging to nearly 7%,
lactose from 3 to 6%, protein (casein) about 3%, citric acid about 0.1%, mixture of water, fat
carbohydrates, proteins, and mineral matter together with chemical compounds. Organic
compounds may be cholesterol, carotene, lactochrome, globules enzymes and citric acid, gases are
CO2, O2, N2, and Mineral constituents are potassium, sodium, magnesium, and trace of iron,
copper, and zinc. The non-metallic elements include chlorine, sulfur and iodine.
For chemical analysis of milk, the usual determinations, in ascertaining the nutrition of
milk are:
1) Specific Gravity
2) Total Solids
3) Ash
4) Fat
5) Protein
6) Lactose
The specific gravity of pure milk at 60oF generally ranges from 1.027~1.036. Composition is
approximately as follows:
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1) Butter Fat 3.6%
2) Solids not fat 9.1%, casein 3%, other nitrogenous substances 0.8%, lactose 4.5%, ash 0.7%,
others 0.1%.
3) Total solids 3.6%+9.1%=12.7%
HYDROLYSIS REACTION
→ +
Glucose Solution
Fehling Solution
Page | 32
formation of cuprous oxide (Cu2O). That is the end point. Note the no. of ml. of 0.5%
glucose solution used. So, the Fehling’s solution has been standardized. Let x ml of the
glucose solution is required during this standardization.
Procedure:
1) Take 20g of milk in a 100ml beaker and it is diluted with about 60ml of distilled water.
2) Then add 3-4ml of diluted acetic acid.
3) Heat it on wire gauze for some time.
4) The casein separated out carrying with it fat also.
5) The clear liquid was obtained by filtration using Whatman 41 or 42. This liquid contains
lactose.
6) The lactose solution was then taken in the burette to determine its amount by titrating
against 1ml Fehling – A solution + 1ml Fehling-B solution mixture exactly in the same
way as with 0.5% glucose solution.
7) The dilution of milk was done to obtain a solution of lactose which does not contain more
than 1% of the substance, as with more conc. solution, the method does not give accurate
results.
Data Analysis:
GLUCOSE SOLUTION
Initial Reading of Glucose = _________________ml
Final Reading of Glucose =__________________ml
Volume of Glucose used = X = _______________ml
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Final Reading of Filtrate =__________________ml
Volume of Filtrate Used = Y = ______________ml
Volume (ml) of milk extract required to react with 2ml (1ml A + 1ml B) of Fehling solution
mixture = Y
It is obvious that glucose volume X = lactose %
The amount of glucose in X ml = (0.5X)/100 g
The lactose content in g in y ml milk extract = (0.5X)/100 g
.
The lactose content in 100 ml milk extract =
% = × 100
0.5
% = × 100 = 2.5 ×
20
Page | 34
Experiment 5
(ANALYSIS OF FAT IN MILK)
Objective:
Page | 35
Oven
Page | 36
Reagents:
Procedure:
1) Take 20g of milk in a 100ml beaker and it is diluted with about 60ml of distilled water.
2) Then add 3-4ml of diluted acetic acid.
3) Heat it on wire gauze for some time.
4) The casein separated out carrying with it fat also.
5) The clear liquid was obtained by filtration using Whatman 41 or 42. This liquid contains
lactose. And the residue on the filter paper contains fat full casein.
6) Dry this casein on the filter paper using oven to a constant weight. And then use gravimetric
analysis to determine Fat full casein percentage.
Data Analysis:
% = × 100
% = × 100
20
Page | 37
Experiment 6
(ANALYSIS OF LEATHER)
Objective:
Gravimetric Analysis Apparatus (Weight Balance), Crucible with Lid, Burner, Iron Stand,
Holder, Muffle Furnace, Desiccator.
Page | 38
Furnace
Reagents:
Sample of Leather
Theory:
Leather, a common place item of everyday life, is the product obtained from animal skins
by several methods. From ages, it has been used for clothing, floor covering protection. Now a
days leather has got very much importance as a building material, shoes, bags, jackets, belts etc.
Page | 39
Animal skin is made up of cells and fibers with some amorphous material the chemistry of
skin is concerned, it is made up of cells and fibers with some amorphous material the chemistry of
skin is concerned, it is made up chiefly of protein, but like all others contains lipids, carbohydrates,
inorganic salts and water. The proteins of the skin and components from a leather making
standpoint. They include collagen (which is a fibrous protein of the skin), Elastin, Reticulin,
Myosin (The muscle protein), albumin, globulin, and mucoid (non-flow fibrous proteins, which
do not make leather, but their complete absence will affect the quality of the finished leather).
The chemical analysis of vegetable tanned leather includes the following determinations:
1) Moisture
2) Ash
3) Fat and Oil
4) Water Soluble Matter (Total Water Soluble, Soluble Ash, Glucose)
5) Hide Substance
6) Combined Ash
7) Free Mineral Acid
8) Insoluble Ash
9) Degree of Tannage
Vegetable tanned leather may be considered as a mixture of the hide substance tanning
complex, with variable quantities of moisture, fatty matter, mineral matter and water soluble
matters e.g. unbounded tanning material. Sample of leather should be in fine state of division as
practicable, either by cutting with a sharp blade or grinding in wily will or rasping. Ash of leather
is composed of oxides of inorganic metals. The usual adulterants are barium sulphate and
magnesium sulphate. The ash of a good tanned leather should not exceed 2%.
Procedure:
1) 2g of the given sample of leather was taken in a prepared (cleaned by heating) and weighted
crucible.
2) The leather was charred (burnt) with lid on the crucible, in the open air, on the burner.
3) Strong heating was continued after removing the lid.
Page | 40
4) And then the crucible containing charred sample of leather was placed in the muffle furnace
maintained at 1000oC and it was ignited to a constant weight.
5) Then it was cooled to room temperature and weighed again.
6) Then the percentage of ash in the sample of leather was calculated.
Data Analysis:
% = × 100
Page | 41
Experiment 7
(ANALYSIS OF VEGETABLE OIL)
Objective:
Volumetric Analysis Apparatus (Weight Balance, Tripod Stand, Beakers, Burner, Wire
Gauze, Iron Stand, Burette, Pipette, Conical Flask, Spherical Bottom Flask, Condenser of Flask,
Water Bath).
Page | 42
Reagents:
KOH, HCl, Phenolphthalein Indicator, Vegetable Oil Sample, Distilled Water, Ethanol
(Alcohol 95% V/V).
Theory:
The saponification value is defined as the no. of milligrams of potassium hydroxide which
are required to saponify completely one gram of an oil, fat or wax.
A known weight of the oil is heated with a measured volume of a standard solution of
alcoholic potassium hydroxide, until saponification is complete. The excess of KOH remaining in
the solution is determined by titration with a standard solution of an acid (usually HCl) with
phenolphthalein as an indicator. The amount of KOH consumed for saponified amount of KOH
solution will be used for calculating the saponification value and saponification equivalent.
For evaluating the quality of a fat or oil, the tests performed are:
REAGENTS:
Page | 43
2) 0.5N Alcoholic KOH Solution
It is prepared by dissolving 35 to 40 g of KOH pellets in 20 ml of water, mixing the solution
with one litter of alcohol 95% V/V, allowing the mixture to stand and pouring or filtering
off the clear supernatant liquid. Keep solution in glass stoppered bottle.
3) Phenolphthalein Indicator
1% in alcohol (95% V/V).
Procedure:
1) 8.197g of sample was taken in a 250ml Spherical Bottom Flask and 40 ml of the alcoholic
KOH were added by pipette.
2) The flask was connected with condenser and was heated on a boiling water bath so that the
alcoholic solution would boil gently for 30 mints.
3) When saponification was completed after 30 min and the solution appeared to be clear, the
flask was removed from the bath, cooled a little and was made to known volume with
water.
4) Excess alkali was titrated with acid by adding 1ml of indicator.
5) Three concordant readings were taken.
Data Analysis:
Page | 44
Volume of 0.5N HCl required for X ml of Other Solution = B = (V/10)*100 =_______ ml
Volume of 0.5N HCl in terms of 0.5N Alcoholic Solution = B = __________ ml
Volume of 0.5N alkali used for saponification = A-B = _____________ ml
= × 28.05
56.1
=
Page | 45
Experiment 8
(ANALYSIS OF SOAP)
Objective:
Beaker, Glass Rod, Water Bath, Volumetric Analysis Apparatus, Desiccator, Weight
Balance.
Page | 46
Reagents:
Soap Sample, Distilled Water, HCl, Stearic Acid, NaOH, Methyl Orange Indicator,
Phenolphthalein Indicator, Ethanol.
Theory:
Soap is a salt of sodium, potassium and ammonium of the non-volatile fatty acids (saturated
and unsaturated, beginning with those containing eight and higher carbon atoms). Strictly
speaking, all metallic salts of fatty acids are soap, but the salts of the alkaline metals and of
ammonium are appreciable water soluble used for cleansing. Some organic-base salts are also
soluble in water and are called detergents. The soaps of other metals e.g. calcium, aluminum,
magnesium, zinc, lead etc. are all insoluble in water and are useless for detergent purposes but they
are used for many other purposes such as for greases, water-proofing, color-printing and dyeing,
paints and varnishes, driers, plasters, plasticizers, fungicides, flatting agents, glazing agents. Three
processes are employed for soap manufacture namely when glycerol is not set free, glycerol is set
free but not separated and when no glycerol is formed. There are various kinds of soap e.g. milled
or toilet soap, transparent soap, textile soap, castile soap, mottled soap, shaving soap, medicated
soap, formaline soap, floating soap, liquid soap and dry cleaning soap.
Great number of substances are incorporated into soaps e.g. rosin, sodium, silicate and
borax, petroleum naphtha, coloring matter and perfumes. Scouring soaps often contain sand,
kiselgular, powdered and pumice. Some soaps contain flur, Sulphur, talc, china clay, salt etc.
Persulphates, per carbonates and perforates give bleaching and disinfecting properties.
Analysis of soap include the determination of combined fat, free fat, rosin, free caustic
alkali, carbonated alkali, combined alkali, water, sodium silicate, sodium chloride, sodium sulfate,
borax, mineral fillings, sugar, glycerin.
The estimation of the combined fat or uncombined alkali are important to find
thoroughness of saponification. Number of determinations are to be decided on the basis of kind
of soap.
Fatty matter may be present in free or combined form. Free fatty matter estimation is
performed by titrating oil or soap with standard alkali. For estimation of combined fatty acid, the
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method includes the liberation of the fatty acid with the help of strong mineral acid. The acid so
formed is then estimated by weighing or by titrating with standard alkali.
To make the standard analysis of all the material, organic or inorganic, the analysis on the
dry basis should be performed to get reproducible results.
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1) Dissolve 5g of soap in 95% Hot Alcohol (neutralized to phenolphthalein with 0.1N NaOH)
using hot water funnel, wash with hot neutral alcohol the residue of filtration.
2) The filtrate is titrated with standard alkali using phenolphthalein indicator.
3) Similar method is used to estimate free alkali.
1ml of 0.1N Acid (or Alkali) = 0.0040g NaOH
1ml of 0.1N Acid (or Alkali) = 0.0056g KOH
1ml of 0.1N Acid (or Alkali) = 0.0282g oleic acid
Data Analysis:
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1 Phenolphthalein
2 Phenolphthalein
3 Phenolphthalein
Average
10
% = × 100 = %
5
% = % + % = ___________________
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Experiment 9
(ANALYSIS OF SILICATE)
Objective:
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Reagents:
Theory:
Silica is present in every rock. Analysis of rock requires that its solution be prepared. There
are certain products also which are silicates in nature and then aqueous solution is also made.
Various methods are used for making these solutions. These are dissolving in water and
decomposition by acid, fusion with alkali or reaction with hydrofluoric acid. Limestone and
cement decomposed with acids. Sodium silicate may be dissolved in water. Ceramic glass and
rocks need to be fused with fluxes such as sodium carbonate, sodium carbonate with calcium
carbonate, sodium carbonate with potassium nitrate, caustic soda and so on. Ceramic, glass and
rocks are reacted. These methods break the bonds and equilibrium is shattered which causes
solution in a liquid. Once the solution has formed, the remaining method is same in all the cases.
The solution obtained above in an acid medium, HCl is usually used, is made and it should
be completely transparent solution. No particle should be present. If some particles are present,
then its solution is not acceptable for analysis. The solution must be particle free. When such a
solution has been obtained, it has to be evaporated till a thick paste is obtained. Sand bath can be
used for this purpose. The paste should be dried on a water bath or steam bath till whole mass gets
dried completed. Further heating is continued till there is not smell of the acid. If whole drying
operation is done on a low temperature, then better results are obtained but sufficiently long time
is required for that. This operation is called baking. The baked mass must not attain red color. It
may be whitish or yellowish in color. The purpose of baking is to convert silicic acid (SiO2.H2O)
to SiO2 by dehydration. The solution obtained as a result of baking is soluble in dilute HCl solution
but silica (SiO2) does not dissolve and can be filtered out. The residue obtained on the filter paper
is washed thoroughly, dried and ignited at about 1000oC to a constant weight. For the estimation
of silica only gravimetric method is used.
Procedure:
1) 1 to 2g of sodium silicate paste was dissolved in 50ml of H2O by boiling 50ml of 0.5N HCl
solution were added and digested for half an hour.
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2) Then evaporated and baked to get a dry material free of HCl smell.
3) The solid mass was dissolved in 100ml dil. HCl and the residue was filtered out by using
the weighed filter paper.
4) The residue with filter paper was dried to a constant weight.
5) Then silica percentage was calculated.
Data Analysis:
% = × 100
% = × 100
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Experiment 10
(ANALYSIS OF CHROMATE)
Objective:
Volumetric analysis apparatus (Beakers, Tripod Stand, Wire Gauze, Burner, Test Tubes,
Iron stand, Flask, Pipette, Burette)
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Reagents:
K2CrO4, Distilled Water, AgNO3, Ammonium per sulphate (NH4)2S2O8, KMnO4, O-
Phenanthroline Indicator, Mohr’s Solution.
Procedure:
1) Take 0.1g of K2CrO4 in a 400ml beaker and dissolved in 40ml of distilled water.
2) The solution was heated for about 10 to 15 minutes, cooled, 100ml of water were added
and then boiled for 3 minutes.
3) The solution was diluted to 200ml with water 15ml of AgNO3 solution, 3g of (NH4)2S2O8
(Ammonium per Sulphate) and a few drops of KMnO4 solution were added to the warm
solution to oxidize chromium and a pink color was developed for 5 minutes on boiling.
4) It was boiled for 5-10 minutes to remove HCl and Cl2. It was cooled and diluted to 300ml.
5) 10 ml of solution was taken for each time and a few drops of O-Phenanthroline indicator
were added.
6) It was titrated with Mohr’s solution till color changed and an excess known volume of
Mohr’s solution was added.
7) Excess volume was back titrated with standard KMnO4 solution. The consumed volume
will tell the amount of chromium.
Data Analysis:
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1ml of 0.1N Mohr’s Solution = 0.001733g Cr
0.05ml of 0.1N Mohr’s Solution = 0.00008665g Cr
.
% of Cr = × 100 × 30 = _______________ %
.
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Experiment 11
(ANALYSIS OF NaOH SOLUTION)
Objective:
Glass Wares (Petri Dish, Conical Flash, Burette, Pipette, Funnel, Crucible with Lid,
Spherical Bottom Flask, Condenser of Flask, Glass Rod, Test Tube).
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Reagents:
Distilled Water, Standard HCl Solution, Standard Na2CO3 Solution, NaOH Solution of
Unknown Concentration and Methyl Orange Indicator.
Procedure:
Data Analysis:
+2 →2 + +
Na2CO3: HCl
M1V1:
M1V1 = M2ν
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370 ml pure HCl 1.19*1000 g pure HCl 1 gmole pure HCl
1000 ml of Primary HCl solution 1000 ml pure HCl 36.5 g pure HCl
Molarity of 37% solution= 12.06 M
M1V1 = M2V2
( . ) ( )
V1 =
.
V1 = 0.414 ml 1000 µL
1ml
V1= 414 µL
= 0.0025 mol
Mass of Na2CO3 = 0.0025*106
= 0.265 g
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Experiment 12
(ANALYSIS OF BIOMASS)
Objective:
Estimation of moisture, volatile matter, fixed carbon and ash content in given sample of
biomass (Rice Husk).
Equipment Setup / Apparatus:
Furnace, Oven, Weigh Balance and Ceramic or Porcelain Crucible with Lid.
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Furance
Procedure:
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1) Took a clean, dry and properly weighed crucible. Note the weight after drying and recorded
it as initial weight of crucible.
2) Placed 1 gram of given sample in crucible and placed it in oven at 103˚C for 20 minutes.
3) After the 20 minutes removed the crucible from the oven and note down its weight and
again placed the sample in oven for 5 minutes.
4) Again removed crucible form oven after 5 minutes and note down its weight and placed it
again in oven for 5 minutes.
5) Repeated above step again and again till constant weight is achieved.
6) Note the weight that it was taken as initial weight for volatile matter.
(ii) Volatile Matter
1) Placed the crucible in furnace at 950˚C for 20 minutes. Removed it from the furnace and
noted down its weight again. Now again placed it into the furnace for 5 minutes.
2) Removed crucible again form furnace and noted down its weight.
3) Repeated above steps until constant weight is achieved. Noted down the weight.
4) Summed up moisture content, volatile matter and ash and subtracted it from total initial
value of to determine total fixed carbon.
Precautions:
1) As there is a lot of heat content so keep your lab coat, gloves and safety goggles on your
in order to avoid any injury.
2) Use clipper to hold apparatus and remain active throughout the practical.
Data Analysis:
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Initial weight of crucible =A=____________g
Weight of sample =B=____________g
Final weight =C=____________g
Weight of remaining sample =D= C-A=____________g
% Moisture Content = × 100
(iii)Ash
Final weight for ash =G=
Weight of remaining sample =H=G-A=____________g
% Ash content = × 100
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SYNTHESIS BASED EXPERIMENTS
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Experiment 13
(SYNTHESIS OF PRUSSIAN BLUE)
Objective:
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Reagents:
Theory:
Two blue color are usually used namely Ultramarine and Prussian blue. The iron salt, in
the ferric form, like ferric chloride, is reacted with ferrocyanide to precipitate ferric ferrocyanide
which is Prussian Blue. Mostly, ferric chloride is used but ferric sulphate can also be employed.
There are numerous routes for manufacturing ferric chemicals. Iron is reacted with any acid and
the iron salt is oxidized to convert ferrous to the ferric form.
Ferrous is prepared by reacting iron fillings, turnings or scrap with HCl. The solution so
obtained is then oxidized with the help of dilute nitric acid (any other oxidizing reagent may also
be used.) This ferric chloride solution is to be processed further in the synthesis of Prussian Blue.
Zinc chloride solution may be added to improve the color of the Prussian Blue as also to
increase the weight up to 1.25 times which will make the color cheap also.
Procedure:
1) Iron waste in the form of filling is reacted with HCl for making ferric chloride.
2) Ferrous chloride was then oxidized with nitric acid.
3) Ferrous chloride solution was heated to prepare a warm solution which was then removed
from the burner.
4) The solution container was kept in the glass or plastic trough to avoid sputtering during
boiling which would take place because of oxidation reaction concentrate nitric acid was
to be added in very small portions to fill a self-sustaining boiling.
5) 5g of Ferric Chloride was dissolved in the tap water.
8) If precipitation did not occur, then added more volume of ferric chloride to effect
precipitation.
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Therefore, the residue was washed thoroughly with water.
1) The color so formed was oil-soluble and to make it water soluble solid potassium
ferrocyanide in the ratio of 1 to 7 (Cyanide to Prussian Blue on dry basis) was to be mixed.
2) The color was then dried in the oven.
3) This was a blue acidic pigment.
Reaction:
Fe + 2HCl → FeCl + ₂
1
2 +2 + →2 + ₂
2
1
2 +6 + →2 + 2 + +2 0
2
Salient Features:
1) This is acidic blue color and medium should be acidic during its applications.
2) Actually, ferric ion is required and this can be made from any water-soluble copper salt.
3) Oil-dispersible pigment is precipitated which is washed thoroughly. A very fine powder of
this material is required for use in paints and varnished.
4) By adding the ferrocyanide solid to the precipitated pigment in the ratio 1 to 7, the water-
soluble pigment forms.
5) Ferrous salt can be reacted with potassium ferrocyanide to prepare a similar blue acidic
pigment.
Synthesis Steps:
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Experiment 14
(SYNTHESIS OF LIQUID SOAP)
Objective:
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Reagents:
Theory:
Liquid soap to be used for washing purpose can be made by using potassium hydroxide,
oleic acid (usually called red oil which is unsaturated fatty acid). Shaving cream and sticks are
made by using potassium hydroxide by saponifying it with some fatty acid or oil.
Oleic acid or red oil is neutralized with caustic potash solution. The neutralized solution is
then heated to complete saponification and liquid soap of good quality is synthesized. Small
amounts of Sodium Silicate, Alcohol or Ether and urea may be added to the soap. Actually, after
washing with the liquid soap, the cloth should be rinsed in the solution of the above materials.
Some coloring and bleaching material may also be used in the preparation of the second solution.
Liquid soap solution may be named as washing solution whereas the other solution may be called
as the finishing solution.
Procedure:
1) A good grade liquid soap can be made by using the following recipe.
Water: 16g
Caustic Potash KOH: 1g
Glycerin: 4g
Red Oil (Oleic Acid): 4g
2) The caustic potash was dissolved in water and glycerin was added and brought to boil in
an enameled pot.
3) Then removed from heat and red oil was added slowly while stirring.
4) If more neutral soap was wanted, a little more quantity of red oil was used.
Reactions:
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Salient Features:
1) Usually solid soaps are preferred for washing purpose but commercial cleaning requires
liquid soap or liquid detergent. Solid material has to be dissolved in water for use.
2) Neutralization extent and the type of materials will decide whether the soap would be in
liquid or solid form.
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Lab Flexes
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