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Introduction To CNC CAM (Winmax)

This document provides an introduction and overview of CNC CAM (Winmax) software for milling machines. It covers topics such as machine specifications, tool setup, part programming, and verification graphics. The document demonstrates how to define frames and cutting profiles using different milling types and tool paths. It includes examples and exercises for students to practice using the software and experiment with different programming techniques.

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نيكولسكول
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68 views31 pages

Introduction To CNC CAM (Winmax)

This document provides an introduction and overview of CNC CAM (Winmax) software for milling machines. It covers topics such as machine specifications, tool setup, part programming, and verification graphics. The document demonstrates how to define frames and cutting profiles using different milling types and tool paths. It includes examples and exercises for students to practice using the software and experiment with different programming techniques.

Uploaded by

نيكولسكول
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as PDF, TXT or read online on Scribd
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Introduction to

CNC CAM (Winmax)


Moh. Nasyir T., S.ST
19850807 201504 1 003
Study Program Mechatronics Eng.
Department of Mechanical and Energy Eng.
[email protected] / [email protected]
Subjects
 Machine spec
 Machine Coordinate System
 Unit setting
 tool setup
 tool list
 Tool Geometry
 holes and tapping
 Define Frame
 Simulation graphics
 Exercises
 Assignments
mntamara8@ - Page 1
Introduction to machine cnc
milling

mntamara8 @ - Page
2
consoles

The dual-screen and single-screen


consoles use WinMax software:

mntamara8@ - Page 3
Consoles control panel function
group

mntamara8@ - Page 4
Overview – Winmax Desktop

mntamara8@ - Page 5
UTILITY SCREEN

mntamara8@ - Page 6
Machine Specification

Klik TOGGLE UNIT untuk memilih satuan kalkulasi mesin INCH atau MILI

mntamara8@ - Page 7
Klik USER PREFERENCECONVERSATIONAL SETTINGpilih DEFAULT
PROGRAM UNIT millimeters

Or simply just CLICK on this

mntamara8@ - Page 8
Tool Setup

mntamara8@ - Page 9
Tool Setup - formula
SPEED FORMULA
The WinMax software uses these formulas to automatically calculate the spindle
speeds:
𝑆𝑢𝑟𝑓𝑎𝑐𝑒 𝑠𝑝𝑒𝑒𝑑 𝑥 1000
Metric Mode: 𝑅𝑃𝑀 =
𝐷𝑥𝜋

𝑆𝑢𝑟𝑓𝑎𝑐𝑒 𝑠𝑝𝑒𝑒𝑑 𝑥 12
English unit: 𝑅𝑃𝑀 =
𝐷𝑥𝜋
*surface speed (m/mnt) or (feet/mnt)

FEED FORMULA
For Milling data blocks, specify the number of flutes for the tool in the Flutes field.
The software uses the following formula to calculate the Mill Feed:

𝐹𝑒𝑒𝑑 = 𝐶ℎ𝑖𝑝𝑙𝑜𝑎𝑑 𝑥 𝐹𝑙𝑢𝑡𝑒 𝑥 𝑅𝑃𝑀

For Holes operations, flutes are not specified for the tool.
The software uses this formula to calculate the Mill Feed:

𝐹𝑒𝑒𝑑 = 𝐶ℎ𝑖𝑝𝑙𝑜𝑎𝑑 𝑥 𝑅𝑃𝑀


*chipload = Feed/Flute (mm/flute)
mntamara8@ - Page 10
Tool Review Screen

Pilihlah tool seperti contoh pada tabel tool yang digunakan tersebut

mntamara8@ - Page 11
Tool type & Tool Geometry
Drill Ball Mill Bull Mill

Face mill Probe Back Spotface Bore tap

mntamara8@ - Page 12
Part Programming

Klik Part Programming  Milling Frame : masukkan parameter


seperti contoh di atas
Plunge Feed—the feedrate for the tool moving from Z Start to Z Bottom.

Peck Depth—the maximum depth to be cut in one pass. If the total depth is
greater than this value, multiple cutting passes occur. Entering a zero (0)
value causes the total programmed depth to be cut in one pass of mntamara8@
the tool. - Page 13
Verification Graphics

mntamara8@ - Page 14
wireframe Graphics

Dari Verification Graphics Wireframe graphics  refresh data


Pada menu ini Anda dapat melihat tool trajectory dan melihat hasil cutting frame
dengan beberapa mode tampilan. Garis putus-putus menunjukkan gerakan tool
mntamara8@ - Page 15
Pertanyaan/tugas 1

Dalam part programming untuk membuat frame seperti yang telah dilakukan
1. Apa perbedaan Milling type On, Inside, dan Outside?
2. Lakukan percobaan dengan milling type tersebut dan tampilkan hasilnya!
3. Bagaimana hasilnya?

mntamara8@ - Page 16
Cutting profile

Kita akan melakukan pemotongan seperti disain profile di atas

mntamara8@ - Page 17
Block 2

Pada tampilan Part Programming, arahkan kursor pada textbox Block, dimana blok pertama
proses cutting bersisi nilai 1 untuk proses cutting frame.

Klik Next BlockMilling  Face Mill

Lakukan setting parameter seperti gambar di atas


mntamara8@ - Page 18
Pertanyaan/tugas 2

1. Tampilkan hasil simulasi pada blok 2 tersebut


2. Ubah Y Length menjadi 325, bagaimana hasilnya? Tampilkan!
3. Lakukan percobaan dengan berbagai milling type pada simulasi blok 2
tersebut dan tampilkan hasilnya

mntamara8@ - Page 19
Block 2 – Segment 0

Lalu Klik Next Segment Line

mntamara8@ - Page 20
Block 2 – Segment 1

Lalu Klik Next Segment Arc

mntamara8@ - Page 21
Block 2 – Segment 2

mntamara8@ - Page 22
Block 2 – Segment 3

mntamara8@ - Page 23
Block 2 – Segment 4

mntamara8@ - Page 24
Block 2 – Segment 5

mntamara8@ - Page 25
Block 2 – Segment 6

mntamara8@ - Page 26
Block 2 – Segment 7

mntamara8@ - Page 27
Program Review Screen

mntamara8@ - Page 28
Pertanyaan/tugas 3

1. Tampilkan hasil simulasi pada blok 2 tersebut


2. Kembali ke segment 0, ubahlah milling type menjadi Left, Right, Profile Left,
dan profile left, pock boundary, dan pocket island. Cobalah masing tipe
pemakanan tersebut dan tampilkan hasilnya! Jangan lupa untuk milling type pock
boundary, lakukan percobaan juga untuk pocket type inward dan backward.
Jelaskan apa perbedaan dari masing-masing tipe pemakanan tersebut!
3. Buatlah profile lain dengan jumlah minimum profile adalah 5 Line dan 5 Arc!

mntamara8@ - Page 29
Selesai

mntamara8@ - Page 30

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