CNC Turning Center with 2 Spindles, 2 Turrets and 1 Y-axis Slide

Miyano Evolution Line

BNJ
What could not be done
can be done
X-axis movement is added to the traditional self loading mechanism which the main spindle is fixed
and the opposed sub spindle can move to the Z-axis direction to receive the workpiece.
Wide space appears immediately after the back working turret is indexed at the concave position,
then sub spindle passes.
The state-of-art technology of starting full capacity machining immediately after turret index
completion reduces idle time and make it possible to do complete machining including eccentric
machining and multiple machining, which other machines cannot do.
Simultaneous machining
by main and back-working
turrets
Simultaneous machining of work pieces on the
L-spindle with the main turret and work on the
R-spindle with the back working turret is the key
to high efficiency.

Simultaneous, overlapping
machining for the front and
back operations
Overlapping control, which enables the R-spindle
to precisely follow the movement of the main
turret, reduces machining time for operations
such as turning operation and combined
machining with the Double sided revolving tool.

Off-center machining on the

R-spindle
The off-center collet on the R-spindle enables
off-center machining including combined
machining such as crank machining which other
machines are not capable of.

Combined machining on the

Y-axis
The Y-axis function of the main turret enables
side milling which previously required both
C-axis and end milling. This also enables large
diameter threading and machining of work
pieces with large pockets and bosses which
were previously difficult to machine.
Machining at full capacity starts immediately after
indexing the back working turret and the entire
operation is completed in a single process as a result of
combined machining.
Cranks and off-center bushes can also be machined.

Machining at full capacity starts immediately after indexing the back working turret

The backworking turret has two concave sections. gain access to rearward facing tools mounted on the
Immediately after this turret is indexed to a concave main turret and/or to collect the workpiece from the L
section, clearance is created to allow the R spindle to spindle. This new innovation results in reduced idle times.

Y
X1
Back working turret

Z1
Turret position during
R-spindle advancement

Indexing for
retraction

Main turret

Z2
R-spindle

L-Spindle
X2

Off-center machining by X-axis shift

The off-center collet is installed in the R spindle and the R off. The workpiece is fully parted off by using an end mill
spindle is shifted horizontally in the X-axis direction by the to allow the operation to begin. Off-center machining on
off-center dimension. Then the chuck centers of the L and parts such as cranks, bushes can begin on the R spindle.
R spindle are aligned. The R spindle traverses to the left Double off-center machining can also be carried out
and chucks the workpiece that has been partially parted manually.

■ Examples of Machining ■ Cut-off with endmill ■ Reference of off-center amount

Off-center amount: e = R-spindle shift amount

D-d 41- d
Max. bar work diameter: 51

Off-center work amount ≦ =

Endmill 2 2

L-spindle stops. R-spindle stops.

R-spindle collet chuck
Off-center
amount
Max diameter of collet

Center of
L-spindle
Max.φ41

Center of
D

R-spindle
X-axis shift
amount

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 A wide variety of combined machining with revolving tools

■ Basic combined machining ■ Large Diameter Helical Threading ■ Milling of large pockets and bosses
In addition to conventional cross (Option) Linear and circular interpolation makes it
drilling, tapping and face tapping on possible to machine large OD pockets and
the main spindle's center axis, a Y-axis bosses on the Y-Z plane.
allows for off-center drilling, tapping,
and milling. Planetary tap
Z Endmilling
Z
Endmill
Z
Y Y

Y X
X

■ Contour Milling ■ Contouring milling + Off-center machining ■ High precision milling

Combining the C-, X-, and Z-axes One side is machined off-center by contour milling and Accurate positioning by the C-axis and high
makes it possible to do contour milling the other side is machined off-center on the off-center precision combined machining by the Y-axis
with simultaneous 3-axis control. chuck. Double off-center machining can be performed allow for a wider range of machining.
on the machine.

Endmilling
OD cutting tool
Z Z Endmilling Z

Y
X
X X

Off-center

The L/R-spindles and tool spindles enable stable machining

Double row roller bearing and angular ■ L-spindle Spindle headstock ■ R-spindle Max. chucking length
from the chuck face
contact ball bearing used for the front Spindle quill to the chuck bottom
65mm
bearing and double row roller bearing used
Spindle
Stationary
for the back bearing are mounted in the Stationary collet chuck
quill housing for both L and R axes. This collet chuck

makes it possible to achieve sufficient Max. collet

diameter
rigidity, heat control, and flexible thermal φ42mm

distortion qualities to facilitate the Inner coolant

production of high precision parts. Tool Ultra high precision
double row roller bearing Automatic work ejector
spindles are driven by a tough AC servo
Ultra high precision
motor to achieve stable machining and Ultra high precision
angular contact ball bearing
double row roller bearing
overload protection. Ultra high precision
angular contact ball bearing

■ Torque Diagram of Tool Spindle ■ L-spindle Power Diagram ■ R-spindle Power Diagram
4.0 40
20 200 20.0 10 100 10.0
Overload detection : 20 Nm
5.5kW
Spindle motor output

11kW
Spindle motor output

10 100 82.5N.m 10.0 5 50 40.6N.m 5.0

Spindle torque

2.0 20 7.5kW 3.7kW

.
Spindle torque

1.7 56.3N m 27.3N.m

Spindle torque

Continual machining area 5 50 5.0

1.0 10

1 10 1.0
30 minutes rating 30 minutes rating
0.5 5 Continuous rating Continuous rating
1 10 1.0 0.5 5 0.5
Continuous machining area

0.5 5 0.5
kgf.m N.m kgf. m N. m kW kgf.m N.m kW
0 1,000 2,000 3,000 4,000 6,000 r/min. 60 1,000 2,000 3,000 4,000 5,000 r/min. 60 1,000 2,000 3,000 4,000 5,000 6,000 7,000 r/min.
Tool spindle speed 1,269 Spindle speed 1,269 Spindle speed
Unusable range of ejector

5
A tooling system that is ideal for bar work machining
and abundant options for a wide tooling zone.

Tooling system

Since this model employs the same tooling system as the commonly used for round bar, hexangular bar and square
ABX series, the tool holders are completely compatible. bar. The back working turret is a turret for back side
Ideal tooling is achieved by selecting the most appropriate machining. The OD cutting tool is directly mounted on the
tool holders. When the bar feeder is not attached to the turret as a wedge and the ID cutting tool is mounted on
machine, a pull out finger chuck is available, which is the holder.

Cut-off tool Cut-off tool

holder L holder R

Double plane & turning tool

holder Square 20, Dia. 25

Double turning Double turning Double turning tool Double turning tool
tool holder L tool holder R holder F with stopper holder R Dia.25 mm Mounting method of 2 guide pins
plate Dia.25 mm

Turning & plane holder

Dia.25 mm

Turning tool Turning tool Turning tool holder C Pull out finger
holder A holder B with stopper plate
Single plain head
Dia.25

Double plain Double plain Double plain head C

head Dia.25 mm head B Dia.25 mm Dia.25 mm Wedge clamp

Plain holder A Plain holder B Y-Double plain head

Dia.20 mm Dia.40 mm Dia.25 mm

Nut Nut
X-spindle unit Spindle unit
Main turret Back working turret

Nut
Z double side spindle unit

Tooling area
503
90 92 246 40 55
65
Z1-axis Slide Stroke
46 76
(3")

φ25
3.5
Max.
60
50
0
φ53
Turret length: 320

Main turret Main turret

Back working
23 turret
□20
30
59 51
30 80

35
Travel
1 axis
SlideXStroke
Max.

101
Stationary
100

Y-axis slide Stroke 40 40

165

Slide

70

collet Stationary
Stroke
A2-6
AA

Spindle center collet

11-axis
-axis

L-spindle
X2-axis Slide Stroke
BB
SY-Type

Slide

35

L-spindle R-spindle R spindle

113

XX

Type of machine
(H-S22)

Collet AA BB Collet
φ143

104
BNJ-34S3 H-S16 φ148 φ120 H-S16
BNJ-34SY3 DIN171E φ115 φ85 DIN171E 87 525 88
H-S20 φ145 φ120 H-S16 Z2-axis Slide Stroke
BNJ-42S3
BNJ-42SY3 87 700
DIN173E φ115 φ120 DIN173E
H-S22 φ143 φ120 H-S16
BNJ-51SY3
DIN177E φ130 φ120 DIN173E

6
 Various options

● Parts catchers and parts conveyors ● Cut-off confirmation

Parts catcher & Parts conveyor is the requirement for bar This is a function to confirm
work machining. that cut-off of the work
piece is completed and
the R-spindle can traverse
with low thrust to the
retract position for cut-off
confirmation and program
skip. The safety and reliability of this function makes
it easier to avoid mechanical troubles.

Cut-off tool

L-spindle rotation R-spindle rotation

R-spindle retracts
Cut-off position Confirmation of cut-off,
program skip position command

Retract with low thrust

● Chip conveyor
This chip conveyor
is a universal hinge NC SPECIFICATIONS MIYANO-FANUC

type. It enables high

precision machining by
smoothly carrying out
large volumes of chips
and eliminating chip
● Simultaneously controlled 4axes / 2 paths, X1,Z1,Y1,Cs1,A1(Rev. tools) / X2,
heat generated during axes Z2, Cs2
● Min. input increment 0.001mm, 0.0001 inch, 0.001 deg.
prolonged machining.
● Min. output increment X-axis:0.0005mm, Z-axis: 0.001mm
A chip conveyor is the ● Parts program storage 512 kb, 1,280m (4,200 feet)Tape length
capacity
indispensable for prolonged operation. Please consult with
● Spindle function Spindle speed S4 digits direct specify,
us when using special work piece materials for machining. Constant cutting speed control(G96)
● Rapid traverse rate X1,X2, axis:18m/min. (708ipm) , Z1,Z2,axis:20m/
min.(787ipm) Y-axis 12m/min.(472ipm)
● Revolving tools ● Cutting feed rate F3.4 digit direct specify
● Cutting feed rate override 0 〜150% (10% steps)
The standard tooling ● Interpolation G01, G02, G03
is a simple setup ● Threading G32, G92
● Canned Cycle G90, G92, G94
consisting of an ● Work coordinate setting Automatic setting, 64 sets by the geometry offset
X-spindle unit and a function
● Tool selection and work Tool selection 1 〜 64 can be done by the first two
Z-spindle unit. The coordinate system selection digit of the T-4 digit code.
rigid tapping function ● Tool wear offset Tool wear selection 1 〜 64 sets can be done by the
(optional) is used for last two digit of the T-4 digit code.
● Direct input of tool positions Measured value can be directly key in
tapping. The tapping ● Input/Output interface RS-232C, PC Card Slot.
collet is mounted only ● Automatic operation Single/Continuous cycle operation.
Single block operation, Block delete,
in special situations.　 Machine lock, Dry run, Optional block skip.
● Others
10.4" Color LCD, 800 storage parts programs, Decimal point input
● Tool-break 　　　　 Manual pulse generator, Memory protect, AC digital servo
　 detection for drill Polar coordinate interpolation, Programmable data input(G10)
Cs-axis control(L/R Spindle)
Drill breakage is ● Basic Options
detected by the swing Chamfering/Corner R control, Tool nose R compensation, Background editing
Run hour/Parts count display, Synchronous mixing feed function
cylinder. Multiple repetitive canned cycle(G70 〜 G76), Drilling canned cycle
The machine stops Continuous threading, Tool life management system
Continuous multi-lead thread cutting, Rigid tapping function(Spindle / Revolving Tools)
when breakage is
Cylindrical interpolation, Custom macro B
detected, second ● NC Additional Function
accident can be Manual retrace function, Macro executer, Additional parts program storage (1Mbyte)
● NC Options
protected. Helical interpolation

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 MACHINE SPECIFICATIONS
Items Model Name BNJ-34S3 BNJ-42S3 BNJ-34SY3 BNJ-42SY3 BNJ-51SY3
Machining Capacity & Chucking System
Max. Bar Capacity L-spindle Φ 34mm (1.34”Dia.) Φ 42mm (1.65”Dia.) Φ 34mm (1.34”Dia.) Φ 42mm (1.65”Dia.) Φ 51mm (2”Dia.)
R-spindle Φ 34mm (1.34”Dia.) Φ 42mm (1.65”Dia.) Φ 34mm (1.34”Dia.) Φ 42mm (1.65”Dia.) Φ 42mm (1.65”Dia.)
Type of Collet Chuck L&R-spindle Stationary Stationary Stationary Stationary Stationary
Standard Turning Length 100mm 100mm 100mm 100mm 100mm
Size of Power Chuck L/R-spindle 5”/ 4” 5”/ 4” 5”/ 4” 5”/ 4” 6”/ 5”
Spindle
Spindle Nose L/R-spindle Sp. Flat/Sp. Flat Sp. Flat/Sp. Flat Sp. Flat/Sp. Flat Sp. Flat/Sp. Flat A2-6/Sp. Flat
Spindle Speed Range L-spindle 80 〜 7,000min-1 60 〜 6,000min-1 80 〜 7,000min-1 60 〜 6,000min-1 50 〜 5,000min-1
R-spindle 67 〜 5,000min-1 67 〜 5,000min-1 67 〜 5,000min-1 67 〜 5,000min-1 67 〜 5,000min-1
Spindle Motor (30min./Cont.) L-spindle 7.5/5.5 kW 11/7.5 kW 7.5/5.5 kW 11/7.5 kW 11/7.5 kW
R-spindle 5.5/3.7 kW 5.5/3.7 kW 5.5/3.7 kW 5.5/3.7 kW 5.5/3.7 kW
R-SP Slide Stroke X2 70 mm 70 mm 70 mm 70 mm 70 mm
Z2 525 mm 525 mm 525 mm 525 mm 525 mm
Main Turret
Type of Turret Station 12 Station 12 Station 12 Station 12 Station 12 Station
Turret Indexing Time 0.25sec./1st. 0.25sec./1st. 0.25sec./1st. 0.25sec./1st. 0.25sec./1st.
Turret Indexing Methods AC Servo & Curvic C. AC Servo & Curvic C. AC Servo & Curvic C. AC Servo & Curvic C. AC Servo & Curvic C.
Slide Stroke X1 165 mm 165 mm 165 mm 165 mm 165 mm
Z1 246 mm 246 mm 246 mm 246 mm 246 mm
Y1 --- --- ± 40 mm ± 40 mm ± 40 mm
Back-working Turret
Type of Turret Station 6 Station 6 Station 6 Station 6 Station 6 Station
Turret Indexing Time 0.2sec./1st. 0.2sec./1st. 0.2sec./1st. 0.2sec./1st. 0.2sec./1st.
Turret Indexing Methods AC Servo & Curvic C. AC Servo & Curvic C. AC Servo & Curvic C. AC Servo & Curvic C. AC Servo & Curvic C.
Revolving Tools (Main Turret / Option)
No. of Revolving Tools Station 12 12 12 12 12
Tool Speed Range 60 〜 6,000min-1 60 〜 6,000min-1 60 〜 6,000min-1 60 〜 6,000min-1 60 〜 6,000min-1
Tool Motor 2.5 kW 2.5 kW 2.5 kW 2.5 kW 2.5 kW
Machining Capacity Drill/Tap Φ 13mm/M8xP1.25 Φ 13mm/M8xP1.25 Φ 13mm/M8xP1.25 Φ 13mm/M8xP1.25 Φ 13mm/M8xP1.25
Machine Dimensions
Machine Height 1,720mm (67.7”) 1,720mm (67.7”) 1,720mm (67.7”) 1,720mm (67.7”) 1,720mm (67.7”)
Floor Space 2,780mm x 1,536mm 2,780mm x 1,536mm 2,780mm x 1,536mm 2,780mm x 1,536mm 2,780mm x 1,536mm
(109.5”x 60.5”) (109.5”x 60.5”) (109.5”x 60.5”) (109.5”x 60.5”) (109.5”x 60.5”)
Machine Weight 5,500kg (12,125Lbs.) 5,500kg (12,125Lbs.) 5,500kg (12,125Lbs.) 5,500kg (12,125Lbs.) 5,500kg (12,125Lbs.)
Others
Splash Guard Interlock, Coolant, Pneumatic Unit, Machine Light, Regular Hand Tools Kits & Box
Options
Collet Chuck System, Power Chuck System, Cut-off Confirmation, High Pressure Coolant, Revolving Tools and Drive Unit, Work Ejector, R-spindle Inner Coolant and air blow
Spindle Brake System(L&R-spindle), Air Blow, Parts Catcher and Parts Conveyor, Coolant Level Switch, Drill Breakage Detector, Chip Conveyor, Chip Box, R-spindle Through Parts Carrier
Magazine Bar Feeder, Signal Tower(3 steps)
The specifications are subject to change without notice, Standard equipment package may vary by region. ［Japanese patent No.4090748］
Machines in photos may not look exactly the same as the actual products.

EXTERNAL VIEW

Headquarters Shirakawa works Kitakami works

(Miyano Company) Tokorozawa works Kitakami works

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All specifications are subject to change without prior notice. This product is an export control item subject to the foreign exchange and foreign trade act. Thus, before exporting this product, or taking it overseas, contact your
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PRINTED IN JAPAN OCT.2011 1-1-05AO