Silica From Rice Husk
Silica From Rice Husk
Silica From Rice Husk
Research Plan
A. INTRODUCTION
Today, the whole world is suffering from two types of problem, i.e.
disappearance of virgin resources and the production of excess waste. From the
perspectives of the economies, energy needs, and environments of developing as well as
developed nation, the only way to eliminate these problems is to utilize these wastes in
the main streams of production. In accordance with this realization, every production
sector is looking to raise its income by using waste as a resource in its products.
Similarly, the ceramics industry is lso seeking to utilize waste in its productions. Much
research has been conducted in last few decades to achieve this gol of the ceramic
industry [1,2]. Ceramics have some distinctive properties not offered by metals,
including good chemical inetness, high-temperature stability, brittleness, a high melting
point, and an electrical insulation capability. Due to these properties, ceramics offer a
wide range of applications for modern society.
In a broad sense, ceramics can be regarded as refractories, glass, tiles, sanitary
ware, tableware, and ceramics for electrical applications [15]. In all these industries,
silica (SiO2) is the most important ingredient for productions. Due to the massive use of
silica in ceramic products, silica is believed to be the backbone of the ceramic industry
[16]. Most manufacturers use silica sand, gravel, sandstone granite, quartz and quartzite
as asilica source for the manufacture of ceramics [17]. All these sources of silica are
found in nature. With the use of these raw materials, our problem remains the same, i.e.
a loss of virgin raw materials. Therefore, the whole world is looking toward waste
utilization to obtain silica. Rice Husk Ash (RHA) is found to be the most promising
waste to serve as a potential silica source. As we known, huge amounts of rice husks
(RHs) are produced annually in the world as an agricultural byproduct of rice threshing.
RHs have been proved to be an economical and promising raw material for producing
SiC, due to high surface area and intimate contact available for carbon and silica.8)12)
(sensei) (fabricated) .
In addition to the Silica, Alumina is also the most widely used oxide ceramics
because of its hardness, good corrosion resistance, high insulation and ease of
processing [1,2} material). Composite of alumina and silica (SiO2), which has been
known including kyanite, andalusite, silimanite and mullite. From these four minerals,
mullite has stability under heat and pressure which is higher than the others (3) (efek
mic (paknyom) . There are some steps for manufacturing of ceramic product, sintering
process is one of the most important and crucial part in fabricating ceramic component.
In fact, most of the ceramic component that fabricated via plastic forming and powder
route for the variety applications must undergo this sintering steps [4]. (material). The
sintering process has long been known conventionally by using fuel wood, gas and
electricity for heating material. However, Microwave sintering has emerged in recent
years as a new method for sintering a variety of materials. Microwave sintering is a
heating system that uses radiation microwaves usually 2.45 GHz, it works so fast and
efficiently penetrate and excite molecules material evenly. The process does not require
heat conduction like an usual oven.
B. OBJECTIVE
C. EXPERIMENT PROCEDURES
1. Sample Preparation
First, washing the rice husk use distilled water to eliminate dirt. Dry and
carbonization openly. The result of rice husks that have been carbonized then
furnaced in oven with temperature 600 oC to homogenize the rice husk ash .
After furnaced, weigh 50 gr of rice husk ash for each treatment. Mix rice husk
ash with 500 mL HCl 1M then stirred and let stand for 1 hour to deposition
process. After 1 hour, filter the solution by filter paper, take the sediment and
drying at room temperature ± 25oC. Mix the sediment with 500 mL NaOh 2M,
heat using hot plate at temperature 150 oC - 200 oC and stir it up using stirrer
magnetic for 1 hour so that homogeneous mixing will be obtained. Filter the mid
materials using whatman filter paper No.41 , then obtained the solution of
Silicate (Na2SiO3) . Titration Silicate (Na 2SiO3) using HCl or NaOH by
constant stirring until the sediment is neutral i.e. reaches a PH of 7, then the
filtrate is let stand for 18 hours. Filter and wash the filtrate using aquabidest to
neutral. Put silic sediment into oven for drying process at 105 oC for 12 hours.
Mash and sieve silica with size 100 mesh.
2. Sintering Experiment
For sample manufacture, weighing alumina oxide and silic fom rice husk
with ratio 95% : 5% using digital balance . Put sample into beaker , mix with
water sufficiently and stir using stirrer magnetic until well blended . Mix the
powder obtained with polyvinyl alcohol, then pellet using hydrolic press.
Sintering usng furnace and microwave with temperature variations of 900 oC,
1000 oC and 1100 oC.
3. Characterization
Sintered sample further characterized using Scanning Electron
Microscopy (SEM) to see the microstructure of the sample and X Ray
Diffraction (XRD) to identify the crystanility of the sample.
D. EXPECTED OUTCOME
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