Zybach Sample

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Important:

McMaster Carr, a supplier whose part numbers are referenced throughout this document, can only ship within the
United States. Builders outside of the U.S. must find an alternate supplier for the required hardware.

Hardware part numbers and availability are subject to change. Verify that all hardware or equivalents are obtainable
prior to purchasing these plans.

Z yb ach
a mechanical clock

design by Derek Hugger


The Basics

Contents
These plans include all the information required to build Zybach. They provide an outline of the build process, tips for an
accurate and successful build, lists of required tools and off-the-shelf components, a complete parts list, full scale patterns for
all plywood parts, and step-by-step assembly instructions.

Before Building
Read and understand all instructions before building. Failure to do so will lead to increased frustration levels, lengthened build
times, wasted material, and other vexing occurrences.

Build Process
Always wear eye protection and any other necessary personal protective gear. Read, understand, and abide by all
manufacturer instructions and warnings for all tools used.

1. Use a light duty/general purpose spray adhesive to temporarily bond the patterns to plywood. Apply the
adhesive evenly and sparingly.
2. Drill the holes first, and then cut out the parts. Hole alignment between parts is critical to proper function, so
care must be taken to drill the holes accurately. Take time to cut out the parts accurately. An accurately cut part
will require less sanding and less modification later.
3. Remove the patterns from the cut plywood parts, and then sand the parts to remove rough edges and any
residual adhesive.
4. Cut and tap all aluminum tubes, brass tubes, and stainless steel. See Plywood Thickness
Compensation in Tips + Tactics.
5. Following the assembly instructions, build all subassemblies and then the Top Level Assembly.
6. Cut the Main Weight based on the Weight of the Weight instructions in Tips + Tactics.
7. If desired, disassemble Zybach to finish its components. Note that stain and other finish options can
affect the thickness of parts and may also effect friction levels between moving parts.

Notes
When printing the patterns, always print at 100% scale. Do not use the “scale to fit page” option.

Zybach contains many moving wood parts as well as wood parts that stack onto one another. As such, using a quality, flat
Baltic birch plywood is very important. Cheaper, lower quality plywood, such as types often found at home improvement
stores like Home Depot, can be warped and knotted.

Changing humidity levels can cause wood parts to swell and move. Some binding or changes in performance may occur with
changes in humidity. As humidity levels return to normal, so too should the system’s performance.

Terms of Use
© 2016 Derek Hugger. All Rights Reserved.

By purchasing these plans, you have agreed to the following terms and conditions:

Reproduction of part or all of this document is prohibited except by the original retail purchaser for his or her own personal use. The contents of this
document and associated documents, including but not limited to instructions, designs, illustrations, diagrams, and patterns are for personal use, and may
not be included in any other work or publication, or be distributed, or be used for commercial purposes except with explicit written consent from the author.
Any apparatus or work created using the designs, patterns, or instructions in this document is for personal use only and may not be used for commercial
purposes nor sold for profit. The contents of this document are presented in good faith but without warranty and without guaranteed results.

© 2016 Derek Hugger


Tools
Power Tools General Drivers
Required

phillips #1
brad point drill index
1/16” to 1/2”
in 1/64” increments
hex 5/64”

drill bits #29*


bandsaw 7/32*
25/64*

Supplies
taps 8-32*
scroll saw 1/4-20*

sandpaper

hacksaw
wood glue

spray adhesive
drill press clamps

monofilament
calipers (fishing line)

belt/disc sander
precision files
Recommended
(but not required)

mini chop saw


vice

drill
tube cutter

rotary tool
reamers
0.1280”, 0.2530”

* For drilling and tapping into


metal lathe stainless steel, cobalt steel
drill bits and taps are required.
** A CNC router is an optional
replacement for the bandsaw
kitchen scale or balance and scroll saw for cutting the
plywood parts.

cnc router** awl © 2016 Derek Hugger


Tips + Tactics

Pattern Syntax
Patterns are labeled with a part name followed by a thickness dimension.
Example: Gear FG Spacer Thin is cut from 1/8” plywood. It also has a hole to be drilled thru with a 9/32” bit.

Gear FG
Spacer Thin 1/8

9/32

Dashed lines indicate a hole drilled from the side, centered on the thickness of the part.
Example: Hypocycloid Cam has a 9/64” hole drilled from the side. It also has a 1/4” thru hole drilled from the front.

1/4
Hypocycloid Cam 1/2
9/64

A symbol indicates drilling to a certain depth, not thru.


Example: Ratchet Arm has a 1/8” hole drilled 1/8” deep. It also has a 5/32” thru hole.
As indicated by “(back)”, this pattern shows the back side of the part.
1/8
1/8

5/32
Ratchet Arm (back) 1/4

Two concentric circles indicate a hole with a counterbore.


Example: Face Support Spacer has two 5/64” holes with a 3/16” counterbore drilled 5/64” deep. It also has a 9/32” thru hole.

2x 5/64 3/16 5/64

9/32

Face Support Spacer 3/8

© 2016 Derek Hugger


Tips + Tactics

Plywood Thickness Compensation


The exact thickness of plywood is typically thinner than the plywood's specification. For example, 1/4” plywood may actually
measure 0.23” thick. Because of this, it may be necessary to adjust the lengths of many of Zybach's metal parts.

Not Quite Clearance Holes


To ensure maximum clamping force when using a screw to fasten two parts together, it is best practice to have a clearance
hole in one part and a threaded hole in the other. However, because Zybach uses such small screws in wood, this otherwise
good practice can easily lead to stripping out holes in the plywood parts. Even a minimal amount of over tightening can strip
out a hole. To help reduce the risk of stripping out holes, Zybach’s patterns specify holes that are not quite clearance holes.
That is, they are sized to allow for slight thread engagement. As a result, when all the threads of the screw are engaged, and
the screw head bottoms out on the wood, more force is required to strip the wood. This also makes it easier for the builder
to know when to stop tightening. Though the screw may not clamp as tightly with this “not quite clearance” method, simply
squeezing the parts together by hand as they are fastened will more than suffice.

Wall Mounting
Use the Wall Mount Template as a guide for locating Zybach’s three mounting points on a wall. Mount into studs or use
appropriate anchors to ensure that Zybach will not fall or otherwise separate from the wall. The mounts must support
Zybach’s weight plus several additional pounds applied while winding.

Zybach should be mounted to a wall prior to completing the top level assembly. Mount the assembly any time between Top
Level Assembly Step 1 and Step 6.

As Zybach is weight driven, its height on the wall will directly impact its run time. For a 30 hour run time, drill Zybach’s
mounting holes such that the indicated line on the Wall Mount Template is 67” from the floor.

Ensure that the mounting screws fully engage the studs or anchors while maintaining a 3/8” gap from the wall to the head of
each screw.

3/8”

Weight of the Weight


To ease the amount of stress applied to Zybach, less weight is best. Zybach should not require more than 7 lbs to run. To
determine exactly how much weight is required, assemble the entire system with the exception of the Main Weight. Hang an
empty jar or canister from the Wind Cord that the Main Weight will ultimately attach to. Slowly add mass to the jar. Coins or
BBs work well. Continue adding mass in small increments until a strong and consistent tick is achieved and the clock runs
reliably without stopping.

Weigh the jar of coins/BBs, and then weigh and measure the length of the 2” stainless steel cylinder.
The cut length of the cylinder to make the Main Weight = ( jar weight / cylinder weight ) * cylinder length

Note that when drilling and tapping the Main Weight, the hole must be centered. Any offset will cause the
Main Weight to hang at a slant.

© 2016 Derek Hugger


Tips + Tactics

Time Tuning
To adjust Zybach’s timing, adjust the Pendulum Weight and Thumb Screw. If the clock is running too quickly, slow it down by
moving the Pendulum Weight and Thumb Screw down. If the clock is running too slowly, speed it up by moving the
Pendulum Weight and Thumb Screw up. Note that very small changes in position can make a difference.

Down = Slower

Up = Faster

Once proper timing is achieved, tighten the Pendulum Weight and Thumb Screw against each other. This will help keep them
from lowering unintentionally over time.

Escapement Tuning
For optimal performance, a steady and even “tick tock” is desired. To adjust the timing of the escapement mechanism,
remove the Main Weight, slightly loosen the Set Screw in the Pallet Asm and adjust the angle of the Pallet relative to the
Pendulum Link Asm (see Top Level Assembly Step 6). Note that very small angle adjustments can result in large changes in
the escapement timing. Adjust the angle such that the timing between each “tick” and “tock” is as equal as possible.

Tick.......Tock.......Tick.......Tock.......Tick.......Tock

Tick...Tock.........Tick...Tock.........Tick...Tock.........

Tick..........Tock..Tick..........Tock..Tick..........Tock..

General Operation
To set the time, turn the Minute Hand clockwise or counterclockwise. Always let the Minute Hand drive the Hour Hand.
Never turn the hour hand directly, as doing so will damage the hypocycloid mechanism.

To wind Zybach, stop the Pendulum. Lift the Main Weight and gently pull down on the Wind Weight. Do not pull the Wind
Weight without lifting the Main Weight, as this can put undue stress on the components. Once wound, gently release the
Main Weight. Never allow the Main Weight to drop suddenly. Doing so will damage Zybach.

To start Zybach, gently push the Pendulum. Note that very little force is needed.

© 2016 Derek Hugger


Parts + Assemblies List
Type Description Qty Type Description Qty Type Description Qty
Aluminum Tube A Tube 1/4” x 1/2” 2 Plywood 1/8” Gear BC Spacer 1 Subassembly Escapement Wheel Asm 1
Aluminum Tube A Tube 1/4” x 1-3/4” 1 Plywood 1/8” Gear FG Spacer Thin 2 Subassembly Face Asm 1
Aluminum Tube A Tube 1/4” x 2-1/2” 4 Plywood 1/8” Hand Spacer 1 Subassembly Face Spacer Asm 1
Aluminum Tube A Tube 1/4” x 4-1/8” 1 Plywood 1/8” Pendulum Pivot Mount Front Spacer 1 Subassembly Face Support Asm 1
Plywood 1/8” Pendulum Pivot Mount Rear Spacer 1 Subassembly Frame Asm 1
Brass Tube B Tube 5/32” x 1/4” 3 Plywood 1/8” Wind Wheel Large 3 Subassembly Gear A Asm 1
Brass Tube B Tube 9/32” x 1/2” 1 Plywood 1/8” Wind Wheel Small 2 Subassembly Gear BC Asm 1
Brass Tube B Tube 9/32” x 5/8” 2 Plywood 1/8” Wind Wheel Spacer 1 Subassembly Gear DE Asm 1
Brass Tube B Tube 9/32” x 3/4” 2 Subassembly Gear FG Asm 1
Brass Tube B Tube 9/32” x 1” 1 Plywood 1/4” Face Spacer Thin 1 Subassembly Hour Hand Asm 1
Brass Tube B Tube 9/32” x 1-1/2” 1 Plywood 1/4” Gear C 1 Subassembly Hypocycloid Gear Asm 1
Brass Tube B Tube 9/32” x 1-3/4” 1 Plywood 1/4” Gear E 1 Subassembly Main Weight Asm 1
Plywood 1/4” Gear E Spacer 1 Subassembly Pallet Asm 1
Stainless Steel Rod Rod 1/16” x 3/8” 8 Plywood 1/4” Gear G 1 Subassembly Pendulum Asm 1
Stainless Steel Rod Rod 1/16” x 5/8” 12 Plywood 1/4” Hypocycloid Gear B 1 Subassembly Pendulum Link Asm 1
Stainless Steel Rod Rod 1/8” x 3/4” 3 Plywood 1/4” Pendulum Pivot Front 1 Subassembly Pendulum Pivot Front Asm 1
Plywood 1/4” Pendulum Pivot Rear 1 Subassembly Pendulum Pivot Rear Asm 1
Stainless Steel Main Weight 1 Plywood 1/4” Pin Plate 1 Subassembly Ratchet Arm Asm 3
Stainless Steel Pendulum Weight 1 Plywood 1/4” Ratchet Arm 3 Subassembly Wind Wheel Asm 1
Stainless Steel Wind Weight 1 Plywood 1/4” Ratchet Wheel 1
Top Level Asm Zybach 1
Hardware Bearing 2 Plywood 3/8” Escapement Wheel 1
Hardware Eyebolt 1 Plywood 3/8” Face 1
Hardware Leather Plug 1 Plywood 3/8” Face Spacer Thick 1
Hardware LSHCS 8-32 x 1/4” 12 Plywood 3/8” Face Support Spacer 1
Hardware LSHCS 8-32 x 1/2” 2 Plywood 3/8” Hour Hand 1
Hardware LSHCS 8-32 x 3/4” 5 Plywood 3/8” Hypocycloid Gear A 1
Hardware LSHCS 8-32 x 1” 3 Plywood 3/8” Minute Hand 1
Hardware Magnet 6 Plywood 3/8” Pallet 1
Hardware Screw #2 x 1/2” 13 Plywood 3/8” Pallet Spacer 1
Hardware Screw #2 x 3/4” 12 Plywood 3/8” Pendulum Link 1
Hardware Set Screw 7 Plywood 3/8” Pendulum Pivot Mount Front 1
Hardware Threaded Rod 1
Hardware Thumb Nut 1 Plywood 1/2” Face Support 1
Hardware VSHCS 1/4-20 x 3/8” 1 Plywood 1/2” Frame 1
Hardware Washer 2 Plywood 1/2” Frame Spacer 3
Hardware Wind Cord 1 Plywood 1/2” Frame Support 1
Plywood 1/2” Gear A 1
Plywood 1/2” Gear B 1
Plywood 1/2” Gear D 1
Plywood 1/2” Gear F 1
Plywood 1/2” Gear FG Spacer Thick 1
Plywood 1/2” Gear H 1
Plywood 1/2” Hypocycloid Cam 1
Plywood 1/2” Pendulum Mount 1
Plywood 1/2” Pendulum Pivot Mount Rear 1

Dowel 3/8” Pendulum 1

© 2016 Derek Hugger


Hardware

Description Qty McMaster Carr P/N *


Bearing (see image below) 2 57155K376

Eyebolt (see image below) 1 9489T517

Leather Plug** ~1/8” x 1/8” x 1/8” 1 -

LSHCS 8-32 x 1/4” Low Socket Head Cap Screw 12 93615A317


LSHCS 8-32 x 1/2” Low Socket Head Cap Screw 2 93615A320
LSHCS 8-32 x 3/4” Low Socket Head Cap Screw 5 93615A323
LSHCS 8-32 x 1” Low Socket Head Cap Screw 3 93615A324

Magnet Neodymium, Ø1/8” x 1/8” 6 5862K61

Screw, #2 x 1/2” Pan Head Self Tapping Screw 13 92470A098


Screw, #2 x 3/4” Pan Head Self Tapping Screw 12 92470A103

Set Screw 8-32 x 1/4” 7 92311A190

Threaded Rod 8-32 x 6” 1 95412A821

Thumb Nut 8-32 1 92533A103

VSHCS 1/4-20 x 3/8” Vented Socket Head Cap Screw 1 93235A534

Washer #8 (outer Ø 3/8, inner Ø 0.174”) 2 90107A010

Wind Cord Braided Nylon Squidding Line 45 lb 1 available from amazon.com


Minium length: 12 feet

Bearing Double Shielded, ABEC-5 Eyebolt 1/4-20 thread

1/2” 3/16”

1/4” 7/8”

7/8” threaded area may be cut shorter to reduce the


Thumb Nut 8-32 required depth of the tapped hole in the Main Weight.

1/2” 3/8”

If a Thumb Nut is unavailable, any


8-32 nut may be used.

* Part numbers referenced are from www.mcmaster.com.


** Exact dimensions are not critical. Leather can be cut from any stock, or from an old belt. © 2016 Derek Hugger
Metal
Rods + Tubes

Description Material OD x L * ID Qty Tap** McMaster Carr P/N ***

B Tube 5/32” x 1/4” Brass 5/32” x 1/4” 0.128” 3 - 8859K21

B Tube 9/32” x 1/2” Brass 9/32” x 1/2” 0.253” 1 - 8859K25


B Tube 9/32” x 5/8” Brass 9/32” x 5/8” 0.253” 2 -
B Tube 9/32” x 3/4” Brass 9/32” x 3/4” 0.253” 2 -
B Tube 9/32” x 1” Brass 9/32” x 1” 0.253” 1 -
B Tube 9/32” x 1-1/2” Brass 9/32” x 1-1/2” 0.253” 1 -
B Tube 9/32” x 1-3/4” Brass 9/32” x 1-3/4” 0.253” 1 -

Rod 1/16” x 3/8” Stainless Steel 1/16” x 3/8” - 8 - 90145A417

Rod 1/16” x 5/8” Stainless Steel 1/16” x 5/8” - 12 - 90145A421

Rod 1/8” x 3/4” Stainless Steel 1/8” x 3/4” - 3 - 90145A473

A Tube 1/4” x 1/2” Aluminum 1/4” x 1/2” 0.120” 2 thru 4568T11


A Tube 1/4” x 1-3/4” Aluminum 1/4” x 1-3/4” 0.120” 1 one side
A Tube 1/4” x 2-1/2” Aluminum 1/4” x 2-1/2” 0.120” 4 one side
A Tube 1/4” x 4-1/8” Aluminum 1/4” x 4-1/8” 0.120” 1 both sides

A Tube 1/4” x 4-1/8”


Cut or file the flats shown below. Flats must be 90° apart.

2x 0.03”

2.525”
3.838” 2x 0.20”

ID OD

OD outer diameter
ID inner diameter
L length

* Due to variations in plywood thicknesses, required tube lengths may vary slightly.
** Expand 0.120” tube ID with a #29 drill bit and then tap for 8-32 thread. Minimum thread depth: 1/2”.
*** Part numbers referenced are from www.mcmaster.com. © 2016 Derek Hugger
Metal
Weights

Pilot hole: 13/64”


Tap for 1/4-20 thread.
Minimum thread depth without cutting Eyebolt: 7/8” Pilot hole: #29 drill
Eyebolt may be cut short if a 7/8” depth cannot be achieved. Tap thru for 8-32 thread.

1/2”

Pendulum Weight
Ø2” Stainless Steel
Cut from cylinder used for Main Weight.

Pilot hole: 13/64”


Tap for 1/4-20 thread.
Minimum thread depth: 3/8”
Counterbore: 25/64”
See Weight of the Weight
in Tips + Tactics

1/4”

1-1/2”

Wind Weight
Ø1/2” Stainless Steel
McMaster P/N: 8984K83

· Cobalt steel drill bits and taps are required for cutting stainless
steel. Standard bits and taps will not work well if at all.
· Weights may be made from steel or brass if desired.
· All holes must be perfectly centered. If holes are not drilled on
center, the weights will hang at a slant.
Main Weight
Ø2” Stainless Steel
McMaster P/N: 8984K57

© 2016 Derek Hugger


Pendulum

Pendulum Ø3/8”
Pilot holes 9/64
Tap both sides for 8-32 thread.
46”

Pendulum Jig
Drill a 3/8” hole, 1.5” deep into 1/2” plywood.
Then, drill a 9/64” hole the rest of the way
through. Insert the Pendulum into the 3/8”
end, and use the 9/64” end to drill into the
Pendulum using a hand drill.

As dowels can split easily, it is not recommended to use untapped 9/64” holes like those used for set screws in the
plywood parts. Instead, drill the 9/64” holes and then tap both ends of the pendulum for an 8-32 thread. As tapping
wood will leave minimal diametric thread engagement, it is important to not overtighten the Pendulum’s mating parts.

The holes must be drilled centered and straight. If a lathe is not available for doing this, the above jig can be made to
help drill straight and centered holes in the pendulum.

© 2016 Derek Hugger


Scale reference. To measure exactly six inches when printed.

1 2 3 4 5 6 in

3x 5/64 3/16 5/64

1/4

Gear C 1/4

6x 5/64 3/16 5/64


5/64 3/16 5/64

1-3/8

9/32

Pin Plate (back) 1/4

8x 1/16
Hypocycloid Gear B 1/4

© 2016 Derek Hugger


Scale reference. To measure exactly six inches when printed.

1 2 3 4 5 6 in

Pendulum Pivot Front 1/4

Pendulum Pivot Rear 1/4

2x 11/64

2x 11/64 1/16

© 2016 Derek Hugger


Scale reference. To measure exactly six inches when printed.

1 2 3 4 5 6 in

1/16 9/32
Gear B 1/2 Gear F 1/2

1/4 9/32
Gear D 1/2

3x 1/16
9/64

5/64 3/16 5/64

Gear H 1/2
1/4 6x 5/64 3/16 5/64
9/
64

1/4

Fra
me
Su
pp
ort
1/2

7/16 1/2 3/16


(from back)

Center hole counterbore is cut


from the back side.

© 2016 Derek Hugger


Wall Mount Template

Level this line. This line to be 67” from the floor.

Scale reference. To measure exactly six inches when printed.

1 2 3 4 5 6 in

© 2016 Derek Hugger


Subassemblies
Steps 1, 2, 3, 4

Ratchet Arm Asm (3x)


1 1 Ratchet Arm 1x
2 Magnet 1x
3 B Tube 9/32” x 1/4” 1x
2

1
7
Wind Wheel Asm
2
1 Ratchet Wheel 1x
3 2 Wind Wheel Large 3x
3 Wind Wheel Small 2x
4 Wind Wheel Spacer 1x
2
5 B Tube 9/32” x 1” 1x
3 6 Wind Cord 1x

Glue the Ratchet Wheel and all six Wind


2 Wheel parts together. Ensure the three holes in
5 4 each Wind Wheel Large are aligned.

See Wind Cord Installation in Tips + Tactics.

Pallet Asm
1 Pallet 1x
2 Pallet Spacer 1x

Glue the Pallet and Pallet Spacer together.


Ensure their holes align and the side hole in
the Pallet Spacer faces downward.

Face Spacer Asm


1 Face Spacer Thin 1x
2 Face Spacer Thick 1x
3 B Tube 9/32” x 5/8” 1x

© 2016 Derek Hugger


Subassemblies
Steps 9, 10

5
5

5 1
6
4
3
tapped side
2
2 Frame Asm
5
2
5 5 6 1 Frame 1x
6
2 Frame Spacer 3x
tapped side 3 Bearing 1x
tapped side 4 Frame Support 1x
5 Screw #2 x 3/4” 6x
6 A Tube 1/4” x 2-1/2” 3x

Face Support Asm


8 1 Face Support 1x
2 Pendulum Pivot Mount Front Spacer 1x
3
3 Pendulum Pivot Mount Rear 1x
2 4 Screw #2 x 3/4” 2x
4 5 Face Support Spacer 1x
6 Screw #2 x 1/2” 2x
1
4 7 B Tube 9/32” x 1-3/4” 1x
7 8 Pendulum Pivot Mount Rear Spacer 1x
9 B Tube 9/32” x 3/4” 1x

6 5

© 2016 Derek Hugger


Subassemblies
Steps 16, 17

Gear DE Asm
1 Gear D 1x
1 2 Gear E 1x
3 B Tube 9/32” x 3/4” 1x
4 Screw #2 x 1/2” 1x
4

3 2

3 7
6
Gear FG Asm
1 Gear F 1x
2 Gear FG Spacer Thick 1x
3 Gear G 1x
2 4 B Tube 9/32” x 1-1/2” 1x
1 5 Screw #2 x 3/4” 1x
6 Screw #2 x 1/2” 1x
7 7 Gear FG Spacer Thin 2x

4
5

© 2016 Derek Hugger


Subassemblies
Step 19

Pendulum Asm
1 Pendulum 1x
2 Threaded Rod 1x
3 Pendulum Weight 1x
4 Thumb Nut 1x

Do not over tighten the Threaded Rod in the


Pendulum, as doing so could strip out the
threads or split the Pendulum.

If desired, the Threaded Rod may be glued


into the Pendulum.

For positioning the Pendulum Weight and


Thumb Nut, see Time Tuning in Tips + Tactics.

© 2016 Derek Hugger


Top Level Assembly
Step 1

7
6

1 Frame Asm 1x
2 Gear A Asm 1x
3 Wind Wheel Asm 1x
4 Gear FG Asm 1x
5 A Tube 1/4” x 4-1/8” 1x
6 Washer 1x
7 LSHCS 8-32 x 1/4” 1x

The outer diameter of the Washer must not


contact the wood. The A Tube, Washer, and
LSHCS must be able to spin freely.

After completing this step, Zybach may be


mounted to the wall.

© 2016 Derek Hugger


Top Level Assembly
Step 5

3
1

5
6
4

1 Hypocycloid Gear Asm 1x


2 Hour Hand Asm 1x
3 Hand Spacer 1x
4 Minute Hand 1x
5 Set Screw 1x
6 LSHCS 8-32 x 1/4” 1x

Note the Hypocycloid Gear Asm’s orientation.


Ensure the Set Screw in the Minute Hand
contacts the flat cut into the A Tube.

© 2016 Derek Hugger


Top Level Assembly
Step 9

Tie a knot in the Wind Cord to form a loop.


Hang the Main Weight Asm from that loop.

3
2
Feed the Wind Cord through the VSHCS and tie a knot.
Thread the VSHCS into the Wind Weight.

1 Main Weight Asm 1x


2 Wind Weight 1x
3 VSHCS 1/4-20 x 3/8” 1x

© 2016 Derek Hugger

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