PARTS CATALOG

PC1235EN ALLISON AT 500, AT 1500 SERIES PARTS CATALOG

? 40

SEE SECTION
MISC.
2
1 3

01 5

4
40
6

7
8

36
39
38
37 SEE SECTION 11

34 35
33 11
9

32

10

31 12

13
14 25 26
27
SEE
SECTION 16–2
15
16

17
30 SEE SECTION 11
24
23
28
22
21 20
29 19
18

V06523

Figure 01. Main Housing

01–1.1 Copyright © 2003 General Motors Corporation 20031101

 PARTS CATALOG
ALLISON AT 500, AT 1500 SERIES PARTS CATALOG PC1235EN

? GROUP 01-503
Main Housing, Figure 01
Without Lockup
Same As Group 01-599, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 1-50 51-100 101-500
1 Not Used In This Group.
36–37 Not Used In This Group. 01
40 Not Used In This Group.

GROUP 01-544
Main Housing, Figure 01
Without Lockup
Same As Group 01-599, Except For Parts Listed Below.
1 Not Used In This Group.
36–37 Not Used In This Group.
40 Not Used In This Group.

GROUP 01-599
Main Housing, Figure 01
Without Lockup
1 Shroud, Breather, Neoprene. Used With 3750810 Breather Assembly
Only. See SIL 1-TR-76. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6883025 1 5 10 30
2–3 Not Used In This Group.
4 Gasket, PTO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29501161 1 13 26 125
5 Cover, PTO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6774322 1 5 10 30
6 Bolt, 3⁄8-16 x 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23046846 6 30 60 180
7 Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23045804 1 5 10 30
8 Nameplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049131 1 5 10 30
9 Washer, Output Flange. When Replacing 6752556 Or 9411417 Washer
With 29500739 Washer, 23014159 Bolt Or 29510838 Bolt Must
Also Be Used. See SIL 1-TR-94. . . . . . . . . . . . . . . . . . . . . . . . . . . 29500739 1 5 10 30
10 Bolt, 1⁄ 2-20 x 11⁄ 2, Output Flange Retaining. When Replacing
9409060 Bolt With 23014159 Bolt Or 29510838 Bolt,
29500739 Washer Must Also Be Used. 23014159 Bolt
Used Prior To S/N 3210661445. See SIL 1-TR-94. . . . . . . . . . . . . 23014159 1 5 10 30
10 Bolt, 1⁄ 2-20 x 11⁄ 2. Used Starting With S/N 3210661445.
See SIL 1-TR-94. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29510838 1 5 10 30
11 Main Housing Assembly. Starting With S/N 3210623491, Order
29505844 Shift Detent Lever And Pin Assembly.
See SIL 8-TR-93. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29512504 1 5 10 30
12 Vent Assembly, Transmission . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6882757 1 5 10 30
13 Plug Assembly, Shipping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536777 2 10 20 60
14 O-ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536779 1 5 10 30
15 Not Used In This Group.
(continued on next page)

20031101 Copyright © 2003 General Motors Corporation 01–2.1

 PARTS CATALOG
PC1235EN ALLISON AT 500, AT 1500 SERIES PARTS CATALOG

? GROUP 01-599
Main Housing, Figure 01
(cont’d)

Without Lockup
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 1-50 51-100 101-500
16 Plug, Speedometer Bore, Shipping . . . . . . . . . . . . . . . . . . . . . . . . 29503065 1 5 10 30
17 Plug, Hx Hd Pipe, 1⁄ 8 NPTF, Backup Light Switch Hole . . . . . . . . . 23018206 1 5 10 30
18 Housing And Pin Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29534898 1 5 10 30
01 19 Housing, Main . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29534897 * 1
20 Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29502358 1 5 10 30
21 Not Used In This Group.
22 Plug, Hx Hd Pipe, 1⁄8 NPTF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23018206 1 5 10 30
23 Plug, Neutral Start Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23046813 1 13 26 125
24 Washer, Neutral Start Switch Plug . . . . . . . . . . . . . . . . . . . . . . . . . 6839761 1 5 10 30
25–27 Not Used In This Group.
28 Cover, Rear Shipping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6838866 1 5 10 30
29–32 Not Used In This Group.
33 Lever and Pin Assembly, Inside Detent. Used Prior To
S/N 3210623491. See SIL 8-TR-93. . . . . . . . . . . . . . . . . . . . . . . . 6834105 1 5 10 30
33 Lever and Pin Assembly, Inside Detent. Used Starting With
S/N 3210623491. See SIL 8-TR-93. . . . . . . . . . . . . . . . . . . . . . . . 29505844 1 5 10 30
34 Nut, Flanged Hx . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29538379 1 13 26 125
35 Pin, Range Selector Shaft Retaining . . . . . . . . . . . . . . . . . . . . . . . . . . . 6831774 1 5 10 30
36 Selector Shaft And Nut Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6885213 1 5 10 30
37 Nut, Selector Shaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29520052 1 5 10 30
38 Shaft, Selector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23017610 * 1
39 Seal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23010610 1 13 26 125
40 Bolt, M10 x 1.5 x 15 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049056 6 30 60 180

GROUP 01-600
Main Housing, Figure 01
Without Lockup
Same As Group 01-599, Except For Parts Listed Below.
40 Not Used In This Group.

GROUP 01-601
Main Housing, Figure 01
Without Lockup
Same As Group 01-599, Except For Parts Listed Below.
40 Not Used In This Group.

* Serviced Only As An Assembly — Not Available As A Detail Part.

01–2.2 Copyright © 2003 General Motors Corporation 20031101

 PARTS CATALOG
ALLISON AT 500, AT 1500 SERIES PARTS CATALOG PC1235EN

? GROUP 01-731
Main Housing, Figure 01
Without Lockup
Same As Group 01-599, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 1-50 51-100 101-500
7 Screw, Drive Stick . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29533973 1 5 10 30
8 Nameplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29533241 1 5 10 30 01
9–10 Not Used In This Group.
36–37 Not Used In This Group.
40 Not Used In This Group.

GROUP 01-732
Main Housing, Figure 01
With Lockup
Same As Group 01-599, Except For Parts Listed Below.
7 Screw, Drive Stick . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29533973 1 5 10 30
8 Nameplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29533241 1 5 10 30
9–10 Not Used In This Group.
11 Main Housing Assembly Kit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29513279 1 5 10 30
15 Plug, Hx Hd Pipe, 1⁄ 8 NPTF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23018206 1 5 10 30
18 Housing And Pin Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29527106 * 1
19 Housing, Main . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29525537 * 1
36–37 Not Used In This Group.
40 Not Used In This Group.

GROUP 01-741
Main Housing, Figure 01
Fording Provision, With Lockup
Same As Group 01-599, Except For Parts Listed Below.
7 Screw, Drive Stick . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29533973 1 5 10 30
8 Nameplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29533241 1 5 10 30
9–10 Not Used In This Group.
11 Main Housing Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29513279 1 5 10 30
12 Not Used In This Group.
15 Plug, Hx Hd Pipe, 1⁄8 NPTF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23018206 1 5 10 30
16 Not Used In This Group.
18 Housing And Pin Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29527106 * 1
19 Housing, Main . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29525537 * 1
26 Plug, Speedometer Bore, Fording . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511001 1 5 10 30
27 Gasket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6768523 1 5 10 30
30 Bolt, Locking Patch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29510846 4 40 80 240
31 Adapter, Breather . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6884028 1 5 10 30
36–37 Not Used In This Group.

(continued on next page)

* Serviced Only As An Assembly — Not Available As A Detail Part.

20031101 Copyright © 2003 General Motors Corporation 01–2.3

 PARTS CATALOG
PC1235EN ALLISON AT 500, AT 1500 SERIES PARTS CATALOG

? GROUP 01-741
Main Housing, Figure 01
(cont’d)

Fording Provision, With Lockup

Same As Group 01-599, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 1-50 51-100 101-500
40 Not Used In This Group.
01
GROUP 01-743
Main Housing, Figure 01
Two Neutrals, Without Lockup
Same As Group 01-599, Except For Parts Listed Below.
32 Lever and Pin Assembly, Inside Detent. Used Starting With
S/N 3210623491. See SIL 8-TR-93. . . . . . . . . . . . . . . . . . . . . . . . 29505900 1 5 10 30
33 Not Used In This Group.

GROUP 01-745
Main Housing, Figure 01
Two Neutrals, Without Lockup
Same As Group 01-599, Except For Parts Listed Below.
7 Screw, Drive Stick . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29533973 1 5 10 30
8 Nameplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29533241 1 5 10 30
9–10 Not Used In This Group.
11 Main Housing Assembly. Starting With S/N 3210623491, Order
29505900 Shift Detent Lever And Pin Assembly.
See SIL 8-TR-93. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29512504 1 5 10 30
32 Lever and Pin Assembly, Inside Detent. Used Starting With
S/N 3210623491. See SIL 8-TR-93. . . . . . . . . . . . . . . . . . . . . . . . 29505900 1 5 10 30
33 Not Used In This Group.
36–37 Not Used In This Group.
40 Not Used In This Group.

GROUP 01-755
Main Housing, Figure 01
Two Neutrals, With Lockup
Same As Group 01-599, Except For Parts Listed Below.
7 Screw, Drive Stick . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29533973 1 5 10 30
8 Nameplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29533241 1 5 10 30
9–10 Not Used In This Group.
11 Main Housing Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29513279 1 5 10 30
15 Plug, Hx Hd Pipe, 1⁄ 8 NPTF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23018206 1 5 10 30
18 Housing And Pin Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29527106 * 1

(continued on next page)

01–2.4 Copyright © 2003 General Motors Corporation 20031101

 PARTS CATALOG
ALLISON AT 500, AT 1500 SERIES PARTS CATALOG PC1235EN

? GROUP 01-755
Main Housing, Figure 01
(cont’d)

Two Neutrals, With Lockup

Same As Group 01-599, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 1-50 51-100 101-500
19 Housing, Main . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29525537 * 1
32 Lever and Pin Assembly, Inside Detent . . . . . . . . . . . . . . . . . . . . . . . . 29505900 1 5 10 30
33 Not Used In This Group.
01
36–37 Not Used In This Group.
40 Not Used In This Group.

GROUP 01-758
Main Housing, Figure 01
With Retarder, Without Lockup
Same As Group 01-599, Except For Parts Listed Below.
2 Adapter, Cooler. See SIL 21-TR-96. . . . . . . . . . . . . . . . . . . . . . . . . . . . 29527689 1 5 10 30
3 O-ring. See SIL 21-TR-96. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23019664 1 5 10 30
4–6 Not Used In This Group.
7 Screw, Drive Stick . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29533973 1 5 10 30
8 Nameplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29533241 1 5 10 30
9–10 Not Used In This Group.
11 Main Housing Assembly Kit. 23012405 Main Housing Assembly No
Longer Available. Service With 29534947 Main Housing
Assembly Kit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29534947 1 5 10 30
18 Housing And Pin Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29525014 1 5 10 30
19 Housing, Main. See SIL 21-TR-96. . . . . . . . . . . . . . . . . . . . . . 29525015 * 1
22 Not Used In This Group.
25 Adapter, Main Feed. See SIL 21-TR-96. . . . . . . . . . . . . . . . . . . . . . . . . 29524146 1 5 10 30
29 Adapter, Main Feed. See SIL 21-TR-96. . . . . . . . . . . . . . . . . . . . . . . . . 29524147 1 5 10 30
37 Not Used In This Group.
40 Not Used In This Group.

GROUP 01-775
Main Housing, Figure 01
With Retarder, Two Neutrals, Without Lockup
Same As Group 01-599, Except For Parts Listed Below.
2 Adapter, Cooler. See SIL 21-TR-96. . . . . . . . . . . . . . . . . . . . . . . . . . . . 29527689 1 5 10 30
3 O-ring. See SIL 21-TR-96. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23019664 1 5 10 30
4–6 Not Used In This Group.
7 Screw, Drive Stick . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29533973 1 5 10 30
8 Nameplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29533241 1 5 10 30
9–10 Not Used In This Group.

(continued on next page)

* Serviced Only As An Assembly — Not Available As A Detail Part.

20031101 Copyright © 2003 General Motors Corporation 01–2.5

 PARTS CATALOG
PC1235EN ALLISON AT 500, AT 1500 SERIES PARTS CATALOG

? GROUP 01-775
Main Housing, Figure 01
(cont’d)

With Retarder, Two Neutrals, Without Lockup

Same As Group 01-599, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 1-50 51-100 101-500
11 Main Housing Assembly Kit. 23012405 Main Housing Assembly No
Longer Available. Service With 29534947 Main Housing
01 Assembly Kit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29534947 1 5 10 30
18 Housing And Pin Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29525014 1 5 10 30
19 Housing, Main. See SIL 21-TR-96. . . . . . . . . . . . . . . . . . . . . . 29525015 * 1
21 Plug, Hx Hd Pipe, 1⁄ 8 NPTF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23018206 1 5 10 30
22 Not Used In This Group.
25 Adapter, Main Feed. See SIL 21-TR-96. . . . . . . . . . . . . . . . . . . . . . . . . 29524146 1 5 10 30
29 Adapter, Main Feed. See SIL 21-TR-96. . . . . . . . . . . . . . . . . . . . . . . . . 29524147 1 5 10 30
32 Lever and Pin Assembly, Inside Detent. Used Starting With
S/N 3210623491. See SIL 8-TR-93. . . . . . . . . . . . . . . . . . . . . . . . 29505900 1 5 10 30
33 Not Used In This Group.
37 Not Used In This Group.
40 Not Used In This Group.

* Serviced Only As An Assembly — Not Available As A Detail Part.

01–2.6 Copyright © 2003 General Motors Corporation 20031101