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Basic Manufacturing Processes

The document provides an overview of the "Basic Manufacturing Processes" course. The course aims to assess manufacturing processes for meeting specifications, select machinery for simple products, and plan economic production with quality. Topics covered include precision metrology, material removal, forming, fabrication/welding, polymer molding, and heat treatment. Ground rules for the class are outlined.

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Gaguk Suhardjito
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216 views21 pages

Basic Manufacturing Processes

The document provides an overview of the "Basic Manufacturing Processes" course. The course aims to assess manufacturing processes for meeting specifications, select machinery for simple products, and plan economic production with quality. Topics covered include precision metrology, material removal, forming, fabrication/welding, polymer molding, and heat treatment. Ground rules for the class are outlined.

Uploaded by

Gaguk Suhardjito
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Basic Manufacturing Processes

(TEC 21042 )

K.M.S.C.Bandara
MMM (Col), Bsc Eng (UOP), AMIESL
Basic Manufacturing Processes

Learning Outcomes:
• Assess the capability of basic manufacturing processes
for meeting product specifications
• Select the type of machinery, tooling and accessories
required for manufacturing simple products
• Plan the sequences and parameters for processing
products economically with quality

Evaluation:
• End of Semester examination and continuous
assessment
Basic Manufacturing Processes
Recommended Texts :
• Materials and Processing in Manufacuturing, E. Paul
DeGarmo, J.T. Black, Ronald A, Kohser, Prentice Hall,
Inc., 2003, 9 th Edition

• Manufacturing Technology: Today and Tomorrow,


Robert A Daiber, Erekson Thomas, L. , McGrawHill,
1991, 8th Edition

• Production Engineering Technology, J.D. Radford and


D,B, Richardson, McMillan Press, Latest Edition.
Basic Manufacturing Processes
Ground rules :

• No mobile phones on in class

• Respecting other peoples opinions

• Don’t speak over others

• Be on time to class.
Basic Manufacturing Processes
Course Overview
Precision Metrology :
• Basic measuring instruments – Types, features,
accuracy, calibration and use for inspection
Basic Manufacturing Processes
Course Overview
Material removal technology :
• Classification of types of machinery and tooling, tool
geometry, cutting conditions.
• Parameters for turning, drilling, milling and grinding.
Basic Manufacturing Processes
Course Overview
Forming Technology:
Cold and hot forming, introduction to press work, rolling,
extrusion and wire drawing
Basic Manufacturing Processes
Course Overview

Fabrication and welding technology :

• Fitting, limits and fits, tolerances, Joining

• Welding methods, process parameters for gas and arc welding


Basic Manufacturing Processes
Course Overview

Polymer molding :
• Introduction to Injection molding,
• Compression molding, blow molding,
• GRP molding
Basic Manufacturing Processes
Course Overview
Heat Treatment :
• Annealing, Normalising, Carburising, Nitriding,
Quenching
Basic Manufacturing Processes
IF Time Permits
Will Discuss Fundamentals of….
What is Manufacturing?

Manufacturing is derived from the Latin word ‘manu


factus’ (meaning ‘made by hand’)

Definition :
Manufacturing is the process of converting raw
materials into products by using various processes,
machinery and energy.
What is Manufacturing?

Transformation
Raw Process Finish
Materials Products

• Manufacturing will typically alter the state of the


input material (raw material), such as the shape,
chemical composition and other properties.

• Manufacturing will also add value to the final


product thus making it a value addition process.
What is Manufacturing?

However, There are many different interrelated activities can


identified under the manufacturing

• Product design and documentation


• Materials selection
• Process planning
• Production
• Quality control
• Sales , Shipping, Customer Service.
Types of Manufacturing Processes

A factory operates one of three types of manufacturing


production

Make-To-Stock (MTS) : A factory produces goods to stock


stores and showrooms.
Make-To-Order (MTO) : The producer waits for orders
before manufacturing stock.
Make-To-Assemble (MTA) :The factory produces component
parts in anticipation of orders for assembly.
History and evolution of manufacturing

Tools Mechanization Automation

Replacement of Replacement of
Use of tools to human/animal human mental
perform a task physical labor by labor by machines
machines/power
tools
History and evolution of manufacturing
History and evolution of manufacturing

• 1760 to 1840 - Helped in Mechanical production;


railways and steam engine
• 1870 to 1940 - Mass production; electricity and
assembly line
• 1960 to 2010 - Computers; semi conductors, main
frame computing, personal devices, internet
History and evolution of manufacturing

• The first IR merged into second IR around 1850,


when technological and economic progress gained
momentum with the development of steam-powered
ships, railways and later in the 19th century with the
internal combustion engine and electrical power
generation
Q&A
Thank You

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