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PQCS2

1. The document describes a new intelligent hydraulic control unit called the ATSUKAN Servo that consists of a direct drive hydraulic servo and cylinder with sensors. 2. The ATSUKAN Servo allows for load and positioning control based on data from sensors in the cylinder. It does not require control valves or piping. 3. Two controller models - the PQCS2 and PQCSE - can be selected depending on the application and control needs. The PQCS2 provides more advanced control capabilities.
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© © All Rights Reserved
Available Formats
Download as PDF, TXT or read online on Scribd
0% found this document useful (0 votes)
154 views

PQCS2

1. The document describes a new intelligent hydraulic control unit called the ATSUKAN Servo that consists of a direct drive hydraulic servo and cylinder with sensors. 2. The ATSUKAN Servo allows for load and positioning control based on data from sensors in the cylinder. It does not require control valves or piping. 3. Two controller models - the PQCS2 and PQCSE - can be selected depending on the application and control needs. The PQCS2 provides more advanced control capabilities.
Copyright
© © All Rights Reserved
Available Formats
Download as PDF, TXT or read online on Scribd
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HF HF

24 PQCS2 ATSUKAN Servo ATSUKAN Servo PQCS2 25

High-level energy-saving intelligent hydraulic Controller for control Model changed.


drive unit consisting of "Direct drive type Select from two kinds of controllers for control depending on the application.
hydraulic servo" and "Cylinder with load and
stroke sensors"
Type Servo controller Simple control unit

We finished a high-level energy-saving intelligent hydraulic control unit “ATSUKAN Servo”


Model number PQCS2-SCU-01**** PQCSE-SCU*-*
consisting of a direct drive type hydraulic servo requiring no control valve and piping and excelling
Positioning control Possible: PID feedback control Impossible
in environmental safety and economic efficiency and a cylinder provided with load and stroke
sensors. Possible: PID feedback control Possible: PID feedback control
Load control High accuracy (16-bit AD converter is used.) Simple accuracy (10-bit AD converter is used.)
Any load and positioning control can be performed based on data given by the stroke and load
sensors in the cylinder. (The cylinders provided with load sensors have been patented in USA ①Speed can be set with touch panel ①Speed switching control by cylinder sensor
Speed setting  (PTP control, table control)  fitting position
and Japan.)
Speed control ②Speed switching control by output signals
( is not performed.)②Speed can be set with digital signal
 (digital signal command control)
 from control unit for judgment, output unit for
 PQCP and output unit for PQCPA
Cylinder unit External dimensions W166×H355×D222 W140×H64×D80(without DIN rail fitting)
Price The price of the simple control unit is approx. 1/4 of the price of the controller for control.

Not necessary for control valve and hydraulic power unit


“ATSUKAN Servo”uses a bi-directional hydraulic
Cylinder unit
Evaluation controller
pump. The unit can change cylinder movement
(advance and retract) by the hydraulic pump rotating
direction, and the unit can control the hydraulic fluid The patented judgment method ensures high press-fit quality.
rate according to the hydraulic pump rotation speed.
Therefore, flow control valves are not required. Press-fit results were conventionally evaluated by a method that Press-fit pressure Preset the values ① to ⑦ as
In addition, the torque control enables to arbitrarily switches between high hydraulic pressures or a method judging criteria in the control unit.
on peak values recorded before press-fit end. These methods, Cylinder pressing
control the hydraulic pressure. It does not need an  force
PQCS2 ATSUKAN Servo

ATSUKAN Servo
external reservoir. however, required the area close to a press-fit end to be
excluded from the evaluation scope because of the response ⑤ Cylinder ④ Distance for
Moreover, it uses a remarkably small quantity of pressing force judging
errors of control and other equipment, the scanning timing of a lower limit
hydraulic fluid and can work with petroleum-based programmable control unit and press-fit end variation attributable
acceptability of
⑥ Press-fit press-fit
fluid which can be easily disposed of. to the accumulated production tolerances of pieces of work. pressure upper
Our new "recognized press-fit end" method recognizes press-fit limit Stroke
ends per cycle and evaluates the press-fitting force immediately Actually judged ① Press-fit end

 PQCS2
press-fit upper limit
before a press-fit end. This helps upgrade the press-fitting
High functionality, High output, High accuracy and High efficiency leading to High energy-saving effect quality of the work in process. The new evaluation controller
 pressure
Press-fit
⑦ Press-fit completion position
using the new method also evaluates recognized press-fit end
Conventional hydraulic drive units had extremely poor efficiency because of cooling of hydraulic positions and ultimate press-cutting force and prevents foreign
pressure lower
② Press-fit end
limit
fluid.“ATSUKAN Servo”consumes a very little energy because the servo motor and hydraulic matter from being trapped in the drive unit or the unit from being lower limit
pump are running at the lowest speed while the cylinder is in a stopped state. built into a wrong machine. In addition, the controller detects ③ Position before start of press-fit
The fluid temperature is not increased by extension and retraction of the cylinder under no load. thrust errors.
Therefore, even if the cylinder is operating at a high speed, the energy consumption is very low
(the energy efficiency during operation is 85% to 95%). It is a real low-power-consumption Press-fit software based on long-term know-how of assembling machines
energy-saving hydraulic drive unit.
① Press-fit modes can be registered in 15 channels. Control unit
② Seven types of criteria can be preset by using the UP and PQC-CU-02
No piping, and Not necessary for hydraulic work DOWN keys on the control unit front panel and also by
inputting current values. Therefore, when there are actual
Since“ATSUKAN Servo”uses a system which drives directly the actuator changing the hydraulic workpieces, the time to input the data can be diminished.

Model changed.
pump rotation direction, flow rate and pressure, it does not need a control valve. It is unnecessary ③ The preset position before start of press-fit is output from
to connect the pipe between the hydraulic pump and the actuator. the control unit every cycle, so that the data can be used
when the press-fit shaft speed is switched between high
and low to reduce the cycle time.
Maintenance-free, and Drastic reduction of environmental load ④ Data are output every 0.01 mm at minimum, and the
“ATSUKAN Servo”will free you from the necessity of disposal of waste cooling water and storage has a capacity of up to 1000 pieces of data.
⑤ Although the system can be controlled by an external
hydraulic fluid. The hydraulic pump, actuator and reservoir are integrated into one unit, which is ・Standard ・Peak
programmable controller, a complicated ladder program is
filled with hydraulic fluid and set upped for servo control before shipment. Accordingly, you can unnecessary because of the simple input/output.
・Front gate ・Back gate
install and use it soon after receiving.
For the details, see the catalog of “ATSUKAN” issued by us. At present, the controller for judgment is
applicable only to the analog stroke sensors.
If press-fit control is required, use the controller for judgment.
HF HF
26 PQCS2 ATSUKAN Servo / Cylinder Unit ATSUKAN Servo / Cylinder Unit PQCS2 27

Control accuracy
Energy-saving intelligent Control method Resolution Repeatability (under no load)

hydraulic drive unit Position control


Analog sensor
Digital sensor
Approx. 25 μm
2 μm
Resolution × ±2
±10 μm
¡Not necessary for control valve or hydraulic power Load control Approx. 1/1000 ± 3% of rated thrust force
unit Notes) 1. The control accuracy may change depending on working conditions and ambient temperature.
¡High functionality, high output and high accuracy 2. The analog sensor resolution varies depending on sensor type.
(Positioning control: Load control) 3. If an absolute accuracy is required, consult us.

¡No piping, and Not necessary for hydraulic work


¡High efficiency and excellent energy-saving effect
¡A controller suitable for purpose of use can be
selected “ATSUKAN Servo”basic model configuration
¡Examples of application:
Cylinder unit Servo controller
Caulking machine, Curling, Powder molding press, Servo driver
Fixed displacement pump, Durability tester, etc.
Power
Bi-directional supply
Model configuration table Operation
Servo motor
command
Bi-directional Nominal rated Max. Advance/ Max. speed Stroke Motor Cylinder bore
pump thrust force thrust force Retract Advance/Retract
cc/rev kN kN kN mm/s mm kW mm Rotary
5 10 7.1/ 4.9 0.20 encoder
Hydraulic cylinder
10 20 14.2/ 9.8 28/40 0.40 φ50
20 20 20.1/13.8 0.75
Stroke sensor
10 15 11.3/ 7.7 0.20
Load cell
20 30 22.6/15.4 17/25 0.40 φ63
200 to 500
30 30 31.9/21.8 0.75
1.1 In units of
15 22 18.3/12.5 0.20
50 mm
PQCS2 ATSUKAN Servo

ATSUKAN Servo
Controller for judgment
35 50 36.5/24.9 10/16 0.40 φ80
50 50 51.5/35.2 0.75
25 37 28.6/19.6 0.20 Position data
55 80 57.0/39.1 7/10 0.40 φ100
Load data

 PQCS2
80 80 80.4/55.2 0.75
10 15 11.2/ 7.7 89/129 1.0 φ50
Options for judgment
15 22 17.7/12.1 1.0
25 37 25.8/18.1 52/82 200 to 500 1.5 φ63
3.5 35 43 35.4/24.2 In units of 2.0 Programmable
controller, etc.
25 37 28.7/19.6 50 mm 1.0
40 60 43.0/29.2 34/50 1.5 φ80
55 70 57.4/39.2 2.0 Note) The controller for judgment is applicable only to analog stroke sensors.
It is not applicable to digital stroke sensors.
15 22 16.9/11.5 3.0
20 30 22.5/15.3 175/258 4.0 φ63
25 37 28.1/19.1 5.0 Servo driver specifications
25 37 27.3/18.6 200 to 500 3.0
Model Motor specifications
11.0 35 52 36.5/24.7 109/160 In units of 4.0 φ80 SGDM-02ADA 0.2kW
45 67 45.6/30.9 50 mm 5.0
SGDM-04ADA 0.4kW
40 60 42.7/29.1 3.0
SGDM-08ADA 0.75kW
55 82 57.0/38.8 70/102 4.0 φ100 SGDM-10ADA 1.0kW
70 100 71.2/48.5 5.0
SGDM-15ADA 1.5kW
Notes) 1. The max speeds under no load are shown. Select a cylinder on condition that the max. speed under
SGDM-20ADA 2.0kW
load is 90% of the speed shown above.
2. When a differential circuit is used, the extension speed is doubled.
SGDM-30ADA 3.0kW
3. The instantaneous max. thrust force is 1.5 times higher than the rated thrust force. SGDM-50ADA 4.0kW 5.0kW
HF HF
28 PQCS2 ATSUKAN Servo / Servo Controller ATSUKAN Servo / Servo Controller PQCS2 29

Model changed to PQCS2-SCU2. Model changed to PQCS2-SCU2.


Servo controller
Servo controller provided
with easily viewable and
operable touch panel with Status indication
Touch panel (with backlight)

lamp(LED)
backlight
¡Moving-average type digital filter for removing
vibration and noise from mechanical system Protective cover
(Average number of revolutions can be set.)
¡Real-time display of current load and current
position etc.
¡Easy interactive data entry by touch panel
¡Use of PID control and high-accuracy 16-bit AD Terminal and Black main body is available.
¡10 kinds (6 processes each) of table control connector
can be set

Servo controller specifications External input/output


Functions PQCS2-SCU Input Output Input/output circuit diagram
Power supply Single-phase, 200 V AC ± 10 % 50/60 Hz Manual Advancing Emergency stop
Power supply capacity 30 VA or less Manual Retracting Servo ON
Input circuit Output circuit
EXT+24V
Ambient temperature 0 to + 50 ℃ (No freezing) Error reset Equipment normal VCC
Ambient humidity 35 to 85 % RH (No condensing) Servo driver error Movement completion 5.6k
VDD
Noise immunity Power supply line: AC: 1000VP-P1 μS Servo ON Under operation
CPU LED
Output terminal
square wave (by noise simulator) Position control/load control Drop preventive valve timing
Input
Weight 4.8 kg OT PTP selection confirmation (OP) terminal Max. current value: 50 mA
Control input Switch
Photo-coupler isolation -OT Table selection confirmation (OP)
Control output Photo-coupler open collector output Position zero setting Input Output common
PQCS2 ATSUKAN Servo

ATSUKAN Servo
common
Memory backup function EEPROM Origin limit GND
Control start
EXT GND
Control software specifications Origin return start
Analog voltage Positioning control and load control are Emergency stop
Command control made according to the voltage directed by

 PQCS2
(standard) Error input
the host controller.
Input PTP settings (target value, speed, PTP selection (OP) Dimensional drawing Unit: mm
acceleration time and deceleration time) Table selection (OP)
as parameters at up to 16 points, and the
PTP control Digital control start (OP)
control will be operated in accordance
with the PTP numbers (up to 16 points) Part
R 2.5 A Part A
12.5 1.6
selected by the host controller.
Input up to 10 kinds (6 processes each)
Data input/output
R2.5

7.5
of table settings (target value, speed, Analog input −10 to 10 V
acceleration time and deceleration time) Target load
21 bit Binary input(OP) R5
Table control as parameters, and the control will be
operated in accordance with the table Analog input −10 to 10 V 7.5
Target position
numbers (up to 10 kinds) selected by the 21 bit Binary input(OP) Touch panel
host controller.
Command speed 12 bit Binary inpu(OP) R5
The host controller sets and inputs the PQCS2-SCU-01
target value (position or load), speed, Acceleration time 6 bit Binary input(OP) 355 332.5 315
acceleration time and deceleration time in Deceleration time 6 bit Binary input(OP) RUN ERROR POWER
Digital signal
the controller through digital signals, and
Command control Analog input −10 to 10 V
the positioning control and load control Current load Connector block
are operated in accordance with the 18 bit Binary output(OP)
settings. Terminal block
18 bit Binary output(OP)
(at digital command control)
18 bit Binary output(OP) Acrylic cover 90
Current position (at use of digital sensor) 136 221.6
Analog input −10 to 10 V 2-φ5
166
(at use of analog sensor)
HF HF
30 PQCS2 ATSUKAN Servo / Simple Control Unit ATSUKAN Servo / Simple Control Unit PQCS2 31

Model changed to PQCSE. Model changed to PQCSE.


Simple control unit
Compact and simple
control unit having
only functions selected Display
(fluorescent display tube)
Status indication lamp
block(LED)
based on market needs Joy stick for parameter setting
¡Environment-friendly, Lead-free unit (Conforming to RoHS)
¡Combination of this unit and “ATSUKAN Judgment
Controller” enables press-fit judgment and data control
¡Combination of this unit and “ATSUKAN Servo Cylinder”
enables speed setting and load control (feedback control) CN1 Connector CN2 Connector CN3 Connector Speed adjusting block
(for power supply) (I/O) (RS232C)
¡It is easy to control the command speed and load control
and set the gain by using the volume knobs, and set the
parameters by using the joy stick
¡Saving space and lower cost compared to PLC control Input/output circuit diagram

Simple control unit specifications External input/output Input circuit Output circuit
Functions PQCSE-SCU Input Output EXT+24V
VCC
Power supply 24 V DC ± 10 % Automatic Manual Equipment normal
5.6k
Power consumption 2 VA Servo ON Servo ON
CPU LED
Ambient temperature 0 to +50 ℃ (No freezing) Operation start Positioning completion Output terminal
Input
1 kVp-p, 1 μsec square wave Limit SW input 1 CH switching bit 1 Alarm reset terminal Max. current
Noise immunity value: 50 mA
(by noise simulator) Limit SW input 2 CH switching bit 2 Servo driver error Switch

Weight 330 g Limit SW input 3 CH switching bit 3 Drove preventive valve timing signal (+) Input Output common (+)
24V common 24V
Indicator 16 characters × 2 digits LCD Press-fit completion Speed/load switching Speed output(−10 to + 10 V)
PQCS2 ATSUKAN Servo

ATSUKAN Servo
Input signal Photo-coupler isolation input Cylinder operating direction Advance/retract
Control input

EXT GND
Rated voltage 24 V DC(external power supply) Alarm reset
Input current 5 mA Servo driver error
OFF power: 3 V DC or less Current load input (0 to 10 V)
Signal level

 PQCS2
ON power : 20 V DC or more Dimensional drawing Unit: mm
Photo-coupler open collector output
Control output

Output signal
Rated load voltage 50 V
5 mA 44
Max. load current
18
Leakage current 20 μA 4-φ3.5 DIN rail fitting

Memory backup function EEPROM PQCSE


PQC series control unit
RUN
ERR

64 54 SW1
60
80

CN1 CN2 CN3 VR1VR2VR3VR4

130 1.5
140 80 13.5

Panel cutting size

62

122
HF HF
32 PQCS2 ATSUKAN Servo / Cylinder Unit ATSUKAN Servo / Cylinder Unit PQCS2 33

● How to order
¡Cylinders for“ATSUKAN Servo” If no attachment is necessary,
the box enclosed with dashed line must be blank. Sensor list
Protective Applicable
Type Sensor symbol Load voltage range Load current range Max. switching capacity circuit Indicating lamp Wiring method Cord length load

y
or
ke

or
g

pe

ol
s

t
tit
l

nu
ia

or
e in

mb
ie

ur

ns

ns
tro

an
1.5m

ty
AH AX111CE

at l
DC:5 to 30V DC:5 t o 40mA

er

yl nt

rb
er
Provided LED (lights in red 0.3 mm2, 2-core,

m ea

ss

sy
se

ck
rs

qu
se

Reed sensor
od
S

st ou

de
DC:1.5W

or
re

lo
de

or
ke
AC:5 to 120V AC:5 t o 20mA when sensing) 5m

ad
AJ AX115CE external diameter

ns
R
M

lin

ns

d
lin

ro
Small relay

En
Se
AC:2VA

Cy

Lo

Se
Cy

St
DC: 30V or less DC: 40mA or less φ4 Rear wiring programmable
AE AX125CE AC: 120V or less AD: 20mA or less None None 5m
¡Standard type PQCS2M 1 FG 80 B 500 − H A E L AK AX11ACE AC:5 to 120V 5 to 20mA 2VA 4-pin connector 0.5m
controller
Provided LED (lights in red
AL AX11BCE DC:5 to 30V 5 to 40mA 1.5W when sensing) type Rear wiring 0.5m
¡Switch Set PQCS2RM 1 FG 80 B 500 − H A E AH 2 L BE AX201CE-1 1.5m
LED (lights in red
Mount style BF AX205CE-1 when sensing) 0.3 mm2, 2-core, 5m
external diameter
PQCS2M:Standard type CE AX211CE-1 1.5m

Solid state sensor


L With lock nut φ4 Rear wiring
PQCS2RM:Switch Set CF AX215CE-1 5m
Sensor quantity(1, 2 to n) CT AX211CE-1 0.3 mm2, 2-core, 1.5m Small relay
1 Nitrile rubber DC:5 to 30V 5 to 40mA ― Provided external diameter programmable
Sensor symbol CU AX215CE-1 LED (two-LED type, φ4 Rear wiring 5m controller
8 Slipper seal
CV AX21BCE-1 red and green) 4-pin connector
0.5m
Notes on ordering Switch Set type Rear wiring
FG Rod flange CW AZ211CE-1 0.3 mm2, 2-core, 1.5m
When sensors are not necessary, external diameter
FY Rod flange (without load sensor) specify 0 for the sensor symbol   and CX AZ215CE-1 φ4 Upper wiring 5m
the sensor quantity . 4-pin connector
CY AZ21BCE-1 type Upper wiring 0.5m
φ 50, φ 63, φ 80, φ 100
0 Without load sensor Notes) ¡When any induction load (relay or the like) is used for a sensor without a protective circuit, fit a
B φ 50 E Connector position E protective circuit (SK-100) to the load without fail.
F Connector position F ¡For handling of the sensors, read the sensor specifications at the end of this book.
A φ 50
G Connector position G
B φ 63, φ 80, φ 100 ¡Standard type
H Connector position H
Note) For bore φ50 and rod B, AX type sensor Cord type
P With pressure sensor (only on cap side) Connector type
the pressure is 5 MPa.
E
200, 250, 300, 350, 400, 450, 500 A

N 7 MPa H D B F
Table of motor series output configuration
H 14 MPa Bi-directional Nominal rated Max. thrust Advance/ Max. speed Stroke Cylinder bore
pump thrust force force Retract Advance/Retract Motor series
T 21 MPa C cc/rev kN kN kN mm/s mm mm
G
5 10 7.1/ 4.9 PH020N
Load sensor connector position
PQCS2 ATSUKAN Servo

ATSUKAN Servo
0 Without stroke sensor
Select a load sensor connector position. 10 20 14.2/ 9.8 28/40 PH040N φ50
A Analog stroke sensor (only PQCS2M) On the standard models, the connector
is positioned on surface F. Surface E, G 20 20 20.1/13.8 AH075N
D Digital stroke sensor (only PQCS2RM) or H can be selected. However, if the
connector is fitted on surface E, it faces 10 15 11.3/ 7.7 PH020N

¡Unit for“ATSUKAN Servo” toward surface F. 20 30 22.6/15.4 17/25 PH040N φ63


30 30 31.9/21.8 200 to 500 AH075N

 PQCS2
1.1 In units of
15 22 18.3/12.5 PH020N
e

ke
o.

uit
es
s

nt

ren alve

or
ie

me
N

tro

50 mm
irc
eri

nti p

rb
er

v
ve dro
ce

lc
rs
s

rs

10/16 PH040N
ve

35 50 36.5/24.9 φ80
pla

de
S

ie

tia
to

pre apid

de
dis
er

lin
Mo

lin
R
S

mp

Cy

50 50 51.5/35.2 AH075N
ffe

Cy
Pu

Di

25 37 28.6/19.6 PH020N
PQCS2-PM 01 110 − SH010N H S 80 B 500
55 80 57.0/39.1 7/10 PH040N φ100
80 80 80.4/55.2 AH075N
PQCS2-PM :Standard type Cylinder stroke
10 15 11.2/ 7.7 89/129 SH100N φ50
PQCS2-PC:Cross mount type (custom-made)
Cylinder bore 15 22 17.7/12.1 SH100N
Series No. 25 37 25.8/18.1 52/82 SH150N φ63
0 Without differential circuit 200 to 500
3.5 35 43 35.4/24.2 SH200N
011 1.1cc/rev S With differential circuit In units of
25 37 28.7/19.6 50 mm SH100N
035 3.5cc/rev
110 11.0cc/rev None 40 60 43.0/29.2 34/50 SH150N φ80
0
R Rod side 55 70 57.4/39.2 SH200N
*****N Without seal H Cap side 15 22 16.9/11.5 SH300N
B Both sides 20 30 22.5/15.3 175/258 SH400N φ63
25 37 28.1/19.1 SH500N
Table of standard stroke range Unit: mm
25 37 27.3/18.6 SH300N
Bi-directional pump 200 250 300 350 400 450 500 200 to 500
11.0 35 52 36.5/24.7 109/160 SH400N φ80
1.1cc ○ ○ ○ ○ ○ ○ ○ In units of
45 67 45.6/30.9 50 mm SH500N
3.5cc ○ ○ ○ ○ ○ ○ ○ 40 60 42.7/29.1 SH300N
11.0cc ○ ○ ○ ○ ○ ○ ○ 55 82 57.0/38.8 70/102 SH400N φ100
Cylinders with strokes other than the above standard strokes can be fabricated. Separately consult us. 70 100 71.2/48.5 SH500N
HF HF
34 PQCS2 “ATSUKAN Servo”/Servo Controller “ATSUKAN Servo”/Servo Controller PQCS2 35

● How to order
With judgment control unit Without judgment control unit
Servo driver Servo driver
Servo controller
y Servo controller y
q q
Cylinder unit w PLC, etc.
Cylinder unit w PLC, etc.
ui ui
o
Controller for
t judgment
t
e e

Controller for“ATSUKAN Servo” eLoad sensor cable (with controller for judgment) “ATSUKAN Servo”controller rStroke sensor cable (digital)
¡Servo controller PQC-CV 1 − 05 − L R ¡Servo controller PQC-CV 1 − 05 − M− D R
Cable specifications Cable specifications
PQCS2-SCU − 01 1 1 1 G T Series
PQCS2-SCU − 01 1 1 1 G T Series
Series No. R Robot cable Series No. R Robot cable
Series Software specifications Series Software specifications
Cable length Blank General cable Cable length Blank General cable
Servo controller Blank Standard (only analog command control) Servo controller Blank Standard (only analog command control)
Series No. P PTP control 05 5m Series No. P PTP control 05 5m
Expansion I/O board T Table control 10 10m Expansion I/O board T Table control 10 10m
D Digital control D Digital control
0 None Note) Connector provided at both ends 0 None
Note) Connector provided at both ends
1 Provided (for external control) Body color 1 Provided (for external control) Body color
G Gray G Gray
Length measuring amplifier tStroke sensor cable Length measuring amplifier
0 Analog length measuring amplifier
B Black
(analog/with controller for judgment) 0 Analog length measuring amplifier
B Black tStroke sensor cable
1 Digital length measuring amplifier Load cell amplifier 1 Digital length measuring amplifier Load cell amplifier (analog/without controller for judgment)
2 Digital high-resolution type 0 None PQC-CV 1 − 05 − MM− AS R 2 Digital high-resolution type 0 None
1 Provided Cable specifications 1 Provided
PQCS2-CV 1 − 05 − M − AS R
3 Digital high-resolution/with correction 3 Digital high-resolution/with correction
Series Cable specifications
Series No. R Robot cable
Series
Robot cable
¡Controller for judgment Cable length Blank General cable Series No. R

Connector type
Cable for“ATSUKAN Servo” Cable length Blank General cable
05 5m
PQC-CU − 02 − VAS000 − D Type of stroke ¡For servo controller (without controller for judgment) 05 5m Connector type
10 10m AS Straight type
sensor
Series
AL L type qMotor cable 10 10m AS Straight type
Controller for judgment A Analog stroke sensor Note) Connector provided at both ends
AL L type
Series No.
D Digital stroke sensor PQCS2-CV 1 − 05 − MO R Note) Loose wire on the control side
Judgment software specifications yInterface cable Cable specifications
PQCS2 ATSUKAN Servo

ATSUKAN Servo
Note) Place an order for the controller Series
for judgment with the code VAS000 :Standard (between servo driver and servo controller) Series No. R Robot cable yInterface cable
“***000,”and you will receive VAF000 :Front gate Blank General cable
the latest version. VAP000 :Peak PQCS2-CV 1 − 01 − IF Cable length (between servo driver and servo controller)
05 5m Motor capacity
To specify the version, place an VAB000 :Back gate Cable length PQCS2-CV 1 − 01 − IF
order with the version number Series 10 10m M0 0.2 to 0.75kW
Series No. 01 1m Cable length
shown in the manual or M1 1.0 to 2.0kW
¡Example of code 02 2m Series
displayed on the LCD of the 01 1m

 PQCS2
Back gate M3 3.0 to 5.0kW Series No.
controller for judgment. Note) L type connector is used
PQC-CU-02-VAB423-D 02 2m
on the motor side.
uStandard I/O cable
Cable for“ATSUKAN Servo” (between host controller and servo controller) wEncoder cable
PQCS2-CV 1 − 05 − EO
uStandard I/O cable
¡For servo controller (with controller for judgment) PQCS2-CV 1 − 01 − I01 R
(between host controller and servo controller)
qMotor cable Cable length
Series
Cable specifications
Series
01 1m Series No. R Robot cable PQCS2-CV 1 − 01 − I01
PQCS2-CV 1 − 05 − MO R Series No.
02 2m Cable length Blank General cable Cable length
Cable specifications Series
Series 05 5m Motor capacity Series No. 01 1m
Series No. R Robot cable
10 10m 02 2m
Cable length Blank General cable iExpansion I/O cable E0 0.2 to 0.75kW
E1 1.0 to 5.0kW
00 Only connector Motor capacity (between host controller and servo controller) Note) L type connector is used
on the motor side.
05 5m M0 0.2 to 0.75kW PQCS2-CV 1 − 01 − I02 iExpansion I/O cable
10 10m M1 1.0 to 2.0kW Cable length eLoad sensor cable (between host controller and servo controller)
¡00 not shown in catalog M3 3.0 to 5.0kW Series
Series No. 01 1m (without controller for judgment) PQCS2-CV 1 − 01 − I02
Note) L type connector is used on the motor side. 02 2m Cable length
PQCL-CV 1 − 05 − R
Series
Series No. 01 1m
wEncoder cable Cable specifications
oIntermediate cable Series
Series No. R Robot cable 02 2m
PQCS2-CV 1 − 05 − EO R (between servo controller and controller for judgment) Cable length Blank General cable
Cable specifications
Series Series No. PQCS2-CV 1 − 01 − AI0 05 5m
R Robot cable
Cable length Cable length 10 10m
Blank General cable Series
05 5m Series No. 01 1m Note) Wire terminal on the control side
Motor capacity
10 10m 02 2m
E0 0.2 to 0.75kW
Note) L type connector is used
on the motor side. E1 1.0 to 5.0kW
HF HF
36 PQCS2 “ATSUKAN Servo”/Simple Control Unit “ATSUKAN Servo”/Simple Control Unit PQCS2 37

● How to order
Simple controller + judgment control unit Simple controller + limit sensor + PQCL Simple controller + PQCPA + PQCL
Servo driver Servo driver
Servo driver
q q q
PLC, etc PLC, etc
Cylinder unit w !0 Cylinder unit w Cylinder unit w

!0
t !0
t
Simple controller
e PQCPA
Simple controller Simple controller
e
No

e
999.99

No
output unit
PQCL output unit 999.99

PQC control unit


PQCL output unit
¡Simple control unit ¡Simple control unit
¡Simple control unit r Stroke sensor cable
PQCSE-SCU − A − D PQCSE-SCU − A − D
PQCSE-SCU − A − D (digital/simple control unit + controller for judgment) Series Option Series Option
PQC-CV 1 − 05 − M − D R Simple control unit D With DIN fitting Simple control unit D With DIN fitting
Option
Series N Without DIN fitting N Without DIN fitting
D With DIN fitting Cable specifications Software specifications Software specifications
Simple control unit N Without DIN fitting Series A Load control + speed control by sensor A Load control + speed control by sensor
Series No. R Robot cable B Only speed control by sensor B Only speed control by sensor
Software specifications Blank General cable
Cable length
A Load control + speed control by sensor ¡Load output unit ¡Position indicator
05 5m
B Only speed control by sensor PQCL-CU2 − A PQCPA-CU −A − A
10 10m
Type Type
Note) Connector provided at both ends Series Series Input method
A With multi-point output A Current input
Cable for “ATSUKAN Servo” B Without multi-point output Analog V Voltage input
¡Simple control unit + Controller for judgment ¡Simple control unit + Sensor + PQCL ¡Simple control unit + PQCPA + PQCL
t Stroke sensor cable
qMotor cable qMotor cable qMotor cable
(analog/simple control unit + controller for judgment)
PQCS2-CV 1 − 05 − MO R PQCS2-CV 1 − 05 − MO R PQCS2-CV 1 − 05 − MO R
PQC-CV 1 − 05 − MM − AS R Cable Cable specifications Cable specifications
Cable specifications
Series specifications Series Series
R Robot cable Series No. R Robot cable Series No. R Robot cable
Series No. Series
Series No. R Robot cable Cable length Blank General cable Cable length Blank General cable
Cable length Blank General cable
Cable length Blank General cable 05 5m Motor capacity 05 5m Motor capacity
05 5m Motor capacity
05 5m Connector type 10 10m M0 0.2 to 0.75kW 10 10m M0 0.2 to 0.75kW
10 10m M0 0.2 to 0.75kW M1 1.0 to 2.0kW M1 1.0 to 2.0kW
10 10m AS Straight type Note) L type connector is used Note) L type connector is used
M1 1.0 to 2.0kW M3 3.0 to 5.0kW M3 3.0 to 5.0kW
on the motor side. on the motor side.
PQCS2 ATSUKAN Servo

ATSUKAN Servo
Note) L type connector is used AL L type
M3 3.0 to 5.0kW Note) Connector provided at both ends
on the motor side. w Encoder cable w Encoder cable
PQCS2-CV 1 − 05 − EO R PQCS2-CV 1 − 05 − EO R
wEncoder cable !0 I/O connector Cable specifications Cable specifications
(IEEE1284 half pitch connector/soldered/male Series Series
Series No. R Robot cable Series No. R Robot cable
PQCS2-CV 1 − 05 − EO R
connector/26-pin: commercially available product) Cable length Blank General cable Cable length Blank General cable

 PQCS2
Cable specifications 05 5m 05 5m
Motor capacity Motor capacity
Series
Series No. R Robot cable 10 10m E0 0.2 to 0.75kW 10 10m E0 0.2 to 0.75kW
PQCSE-CV 1 − 00 − IO
Cable length Blank General cable Note) L type connector is used E1 1.0 to 5.0kW Note) L type connector is used E1 1.0 to 5.0kW
05 5m on the motor side. on the motor side.
Motor capacity Series
Series No.
10 10m E0 0.2 to 0.75kW e Load sensor cable e Load sensor cable
Note) L type connector is used E1 1.0 to 5.0kW
PQCL-CV 1 − 05 − R PQCL-CV 1 − 05 − R
on the motor side.
Cable specifications Cable specifications
Series Series No. Series Series No.
Robot cable Robot cable
eLoad sensor cable Cable length
R
Cable length
R
Blank General cable Blank General cable
(simple control unit + controller for judgment) 05 5m 05 5m
10 10m 10 10m
PQC-CV 1 − 05 − L R Note) Wire terminal on the control side Note) Wire terminal on the control side
Cable specifications
Series !0 I/O connector t Stroke sensor cable
Series No. R Robot cable
(IEEE1284 half pitch connector/soldered/ (analog/simple control unit + PQCPA + PQCL)
Cable length Blank General cable
male connector/26-pin: commercially available product) PQCS2-CV 1 − 05 − M − AS R
05 5m Cable
PQCSE-CV 1 − 00 − IO specifications
10 10m Series
Series No. R Robot cable
Note) Connector provided at both ends Series Cable length Blank General cable
Series No.
05 5m Motor capacity
10 10m AS Straight type
AL L type
Note) Wire terminal on the control side

!0 I/O connector
(IEEE1284 half pitch connector/soldered/
male connector/26-pin: commercially available product)
PQCSE-CV 1 − 00 − IO

Series
Series No.
HF HF
38 PQCS2 “ATSUKAN Servo”/Cylinder Unit Unit: mm Unit: mm “ATSUKAN Servo”/Cylinder Unit PQCS2 39

Bi-directional pump 1.1 cc (without load cell) Dimensional table


¡Cylinders for“ATSUKAN Servo” Bore Nominal
thrust force Motor output A B KK MM S E FY FB FE G GB J H HL LL
5kN 200W 35 φ46 M24×1.5 φ28 24 □76 18 φ14 85 121 57 208.5 65 to 225 187 169
Standard type PQCS2M 1 FY Bore Rod type Stroke − Pressure Stroke sensor 0 L
φ50 10kN 400W 35 φ46 M24×1.5 φ28 24 □76 18 φ14 85 121 57 208.5 65 to 225 187 169
Switch Set PQCS2RM 1 FY Bore Rod type Stroke − Pressure Stroke sensor 0 Sensor symbol Sensor quantity L 20kN 750W 35 φ46 M24×1.5 φ28 24 □76 18 φ14 85 121 57 208.5 65 to 225 187 169
10kN 200W 45 φ55 M30×1.5 φ35.5 30 □90 20 φ18 98 128 64 222 33 to 183 199 179
¡Unit for“ATSUKAN Servo” φ63 20kN 400W 45 φ55 M30×1.5 φ35.5 30 □90 20 φ18 98 128 64 222 33 to 183 199 179
PQCS2-PM − Series No. 011 − Motor series output − Rapid drop preventive valve Differential circuit Bore B Stroke 30kN 750W 45 φ55 M30×1.5 φ35.5 30 □90 20 φ18 98 128 64 222 33 to 183 199 179
15kN 200W 60 φ65 M39×1.5 φ45 41 □110 24 φ18 118 148 74 262 54.5 to 194.5 228 204
CAUTION 111 φ50 or φ63 tank
The stroke sensor is internal in the top LR φ80 35kN 400W 60 φ65 M39×1.5 φ45 41 □110 24 φ18 118 148 74 262 54.5 to 194.5 228 204
29 LP
of piston rod. When using a spring pin 50kN 750W 60 φ65 M39×1.5 φ45 41 □110 24 φ18 118 148 74 262 54.5 to 194.5 228 204
or the like, fit it in the range of ZY from
the rod end. 25kN 200W 75 φ80 M48×1.5 φ56 50 □135 28 φ22 150 175.5 86.5 320.5 14.5 to 244.5 240 212
It is recommended to use the lock nut. φ6 encoder cable φ100 55kN 400W 75 φ80 M48×1.5 φ56 50 □135 28 φ22 150 175.5 86.5 320.5 14.5 to 244.5 240 212
300±30
φ7 motor cable 80kN 750W 75 φ80 M48×1.5 φ56 50 □135 28 φ22 150 175.5 86.5 320.5 14.5 to 244.5 240 212

LR LZ Bore LY LP LQ LR LZ R TF UF W ZP3
300±30
82 H LP LQ
280 150 to 340 148 □90 67 58 115 145 30 83
29
φ50 300 150 to 340 148 □90 87 58 115 145 30 83
365 150 to 340 155 □90 145 58 115 145 30 83
288 190 to 390 148 □90 67 65 132 165 35 72
φ63 308 190 to 390 148 □90 87 65 132 165 35 72
34 G J Connector, OMRON
XS2C-D4S1 373 190 to 390 155 □90 145 65 132 165 35 72
GB
304 234.5 to 394.5 148 □110 67 87 155 190 35 72
FE R B MM
φ80 324 234.5 to 394.5 148 □110 87 87 155 190 35 72
KK Stroke sensor
389 234.5 to 394.5 155 □110 145 87 155 190 35 72
Width across flats S (analog)
E 4-FB FY LL + Stroke 314 154.5 to 354.5 148 □140 67 109 190 230 40 72
TF A W HL + Stroke ZP3 φ100 334 154.5 to 354.5 148 □140 87 109 190 230 40 72
UF LY + Stroke 399 154.5 to 354.5 155 □140 145 109 190 230 40 72

Bi-directional pump 1.1 cc (with load cell) Dimensional table


PQCS2 ATSUKAN Servo

ATSUKAN Servo
¡Cylinders for“ATSUKAN Servo” Bore Nominal
thrust force Motor output A B KK MM S E FY FB FE G GB J H HL LL
5kN 200W 45 φ 46 M24×1.5 φ28 24 □76 24 φ14 85 121 57 (254)142
208.5 101 to 311 246 (150)
Standard type PQCS2M 1 FG Bore Rod type Stroke − Pressure Stroke sensor Load sensor L
φ50 10kN 400W 55 φ 50 M30×1.5 φ35.5 30 □76 24 φ14 85 121 57 (274)142
208.5 121 to 331 266 (150)

Switch Set PQCS2RM 1 FG Bore Rod type Stroke − Pressure Stroke sensor Load sensor Sensor symbol Sensor quantity L 20kN 750W 55 φ 50 M30×1.5 φ35.5 30 □76 24 φ14 85 121 57 (274)142
208.5 121 to 331 266 (150)
10kN 200W 55 φ 55 M30×1.5 φ35.5 30 □90 24 φ18 98 128 64 222 (273)148
77 to 277 262 (159)

 PQCS2
¡Unit for“ATSUKAN Servo” φ63 20kN 400W 55 φ 55 M30×1.5 φ35.5 30 □90 24 φ18 98 128 64 222 (273)148
77 to 277 262 (159)
30kN 750W 55 φ 55 M30×1.5 φ35.5 30 □90 24 φ18 98 128 64 222 (303)148
107 to 307 292 (159)
PQCS2-PM − Series No. 011 − Motor series output − Rapid drop preventive valve Differential circuit Bore B Stroke
15kN 200W 70 φ 65 M39×1.5 φ45 41 □110 30 φ18 118 148 74 262 150.5 to 330.5 326 166
CAUTION Stroke sensor φ80 35kN 400W 70 φ 65 M39×1.5 φ45 41 □110 30 φ18 118 148 74 262 150.5 to 330.5 326 166
The stroke sensor is internal in the top (analog)
50kN 750W 70 φ 65 M39×1.5 φ45 41 □110 30 φ18 118 148 74 262 160.5 to 340.5 336 166
of piston rod. When using a spring pin or
the like, fit it in the range of ZY from the 25kN 200W 85 φ 80 M48×1.5 φ56 50 □135 32 φ22 150 175.5 86.5 320.5 182.5 to 382.5 351 185
rod end. 46 φ100 55kN 400W 85 φ 80 M48×1.5 φ56 50 □135 32 φ22 150 175.5 86.5 320.5 182.5 to 382.5 351 185
It is recommended to use the lock nut.
80kN 750W 85 φ 80 M48×1.5 φ56 50 □135 32 φ22 150 175.5 86.5 320.5 192.5 to 392.5 361 185
ZP2
LR
82 H LP LQ LZ Bore LY LP LQ LR LZ R TF UF W ZG ZS ZZ ZP1 ZP2 ZX ZY
29 366 150 to 340 148 □90 67 58 115 145 30 31 28.5 80 43 93 φ19 10
φ50 406 150 to 340 148 □90 87 58 115 145 41 31 38.5 100 43 93 φ19 10
Load cell
471 150 to 340 155 □90 152 58 115 145 41 31 38.5 100 43 93 φ19 10
ZS 382 190 to 390 148 □90 67 65 132 165 35 31 34 90 43 93 φ19 10
13 30
34 G J ZY φ63 402 190 to 390 148 □90 87 65 132 165 35 31 34 90 43 93 φ19 10
Cable 1m long
GB 497 190 to 390 155 □90 152 65 132 165 35 31 49 120 43 93 φ19 10

FE R B MM ZX 440 174.5 to 394.5 148 □110 67 87 155 190 35 31 54 130 43 93 φ19 10


Connector,
Nanaboshi φ80 460 174.5 to 394.5 148 □110 87 87 155 190 35 31 54 130 43 93 φ19 10
KK Electric Mfg. 535 174.5 to 394.5 155 □110 152 87 155 190 35 31 59 140 43 93 φ19 10
4-FB NJW2012-PM8
Width across flats S ZP1 452 154.5 to 354.5 148 □140 67 109 190 230 40 31 61 134 30 93 φ25 20
E ZG FY ZZ LL + Stroke Stroke sensor
TF A W HL + Stroke (digital) φ100 472 154.5 to 354.5 148 □140 87 109 190 230 40 31 61 134 30 93 φ25 20
UF LY + Stroke 547 154.5 to 354.5 155 □140 152 109 190 230 40 31 66 144 30 93 φ25 20
Connector, Tajimi PRC03-21A10-7F Note) The parenthesized values shown in the HL and LL columns apply in the case where the analog stroke sensor is used.
HF HF
40 PQCS2 “ATSUKAN Servo”/Cylinder Unit Unit: mm Unit: mm “ATSUKAN Servo”/Cylinder Unit PQCS2 41

Bi-directional pump 3.5 cc (with load cell) Dimensional table


¡Cylinders for“ATSUKAN Servo” Nominal Motor
Bore thrust A B KK MM S E FY FB FE G J HL LL LY LP
Standard type PQCS2M 1 FG Bore Rod type Stroke − Pressure Stroke sensor Load sensor L force output
φ50 10kN 1kW 45 φ46 M24×1.5 φ28 24 □76 24 φ14 85 126.5 224 246 142 399 112 to 172
Switch Set PQCS2RM 1 FG Bore Rod type Stroke − Pressure Stroke sensor Load sensor Sensor symbol Sensor quantity L
15kN 1kW 55 φ55 M30×1.5 φ35.5 30 □90 24 φ18 98 133.5 237.5 262 148 415 142 to 232
¡Unit for“ATSUKAN Servo” φ63 25kN 1.5kW 55 φ55 M30×1.5 φ35.5 30 □90 24 φ18 98 133.5 237.5 292 148 471 142 to 232
PQCS2-PM − Series No. 035 − Motor series output − Rapid drop preventive valve Differential circuit Bore B Stroke 35kN 2kW 55 φ55 M30×1.5 φ35.5 30 □90 24 φ18 98 133.5 237.5 292 148 494 142 to 232
25kN 1kW 70 φ65 M39×1.5 φ45 41 □110 30 φ18 118 143.5 257.5 326 166 479 177 to 337
CAUTION
Stroke sensor φ80 40kN 1.5kW 70 φ65 M39×1.5 φ45 41 □110 30 φ18 118 143.5 257.5 336 166 515 177 to 337
The stroke sensor is internal in
the top of piston rod. (analog)
When using a spring pin or the 55kN 2kW 70 φ65 M39×1.5 φ45 41 □110 30 φ18 118 143.5 257.5 336 166 538 177 to 337
like, fit it in the range of ZY 44
124
from the rod end.
110 29 LP 170 LZ
It is recommended to use the ZP2 Bore LZ R TF UF W ZG ZS ZZ ZP1 ZP2 ZX ZY
lock nut.
41
φ50 149 58 115 145 30 31 28.5 80 43 120 φ19 10
Load cell
149 65 132 165 35 31 34 90 43 109 φ19 10
112 ZS φ63 175 65 132 165 35 31 49 120 43 109 φ19 10
ZY 13 30
J G Connector, Nanaboshi Electric Mfg. 198 65 132 165 35 31 49 120 43 109 φ19 10
32
A
NJW2012-PM8 149 87 155 190 35 31 54 130 43 103 φ19 10
B
D
R FE B MM ZX φ80 175 87 155 190 35 31 59 140 43 103 φ19 10
Cable 1m long
C
KK 198 87 155 190 35 31 59 140 43 103 φ19 10
4-FB Stroke sensor
E Width across flats S FY ZZ LL + Stroke ZP1 Notes) ¡ZP1: Digital type stroke sensor
(digital)
ZP2: Analog type stroke sensor
TF A W HL + Stroke
ZG ¡LP depends on the stroke.
UF LY + Stroke

Connector, Tajimi PRC03-21A10-7F

Dimensional table
Bi-directional pump 11 cc (with load cell) Nominal Motor
PQCS2 ATSUKAN Servo

ATSUKAN Servo
¡Cylinders for“ATSUKAN Servo” Bore thrust
output
A B KK MM S E FY FB FE G J HL LL LY LP
force
Standard type PQCS2M 1 FG Bore Rod type Stroke − Pressure Stroke sensor Load sensor L 15kN 3kW 55 φ55 M30×1.5 φ 35.5 30 □90 24 φ18 98 154.5 273.5 262 148 461 112 to 172
Switch Set PQCS2RM 1 FG Bore Rod type Stroke − Pressure Stroke sensor Load sensor Sensor symbol Sensor quantity L φ63 20kN 4kW 55 φ55 M30×1.5 φ 35.5 30 □90 24 φ18 98 154.5 273.5 262 148 498 112 to 172
25kN 5kW 55 φ55 M30×1.5 φ 35.5 30 □90 24 φ18 98 154.5 273.5 292 148 568 112 to 172
¡Unit for“ATSUKAN Servo”

 PQCS2
25kN 3kW 70 φ65 M39×1.5 φ 45 41 □110 30 φ18 118 164.5 293.5 326 166 525 142 to 232
PQCS2-PM − Series No. 110 − Motor series output − Rapid drop preventive valve Differential circuit Bore B Stroke φ80 35kN 4kW 70 φ65 M39×1.5 φ 45 41 □110 30 φ18 118 164.5 293.5 326 166 562 142 to 232
45kN 5kW 70 φ65 M39×1.5 φ 45 41 □110 30 φ18 118 164.5 293.5 336 166 612 142 to 232
CAUTION
The stroke sensor is internal in the top 40kN 3kW 85 φ80 M48×1.5 φ 56 50 □135 32 φ22 150 180 325 351 185 558 172 to 322
Stroke sensor
of piston rod. When using a spring pin φ100 55kN
(analog) 4kW 85 φ80 M48×1.5 φ 56 50 □135 32 φ22 150 180 325 351 185 598 172 to 322
or the like, fit it in the range of ZY from
the rod end. 44 70kN 5kW 85 φ80 M48×1.5 φ 56 50 □135 32 φ22 150 180 325 361 185 638 172 to 322
It is recommended to use the lock nut.
ZP2 29 LP 213 LZ
Bore LZ R TF UF W ZG ZS ZZ ZP1 ZP2 ZX ZY
44

Load cell
199 65 132 165 35 31 34 90 43 109 φ 19 10
142 ZS φ63 236 65 132 165 35 31 34 90 43 109 φ 19 10
13.5 28.5 276 65 132 165 35 31 49 120 43 109 φ 19 10
ZY Connector, Nanaboshi Electric Mfg.
J G 38 NJW2012-PM8 199 87 155 190 35 31 54 130 43 103 φ 19 10
A
B
φ80 236 87 155 190 35 31 54 130 43 103 φ 19 10
R FE B MM ZX Cable 1m long
D 276 87 155 190 35 31 59 140 43 103 φ 19 10
C Stroke sensor 134 30 93 φ 25 20
KK 199 109 190 230 40 31 61
(digital)
4-FB φ100 236 109 190 230 40 31 66 134 30 93 φ 25 20
E FY ZZ LL + Stroke ZP1
Width across flats S
TF A W HL + Stroke 276 109 190 230 40 31 66 144 30 93 φ 25 20
ZG
UF LY + Stroke Notes) ¡ZP1: Digital type stroke sensor
ZP2: Analog type stroke sensor
Connector, Tajimi PRC03-21A10-7F
¡LP depends on the stroke.

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