Journal of The Chinese Institute of Engineers: To Cite This Article: Ming
Journal of The Chinese Institute of Engineers: To Cite This Article: Ming
Journal of The Chinese Institute of Engineers: To Cite This Article: Ming
To cite this article: Ming‐Liao Tsai & Hsiu‐Yui Lin (2006) Electrolyte for aluminum electrolytic capacitor – effect of
carbohydrates, Journal of the Chinese Institute of Engineers, 29:1, 153-158, DOI: 10.1080/02533839.2006.9671107
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Journal of the Chinese Institute of Engineers, Vol. 29, No. 1, pp. 153-158 (2006) 153
Short Paper
ABSTRACT
In this study, carbohydrates were added to modify the textural characteristics of
electrolytes used in aluminum electrolytic capacitors. The results show that the con-
ductivity and sparking voltage of the electrolytes were strongly affected by the con-
centration of these carbohydrates. In addition, the pH of the electrolyte was only
slightly affected by the concentration of these carbohydrates. In this work, the pa-
rameters of capacitors impregnated with the electrolytes were periodically measured
under storage conditions and loading at 105°C for such quantities as capacitance (Cp),
dissipation factor (DF) and leakage current (Lc). Experimental results show that the
capacitor impregnated with electrolyte, containing 8% dextrose, exhibited satisfac-
tory durability.
6 7
In our previous studies, performance of electro-
lytes used in aluminum electrolytic capacitors was
significantly promoted by adding various additives,
such as Tetra-alkyl ammonium salt and organic Am- 8
monium salts (Tsai, 2001; Tsai et al., 2002a; Tsai et
al., 2005). It is hoped that the conductivity, sparking Fig. 1 The apparatus for the measuring of sparking voltage.
voltage, and the pH value of aluminum electrolytic 1.Power supply; 2. Ampere meter; 3. Volt meter; 4. An-
capacitor may be improved by the addition of these ode 5. Cathode; 6. Electrolyte; 7. Cell; 8. Agitator
salts into the electrolytes when ethylene glycol/H 2O
is used as a solvent. Furthermore, the durability may
be increased in the presence of these various 2. Instruments
additives. Previously, there have been few published
papers showing that the electrolyte in aluminum elec- The pH, conductivity (κ), dissipation factor (DF)
trolytic capacitors becomes more active to improve and leakage current (Lc) of the electrolytes were mea-
performance, when chemicals whose molecules con- sured by pH meter (SUNTEX SP-701), conductivity
tain hydroxyl or carbonyl functional groups are added meter (Mettler Toledo MC 126), LCR meter (Motech
(Tsai et al., 2002b). Hence, in this study, carbohy- MT 4080A) and leakage current tester (Zentech CLC-
drates were added into the raw electrolytes based on 203), respectively. The values of capacity (C) and
an ethylene glycol/H2O mixing solvent to improve the DF were measured at the frequency of 120 Hz, and
characteristics of the electrolytes. The performance the value of Lc was obtained at the loading of 11.5 V
of electrolytic aluminum capacitors using varying for 60 s.
electrolytes was also investigated.
3. Sparking Voltage
II. EXPERIMENTAL
Two aluminum foils (> 99.7% AXX1005) were
1. Materials placed into a suitable volume of electrolyte prepared
as above. A constant current density of 10 mA cm −2
The raw electrolyte solution was supplied by the was applied by a power source (Chroma 6208K-500)
Her Mei Electronic Co. Ltd (Taiwan) (Tsai, 2001). and the cell potential was recorded until sparking
All of the chemicals (e.g. dextrose extra pure grade > occurred at the anodic surface. The experimental set-
99% Wako), lactose (extra pure, Merck), sucrose (extra up for sparking voltage is shown in Fig. 1.
pure grade > 99%, Sigma), fructose (extra pure grade
> 99%, Sigma), and ethylene glycol (100%, J. T. Baker) 4. Capacitor Durability
used in this work were not further purified before use.
The electrolytes were prepared by adding the desired The durability of electrolytes prepared in this work
amount of additives into the commercial electrolyte, was tested under the conditions of low temperature
Her Mei 2001. Comparisons between Her Mei 2001 storage, high temperature storage and high tempera-
were used for measuring characteristics, such as ture with loading. The characteristics of capacitors,
conductivity, pH, and sparking voltage. The capaci- including C, DF and Lc, were periodically measured
tors were prepared by impregnating the condenser under the various conditions described above. For the
element (Her Mei) in the electrolytes under vacuum conditions of low and high temperature storages, the
for 40 min. capacitors impregnated with various electrolytes were
M. L. Tsai and H. Y. Lin: Electrolyte for Aluminum Electrolytic Capacitor–Effect of Carbohydrates 155
40 180
Dextrose 160
35
Lactose
140
30 Fructose
Sparking voltage, V
Conductivity, mS/cm
120
Sucrose
25
100
Dextrose
20 80
Lactose
15 60
Fructose
40 Sucrose
10
20
5 0 2 4 6 8 10 12 14 16
0 2 4 6 8 10 12 14 16 18
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Fig. 2 Effect of the concentration of carbohydrates on the Fig. 3 Effect of the concentration of carbohydrates on the spark-
conductivity. Temperature: 299 K ing voltage. Temperature: 299 K
9
placed either in a refrigerator maintained at −4 or in a
105°C oven, respectively. Some of the preparing ca- 8
pacitors were maintained at 105°C with a voltage loading
of 11.5 V to test the capacitors’ durability. 7
and so on. Here, the electrolyte pH did not vary with Sucrose 8.0%
the addition of these carbohydrates because the mol-
ecules of carbohydrates could not dissociate to alter 1.2
the concentration of H + in the solution, as shown in
Fig. 4.
0.8
2. Characteristics and Durability of Capacitor
(i) The Properties of Preparing Electrolyte 0 100 200 300 400 500
Time, h
Table 1 shows electrolyte properties after add- Fig. 5 The variation of capacity for capacitors stored at 378 K
ing the different types of carbohydrates to the raw without loading. Frequency: 120 Hz
solution, as well as the conductivity, pH, sparking voltage
and stability as functions of the kind of carbohydrates.
The results show that the sparking voltage was strongly
affected by adding the carbohydrates to the raw K without voltage loading. In addition, the variation
electrolyte; for example the sparking voltage increased of DF increased from 6.00 to 8.50 with time in the
from 70 V with zero dextrose to 137 V in the pres- storage period, as shown in Fig. 6. On the other hand,
ence of 8% dextrose solution. Furthermore, in this in the capacitors stored at 378 K without voltage
case the values of conductivity and pH of solution loading, the leakage current increased from 44 to 1550
were only slightly changed. On the other hand, the µA with the increase in testing time from 0 to 250 h.
aluminum electrolytic capacitor was more stable over In addition, the leakage current decreased from 1555
750 h by composed of 8% dextrose in the raw electrolyte. to 56 µA as testing time increased from 250 to 500 h
However, the aluminum capacitors using these elec- for capacitors stored at 378 K without loading, as
trolytes were failures. This is shown in Table 1, test- shown in Fig. 7. There are many salts in the raw
ing stability at 269 and 378 K. electrolyte, such as ammonium formate, ammonium
dihydrogen phosphate, and ammonium adiapate and
(ii) High Temperature Storage so on (Tsai, 2001; Tsai et al., 2002a; 2002b). Under
high temperature storage, i.e., 378 K, these salts could
Figure 5 shows the durability of capacitors im- react with ethylene glycol or dextrose to undergo es-
pregnated with electrolyte-containing carbohydrates terification to produce esters after 250 h storage.
tested at 378 K without loading voltage. The capac- Furthermore, the concentration of dextrose decreased
ity of the capacitors containing 8.0% dextrose de- in the raw electrolyte. Hence, the capacitor was stored
creased from 1.400 to 1.180 µF with increase in time without loading, the passive oxide film was attacked
from 0 to 500 h when the capacitor was stored at 378 by electrolyte, and the leakage current increased
M. L. Tsai and H. Y. Lin: Electrolyte for Aluminum Electrolytic Capacitor–Effect of Carbohydrates 157
2.0
10 Storage
Loading
Dextrose 8.0%
1.8 Lactose 3.3%
8 Lactose 3.9%
1.6 Sucrose 5.2%
Capacity, µ F
6 Sucrose 8.0%
1.4
DF
Dextrose 8.0%
4 Lactose 3.3%
1.2
Lactose 3.9%
Sucrose 5.2%
2
Sucrose 8.0% 1.0
0 0.8
0 100 200 300 400 500 600
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8000
storage 12
Dextrose 8.0%
Loading
Lactose 3.3%
6000 Lactose 3.9%
Sucrose 5.2% 9
Sucrose 8.0%
LC, µ A
4000
DF