EC3-D72 / EC3-D73

Superheat & Digital Scroll Controller

D A T A S H E E T
The EC3-D7x series is a stand-alone universal superheat
controller with a built-in synchronization control for the
Copeland Digital Scroll. It is suitable for air conditioning,
refrigeration and industrial applications such as chillers,
industrial process cooling, rooftops, heat pumps, package unit,
close control, cold room, food process and air driers. The EC3-
D72 offers remote access with built-in TCP/IP Ethernet
communications and WebServer functionality. Any standard
Webbrowser (e.g. Microsoft Internet Explorer® or Mozilla
Firefox) can be used for monitoring or parameter setting. The
EC3-D73 is exactly the same in its functionality but has no
external communications. It is only possible to program the
parameters using the optional ECD-002 display unit.

Features EC3-D72
• Superheat control in conjunction with Alco Controls stepper
motor driven Electrical Control Valves (EX4...EX6)
• Synchronization of the PWM solenoid valve used for
variable capacity control of the Copeland Scroll Digital
• Limitation of evaporating pressure (MOP)
• Low and high superheat alarm EC3-D72/D73
• Low pressure switch function/alarm
• Freeze protection function/alarm
• Pump down function
• Feed through of 4…20mA signal from the evaporator
pressure sensor to analogue output. This may also be
connected to pressure input of any other controller to avoid
need for multiple pressure sensors.
• Monitoring of sensors and sensor wiring and detection of
sensor and wiring failures
• Intelligent alarm management in order to protect the
compressor i.e. fail safe operation
• Integral rechargeable battery to close the Electrical Control
Valve in case of power loss
• Support of TCP/IP Ethernet technology with WebServer
functionality allows monitoring and configuration of
controllers through a standard WebBrowser (e.g. Internet
Explorer® or Mozilla Firefox)
• Multiple language support
• Electrical connection via plug-in type screw terminal
• Aluminum housing for DIN rail mounting

Typical ordering package: refer to page 7 for details

Description Type PCN
Digital Superheat Controller with TCP/IP communication EC3-D72 807 805
Terminal Kit K03-331 807 648
Temperature sensor ECN-N60 804 497
Electrical Control Valve EX4, EX5, EX6 *
Pressure sensor
- for R22/R124/R134a/R404A/R407C/R507C PT5-07M 802 350
- for R410A & intermediate pressure applications PT5-18M 802 351
- for R744 PT5-30M 802 352
Plug and cable assembly for pressure sensor PT4-M60 804 805
*For further details refer to: EX4, EX5, EX6 Electrical Control Valves datasheet EX48_35008.pdf

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D A T A S H E E T
Application
The EC3-D7x series can be applied into a number of different Low superheat alarm
superheat applications in conjunction with either a single Liquid flooding may lead to serious damage of compressors and
Copeland Digital ScrollTM or a tandem unit consisting of one must be avoided. The built-in low superheat alarm function of
fixed and one Copeland Digital Scroll: the EC3-D7x detects low superheat conditions and deactivates
• Superheat control of conventional evaporators such as shell the alarm relay. If the alarm relay is wired into the serial safety
and tube, plate heat exchanger, air coil etc. loop of the system controller, the compressor will be switched
• Superheat control of sub-coolers or economizers connected off when a low superheat alarm occurs and the ECV will close.
to suction pressure of compressor or intermediate pressure

Description of performance High superheat alarm

EC3-D7x series controls the opening of electrical control valve If this function is enabled, it detects longer lasting high
according to desired superheat. As the Emerson Electrical superheat conditions (adjustable) and triggers the high
Control Valves (ECV) are able to provide a better positive shut- superheat alarm and the ECV will close.
off function than conventional solenoid valves, there will be no
flow through Emerson ECV when the compressor(s) are not
running. In the event of a cooling demand request from a third Digital input status (factory setting)
party controller and the Copeland Digital Scroll compressor The digital input is the interface between EC3-D7x and system
starts-up, the EC3-D7x needs to be informed through a digital controller. The digital status is dependant on the operation of
cooling demand input. In addition, upon receiving a capacity system’s compressor/thermostat. The Copeland Digital Scroll
demand signal through the 0-10V input, the Digital Scroll will should always be regarded as the base load; compressor 1.
initially run at minimum capacity and will subsequently start to
vary the capacity of the compressor. The EC3-D7x will start to System Digital Inputs 0-10V input from third party
control the refrigerant mass flow by precise positioning of the Operating controller
ECV under different operating conditions such as compressor condition
start-up, start of second compressor, high head pressure, low
head pressure, high load, low load and partial load operation. Comp. 1 & “Cooling ECV remains closed
Comp.2 in demand” open irrespective of voltage input
EC3-D7x is capable of alarm handling and diagnostics. The stop mode (0V) “Comp 2 value
alarm can be received via relay output, via TCP/IP network as Running” open
well as optical LED/alarm code on ECD-002. (0V)
Algorithm Comp. 1 in “Cooling ECV active
The superheat control algorithm is self-adapting so that it run & demand” Input =0V: digital valve
automatically adjusts itself to the characteristics of the Comp.2 in closed (24V) / capacity at 10% default
evaporator at regular intervals. This guarantees optimal stop mode) “Comp 2 capacity.
superheat control performance for different types of evaporators Running” open When the digital comp. is in
and even when the operating conditions of the evaporator (0V) by-pass the ECV will:
change over time.
Close when capacity is <70%
Superheat Control function Be inhibited when the capacity
By receiving two measured values from Emerson pressure is >70%
sensor PT5 and temperature sensor ECN-N60, the EC3-D7x Comp 1 & “Cooling ECV active
calculates the actual superheat and compares to preset Comp. 2 in demand” The ECV will always modulate
superheat. The EC3-D7x operates the Electrical Control Valve run mode closed (24V) / even when the digital
in order to keep superheat at desired setpoint under various “Comp 2 compressor is in by-pass
operating conditions. Running” mode.
The superheat set point is adjustable in the range between 3K closed (24V)
and 30K. If low superheat alarm function is disabled, it is Comp.1 in “Cooling ECV remains closed
possible to adjust the superheat set point below 3K down to stop and demand” open irrespective of voltage input
0.5K for special applications such as flooded evaporators. Comp. 2 in (0V) / “Comp 2 value
run mode Running”
MOP function
starts closed (24V)
To avoid overload of the compressor motor, the MOP function
of the EC3-D7x limits the evaporating pressure to a pre- Shut-off function
determined value, which can be adjusted to match the safe When the cooling demand digital input is open (0V), the EC3-
operating envelope of the compressor. MOP setpoints are D7x will drive the electrical control valve to closed position. Due
entered as saturation temperature values to match published to the positive shut-off capabilities of the EX4/5/6 valves a
safe operating data of compressor manufacturer and to avoid separate liquid line solenoid valve is not required. The shut-off
unnecessary manual conversions from temperature into function is guaranteed in case of power loss due to built-in
pressure values. The MOP function may be totally disabled, internal battery.
when not needed.
! If this function is disabled, the user must ensure
appropriate safety precautions are in place to protect the
system against damage caused by a power failure. Refer to
operating instructions

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D A T A S H E E T
Analogue output (4-20mA signal) function Additional to hardware errors also EC3-D7x will monitor the
EC3-D72 requires the outlet pressure level of evaporator for minimum operating superheat. If the superheat drops below
superheat and MOP control. The output signal from the PT5 is 0.5K for continuous period of one minute, the low superheat
used by EC3-D7x and again provided as 4 to 20mA signal alarm will occur. The low superheat alarm can be disabled for
(galvanized) for connection to any other third party controller, applications such as flooded evaporator, which lower operating
which can receive a 4 to 20 mA signal. Please see the wiring superheat is required.
diagram for more details. If system controller does not have There are several other alarms such as low pressure alarm,
capability of using this signal, the terminal will not be wired to freeze protection alarm and high superheat alarm if they are
any other device. enabled.
In case of alarm, EC3-D7x will close the valve and the alarm
Pump-down function
relay will be deactivated. All alarms are automatically cleared
When the pump-down function is active, the electrical control after correction. Battery alarm, low superheat alarm, freeze
valve will close in event of no demand i.e. the digital input is 0V protection alarm and low pressure alarm can be modified for
(open), but the Digital Scroll compressor will keep running to manual reset.
perform a pump down of the refrigeration system until the
pump-down threshold pressure (adjustable) is reached. If after a Alarm relay function (factory setting)
time delay (adjustable) the pump-down setpoint is not reached, Alarm relay contains a SPDT contact. If the relay is wired to
the output pump-down relay trips to stop the compressor and an system controller, it is possible to stop compressor/system. The
alarm is indicated. This relay must be wired into the Digital alarm relay is activated during normal operation and deactivated
Scroll compressor control wiring. during alarm conditions as well as supply power interruption.
Low pressure switch function/alarm Start-up configuration function
The use of low-pressure switch is very common for preventing Built-in valve opening (%) at start-up for certain period of time
of compressor running in event of refrigerant charge loss and helps the compressor’s start-up and prevents erratic low
alarming. When the low pressure function is active, a software pressure cut-out for the following cases:
routine detects excessively low pressure level (adjustable) and • Operation of systems with air cooled condenser in low
after a time delay (adjustable) output alarm relay trips and the ambient temperatures
ECV will close.
• Compressor start-up after long period standby time in low
Freeze protection function/alarm ambient environment
This feature permits the elimination of a separate freeze • Start-up of very large single stage compressor capacity
protection thermostat in a water chiller application. When the
freeze protection function is activated, the evaporating Emerson Pressure Sensor PT5 function
temperature is constantly monitored and if it drops below the The pressure sensor measures the saturation pressure at the
freeze protection threshold, the freeze protection alarm triggers outlet of the evaporator. The output signal is 4 to 20 mA
the alarm relay and the ECV will close. corresponding to a pressure range. Based on type of refrigerant
and system, different types of pressure sensor are needed.
• PT5-07M for evaporators operating with
Safety / internal battery function R22/R124/R134a/R404A/R407C refrigerants
In event of power failure to the entire system, the stepper motor • PT5-18M for evaporators operating with R410A refrigerant
driven valve would not be able to move. Due to the differential
• PT5-30M for evaporators operating with R744
pressure between condenser and evaporator, the refrigerant
could continue to flow through the valve if the valve is open. The Every type of pressure sensor is calibrated in temperature
compressor must be protected after power recovery against wet range for the above specified applications. The feature set and
running. EC3-X32 contains an internal rechargeable battery and performance of the PT5 Series is a perfect match for the EC3-
smart battery charge control to automatically close the valve in D7x. Other pressure sensors are not released for use with EC3-
case of power failure. Whilst the battery is maintenance free, D7x and when applied, may lead to poor performance.
the life expectancy will depend upon the working ambient; as Emerson temperature sensor ECN-N60 function
the temperature increases the life expectancy reduces.
The temperature sensor measures the refrigerant temperature
It is recommended to replace the battery annually to maintain at the outlet of the evaporator. It is important to use only this
the system in optimum operating condition. dedicated temperature sensor because the ECN-N60 has the
! If the output relays are not utilized, the user must ensure right performance such as desired time constant and tolerance
appropriate safety precautions are in place to protect the compensation within the specific working range. The use of
system against damage caused by a power failure other temperature sensors is not recommended/released. The
sensor is hermetically sealed for high reliability and long life.
The sensor has metal housings for optimal thermal conductivity.
Alarm and maintenance functions
EC3-D7x provides several alarms to facilitate diagnosis as well
as shut down of compressor/system if alarm relay is wired into
the serial safety loop. Built-in diagnostics routines constantly
monitor the battery health, sensors, the Electrical Control Valve
and the associated wiring for open and short circuits. When
such errors are detected, the controller goes into an alarm
condition and closes the valve.

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D A T A S H E E T
• Low pressure alarm: cut-out/cut-in and time delay
Setting and visualising Data via WebPages
• Freeze protection alarm: cut-out/cut-in and time delay
The EC3-D72 has a TCP/IP Ethernet communication interface
enabling the controller to be directly connected to a network or a • High superheat alarm: Cut-out and time delay
PC via the standard Ethernet port. The EC3-D72 controller has • Pump down cut-out and duration
embedded WebPages to enable the user to visualise the • Manual control of valve (only via web page)
parameter lists using real text labels.
• TCP/IP configuration (only via web page)
To view WebPages on the PC, a standard WebBrowser like
• Others
Internet Explorer® or Mozilla Firefox and JRE Java Runtime
Environment is needed. JRE can be downloaded at no charge WebServer function of the EC3-D72 with TCP/IP Ethernet
from the Emerson website; www.emersonclimate.eu networking capabilities
List of adjustable parameters All relevant parameters and modes are visible on a single
WebPage simultaneously. For even more details and for setup
• Superheat set point and mode
and maintenance a click on one of the screen tabs calls up a
• Low superheat function WebPage dedicated to specific task. The next page shows the
• MOP function and set point homepage of an EC3-D72 with the monitoring WebPage of the
• Type of refrigerant and required pressure sensor controller.
• Type of Electrical Control Valve EC3-D72 features multi-language WebPages. Two languages
are always available in the controller. English is the default
• Valve start opening and duration language and is permanently stored. When delivered from the
• Unit conversion factory, the second language is German. Customers who desire
• Value to display to use an alternative second language can download language
• Battery error management files for the most common European languages from the
www.emersonclimate.eu website and upload one of them into
• Password the EC3-D72. This action will overwrite the German language
• User name (only via web page) with the customers’ language choice.

Examples Webpages:

The top fields indicate the status of the controller. When alarms superheat and the valve opening. The evaporator status field on
occur, they will be shown in red. The fields below show the right hand side shows the operating modes. The active
temperature and pressure of all sensors attached to the mode is shown in blue.
controller as well as the superheat setpoint, the measured

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D A T A S H E E T
All WebPages, which allow the change of controller parameters setpoints for superheat, low and high super-heat alarms as well
are password protected. Below is the example for the superheat as the refrigerant and the Electrical Control Valve selected can
configuration WebPage of an EC3-D72 Controller. The be easily reviewed and modified if needed:

Alarms A rolling graph with superheat, evaporating pressure,

The monitoring WebPage shows all alarms in text form. All evaporating temperature, valve opening and coil out
possible alarm messages are visible, active alarms are temperature data over a period of approximately 10 minutes can
highlighted red, see below: be displayed:

Service Functions
Particularly useful facilities are the service functions, which
enable the engineer to manually control the system during
commissioning. They include manual operation of the Electrical
Control Valve, clearing alarms which require a manual reset and
resetting the controller to factory default settings.

A logfile can be stored on the PC. The file format of the datalog
is text with semicolon (;) separated fields. On the picture below
is a sample log file from an EC3-D72 imported in Microsoft
Excel®:

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Optional ECD-002 display/keypad unit
The ECD-002 can be used as an option for service purposes for
the EC3-D72 but is the only means of visualizing the
parameters for the EC3-D73. ECD-002 may be connected or
removed from EC3-D72 at any time. The display unit can be
switched from K/bar/°C to R/psig/°F. Indicator LEDs show the
status of valve opening, valve closing, demand and alarm.

Wiring Diagram
Permanent Temporary for set-up, start-up and service

Direct connection via Connection via Router

cross over cable

I: Digital input 1: “Cooling demand”; Digital Scroll compressor

is running: 0V/open = Stop; 24V/closed = Start)
J: Transformer Class II, 24VAC secondary / 25VA
K: Third party controller (can use the analog output signal from
EC3)
Note: The internal resistor of third party controller must fulfill
A: White wire B: Black wire C: Blue wire D: Brown wire the following conditions:
E: Plug cable assembly EXV-Mxx for connection to R ≤ 200 Ω if the supply voltage is 12VDC
EX4/EX5/EX6 R ≤ 800 Ω if the supply voltage is 24VDC
F: Output for Copeland Digital Scroll solenoid valve L: Pump down relay, dry contact. Relay is energized during
G: Remote control panel, system controller normal operation
M: Digital input 2: “Comp. 2 running”;
H: Alarm relay, dry contact. Relay coil is not energized at alarm
condition or power off 0V/open = Comp2 stop; 24V/closed = Comp2 running.
N: Discharge Temp. Sensor
! The use of the relay is essential to protect the system in O: 0-10V Digital Scroll capacity demand signal from system
case of power failure if the communications interface or the controller
ECD-002 are not utilized
P: ECN-N60 Coil out sensor

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D A T A S H E E T
Ordering
Description Type Part No.
Digital Superheat Controller with communication;
EC3-D72 808 042
Complete kit for 7bar applications
Digital Superheat Controller without communication;
EC3-D73 808 041
Complete kit for 7bar applications
Kit consists of: Controller, Terminal kit, Pressure transmitter inc. 6.0m cable, 6.0m
Temp. sensor, 60VA transformer
Description Type Part No.
Digital Superheat Controller EC3-D72 EC3-D72 807 805
Digital Superheat Controller EC3-D73 EC3-D73 807 804
Terminal Kit for EC3-X32 K03-331 807 648
Pressure Sensors -0.8…7bar PT5-07M 802 350
0…18bar PT5-18M 802 351
0…30bar PT5-30M 802 352
0…50bar PT5-50M 802 353
Cable Assembly for PT5 1.5m cable length PT4-M15 804 803
3.0m cable length PT4-M30 804 804
6.0m cable length PT4-M60 804 805
NTC Temperature sensors 3m cable length ECN-N30 804 496
6m cable length ECN-N60 804 497
12m cable length ECN-N99 804 499
Display/keypad unit (opt.) ECD-002 807 657
Connection cable EC3 to ECD-002 1,0 m ECC-N10 807 860
3,0 m ECC-N30 807 861
5,0 m ECC-N50 807 862
Transformer 230VAC Input, 24V output, Din rail mounting
For one set of controller and valve 25VA ECT-323 804 424
For two sets of controllers and valves 60VA ECT-623 804 421
ECT-323
Replacement battery kit 807 790

Suitable valves for connection to EC3-D7x series

Valve Capacity range Refrigerant Capacity Valve Capacity range Refrigerant Capacity
kW * regulation kW * regulation
EX4 2 ... 20 EX4 3 ... 23
EX5 5 ... 50 R 22 EX5 6 ... 58 R 410A
EX6 12 ... 120 EX6 14 ... 140
EX4 2 ... 21 EX4 1 ... 11
EX5 5 ... 53 R 407C EX5 3 ... 28 R 124 10 - 100%
EX6 13 ... 126 EX6 6 ... 67
10 -100%
EX4 2 ... 15 EX4 3 ... 33.5
EX5 4 ... 39 R 134a EX5 10 ... 102 R 744
EX6 10 ... 93 EX6 24 ... 244
EX4 2 ... 14 *) Nominal rating conditions:
Refrigerant Evaporating Condensing
EX5 4 ... 35 R 404A/
temperature temperature
EX6 9 ... 84 R507 R22, R134a, R404A, R507C, +4°C +38°C
R407C, R410A
R744 -40°C -10°C
R124 +20°C +80°C
..

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Technical Data
EC3-D7x series ECD-002 Display Unit
Supply voltage 24V AC ±10%, 50/60Hz, 1A Supply From EC3 Series Controller via
connecting cable
Digital input 24V AC ±10%, 50-60HZ LED indicators Valve opening, valve closing, alarm,
24V DC ±10% demand
Power consumption 25VA max. including connected ECV Display LED Numeric segmental display, 2½-digits,
and display/keyboard red, with automatic decimal point
betw. ±19.9, switchable between °C
and °F
Internal battery Approximately 2 hours if battery is fully Connecting cable ECC-Nxx or standard CAT5 patch
charging time empty cord with RJ45 connectors
Plug-in connector size Removable screw version Protection class IP 65 (front protection with gasket)
wire size 0.14 … 1.5mm2
Ground connection 6.3mm spade earth connector Humidity 0 … 80% r.h. non condensing
Applied directive Temperature
EMC EN 61326, EN 50081, EN 61000-6-2, storage -20 … +65°C
LVD EN 61000-4-2, EN 61000-4-3, EN operating 0 … +60°C
RoHS 61000-4-4, EN 61000-4-5, EN 61000-4-
6, EN 61000-4-11
Marking CE Weight ~ 52g
Protection class IP 20 Mounting Panel mount (71 x 29 mm cutout)
Vibration 4g, 10-1000Hz
Temperature
storage -20 … +65°C
operating 0 … +60°C
1….+25°C for optimum battery life
Humidity 0 … 80% r.h. non condensing
Weight ~ 800g
Mounting DIN rail mounted

Input and Output, EC3-D7x series Controller

Description Specification
Temperature input ECN-Nxx: 10kΩ @ 25 °C, Range: -50 … 50 °C
Pressure sensor input PT5-07M/18M/30M: 24VDC, 4 … 20mA
Analog input 0-10VDC with maximum load current 2mA.
Digital Scroll capacity demand from Absolute maximum voltages: -0.7V min / 10.7V max
system controller
Analog output (evaporating pressure 4 20mA
fed-through signal) Requires 12 or 24 VDC
Deviation from input signal ±8% max
Digital input
Cooling demand 0/24 VAC/DC
Comp.2 running
Output relay Alarm/Pumpdown SPDT contacts, AgCdO,
Max. rating: Inductive 2Amp,
Resistive 8 Amp @ 250V
Digital Scroll solenoid Solid state relay, Max rating 1Amp @ 240VAC with 1.6
voltage drop. Minimum switching current 22mA
Maximum off state leakage current 1.5mA
Spare relay SPST: not used
Stepper motor output For EX4 … EX6 Electrical Control Valves
Connection to ECD-002 RJ45
TCP/IP connection RJ45

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D A T A S H E E T
Physical Dimensions Drawings (mm)
EC3-D72 Controller

ECT-623 Transformer ECT-323

73 58

4354 76

ECD-002 Display Unit

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D A T A S H E E T

EMERSON is not to be held responsible for erroneous literature by persons having the appropriate technical knowledge and skills, at
regarding capacities, dimensions, applications, etc. stated herein. their own discretion and risk. Our products are designed and adapted
Products, specifications and data in this literature are subject to change for fixed locations. For mobile applications failures may occur. The
without notice. The information given herein is based on technical data suitability for this has to be assured from the plant manufacturer which
and tests which EMERSON believes to be reliable and which are in may include making appropriate tests.
compliance with technical knowledge of today. It is intended only for use This document replaces all earlier versions.

Phone: Fax:
Emerson Electric GmbH & Co. OHG Benelux +31 (0)773 240 234 +31 (0)773 240 235
ALCO CONTROLS Denmark & Finland +32 (0)87 305 565 +49 24 08 929 568
Heerstraße 111 Eastern Europe, Turkey & Iran +32 (0)87 305 061 +32 (0)87 305 506
D-71332 Waiblingen France, Greece, Maghreb +33 (0)478 668 570 +33 (0)478 668 571
Germany Deutschland, Österreich, Schweiz +49 (0)6109 6059 0 +49 (0)6109 6059 40
Italia +39 02 961 78 1 +39 02 961 78 888
Phone ...49-(0)7151-509-0 Middle East & Africa +97 148 832 828 +97 148 832 848
Fax ...49-(0)7151-509-200 Poland +48 (0)22 458 9205 +48 (0)22 458 9255
Russia & Cis +7 495 981 9811 +7 495 981 9816
www.emersonclimate.eu España & Portugal +34 93 4 123 752 +34 93 4 124 215
Sweden & Norway +32 (0)87 305 565 +49 24 08 929 568
UK & Ireland +44 (0)1 189 838 000 +44 (0)1 189 838 001

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