100% found this document useful (1 vote)
478 views48 pages

Danfoss Scroll Compressors in Parallel Installation SMSYSZ

Danfoss Compressors

Uploaded by

Nikolas Chionas
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
100% found this document useful (1 vote)
478 views48 pages

Danfoss Scroll Compressors in Parallel Installation SMSYSZ

Danfoss Compressors

Uploaded by

Nikolas Chionas
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 48

Application guidelines

Danfoss scroll compressors


In parallel installation
SM/SY/SZ

http://cc.danfoss.com
Application Guidelines Content

Compressor model designation.............. 4 Tandem units SM248-272-294................ 26


Nomenclature.............................................................4 Operation principle................................................ 26
Ordering information............................................ 26
General overview...................................... 5 Compressor mounting.......................................... 26
Benefits..........................................................................5 Oil equalisation connection................................ 26
Scope..............................................................................5 Suction washer........................................................ 27
Design challenge.......................................................5
Tandem units SY/SZ482-540-600-620-
Oil management concepts....................... 7 680-760..................................................... 28
Static systems..............................................................7 Operation principle................................................ 28
Dynamic systems.......................................................7 Ordering information............................................ 28
Compressor parallel assembly Compressor mounting.......................................... 28
nomenclature............................................ 8 Oil equalisation connection................................ 29
Suction washer........................................................ 29
Technical specifications 50 Hz data......... 9 Trio units SM/SZ444 - 483....................... 30
Technical specifications 60 Hz data....... 10 Operation principle................................................ 30
Ordering information............................................ 30
Operating conditions.............................. 11 Compressor mounting.......................................... 30
Motor supply.............................................................11 Oil equalisation connection.................................31
Compressor ambient temperature...................11 Suction line.................................................................31
Application envelope.............................................11
Discharge temperature protection ..................15 Trio units SM/SZ550................................ 32
High and low pressure protection.....................15 Operation principle................................................ 32
Cycle rate limit...........................................................15 Ordering information............................................ 32
Compressor mounting.......................................... 33
System design recommendations......... 16 Oil equalisation connection................................ 33
Essential piping design considerations...........16 Restrictors assembly.............................................. 33
Expansion device.....................................................17
Refrigerant charge limits.......................................17 Trio units SY/SZ720 - 900 - 1140............. 34
Sump heater..............................................................18 Operation principle................................................ 34
External check valve...............................................18 Ordering information............................................ 34
Compressor mounting.......................................... 34
Specific application recommendations.19 Oil equalisation connection................................ 35
Required tests ..........................................................19 Suction line................................................................ 35
Defrost cycle logic...................................................19
Quadro units SM/SZ740.......................... 36
Sound and vibration management ...... 20 Operation principle................................................ 36
Running sound level.............................................. 20 Ordering information............................................ 36
Sound generation in a refrigeration or air Compressor mounting ..........................................37
conditioning system.............................................. 20 Oil equalisation connection.................................37
Restrictor assembly.................................................37
Tandem units S 170 to 425 (except
SM248-272-294) & S485.......................... 22 Installation & service.............................. 38
Operation principle................................................ 22 Compressor mounting.......................................... 38
Ordering information............................................ 23 Tandem, trio & quadro piping design............. 38
Compressor mounting.......................................... 24 Wiring and rotation direction............................ 38
Oil equalisation connection................................ 25 Oil level....................................................................... 39
Restrictor assembly................................................ 25 Failure analysis......................................................... 39
Oil equalisation connection................................ 39
Accessories............................................... 40

AB230086439211en-000801 3
Application Guidelines Compressor model designation

Danfoss scroll compressors are available Code numbers for ordering list are in section
both as single compressors and as tandem "Ordering information & packaging".
units. The example below presents the single
compressor nomenclature which equals the For tandem and trio assemblies, please refer
technical reference as shown on the compressor to the Danfoss Parallel Application Guidelines
nameplate. documentation FRCC.PC.005.

Nomenclature

Family, lubricant Nominal capacity Voltage Version Evolution


& refrigerant index

SZ 185 - 4 R C Single compressors

SY 300 A 7 CA A Single compressors

Family, lubricant Motor protection type Connection Module voltage Applies to


& refrigerant
SM: Scroll, Mineral oil, R22/R417A* V : brazed S 084-090-100-110-120-148-161
Internal overload protector
SY: Scroll, POE lubricant, R22/R417A/ A : brazed S 112-124-147
R407C/R134a/R513A**
SZ: Scroll, POE lubricant, R407C - R134a C : brazed
Internal thermostat S175-185
(R404A, R507A for SZ084 to SZ185, R513A R : rotolock
for SZ148 to SZ185 **) P : brazed 24V AC
X : brazed 110-240V
Nominal capacity S 185
in thousand Btu/h at 60 Hz, R22, Y : rotolock 110-240V
ARI conditions
Electronic protection CA C: brazed A: 24V AC
Motor voltage code
3: 200-230V/3~/60 Hz module CB B: 110-240V
S 240 - 300
4: 380-400V/3~/50 Hz - 460V/3~/60 Hz PA P: rotolock A: 24V AC
SY380: 380-415V/3~/50 Hz - 460V/3~/60 Hz PB B: 110-240V
6: 230V/3~/50 Hz
7: 500V/3~/50 Hz - 575V/3~/60 Hz CA C: brazed A: 24V AC
S 380
9: 380V/3~/60 Hz CB B: 110-240V
SY380: 380-400V/3~/60 Hz
* When SM compressors are used with R417A, the factory charged mineral oil 160P must be replaced by polyolester oil 160SZ
** Only motor voltage 4 are qualified with R513A

4 AB230086439211en-000801
Application Guidelines General overview

Benefits A parallel compressor installation refers to a individual compressor(s) can be switched off
system of interconnected compressors with a while the other compressor(s) keep operating at
common suction line and common discharge 100% load. Therefore the part load efficiency is
line. The technique of mounting compressors very near the full load efficiency. Conventional
in parallel, also called manifolding, has several fixed speed compressor unloading methods
benefits. impose a serious penalty for part load efficiency,
mainly at low load operation.
The main reason is reduced operating cost
through greater control of capacity and power Third, working with parallel systems allows for
consumption. This is achieved by staggering standardisation of compressors. As an example,
compressor switch-on sequences that allow the capacity range 10, 15, 20, 25 and 30 Tons
the parallel system to match its power with the can be covered with 5 individual compressors.
capacity needed. But the same needs can be covered with only
a 10 Tons and a 15 Tons model mounted in
A second reason for manifolding is improved parallel, thus reducing the number of different
part load efficiency. In a parallel installation the compressors from 5 to 2.

Scope These application guidelines describe the It is essential to respect all instructions given in
operating characteristics, design features, and these guidelines, the instruction leaflet delivered
application requirements for the Performer with each compressor, and the Application
scroll compressor (SM, SY, SZ) in air conditioning Guidelines for single compressors (FRCC.PC.003).
and heat pump applications. The guidelines are
not valid for refrigeration applications, which For additional system components related to
require dedicated compressors and more specific specific application requirements, the supplier
installations precautions. recommendations must always be respected.

To ensure proper parallel installation and running


conditions, the following recommendations must
be followed.

Design challenge Parallel systems have to ensure correct


compressor operation, oil management and
reliability, which requires evaluation and testing.

Oil equalisation Suction gas in a hermetic compressor flows via the specially adapted oil equalisation systems
oil sump which makes it difficult to maintain equal which ensure proper oil balancing between the
pressure in the sumps of parallel compressors. compressors but it is always recommended to
Since oil equalisation usually depends on equal carry out some tests to validate it in the systems (cf.
sump pressures this is a point of special attention. specific test recommendation).
Danfoss Commercial Compressors has developed

Interconnecting piping This is an area where Danfoss Commercial “field” erected systems which are often affected
design Compressors can use its research and testing by infancy problems such as pipe vibrations,
capabilities to the users benefits. All factory noise or ultimately pipe ruptures.
designed parallel systems pass the critical
500 hours run test to qualify the piping Using factory designed and tested parallel
configuration. This is not easily achieved with systems guarantees predictable reliability.

AB230086439211en-000801 5
Application Guidelines General overview

Compressor sequence The operating sequence should be arranged two compressors and why a fixed sequence of
in such way that the running time of the loading and unloading may be required in trio
compressors is equalized as much as possible. and quadro systems with 3 or 4 Danfoss scroll
It will be explained later in these guidelines compressors.
how this can be achieved with a system of

Cycling As a part of the design and development process guarantees a minimum compressor running time
at Danfoss Commercial Compressors it is verified of 2 minutes to provide sufficient motor cooling
that oil management and piping resistance after its start and a proper oil return. Note that
meet engineering specifications at any cycling the oil return may vary as it is a function of the
frequency. system design.

The system must be designed in a way that

Cost effectiveness and In today’s business climate, machine simplicity maintenance and service because refrigeration
serviceability and low cost are main requirements. Danfoss circuit connections, oil change, compressor
scroll tandem, trio and quadro configurations wiring and compressor replacement are taken
are compact designs but they ensure easy into account from the earliest design stage.

Application envelope The domain of application, the types of


refrigerant are evaluated to meet the
requirements of the intended applications.

Oil return There is one last challenge which falls under the Whatever the design of the parallel compressor
responsibility of the system designers and end system, good oil return from the circuit is
users; proper oil return from the circuit. prerequisite for the success of the equipment.

6 AB230086439211en-000801
Application Guidelines Oil management concepts

As mentioned before, one of the challenges of To ensure suitable oil distribution, different
manifolding is oil management. systems can be used.

Static systems This is one of the most simple, and cheapest ways This system is limited to three compressors
of manifolding compressors. Compressor sumps in parallel, and needs perfect suction tube
and low pressure shells are interconnected. A balancing.
small interconnecting pipe, on the lower part of
the compressor (below the oil level), ensures oil
balancing. The suction header design is critical,
as it ensures a pressure drop balancing and equal
distribution of oil returning from the system
when all compressors are running.

The success of such a system relies very much on


the sizing of the pipe work, small differences in
sump pressure can result in significant oil level
variations.

Oil equaliser

Dynamic systems The dynamic system provides truly positive oil other, the oil equalisation line protrudes into
management, uniting the advantages of both each compressor shell, thereby ensuring a real
a mechanical and a static system, i.e. flexible overflow function. Suitable oil management,
oil management allowing a large number of with no mechanical components or pressure
compressors, simplicity and cost effectiveness. equalisation line is created. This system allows
up to four compressors in parallel with minimum
The suction connections of the two individual costs. The active components in this oil balancing
compressors are interconnected by a suction system are calibrated and qualified by Danfoss
oil separator / gas restrictor (suction Tee). The Commercial Compressors.
compressor which appears first on the suction
line is called the “upstream compressor” while
the second one will be referred to as the
“downstream compressor”. Upstream Downstream
compressor compressor

The oil which clings back along the main


suction line is separated by the suction Tee
P1 P2
which returns 80 to 100% of the oil in the
suction gas to the upstream compressor. The
Tee creates a slight pressure drop in the suction
line of the downstream compressor, which
P1>P2 Oil equaliser
therefore has a slightly lower sump pressure.
The pressure drop should be between 15 and
150 mbar at any condition. Driven by the sump
pressure difference, the excess oil from the
upstream compressor runs into the downstream
Suction oil separator / gas restrictor
compressor sump. To avoid the migration of the
normal oil charge from one compressor to the

AB230086439211en-000801 7
Application Guidelines Compressor parallel assembly nomenclature

By default, tandems, trios and quadros are not - Tubings, according to specific outline drawings
factory-built. To complete an assembly in the indicated in the following sections.
field, you will need: - Manifolding accessory kit.
- Compressors.

R404A/ Oil
Model Composition R22 R407C R134a R513A management
R507A
SM/SZ170 SM/SZ084 + SM/SZ084     - Dynamic
SM/SZ180 SM/SZ090 + SM/SZ090     - Dynamic
SM/SZ200 SM/SZ100 + SM/SZ100     - Dynamic
SM/SZ220 SM/SZ110 + SM/SZ110     - Dynamic
SM/SZ242 SM/SZ120 + SM/SZ120     - Dynamic
SM248 SM124 + SM124  - - - - Static
SM/SZ268 SM/SZ120 + SM/SZ148     - Dynamic
SM/SZ271 SM/SZ110 + SM/SZ161     - Dynamic
SM272 SM124 + SM147  - - - - Static
SM/SZ281 SM/SZ120 + SM/SZ161     - Dynamic
SM294 SM147 + SM147  - - - - Static
Tandem SM/SZ296 SM/SZ148 + SM/SZ148     - Dynamic
SM/SZ322 SM/SZ161 + SM/SZ161     - Dynamic
SM/SZ350 SM/SZ175 + SM/SZ175     - Dynamic
SY/SZ370 SY/SZ185 + SY/SZ185     - Dynamic
SY425 SY240 + SY185  -   - Dynamic
SY482 SY240 + SY240  -    Static
SY485 SY300 + SY185  -   - Dynamic
SY540 SY300 + SY240  -    Static
SY600 SY300 + SY300  -    Static
SY620 SY240 + SY380  -    Static
SY680 SY300 + SY380  -    Static
SY760 SY380 + SY380  -    Static
SM/SZ444 3 x SM/SZ148     - Static
SM/SZ483 3 x SM/SZ161     - Static
SY/SZ550 3 x SY/SZ185     - Dynamic
Trio
SY720 3 x SY240  -    Static
SY900 3 x SY300  -    Static
SY1140 3 x SY380  -    Static
Quadro SM/SZ740 4 x SY/SZ185     - Dynamic
: Field assembly - : Not available

8 AB230086439211en-000801
Application Guidelines Technical specifications 50 Hz data

Nominal tons
Nominal cooling capacity Power input Efficiency Sound power Swept volume Displacement
Model 60 Hz
TR W Btu/h kW COP W/W E.E.R. Btu/h/W dB(A) cm3/ rev m3/h
SM170 13.5 40 100 136 900 12.2 3.28 11.2 73.0 229.0 39.8
SM180 15 42 900 146 400 13.1 3.28 11.2 73.0 241.0 41.9
SM200 16 45 600 155 600 13.9 3.28 11.2 73.0 254.4 44.3
SM220 18 51 100 174 400 15.6 3.27 11.2 78.0 288.4 50.2
SM242 20 59 300 202 400 17.9 3.31 11.3 78.0 333.2 58.0
SM248 20 62 300 212 600 17.5 3.56 12.2 76.0 339.0 59.0
SM268 22 65 200 222 500 19.8 3.29 11.2 80.5 365.6 63.6
SM271 22 64 000 218 400 19.4 3.30 11.3 80.8 360.8 62.8
SM272 22 67 200 229 400 18.8 3.57 12.2 76.5 363.0 63.2
SM281 23 68 100 232 400 20.5 3.31 11.3 80.8 383.2 66.7
SM294 24 72 100 246 100 20.2 3.58 12.2 77.0 387.0 67.3
Tandem SM296 24 71 100 242 700 21.6 3.29 11.2 82.0 398.0 69.3
SM322 26 76 900 262 500 23.2 3.32 11.3 82.5 433.2 75.4
SM350 28 82 700 282 300 24.9 3.32 11.3 83.0 466.0 81.1
SY370 30 89 700 306 100 26.4 3.40 11.6 83.0 499.8 87.0
R22
SY425 35 105 100 358 700 31.5 3.34 11.4 84.1 597.7 104.0
SY482 40 122 400 417 700 36.4 3.36 11.5 85.0 695.6 121.0
SY485 40 121 900 416 000 36.1 3.38 11.5 84.1 687.4 119.6
SY540 45 139 400 475 800 41.0 3.40 11.6 85.0 785.3 136.6
SY600 50 156 500 534 100 45.7 3.43 11.7 85.0 875.0 152.3
SY620 50 155 700 531 400 45.5 3.42 11.7 88.2 879.0 152.9
SY680 55 172 800 589 800 50.2 3.44 11.7 88.2 968.7 168.6
SY760 60 189 000 645 100 54.7 3.46 11.8 90.0 1 062.4 184.9
SM444 36 108 200 369 300 32.4 3.34 11.4 83.8 597.0 103.9
SM483 39 117 100 399 700 34.8 3.37 11.5 84.3 649.8 113.1
SY550 45 132 500 452 200 39.9 3.32 11.3 84.8 749.7 130.4
Trio
SY720 60 183 500 626 300 54.6 3.36 11.5 86.8 1 043.4 181.6
SY900 75 234 800 801 400 68.5 3.43 11.7 86.8 1 312.5 228.4
SY1140 90 283 500 967 600 82.0 3.46 11.8 91.8 1 593.6 277.3
Quadro SM740 60 176 500 602 400 54.5 3.24 11.1 86.0 999.6 173.9
SZ170 13.5 38 100 130 000 12.3 3.10 10.6 74.0 229.0 39.8
SZ180 15 40 200 137 200 12.9 3.12 10.6 75.0 241.0 41.9
SZ200 16 42 500 145 100 13.7 3.11 10.6 76.0 254.4 44.3
SZ220 18 48 500 165 500 15.5 3.12 10.6 80.0 288.4 50.2
SZ242 20 56 200 191 800 18.0 3.13 10.7 80.0 333.2 58.0
SZ268 22 62 700 214 000 20.0 3.14 10.7 81.1 365.6 63.6
SZ271 22 61 600 210 200 19.6 3.14 10.7 81.1 360.8 62.8
SZ281 23 65 500 223 500 20.8 3.15 10.8 81.1 383.2 66.7
SZ296 24 69 100 235 800 22.0 3.15 10.8 82.0 398.0 69.3
SZ322 26 74 800 255 300 23.7 3.16 10.8 82.0 433.2 75.4
Tandem
SZ350 28 79 000 269 600 25.3 3.12 10.6 84.0 466.0 81.1
SZ370 30 84 900 289 800 27.2 3.12 10.6 84.0 499.8 87.0
SY425 35 100 700 343 700 32.2 3.13 10.7 85.4 597.7 104.0
R407C SY482 40 118 200 403 400 37.1 3.19 10.9 86.5 695.6 121.0
SY485 40 114 100 389 400 36.4 3.13 10.7 85.8 687.4 119.6
SY540 45 131 800 449 800 41.3 3.19 10.9 86.8 785.3 136.6
SY600 50 145 500 496 600 45.5 3.20 10.9 87.0 875.0 152.3
SY620 50 148 700 507 500 46.1 3.22 11.0 89.0 879.0 152.9
SY680 55 162 300 553 900 50.3 3.23 11.0 89.1 968.7 168.6
SY760 60 179 100 611 300 55.2 3.25 11.1 90.5 1 062.4 184.9
SZ444 36 105 300 359 400 33.0 3.19 10.9 83.8 597.0 103.9
SZ483 39 114 000 389 100 35.5 3.21 11.0 83.8 649.8 113.1
SZ550 45 125 400 428 000 40.9 3.07 10.5 85.8 749.7 130.4
Trio
SY720 60 177 300 605 100 55.7 3.19 10.9 88.3 1 043.4 181.6
SY900 75 218 200 744 700 68.2 3.20 10.9 88.8 1 312.5 228.4
SY1140 90 268 700 917 100 82.8 3.25 11.1 92.3 1 593.6 277.3
Quadro SZ740 60 167 200 570 600 54.5 3.07 10.5 87.0 999.6 173.9
Rating conditions:
SM compressors - R22: ARI standard conditions, 7.2 °C evap. temp., 54.4°C cond. temp., 8.3 K subcooling, 11.1 K superheat
SZ/SY compressors - R407C: ARI standard conditions, 7.2 °C (dew point) evap. temp., 54.4 °C (dew point) cond. temp., 8.3 K subcooling, 11.1 K superheat

For regular updates and detailed capacities, please refer to Coolselector®2 www.coolselector.danfoss.com

AB230086439211en-000801 9
Application Guidelines Technical specifications 60 Hz data

Nominal tons
Nominal cooling capacity Power input Efficiency Sound power Swept volume Displacement
Model 60 Hz
TR W Btu/h kW COP W/W E.E.R. Btu/h/W dB(A) cm /rev
3
m3/h
SM170 13.5 48 500 165 500 14.7 3.29 11.2 77.0 229.0 48.1
SM180 15 51 900 177 100 15.6 3.32 11.3 78.0 241.0 50.6
SM200 16 54 300 185 300 16.3 3.33 11.4 78.0 254.4 53.4
SM220 18 62 200 212 300 18.7 3.33 11.4 81.0 288.4 60.6
SM242 20 72 300 246 800 21.6 3.35 11.4 81.0 333.2 70.0
SM248 20 75 500 257 700 21.2 3.56 12.2 80.0 339.0 71.2
SM268 22 79 300 270 600 23.8 3.33 11.4 84.2 365.6 76.8
SM271 22 78 000 266 200 23.4 3.33 11.4 85.0 360.8 75.8
SM272 22 81 300 277 500 22.8 3.57 12.2 80.5 363.0 76.2
SM281 23 83 100 283 600 24.9 3.34 11.4 85.0 383.2 80.5
SM294 24 87 100 297 300 24.4 3.58 12.2 81.0 387.0 81.3
Tandem SM296 24 86 300 294 500 26.0 3.32 11.3 86.0 398.0 83.6
SM322 26 93 800 320 100 28.1 3.34 11.4 87.0 433.2 91.0
SM350 28 100 600 343 300 30.5 3.29 11.2 85.5 466.0 97.9
SY370 30 109 000 372 000 32.4 3.36 11.5 85.5 499.8 105.0
R22
SY425 35 127 400 434 800 38.4 3.32 11.3 86.9 597.7 125.5
SY482 40 148 100 505 500 44.3 3.35 11.4 88.0 695.6 146.1
SY485 40 147 600 503 800 43.8 3.37 11.5 87.6 687.4 144.4
SY540 45 168 600 575 400 49.7 3.39 11.6 88.5 785.3 164.9
SY600 50 189 000 645 100 55.1 3.43 11.7 89.0 875.0 183.8
SY620 50 189 400 646 400 55.5 3.41 11.6 92.8 879.0 184.6
SY680 55 209 900 716 400 60.9 3.45 11.8 93.0 968.7 203.4
SY760 60 230 700 787 400 66.7 3.46 11.8 95.0 1 062.4 223.1
SM444 36 131 500 448 800 39.0 3.37 11.5 87.8 597.0 125.4
SM483 39 142 900 487 700 42.2 3.39 11.6 88.8 649.8 136.5
SY550 45 161 000 549 500 48.9 3.29 11.2 87.3 749.7 157.4
Trio
SY720 60 222 200 758 400 66.4 3.35 11.4 89.8 1 043.4 219.1
SY900 75 283 500 967 600 82.6 3.43 11.7 90.8 1 312.5 275.6
SY1140 90 346 000 1 180 900 100.1 3.46 11.8 96.8 1 593.6 334.7
Quadro SM740 60 210 700 719 100 64.9 3.25 11.1 88.5 999.6 209.9
SZ170 13.5 44 400 151 500 14.1 3.15 10.8 77.0 229.0 48.1
SZ180 15 48 100 164 200 15.3 3.15 10.8 80.0 241.0 50.6
SZ200 16 52 200 178 200 16.4 3.19 10.9 80.0 254.4 53.4
SZ220 18 59 300 202 400 18.6 3.19 10.9 84.0 288.4 60.6
SZ242 20 68 600 234 100 21.5 3.20 10.9 84.0 333.2 70.0
SZ268 22 76 300 260 400 24.1 3.17 10.8 85.1 365.6 76.8
SZ271 22 74 900 255 600 23.6 3.17 10.8 85.1 360.8 75.8
SZ281 23 79 600 271 700 25.1 3.17 10.8 85.1 383.2 80.5
SZ296 24 83 900 286 300 26.7 3.15 10.8 86.0 398.0 83.6
SZ322 26 90 500 308 900 28.6 3.16 10.8 86.0 433.2 91.0
Tandem
SZ350 28 95 900 327 300 30.5 3.14 10.7 87.0 466.0 97.9
SZ370 30 102 000 348 100 32.8 3.11 10.6 87.0 499.8 105.0
SY425 35 121 100 413 300 39.1 3.10 10.6 88.8 597.7 125.5
R407C SY482 40 142 300 485 700 45.3 3.14 10.7 90.0 695.6 146.1
SY485 40 137 600 469 600 43.9 3.13 10.7 89.1 687.4 144.4
SY540 45 159 000 542 700 50.2 3.17 10.8 90.3 785.3 164.9
SY600 50 175 800 600 000 55.0 3.20 10.9 90.5 875.0 183.8
SY620 50 178 400 608 900 56.2 3.18 10.9 92.5 879.0 184.6
SY680 55 195 200 666 200 61.0 3.20 10.9 92.6 968.7 203.4
SY760 60 214 600 732 400 67.0 3.20 10.9 94.0 1 062.4 223.1
SZ444 36 127 800 436 200 40.1 3.19 10.9 87.8 597.0 125.4
SZ483 39 137 900 470 600 43.0 3.21 11.0 87.8 649.8 136.5
SZ550 45 150 700 514 300 49.3 3.06 10.4 88.8 749.7 157.4
Trio
SY720 60 213 400 728 300 68.0 3.14 10.7 91.8 1 043.4 219.1
SY900 75 263 600 899 700 82.5 3.20 10.9 92.3 1 312.5 275.6
SY1140 90 321 900 1 098 600 100.5 3.20 10.9 95.8 1 593.6 334.7
Quadro SZ740 60 200 900 685 700 65.7 3.06 10.4 90.0 999.6 209.9
Rating conditions:
SM compressors - R22: ARI standard conditions, 7.2 °C evap. temp., 54.4°C cond. temp., 8.3 K subcooling, 11.1 K superheat
SZ/SY compressors - R407C: ARI standard conditions, 7.2 °C (dew point) evap. temp., 54.4 °C (dew point) cond. temp., 8.3 K subcooling, 11.1 K superheat

For regular updates and detailed capacities, please refer to Coolselector®2 software

10 AB230086439211en-000801
Application Guidelines Operating conditions

The scroll compressor application range is • Refrigerant and lubricants refer to


influenced by several parameters which need to FRCC.PC.003
be monitored for a safe and reliable operation. • Motor supply
These parameters and the main • Compressor ambient temperature
recommendations for good practice and safety • Application envelope (evaporating
devices are explained hereunder. temperature, condensing temperature,
return gas temperature).

Motor supply SM / SY / SZ scroll compressors can be operated within the indicated voltage ranges. In case of
at nominal voltages as indicated below. Under- risk of under-voltage operation, special attention
voltage and over-voltage operation is allowed must be paid to current draw.

Motor voltage Motor voltage Motor voltage Motor voltage Motor voltage
code 3 code 4 code 6 code 7 code 9
Nominal voltage 50 Hz - 380-400 V - 3 ph 230 V - 3 ph 500 V - 3 ph -
Voltage range 50 Hz - 342-440 V 207 - 253 V 450 - 550 V -
Nominal voltage 60 Hz 200-230 V - 3 ph 460 V - 3 ph - 575 V - 3 ph 380 V - 3 ph
Voltage range 60 Hz 180 - 253 V 414 - 506 V - 517 - 632 V 342 - 418 V

Compressor ambient SM / SY / SZ compressors can be applied from cooled without need for additional fan cooling.
temperature -35°C to +63°C (for SM/SZ084 to 185) and +53°C Ambient temperature has very little effect on the
(for SY240 to 380) ambient temperature. The compressors performance.
compressors are designed as 100 % suction gas

Application envelope The parallel assemblies recommended design More details can be found in the Application
from Danfoss Commercial Compressors have Guidelines for Danfoss scroll compressors
been qualified to ensure there is no impact (FRCC.PC.003).
on the compressor operating envelopes.
Consequently, the Danfoss scroll tandem, trio and
quadro assemblies have the operating limits as
shown below.

R22
70

Tandem: SM170 to 370 65


SY425 to 760 S.H. = 5 K
Condensing temperature (°C)

60
Trio: SM444 to 1140
Quadro: SM740 55

50 S.H. = 30 K
SUPERHEAT
S.H. = 11.1 K
45

40

35

30
-25 -20 -15 -10 -5 0 5 10 15 20
Evaporating temperature (°C)

AB230086439211en-000801 11
Application Guidelines Operating conditions

R134a
75

Tandem: SZ170 to 370 70


Trio: SZ444 to 550
65

Condensing temperature (°C)


Quadro: SZ740 S.H. = 11.1 K
60
S.H. = 30 K
55
SUPERHEAT

50

45

40

35

30
-20 -15 -10 -5 0 5 10 15 20
Evaporating temperature (°C)

R134a
75

Tandem: SY425 to 760 70


Trio: SY720 to 1140 65
Condensing temperature (°C)

S.H. = 11.1 K
60
S.H. = 30 K
55
SUPERHEAT

50

45

40

35

30
-20 -15 -10 -5 0 5 10 15 20
Evaporating temperature (°C)

R407C Dew temperature conditions


70
At DEW temperature
65

Tandem: SZ170 to 370


Condensing temperature (°C)

60
SY425 - 485
55
Trio: SZ444 to 550 S.H. = 30 K
SUPERHEAT
Quadro: SZ740 50
S.H. = 11.1 K
45

40

35

30
-25 -20 -15 -10 -5 0 5 10 15 20
Evaporating temperature (°C)

12 AB230086439211en-000801
Application Guidelines Operating conditions

R407C Dew temperature conditions


70

At DEW temperature 65

Condensing temperature (°C)


60
Tandem: SY482
SY540 to 760 55
S.H. = 30 K
S.H. = 11.1 K
Trio: SY720 to 1140 SUPERHEAT
50

45

40

35

30
-25 -20 -15 -10 -5 0 5 10 15 20
Evaporating temperature (°C)

R404A/R507A
75
Tandem: SZ170 to 370 70
Trio: SY444 to 550
65
Quadro: SZ740
Condensing temperature (°C)

60
S.H. = 30 K
55
SUPERHEAT

50
S.H. = 11.1 K
45

40

35

30
-25 -20 -15 -10 -5 0 5 10 15
Evaporating temperature (°C)

R513A 75

Tandem: SY482 70
SY540 to 760
65
Trio: SY720 to 1140
60 SH=10K
S.H. = 30 K
Condensing temperature (°C)

55

50

45

40

35

30

25

20

15
-25 -20 -15 -10 -5 0 5 10 15 20
Evaporating temperature (°C)

AB230086439211en-000801 13
Application Guidelines Operating conditions

R513A
75
70
Tandem: SZ296 to 370
SY425 65
Trio: SZ444 to 550 SH=10K

Condensing temperature (°C)


60
55 SH=30K

50

45

40

35

30

25
20
15
-25 -20 -15 -10 -5 0 5 10 15 20 25 30
Evaporating temperature (°C)

14 AB230086439211en-000801
Application Guidelines Operating conditions

Discharge temperature The discharge gas temperature of each stop immediately and must not restart until the
protection compressor must not exceed 135°C. discharge temperature is back to normal and the
safety switch is closed again.
When DGT protection is required (if the high
and low pressure switch settings do not protect Thermostat
compressor against operation beyond its specific
application envelope and on heat pumps) each
compressor must be equipped with a discharge
Discharge line
thermostat kit (available in section "Accessories").

When a safety switch trips due to one of Insulation

discharge gas thermostat, the compressor must Bracket

High and low pressure The pump down pressure switch must have a set Whenever possible (ie. PLC control) it is
protection point slightly higher than the lowest compressor recommended to limit the possibilities of
safety pressure switch set point. The compressor compressor auto-restart to less than 3 to 5 times
switch must never be bypassed and shall stop during a period of 12 hours when caused low LP
all the compressors. The high-pressure safety safety switch settings.
pressure switch shall stop all compressors.
Please refer to Danfoss scroll compressors
single application guidelines (FRCC.PC.003.) for
recommended settings.

Cycle rate limit The system must be designed in a way that introduced); a number higher than 12 reduces
guarantees a minimum compressor running the service life of the motor-compressor unit. If
time of 2 minutes so as to provide for sufficient necessary, place an anti-short-cycle timer in the
motor cooling after start-up along with proper oil control circuit, then connected as shown in the
return. Note that the oil return may vary since it wiring diagram in the Danfoss scroll compressors
depends upon system design. application guidelines. A three-minute (180-sec)
time-out is recommended.
There must be no more than 12 starts per
hour (6 when a resistor soft-start accessory is

AB230086439211en-000801 15
Application Guidelines System design recommendations

Please refer to the Selection and Application Typical system requirements and
Guidelines for Danfoss scroll compressors for recommendations for parallel installations are
general system design recommendations that are listed below.
valid for single compressors as well as for parallel
systems.

Essential piping design Proper piping practices should be employed to Piping should be designed with adequate three-
considerations ensure adequate oil return, even under minimum dimensional flexibility. It should not be in contact
load conditions with special consideration given with the surrounding structure, unless a proper
to the size and slope of the tubing coming tubing mount has been installed. This protection
from the evaporator. Tubing returns from the proves necessary to avoid excess vibration, which
evaporator should be de­signed so as to not trap can ultimately result in connection or tube failure
oil and to prevent oil and refrigerant migration due to fatigue or wear from abrasion. Aside from
back to the compressor during off cycles. A tubing and connection damage, excess vibration
double suction riser may be required for partial may be transmitted to the surrounding structure
load operation if suction gas velocity is not and generate an unacceptable noise level within
sufficient to ensure proper oil return. that structure as well (for more information on
noise and vibration, see section “Sound and
vibration management”).

The upstream pipe configuration must not be


allowed to influence refrigerant flow. Therefore
it is recommended that the straight segment
piping must be not less then 5 times the
diameter of the upstream piping.

>5 x Ø

If the evaporator lies above the compressor, as


is often the case in split or remote condenser
systems, the addition of a pump-down cycle is
strongly recommended. If a pump-down cycle is
0.5% > HP
>4 m/s
omitted, the suction line should have a loop at
max. 4 m LP
the evaporator outlet to prevent refrigerant from
draining into the compressor during off-cycles. U-trap

8 to 12 m/s
max. 4 m
If the evaporator was situated below the 0.5%< Evaporator
compressors, the suction riser must be trapped >4m/s

so as to prevent liquid refrigerant from collecting


at the thermal bulb location.

When the condenser is mounted at a higher


position than the compressors, a suitably sized
“U”-shaped trap close to the compressors is
necessary to prevent oil leaving the compressor Condenser

from draining back to the discharge side of the


HP
compressors during off cycle. The upper loop also LP
helps avoid liquid refrigerant from draining back
to the compressor when stopped.

16 AB230086439211en-000801
Application Guidelines System design recommendations

Expansion device When the parallel installation is serving a single where low load conditions may require the
evaporator system the dimensioning of the frequent cycling of compressors. This can lead
expansion device (thermostatic or electronic) to liquid refrigerant entering the compressor
becomes critical and must be made in relation if the expansion valve does not provide stable
to both minimum and maximum capacity. refrigerant superheat control under varying
This will ensure correct superheat control in all loads. The superheat setting of the expansion
situations, with the minimum of 5K superheat at device should be sufficient to ensure proper
the compressor suction. The expansion device superheat levels during low loading periods.
should be sized to ensure proper control of A minimum of 5K stable superheat is required.
the refrigerant flow into the evaporator. An In addition, the refrigerant charge should be
oversized valve may result in erratic control. sufficient to ensure proper subcooling within the
Proper selection could imply slightly undersized condenser so as to avoid the risk of flashing in the
expansion valve at full load. This consideration liquid line before the expansion device.
is especially important in manifolded units

Refrigerant charge limits Danfoss SM / SY / SZ compressors can tolerate amount of liquid refrigerant in the compressor
liquid refrigerant up to a certain extend is limited. In this respect, follow the guidelines
without major problems. However, excessive given in the section: “Essential piping design
liquid refrigerant in the compressor is always recommendations” in priority.
unfavourable for service life. Besides, the
installation cooling capacity may be reduced Use the tables below to quickly evaluate the
because of the evaporation taking place in the required compressor protection in relation with
compressor and/or the suction line instead of the the system charge and the application.
evaporator. System design must be such that the

Tandem Units
S 170
- 180
Compressor models S 268 S 600
- 200 S 220 S 296 S 350 S 482
- 271 S 425 S 540 S 620 - 680
- 248 - 242 - 322 - 370 - 485
- 281 - 760
- 272
- 294
Refrigerant charge limit 10 12 15 16.5 17.5 19 21 23.5 24 26
(kg)

Trio units Quadro units


Compressor models
S 444 - 483 S 550 S 720 S 900 - 1140 S 740
Refrigerant charge limit (kg) 21 23 27 34 30

BELOW charge limit ABOVE charge limit

Cooling only systems, REQ Refrigerant migration & floodback test


Packaged units
 No test or additional safeties required
REQ Sump heater

Cooling only systems with REC Refrigerant migration & floodback test REQ Refrigerant migration & floodback test
remote condenser and split REC Crankcase heater, because full system charge is REQ Sump heater
REC Liquid receiver (in association with LLSV & pump
system units not definable (risk of overcharging)
down)
REQ Specific tests for repetitive floodback
Reversible heat pump system REQ Sump heater
REQ Defrost test

REC Recommended REQ Required  No test or additional safeties required

More detailed information can be found in the paragraphs system design recommendation of FRCC.PC.003.

AB230086439211en-000801 17
Application Guidelines System design recommendations

Sump heater The surface sump heaters are designed to protect service valves opened) and must be energized
the compressor against off cycle migration of 15 minutes after all compressors have stopped
refrigerant. When the compressor is idle, the oil and then whenever compressors are off. Provide
temperature in the sump of the compressor must separate electrical supply for the heaters so that
be maintained at no lower than 10 K above the they remain energized even when the machine is
saturation temperature of the refrigerant on the out of service (eg. seasonal shutdown).
low-pressure side. This requirement ensures that
the liquid refrigerant is not accumulating in the Sump heater accessories are available from
sump. A sump heater is only effective if capable Danfoss (see section "Accessories").
of sustaining this level of temperature difference.

Since the total system charge may be undefined,


a sump heater is recommended on all stand-
alone compressors and split systems. In addition,
any system containing a refrigerant charge in
excess of the maximum recommended system
charge for compressors requires a crankcase
heater. A crankcase heater is also required on all
reversible cycle applications.

The heater must be energized for a minimum


of 6 hours before initial start-up (compressor

External check valve Tandem, trio and quadro assemblies do not a factory mounted internal check valve, which
require the installation of an external check prevents the compressor running back­wards
valve as each compressor comes equipped with when stopped while others are in operation.

18 AB230086439211en-000801
Application Guidelines Specific application recommendations

Specific application recommendations are fully Additionally specific tests and defrost logic are
described in Application Guideline (FRCC.PC.003), required.
please refer to this document.

Required tests The following tests should be done to validate compressors in parallel installation at any
effective operation and oil equalisation of operating conditions of final application.

Test conditions Tests shall be done at three points in final


High
application envelope: load

ARI based conditions. ARI


condition

 Low evaporation (SH10K): low flow rate / pure


oil / low oil level. Low
evaporation

High load (SH10K): high flow rate / diluted oil /


high oil level.

Test sequences Continuous for all compressors: 100% charge compressor, the oil level has to retrieve a proper
(all compressors continuous running). oil level within 1 minute when the compressor is
switched back on.
Continuous with partial charge: all partial
charges configuration must be tested. Transient , 100% load: in transient condition
such as end of defrost with temporary liquid
On/Off test: After 2 minutes shutdown of any floodback, check that oil return to normal level.

Oil level criteria The oil level of running compressors must The oil level must retrieve a visible level in all
be visible or full in the sight glass of running compressors after the unit is stopped.
compressors at all operating conditions
described before. Oil level top up might be necessary to retrieve
a visible oil level in the sight glasses. Always
The oil level of idle compressors may disappear use a Danfoss oil from new can (see section
in the oil sight glass. “Accessories”).

Defrost cycle logic Start of defrost End of defrost y stop all compressors before moving the
sequence sequence
4 way valve:
Compressor 1 on
Compressor 1 off ˜ first stop compressors
Compressor 2 on ˜ wait for 10 seconds
Compressor 2 off
Compressor 3 on ˜ move the 4 way valve

Compressor 3 off ˜ wait for 2 seconds
4 way valve position 1
4 way valve position 2
˜ restart the compressors with a max. 0.5
second delay between 2 successive starts
10" 2" 10" 2" or
Start of defrost End of defrost y keep all compressors running during defrost
sequence sequence cycle
Compressors on Defrost cycle logic must respect all system
Compressors off
components recommendations, in particular 4
4 way valve 1
4 way valve 2 way valve Max. Operating Pressure Differential.
EXV can also be opened when compressors are
stopped and before 4 way valve is moving in
In order to limit liquid amount handled per order to decrease pressure difference. Opening
compressor when beginning & ending defrost, degree and time have to be set in order to keep a
one of the 2 defrost cycle logics are required: minimum pressure for 4 way vavle moving.

AB230086439211en-000801 19
Application Guidelines Sound and vibration management

Running sound level The global sound level of “n” identical Example for the trio
compressors is: SM720 = 3 x SM240 (50Hz)
LGLOBAL = Li + 10 Log10 n LSM240 = 82dB(A)

LSM720 = 82 + 10 Log10 3 = 86.8dB(A)

The global sound level of “n” compressors with Example for the tandem
respectively Li sound level is: SM268 = SM120 + SM148 (50Hz)
i=n
LSM120 = 75dB(A), LSM148 = 79dB(A)
LGLOBAL = 10 Log10(∑ 100.1*Li)
i=1
LSM268 = 10 Log10 (100.1x75+ 100.1x79)= 80.5dB(A)

50Hz 60Hz
Model
R22 R407C R22 R407C
S 170 73.0 74.0 77.0 77.0
S 180 73.0 75.0 78.0 80.0
S 200 73.0 76.0 78.0 80.0
S 220 78.0 80.0 81.0 84.0
S 242 78.0 80.0 81.0 84.0
S 248 76.0 80.0
S 268 80.5 81.1 84.2 85.1
S 271 80.8 81.1 85.0 85.1
S 272 76.5 80.5
S 281 80.8 81.1 85.0 85.1
S 294 77.0 81.0
Tandem S 296 82.0 82.0 86.0 86.0
S 322 82.5 82.0 87.0 86.0
S 350 83.0 84.0 85.5 87.0
S 370 83.0 84.0 85.5 87.0
S 425 84.1 85.4 86.9 88.8
S 482 85.0 86.5 88.0 90.0
S 485 84.1 85.8 87.6 89.1
S 540 85.0 86.8 88.5 90.3
S 600 85.0 87.0 89.0 90.5
S 620 88.2 89.0 92.8 92.5
S 680 88.2 89.1 93.0 92.6
S 760 90.0 90.5 95.0 94.0
S 444 83.8 83.8 87.8 87.8
S 483 84.3 83.8 88.8 87.8
S 550 84.8 85.8 87.3 88.8
Trio
S 720 86.8 88.3 89.8 91.8
S 900 86.8 88.8 90.8 92.3
S 1140 91.8 92.3 96.8 95.8
Quadro S 740 86.0 87.0 88.5 90.0

Sound power are given at rated ARI conditions, measured in free space.

Sound generation in a Typical sound and vibration in Refrigeration and Mechanical vibrations: these generally extend
refrigeration or air Air-Conditioning systems encountered by design along the parts of the unit and structure.
conditioning system and service engineers may be broken down into
the following three source categories. Gas pulsation: this tends to travel through the
cooling medium, i.e. the refrigerant.
Sound radiation: this generally takes an airborne
path. The following sections will focus on the causes
and methods of mitigation for each of the above
sources.

20 AB230086439211en-000801
Application Guidelines Sound and vibration management

Compressor sound radiation For sound radiating from the compressors, the come into direct contact with any non-insulated
emission path is airborne and the sound waves parts on the walls of the unit.
are travelling directly from the machine in all
directions. Because of the Danfoss scroll compressors
unique design of a full-suction gas-cooled motor,
The Danfoss SM / SY / SZ scroll compressor is compressor body insulation across its entire
designed to be quiet and the frequency of the operating range is possible. Acoustic hoods are
sound generated is pushed into the higher available from Danfoss Commercial Compressors
ranges, which not only are easier to reduce but as accessories. They have been developed to
also do not generate the penetrating power of meet specific extra low noise requirement. They
lower-frequency sound. incorporate sound proofing materials and offer
excellent high and low frequency attenuation.
Use of sound-insulation materials on the inside of These hoods are quick and easy to install and do
unit panels is an effective means of substantially not increase the overall size of the compressors
reducing the sound being transmitted to the to a great extend. Refer to section "Running
outside. Ensure that no components capable of sound level" for sound attenuation and code
transmitting sound / vibration within the unit numbers.

Mechanical vibrations Vibration isolation constitutes the primary For further information on mounting
method for controlling structural vibration. requirements, please refer to the section on
Danfoss tandem, trio and quadro scroll mounting assembly.
compressors have been designed to produce
minimal vibration during operations. To reduce The tubing should be designed so as to both
transmission of vibrations, rubber mounting reduce the transmission of vibrations to other
grommets are used, either to mount the structures and withstand vibration without
compressors on the unit frame or to mount incurring any damage. Tubing should also be
the unit frame in the system. In addition, it is designed for three-dimensional flexibility. For
extremely important that the frame supporting more information on piping design, please see
the mounted compressors be of sufficient the section entitled "Essential piping design
mass and stiffness to help dampen any residual considerations".
vibration potentially transmitted to the frame.

Gas pulsation Manifolded compressors are equivalents to ensure that minimum gas pulsation is present. If
lagged sources of gas pulsation. Therefore an unacceptable level is identified, a discharge
pulse level can vary during time. On heat pump muffler with the appropriate resonant volume
installations and other installations where the and mass should be installed. This information
pressure ratio lies beyond the typical range, can be obtained from the component
testing should be conducted under all expected manufacturer.
conditions and operating configurations to

AB230086439211en-000801 21
Application Guidelines Tandem units S 170 to 425 (except SM248-272-294) & S485

Operation principle Tandem units SM/SZ170 to SZ425 & SZ485 use of compressor A is at a higher pressure than
the dynamic system for oil equalisation. This compressor B, which allows any excess of oil to
allows both the upstream compressor and the overflow to compressor B.
downstream compressor to run alone and to
provide proper capacity for part load operation.
B A
When the upstream compressor A runs alone,
all suction gas and returned oil goes to this
compressor. The sump of the downstream
compressor B is at a higher pressure than
compressor A. Should there be an excess of oil
in the downstream compressor, which normally
does not occur, the pressure difference will force
the excess oil towards the upstream compressor.

When the downstream compressor B runs


alone, all suction gas and a portion of oil goes
to compressor B. The majority of returned oil
goes to A under the effect of gravity. The sump

Oil equalisation
Tandem model Composition Suction Discharge Drawings
tube
SM/SZ170 S084 + S084 1"5/8 1"1/8 3/8" 8552021

SM/SZ180 S090 + S090 1"5/8 1"1/8 3/8" 8552021

SM/SZ200 S100 + S100 1"5/8 1"1/8 3/8" 8552021

SM/SZ220 S110 + S110 1"5/8 1"3/8 3/8" 8552027

SM/SZ242 S120 + S120 1"5/8 1"3/8 3/8" 8552027


8552044
SM/SZ268 S148 + S120 2"1/8 1"3/8 3/8" (8552051*)
8552044
SM/SZ271 S161 + S110 2"1/8 1"3/8 3/8" (8552051*)
8552044
SM/SZ281 S161 + S120 2"1/8 1"3/8 3/8" (8552051*)
8552045
SM/SZ296 S148 + S148 2"1/8 1"3/8 3/8" (8552050*)
8552045
SM/SZ322 S161 + S161 2"1/8 1"3/8 3/8" (8552050*)
SM/SZ350 S175 + S175 2"1/8 1"3/8 3/8" 8551018

SM/SZ370 S185 + S185 2"1/8 1"3/8 3/8" 8551018

SY/SZ425 S240+ S185 2"1/8 1"3/8 3/8" 8556015

SY/SZ485 S300 + S185 2"1/8 1"3/8 3/8" 8556016


(*): These models have one specific outline for code 3 motor voltage.

22 AB230086439211en-000801
Application Guidelines Tandem units S 170 to 425 (except SM248-272-294) & S485

Ordering information Different tandem assembly kits are available: • Kit  containing the suction oil separator / gas
• Kit  containing the suction and discharge restrictor only.
Tees sleeves and the suction oil separator / gas
restrictor.

Tandem Tandem assembly kit code no


Connection Configuration example Oil equalisation fittings
model Kit  Kit 
SM/SZ170 Brazed SZ084-4VI + SZ084-4VI 7703251 7765012 2 x 023U801466
SM/SZ180 Brazed SZ090-4VI + SZ090-4VI 7703251 7765012 2 x 023U801466
SM/SZ200 Brazed SZ100-4VI + SZ100-4VI 7703251 7765012 2 x 023U801466
SM/SZ220 Brazed SZ110-4VI + SZ110-4VI 7703384 7765025 2 x 023U801466
SM/SZ242 Brazed SZ120-4VI + SZ120-4VI 7703384 7765025 2 x 023U801466
SM/SZ268 Brazed SZ148-4VAI + SZ120-4VI 7703390 7765025 2 x 023U801466
SM/SZ271 Brazed SZ161-4VAI + SZ110-4VI 7703390 7765025 2 x 023U801466
SM/SZ281 Brazed SZ161-4VAI + SZ120-4VI 7703390 7765025 2 x 023U801466
SM/SZ296 Brazed SZ148-4VAI + SZ148-4VAI 7703390 7765025 2 x 023U801466
SM/SZ322 Brazed SZ161-4VAI + SZ161-4VAI 7703390 7765025 2 x 023U801466
SM/SZ350 Rotolock SZ175-4SCI + SZ175-4SCI 7703371 7765013 2 x 023U801466
SM/SZ350 Brazed SZ175-4PCI + SZ175-4PCI - 7765017 2 x 023U801466
SM/SZ370 Rotolock SZ185-4SCI + SZ185-4SCI 7703371 7765013 2 x 023U801466
SM/SZ370 Brazed SZ185-4PCI + SZ185-4PCI - 7765017 2 x 023U801466
SY/SZ425 Brazed SZ240A4AAI + SZ185-4PCI - 7765027 023U801666 + 023U801466
SY/SZ485 Rotolock SZ300A4AAI + SZ185-4PCI - 7765027 023U801666 + 023U801466
Refer to FRCC.PC.003 “Ordering information & packaging” section for other codes or other connections, or other motor protection
version or industrial pack version.

AB230086439211en-000801 23
Application Guidelines Tandem units S 170 to 425 (except SM248-272-294) & S485

Compressor mounting Individual compressors must always be mounted life. The rubber grommets must be compressed
using the provided mounting grommets  and until contact between the flat washer  and the
metal sleeves  that isolate the compressor steel-mounting sleeve  is made. A lock washer
from the base plate. If this is not done the system  must be placed under bolt head to avoid
will transmit vibrations and reduce compressor untightening.

The required bolt size for the SM/SZ084 to 185


compressors is HM8. This bolt must be tightened
to a torque of 21 Nm. The bolts and washers are 
supplied with the assembly kit. 


Supplied with the compressor


Included in tandem assembly kit
Not supplied

The required bolt size for the SY/SZ240 to 380


compressors is HM10. The minimum required flat
washer outside diameter is 27 mm. Mounting 
bolts must be tightened to a torque of 40 Nm. 
These bolts and washers are not supplied with
the compressor.

Supplied with the compressor


Included in tandem assembly kit
Not supplied

For tandem SY/SZ425 - 485: An additional


baseplate  (30.7 mm thick) has to be added
under S185 model, in order to have the sight
glasses at the same level.

Supplied with the compressor 30.7 mm
Included in tandem assembly kit
Not supplied

24 AB230086439211en-000801
Application Guidelines Tandem units S 170 to 425 (except SM248-272-294) & S485

Oil equalisation A 3/8" oil equalisation line must be connected to


connection oil equalisation fitting (3/8" on SM/SZ084 to
SM/SZ/SY185 and 1/2" on SZ/SY240/300)

For SM/SZ084 to SM/SY/SZ185 compressors (with


3/8" oil equalisation fitting), a Danfoss FSA33
fitting is to be used (code n° 023U801466).

For SY/SZ240 and SY/SZ300 compressors (with


1/2" oil equalisation fitting), a Danfoss FSA44
fitting is to be used (code n° 023U801666) and a
tube restriction from 1/2" to 3/8" is needed.

Restrictor assembly Special attention is required when mounting the of the restrictor tube must be located as shown
restrictor tube into the suction tee. The extremity below.

Restrictor Restrictor Tee Tee


Tandem model Connections ØB ØA ØC ØD
SM/SZ170-180-200 Brazed 17.8 mm 1"1/8 (28.70 mm) 1"5/8 (41.275 mm) 1"1/8 (28.70 mm)
SM/SZ220-242 Brazed 17.8 mm 1"3/8 (35.05 mm) 1"5/8 (41.275 mm) 1"3/8 (35.05 mm)
SM/SZ271-281 Brazed 17.8 mm 1"3/8 (35.05 mm) 2"1/8 (53.975 mm) 1"3/8 (35.05 mm)
SM/SZ296 Brazed 17.8 mm 1"3/8 (35.05 mm) 2"1/8 (53.975 mm) 1"5/8 (41.40 mm)
SM/SZ322 Brazed 17.8 mm 1"3/8 (35.05 mm) 2"1/8 (53.975 mm) 1"3/8 (35.05 mm)
SM/SZ350-370 Rotalock 21.5 mm 1"3/8 (35.05 mm) 2"1/8 (53.975 mm) 1"3/8 (35.05 mm)
SM/SZ350-370 Brazed 21.5 mm 1"5/8 (41.40 mm) 2"1/8 (53.975 mm) 1"5/8 (41.40 mm)
SY/SZ425-485 Brazed 16.9 mm 1"5/8 (41.40 mm) 2"1/8 (53.975 mm) 1"5/8 (41.40 mm)

AB230086439211en-000801 25
Application Guidelines Tandem units SM248-272-294

Operation principle SM248 -272 - 294 tandems use the static system
to balance the oil level between the compressors.
Each of the compressors may run alone to
provide proper capacity for part load operation.
The system has been designed to ensure a
precise pressure balancing between the sumps,
facilitating the oil equalisation by gravity.

Oil equalisation Outline drawing


Tandem model Composition Suction Discharge line number
SM248 SM124 + SM124 1"5/8 1"3/8 7/8" 8556051
SM272 SM124 + SM147 1"5/8 1"3/8 7/8" 8556051
SM294 SM147 + SM147 1"5/8 1"3/8 1"1/8 8556051

Ordering information Kit  contains the parts 1 to 6 as marked below


in dark blue.
Tandem model Configuration example Tandem assembly kit code no.
SM248 120H0185 + 120H0185 7777044
SM272 120H0185 + 120H0191 7777050
SM294 120H0191 + 120H0191 7777054
Refer to FRCC.PC.003 “Ordering information & packaging” section for other codes or industrial pack version.

Compressor mounting The tandem rails are fixed on the unit frame
using the flexible grommets supplied with the
compressor. An additional 7 mm rigid spacer
 must be placed under these grommets. The
compressors are fixed on the rails using the 
4 mm flat washers  and 14 mm rigid spacers , 
included in the “tandem assembly kit”.


Supplied with the compressor
Included in tandem assembly kit
Not supplied

Oil equalisation The oil level naturally balances by a 7/8" pipe for
connection SM248-272 and 1"1/8 pipe for SM294. “Tandem  
assembly kit” include 1"3/4 - 7/8" or 1"3/4 - 1"1/8
adaptator sleeves  and Teflon seals  to
connect the 7/8" or 1"1/8 equalisation pipe on
1"3/4 oil connectors.

Tightening
torque 90 Nm

Supplied with the compressor


Included in tandem assembly kit
Not supplied

26 AB230086439211en-000801
Application Guidelines Tandem units SM248-272-294

Suction washer Tandem SM272 is composed of compressors with


different capacity, which influences the sump
pressure equalisation. To compensate for this
effect, a restrictor  must be mounted at the 
suction of compressor SM124.

For tandems SM248 and SM294 no restrictor is


required.

Supplied with the compressor


Included in tandem assembly kit
Not supplied

AB230086439211en-000801 27
Application Guidelines Tandem units SY/SZ482-540-600-620-680-760

Operation principle SY/SZ 482-540-600-680-760 tandems use the Cp2 Cp1


static system to balance the oil level between
the compressors. Each of the compressors may
run alone to provide proper capacity for part
load operation. The system has been designed to
ensure a precise pressure balancing between the
sumps, facilitating the oil equalisation by gravity.
The discharge line is shown with two tees, to
indicate that both left and right side discharge
header are possible.
Note: the compressor position has to be
respected for SY/SZ540 tandem, as shown beside.

Outline drawing
Tandem model Composition Suction Discharge Oil equalisation line number
SY/SZ482 S 240 + S 240 2"5/8 1"5/8 1/2" 8556013
SY/SZ540 S 240 + S 300 2"5/8 1"5/8 1/2" 8556034
SY/SZ600 S 300 + S 300 2"5/8 1"5/8 1/2" 8556013
SY/SZ620 S 240 + S 380 2"5/8 2"1/8 1/2" 8556036
SY/SZ680 left suction S 300 + S 380 2"5/8 2"1/8 1/2" 8556032
SY/SZ680 right suction S 300 + S 380 2"5/8 2"1/8 1/2" 8556032
SY/SZ760 S 380 + S 380 2"5/8 2"1/8 1/2" 8556029

Ordering information Tandems SY/SZ482-600-620-760 don’t require Tandems SY/SZ540-680 only require a suction
specific parts to compose the tandem. restrictor as indicated in below table.

Composition Code Washer Ø Washer in


Tandem model Oil equalisation fitting suction of
number (mm) compressor
Cp1 Cp2
SY/SZ482 S 240 + S 240 2 x 023U801666
SY/SZ540 S 240 + S 300 7777023 29.5 2 x 023U801666 Cp1
SY/SZ600 S 300 + S 300 2 x 023U801666
SY/SZ620 S 240 + S 380 2 x 023U801666
SY/SZ680 left suction S 300 + S 380 7777036 38 2 x 023U801666 Cp2
SY/SZ680 right suction S 300 + S 380 7777032 39 2 x 023U801666 Cp2
SY/SZ760 S 380 + S 380 2 x 023U801666
Refer to FRCC.PC.003. “Ordering information & packaging” section for other codes or other connections, or other motor protection
version or industrial pack version.

Compressor mounting Individual compressors must always be mounted


using the provided mounting grommets  and
metal sleeves  that isolate the compressor
from the base plate. If this is not done the system 
will transmit vibration and reduce compressor 
life. The rubber grommets must be compressed
until contact between the flat washer  and
the steel-mounting sleeve  is made. A lock 
washer  must be placed under bolt head to

avoid untightening.

The required bolt size for the SY/Z240 to 380


compressors is HM10. The minimum required flat
washer outside diameter is 27 mm. Mounting
Supplied with the compressor
bolts must be tightened to a torque of 40 Nm. Not supplied
These bolts and washers are not supplied with
the compressor.

28 AB230086439211en-000801
Application Guidelines Tandem units SY/SZ482-540-600-620-680-760

Oil equalisation An 1/2" oil equalisation line must be connected 57


connection to the 1/2" flare oil equalisation fitting. Use flare 10
adapter FSA44, code n°023U801666.

Suction washer Tandem must be assembled according to -A


 suction washer  must be placed in the S 240
the drawings as listed above. Some essential compressor suction, on S 540 tandems as shown
design elements from these drawings that must below.
absolutely be followed are:
-A
 suction washer must be placed in the S 380
- The manifold assembly extending from compressor suction, on S 680 tandems as shown
the common suction connection to each below.
compressor must be symmetrical, which means
that they must utilize identical components and The black suction washer Ø38mm is for SY/SZ680
lengths. tandem with left suction. The copper colour
suction washer Ø39mm is for SY/SZ680 tandem
- All elbows must be of the long radius type. with right suction.

- The discharge and suction lines from each Suction connection


compressor must have a slope as indicated.

Suction washer

Brazed version Rotolock version

AB230086439211en-000801 29
Application Guidelines Trio units SM/SZ444 - 483

Operation principle SM/SZ444 and 483 trio use the static system to balancing between the sump, facilitating the
balance the oil between the compressors. Each of oil equalisation by gravity. The discharge line is
the compressors may run alone to provide proper shown with three tees, to indicate that both left
capacity for part load operation. The system and right side discharge header are possible.
has been designed to ensure a precise pressure

Oil equalisation Trio drawing


Trio model Composition Suction Discharge line number
SM/SZ444 3 x S148 2"1/8 1"5/8 7/8" 8551150
SM/SZ483 3 x S161 2"1/8 1"5/8 7/8" 8551150

Ordering information
Trio model Configuration example Oil equalisation adapter kit

SM/SZ444 3 x SZ148-4VAM 3 x 120Z0164


SM/SZ483 3 x SZ161-4VAM 3 x 120Z0164
Refer to FRCC.PC.003. “Ordering information & packaging” section for other codes or industrial pack version.

Compressor mounting Individual compressors must always be mounted


using the provided mounting grommets  and
metal sleeves  that isolates the compressor
from the base plate. If this is not done the 

system will transmit vibration and in turn reduce
compressor life. The rubber grommets must
be compressed until contact between the flat
washer  and the steel-mounting sleeve  is 
made. A lock washer  must be placed under 
bolt head to avoid untightening.

The required bolt size for the SM/SZ084 to 185


compressors is HM8. This bolt must be tightened
to a torque of 21 Nm. The bolts and washers are Supplied with the compressor
Not supplied
supplied the assembly kit.

30 AB230086439211en-000801
Application Guidelines Trio units SM/SZ444 - 483

Oil equalisation For SM/SZ444 and 483, a 7/8" oil equalisation Fitting on compressor
connection line must be fitted between the 3 oil sight PTFE or CR gasket
glass fittings. Accessory 120Z0164 is the oil Fitting
equalisation adapter kit to connect 7/8" tube on PTFE gasket
22 mm oil sight glass connection. 3 accessories Sleeve 7/8"
120Z0164 are necessary to built a trio assembly.
Nut

7/8" oil equalization line

Supplied with the compressor


Included oil equalisation adapter kit
Not supplied

Suction line Suction line has to be built as follows.

Reduction
Cap 2"5/8 2"5/8 2"5/8 2"5/8 to 2"1/8

140 2"1/8
Tee Tee Tee

1"3/8 1"3/8 1"3/8

AB230086439211en-000801 31
Application Guidelines Trio units SM/SZ550

Operation principle Trio units SM/SZ550 use the dynamic system for Oil sump pressure differences are created, so that
oil equalisation, based on preferred oil return to when all compressors are running sump pressure
the upstream compressor A. pA > pB > pC, which allows oil transfer from A to B
to C.

A B C

A fixed loading sequence must be respected to ensure reliable operation (see table).

Load A B C
33 % On Off Off
66 % Off On On
100 % On On On

This applies to continuous operation. For later B. The above loading sequence ensures
transient situations other sequences are possible. good oil distribution in the whole application
For example, when starting the unit at 66 % it is envelope, even when rapid cycling occurs.
acceptable to start directly C and a few seconds

Oil equalisation Trio drawing


Trio model Composition Suction Discharge line number
8551084*
SM/SZ550 3 x S185 2"5/8 2"1/8 1/2" 8551081**
* left suction connection
** right suction connection

Ordering information Different tandem assembly kits are available: Kit  containing restrictor, sleeves, adapter
Kit  containing Tees, restrictor, sleeves, adapter gasket and oil fittings.
gasket and oil fittings. Kit  containing the adapter, gasket, oil fitting.

Connection Configuration
Trio model Kit  Kit  Kit 
type example

SM/SZ550 Brazed 3 x SZ185-4CAM 1 x 7777012 1 x 7777016 1 x 7773112


SM/SZ550 Rotolock 3 x SZ185-4PAM 1 x 7777012 1 x 7777016 1 x 7773112
Refer to FRCC.PC.003. “Ordering information & packaging” section for other codes or industrial pack version.

32 AB230086439211en-000801
Application Guidelines Trio units SM/SZ550

Compressor mounting Individual compressors must always be mounted


using the provided mounting grommets  and
metal sleeves  that isolates the compressor
from the base plate. If this is not done the system


will transmit vibration and reduce compressor
life. The rubber grommets must be compressed
until contact between the flat washer  and the
steel-mounting sleeve  is made. A lock washer 
 must be placed under bolt head to avoid 
untightening.

The required bolt size for the SM/SZ 084 to 185


compressors is HM8. This bolt must be tightened
to a torque of 21 Nm. The bolts and washers are Supplied with the compressor
Not supplied
supplied with the compressor.

Oil equalisation For SM/SZ550, a 1/2" oil equalisation line must One accessory 7773112 is necessary to built a trio
connection be fitted between the 3/8" flare oil equalisation equalisation line.
fittings and the 22 mm oil sight glass fitting The parts are also available in other kits 7777016
(compressor in the middle). & 7777012.
Accessory 7773112 is the oil equalisation adapter
kit containing the required parts as shown below.
Oil equalisation Fitting

PTFE gasket

Sight glass on compressor

PTFE gasket

Copper gasket

Between A and B Pipe Fitting

Supplied with the compressor


Included in trio assembly kit Between B and C
Not supplied

Restrictors assembly
21 21
Ø 2"1/8
Ø 1"5/8

Ø 2"5/8 Restrictor
Restrictor
Tee Tee

Ø 1"5/8 Ø 1"5/8
Tees and restrictors are available in kit 7777012. Restrictors only are available in kit 7777016.

AB230086439211en-000801 33
Application Guidelines Trio units SY/SZ720 - 900 - 1140

Operation principle SY/SZ720 to SY/SZ1140 trio use the static system precise pressure balancing between the sump,
to balance the oil between the compressors. facilitating the oil equalisation by gravity. The
Each of the compressors may run alone to discharge line is shown with three tees, to
provide proper capacity for part load operation. indicate that both left and right side discharge
The system has been designed to ensure a header are possible.

Trio drawing
Trio model Composition Suction Discharge Oil equalisation number
8556018*
SY/SZ720 3 x S240 2"5/8 1"3/8 1/2" 8556024**
8556018*
SY/SZ900 3 x S300 2"5/8 1"3/8 1/2" 8556024**
8556145*
SY/SZ1140 S x S380 2"5/8 1"3/8 1/2" 8556030**
* Left suction connection ** Right suction connection

Ordering information
Trio model Configuration example Flare adapters Restrictors

SY/SZ720 3 x SZ240A4CBM 6 x 023U801666


SY/SZ900 3 x SZ300A4CBM 6 x 023U801666 Standard piping and Tee's
SY/SZ1140 3 x SZ380A4CBM 6 x 023U801666

Order specific compressors equipped with two oil Refer to FRCC.PC.003. “Ordering information &
equalisation fittings for trio mounting (example: packaging” section for other codes or industrial
SZ240A4CBM). Contact Danfoss for ordering pack version.
informations.

Compressor mounting Individual compressors must always be mounted


using the provided mounting grommets  and
metal sleeves  that isolates the compressor
from the base plate. If this is not done the 
system will transmit vibration and in turn reduce

compressor life. The rubber grommets must
be compressed until contact between the flat
washer  and the steel-mounting sleeve  is 
made. A lock washer  must be placed under 
bolt head to avoid untightening.

The required bolt size for the SY/SZ240 to 380


compressors is HM10. The minimum required flat
washer outside diameter is 27 mm. Mounting Supplied with the compressor
bolts must be tightened to a torque of 40Nm. Included in trio assembly kit
These bolts and washers are not supplied with Not supplied

the compressor.

34 AB230086439211en-000801
Application Guidelines Trio units SY/SZ720 - 900 - 1140

Oil equalisation For SY/SZ720/900/1140, a 1/2" oil equalisation


connection line must be fitted on 1/2" flare oil equalisation 57
connections. For equalisation of trio SY/SZ720- 10
900-1140 use 6 flare adapters FSA 44: code n°
023U801666.

Order specific compressors equipped with two oil


equalisation fittings for trio mounting (example:
SZ240A4CBM). Contact Danfoss for ordering
informations.

Suction line

Ø 2"1/8 Ø 2"5/8 Ø 3"1/8

Tee Tee Tee

A A A

Trio model SY/SZ720 SY/SZ900 SY/SZ1140


A 1"5/8 1"5/8 2"1/8

AB230086439211en-000801 35
Application Guidelines Quadro units SM/SZ740

Operation principle Quadro units SM/SZ740 use the dynamic system Oil sump pressure differences are created, so that
for oil equalisation, based on preferred oil return when all compressors are running sump pressure
to the upstream compressor D. pA > pB > pC > pD which allows oil transfer from A
to B to C to D.

D C B A

A fixed loading sequences must be respected to ensure reliable operation (see table).

Load A B C D

25 % On Off Off Off

50 % Off Off On On

75 % Off On On On

100 % On On On On

This applies to continuous operation. For later C or for 75 % start D, then C, then B. The
transient situations other sequences are possible. above loading sequence ensures good oil
For example when starting the unit at 50 % it is distribution in the whole application envelope,
acceptable to start directly D and a few seconds even when rapid cycling occurs.

Oil equalisation Quadro drawing


Quadro model Composition Suction Discharge line number
8551078*
SM/SZ740 4 x S185 3" 1/8 2" 1/8 1/2" 8551080**
* Left suction connection ** Right suction connection

Ordering information Three different assembly kits are available for Kit  containing a suction oil separator/gas
field assembly: restrictor, sleeves, gaskets, oil adapters and oil
Kit  containing a suction oil separator/gas fittings.
restrictor, discharge header T connector, sleeves, Kit  containing gaskets, oil adapters and oil
gaskets, oil adapters and oil fittings. fittings.

Configuration Quadro assembly kit code no.


Quadro model
example Kit  Kit  Kit 
SM/SZ 740 4 x S185-4CAI 7777011 7777017 120Z0430
Refer to FRCC.PC.003. “Ordering information & packaging” section for other codes or other connections, or other motor protection
version or industrial pack version.

36 AB230086439211en-000801
Application Guidelines Quadro units SM/SZ740

Compressor mounting Individual compressors must always be mounted


using the provided mounting grommets  and
metal sleeves  that isolates the compressor
from the base plate. If this is not done the 

system will transmit vibration and in turn reduce
compressor life. The rubber grommets must
be compressed until contact between the flat
washer  and the steel-mounting sleeve  is 
made. A lock washer  must be placed under 
bolt head to avoid untightening.

The required bolt size for the SM/SZ084 to 185


compressors is HM8. This bolt must be tightened
to a torque of 21 Nm. The bolts and washers are Supplied with the compressor
supplied the assembly kit. Not supplied

Oil equalisation For SY/SZ740, 1/2" oil equalisation line is fitted on For equalisation of quadro SY/SZ740 use the
connection 3/8" flare oil equalisation connections. accessory 120Z0430 as shown below.These parts
are also available in kit 7777011 and 7777017.
Oil equalisation Fitting

PTFE gasket

Sight glass on compressor

PTFE gasket

Copper gasket

Between A and B
Between B and C Pipe Fitting

Supplied with the compressor


Included in quadro assembly kit Between C and D
Not supplied

Restrictor assembly 21 21 21 Ø 3"1/8


Ø 1"5/8 Ø 7/8" Ø 2"1/8 Ø 30.7 mm Ø 2"5/8 Ø 1"1/2

Restrictor Tee Restrictor Tee Restrictor Tee


Ø 1"5/8 Ø 3"1/8
Ø 1"5/8 Ø 3"1/8

Ø 1"5/8

Tees and restrictors are available in kit 7777011. Restrictors only are available in kit 7777017.

AB230086439211en-000801 37
Application Guidelines Installation & service

Installation and service procedures for a parallel common rules. Please refer to the Application
system are similar to basic system installations. Guidelines for Danfoss scroll compressors
The selection of additional system components (FRCC.PC.003.) for detailed installation and
for parallel installations follows the basic system service procedures.

Compressor mounting A common base frame, rigid enough to support Suction and discharge lines must have adequate
the weight of the compressors, must be used for three dimensional flexibility. For parallel systems
installation. To reduce transmission of vibrations, the simplest means of acquiring this is by the use
rubber mounting grommets are used, either of vibration absorbers.
to mount the compressors on the unit frame
or to mount the unit frame in the system. It is For details see compressors mounting for each
recommended to install all control and safety tandem / trio arrangement.
devices on an independent frame. These devices
should be connected to the common frame using
flexible tubing.

Tandem, trio & quadro For each tandem, trio and quadro configuration The oil equalisation line shall be made of 3/8
piping design specific outline drawings are available as or 1/2 inch refrigerant grade copper tube and
indicated on the following pages. These drawings assembled in such a way that it does not extend
must always be respected. above the connection height and must be
horizontal so as not to trap oil.
No changes shall be made to the indicated
tubing diameter and fitting types.

Wiring and rotation All compressors in a tandem, trio and quadro unit Compressors should run with the correct rotation
direction must be electrically wired individually. direction. This can be achieved by having the
correct phase sequence on each compressor
motor terminal (L1-T1, L2-T2, L3-T3).

38 AB230086439211en-000801
Application Guidelines Installation & service

Oil level The oil must be checked before commissioning return in the installation is insufficient. A piping
(visible in the oil sight glass). Check the oil level design checking is required.
again after a minimum of 2 hours operation at
nominal conditions. In most installations the During operation, the oil level in the sight glass of
initial compressor oil charge will be sufficient. the compressors may fluctuate. The oil level can
In installations with line runs exceeding 20 be checked directly after the system has stopped.
m or with many oil traps, additional oil may In this case the level must be at visible in the oil
be required. Normally the quantity of oil sight glass of all compressors.
added should be no more than 2% of the total
refrigerant charge (this percentage does not take On units working 100% load continuously, a
into account oil contained in accessories such as compressor oil level might decrease. In order
suction accumulators, liquid receiver, or oil traps). to avoid any loss of oil, regular unit stops might
If this amount has already been added and the oil be needed to re equilibrate oil levels in the
level in the compressors keeps decreasing, the oil compressors.

Failure analysis When one compressor in a parallel system fails, failure analysis must be done quickly to insure
the chance of foreign particles entering other further proper running conditions for the overall
compressors is greatly increased. Therefore a installation (i.e.: oil analysis).

Oil equalisation Danfoss Commercial Compressors has developed Hence, Danfoss scroll compressors are equipped
connection specially adapted oil equalisation systems with flare connections:
which ensure proper oil balancing between the • S 084 to 185: 3/8" flare SAE – tightening torque
compressors. 50 Nm.
• S 240 to 380: 1/2" flare SAE – tightening torque
65 Nm.

AB230086439211en-000801 39
Application Guidelines Accessories

Rotolock adapter sets

Pack
Type Code n° Description Application Packaging size
Rotolock adapter set (1"3/4 Rotolock, 1"1/8 ODF),
7765005 SM084.090.100 & SZ084.090.100 Multipack 6
(1"1/4 Rotolock, 3/4" ODF)
Rotolock adapter set (1"3/4 Rotolock, 1"3/8 ODF),
7765006* (1"1/4 Rotolock, Multipack 6
3/4" ODF) SM110.112.120.124.147.148.161 &
Rotolock adapter set (1"3/4 Rotolock, 1"3/8 ODF), SZ110.120.148.161 &
120Z0405 (1"1/4 Rotolock, 7/8" Multipack 8
ODF)
Rotolock adapter set, (2-1/4" Rotolock, 1"5/8 ODF),
7765028 (1"3/4 Rotolock, 1"1/8 ODF) SM/SY/SZ175.185.240.300 & Multipack 6
120Z0317 Flange SY/Z380 Single pack 1
*: Diameter restrictor

Rotolock adapters

Pack
Type Code n° Description Application Packaging size
120Z0366 Rotolock adapter (1"1/4 Rotolock, 3/4" ODF) Models with 3/4" ODF Multipack 10
120Z0367 Rotolock adapter (1"1/4 Rotolock, 7/8" ODF) Models with 7/8" ODF Multipack 10
120Z0364 Rotolock adapter (1"3/4 Rotolock, 1"1/8 ODF) Models with 1"1/8 ODF Multipack 10
120Z0431 Rotolock adapter (1"3/4 Rotolock, 1"3/8 ODF) Models with 1"3/8 ODF Multipack 10
120Z0432 Rotolock adapter (2-1/4" Rotolock, 1"5/8 ODF) Models with 1"5/8 ODF Multipack 10

Gaskets and gasket sets

Pack
Type Code n° Description Application Packaging size
G09 8156131 Gasket, 1"1/4 Multipack 10
Models with 1"1/4 rotolock connection
G09 7956002 Gasket, 1"1/4 Industry pack 50
G07 8156132 Gasket, 1"3/4 Multipack 10
Models with 1"3/4 rotolock connection
G07 7956003 Gasket, 1"3/4 Industry pack 50
G08 8156133 Gasket, 2"1/4 Multipack 10
Models with 2"1/4 rotolock connection
G08 7956004 Gasket, 2"1/4 Industry pack 50
Gasket set, 1"1/4, 1"3/4, 2"1/4, OSG gaskets black &
8156013 All rotolock models Multipack 10
white

Rotolock angle adapters

Pack
Type Code n° Description Application Packaging size
C04 8168006 Angle adapter, C04 (1"1/4 Rotolock, 3/4" ODF) Models with 1"1/4 rotolock connection Multipack 6
C07 8168008 Angle adapter, C04 (1"3/4 Rotolock, 7/8" ODF) Multipack 6
Models with 1"3/4 rotolock connection
C02 8168005 Angle adapter, C02 (1"3/4 Rotolock, 1"1/8 ODF) Multipack 6

40 AB230086439211en-000801
Application Guidelines Accessories

Solder sleeves

Pack
Type Code n° Description Application Packaging size
P04 8153008 Solder sleeve, P04 (1"1/4 Rotolock, 3/4" ODF) Models with 1"1/4 rotolock connection Multipack 10
P05 8153012 Rotolock connector, P05 (1"1/4 Rotolock, 7/8" ODF) Models with 1"1/4 rotolock connection Multipack 10
P07 8153013 Solder sleeve, P07 (1"3/4 Rotolock, 7/8" ODF) Models with 1"3/4 rotolock connection Multipack 10
P02 8153004 Solder sleeve, P02 (1"3/4 Rotolock, 1"1/8 ODF) Models with 1"3/4 rotolock connection Multipack 10
P10 8153003 Solder sleeve, P10 (1"3/4 Rotolock, 1"3/8 ODF) Models with 1"3/4 rotolock connection Multipack 10
P08 8153005 Solder sleeve, P08 (2-1/4" Rotolock, 1"3/8 ODF) Models with 2"1/4 rotolock connection Multipack 10
P03 8153006 Solder sleeve, P03 (2-1/4" Rotolock, 1"5/8 ODF) Models with 2"1/4 rotolock connection Multipack 10
P06 8153007 Solder sleeve, P06 (1" Rotolock, 1/2" ODF) Models with 1/2" oil equalisation line Multipack 10

Rotolock nuts

Pack
Type Code n° Description Application Packaging size
8153123 Rotolock nut, 1"1/4 Models with 1"1/4 rotolock connection Multipack 10
8153124 Rotolock nut, 1"3/4 Models with 1"3/4 rotolock connection Multipack 10
8153126 Rotolock nut, 2"1/4 Models with 2"1/4 rotolock connection Multipack 10

Rotolock service valves and valve sets (without gasket)

Pack
Type Code n° Description Application Packaging size
V04 8168029 Rotolock valve, V04 (1"1/4 Rotolock, 3/4" ODF) Multipack 6
Models with 1"1/4 rotolock connection
V04 7968006 Rotolock valve, V04 (1"1/4 Rotolock, 3/4" ODF) Industry pack 42
V05 8168030 Rotolock valve, V05 (1"1/4 Rotolock, 7/8" ODF) Multipack 6
Models with 1"1/4 rotolock connection
V05 7968007 Rotolock valve, V05 (1"1/4 Rotolock, 7/8" ODF) Industry pack 36
V02 8168028 Rotolock valve, V02 (1"3/4 Rotolock, 1"1/8 ODF) Multipack 6
Models with 1"3/4 rotolock connection
V02 7968009 Rotolock valve, V02 (1"3/4 Rotolock, 1"1/8 ODF) Industry pack 24
V07 8168032 Rotolock valve, V07 (1"3/4 Rotolock, 7/8" ODF) Multipack 6
Models with 1"3/4 rotolock connection
V07 7968008 Rotolock valve, V07 (1"3/4 Rotolock, 7/8" ODF) Industry pack 36
V10 8168022 Rotolock valve, V10 (1"3/4 Rotolock, 1"3/8 ODF) Models with 1"3/4 rotolock connection Single pack 1
V03 8168026 Rotolock valve, V03 (2-1/4" Rotolock, 1"5/8 ODF) Multipack 6
Models with 2"1/4 rotolock connection
V03 7968011 Rotolock valve, V03 (2-1/4" Rotolock, 1"5/8 ODF) Industry pack 18
V08 8168025 Rotolock valve, V08 (2-1/4" Rotolock, 1"3/8 ODF) Multipack 6
Models with 2"1/4 rotolock connection
V08 7968010 Rotolock valve, V08 (2-1/4" Rotolock, 1"3/8 ODF) Industry pack 18
V12 120Z0320 Flange type valve, V12 (Flange ~ 2"1/8) SY/SZ380 Single pack 1
V02-V04 7703009 Valve set, V02 (1"3/4~1"1/8), V04 (1"1/4~3/4") SM/SZ084-125 Multipack 6
SM110.112.120.124.147.148.161
V10-V05 7703392 Valve set, V10 (1"3/4~1"3/8), V05 (1"1/4~7/8") Multipack 6
& SZ110.120.148.161
V03-V02 7703383 Valve set, V03 (2-1/4"~1"5/8), V02 (1"3/4~1"1/8) SM/SY/SZ175.185.240.300.380 Multipack 4
V08-V07 7703010* Valve set, V08 (2-1/4"~1"3/8), V07 (1"3/4~7/8") SM/SZ175.185 Multipack 6
V12-V10 120Z0316 Valve set, V12 (flange ~ 2"1/8), V10(1"3/4~1"3/8) SY/Z380 Single pack 1
* Diameter restriction

AB230086439211en-000801 41
Application Guidelines Accessories

Crankcase heaters

Pack
Type Code n° Description Application Packaging size
120Z0466 Belt type crankcase heater, 65 W, 460 V, CE mark, UL Multipack 6
7773109 Belt type crankcase heater, 65 W, 110 V, CE mark, UL Multipack 6
7973001 Belt type crankcase heater, 65 W, 110 V, CE mark, UL Industry pack 50
7773107 Belt type crankcase heater, 65 W, 230 V, CE mark, UL Multipack 6
SM/SZ084-161
7973002 Belt type crankcase heater, 65 W, 230 V, CE mark, UL Industry pack 50
7773117 Belt type crankcase heater, 65 W, 400 V, CE mark, UL Multipack 6
120Z0039 Belt type crankcase heater, 65 W, 400 V, CE mark, UL Multipack 8
120Z0467 Belt type crankcase heater, 65 W, 575 V, CE mark, UL Multipack 6
7773110 Belt type crankcase heater, 75 W, 110 V, CE mark, UL Multipack 6
7773108 Belt type crankcase heater, 75 W, 230 V, CE mark, UL Multipack 6
7973005 Belt type crankcase heater, 75 W, 230 V, CE mark, UL Industry pack 50
SM/SZ175-185
7773118 Belt type crankcase heater, 75 W, 400 V, CE mark, UL Multipack 6
120Z0464 Belt type crankcase heater, 75 W, 460 V, CE mark, UL Multipack 6
120Z0465 Belt type crankcase heater, 75 W, 575 V, CE mark, UL Multipack 6
7773121 Belt type crankcase heater, 130 W, 110 V, CE mark, UL Multipack 4
7773122 Belt type crankcase heater, 130 W, 230 V, CE mark, UL Multipack 4
SY/SZ240-380
7973007 Belt type crankcase heater, 130 W, 230 V, CE mark, UL Industry pack 50
7773123 Belt type crankcase heater, 130 W, 400 V, CE mark, UL Multipack 4

Surface sump heaters

Pack
Type Code n° Description Application Packaging size
120Z0361 Surface sump heater + Bottom insulation, 48 W, 24 V, CE, UL Multipack 6
120Z0380 Surface sump heater + Bottom insulation, 48 W, 230 V, CE, UL Multipack 6
120Z0381 Surface sump heater + Bottom insulation, 48 W, 400 V, CE, UL SM/SZ084-161 excluding SM112.124.147 Multipack 6
120Z0382 Surface sump heater + Bottom insulation, 48 W, 460 V, CE, UL Multipack 6
120Z0383 Surface sump heater + Bottom insulation, 48 W, 575 V, CE, UL Multipack 6
120Z0388 Surface sump heater, 80 W, 24 V, CE, UL Multipack 8
120Z0389 Surface sump heater, 80 W, 230 V, CE, UL Multipack 8
120Z0390 Surface sump heater, 80 W, 400 V, CE, UL SM112.124.147 Multipack 8
120Z0391 Surface sump heater, 80 W, 460 V, CE, UL Multipack 8
120Z0402 Surface sump heater, 80 W, 575 V, CE, UL Multipack 8
120Z0360 Surface sump heater + Bottom insulation, 56 W, 24 V, CE, UL Multipack 6
120Z0376 Surface sump heater + Bottom insulation, 56 W, 230 V, CE , UL Multipack 6
120Z0377 Surface sump heater + Bottom insulation, 56 W, 400 V, CE, UL SM/SZ175.185, SY185 Multipack 6
120Z0378 Surface sump heater + Bottom insulation, 56 W, 460 V, CE, UL Multipack 6
120Z0379 Surface sump heater + Bottom insulation, 56 W, 575 V, CE, UL Multipack 6
120Z0359 Surface sump heater + Bottom insulation, 80 W, 24 V, CE, UL Multipack 4
120Z0372 Surface sump heater + Bottom insulation, 80 W, 230 V, CE, UL Multipack 4
120Z0373 Surface sump heater + Bottom insulation, 80 W, 400 V, CE, UL SY/SZ240-380 Multipack 4
120Z0374 Surface sump heater + Bottom insulation, 80 W, 460 V, CE, UL Multipack 4
120Z0375 Surface sump heater + Bottom insulation, 80 W, 575 V, CE, UL Multipack 4

3 phase soft start equipment

Pack
Type Code n° Description Application Packaging size
MCI15C 7705006 Electronic soft start kit, MCI 15 C SM/SZ084-110 Single pack 1
MCI25C 7705007 Electronic soft start kit, MCI 25 C SM/SZ120-185 Single pack 1
MCI50CM 037N0401 Electronic soft start kit, MCI 50 CM SY/SZ240-380 Single pack 1

42 AB230086439211en-000801
Application Guidelines Accessories

Motor protection modules

Pack
Type Code n° Description Application Packaging size
120Z0584 Electronic motor protection module, 24 V AC SM/SY/SZ185 to 380 Single pack 1
120Z0585 Electronic motor protection module, 110/240 V SM/SY/SZ185 to 380 Single pack 1

Discharge thermostat kits

Pack
Type Code n° Description Application Packaging size
7750009 Discharge thermostat kit All models Multipack 10
7973008 Discharge thermostat kit All models Industry pack 50

Suction header restrictors for tandem

Pack
Type Code n° Description Application Packaging size
7765012 Suction header restrictor SM/SZ170.180.200 Single pack 1
120Z0322 Suction header restrictor SM/SZ170.180.200 Industry pack 50
7765025 Suction header restrictor SM/SZ220.242.268.271.281.296.322 Single pack 1
120Z0324 Suction header restrictor SM/SZ220.242.268.271.281.296.322 Industry pack 50
7765013 Suction header restrictor SM/SZ350.370 Single pack 1
120Z0323 Suction header restrictor SM/SZ350.370 Industry pack 50
7765027 Suction header restrictor SZ425.485 Single pack 1

Suction washers for tandem

Pack
Type Code n° Description Application Packaging size
7777023 Suction washer SY/SZ540 Single pack 1
7777036 Suction washer SY/SZ680 with left suction Single pack 1

AB230086439211en-000801 43
Application Guidelines Accessories

Tandem kits including suction header restrictor and suction & discharge tees

Pack
Type Code n° Description Application Packaging size
7703251 Restrictor + suction/discharge Tees SM/SZ170.180.200 Single pack 1
7703384 Restrictor + suction/discharge Tees SM/SZ220.242 Single pack 1
7703390 Restrictor + suction/discharge Tees SM/SZ268.271.281.296.322 Single pack 1
7703371 Restrictor + suction/discharge Tees SM/SZ350.370 Single pack 1

Tandem kits including suction washer, rigid spacers and oil connection sleeves

Pack
Type Code n° Description Application Packaging size
7777044 Suction washer, rigid spacer, sleeve for oil connect SM248 Single pack 1
7777050 Suction washer, rigid spacer, sleeve for oil connect SM272 Single pack 1
7777054 Suction washer, rigid spacer, sleeve for oil connect SM294 Single pack 1

Tandem mounting kits

Pack
Type Code n° Description Application Packaging size
Mounting kit for 1 scroll tandem, including 4 rubber
8156003 SM/SZ350 - 370 Tandem & MS Tandem Single pack 1
grommets
Mounting kit for 1 scroll tandem, including 4 rigid
7777045 SY/SZ240-300-380 in parallel installation Single pack 1
grommets, 4 sleeves, 4 bolts, 4 washers

Trio kits

Pack
Type Code n° Description Application Packaging size
Restrictors, Tees, sleeves, gaskets & oil fittings for trio
7777012 3 x SM/SZ185 Single pack 1
mounting (copper pipes not included)
Restrictors, sleeves, gaskets & oil fittings for trio
7777016 3 x SM/SZ185 Single pack 1
mounting (copper pipes & Tees not included)

44 AB230086439211en-000801
Application Guidelines Accessories

Quadro kits

Pack
Type Code n° Description Application Packaging size
Restrictors, Tees, sleeves, gaskets & oil fittings for
7777011 4 x SM/SZ185 Single pack 1
quadro mounting (copper pipes not included)
Restrictors, sleeves, gaskets & oil fittings for quadro
7777017 4 x SM/SZ185 Single pack 1
mounting (copper pipes & Tees not included)

Oil equalisation adapters

Pack
Type Code n° Description Application Packaging size
Oil equalisation adapter. To connect 7/8" tube on 22
120Z0164 mm oil sight glass connection. Includes 1 adapter 22 SM, SY, SZ Single pack 1
mm to 7/8", 2 gaskets.
Oil equalisation adapter. To connect 1/2" tube on 22
120Z0165 mm oil sight glass connection. Includes 1 adapter 22 SM, SY, SZ Single pack 1
mm to 1/2", 2 gaskets.
Oil equalisation adapter kit for trio mounting. 3 x SM/SZ185
7773112 Includes oil fittings, gaskets & adapters (copper pipes Single pack 1
4 x SM/SZ185
not included)
Oil fittings & adapters for quadro mounting (copper
120Z0430 pipes 4 x SM/SZ185 Single pack 1
not included)

Acoustic hoods

Pack
Type Code n° Description Application Packaging size
7755011 Acoustic hood for scroll compressor SM/SZ084.090.100 Single pack 1
7755010 Acoustic hood for scroll compressor SM/SZ110.120 Single pack 1
120Z0035 Acoustic hood for scroll compressor SM112.124.147 (except SM147-3) Single pack 1
120Z0135 Acoustic hood for scroll compressor SM147-3 Single pack 1
7755017 Acoustic hood for scroll compressor SM/SZ148.161 (except SM/SZ148-3.161-3) Single pack 1
7755007 Acoustic hood for scroll compressor SM/SZ175.185 Single pack 1
7755016 Acoustic hood for scroll compressor SY/SZ240.300 Single pack 1
7755022 Acoustic hood for scroll compressor SY/SZ380 Single pack 1
120Z0355 Bottom insulation for scroll compressor SM/Z240.300.380 Single pack 1

AB230086439211en-000801 45
Application Guidelines Accessories

Mounting kits

Pack
Type Code n° Description Application Packaging size
Mounting kit for 1 scroll compressor including 4
8156138 SM/SZ084-185 (excluding SM112.124.147) Single pack 1
grommets, 4 sleeves, 4 bolts, 4 washers

120Z0066 Mounting kit for 1 scroll compressor including 4 SM112-124-147 Single pack 1
grommets, 4 sleeves, 4 bolts, 4 washers
Mounting kit for 1 scroll compressor including 4
8156147 grommets, 4 sleeves, 4 bolts, 4 washers, 2 rotolock SM/SZ148-185 Single pack 1
nuts, 2 solder sleeves, 2 gaskets
8156144 grommets,kit
Mounting for 1 scroll compressor including 4 SY/SZ240-300-380 Single pack 1
4 sleeves
8156007 Mounting kit for 4 cylinder compressor & MS, MS/MSE/MSZ175.185 Single pack 1
including 4 grommets, 4 bolts

Terminal boxes, covers & T-block connectors

Pack
Type Code n° Description Application Packaging size
SM084.090.100.110.112.120.124.147.148*.161* &
8173230 T block connector 52 x 57 mm Multipack 10
SZ084.090.100.110.120.148*.161*
Service kit for terminal box 96 x 115 mm, including 1 SM084.090.100.110.112.120.124.147.148*.161* &
8156135 Multipack 10
cover, 1 clamp SZ084.090.100.110.120.148*.161*
SM148-3.161-3.175.185 & SY240*.300*.380 &
8173021 T block connector 60 x 75 mm Multipack 10
SZ175.185.240*.300*.380
8156139 Terminal box 186 x 198 mm, incl cover SM/SZ148-3.161-3.175.185 Single pack 1
120Z0413 Terminal box cover SM147-3 Single pack 1
8173331 T block connector 80 x 80 mm SY/Z240-3.300-3 Multipack 10
120Z0458 Terminal box 210 x 190 incl. cover SY/SZ240.300.380 Single pack 1
120Z0462 Terminal box 210 x 190 incl. cover and module wiring SY/SZ240.300.380 Single pack 1
for 258 x 208 terminal box replacement SM/SZ185 with electronic module
* except code 3

Lubricants / oils

Pack
Type Code n° Description Application Packaging size
160SZ 7754023 POE lubricant, 160SZ, 1 litre can SZ with R407C, R134a, R404A, R513A Multipack 12
160SZ 120Z0571 POE lubricant, 160SZ, 2.5 litre can SZ with R407C, R134a, R404A, R513A Multipack 4
320SZ 7754121 POE lubricant, 320SZ, 1 litre can SY with R22 Multipack 12
320SZ 120Z0572 POE lubricant, 320SZ, 2.5 litre can SY with R22 Multipack 4
160P 7754001 Mineral oil, 160P, 2 litre can SM with R22 Multipack 8
160P 7754002 Mineral oil, 160P, 5 litre can SM with R22 Multipack 4

46 AB230086439211en-000801
Application Guidelines Accessories

Miscellaneous

Pack
Type Code n° Description Application Packaging size
8156019 Oil sight glass with gaskets (black & white) SM, SY, SZ Multipack 4
8156129 Gasket for oil sight glass, 1"1/8 (white teflon) SM, SY, SZ Multipack 10
8154001 Danfoss CC blue spray paint SM, SY, SZ Single pack 1
8156145 Gasket for oil sight glass (black chloroprene) Custom products Multipack 10

AB230086439211en-000801 47
Danfoss Commercial Compressors
is a worldwide manufacturer of compressors and condensing units for refrigeration and HVAC applications. With a wide range
of high quality and innovative products we help your company to find the best possible energy efficient solution that respects
the environment and reduces total life cycle costs.

We have 40 years of experience within the development of hermetic compressors which has brought us amongst the global
leaders in our business, and positioned us as distinct variable speed technology specialists. Today we operate from engineering
and manufacturing facilities spanning across three continents.

Danfoss Turbocor Compressors

Danfoss Inverter Scrolls

Danfoss Scrolls

Danfoss Optyma Condensing Units

Danfoss Maneurop Reciprocating Compressors

Danfoss Light Commercial Refrigeration


Compressors

Our products can be found in a variety of applications such as rooftops, chillers, residential air conditioners,
heatpumps, coldrooms, supermarkets, milk tank cooling and industrial cooling processes.

http://cc.danfoss.com

Danfoss Commercial Compressors, BP 331, 01603 Trévoux Cedex, France | +334 74 00 28 29

AB230086439211en-000801 © Danfoss | DCS (CC) | 2020.02

You might also like