Washing Machine: Service Manual

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WASHING MACHINE

SERVICE MANUAL
CAUTION
READ THIS MANUAL CAREFULLY TO DIAGNOSE TROUBLES
CORRECTLY BEFORE OFFERING SERVICE.

MODEL : WD-8050F/WD-1050F/WD-1250F
WD-8050FH/WD-1050FH/WD-1250FH
WD-8052X/WD-1052X
WD-8052XH/WD-1052XH
P/No.:3829FR9043S
CONTENTS
1. SPECIFICATION............................................................................................................................3
2. FEATURES & TECHNICAL EXPLANATION ................................................................................ 4
3. PARTS IDENTIFICATION ............................................................................................................ 6
4. INSTALLATION ............................................................................................................................. 7
5. OPERATION ................................................................................................................................10
6. WIRING DIAGRAM......................................................................................................................12
7. TROUBLE SHOOTING................................................................................................................13
7-1.BEFORE SVC CHECKING ..................................................................................................13
7-2.TEST MODE ........................................................................................................................13
7-3.HOW TO KNOW THE WATER LEVEL FREQUENCY.........................................................13
7-4.ERROR DISPLAY ................................................................................................................14
8. ERROR DIAGNOSIS AND CHECK LIST ....................................................................................15
8-1. DIAGNOSIS AND ANSWER FOR ABNORMAL OPERATION ...........................................15
8-2. FAULT DIAGNOSIS AND TROUBLE SHOOTING .............................................................18
9. DISASSEMBLY INSTRUCTIONS ...............................................................................................24
10. EXPLODED VIEW AND PARTS LIST .......................................................................................31
10-1. THE EXPLODED VIEW OF CABINET ASSEMBLY .........................................................31
10-2. THE PARTS LIST OF CONTROL PANEL AND DISPENSER ASSEMBLY ......................34
10-3. THE PARTS LIST OF DRUM AND TUB ASSEMBLY .......................................................36
ƒRAPPENDIX (The type of power cord) ...........................................................................................39

2
1. SPECIFICATION

ITEM WD-1050F(H)/1250F(H) WD-8050F(H)/8052X(H)/1052X(H)


POWER SUPPLY AC 220-240V, 50Hz / 60Hz
PRODUCT WEIGHT 67kg
WASHING 190W
ELECTRICITY SPIN(800rpm) 300W
CONSUMPTION DRAIN MOTOR 32W
WASH HEATER 2000W
REVOLUTION WASH 45rpm
SPEED SPIN 400/600/800/(1000)/(1200) rpm
OPERATION WATER PRESSURE 0.3-10kgf/§†(30-1000kPa)
CONTROL TYPE Electronic
7.0kg/6.0kg
WASH CAPACITY Synthetic (4.0kg), Delicate (3.0kg)
Wool (2.0kg)
DIMENSION 600mm(W)¡¿600mm(D)¡¿850mm(H)
WASH PROGRAM Coloreds, Whites, Synthetic, Delicate, Wool
RINSE Super, Normal, Hold
DOOR SWITCH TYPE Bi-Metal type
WATER LEVEL 9 steps (by sensor)
RESERVATION From 3 hours to 19 hours -
SENSING OF THE LAUNDRY AMOUNT Adopted
FUZZY LOGIC Adopted
DISPLAY OF THE REMAINING TIME Adopted -
ERROR DIAGNOSIS 7 items
POWER AUTO OFF Adopted
CHILD LOCK Adopted
AUTO RESTART Adopted
ECO Adopted
RAPID Adopted

3
2. FEATURES & TECHNICAL EXPLANATION
2-1.FEATURES

¡ÆJumbo drum
40% LGÕs jumbo drum can wash about 40% more per load than
conventional washing machine. A bigger durm improves the
wash performance.

¡ÆMore economical by Fuzzy Logic System


FUZZY Logic System detects the amount of load and water
temperature, and then determines the optimum water level
and washing time to minimize energy and water
consumption.

¡ÆChild-Lock
The Child-Lock system has been developed to prevent
Temp Eco/Rapid children from pressing any button to change the programme
during operation.

¡ÆLow noise speed control system


By sensing the amount of load and balance, evenly
distributes load to minimize the spinning noise level.

¡ÆAuto Restart
Although the washing machine is turned off by a power failure,
it restarts automatically in its stopped process when power is
supplied again. and it will be the same when the machine
unplugged in operation is plugged in again.

4
2-2.DETERMINE WASHING TIME BY FUZZY LOGIC
To get the best washing performance optimal time is determined by sensing of water temperature,
selected washing temperature and laundry amount.

water
temperature
washing time

selected the best


washing FUZZY rinse time washing
temperature LOGIC performance
spin rhythm, time
laundry
amount

SENSING PROCESSING DETERMINATION EFFECT

2-3.WATER LEVEL CONTROL


¡ This model adopts a pressure sensor which can sense the water level in the tub.
¡ When the water level reaches to the preset level water supply is stopped, then washing program proceeds.
¡ Spinning does not proceed until the water in the tub reduces to a certain level.

2-4.THE DOOR CAN NOT BE OPENED


ƒUWhile program is operating.
ƒUWhile Door Lock light turns on.

5
3. PARTS IDENTIFICATION

Power plug
¥ If the supply cord is damaged,
it must be replaced by the
manufacturer or its service
Drawer agents or a similarly qualified
(For detergent and person in order to avoid a
fabric softener) hazard.
Control panel

Drain hose
Door

Lower cover
Drum Levelling legs

Drain pump filter Lower cover cap

Drain plug

¡ÆACCESSORIES

Inlet hose Spanner

6
4. INSTALLATION
¢ Before servicing ask troubles of customers
¢ Check the adjustment(power supply is 220-240V, remove the transit bolts....)
¢ŁCheck the troubles referring to the trouble shooting.
¢ØDecide service steps referring to disassembly instructions.
¢ŒAnd then, service and repair.
¢ºAfter servicing, operate the appliance whether it works O¡⁄
K or NOT.
¡ÆSTANDARD INSTALLATION
The appliance should be installed as follows.

REMOVE THE TRANSIT INSTALL THE APPLIANCE ADJUST THE


BOLTS ON FLAT AND FIRM SURFACE HORIZONTAL

ƒURemove the transit bolts ƒUTurn the leveling feet to


(4EA:¤ )with supplied spanner. set the appliance horizontally.

ƒUKeep the transit bolts and


spanner for future use.

Low

High

ƒUThe appliance goes up by


rotating the feet clockwise.

1 ƒUThe appliance come down by


rotating the feet counter
clockwise.

7
¡Æ HOW TO CONNECT INLET HOSE
ƒUCheck that the rubber packing is inside of the
valve connector.
ƒUConnect the inlet hose firmly to prevent leak.

¡ÆCONNECT DRAIN HOSE

¡⁄Make sure that the hose is not twisted. ¡⁄Avoid submerging the end of the hose.

¡ The drain hose should be placed under 85§flfrom the floor.

¡ÆCONNECT POWER PLUG

¡⁄Connect the power plug to the wall outlet. ¡⁄Avoid connecting several electric devices,
It may be the cause of the fire.

8
£GTEST OPERATION

Preparation for Press the power button. Press the START/PAUSE


washing. button.

ƒUConnect the power plug to ƒUIn case of Coloreds program.


the outlet.
ƒUConnect the inlet hose.

Check the water heating. Check automatic reverse Check the water supply.
turn.

¡⁄Press the button¡ATEMP¡B ¡⁄Check if the drum rotates ¡⁄Check if water is supplied
and the present temperature will clockwise and counterclockwise. through the detergent dispenser.
be displayed.
¡aWD-1050F(H)/1250F(H)¡b

Check drain and spin Power off and open the Water removal
door

¡⁄Turn off Wash and Rinse after


pressing the Start/Pause button
and start the machine again.
¡⁄Check drain and Spin.

¡⁄Power off and then power on. ¡⁄If SVC is needed during
¡⁄Check if the door can be check, remove
opened after Door Lock lamp the remaining water by pulling
turns off. out the hose cap.

9
5. OPERATION

LED display Water temperature selector


ƒUDisplay the remaining time (Hour : Minute ) to ƒUPress the button to select water temperature.
finish. ƒUThe water temperature
ƒUIn case of abnormal operation, error indications [40¡£C ¤A60¡£ C ¤Acold] can be selected in Coloreds,
are displayed. ( ) Synthetic
ƒUSee trouble shooting guide. ƒU95¡£C is selected for Whites only.
ƒUBy pressing the button during operating the washer,
the present temperature is displayed.

Error display.
ƒUThe display blinks if there is
an error. 14 Refer
ƒUno inlet : Trouble with water
supply.
ƒUimbalance : The laundry is
tilted to one side.
ƒUno drain : If the drain pump
filter is clogged.

Door lock lamp


ƒUIt shows whether the door
can be opened or not.
ƒUwhen the lamp is on, the
door canÕt be opened.

For manual wash, rinse and spin speed Rinse hold


ƒUUse these buttons to change wash/rinse/spin ƒUIf you desire to leave fabrics in the machine
ƒUWhen lamp is off, no selection has been made. without spinning after rinse to prevent them
ƒUPrewash is available for Coloreds, Whites, Synthetic getting wrinkled, you may select rinse Hold by
pressing the Rinse button.
ƒUTo drain and spin, press the Rinse button to
turn off the rinse Hold lamp.

10
h program selector Start/Pause button Power button

grams can be set depending on the ƒUUse the button to start or ƒUPress the button to turn power on
of the laundry. pause wash cycle. and off.
power button is pressed. ƒUThe power turns off
reds program is automatically set. automatically 4 minutes
ressing the button, [ Coloreds ¤A after the pause button is
es¤ASynthetic¤ADelicate¤A Wool ] pressed.
be selected.

Child - lock
ƒUChild Lock system can be
set and canceled by
pressing both [Temp] and
[Eco/Rapid ] button
simultaneously.
ƒUOnce Child Lock is set, all
button are inoperable.
ƒUChild Lock system can be
set anytime even during
Power-off, on pause and
operation.
ƒUIt is automatically cancelled
when an operational error
occurs and when the cycles
ends.

Delay Eco/Rapid
s the button when delayed washing is ƒUIf you push the Eco/Rapid button in White program,
ed. Eco function is selected. Eco function gives you
n the button is pressed, [ ]is almost the same washing effect as that in 95¡£C with
ayed, A maximum delay of [ ]hours less energy consumption
be set. ƒUIf you push the Eco/Rapid button in Coloreds or
press advances time delay by the hour. Synthetic program, Rapid function is selected. Rapid
[Power]button to cancel [Time Delay]. function reduces the whole time including the washing
and rinsing time about by half an hour.

11
6. WIRING DIAGRAM

12
7. TROUBLE SHOOTING
7-1.BEFORE SVC CHECKING
¡ÆBe careful of electric shock while trouble shooting.
¡ÆDisconnect power plug from the outlet before service.

7-2.TEST MODE.
¡ÆIf you press¡aPower¡bbutton with both¡aRinse¡band¡aSpin¡bbuttons pressed the machine can be gotten into the test
mode.
¡ÆTo check if functions operate well, press¡aStart/Pause¡bbutton in test mode as follows.
NOTE : Even if you press the button to check inlet valve, inlet valve does not operate until the drum
comes to a complete stop from spinning.

Times of press Checking Point Display Status


None All lamps turn on
1 time Counterclockwise spin 3~6 (Drum rpm ¡ 10)
2 times Low speed Spin 55~65 (Drum rpm ¡ 10)
3 times High speed Spin 95~105 (Drum rpm ¡ 10)
4 times Inlet valve for pre-wash operation Water level frequency(25~65)
5 times Inlet valve for main-wash operation Water level frequency(25~65)
6 times Inlet valve for main-wash operation Water level frequency(25~65)
7 times Clockwise spin 3~6 (Drum rpm¡ 10)
8 times The Heater is in operation for 3 sec. Water Temperature
9 times Draining pump operation Water level frequency
10 times Auto off operation

7-3.HOW TO KNOW THE WATER LEVEL FREQUENCY


ƒRPress the£ Wash£ and£ Rinse£ buttons simultaneously.

The last two digits means water level frequency(10-1 § )


If water is added in operation, number Ô6Õ will appear.
ex) 641 : Water level frequency = 241¡¿10-1 § ¡fi
( 2¡fl
is ommitted)
Water is added.

13
7-4.ERROR DISPLAY.
ƒUIf you press the¡aStart/Pause¡bbutton in error condition, any error except ÔPEÕ will disappear and the
machine will change into pause status.
ƒUIn case of¡GPE¡H ,¡GtE¡H
,¡GdE¡H , if the error is not resolved within 20 sec., and in case of other errors, if
the error is not resolved within 4 min., power will be turned off automatically and the error only will be
blinked. But in case of¡GFE¡H , power will not be turned off.

ERROR SYMPTOM CAUSE


WD-1050/1250 WD-8050/8052/1052

1 WATER INLET § Water has not reached to the pre-set level within 4
ERROR no inlet min. since inlet val ve operated or water has not
reached to the normal level within 25 min.

2 IMBALANCE § The appliance is tilted.


ERROR imbalance § Laundry is gatherd to one side.
§ Non distributable things are put into the drum.

3 DRAIN ERROR no drain § Water has not drained enough within 5 min.

4 OVER FLOW § Water is automatically being pumped out because too


ERROR much water is in the tub.

5 SENSOR PRESSURE
§ The sensor pressure switch is out of order.
S/W ERROR

§ The¡aStart/Pause¡bbutton is pressed with the door


6 DOOR OPEN
open.
ERROR
§ The door switch is out of order.

7 THERMISTOR
§ The thermistor is out of order.
ERROR

14
8. ERROR DIAGNOSIS AND CHEK LIST
8-1.DIAGNOSIS AND ANSWER FOR ABNORMAL OPERATION

SYMPTOM GUIDE FOR SERVICE CALL

NO POWER
Is the power plug connected firmly to
AC220-240V outlet?
YES

Power failure? or Breaker opened?

NO

Visit to check

Water inlet trouble


Is "no inlet" displayed? no inlet

YES
no inlet
Is the tap opened?

YES
Is the tap frozen?

NO

Is the water supply shut-off?

NO

Is filter in the inlet valve clogged with foreign Clean the filter of
inlet valve
material?
YES

NO

Visit to check

15
SYMPTOM GUIDE FOR SERVICE CALL

¥ DOOR OPEN ERROR


Did you press the¡AStart/Pause¡B
button when Close the door
the door is open? YES
Refer to
7-4 ERROR DISPLAY

NO

Visit to check

< Check if the door switch is O.K >

no drain
¥ Drain Trouble Is "no drain" displayed?
YES
no drain
Is the debris filter clogged with foreign Clean up
YES the filter.
material such as pin, coin and etc.?
NO

Is the drain hose frozen with water, kinked or


crushed?
NO

Visit to check

16
SYMPTOM GUIDE FOR SERVICE CALL

¥ Suds overflow from the


Is Low-sudsing detergent for the durm
appliance.
washing machine used?
(In this condition, wash and
YES
spin do not operate
LOW LATHERING
normally) Is the proper amount of detergent used
DETERGENT
as recommended?
YES

Recommend to reduce the using amount


of detergent.
ƒTThis appliance has the automatic suds sensing function which
operates under much suds condition for good rinse and
preventing overflow.
ƒT When much suds are sensed, suds removing fuction such as
drain, water input and pause will operate without rotating the
drum.

¥ No effect of softener Is softener put in the correct compartment of


Compartment for
drawer? softener
YES

Is the drawer closed during wash?

YES

Is the softener cap clogged?


YES

Explain how to use softener

< Clean the compartment for softener >

¥OVER FLOW ERROR


¥PRESSURE S/W ERROR
¥THERMISTOR ERROR Visit to check
Refer to
7-4. ERROR DISPLAY

17
8-2.FAULT DIAGNOSIS AND TROUBLE SHOOTING
1. Be careful of electric shock or disconnecting the parts while trouble shooting.
CAUTION 2. First of all, check the connection of each part terminal with wiring diagram.
3. Voltage between each terminal is AC 220-240V while applying an electric current
(except secondary part of the transformer and sensors)

NO POWER

When measuring the voltage of the outlet,


Check the fuse?
is the voltage AC 220-240V? NO

YES
2 1

When measuring the voltage of blue


NO Replace PWB assy
connector of the PWB assy (Power),
(Power)
is the voltage AC 220-240V?
PWB ASSY (POWER)
YES

Is ¤Øconnector disconnected or Reconnect and repair


or is the contact bad or cut? YES connector.

3
NO

Is wire of the PWB assy(Display)


Replace PWB assy(Main)
disconnected? NO

YES

Replace PWB assy(Display)

18
NO WATER SUPPLY

Is the water supply shut-off?

NO

Is the tap opened? NO Open the tap.


YES
When you press both¡AWash¡Bbutton and¡ARinse¡B Check the chamber(Air)
buttons simultaneously, is the water level frequency YES and the tube clogged
below 40? with impurity.
NO

Is the inlet valve filter clogged with impurity? YES Clean the filter.
NO

Is resistance of the inlet valve connector


NO Replace the inlet valve.
between 2 to 8 k§ ?

YES

Check the voltage between each terminal of inlet


Valve is AV 220~240V. NO Replace PWB assy(Main)
(Refer to 7-2 TEST MODE)

DETERGENT DOES NOT FLOW IN

Is water supplied? NO Refer to solution


¡ANO INLET¡B
YES

Are replaceptacles correctly connected to the NO Check the wiring on the


Wiring diagram
terminals of inlet valve? dispenser.
YES
Put the detergent in the
SOFTENER Is detergent put in the correct compartment of correct position
MAIN PRE -
WASH WASH the drawer? NO PRE+MAIN
MAIN WASH
YES : Detergent
MAX

Is the detergent hardened? Clean the drawer.


YES

19
SOFTENER DOES NOT FLOW IN

Is water supplied? Refer to


NO
¡ANO WATER SUPPLY¡B
YES
Are receptacles conectly connected to the terminals of Check the wiring on the
Wiring diagram inlet valve? NO dispenser.
YES
Is softener put in the correct compartment of Put it in the correct
NO compartment.
MAX

drawer?
YES

Is the softner cap clogged? Clean the cap and


YES
drawer.

ABNORMAL SOUND

Is the pulley bolt loosened? Fix the bolt tightly.


YES

NO

Is the belt worn? Replace the V-belt


YES (4400FR3116A)

NO

Replace the motor.


Is there friction noise from the motor? YES

20
HEATING WITHOUT WATER

When pressing£ WASH£and£ RINSE£buttons at the


same time after dranining, is the water level frequency 52 or
more? Replace the sensor
When pressing£ WASH£,£ RINSE£buttons at the NO
(pressure)
same time while wash, is the water level frequency
between 20~40?
PWB ASSY(POWER) YES

Replace the PWB assy


(POWER or MAIN)

AC 220-240V

DRAIN MALFUNCTIONING

Is the drain hose kinked or frozen? YES Repair drain hose

NO

Is the filter of drain pump clogged? YES Remove foreign material.

NO

Is the connector disconnected or is the contact Reconnect or repair the


bad? YES connector

NO
Is the coil of drain pump cut-off?
(resistance of coil is 90~160¥ ) YES Replace the pump assy

2 1
NO
When checking voltage between two receptacles
as shown (¥L, ¥M) on spinning, is the voltage AC Replace the PWB assy
NO (Main)
220-240V ?

PWB ASSY(MAIN)

21
WASH HEATER TROUBLE

When checking the voltage between two


receptacles of the PWB assy(Power) during
NO Replace the PWB assy
washing.
(Power)
Is the voltage AC 220-240V?
AC 220-240V
YES

After power off, is the resistance between yellow


wire and red wire of YES Normal
Yellow connector 10 to 30¥ ?
Red NO

After power off, is the resistance of heater Replace the heater assy
NO
10 to 30¥ ?

HEATING WATER CONTINUOUSLY ABOVE


THE SELECTED WATER TEMPERATURE

1
Is the resistance between two receptacles with
BL/WH wires parted from PWB assy Replace the thermistor
2.5k¥ to 180k¥ (105¡ ~0¡ )? NO (6322FR2046B)

YES

When checking thermistor on the tub cover, Get the thermistor back
is the thermistor gotten more than 2 mm out of the YES to the rubber.
rubber?

22
SPIN TROUBLE

Check the frequency of the Check the sensor


water level 48 or more. The frequency can be (Pressure) or hose
checked by pressing the£ Wash£ and£ Rinse£ (Sensor).
buttons at the same time. NO If the problem is on the
sensor or the hose, replace
the sensor or the hose.
YES

Press£ Power£ button with both£ Rinse£and£ Spin£


buttons pressed after power off. Press£ Start/Pause£ Normal
YES
Spin button 2 times. Does the drum rotate at low spin
speed?
NO
Is it disconnected or badly contacted?
1
2 4 ¡aNatural:3pin(¤ ),Red:4pin(¤Ł),Blue:2pin(¤Ø), YES Reconnect or repair it.
3 Yellow:2pin(¤Œ)¡b
NO

Check the motor connector, is the resistance between


the terminal in figure the same as below?
Resistance between terminals Replace the motor assy.
¤ ~¤º:0.5~1.0§ NO (4681FR1194A)
¤º~¤ :1.5~2.5§
1
Be sure to unplug the machine before measuring.
5
10

MOTOR TERMINAL
1 2 3 4 5 6 7 8 9 10

YES

Replace the PWB assy (Main)

23
9. DISASSEMBLY INSTRUCTIONS
ƒRBe sure to unplug the machine out of the outlet before disassembling and repairing the parts.

CONTROL PANEL

PLATE ASSY(TOP) ¤ Unscrew 2 screws on the back of the top plate.


¤ŁPull the top plate backward and upward as shown.

¤ Disconnect the PWB assy (Display) connector.


Hook ¤ŁPull out the drawer and unscrew 3 screws.
¤ØPush 2 upper hooks down and pull the control panel.

PANEL ASSY(CONTROL)

PWB ASSY(DISPLAY) ¤ Disconnect the PWB assy (Display) from the control
panel by unscrewing 9 screws.

24
PWB ASSY(POWER)

¤ Disassemble the top plate assy.


¤ŁUnscrew 2 screws.
¤ØDisconnect connector from the wiring.

DISPENSER ASSY

¤ Disassemble the top plate assy.


¤ŁPull out the drawer slightly upward.
¤ØUnscrew 2 screws.

DRAWER

¤ Disassemble hose clamps and hoses


¤ŁDisassemble ventilation bellows and water inlet bellows
from tub.

DISPENSOR ASSY

25
INLET VALVE

2 ¤ Disconnect the wiring receptacle.


1
¤Ł Unscrew 2 screws from the back.
¡ When reconnecting the connector

VALVE#1(MAIN) White/Black - Black


VALVE#2(PRE) Gray/White - Black

REACTOR VALVE#3(HOT) Blue/Red - Black


(Option)
¤ Unscrew 2 screws
¤Ł Disconnect the wiring connector from the PWB
assy(Msin)

PWB ASSY(MAIN)

¤ Unscrew 2 screws
¤ŁPull the PWB assy(Main) as shown.

LOWER COVER
¡Æ Open the lower cover plate by using coin and pull out
the lower cover in the arrow direction after a screw is
unscrewed.

26
DOOR

¤ Open the door completely.


¤ŁRemove the two screws from the hinge.

GASKET ASSY
¤ Take apart the cabinet gasket clamp.
¤ŁUnscrew 2 screws from the cabinet cover.
¤ØOpen the lower cover cap and unscrew 1 screw inside
¤ŒTake apart the lower cover

¤ Unscrew all the screws on the upper and lower sides of


the cabinet cover.

¤ Take apart the tub gasket clamp


¤ŁMake sure that the drain hole of the gasket is put
beneath when reassembling the gasket.
¡ Refer to the arrow mark on the tub cover.

27
PULLEY, MOTOR, DAMPER

¤ Remove the back cover.


¤ŁTake off the belt turning the pulley.
¤ØUnscrew the bolt to pull out the pulley.

(PULLEY)
¤ Unscrew 2 screws from the bracket.
¤ŁPush the motor in the arrow direction for
disassembling.
¤ØWhen reassembling the motor, make sure that motor
1 mounting rubbers are not taken off from the bracket.
2
3
(MOTOR)

¤ Pull out the hinge pressing its snap.


Damper
Hinge, ¤ŁDo not use the pulled out hinge again..it may be taken
Damper
off during operation.

(DAMPER)

§ Clean the drain pump filter


100

1 2
3 2

Open the lower cover cap ( ¥L ) Unplug the drain plug ( ¥M) , then from the pump filter ( ¥N). After
by using coin.Turn the drain plug the water flows out, cleaning, turn the pump filter(¥N)
( ¥M) to pull out the hose. At this time use a vessel clockwise and insert the
to prevent water flowing on the drain plug ( ¥M)to the original
floor. If the water does not flow any place. close the lower cover cap.
more,turn the pump filter ( ¥N)
open to the left.
Take out any foreign material

28
PUMP
¤ Remove pump outlet hose.
Pump Outlet Hose
¤ŁRemove tub pump bellows.
¤ØRemove cap(Remaining Hose.)
¤ŒDisconnect the wiring.
Screw
¤ºUnscrew 3 screws
¤ Remove the pump.

Cap
(Remaining Hose) Tub Pump Bellows

HEATER
¤ Unscrew 3 screws fixing the heater protecting cover.
¤ŁLoosen the M6 heater nut to pull out the heater.

CAUTION
When mounting the heater, be sure to insert the heater
into the heater clip on the bottom of the tub.

THERMISTOR
¤ Pull it out by holding the thermistor bracket.
ƒTIf it is pulled by the wire, it may be broken.
¤ŁWhen mounting the thermistor again, make sure that it
is got back tight to the rubber.

29
DOOR HINGE ASSY

¤ Disassemble the door from the door hinge.


¤ŁTake apart the cabinet cover clamp and release the
gasket.
¤ØUnscrew 2 screws on the door hinge.
¤ŒPush the door hinge arm to the inside of the cabinet
cover for disassembling.

SWITCH ASSY, DOOR LOCK

¤ Take apart the cabinet cover clamp and release the


gasket.
¤ŁUnscrew 2 screws holding the Door Lock.
¤ØDisconnect the door lock from the wiring connector.

WHEN FOREIGN MATERIAL IS STUCK BETWEEN DRUM AND TUB

¤ Remove the heater.


¤ŁRemove the foreign material (wire, coin and others) by
inserting a long bar through the hole.

30
10. EXPLODED VIEW AND PART LIST
10-1.THE PART LIST OF CABINET ASSY

A-1

A-2

A-47

A-45 A-5
A-42
A-44
A-41 A-43

A-6
A-40

A-39

A-38
A-37 A-7
A-35
A-8
A-34
A-50
A-33
A-32
A-31

A-30

A-28
A-29
A-10
A-27

A-11

A-13
A-26

A-14

A-15

A-16

A-17

A-18
A-23 A-49 A-21 A-22
A-19

31
¡ÆTHE PART LIST OF CABINET ASSY
SVC
L/No. PART NAME PART NO. Q¡
¡TY
fl SPEC
CORD

A-1 PLATE ASSY(TOP) 3828ER1001A R 1


A-2 SCREW, TAPPING£ TRUSS HEAD £ 1TTL0403018
A-5 BACK COVER 3808FR1202A 1
A-6 SCREW, TAPPING£ TRUSS HEAD £ 1TTG0402618 4
A-7 CABINET ASSY 3091FR0045A 1
A-8 SCREW, TAP TITE(S)
£ BINDING HEAD £ 1SBF0402418
A-10 POWER CORD ASSY 6411FR1169B 1 C-4-2
*See Appendix(type of power cord) 6411FR1169D 1 S-2-1
6411FR1169E 1 B-5
6411FR1169F 1 B-3
6411FR1169K 1 B-3(BSI)
6411FR1169L R 1 B-3(SISIR)
6411FR1169N 1 C-4-2
6411FR1169P 1 S-2-3
6411FR1169Q 1 S-2-1
A-11 SCREW 4000W4A003A 1
A-13 SCREW, TAP TITE(S)
£ BINDING HEAD £ 1SBF0402618 1
A-14 SENSOR PRESSURE 6600FR1203F R 1
A-15 BASE 3040FR0049A 1
A-16 SCREW, TAPPING£ TRUSS HEAD £ 1TTG0403018 24
A-17 BRACKET, BASE 4810FR4136A 4
A-18 FEET ASSY 5413FR4154A R 4
A-21 COVER, LOWER 3550FR1166A R 1
A-22 SCREW, TAPPING£ TRUSS HEAD £ 1TTG0402618 3
A-23 CAP(REMAINING HOSE) 5006FR3146A 1
A-26 CLAMP ASSY, CABINET GASKET 2W20017A 1
A-27 GUIDE 4974ER4001A 1
A-28 SCREW 4000FD4191A 2
A-29 SCREW, TAPPING
£ TRUSS HEAD £ 1TTL0403032 2

32
SVC
L/No. PART NAME PART NO. Q¡
¡TY
fl SPEC
CORD

A-30 SWITCH ASSY, DOOR LOCK 6601ER1001A R 1 220-240VAC


A-31 SCREW 4000FD4191A 2
A-32 HINGE ASSY 4775FR2114A 1
A-33 SCREW, TAPPING
£ TRUSS HEAD £ 1TTL0403032 1
A-34 COVER, CABINET 3550FR1213A 1
A-35 SCREW, TAP TITE(C)
£ PAN HEAD £ 1TPL0402618 2
A-37 HOLDER 4930FR4157A 2
A-38 HOLDER 4930ER4001A 3
A-39 SCREW, TAP TITE(S)
£ PAN HEAD£ 1SCBF040327 3
A-40 PWB ASSY(MAIN) WD-1050F/1250F/1052X/8050F&8052X 6871FC1006A/C/E/G 1 220-240VAC
WD-1050FH/1250FH/1052XH/8050FH&8052XH 6871FC1006B/D/F/H R 1 220-240VAC
A-41 SCREW, TAPPING
£ TRUSS HEAD £ 1TTL0403018 4
A-42 PWB ASSY (POWER) 6871FC2262C R 1 220-240VAC
A-43 HOLDER 4930FR3151A 1
A-44 BOLT ASSY, TRANSIT 4011FR3159A 4
A-45 BUSHING 4830FR3107A 1
A-47 DOOR ASSY 3581ER1001A 1
A-49 LOWER COVER CAP 5006FR3179A R 1
A-50 REACTOR 5874FA2381B R 1 SEMKO

33
10-2 THE EXPLODED VIEW OF CONTROL PANEL & DISPENSER ASSY

B-1
B-24

B-2

B-21 B-4

B-5

B-6
B-7

B-22
B-19

B-8

B-9

B-10
B-18
B-11
B-12

B-13

B-17
B-14

B-15

B-16

34
¡ÆTHE PARTS LIST OF CONTROL PANEL & DISPENSER ASSY
SVC
L/No. PART NAME PART NO. CORD

¡TY
fl SPEC

B-1 SCREW, TAP TITE(S)£ PAN HEAD £ 1SCPF040268 2


B-2 VALVE 5220FR1251A R 1 220-240VAC
B-4 HOSE ASSY, INLET 5214FA1146 R 1
5215FD3715 R 1
3W40102 R 1
B-5 HOSE 5214FR4125B 1
B-6 CONNECTOR (MECH), DRAIN HOSE 4932FR3156A 1
B-7 SCREW, TAP TITE(B)
£ FLAT HEAD £ 1SBF0402618 1
B-8 HOSE ASSY, DRAIN 5214FR3018B R 1
B-9 HOSE, PUMP 5214FR3188A R 1
B-10 CLAMP 4861FR3068C 2
B-11 CLAMP 4860FR3092D 1
B-12 BELLOWS 4738FR2065A R 1
B-13 RING, SNAP 3W500120 1
B-14 SCREW 4W51132A 9
B-15 PWB ASSY(DISPLAY) WD-1050F(H)/1250F(H) 6871EC2002A/B R 1
WD-1052X(H)/8050F(H)&8052X(H) 6871EC2002C/D R 1
B-16 PANEL ASSY, CONTROL 3721ER1003 R
B-17 SCREW, TAPPING
£ TRUSS HEAD £ 1TTL0403332 1
B-18 LEAD WIRE ASSY 6877ER1001C 1
B-19 PANEL ASSY, DRAWER 3721ER1002 R 1
B-21 DISPENSER ASSY WD-8050F/8052X 4925FR1137C 1
WD-8050FH/8052XH 4925FR1137A R 1
WD-1050F/1052X/1250F 4925FR1137F 1
WD-1050FH/1052XH/1250FH 4925FR1137G 1
B-22 DRAIN HOSE HANGER 3W50712A 1
B-24 VALVE WD-ƒSƒSƒSƒSƒS H Series 5220FR1280A R 1 220-240VAC

35
10-3 THE EXPLODED VIEW OF DRUM & TUB ASSY
C-44 C-45 C-46 C-1
C-43

C-42

C-41

C-49

C-40

C-39
C-2
C-38

C-37 C-3

C-36 C-4

C-35 C-5

C-47

C-34 C-33
C-6

C-7

C-9

C-10
C-31

C-26
C-8

C-27 C-48
C-11
C-25
C-12
C-24
C-13

C-14
C-15

C-16

C-17

C-23 C-22 C-30 C-21 C-20 C-19 C-18

36
¡ÆTHE PART LIST OF DRUM & TUB ASSY
SVC
L/No. PART NAME PART NO. ¡TY
Q¡ fl SPEC
CORD

C-1 BOLT ASSY 4011FR3173A 1


C-2 BELT, POLY-V 4400FR3116A R 1
C-3 PULLEY 4560FR1149A R 1
C-4 TUB ASSY 3045FR0031C 1
C-5 BRACKET 4810FR4167A 1
C-6 SPRING 4970FR2084B R 1
C-7 SCREW 1SZZFA4362A 2
C-8 SCREW 4040FR4051F 2
C-9 BRACKET, MOTOR 4810FR1222B R 1
C-10 SCREW 1SZZFA4362A 4
C-11 MOTOR ASSY 4681FR1194A R 1 220-240VDC
C-12 DAMPER ASSY 4901FR2080A R 2
C-13 HINGE 4774FR3118A R 4
C-14 BOLT ASSY 4011FR3173B 3
C-15 WEIGHT, BALANCE 4844FR1179A 1
C-16 CLAMP 4860FR3092C 1
C-17 HOSE(SENSOR) 5214FR4125A R 1
C-18 CHAMBER, AIR 3504FR3134A R 1
C-19 CLAMP, HOSE 4861FR3068C 1
C-20 BELLOWS 4738FR1145A R 1
C-21 CLAMP, HOSE 4861FR3068E 1
C-22 PUMP ASSY(DRAIN) 5859FR1225E 1 220-240VAC/50Hz
R
5859FR1225F 1 220V/60Hz
C-23 SCREW, TAPPING
£ TURSS HEAD£ 1TTL0403018 3
C-24 PROTECTOR (MECH) 3740FR3043A 1
C-25 SCREW, TAPPING
£ TURSS HEAD£ 1TTL0403318 2
C-26 HEATER ASSY 5301FR1158B 1 240VAC2000W
R
5301FR1158C 1 220VAC2000W
5301FR1158D 1 230VAC2000W

37
SVC
L/No. PART NAME PART NO. ¡TY
Q¡ fl SPEC
CORD

C-27 THERMISTOR 6322FR2046B R 1


C-30 PUMP MOTOR 4681EA2001A 1 220-240VAC
50Hz
4681EA2001B 1 220VAC60Hz
C-31 RUBBER 5040FR4168A 4
C-33 BRACKET 4810FR4116A 3
C-34 GASKET ASSY WD-1050/1052/1250 series 4987FR1165B R 1 220-240VAC
50Hz
WD-8050/8052 series 4986FR1230B R 1
C-35 COVER, TUB 3044FR0027A 1
C-36 SCREW, TAPPING
£ TURSS HEAD £ 1TTL0403318 3
C-37 SEAL 4036FR4123A 1
C-38 CLAMP, TUB 4860FR4124A 11
C-39 TUB, DRUM ASSY 3044FR0036C 1
C-40 SPRING 4970FR2084A R 2
C-41 HOLDER(SPRING) 4930FR3040A R 3
C-42 WEIGHT, BALANCE 4844FR1223A 1
C-43 SCREW 1SZZFA4362A 6
C-44 BRACKET 4810FR4166A 1
C-49 SCREW 1TTL0503518 12
C-46 BRACKET 4810FR4126A 2
C-47 TUB GASKET CLAMP ASSY 4861ER2001A R 1
C-48 NUT 1NZZFR4175A 2
C-49 BRACKET (UPPER RIGHT) 4810FR4126B 2

38
¡ÆAPPENDIX(The type of power cord)
TYPE TYPE OF PLUG POWER CORD P/No.

A-1
-

17
12.7
12.7

A-2

17

21
-

16

B-1
¿5
-
16.5

2A 2PIN 3.5¯ EPIN 5¯


B-2 5A 2PIN 5¯ EPIN 7¯
-
15A 2PIN 7¯ EPIN 8.6¯

B-3 6411FR1169F
21
29

B-5 6411FR1169E
¿7
¿8.5

25.6
19

C-1 4.8
-
19

39
TYPE TYPE OF PLUG POWER CORD P/No.

19
C-2-1 4.8
-
19

19
4.8 6411FD1096V
C-2-2
19

19

C-3-1 ¿4.8 -
17.5
19

C-3-2 ¿4.8 -
19

6411FR1169B
19

¿4.8
C-4-2 6411FR1169N
19

¿4 19
C-5
9.5 9.5
-

38.3
1.6
17
20 6411FR1169D

S-2-1 10.3 18.26 6411FR1169P


6411FR1169Q
6.3

7.9

40
2-2.DETERMINE WASHING TIME BY FUZZY LOGIC
To get the best washing performance optimal time is determined by sensing of water temperature,
selected washing temperature and laundry amount.

water
temperature
washing time

selected the best


washing FUZZY rinse time washing
temperature LOGIC performance
spin rhythm, time
laundry
amount

SENSING PROCESSING DETERMINATION EFFECT

2-3.WATER LEVEL CONTROL


¡ This model adopts a pressure sensor which can sense the water level in the tub.
¡ When the water level reaches to the preset level water supply is stopped, then washing program proceeds.
¡ Spinning does not proceed until the water in the tub reduces to a certain level.

2-4.THE DOOR CAN NOT BE OPENED


ƒUWhile program is operating.
ƒUWhile Door Lock light turns on.

5
3. PARTS IDENTIFICATION

Power plug
¥ If the supply cord is damaged,
it must be replaced by the
manufacturer or its service
Drawer agents or a similarly qualified
(For detergent and person in order to avoid a
fabric softener) hazard.
Control panel

Drain hose
Door

Lower cover
Drum Levelling legs

Drain pump filter Lower cover cap

Drain plug

¡ÆACCESSORIES

Inlet hose Spanner

6
6. WIRING DIAGRAM

12
7. TROUBLE SHOOTING
7-1.BEFORE SVC CHECKING
¡ÆBe careful of electric shock while trouble shooting.
¡ÆDisconnect power plug from the outlet before service.

7-2.TEST MODE.
¡ÆIf you press¡aPower¡bbutton with both¡aRinse¡band¡aSpin¡bbuttons pressed the machine can be gotten into the test
mode.
¡ÆTo check if functions operate well, press¡aStart/Pause¡bbutton in test mode as follows.
NOTE : Even if you press the button to check inlet valve, inlet valve does not operate until the drum
comes to a complete stop from spinning.

Times of press Checking Point Display Status


None All lamps turn on
1 time Counterclockwise spin 3~6 (Drum rpm ¡ 10)
2 times Low speed Spin 55~65 (Drum rpm ¡ 10)
3 times High speed Spin 95~105 (Drum rpm ¡ 10)
4 times Inlet valve for pre-wash operation Water level frequency(25~65)
5 times Inlet valve for main-wash operation Water level frequency(25~65)
6 times Inlet valve for main-wash operation Water level frequency(25~65)
7 times Clockwise spin 3~6 (Drum rpm¡ 10)
8 times The Heater is in operation for 3 sec. Water Temperature
9 times Draining pump operation Water level frequency
10 times Auto off operation

7-3.HOW TO KNOW THE WATER LEVEL FREQUENCY


ƒRPress the£ Wash£ and£ Rinse£ buttons simultaneously.

The last two digits means water level frequency(10-1 § )


If water is added in operation, number Ô6Õ will appear.
ex) 641 : Water level frequency = 241¡¿10-1 § ¡fi
( 2¡fl
is ommitted)
Water is added.

13
7-4.ERROR DISPLAY.
ƒUIf you press the¡aStart/Pause¡bbutton in error condition, any error except ÔPEÕ will disappear and the
machine will change into pause status.
ƒUIn case of¡GPE¡H ,¡GtE¡H
,¡GdE¡H , if the error is not resolved within 20 sec., and in case of other errors, if
the error is not resolved within 4 min., power will be turned off automatically and the error only will be
blinked. But in case of¡GFE¡H , power will not be turned off.

ERROR SYMPTOM CAUSE


WD-1050/1250 WD-8050/8052/1052

1 WATER INLET § Water has not reached to the pre-set level within 4
ERROR no inlet min. since inlet val ve operated or water has not
reached to the normal level within 25 min.

2 IMBALANCE § The appliance is tilted.


ERROR imbalance § Laundry is gatherd to one side.
§ Non distributable things are put into the drum.

3 DRAIN ERROR no drain § Water has not drained enough within 5 min.

4 OVER FLOW § Water is automatically being pumped out because too


ERROR much water is in the tub.

5 SENSOR PRESSURE
§ The sensor pressure switch is out of order.
S/W ERROR

§ The¡aStart/Pause¡bbutton is pressed with the door


6 DOOR OPEN
open.
ERROR
§ The door switch is out of order.

7 THERMISTOR
§ The thermistor is out of order.
ERROR

14
8. ERROR DIAGNOSIS AND CHEK LIST
8-1.DIAGNOSIS AND ANSWER FOR ABNORMAL OPERATION

SYMPTOM GUIDE FOR SERVICE CALL

NO POWER
Is the power plug connected firmly to
AC220-240V outlet?
YES

Power failure? or Breaker opened?

NO

Visit to check

Water inlet trouble


Is "no inlet" displayed? no inlet

YES
no inlet
Is the tap opened?

YES
Is the tap frozen?

NO

Is the water supply shut-off?

NO

Is filter in the inlet valve clogged with foreign Clean the filter of
inlet valve
material?
YES

NO

Visit to check

15
SYMPTOM GUIDE FOR SERVICE CALL

¥ DOOR OPEN ERROR


Did you press the¡AStart/Pause¡B
button when Close the door
the door is open? YES
Refer to
7-4 ERROR DISPLAY

NO

Visit to check

< Check if the door switch is O.K >

no drain
¥ Drain Trouble Is "no drain" displayed?
YES
no drain
Is the debris filter clogged with foreign Clean up
YES the filter.
material such as pin, coin and etc.?
NO

Is the drain hose frozen with water, kinked or


crushed?
NO

Visit to check

16
SYMPTOM GUIDE FOR SERVICE CALL

¥ Suds overflow from the


Is Low-sudsing detergent for the durm
appliance.
washing machine used?
(In this condition, wash and
YES
spin do not operate
LOW LATHERING
normally) Is the proper amount of detergent used
DETERGENT
as recommended?
YES

Recommend to reduce the using amount


of detergent.
ƒTThis appliance has the automatic suds sensing function which
operates under much suds condition for good rinse and
preventing overflow.
ƒT When much suds are sensed, suds removing fuction such as
drain, water input and pause will operate without rotating the
drum.

¥ No effect of softener Is softener put in the correct compartment of


Compartment for
drawer? softener
YES

Is the drawer closed during wash?

YES

Is the softener cap clogged?


YES

Explain how to use softener

< Clean the compartment for softener >

¥OVER FLOW ERROR


¥PRESSURE S/W ERROR
¥THERMISTOR ERROR Visit to check
Refer to
7-4. ERROR DISPLAY

17
8-2.FAULT DIAGNOSIS AND TROUBLE SHOOTING
1. Be careful of electric shock or disconnecting the parts while trouble shooting.
CAUTION 2. First of all, check the connection of each part terminal with wiring diagram.
3. Voltage between each terminal is AC 220-240V while applying an electric current
(except secondary part of the transformer and sensors)

NO POWER

When measuring the voltage of the outlet,


Check the fuse?
is the voltage AC 220-240V? NO

YES
2 1

When measuring the voltage of blue


NO Replace PWB assy
connector of the PWB assy (Power),
(Power)
is the voltage AC 220-240V?
PWB ASSY (POWER)
YES

Is ¤Øconnector disconnected or Reconnect and repair


or is the contact bad or cut? YES connector.

3
NO

Is wire of the PWB assy(Display)


Replace PWB assy(Main)
disconnected? NO

YES

Replace PWB assy(Display)

18
NO WATER SUPPLY

Is the water supply shut-off?

NO

Is the tap opened? NO Open the tap.


YES
When you press both¡AWash¡Bbutton and¡ARinse¡B Check the chamber(Air)
buttons simultaneously, is the water level frequency YES and the tube clogged
below 40? with impurity.
NO

Is the inlet valve filter clogged with impurity? YES Clean the filter.
NO

Is resistance of the inlet valve connector


NO Replace the inlet valve.
between 2 to 8 k§ ?

YES

Check the voltage between each terminal of inlet


Valve is AV 220~240V. NO Replace PWB assy(Main)
(Refer to 7-2 TEST MODE)

DETERGENT DOES NOT FLOW IN

Is water supplied? NO Refer to solution


¡ANO INLET¡B
YES

Are replaceptacles correctly connected to the NO Check the wiring on the


Wiring diagram
terminals of inlet valve? dispenser.
YES
Put the detergent in the
SOFTENER Is detergent put in the correct compartment of correct position
MAIN PRE -
WASH WASH the drawer? NO PRE+MAIN
MAIN WASH
YES : Detergent
MAX

Is the detergent hardened? Clean the drawer.


YES

19
SOFTENER DOES NOT FLOW IN

Is water supplied? Refer to


NO
¡ANO WATER SUPPLY¡B
YES
Are receptacles conectly connected to the terminals of Check the wiring on the
Wiring diagram inlet valve? NO dispenser.
YES
Is softener put in the correct compartment of Put it in the correct
NO compartment.
MAX

drawer?
YES

Is the softner cap clogged? Clean the cap and


YES
drawer.

ABNORMAL SOUND

Is the pulley bolt loosened? Fix the bolt tightly.


YES

NO

Is the belt worn? Replace the V-belt


YES (4400FR3116A)

NO

Replace the motor.


Is there friction noise from the motor? YES

20
HEATING WITHOUT WATER

When pressing£ WASH£and£ RINSE£buttons at the


same time after dranining, is the water level frequency 52 or
more? Replace the sensor
When pressing£ WASH£,£ RINSE£buttons at the NO
(pressure)
same time while wash, is the water level frequency
between 20~40?
PWB ASSY(POWER) YES

Replace the PWB assy


(POWER or MAIN)

AC 220-240V

DRAIN MALFUNCTIONING

Is the drain hose kinked or frozen? YES Repair drain hose

NO

Is the filter of drain pump clogged? YES Remove foreign material.

NO

Is the connector disconnected or is the contact Reconnect or repair the


bad? YES connector

NO
Is the coil of drain pump cut-off?
(resistance of coil is 90~160¥ ) YES Replace the pump assy

2 1
NO
When checking voltage between two receptacles
as shown (¥L, ¥M) on spinning, is the voltage AC Replace the PWB assy
NO (Main)
220-240V ?

PWB ASSY(MAIN)

21
WASH HEATER TROUBLE

When checking the voltage between two


receptacles of the PWB assy(Power) during
NO Replace the PWB assy
washing.
(Power)
Is the voltage AC 220-240V?
AC 220-240V
YES

After power off, is the resistance between yellow


wire and red wire of YES Normal
Yellow connector 10 to 30¥ ?
Red NO

After power off, is the resistance of heater Replace the heater assy
NO
10 to 30¥ ?

HEATING WATER CONTINUOUSLY ABOVE


THE SELECTED WATER TEMPERATURE

1
Is the resistance between two receptacles with
BL/WH wires parted from PWB assy Replace the thermistor
2.5k¥ to 180k¥ (105¡ ~0¡ )? NO (6322FR2046B)

YES

When checking thermistor on the tub cover, Get the thermistor back
is the thermistor gotten more than 2 mm out of the YES to the rubber.
rubber?

22
SPIN TROUBLE

Check the frequency of the Check the sensor


water level 48 or more. The frequency can be (Pressure) or hose
checked by pressing the£ Wash£ and£ Rinse£ (Sensor).
buttons at the same time. NO If the problem is on the
sensor or the hose, replace
the sensor or the hose.
YES

Press£ Power£ button with both£ Rinse£and£ Spin£


buttons pressed after power off. Press£ Start/Pause£ Normal
YES
Spin button 2 times. Does the drum rotate at low spin
speed?
NO
Is it disconnected or badly contacted?
1
2 4 ¡aNatural:3pin(¤ ),Red:4pin(¤Ł),Blue:2pin(¤Ø), YES Reconnect or repair it.
3 Yellow:2pin(¤Œ)¡b
NO

Check the motor connector, is the resistance between


the terminal in figure the same as below?
Resistance between terminals Replace the motor assy.
¤ ~¤º:0.5~1.0§ NO (4681FR1194A)
¤º~¤ :1.5~2.5§
1
Be sure to unplug the machine before measuring.
5
10

MOTOR TERMINAL
1 2 3 4 5 6 7 8 9 10

YES

Replace the PWB assy (Main)

23
9. DISASSEMBLY INSTRUCTIONS
ƒRBe sure to unplug the machine out of the outlet before disassembling and repairing the parts.

CONTROL PANEL

PLATE ASSY(TOP) ¤ Unscrew 2 screws on the back of the top plate.


¤ŁPull the top plate backward and upward as shown.

¤ Disconnect the PWB assy (Display) connector.


Hook ¤ŁPull out the drawer and unscrew 3 screws.
¤ØPush 2 upper hooks down and pull the control panel.

PANEL ASSY(CONTROL)

PWB ASSY(DISPLAY) ¤ Disconnect the PWB assy (Display) from the control
panel by unscrewing 9 screws.

24
PWB ASSY(POWER)

¤ Disassemble the top plate assy.


¤ŁUnscrew 2 screws.
¤ØDisconnect connector from the wiring.

DISPENSER ASSY

¤ Disassemble the top plate assy.


¤ŁPull out the drawer slightly upward.
¤ØUnscrew 2 screws.

DRAWER

¤ Disassemble hose clamps and hoses


¤ŁDisassemble ventilation bellows and water inlet bellows
from tub.

DISPENSOR ASSY

25
INLET VALVE

2 ¤ Disconnect the wiring receptacle.


1
¤Ł Unscrew 2 screws from the back.
¡ When reconnecting the connector

VALVE#1(MAIN) White/Black - Black


VALVE#2(PRE) Gray/White - Black

REACTOR VALVE#3(HOT) Blue/Red - Black


(Option)
¤ Unscrew 2 screws
¤Ł Disconnect the wiring connector from the PWB
assy(Msin)

PWB ASSY(MAIN)

¤ Unscrew 2 screws
¤ŁPull the PWB assy(Main) as shown.

LOWER COVER
¡Æ Open the lower cover plate by using coin and pull out
the lower cover in the arrow direction after a screw is
unscrewed.

26
DOOR

¤ Open the door completely.


¤ŁRemove the two screws from the hinge.

GASKET ASSY
¤ Take apart the cabinet gasket clamp.
¤ŁUnscrew 2 screws from the cabinet cover.
¤ØOpen the lower cover cap and unscrew 1 screw inside
¤ŒTake apart the lower cover

¤ Unscrew all the screws on the upper and lower sides of


the cabinet cover.

¤ Take apart the tub gasket clamp


¤ŁMake sure that the drain hole of the gasket is put
beneath when reassembling the gasket.
¡ Refer to the arrow mark on the tub cover.

27
PULLEY, MOTOR, DAMPER

¤ Remove the back cover.


¤ŁTake off the belt turning the pulley.
¤ØUnscrew the bolt to pull out the pulley.

(PULLEY)
¤ Unscrew 2 screws from the bracket.
¤ŁPush the motor in the arrow direction for
disassembling.
¤ØWhen reassembling the motor, make sure that motor
1 mounting rubbers are not taken off from the bracket.
2
3
(MOTOR)

¤ Pull out the hinge pressing its snap.


Damper
Hinge, ¤ŁDo not use the pulled out hinge again..it may be taken
Damper
off during operation.

(DAMPER)

§ Clean the drain pump filter


100

1 2
3 2

Open the lower cover cap ( ¥L ) Unplug the drain plug ( ¥M) , then from the pump filter ( ¥N). After
by using coin.Turn the drain plug the water flows out, cleaning, turn the pump filter(¥N)
( ¥M) to pull out the hose. At this time use a vessel clockwise and insert the
to prevent water flowing on the drain plug ( ¥M)to the original
floor. If the water does not flow any place. close the lower cover cap.
more,turn the pump filter ( ¥N)
open to the left.
Take out any foreign material

28
PUMP
¤ Remove pump outlet hose.
Pump Outlet Hose
¤ŁRemove tub pump bellows.
¤ØRemove cap(Remaining Hose.)
¤ŒDisconnect the wiring.
Screw
¤ºUnscrew 3 screws
¤ Remove the pump.

Cap
(Remaining Hose) Tub Pump Bellows

HEATER
¤ Unscrew 3 screws fixing the heater protecting cover.
¤ŁLoosen the M6 heater nut to pull out the heater.

CAUTION
When mounting the heater, be sure to insert the heater
into the heater clip on the bottom of the tub.

THERMISTOR
¤ Pull it out by holding the thermistor bracket.
ƒTIf it is pulled by the wire, it may be broken.
¤ŁWhen mounting the thermistor again, make sure that it
is got back tight to the rubber.

29
DOOR HINGE ASSY

¤ Disassemble the door from the door hinge.


¤ŁTake apart the cabinet cover clamp and release the
gasket.
¤ØUnscrew 2 screws on the door hinge.
¤ŒPush the door hinge arm to the inside of the cabinet
cover for disassembling.

SWITCH ASSY, DOOR LOCK

¤ Take apart the cabinet cover clamp and release the


gasket.
¤ŁUnscrew 2 screws holding the Door Lock.
¤ØDisconnect the door lock from the wiring connector.

WHEN FOREIGN MATERIAL IS STUCK BETWEEN DRUM AND TUB

¤ Remove the heater.


¤ŁRemove the foreign material (wire, coin and others) by
inserting a long bar through the hole.

30
10. EXPLODED VIEW AND PART LIST
10-1.THE PART LIST OF CABINET ASSY

A-1

A-2

A-47

A-45 A-5
A-42
A-44
A-41 A-43

A-6
A-40

A-39

A-38
A-37 A-7
A-35
A-8
A-34
A-50
A-33
A-32
A-31

A-30

A-28
A-29
A-10
A-27

A-11

A-13
A-26

A-14

A-15

A-16

A-17

A-18
A-23 A-49 A-21 A-22
A-19

31
¡ÆTHE PART LIST OF CABINET ASSY
SVC
L/No. PART NAME PART NO. Q¡
¡TY
fl SPEC
CORD

A-1 PLATE ASSY(TOP) 3828ER1001A R 1


A-2 SCREW, TAPPING£ TRUSS HEAD £ 1TTL0403018
A-5 BACK COVER 3808FR1202A 1
A-6 SCREW, TAPPING£ TRUSS HEAD £ 1TTG0402618 4
A-7 CABINET ASSY 3091FR0045A 1
A-8 SCREW, TAP TITE(S)
£ BINDING HEAD £ 1SBF0402418
A-10 POWER CORD ASSY 6411FR1169B 1 C-4-2
*See Appendix(type of power cord) 6411FR1169D 1 S-2-1
6411FR1169E 1 B-5
6411FR1169F 1 B-3
6411FR1169K 1 B-3(BSI)
6411FR1169L R 1 B-3(SISIR)
6411FR1169N 1 C-4-2
6411FR1169P 1 S-2-3
6411FR1169Q 1 S-2-1
A-11 SCREW 4000W4A003A 1
A-13 SCREW, TAP TITE(S)
£ BINDING HEAD £ 1SBF0402618 1
A-14 SENSOR PRESSURE 6600FR1203F R 1
A-15 BASE 3040FR0049A 1
A-16 SCREW, TAPPING£ TRUSS HEAD £ 1TTG0403018 24
A-17 BRACKET, BASE 4810FR4136A 4
A-18 FEET ASSY 5413FR4154A R 4
A-21 COVER, LOWER 3550FR1166A R 1
A-22 SCREW, TAPPING£ TRUSS HEAD £ 1TTG0402618 3
A-23 CAP(REMAINING HOSE) 5006FR3146A 1
A-26 CLAMP ASSY, CABINET GASKET 2W20017A 1
A-27 GUIDE 4974ER4001A 1
A-28 SCREW 4000FD4191A 2
A-29 SCREW, TAPPING
£ TRUSS HEAD £ 1TTL0403032 2

32
SVC
L/No. PART NAME PART NO. Q¡
¡TY
fl SPEC
CORD

A-30 SWITCH ASSY, DOOR LOCK 6601ER1001A R 1 220-240VAC


A-31 SCREW 4000FD4191A 2
A-32 HINGE ASSY 4775FR2114A 1
A-33 SCREW, TAPPING
£ TRUSS HEAD £ 1TTL0403032 1
A-34 COVER, CABINET 3550FR1213A 1
A-35 SCREW, TAP TITE(C)
£ PAN HEAD £ 1TPL0402618 2
A-37 HOLDER 4930FR4157A 2
A-38 HOLDER 4930ER4001A 3
A-39 SCREW, TAP TITE(S)
£ PAN HEAD£ 1SCBF040327 3
A-40 PWB ASSY(MAIN) WD-1050F/1250F/1052X/8050F&8052X 6871FC1006A/C/E/G 1 220-240VAC
WD-1050FH/1250FH/1052XH/8050FH&8052XH 6871FC1006B/D/F/H R 1 220-240VAC
A-41 SCREW, TAPPING
£ TRUSS HEAD £ 1TTL0403018 4
A-42 PWB ASSY (POWER) 6871FC2262C R 1 220-240VAC
A-43 HOLDER 4930FR3151A 1
A-44 BOLT ASSY, TRANSIT 4011FR3159A 4
A-45 BUSHING 4830FR3107A 1
A-47 DOOR ASSY 3581ER1001A 1
A-49 LOWER COVER CAP 5006FR3179A R 1
A-50 REACTOR 5874FA2381B R 1 SEMKO

33
10-2 THE EXPLODED VIEW OF CONTROL PANEL & DISPENSER ASSY

B-1
B-24

B-2

B-21 B-4

B-5

B-6
B-7

B-22
B-19

B-8

B-9

B-10
B-18
B-11
B-12

B-13

B-17
B-14

B-15

B-16

34
¡ÆTHE PARTS LIST OF CONTROL PANEL & DISPENSER ASSY
SVC
L/No. PART NAME PART NO. CORD

¡TY
fl SPEC

B-1 SCREW, TAP TITE(S)£ PAN HEAD £ 1SCPF040268 2


B-2 VALVE 5220FR1251A R 1 220-240VAC
B-4 HOSE ASSY, INLET 5214FA1146 R 1
5215FD3715 R 1
3W40102 R 1
B-5 HOSE 5214FR4125B 1
B-6 CONNECTOR (MECH), DRAIN HOSE 4932FR3156A 1
B-7 SCREW, TAP TITE(B)
£ FLAT HEAD £ 1SBF0402618 1
B-8 HOSE ASSY, DRAIN 5214FR3018B R 1
B-9 HOSE, PUMP 5214FR3188A R 1
B-10 CLAMP 4861FR3068C 2
B-11 CLAMP 4860FR3092D 1
B-12 BELLOWS 4738FR2065A R 1
B-13 RING, SNAP 3W500120 1
B-14 SCREW 4W51132A 9
B-15 PWB ASSY(DISPLAY) WD-1050F(H)/1250F(H) 6871EC2002A/B R 1
WD-1052X(H)/8050F(H)&8052X(H) 6871EC2002C/D R 1
B-16 PANEL ASSY, CONTROL 3721ER1003 R
B-17 SCREW, TAPPING
£ TRUSS HEAD £ 1TTL0403332 1
B-18 LEAD WIRE ASSY 6877ER1001C 1
B-19 PANEL ASSY, DRAWER 3721ER1002 R 1
B-21 DISPENSER ASSY WD-8050F/8052X 4925FR1137C 1
WD-8050FH/8052XH 4925FR1137A R 1
WD-1050F/1052X/1250F 4925FR1137F 1
WD-1050FH/1052XH/1250FH 4925FR1137G 1
B-22 DRAIN HOSE HANGER 3W50712A 1
B-24 VALVE WD-ƒSƒSƒSƒSƒS H Series 5220FR1280A R 1 220-240VAC

35
10-3 THE EXPLODED VIEW OF DRUM & TUB ASSY
C-44 C-45 C-46 C-1
C-43

C-42

C-41

C-49

C-40

C-39
C-2
C-38

C-37 C-3

C-36 C-4

C-35 C-5

C-47

C-34 C-33
C-6

C-7

C-9

C-10
C-31

C-26
C-8

C-27 C-48
C-11
C-25
C-12
C-24
C-13

C-14
C-15

C-16

C-17

C-23 C-22 C-30 C-21 C-20 C-19 C-18

36
¡ÆTHE PART LIST OF DRUM & TUB ASSY
SVC
L/No. PART NAME PART NO. ¡TY
Q¡ fl SPEC
CORD

C-1 BOLT ASSY 4011FR3173A 1


C-2 BELT, POLY-V 4400FR3116A R 1
C-3 PULLEY 4560FR1149A R 1
C-4 TUB ASSY 3045FR0031C 1
C-5 BRACKET 4810FR4167A 1
C-6 SPRING 4970FR2084B R 1
C-7 SCREW 1SZZFA4362A 2
C-8 SCREW 4040FR4051F 2
C-9 BRACKET, MOTOR 4810FR1222B R 1
C-10 SCREW 1SZZFA4362A 4
C-11 MOTOR ASSY 4681FR1194A R 1 220-240VDC
C-12 DAMPER ASSY 4901FR2080A R 2
C-13 HINGE 4774FR3118A R 4
C-14 BOLT ASSY 4011FR3173B 3
C-15 WEIGHT, BALANCE 4844FR1179A 1
C-16 CLAMP 4860FR3092C 1
C-17 HOSE(SENSOR) 5214FR4125A R 1
C-18 CHAMBER, AIR 3504FR3134A R 1
C-19 CLAMP, HOSE 4861FR3068C 1
C-20 BELLOWS 4738FR1145A R 1
C-21 CLAMP, HOSE 4861FR3068E 1
C-22 PUMP ASSY(DRAIN) 5859FR1225E 1 220-240VAC/50Hz
R
5859FR1225F 1 220V/60Hz
C-23 SCREW, TAPPING
£ TURSS HEAD£ 1TTL0403018 3
C-24 PROTECTOR (MECH) 3740FR3043A 1
C-25 SCREW, TAPPING
£ TURSS HEAD£ 1TTL0403318 2
C-26 HEATER ASSY 5301FR1158B 1 240VAC2000W
R
5301FR1158C 1 220VAC2000W
5301FR1158D 1 230VAC2000W

37
SVC
L/No. PART NAME PART NO. ¡TY
Q¡ fl SPEC
CORD

C-27 THERMISTOR 6322FR2046B R 1


C-30 PUMP MOTOR 4681EA2001A 1 220-240VAC
50Hz
4681EA2001B 1 220VAC60Hz
C-31 RUBBER 5040FR4168A 4
C-33 BRACKET 4810FR4116A 3
C-34 GASKET ASSY WD-1050/1052/1250 series 4987FR1165B R 1 220-240VAC
50Hz
WD-8050/8052 series 4986FR1230B R 1
C-35 COVER, TUB 3044FR0027A 1
C-36 SCREW, TAPPING
£ TURSS HEAD £ 1TTL0403318 3
C-37 SEAL 4036FR4123A 1
C-38 CLAMP, TUB 4860FR4124A 11
C-39 TUB, DRUM ASSY 3044FR0036C 1
C-40 SPRING 4970FR2084A R 2
C-41 HOLDER(SPRING) 4930FR3040A R 3
C-42 WEIGHT, BALANCE 4844FR1223A 1
C-43 SCREW 1SZZFA4362A 6
C-44 BRACKET 4810FR4166A 1
C-49 SCREW 1TTL0503518 12
C-46 BRACKET 4810FR4126A 2
C-47 TUB GASKET CLAMP ASSY 4861ER2001A R 1
C-48 NUT 1NZZFR4175A 2
C-49 BRACKET (UPPER RIGHT) 4810FR4126B 2

38
¡ÆAPPENDIX(The type of power cord)
TYPE TYPE OF PLUG POWER CORD P/No.

A-1
-

17
12.7
12.7

A-2

17

21
-

16

B-1
¿5
-
16.5

2A 2PIN 3.5¯ EPIN 5¯


B-2 5A 2PIN 5¯ EPIN 7¯
-
15A 2PIN 7¯ EPIN 8.6¯

B-3 6411FR1169F
21
29

B-5 6411FR1169E
¿7
¿8.5

25.6
19

C-1 4.8
-
19

39
TYPE TYPE OF PLUG POWER CORD P/No.

19
C-2-1 4.8
-
19

19
4.8 6411FD1096V
C-2-2
19

19

C-3-1 ¿4.8 -
17.5
19

C-3-2 ¿4.8 -
19

6411FR1169B
19

¿4.8
C-4-2 6411FR1169N
19

¿4 19
C-5
9.5 9.5
-

38.3
1.6
17
20 6411FR1169D

S-2-1 10.3 18.26 6411FR1169P


6411FR1169Q
6.3

7.9

40

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