Fluid Mechanics, Thermodynamics of Turbomachinery: Fifth Edition, in Si/Metric Units

Download as pdf or txt
Download as pdf or txt
You are on page 1of 6

Fluid Mechanics,

Thermodynamics of
Turbomachinery

Fifth Edition, in Si/Metric units

S. L. Dixon, B.Eng., Ph.D.


Senior Fellow at the University of Liverpool

AMSTERDAM • BOSTON • HEIDELBERG • LONDON


ELSEVIER N E W YORK • OXFORD • PARIS • SAN DIEGO
B
SSKH SAN FRANCISCO • SINGAPORE • SYDNEY • TOKYO
Contents
PREFACE TO THE FIFTH EDITION xi

PREFACE TO THE FOURTH EDITION xiii

^PREFACE TO THE THIRD EDITION XV

^ACKNOWLEDGEMENTS xvii

IJST OF SYMBOLS xix

1. Introduction: Dimensional Analysis: Similitude 1


Definition of a turbomachine 1
Units and dimensions 3
Dimensional analysis and performance laws 5
Incompressible fluid analysis 6
Performance characteristics 7
Variable geometry turbomachines 8
Specific speed 10
Cavitation 12
Compressible gas flow relations 15
Compressible fluid analysis 16
The inherent unsteadiness of the flow within turbomachines 20
References 21
Problems 22

2. Basic Thermodynamics, Fluid Mechanics: Definitions of Efficiency 24


Introduction 24
The equation of continuity 24
The first law of thermodynamics—internal energy 25
The momentum equation—Newton's second law of motion 26
The second law of thermodynamics—entropy 30
Definitions of efficiency 31
Small stage or polytropic efficiency 35
Nozzle efficiency 42
Diffusers 44
References 54
Problems 55
vi Contents
3. Two-dimensional Cascades 56 „
Introduction 56
Cascade nomenclature 57 *
Analysis of cascade forces 58
Energy losses 60
Lift and drag 60
Circulation and lift 62
Efficiency of a compressor cascade 63
Performance of two-dimensional cascades 64
The cascade wind tunnel 64
Cascade test results 66
Compressor cascade performance 69
Turbine cascade performance 72
Compressor cascade correlations 72
Fan blade design (McKenzie) 80
Turbine cascade correlation (Ainley and Mathieson) 83
Comparison of the profile loss in a cascade and in a turbine stage 88
Optimum space-chord ratio of turbine blades (Zweifel) 89
References 90
Problems 92

4. Axial-flow Turbines: Two-dimensional Theory 94


Introduction 94
Velocity diagrams of the axial turbine stage 94
Thermodynamics of the axial turbine stage 95
Stage losses and efficiency 97
Soderberg's correlation 98
Types of axial turbine design 100
Stage reaction 102
Diffusion within blade rows 104
Choice of reaction and effect on efficiency 108
Design point efficiency of a turbine stage 109
Maximum total-to-static efficiency of a reversible turbine stage 113
Stresses in turbine rotor blades 115
Turbine flow characteristics 121
Flow characteristics of a multistage turbine 123
The Wells turbine 125
Pitch-controlled blades 132
References 139
Problems 140

5. Axial-flow Compressors and Fans 145


Introduction 145
Two-dimensional analysis of the compressor stage 146
Contents vii
I: VetScity diagrams ofthe compressor stage 148
Thermodynamics of the compressor stage 149
Stage loss relationships and efficiency 150
Reaction ratio 151
Choice of reaction 151
Stage loading 152
Simplified off-design performance 153
Stage pressure rise 155
Pressure ratio of a multistage compressor 156
Estimation of compressor stage efficiency 157
Stall and surge phenomena in compressors 162
Control of flow instabilities 167
Axial-flow ducted fans 168
Blade element theory 169
Blade element efficiency 171
Lift coefficient of a fan aerofoil 173
References 173
Problems 174

6. Three-dimensional Flows in Axial Turbomachines 177


Introduction 177
Theory of radial equilibrium 177
a The indirect problem 179
The direct problem 187
• Compressible flow through a fixed blade row 188
Constant specific mass flow 189
I Off-design performance of a stage 191
' Free-vortex turbine stage 192
f Actuator disc approach 194
Blade row interaction effects 198
Computer-aided methods of solving the through-flow problem 199
I Application of Computational Fluid Dynamics (CFD) to the design of axial turbomachines 201
<: Secondary flows 202
f References 205
' Problems 205

f. Centrifugal Pumps, Fans and Compressors 208


t
•i Introduction 208
| Some definitions 209
f Theoretical analysis of a centrifugal compressor 211
E Inlet casing 212
I Impeller 212
§ Conservation of rothalpy 213
I Diffuser 214
viii Contents
Inlet velocity limitations 214
Optimum design of a pump inlet 215
Optimum design of a centrifugal compressor inlet 217
Slip factor 222
Head increase of a centrifugal pump 227
Performance of centrifugal compressors 229
The diffuser system 237
Choking in a compressor stage 240
References 242
Problems 243

8. Radial Flow Gas Turbines 246


Introduction 246
Types of inward-flow radial turbine 247
Thermodynamics of the 90 deg IFR turbine 249
Basic design of the rotor 251
Nominal design point efficiency 252
Mach number relations 256
Loss coefficients in 90 deg IFR turbines 257
Optimum efficiency considerations 258
Criterion for minimum number of blades 263
Design considerations for rotor exit 266
Incidence losses 270
Significance and application of specific speed 273
Optimum design selection of 90 deg IFR turbines 276
Clearance and windage losses 278
Pressure ratio limits of the 90 deg IFR turbine 279
Cooled 90 deg IFR turbines 280
A radial turbine for wave energy conversion 282
References 285
Problems 287

9. Hydraulic Turbines 290


Introduction 290
Hydraulic turbines 291
The Pelton turbine 294
Reaction turbines 303
The Francis turbine 304
The Kaplan turbine 310
Effect of size on turbomachine efficiency 313
Cavitation 315
Application of CFD to the design of hydraulic turbines 319
References 320
Problems 320
Contents ix
10. Wind Turbines 323
Introduction 323
Tripes of wind turbine 325
Growth of wind power capacity and cost 329
Outline of the theory 330
Actuator disc approach 330
Estimating the power output 337
Power output range 337
Blade element theory 338
The blade element momentum method 346
Rotor configurations 353
The power output at optimum conditions 360
HAWT blade selection criteria 361
Developments in blade manufacture 363
Control methods (starting, modulating and stopping) 364
Blade tip shapes 369
Performance testing 370
Performance prediction codes 370
Comparison of theory with experimental data 371
Peak and post-peak power predictions 371
Environmental considerations 373
References 374

libliography 377

Appendix 1. Conversion of British and US Units to SI Units 378

Appendix 2. Answers to Problems 379

index 383

You might also like