User Interface Supervisor Functions: N35ZDR2, N45ZR2 (D264) N30ZDR2, N35-40ZR2 (E470) N30ZDRS2, N35-40ZRS2 (B265)
User Interface Supervisor Functions: N35ZDR2, N45ZR2 (D264) N30ZDR2, N35-40ZR2 (E470) N30ZDRS2, N35-40ZRS2 (B265)
SUPERVISOR
FUNCTIONS
N35ZDR2, N45ZR2 [D264];
N30ZDR2, N35-40ZR2 [E470];
N30ZDRS2, N35-40ZRS2 [B265]
NOTE: The following symbols and words indicate safety information in this
manual:
WARNING
Indicates a hazardous situation which, if not avoided, could result in death
or serious injury.
CAUTION
Indicates a hazardous situation which, if not avoided, could result in minor
or moderate injury and property damage.
On the lift truck, the WARNING symbol and word are on orange back-
ground. The CAUTION symbol and word are on yellow background.
User Interface Supervisor Functions Table of Contents
TABLE OF CONTENTS
General .....................................................................................................................................................................1
Introduction .........................................................................................................................................................1
Description .......................................................................................................................................................... 1
Button Keypad ................................................................................................................................................ 1
LED Indicator Lights ..................................................................................................................................... 1
LCD Screen ..................................................................................................................................................... 1
Dash Display Menu Access .................................................................................................................................2
Menu Navigation .....................................................................................................................................................2
Dash Display Menu Operation ...........................................................................................................................2
Nodes ................................................................................................................................................................... 2
Menu Structure ...................................................................................................................................................3
Supervisor-Level Menu ........................................................................................................................................... 4
Hour Meters ........................................................................................................................................................ 5
H1 Truck Hours .............................................................................................................................................. 6
H2 Traction Hours ..........................................................................................................................................6
H3 Pump Hours .............................................................................................................................................. 6
H4 Steer Hours ............................................................................................................................................... 6
H5 Odometer Miles .........................................................................................................................................6
Performance ........................................................................................................................................................ 7
Performance Level 1 ....................................................................................................................................... 8
P1.1 Forward ............................................................................................................................................ 10
P1.2 Reverse ............................................................................................................................................. 10
P1.3 Acceleration ......................................................................................................................................10
P1.4 Plug ...................................................................................................................................................10
P1.5 Coast ................................................................................................................................................. 10
P1.6 Lift Speed ......................................................................................................................................... 10
P1.7 Lower Speed ..................................................................................................................................... 10
P1.8 Lift Accel ...........................................................................................................................................10
P1.9 Lift Decel .......................................................................................................................................... 10
P1.10 Lower Accel .................................................................................................................................... 10
P1.11 Lower Decel .................................................................................................................................... 10
P1.16 Sideshift Speed ...............................................................................................................................11
P1.19 Aft FW Spd ..................................................................................................................................... 11
P1.20 Aft Rev Spd .....................................................................................................................................11
P1.21 Aft Decel ......................................................................................................................................... 11
P1.22 Aft Plug ...........................................................................................................................................11
P1.32 Steer Effort .....................................................................................................................................11
P1.33 Steer Ratio ......................................................................................................................................11
P1.34 Ext. Speed .......................................................................................................................................11
P1.36 Ret Speed ........................................................................................................................................11
P1.38 Tilt Up Speed ................................................................................................................................. 11
P1.39 Tilt Down Speed .............................................................................................................................12
Passwords ..........................................................................................................................................................12
Add Password ................................................................................................................................................13
Delete Password ............................................................................................................................................13
Edit Password ............................................................................................................................................... 13
Operator Password ....................................................................................................................................... 13
Clear Log ....................................................................................................................................................... 13
Operator Logs ....................................................................................................................................................14
Operator 1-150 .............................................................................................................................................. 14
Information ........................................................................................................................................................15
I1 Series .........................................................................................................................................................15
I3 Serial Number .......................................................................................................................................... 15
I5 Truck Voltage ........................................................................................................................................... 15
Software Version ...............................................................................................................................................16
Impact Logs ....................................................................................................................................................... 17
Impact Log 1 (T1) ..........................................................................................................................................17
ii
2200 SRM 1613 General
General
INTRODUCTION
The Common Control System (CCS) was developed
to achieve a commonality of programming traits
and display menus across a wide range of fork lift
products. The ability to use one common
programming method increases the effectiveness of
the supervisor through similarity of functions when
using the display interface and display menus and
sub-menus. Whenever differences in menu
structures appear between products they will be
noted in the applicable service manual for that
product. Some terms and descriptions in this Figure 1. Dash Display
manual may be generic in scope and not represent
the actual truck being serviced. Any questions
regarding this manual should be directed to the
factory service representative. LED Indicator Lights
1
Menu Navigation 2200 SRM 1613
DASH DISPLAY MENU ACCESS appropriate button on the display keypad to enter
any digit between 1 and 5. The cursor will
To access the dash display menu system: automatically move to the next position after a
1. Turn the key or keyless switch to the ON number has been entered. Repeat until all five
position. digits of your password have been entered. Upon
successful entry of your supervisor-level password,
2. Depress the center button (#5) on the display the display will enter the Supervisor Menu system.
two times. If an incorrect password is entered, the display will
3. The Enter Password screen will now appear ask for the password to be entered again. The menu
on the LCD. Enter your five-digit Supervisor system can be exited at any time by pressing the
password. LEFT (#4) button repeatedly.
Menu Navigation
NOTE: The display menus are revolving and will DASH DISPLAY MENU OPERATION
repeat when you scroll beyond the last menu item.
The CCS software is accessible through the on
Upon successful entry of your supervisor-level pass- board dash display. Supervisor Level user control-
word, the supervisor menu screen will appear on led truck operating functions can be set using the
the dash display LCD screen. Menu navigation is CCS menu structure.
accomplished by using the display buttons. From
inside the menu, the buttons function as follows: NODES
1. UP
- Scroll up within a menu, or increase the Within the menu structure, you may encounter the
value of a setting when making a parameter term “Node”. The lift truck software uses nodes to
adjustment. identify the various control devices used within the
lift truck. The following node designations are used
2. RIGHT in this manual:
- Scroll right within a menu. Will move you
into the next submenu or activate the high- Node 10 - Display
lighted parameter to allow parameter value Node 30 - Traction Controller
adjustments. Node 40 - Steering Controller
3. DOWN Node 41 - Steering 2
- Scroll down within a menu, or decrease the
value of a setting when making a parameter Node 50 - Pump
adjustment. Node 51 - Pump 2
4. LEFT Node 60 - Control Handle
- Scroll left within a menu. Will move you to Node 80 - Impact Sensor
the previous menu when depressed. Press re-
peatedly to exit the menu system. Node 90 - CAN I/O
2
2200 SRM 1613 Menu Navigation
MENU STRUCTURE Use the UP (#1) and DOWN (#3) buttons to navi-
gate to the menu item allowed for your password
The base menu is structured to provide access to level. Use the LEFT (#4) and RIGHT (#2) buttons
the following individual menus. Some of the menu to move within the selected menu. Use the CEN-
items are password protected, meaning you can TER (#5) button to confirm your selections.
only access those menu items allowed under your
individual password rights. See Table 1:
Password Level
Menu Item Operator Supervisor Technician
Hour Meters X X X
Performance X X
Operator Passwords X X
Operator Logs X X
Information X X X
Settings X
Software Version X X
Error Logs X
Diagnostics X
Calibrate X
3
Supervisor-Level Menu 2200 SRM 1613
Supervisor-Level Menu
The Supervisor-Level menu allows a supervisor ac- a supervisor can access menu items that are not
cess to the dash display menu system to view oper- visible at Operator level accessTable 2. See Table 1
ator logs, truck data, and adjust truck systems and for the submenu choices available at the Service-
settings. With a proper Supervisor-level password, Level Menu.
4
2200 SRM 1613 Supervisor-Level Menu
NOTE: Depending on how an individual lift truck is equipped, some functions shown on the dis-
play may not be available for viewing.
H1
HOUR METERS Press → Key
TRUCK
↕
H2
TRACTION
↕
H3
PUMP
↕
H4
STEER
↕
H5
ODOMETER
↕
H10
DISPLAY NODE
↕
H30
TRACTION NODE
↕
H40
STEER NODE
↕
H41
STEER CASTER
NODE
↕
H50
PUMP NODE
↕
5
Supervisor-Level Menu 2200 SRM 1613
NOTE: Depending on how an individual lift truck is equipped, some functions shown on the dis-
play may not be available for viewing.
H90
CAN I/O
The Truck Hours hourmeter accumulates time The Steer Hours hourmeter accumulates time
when the key switch is in the ON position and the when the steer motor is activated.
operator presence switch is activated.
H5 Odometer Miles
H2 Traction Hours
The Odometer miles shows the total number of
The Traction Hours hourmeter accumulates time miles/kilometers driven based on the traction
when the traction motor is activated. hours.
H3 Pump Hours
6
2200 SRM 1613 Supervisor-Level Menu
P1
PERFORMANCE Press → Button
PERFORMANCE 1
↕
P2
PERFORMANCE 2
↕
P3
PERFORMANCE 3
↕
P4
PERFORMANCE 4
7
Supervisor-Level Menu 2200 SRM 1613
Performance Level 1
Table 5. Performance Level 1 Menu
P1 P1.1
Press → Button
PERFORMANCE 1 FORWARD
↕
P1.2
REVERSE
↕
P1.3
ACCELERATION
↕
P1.4
PLUG
↕
P1.5
COAST
↕
P1.6
LIFT SPEED
↕
P1.7
LOWER SPEED
↕
P1.8
LIFT ACCEL
↕
P1.9
LIFT DECEL
↕
P1.10
LOWER ACCEL
↕
P1.11
LOWER DECEL
↕
P1.12
TILT UP SPEED
↕
8
2200 SRM 1613 Supervisor-Level Menu
P1.13
TILT DOWN SPEED
↕
P1.16
SIDE SHIFT SPEED
↕
P1.19
AFT FW SPD
↕
P1.20
AFT REV SPD
↕
P1.21
AFT DECEL
↕
P1.22
AFT PLUG
↕
P1.32
STEER EFFORT
↕
P1.33
STEER RATIO
↕
P1.34
EXT SPEED
↕
P1.36
RET SPEED
9
Supervisor-Level Menu 2200 SRM 1613
This parameter allows the user to set the maxi- This parameter allows the user to adjust the mast
mum forward travel speed of the lift truck. To lower speed from the maximum lower speed to
change this parameter, input the desired speed in some lower speed within the parameter range. The
MPH or KPH. setting range is from 1 to 9. Setting this parameter
to “9” will result in maximum lower speed. Setting
P1.2 Reverse this parameter to “1” will result in minimum lower
speed.
This parameter allows the user to set the maxi-
mum reverse travel speed of the lift truck. To P1.8 Lift Accel
change this parameter, input the desired speed in
MPH or KPH. This parameter allows the user to adjust accelera-
tion during lifting from the maximum acceleration
P1.3 Acceleration rate to some lower acceleration rate within the pa-
rameter range. The setting range is from 1 to 9.
This parameter allows the user to adjust the trac- Setting this parameter to “9” will result in maxi-
tion acceleration from the maximum (as allowed by mum acceleration during lifting. Setting this pa-
factory parameters) to the minimum value in the rameter to “1” will result in minimum acceleration
parameter value range. The setting range is from 1 during lifting.
to 9. Setting this parameter to “9” will result in
maximum acceleration. Setting this parameter to P1.9 Lift Decel
“1” will result in minimum acceleration.
This parameter allows the user to adjust decelera-
P1.4 Plug tion during lifting from the maximum deceleration
rate to some lower deceleration rate within the pa-
This parameter allows the user to adjust the maxi- rameter range. The setting range is from 1 to 9.
mum braking rate when the control handle is fully Setting this parameter to “9” will result in maxi-
reversed causing the lift truck to enter the plugging mum deceleration during lifting. Setting this pa-
mode. The setting range is from 1 to 9. Setting this rameter to “1” will result in minimum deceleration
parameter to “9” will result in maximum braking during lifting.
rate. Setting this parameter to “1” will result in
minimum braking. P1.10 Lower Accel
This parameter allows the user to adjust the mast This parameter allows the user to adjust decelera-
lift speed from the maximum lift speed to some tion during lowering from the maximum decelera-
lower speed within the parameter range. The set- tion rate to some lower deceleration rate within the
ting range is from 1 to 9. Setting this parameter to parameter range. The setting range is from 1 to 9.
“9” will result in maximum lift speed. Setting this Setting this parameter to “9” will result in maxi-
parameter to “1” will result in minimum lift speed. mum deceleration during lowering. Setting this pa-
rameter to “1” will result in minimum deceleration
during lowering.
10
2200 SRM 1613 Supervisor-Level Menu
This parameter allows the user to adjust the maxi- This parameter allows the user to adjust the
mum tilt speed while the mast is raised above free- amount of effort required to turn the steering
lift position. The setting range is from 1 to 9. Set- wheel. The setting range is from 1 to 9. Setting this
ting this parameter to “9” will result in maximum parameter to “9” will result in maximum steering
tilt speed. Setting this parameter to “1” will result effort. Setting this parameter to “1” will result in
in minimum tilt speed. minimum steering effort.
P1.22 Aft Plug This parameter allows the user to adjust the maxi-
mum of the reach attachment when the slow is acti-
NOTE: Aft Handle Option Only vated. The setting range is from 1 to 9. Setting this
parameter to “9” will result in maximum slow. Set-
This parameter allows the user to adjust the maxi- ting this parameter to “1” will result in minimum
mum deceleration rate when the control handle is speed. The parameter may not be set higher than
fully reversed causing the lift truck to enter the the Fast Extend Speed parameter.
plugging mode. The setting range is from 1 to 9.
Setting this parameter to “9” will result in maxi-
mum deceleration rate. Setting this parameter to
“1” will result in minimum deceleration rate.
11
Supervisor-Level Menu 2200 SRM 1613
P1.39 Tilt Down Speed speed. Setting this parameter to “1” will result in
minimum slow retract speed. The parameter may
This parameter allows the user to adjust the speed not be set higher than the Fast Retract Speed pa-
of the when the slow retract control is activated. rameter.
The setting range is from 1 to 9. Setting this pa-
rameter to “9” will result in maximum slow retract
PASSWORDS
The operator passwords are stored in a directory the Enter (#5) button when complete. To con-
which can be accessed from this menu. The supervi- firm password press RIGHT (#2) for YES, or
sor can add, edit, or delete operator passwords and press LEFT (#4) for NO.
clear the Operator Log from this menu. See Ta- • Mode Limit - For each password, you can
ble 6. Scroll through the Password menu using the set the performance mode allowed. The per-
UP (#1) and DOWN (#3) buttons and press the formance mode is set under the "M" charac-
RIGHT (#2) button to enter the desired selection. ter of the password display. The number cor-
Press the LEFT (#4) button to return to the previ- relates directly to the performance modes 1
ous menu. through 4, plus "A" = all.
• Password - In the password display, you are • User Type - For each password, you can set
allowed a five digit password utilizing the the access level or "User Type" under the "U"
numbers 1 through 5 (zero is not a valid character. The "O" is selected for operator,
number). Values between 11111 and 55554 the "S" for supervisor and the "T" for the
are valid. technician (service).
• Alphanumeric Name - In the password dis-
NOTE: A total of 100 passwords can be setup. Mul-
play, you are allowed characters to insert a
tiple passwords can be setup for either service, op-
name. All characters and numbers are al-
erator, or supervisor but all have to be unique for
lowed. Use the UP (#1) and DOWN (#3) but-
each.
tons to scroll through the characters. Press
O1
PASSWORD Press → Button
ADD PASSWORD
↕
O2
DELETE PASSWORD
↕
O3
EDIT PASSWORD
↕
O4
OPERATOR PASSWORD
↕
O5
CLEAR LOG
12
2200 SRM 1613 Supervisor-Level Menu
Delete Password Use this screen to turn the operator password fea-
ture ON or OFF.
Use this menu to delete operator or supervisor
passwords. To delete a password at the Passwords Clear Log
screen, enter the password to be deleted and press
enter to finalize. Use this screen to clear all stored information from
the operator log.
Edit Password
13
Supervisor-Level Menu 2200 SRM 1613
Operator 1-150
14
2200 SRM 1613 Supervisor-Level Menu
I1
INFORMATION Press → Button
SERIES
↕
I3
SERIAL NUMBER
↕
I5
TRUCK VOLTAGE
Series is visiable but is reserved for future use. The Truck Voltage parameter displays the voltage
Currently all trucks show "ABCD001234FGH" of the lift truck and does not have any functions. It
is for information only.
I3 Serial Number
15
Supervisor-Level Menu 2200 SRM 1613
SOFTWARE VERSION
Displays truck software version. This truck auto-
matically coordinates the software in all nodes. One
software version number is used to indicate the to-
tal truck software.
V1
SOFTWARE VERSION Press → Button
TRUCK
16
2200 SRM 1613 Supervisor-Level Menu
The Impact Logs menu keeps record of lift truck Impact 1 (T1) represents the most recent impact
impacts as they occur. Up to 17 logs (T1 - T16) are that has occurred. This selection shows the impact
stored with the most recent impact (T1) listed first. log number, type of impact, the time of impact, and
Scroll through the Information menu using the UP the password that was in use during impact. Up to
(#1) and DOWN (#3) buttons and press the RIGHT 16 impact logs can be stored thus showing errors
(#2) button to enter the desired selection. Press the T1 - T16
LEFT (#4) button to return to the previous menu. T17 - Clear Impact
T18 - Clear Impact Log
T1 - T16
IMPACT Press → Button TYPE:
HARD / SOFT
↕
T17
CLEAR IMPACT
↕
T18
CLEAR IMPACT LOG
17
NOTES
18
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