User Manual: Model 3050-SLR Moisture Analyzer

Model 3050-SLR
Moisture Analyzer
User Manual
Part Number 305671901, Rev. YB- Process Instruments

Part Number 305914902,(CD) 455 Corporate Boulevard
Configurator Version 2.0 Newark, DE 19702
Offices
SALES AND MANUFACTURING:
USA - Delaware
455 Corporate Blvd., Newark DE 19702 • Tel: 302-456-4400, Fax: 302-456-4444
USA - Oklahoma
2001 N. Indianwood Ave., Broken Arrow OK 74012 • Tel: 918-250-7200, Fax: 918-459-0165
USA - Pennsylvania
150 Freeport Road, Pittsburgh PA 15238 • Tel: 412-828-9040, Fax: 412-826-0399
CANADA - Alberta
2876 Sunridge Way N.E., Calgary, AB T1Y 7H9 • Tel: +1-403-235-8400, Fax: +1-403-248-3550
WORLDWIDE SALES AND SERVICE LOCATIONS:
USA - TexasTel: 713-466-4900, Fax: 713-849-1924
CHINA
Beijing / Tel: 86 10 8526 2111, Fax: 86 10 8526 2141
Chengdu / Tel: 86 28 8675 8111, Fax: 86 28 8675 8141
Shanghai / Tel: 86 21 6426 8111, Fax: 86 21 6426 7818
FRANCE
Tel: 33 1 30 68 89 20, Fax: 33 1 30 68 89 29
GERMANY
Tel: 49 21 59 91 36 0, Fax: 49 21 59 91 3639
MIDDLE EAST - Dubai

Tel: 971 4 881 2052, Fax: 971 4 881 2053
SINGAPORE
Tel: 65 6484 2388, Fax: 65 6481 6588
www.ametekpi.com
© 1998 AMETEK
This manual is a guide for the use of the 3050 Moisture Analyzer. Data herein has been verified and validated and is believed adequate for the intended
use of this instrument. If the instrument or procedures are used for purposes over and above the capabilities specified herein, confirmation of their validity
and suitability should be obtained; otherwise, AMETEK does not guarantee results and assumes no obligation or liability. This publication is not a license
to operate under, or a recommendation to infringe upon, any process patents.
ii | 3050-SLR Moisture Analyzer

Every successful enterprise has as its driving force someone with vision, courage and determination to make
it succeed. Within the AMETEK Process Moisture Analysis business, such a person was John Day. Over a
period of many years of practical experience working with customers, John became the committed “product
champion” of the Quartz Crystal Microbalance method of moisture measurement. He constantly provided
ideas on applications, marketing and product improvements which he felt were desirable for increasing the
worldwide business.
Sadly, John was not to live to see the full results of this inspiration, so we proudly dedicate this new product
to his memory.
JOHN DAY
1952 - 1997
Analyzer Serial Number Location
The analyzer serial number label is located on the inside wall of the sample system enclosure.
Contents | iii
Contents
Offices ...............................................................................................................................................ii
Analyzer Serial Number Location ...............................................................................................iii
Safety Notes ...................................................................................................................................vii
Electrical Safety .............................................................................................................................vii
Grounding......................................................................................................................................vii
Warning Labels............................................................................................................................ viii
Environmental Information (WEEE) ....................................................................................... viii
Electromagnetic Compatibility (EMC) .......................................................................................ix
3050-SLR MOISTURE ANALYZER.....................................................................1

Overview.......................................................................................................................................... 1
Controller Communication ........................................................................................................... 3
Verification ....................................................................................................................................... 3
Gas Flow ........................................................................................................................................... 3
Internal Timing ............................................................................................................................... 3
Calculation of Dewpoint Values for Hydrocarbon Streams .................................................... 4
Table 1.1: Model 3050 Gas List ...................................................................................................... 5
SPECIFICATIONS ..................................................................................................2
Operating Environment ............................................................................................................... 1
Approvals and Certifications ...................................................................................................... 1
Ranges .............................................................................................................................................. 1
Outputs ........................................................................................................................................... 2
Data: .................................................................................................................................................. 2
Alarms/Alerts ................................................................................................................................... 2
Lower Detectable Limit.................................................................................................................. 2
Sensitivity ........................................................................................................................................ 2
Accuracy .......................................................................................................................................... 2
Reproducibility ............................................................................................................................... 2
Moisture Generator Value ............................................................................................................. 2
Instrument Air Requirements ....................................................................................................... 2
Back Pressure Regulator Requirements (if purchased) ..............................................................................2
Sample Inlet Pressure Requirement ........................................................................................... 3
Exhaust Pressure ............................................................................................................................ 3
Minimum differential Pressure ................................................................................................... 3
Sample Flow Requirement ........................................................................................................... 3
Inlet Gas Temperature .................................................................................................................... 3
Power Requirements ..................................................................................................................... 3
Minimum PC Requirements for Software .................................................................................. 3
Dimensions ..................................................................................................................................... 3
iv | 3050-SLR Moisture Analyzer

Net Weight ....................................................................................................................................... 4
INSTALLATION AND START-UP......................................................................3

Unpacking and Inspection ............................................................................................................ 1
Sample System Space Requirements ........................................................................................... 1
Power Requirements ...................................................................................................................... 1
System Tubing ................................................................................................................................. 1
Dry Reference Gas .......................................................................................................................... 1
Sample Gases ................................................................................................................................... 2
Sample pressure and temperature requirements ...................................................................... 2
Mechanical Installation .................................................................................................................. 4
Electrical Connections .................................................................................................................... 5
Electrical Connections Junction Box ............................................................................................ 5
Analyzer Start-up ............................................................................................................................ 9
Dry Down Period ............................................................................................................................ 9
Interconnect Wiring...................................................................................................................... 10
4-20 mA Output wiring................................................................................................................ 11
RS232 Wiring ................................................................................................................................. 12
RS485 Cables .................................................................................................................................. 13
RS485 to RS232 Wiring ................................................................................................................. 14
Status LEDs and Alarms .............................................................................................................. 15
USER INTERFACE .................................................................................................4

3050-SLR Moisture Configurator Software ................................................................................ 1
Configurator Software Installation .............................................................................................. 1
Configuring the 3050 ...................................................................................................................... 2
General Tab ...................................................................................................................................... 2
PC Communications ...................................................................................................................... 2
Communication Protocol............................................................................................................... 3
Saving Your Settings ....................................................................................................................... 3
Live Data .......................................................................................................................................... 3
Configuring Multiple Analyzers .................................................................................................. 5
RS-485 ............................................................................................................................................... 6
Setup Tab .......................................................................................................................................... 7
Sensor Saver check box .................................................................................................................. 8
Gas Saver check box ....................................................................................................................... 8
4-20 mA Output .............................................................................................................................. 8
Alarm Output .................................................................................................................................. 8
Set Clock ........................................................................................................................................... 9
Set Dryer Production Code ......................................................................................................... 10
Scheduled Zero ............................................................................................................................. 11
Saving Your Settings ..................................................................................................................... 11
Flow Adjust .................................................................................................................................... 14
Test Alarms ..................................................................................................................................... 15
Test mA Output ............................................................................................................................. 15
Contents | v
REMOTE VERIFICATION....................................................................................5
REPLACEMENT PARTS ...................................................................................... 6
GLOSSARY OF TERMS ....................................................................................... 7
MODBUS COMMUNICATION INTERFACE............................................... A
OVERVIEW ...................................................................................................................................... 1
ANALYZER MODBUS INTERFACE PARAMETERS ................................................................ 3
Modbus Address ............................................................................................................................. 3
Communication Parameters.......................................................................................................... 3
MODBUS FUNCTIONS ................................................................................................................ 3
EXCEPTION CODE ....................................................................................................................... 4
HOLDING REGISTERS ................................................................................................................. 4
ID/STATUS INFORMATION....................................................................................................... 13
ANALYZER CONFIGURATION OPERATIONS...........................................14
Example 1: Alarm Enable ............................................................................................................ 15

Example 2: Setting the High-Alarm Limit: ............................................................................... 16
Example 3: Setting the Low-Alarm Limit: ................................................................................ 16
Example 4: Enabling “Hold During Verify”: ........................................................................... 16
Example 5: Setting the High-End of the Analog Output: ..................................................... 16
Example 6: Setting the Low-End of the Analog Output: ...................................................... 17
Example 7: Switching to “Sensor-Saver” Mode:...................................................................... 17
Example 8: Switch to Dewpoint Readings: ............................................................................. 17
Example 9: Selecting a Sample Gas:.......................................................................................... 18
Example 10: Setting Verification Schedule: ............................................................................. 18
vi | 3050-SLR Moisture Analyzer

WARRANTY AND CLAIMS
We warrant that any equipment of our own manufacture or manufactured for us pursuant to our specifications which
shall not be, at the time of shipment thereof by or for us, free from defects in material or workmanship under normal
use and service will be repaired or replaced (at our option) by us free of charge, provided that written notice of such
defect is received by us within twelve (12) months from date of shipment of portable analyzers or within eighteen (18)
months from date of shipment or twelve (12) months from date of installation of permanent equipment, whichever
period is shorter. All equipment requiring repair or replacement under the warranty shall be returned to us at our factory,
or at such other location as we may designate, transportation prepaid. Such returned equipment shall be examined by
us and if it is found to be defective as a result of defective materials or workmanship, it shall be repaired or replaced
as aforesaid. Our obligation does not include the cost of furnishing any labor in connection with the installation of
such repaired or replaced equipment or parts thereof, nor does it include the responsibility or cost of transportation. In
addition, instead of repairing or replacing the equipment returned to us as aforesaid, we may, at our option, take back
the defective equipment, and refund in full settlement the purchase price thereof paid by Buyer.
Process photometric analyzers, process moisture analyzers, and sampling systems are warranted to perform the in-
tended measurement, only in the event that the customer has supplied, and AMETEK has accepted, valid sample stream
composition data, process conditions, and electrical area classification prior to order acknowledgment. The photo-
metric light sources are warranted for ninety (90) days from date of shipment. Resale items warranty is limited to the
transferable portion of the original equipment manufacturer’s warranty to AMETEK. If you are returning equipment
from outside the United States, a statement should appear on the documentation accompanying the equipment being
returned declaring that the goods being returned for repair are American goods, the name of the firm who purchased
the goods, and the shipment date.
The warranty shall not apply to any equipment (or part thereof) which has been tampered with or altered after leaving
our control or which has been replaced by anyone except us, or which has been subject to misuse, neglect, abuse or im-
proper use. Misuse or abuse of the equipment, or any part thereof, shall be construed to include, but shall not be limited
to, damage by negligence, accident, fire or force of the elements. Improper use or misapplications shall be construed
to include improper or inadequate protection against shock, vibration, high or low temperature, overpressure, excess
voltage and the like, or operating the equipment with or in a corrosive, explosive or combustible medium, unless the
equipment is specifically designed for such service, or exposure to any other service or environment of greater severity
than that for which the equipment was designed.
The warranty does not apply to used or secondhand equipment nor extend to anyone other than the original purchaser
from us.
THIS WARRANTY IS GIVEN AND ACCEPTED IN LIEU OF ALL OTHER WARRANTIES, WHETHER EXPRESS
OR IMPLIED, INCLUDING WITHOUT LIMITATION AND WARRANTIES OF FITNESS OR OF MERCHANT-
ABILITY OTHER THAN AS EXPRESSLY SET FORTH HEREIN, AND OF ALL OTHER OBLIGATIONS OR LI-
ABILITIES ON OUR PART. IN NO EVENT SHALL WE BE LIABLE UNDER THIS WARRANTY OR ANY OTHER
PROVISION OF THIS AGREEMENT FOR ANY ANTICIPATED OR LOST PROFITS, INCIDENTAL DAMAGES,
CONSEQUENTIAL DAMAGES, TIME CHANGES OR ANY OTHER LOSSES INCURRED BY THE ORIGINAL
PURCHASER OR ANY THIRD PARTY IN CONNECTION WITH THE PURCHASE, INSTALLATION, REPAIR OR
OPERATION OF EQUIPMENT, OR ANY PART THEREOF COVERED BY THIS WARRANTY OR OTHERWISE.
WE MAKE NO WARRANTY, EXPRESS OR IMPLIED, INCLUDING WITHOUT LIMITATION ANY WARRAN-
TIES OF FITNESS OR OF MERCHANTABILITY, AS TO ANY OTHER MANUFACTURER’S EQUIPMENT,
WHETHER SOLD SEPARATELY OR IN CONJUNCTION WITH EQUIPMENT OF OUR MANUFACTURE. WE
DO NOT AUTHORIZE ANY REPRESENTATIVE OR OTHER PERSON TO ASSUME FOR US ANY LIABILITY
IN CONNECTION WITH EQUIPMENT, OR ANY PART THEREOF, COVERED BY THIS WARRANTY.
Contents | vii
Safety Notes
WARNINGS, CAUTIONS, and NOTES contained in this manual emphasize critical instructions
as follows:
! An operating procedure which, if not strictly observed, may result in personal injury or envi-
WARNING ronmental contamination.
! An operating procedure which, if not strictly observed, may result in damage to the equipment.
CAUTION
Important information that should not be overlooked.
Read this manual before beginning the installation and operation of the 3050 Analyzer system.
! Failure to do so, and or use of the equipment in a manner not specified in this manual or accom-
WARNING panying documents, may impair the protection against fire, electrical shock and injury originally
provided by this equipment. In addition, failure to follow the installation and start-up instruc-
tions may void the instrument warranty.
Electrical Safety
Up to 240 Vac may be present in the analyzer housings. Always shut down power source(s) before
performing maintenance or troubleshooting. Only a qualified electrician should make electrical
connections and ground checks.
Any use of the equipment in a manner not specified by the manufacturer may impair the safety
protection originally provided by the equipment.
Grounding
Instrument grounding is mandatory. Performance specifications and safety protection are void if
instrument is operated from an improperly grounded power source.
! Verify ground continuity of all equipment before applying power.

WARNING
viii | 3050-SLR Moisture Analyzer

PROTECTIVE CONDUCTOR TERMINAL
(BORNIER DE L’ECRAN DE PROTECTION)
Schutzerde
CAUTION - Risk of electric shock

(ATTENTION-RISQUE DE DÉCHARGE ÉLECTRIQUE)
Achtung - Hochspannung Lebensgefahr

CAUTION - (Refer to accompanying documents)
(ATTENTION-SE RÉFERER AUX DOCUMENTS
JOINTS)
Achtung (Beachten Sie beiliegende Dokumente)
CAUTION - Hot Surface

(ATTENTION-SURFACE CHAUDE)
Achtung - Heiße Oberfläche
Environmental Information (WEEE)

This AMETEK product contains materials that can be reclaimed and recycled. In some cases the
product may contain materials known to be hazardous to the environment or human health. In
order to prevent the release of harmful substances into the environment and to conserve our
natural resources, AMETEK recommends that you arrange to recycle this product when it reaches
its “end of life.”
Waste Electrical and Electronic Equipment (WEEE) should never be disposed of in a municipal
waste system (residential trash). The Wheelie Bin marking on this product is a reminder to dispose
of the product properly after it has completed its useful life and been removed from service. Met-
als, plastics and other components are recyclable and you can do your part by one of the following
these steps:
• When the equipment is ready to be disposed of, take it to your local or regional
waste collection administration for recycling.
• In some cases, your “end-of-life” product may be traded in for credit towards
the purchase of new AMETEK instruments. Contact your dealer to see if this
program is available in your area.
• If you need further assistance in recycling your AMETEK product, contact our
office listed in the front of the instruction manual.
Contents | ix
Electromagnetic Compatibility (EMC)
! Read and follow the recommendations in this section to avoid performance variations or damage
to the internal circuits of this equipment when installed in harsh electrical environments.
CAUTION
The various configurations of the 3050 should not produce, or fall victim to, electromagnetic
disturbances as specified in the European Union’s EMC Directive. Strict compliance to the EMC
Directive requires that certain installation techniques and wiring practices are used to prevent or
minimize erratic behavior of the Analyzer or its electronic neighbors. Below are examples of the
techniques and wiring practices to be followed.
In meeting the EMC requirements , the various Analyzer configurations described in this manual
rely heavily on the use of metallic shielded cables used to connect to the customer’s equipment and
power. Foil and braid shielded I/O and DC power cables are recommended for use in otherwise
unprotected situations. In addition, hard conduit, flexible conduit, and armor around non-shielded
wiring also provides excellent control of radio frequency disturbances. However, use of these shield-
ing techniques is effective only when the shielding element is connected to the equipment chassis/
earth ground at both ends of the cable run. This may cause ground loop problems in some cases.
These should be treated on a case-by-case basis. Disconnecting one shield ground may not provide
sufficient protection depending on the electronic environment. Connecting one shield ground via
a 0.1 microfarad ceramic capacitor is a technique allowing high frequency shield bonding while
avoiding the AC-ground metal connection. In the case of shielded cables the drain wire or braid
connection must be kept short. A two-inch connection distance between the shield’s end and the
nearest grounded chassis point, ground bar or terminal is highly recommended. An even greater
degree of shield performance can be achieved by using metallic glands for shielded cable entry
into metal enclosures. Expose enough of the braid/foil/drain where it passes through the gland so
that the shield materials can be wrapped backwards onto the cable jacket and captured inside the
gland, and tightened up against the metal interior.
Inductive loads connected to the low voltage “Alarm Contacts” are not recommended. However, if
this becomes a necessity, adhere to proper techniques and wiring practices. Install an appropriate
transient voltage suppression device (low voltage MOV, “Transzorb,” or R/C) as close as possible to
the inductive device to reduce the generation of transients. Do not run this type of signal wiring
along with other I/O or DC in the same shielded cable. Inductive load wiring must be separated
from other circuits in conduit by using an additional cable shield on the offending cable.
In general, for optimum protection against high frequency transients and other disturbances, do
not allow installation of this Analyzer where its unshieled I/O and DC circuits are physically mixed
with AC mains or any other circuit that could induce transients into the Analyzer or the overall
system. Examples of electrical events and devices known for the generation of harmful electromag-
netic disturbances include motors, capacitor bank switching, storm related transients, RF welding
equipment, static, and walkie-talkies.
x | 3050-SLR Moisture Analyzer

SPECIAL WARNINGS AND INFORMATION
FOR USE OF THIS EQUIPMENT IN DIVISION 1 OR ZONE 1
HAZARDOUS LOCATIONS
This Equipment is Suitable for Use in :II 2 Ex db e II C T* b

T6: -20°C to 40°C or T5: -20°C to 50°C Areas.
—————————————————————————————————————
All Input and Output Wiring Must be in Accordance with the Appropriate NEC/CEC Class I,
Division 1 or European Zone 1 Wiring Methods, and in Accordance With the Authority Having
Jurisdiction.
—————————————————————————————————————
Warning - Explosion Hazard – Do Not Open Equipment Unless Power has been Disconnected
and the Area is Known to be Non-Hazardous
Special Conditions For Safe Use In European Zone 1 Areas

– All gases to be analyzed shall be pure process or mixtures of pure process gases (without any
air or oxygen) and the gas shall be outside the flammable range.
Contents | xi
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xii | 3050-SLR Moisture Analyzer

3050-SLR MOISTURE ANALYZER
Overview
The 3050 Moisture Analyzer is a smart sensor that measures trace concentrations of mois-
ture in a process gas stream. At the heart of the 3050-SLR Analyzer is a 3050-OLV, which
has been modified for operation at moisture concentrations below 100 ppbv. The 3050 is
compatible with He, Ar, Ne, Xe, Kr, O2, H2, N2, NO, CO, CO2, light hydrocarbons, natural
gas, refrigerants, air, and specialty gases. Refer to Table 1.1 for gas list. The analyzer is
calibrated to measure moisture contents from 1 to 100 ppmv. Data output can be in units
of ppmv, ppmw, lb/mmscf, dewpoint °F 01°C (requires Process Pressurpas Input), and
mg/Nm3.
The heart of the 3050 is a quartz crystal microbalance (QCM) sensor that is sensitive to
moisture. The QCM moisture sensor is simply a quartz crystal oscillator, in which the
quartz crystal has been coated with a proprietary hygroscopic coating. This coating
selectively, and reversibly, absorbs moisture from a sample gas stream. As the crystal is
exposed to a gas stream containing water vapor, the hygroscopic coating absorbs mois-
ture from the gas stream, changing the mass of the coating. Changes in the mass are
detected as changes in the natural resonance frequency of the oscillator.
Figure 1-1.
3050 Analyzer
Overview | 1-1
In the analyzers normal operating mode, the QCM sensor is alternately exposed to the
sample gas and a dry reference gas. A dry reference gas is produced by passing a por-
tion of the sample gas through a dryer to remove any moisture present (i.e. - the mois-
ture content of the dry reference is less than 0.010 ppmv). The difference in the resonant
frequency of the QCM sensor, as measured when exposed to each of the two gas streams,
is a function of the moisture content of the sample gas. Thus, the moisture concentration
of the sample gas is determined from this frequency difference. The calibration data,
which relates the moisture concentration of the gas stream to the measured frequency
difference, are stored in an EEPROM within the QCM sensor module.
SV4
1 SLPM
BYPASS
PSV1
CAPILLARY
MPLE IN
DRYER
PROPORTIONAL
SOLENOID
VALVE
MOISTURE
GENERATOR
SV1 SV2 SV3
TO VENT
SAMPLE CAL ZERO
PT
SAMPLE OUT
CELL MFM
MASS FLOW
METER
3050-OLV FLOW DIAGRAM
Figure 1-2.
3050 Analyzer Flow
Diagram
1-2 | 3050-SLR Moisture Analyzer

Controller Communication
All analyzer functions are controlled by a microprocessor housed within the smart sen-
sor. Communication with the smart sensor is achieved through the following connec-
tions:
• One analog input, 4 to 20 mA
• One analog output, 4 to 20 mA, isolated. Can be either loop powered or

powered by the analyzer.
• Two alarm contacts, (dry relay contacts)
• One RS-232 serial port
• One RS-485 serial port.
The 3050 has no local user programming functions. It requires serial communication
with an external PC for configuration. Once configured, the analyzer is capable of stand
alone operation. The analyzer is factory configured and packaged with configurator
software for initial setup of operating parameters. User provided software may also be
used with the 3050 serial ports.
Verification
The 3050 has a built-in moisture generator for on board verification. A portion of the dry
reference gas flows through the moisture generator where a known amount of moisture
is added. When cell verification is initiated, the QCM sensor is alternately exposed to gas
from the moisture generator and dry reference gas. The moisture value is compared to a
stored value. The sensor can make an adjustment if the value is within a tolerance band.
If the value is outside the tolerance band, an alarm will activate.
Since the moisture generator uses a dried portion of sample gas, sensor verification is
performed on a sample of the process gas. This yields the most realistic test of the sen-
sors performance under process conditions.
Gas Flow
Normal operation of the 3050 includes an internal bypass, which increases the response
speed of the system; however, the 3050 is capable of running in a gas saver mode which
allows the analyzer to run on a sample volume of 150 SCCM.
Internal Timing
The analyzer operates in two timing modes. The normal mode consists of short intervals
Overview | 1-3
of sample and reference gas. The sensor saver mode reduces the exposure of the sensor
to the sample gas by increasing the time spent on the dry reference.
If the analyzer detects abnormal degradation of sensor performance over time in the
normal mode, the analyzer will automatically switch to sensor savor mode. Once the
analyzer switches to sensor savor mode, it will not switch back on its own.
The sensor saver mode extents the life of the sensor, but provides slower response time.
The analyzer updates every 2.5 minutes instead of 1 minute; however, the analyzer still
responds within specifications. Refer to analyzer specifications in Chapter 2.
Calculation of Dewpoint Values for Hydrocarbon Streams

The calculation of dewpoint values for hydrocarbon streams is covered by several stan-
dards. Because there are differences between the dewpoint values calculated with the
older North American standard (ASTM D1142, which is based on the work published in
IGT Research Bulletin #8) and the new European standard (ISO 18453, which is based
on the work presented in GERG-Water Correlation: GERG Technical Monograph TM14,
2001), AMETEK has provided a means of using either method in the 3050 SLR product.
Specifically, in the gas list we have cited two separate entries for natural gas. The first
entry is labeled “Natural Gas”, and will provide dewpoint/frostpoint values consistent
with ASTM D1142. The second entry is labeled “Natural Gas GERG”, and will provide
dewpoint/frostpoint values consistent with ISO 18453. All other aspects of analyzer per-
formance are identical for both of the two natural gas listings.

Table 1.1: Model 3050 Gas List
The following gases have been tested for chemical compatibility with the seals and gas-
kets used in this instrument :
oxygen
carbon dioxide
hydrogen
nitrogen
helium
neon
argon
krypton
xenon
methane
ethane
propane
butane
ethene (ethylene)
natural gas
Freon R12
Freon R22
Freon R114
Carbon Dioxide
Contact AMETEK Service with inquiries regarding other applications.

NOTE
Overview | 1-5

SPECIFICATIONS
Operating Environment
-20 °C to 50 °C (-4 °F to 122 °F)
(Ambient temperature; Enclosed sample system)
90% RH maximum, noncondensing
IEC Pollution Degree 2
IEC Installation Category II
Maximum elevation 2,000 meters (6560 feet)
Indoor/outdoor use
Approvals and Certifications

UL/CSA General Safety Requirements
UL/CSA Class I, Division 1, Groups BCD T6
Electromagnetic Compatibility Directive; 2014/30/eu
Low Voltage Directive; EN61010-1 2010
Pressure Equipment Directive
ATEX Directive; II 2 Ex db e II C T* b
T6: -20°C to 40°C or T5: -20°C to 50°C
Russian Gosstandart Pattern Approval
Russian Ex Proof Certification 1ExdIICT6X
Ranges
0.10 to 100 parts per million by volume (ppmv)
Specifications | 2-1
Readings can also be displayed in units of ppmw, lb/mmscf, and mg/Nm3.
Outputs
Data:
Isolated 4 to 20 mA, 100 to 500W Analog output (software configurable) RS-232 or RS-
485 serial port, two and four wire mode
Alarms/Alerts
Two independent hermetically sealed reed type contact closures 60 VDC, 30 VAC, 50 VA
maximum resistive for system alarm and data valid. All are fail-safe by default.
Alarms are available on RS-485 interface.
Lower Detectable Limit

0.10 PPMV nominal
Sensitivity
0.01 PPMV or 1% of reading, whichever is greater
Accuracy
+/- 0.03 ppmv or +/- 10% of reading, which ever is greater
Reproducibility
+/- 0.015 ppm or +/- 5% of reading, which ever is greater
Moisture Generator Value

1 ppmv nominal
Instrument Air Requirements

5 to 7 bar (70 to 100 psig)

Back Pressure Regulator Requirements (if purchased)
0 to 1 bar (0 to 15 psig) Maximum
Sample Inlet Pressure Requirement

138 kPa to 345 kPa (20 psig to 50 psig ) Maximum
(Pressure reduction provided by user.)
Exhaust Pressure
0 to 1 bar (0 to 15 psi) gauge. The minimum pressure drop across the 3050 must be 20 psi.
Minimum differential Pressure

20 psi gauge (Inlet pressure must be greater than 20 psig over the outlet pressure.
Sample Flow Requirement

150 SCCM, 1 SLPM bypass flow available for increased response speed.
Inlet Gas Temperature

0 °C to 100 °C (32 °F to 212 °F)
Optimal results are obtained when inlet gas temperature is maintained at 60 °C (140 °F).
Heat traced sample lines are recommended.
Power Requirements
115 +/-10% Vac, 50/60 Hz, 150W max.
230 +/-10% Vac, 50/60 Hz, 150W max.
24 VDC, 50W max
Minimum PC Requirements for Software

Pentium 100
32 MB RAM for Windows XP
Dimensions
Width: 48.9 cm (19.25 inches)
Height: 29.5 cm (11.61 inches)
Depth: 42.3 cm (16.65 inches)
Specifications | 2-3
Net Weight

61.23 Kg (135 lb.)
NOTE
All specifications subject to change without notice.
Analyzer Markings
The Model 3050-SLR Analyzer will be marked with a corresponding ATEX label to indi-
cate its ATEX certification. Label Color: Red.

INSTALLATION AND START-UP
Unpacking and Inspection

Remove components from the packing case(s) carefully; check contents against pack-
ing list. Inspect all components for obvious damage and broken/loose parts or fittings.
Notify the carrier and AMETEK Service (1-800-537-6044) immediately if parts are missing
or damage is found.
Sample System Space Requirements

Explosion-proof enclosure - approximately 50 x 30 x 43 cm plus clearance for analyzer
connections. Refer to Figure 3-6.
Power Requirements
The System is shipped according to the customer order and is fused and set for the volt-
age of the required mains power. The power requirements are stated on the metal plate
on the side of the casting and in the specification section of analyzer manual.
System Tubing
Recommended system tubing is 1/8 inch OD, electro polished, 316 stainless steel meeting
ASTM #632 specifications (AMETEK PN 257707000 or equivalent).
Dry Reference Gas

A dryer (AMETEK Dryer PN 305400901S or equivalent) is required to dry reference gas to
less than 0.025 ppmv.
A dryer (AMETEK Dryer PN 305617901S or equivalent) is required to dry the gas to less
than 0.01 ppmv for zeroing the 3050-SLR.
Dryers must be periodically replaced. In normal use, the dryer (PN 305400901S) should
dry a 50-ppm reference gas to specification for 1 year.
Installation & Start-Up | 3-1

Sample Gases
The 3050 is designed to operate on a clean gas stream; specifically, the sample gas stream
must be free of particulates and aerosols. If the 3050 analyzer is being used on a clean
gas stream (i.e. - free from particulates and aerosols), AMETEK Process Instruments rec-
ommends that the analyzer be installed in accordance with the information provided in
the following Sections of this manual.
Sample pressure and temperature requirements

Pressure reduction is user supplied to ensure sample pressure to the analyzer remains
within the range of 20 - 50 psig. The pressure reducer/regulator with gauge should be
installed near the sample tap in-between the tap and analyzer. Refer to figure 3.4. For
optimum performance, sample line should be heat traced to maintain a constant sample
temperature. Optimum sample gas input is 60°C.

flow diagram
SLR Sample system
Figure 3-1:
Dryer Valve
SAMPLE
INLET
3050
HEAT BACK PRESSURE
DRYER
TRACED REGULATOR
(Optional)
NO
NC ZERO MODULE NC
DRYER
SAMPLE OUT
Mechanical Installation
Locate the 3050 system as close as possible to the sample source. The unit should be
protected from direct exposure to weather and sunlight; and located so that the ambient
temperature specifications will not be exceeded.
1. If not already installed, install a main process shut-off valve at the

sample tap. Refer to figure 3-4.
2. Mount system in selected location and bolt in place. Refer to figure

3-3.
3. Connect instrument air to 1/4-inch tube fitting. Maximum input 100

psig. Set pilot valve to 80-100 pisg.
4. Connect the analyzer 1/8-inch exhaust tube fitting to appropriate vent

system.
5. If purchased, connect the heated pressure reducer 1/4-inch relief out

and vapor bypass tube fittings to appropriate vent system. Refer to
figure 3-6.
6. Open the main process shut-off valve and purge entire length of
sample line (up to the analyzer) to an appropriate area for at least five
minutes. Close the main process shut-off valve. This will help pre-
vent contamination from entering the cell.
7. Connect the sample line to the sample valve 1/8-inch tube fitting.
Connect as soon as purge is complete.

NOTE
8. Re-inspect process line connections making certain that all are con-
nected to the proper external supply, exhaust, and drain tubing such
that there shall be no release of hazardous process gas to the atmo-
sphere.
Differential pressure between inlet and outlet must be at least 20 psig.

NOTE
9. Open main process shut-off valve.
10. Open valve to dryer 1/4 to 1/2 turn prior to starting analyzer.

Figure 3-2.
Analyzer Arrangement
Electrical Connections Power Signal Junction Boxes

1. Access terminal in power signal Junction Box.
2. Connect the 4 to 20 mA analog output and alarm contacts from the

terminal block to user recording equipment.
3. Connect serial communication from analyzer to the PC being used for

customer parameter setup.
RS-232 Out - Connect RS-232 cable connector on the sample system

plate.
RS-485 In - Connect RS-485 in cable to the terminal block.

OR
RS-485 Out - Termination plug is installed at the factory. Remove the RS-
485 termination plug from the RS-485 Out connection when commu-
nicating with multiple analyzers except for the last analyzer in a chain.
4. Connect line power to analyzer.

Figure 3-3.
Installation Dimensions
The unit is intended to be mounted on a horizontal surface or on a verticle surface

with a junction box. Contact Ametek for custom orientations.
NOTE

To Analyzer*
*Depending on application consider
heat tracing the sample line.
Gauge
Optional Heated or Unheated
Remote
Pressure Regulator
Probe
Ball Valve
Sample Flow
Figure 3-4.
Typical Probe Installation
Figure 3-5.
Optional heated pressure reduction flow

Optional heated pressure reduction Installation

Figure 3-6.
375
[14.75]
VAPOR BYPASS
VAPOR BYPASS
1/4" TUBE SAMPLE OUT
1/4" TUBE
RELIEF RELIEF
POWER IN
311 254 1/4" TUBE
TO HEATED
[12.25] [10.00] VENT TO SAFE
PRESSURE SAMPLE OUT LOCATION
REDUCER
1/2" NPT(M)
SAMPLE IN
1/4" TUBE
24.8MPa
(3600psig) max. SAMPLE IN
362
[14.25]
4
3 5
2 6
1 7
1 2 3 4
HEATED PRESSURE REDUCER POWER IN
BLK
3 WIRE, 3.5mm ² (14AWG)
HEATER
{ SENSOR{
WHT
110VAC, 60Hz, 40W max.
NOTES:
1. SET HEATED PRESSURE REDUCER TO 60°C.
2. PRESSURE SET TO 331-358KPa (48-52psig).
3. XXX DIMENSIONS ARE mm, [XXX] DIMENSIONS ARE INCHES.

5. When installing external wiring to the junction box, use appropiate
thorough-wall bulkhead connections suitable for the hazaradous area
classification and the environmental conditions encountered.
Analyzer Start-up
1. Turn on power source.
2. Open main process shut-off valve. Adjust sample pressure between

20 and 50 psig. Allow the analyzer to dry down before recording
moisture concentration measurements.
Dry Down Period

Allow a minimum of two hours for the analyzer to dry down and stabilize. For sample
systems, allow a minimum of three days. System alarms are normal during this period.
When dry down is complete, cell frequency will be stable and the recorded data will
have leveled off.

Figure 3-11.
Interconnect Wiring

4-20 mA Output Wiring
4-20 mA Output, Loop Powered (TB-2)
3 4 5 6
100 to 500 W
+ -
R Load
+ -
External24V DC
Supply
4-20 mA Output, Self Powered (TB-2)
3 4 5 6
100 to 500 W
+ -
R Load
Notes
1. Cable should be shielded with single twisted pair.
2. Cable shields should be connected to both the analyzer and the DCS. If this is not
possible, cable shields should be tied to the chassis at each 3050-SLR. If this is not
possible, tie the shield at the PC or DCS to chassis and remaining shield to the chassis
through a 0.1 mF @ 500V capacitor .
3. The 3050-SLR signal common is connected to earth ground. If the analog output is also
grounded, the analog output will no longer be electrically isolated. Contact AMETEK if
this situation occurs.
Analyzer power must be removed when connecting or disconnecting the 4-20 mA signal.
The 4-20 mA loop circuit must have a load resistance of between 100 and 500 ohms or
malfunction may occur. If a loop check is performed, the resistor must be placed in series
with the ohmmeter.
Figure 3.12.
4-20 mA Output Wiring

blle
(maximum cab e length
th 10m)
1
RX
TX
DTR
GND
CTS
3050-SLR PC
(type DB9M) (type DB9F)
RX
TX
DTR
GND
CTS
PC
(type DB9M) (type DB25F)
Figure 3-13.
RS-232 Wiring

RS485 Cables, Multiple 3050 Analyzers
4 wire
TB3
24 24 (B)
25 25 (A)
28 28 (B)
29 29 (A)
RS485 OUT RS485 IN

3050 3050
(type DB9M) (type DB9M)
2 wire
TB3
24 24 (B)
25 25 (A)
RS485 OUT RS485 IN

3050 3050
(type DB9M) (type DB9M)
Notes
1. Total cab le length not to exceed 1000m. Cable should be low capacitance type f or use in
RS-485 applications (nominal impedance of 120 Ohms, shielded twisted pairs).For example,
Belden 9841 in two wire applications, Belden 9842 in 4 wire applications.
2. Install ter minator plug (p/n 305 900 901) in RS485 OUT position of last controller in
networks with both single and multiple 3050 analyzers.
3. Cab le shields should be tied to TB3-GND at each 3050. If this is not possible (for
example , in the case of a ground loop) , tie the shield at the PC or DCS to chassis and all
other shields to ear th through a 0.1uF @ 500 V capacitor .
4. Adding a jumper between pins 1 and 3 disables software control of the

RS4895 mode . With jumper installed, the 3050 will always be in 4 wire mode.
Figure 3-14.
RS-485 Cables, Multiple 3050’s

RS485 to RS232 Conversion for Host PC
TB3
4 wire
Converter SHLD
TDA(-) 9 RX- (A)
TDB(+) 8 RX+ (B)
RDA(-) 5 TX- (A)
RDB(+) 4 TX+ (B)
To PC
GND Power RS485 IN
+12V Supply 3050 Analyzer
(type DB9M)
ECHO CONTROL
OFF RTS
ON SD
TB3
2 wire
Converter SHLD
TDA(-) 5 RX/TX- (A)
TDB(+) 4 RX/TX+ (B)
RDA(-)
RDB(+)
To PC
GND Power RS485 IN
+12V Supply 3050 Analyzer
ECHO CONTROL (type DB9M)
OFF RTS
ON SD
Notes:
1. Converter and Power Supply are not suitable for use in hazardous locations.
2. Refer to Chapter 6 for replacement part numbers.
Figure 3-15.
RS-485 to RS-232 Conversion for Host PC

Status LEDs and Alarms
There are three LEDs used for local indication of the system status. The green LED
indicates power is supplied to the system. The red LED is used to reflect the status of the
concentration, data valid, and system alarms. In the event of a concentration alarm, the
red LED will be on. The yellow LED reflects sample flow status. On indicates sample
gas is being measured, off indicates dry reference gas. In the event of a system alarm,
the red LED will signal the source of the problem. The red LED will flash on for one
second and off for one second with the number of flashes as indicated in Table 3.1. Once
a flash sequence has completed, the LED will remain off for five seconds. At the end of
the pause period, the sequence will be repeated. If there are multiple system alarms then
the highest priority alarm will be indicated until it clears. The alarms are listed in order
of priority with the higher priority alarm having the fewest flashes.
Power
Status
moisture
Green LED
Alarm
analyzer
Yellow LED
Red LED
3050 OLV PROCESS INSTRUMENTS
Figure 3.16 Front_LED’s

Table 3.1 LEDs and Alarms
Alarm Source / LED Flashes Problem Action

per Cycle
Zero Alarm Problem* 1 Zero parameter is out of range Replace zero dryer or call
AMETEK Service.
Sample Sensor Failure* 2 Sample sensor hardware failure Replace sensor or call
AMETEK Service.
Analyzer performance out of
Calibration Failure* 3 tolerance as detected during Call AMETEK Service.
verification cycle.
Oven Temperature* 4 Oven temperature is out of This will occur during

tolerance. start-up until the oven
warms up. Call AMETEK
Service if problem persists.
Flow Out of Tolerance* 5 Sample flow rate too high or
too low Check inlet and outlet
pressure. Call AMETEK
Service if problem persists.
Battery Low* 6 Battery needs to be replaced.
Call AMETEK Service.
Reference Gas* 7 Analyzer detected problem with Check and/or replace dryer.
reference gas. Call AMETEK Service if
problem persists.
Enclosure Temperature 8 Excessive internal temperature. External temperature

should be 80°C or less.
Call AMETEK Service.
Moisture Generator Date N/A Moisture generator date has
expired. Replace moisture generator.
Dryer Alarm 10 Dryer failure Imminent Replace dryer
Concentration Alarm 11 Moisture concentration is out of Review alarm settings.

user defined limits.
Data valid contact opens on all alarms and stays closed during normal func-
tions and readings. An open data valid contact indicates verification is in
NOTE
process or an alarm condition. Red LED flashes 11 times if an invalid condi-
tion occurs.
* Indicates System Alarm and Data Invalid Signal

USER INTERFACE
3050-SLR Moisture Configurator Software

The Configurator software provides a graphical user interface to set up parameters for
either a single analyzer or multiple analyzers.
Though you can set and view parameters for multiple analyzers using the Configura-
tor software, you can only work with one analyzer at any time.
NOTE
Configurator Software Installation

1. Insert the Setup Disk 1 in your CD disk drive.
2. The installation program should begin to run immediately. If it does

not start automatically, click RUN... from the Windows Start menu.
Type the drive letter, followed by a colon ( : ) and a backslash (\) and
the word “setup.exe” (a:\setup.exe) and click OK to start the installa-
tion program.
3. Follow the instructions on the subsequent screens to complete the

installation. When you get to the Setup Complete screen, click Finish
to complete the installation. The default location for the 3050 software
is in the AMETEK folder.
Configuration installation disk 2 may not be requested depending on prior configura-

NOTE tor installations.
Turn off all power saving modes.

NOTE
User Interface | 4-1

Configuring the 3050
This section provides instructions for setting up your operating parameters using the
Configurator software. With Version 2.0, the “Setup Button” must be pushed and the
setup screen accepted before communications begin.
General Tab
Use the General tab to view the current configuration and define parameters for the
analyzer and for PC communications (Figure 4-1).
2.0
Figure 4-1.
General tab
Configurator software.
After communication with analyzer is established, any changes to the analyzer com-
munications parameters must be made using the Device Communications tab. These
NOTE changes must be made before you make any changes to the computer serial port set-
tings.
PC Communications
Click the Setup button to configure PC Communications. The Serial Port Communica-
tion screen opens (Figure 4-2).
Figure 4-2.
PC Serial Communications
set up screen.

Communication Protocol
Select AMETEK Serial for inital PC communication setup.

Once communications with the analyzer are established,
the Modbus serial can be selected if desired.
When changing from AMETEK Serial to Modbus Serial, the analyzer communica-
tions parameters must be changed before the computer serial port settings.
NOTE
Port Select the COM port on your computer where the connec-
tion to the analyzer is installed.
Baud Rate Select the baud rate at which data will be transferred.
RS-232 Port Click if the analyzer is connected to an RS-232 port.
RS-485 Port Click if the analyzer is connected to an RS-485 port.
Address Type the network address to which the analyzer is con-

nected.
Saving Your Settings
To save PC Communications settings, click OK.

To abort changes you have made, click Cancel.
Device
Refer to Figure 4-1.
Name Type in a name for the analyzer.
Description Type in a description for the analyzer.
Save Configuration button

Save the analyzer’s internal parameters to a file. The Save
As dialog box opens so that you can name and save the
file.
Restore Configuration button

Restore the analyzer’s internal parameters from a file. The
Open dialog box appears so that you can select and open
the file.
The Restore Configuration button can also be used to restore PC analyzer parameters.
NOTE

Live Data
Checked The system connects to and uses live data from the ana-
lyzer.
Not checked The system uses demonstration data.
Status
Indicates if the analyzer is on-line, off-line, or in demo mode.
On-Line The PC and analyzer are connected and communicating

properly.
Off-Line The Live Data box is checked on the General tab and the
connection is broken or off-line.
Demo Mode The Live Data box is not checked on the General tab. No
analyzer is connected through the serial port. This allows
you to exercise program options without communication
with the analyzer.
Serial Numbers
The analyzer name and analyzer software version are displayed on the first line in the
upper right-hand corner. The analyzer serial number and sensor serial number, and the
moisture generator and dryer codes are also displayed.
In the lower right-hand corner, above the Help button, is the Configurator software ver-
sion number.
To save settings on the General tab, click Apply.

To abort changes you have made, click Cancel. This will close the Configurator software
program.
Clicking OK or CANCEL will close the configurator application.

NOTE
Device Communications Tab
For initial setup of PC communication parameters, use the Setup button on the Gen-
NOTE
eral tab.

Configuring Multiple Analyzers
Use the Device Communications tab to set the analyzer’s communication parameters to
agree with the PC settings when controlling analyzers in a daisy chain.
Changing Communication Parameters
• Change the ANALYZER parameter(s) first.
• Click Apply to confirm the change. This may cause the analyzer to go
off-line.
• Change the PC settings or physical wires/cables.
• Reset the analyzer by recycling power if needed.
Baud Rate
Select the baud rate at which data will be transferred.
Address
Identifies the analyzer’s address. Type the network address for the analyzer being con-
nected.
Figure 4-3a.
Device Communications setup screen
for AMETEK Serial.

Figure 4-3b.
Device Communications setup screen for Modbus Serial.
RS-485
Identifies the analyzer’s type of serial communication cable that is being used.
Two-Wire RS-485 Click if you are using a 2-wire cable.

Four-Wire RS-485 Click if you are using a 4-wire cable.
Parity and Stop Bits
For Modbus serial communications select the Parity and Stop Bits parameters for your
analyzer. The 3050 analyzer can only operate at the four combinations listed below.
To save settings on the General tab, click Apply.
program.
PC Communications
Once the device communication settings are changed, the PC Communications setup
screen will automatically open. Select the approciate options that correspond to the
communciation setting on the device and press OK .
Parity Stop Bits

Odd 1
Even 1
None 1
None 2

It will take a few seconds to establish communication and display Online in the Status
field on the General Tab.
If communitcation is lost, recycle power on the analyzer and click Setup on the Gen-
eral Tab to change the PC Communications.
NOTE
Setup Tab
Use the Setup tab to define analyzer parameters.
Figure 4-4.
PC Serial
Communications setup
screen for Modbus.
Gas
Select the gas being sampled.
Units
Select the unit of measurement.
All values entered must be in the same unit of measure as selected.

NOTE
Dewpoint Temp - This analyzer cannot be configured to read Dewpoint output. The
4-20 mA inputs are to be used for remote verification only. Refer to Chapter 4.
NOTE

Sensor Saver check box
Check this box to enable Sensor Saver.
Checked Analyzer operates with a slow cycle time, maximizing
cell life at the expense of system response time.
Figure 4-5.
Setup tab.
Not Checked Analyzer operates with a rapid cycle time, minimizing

system response time.
Gas Saver check box
Check this box to enable Gas Saver.
Checked Analyzer runs on a sample flow rate of 150 SCCM.
Not Checked Analyzer uses an internal bypass, which increases the

response speed of the system. Provides sample flow
rate > 1 SLPM.
4-20 mA Output
Set up your analog output range.
20 mA Enter your high analog output limit.

4 mA Enter your low analog output limit.
Hold during Zero Check this box to hold analyzer output during verifica-
tion and Zero.
Alarm Output
Set up the limits for the concentration alarm.
Enable Check this box to enable the concentration alarm.

High Limit Enter the high limit for the concentration alarm.
Low Limit Enter the low limit for the concentration alarm.
To Save settings on the Setup tab, click Apply.

Verification Tab
Use the Verification tab to schedule routine Zero.
Verify Now Button
Click to begin verification cycle now.
Abort Button
Click to terminate verification or zero.
Zero Now Button
Click to begin zero cycle now.
Adjust Span After Verfy check box
Checked The analyzer performs an span adjustment at the end

of the zero cycle.
Not checked The analyzer verifies only.
Ignore Span Drift check box
Checked One time span value change is not limited.

Not checked One time span value change is limited to 10% of the
existing span value.
Set Clock
Click Set Clock to synchronize the clock within the analyzer with the PC. The Time Syn-
chronization box opens with the PC time and date and the analyzer time and date. Click
Synchronize to set the time, or click Cancel to close the box.
Figure 4-6.
Verification tab.

Set Dryer Production Code
Click to enter the Dryer Production Code for the dryer that is installed in the analyzer.
Click OK to accept.
You must enter a new dryer code each time you replace the dryer.
NOTE
Set Moisture Generator Production Code
Click to enter the Moisture Generator Production Code. Click OK to accept.
Verification Duration
Enter the verification duration in minutes. The system defaults to the minimum time
required.
Zero Duration
Enter the zero duration in minutes. The system defaults to the minimum time required.
Scheduled Verification
Schedule routine verifications by clicking the Daily, Weekly, or Monthly button
Never No zero cycle will be done. Scheduling slots at the bottom

of the box are not available.
Figure 4-7.
Time Synchronization
screen.
Daily Select the time of day by entering a number in the Hour

slot at the bottom of the box.
The analyzer uses a 24-hour clock. Example: 1:00 PM = 13 hours.

NOTE

Figure 4-8.
Dryer and Moisture Generator
code entry screens.
Weekly Select the day of the week from the drop-down list under
Day of the week at the bottom of the box. You must also
enter a time of day (1 through 24) in the Hour slot to begin
the zero cycle.
Monthly Enter the numeric (1 through 28) day of the month in the
Day slot, and the time (1 through 24) in the Hour slot to
begin zero cycle.
Scheduled Zero
Schedule routine Zeros by clicking the Daily, Weekly, or Monthly button
Never No zero cycle will be done. Scheduling slots at the bottom

of the box are not available.
Daily Select the time of day by entering a number in the Hour
slot at the bottom of the box.
The analyzer uses a 24-hour clock. Example: 1:00 PM = 13 hours.

NOTE
Weekly Select the day of the week from the drop-down list under
Day of the week at the bottom of the box. You must also
enter a time of day (1 through 24) in the Hour slot to begin
the zero cycle.
Monthly Enter the numeric (1 through 28) day of the month in the
Day slot, and the time (1 through 24) in the Hour slot to
begin zero cycle.
To save settings on the Schedule tab, click Apply.
program.

Status Tab
Use the Status tab to view current readings and the status of the analyzer.
Figure 4-9.
Status tab.
Monitor Tab
Use the Monitor tab to check on analyzer operation. From this tab you can also calibrate
the internal flow meter and test the alarm contacts and mA output of the analyzer.
Figure 4-10.
Monitor tab.
Using the test buttons takes the analyzer offline.

NOTE

Data Capture
The data capture feature allows the user to collect and save analyzer data displayed on
the Monitor screen to an Excel compatible file.
On
Press the ON button to start data collection. Specify the file name in the “Save As” dialog
and press “Save” button. The file format is “.csv” which is Excel compatible. All data
displayed on the Monitor page will be stored in the specified file.
Figure 4-10a.
Monitor tab-save as.
Off Data collection will terminate and the file will close when
the Off button is pressed or another configurator
tab is selected.
Rate The preferred data collection rate is “0.5” minutes and is

set as the default. A record is created every 30 seconds.
The collection rate can be increased to one minute or more.

Flow Adjust
Flow Adjust is a utility designed to calibrate the internal flow meter inside the 3050 ana-
lyzer. In order to calibrate the flow meter, an external flow meter is needed to compare
the flow reading on the analyzer with the actual flow.
Gas Factor
Check Gas Factor if you run gas mixtures.
Flow Meter Span

Check Flow meter Span if you run pure gases.
Flow Meter Reading
To calibrate the internal flow meter:
1. Run a sample into the sample intake of the analyzer.
2. Connect the flow meter to the exhaust line of the analyzer.
3. Turn on the analyzer and wait for the analyzer to control the oven tempera-
ture at around 60 degrees Celsius.
4. Then click on the Flow Adjust button from the Monitor tab.
Wait a few minutes for the analyzer to control the flow. After a few minutes, the text
field labeled External will unlock as shown in Figure 4-11a..
Figure 4-11a.
Flow Adjust Screen.
Enter the value displayed on the external flow meter and click the Update button. The
External field will lock again and the configurator will calculate a new Flow Span and
send it to the analyzer. Then the analyzer will attempt to control the flow again and
when it’s done, the External field will unlock again. You can repeat this process until the
value of the Internal flow meter matches the external flow meter. When calibration is
complete press OK, to return to the Monitor tab.

Figure 4-11b.
Flow Adjust Screen.
Test Alarms
The Test Alarms push buttons allow you to toggle the alarm contacts to an opened or
closed state. Use a multi-meter set to ohms to read resistance. Refer to figure 3-7 for
location of contacts on analyzer.
· Opened contacts should read infinity.
· Closed contacts should read zero.
Test mA Output
The Test mA Output push buttons allow you to test the analog outputs. Use a meter to
test output. Refer to figure 3-8 of for wiring.
To discontinue test mode, press another tab. Test mode will automatically time out after
10 minutes of inactivity.
When the analyzer switches from test mode to online, the analyzer resets itself.
NOTE


REMOTE VERIFICATION
The analyzer can be commanded to initiate Zero and Verify functions remotely via a 4-20
milliamp input into terminals 1 (+) and 2 (-) of TB3 (See Figure 3-11). The table below
describes the analyzer response to a current input.
Input Analyzer Response
0 mA to 7.9 mA No action, all internal flags reset.
8mA to 11.9mA Abort Zero or Verify operation
12mA to 15.9mA Initiate Verify Cycle
16ma to 20mA Initiate Zero Cycle
A current level should be maintained for a minimum of 2 seconds for the analyzer to
accept the command.
Once a command has been accepted, the current input must drop below 8 milliamps
before a subsequent command will be accepted.
For example, with an input level of 4 milliamps, a remote DCS raises the input to 14 milli-
amps for 2 seconds. The analyzer will initiate a Verify Cycle. To abort the cycle, the input
must first be lowered to less than 8 milliamps for two seconds, then increased to 10 milli-
amps for two seconds. Finally the input should again be dropped to less than 8 milliamps
to reset all internal flags before another remote command is accepted.
Remote Verification | 5-1


REPLACEMENT PARTS
Table 1 lists the replacement parts available for the Model 3050 Moisture Analyzer. Please
contact the AMETEK Sales office (800-222-6789) for pricing and ordering information.
Table 6.1: Model 3050 Replacement Parts
AMETEK
Part Description Part Number
Dryer* 305 400 901S

Zero Dryer 305 617 901S
Moisture Generator, 1 ppm (nominal)* 305 540 901S
Sensor Assembly * 305 122 901S
Sour Natural Gas Sensor Assembly 305 122 902S
CO2 Calibrated Sensor Assembly 305 122 903S
User Manual 305 671901
MCU Board 305 110 904S
Interface Board 305 113 901S
Back Pressure Regulator 305 426 901S
Sample System 24 Volt DC Power Supply 230 539 001
Fuse (3.0A) 271 081 001
System Tubing, 1/8 inch OD, 316 SST 257 707 000
Heat Trace Replacement Kit 120 V 305 512 901
Heat Trace Replacement Kit 240 V 305 513 901
Sample, Bypass, Reference, Verify Capillary 305 431 901S
RS-485 to RS-232 Converter 265 858 005
RS-485 to RS-232 Self-powered Converter 590 858 901
RS-485 Termination Plug 305 900 901
RS Converter Power Supply, Universal 269 128 002
Fuse, 3.15A 280 750 251
Fuse, 0.125A, 250V 280 750 238
Flow Meter 305 449 901S
* Recommended Stock Spare Parts
Replacement Parts | 6-1


GLOSSARY OF TERMS
Annunciator Display A graphical representation of a panel annunciator on which

alarm status of 3050 results are displayed.
Address A decimal number that must be assigned to a Model 3050,

when the host PC is communicating with multiple Model
3050 Moisture Analyzers.
Alarm Output Relay contact, which opens to indicate a concentration alarm.

The alarm set points can be changed via the configurator
software.
Appropriate Vent System Gas manifold designed to transport the gas exhausted from
the analyzer to a safe disposal.
Baud Rate The rate, in bits per second, at which serial communications
take place between the 3050 analyzer and the host PC.
Configuration A set of operating parameters that has been set up using

the configurator software for control of a single Model 3050
Moisture Analyzer.
Configurator Software A Windows-based graphical user interface that provides a

means for communicating with a single Model 3050 Moisture
Analyzer.
Contaminates Liquids, solids, or gases that cause deterioration of system

performance.
Contaminate Trap A small packed column designed to remove glycols and

other contaminates that may degrade the performance of the
QCM sensor.
Custom Display A display mode in which any combination of Trend, Tabular,

Meter or Annunciator displays may be combined and stored
as a display configuration under a unique file name. The
display configuration may be assigned to one of three but-
tons on the main tool bar, for instantaneous activation of the
custom display mode.
Glossary Of Terms | 7-1

Data Valid Relay contact, which opens to indicate a verification is in
process or an alarm condition. The data valid contact opens
on all alarms and stays closed during normal functions and
readings.
Device A single 3050 Moisture Analyzer, or an addressable I/O de-

vice, such as an Optomux module.
Display Mode One of five different means of displaying 3050 results on-
screen.
EEPROM Electrical Erasable Programmable Read Only Memory
Four-Wire Mode RS-485 communication mode, in which four wires are used,
connected to the “Send Data” and “Receive Data” terminals.
Bi-directional communications may take place simultane-
ously using four-wire mode.
Gas Saver A mode in which gas normally flowing in a bypass leg, inter-
nal to the Model 3050, is shut off. This reduces consumption
of expensive gases, however analyzer response time may be
somewhat degraded.
H2S Treated Sensor A moisture sensor that has been specially treated for use in
sample streams containing high levels of hydrogen sulfide.
LED Light Emitting Diode
Lbs/mmscf Pounds per million standard cubic feet (101.3 Kpa, 15.6°C)
Loop Powered Refers to powering the 4-20 mA analog output from an ex-
ternal power supply. The analog outputs on the 3050 can be
powered from either the loop or the analyzer.
mA Milliamp
mg/Nm3 Milligrams per normal cubic meter
Meter Display A graphical representation of a vertical panel meter, on

which 3050 analyzer results are displayed.
Moisture Generator A device capable of generating a known precise moisture

level, which is installed in a Model 3050 and used for verifi-
cation of the analyzer’s proper operation.
PC Personal computer
Port The specific COM (serial) port of a host PC that will be used
for RS-232 serial communication with a Model 3050.

ppmv Parts per million by volume
ppmw Parts per million by weight
Process Pressure The pressure of the process gas, expressed in one of various
possible units. Only required when engineering units of
“dewpoint” are selected. The pressure may be entered as a
fixed value, or as an input to the 3050 from a pressure trans-
mitter with a 4-20mA output, with specified scaling.
Resonance Frequency The frequency at which the QCM operates.
RS-232 A serial communication protocol, in which the RS-232 serial

output of a Model 3050 Analyzer may be directly connected
to one of the COM ports of a personal computer (PC). Dis-
tance between the analyzer and the PC is limited to a maxi-
mum of 10 meters.
RS-485 A serial communication protocol, in which the RS-485 serial

output of a Model 3050 analyzer may be input to a converter,
which converts it to RS-232 protocol, then input to one of
the COM ports of a PC. Alternatively, RS-485 may be run
directly into a PC with an RS-485 interface board installed.
RS-485 may be run in either 2-wire mode, or 4-wire mode,
over distances up to 1000 meters between the analyzer and
the PC or converter.
Sample Gas that is being measured for moisture content.
SCCM Standard cubic centimeters per minute (101.3 Kpa, 0°C)
Sensor Frequency Signal frequency produced by the QCM module. This fre-
quency is a function of moisture content of the sample gas.
Sensor Saver A mode in which the analyzer timing is configured such that
the reference gas is flowing for a greater portion of time than
the sample gas. This helps to prolong the life of the QCM
sensor.
SLPM Standard liters per minute (101.3 Kpa, 0°C)
Span Adjustment The adjustment of the analyzers response to match the target
value of the moisture generator. This adjustment is normally
performed after the verification cycle.
System Alarm The analyzer operating condition which requires prompt

user attention.
Glossary Of Terms | 7-3

Tabular Display A table, on which results from one or more 3050 analyzers
are displayed in real-time.
Trend Display A line plot of 3050 analyzer results with respect to time.
Two-Wire Mode RS-485 communication mode, in which only two wires are
used, connected to the “Send Data” and “Receive Data” ter-
minals. Simultaneous bi-directional communications are not
possible using two-wire mode.
Units Specific engineering units in which the Model 3050 moisture

results are represented. Examples are ppmv, ppmw, etc..
Verification A check of the accuracy of the Model 3050’s results, by refer-

ence to an internally installed moisture standard. A verifica-
tion cycle may be initiated manually, or at scheduled inter-
vals. The analyzer’s calibration factors may be automatically
adjusted if the “Calibrate after verify” box is checked.

MODBUS COMMUNICATION INTERFACE
OVERVIEW
This document describes the customer serial communication interface on Model 3050
analyzer. The communication protocol implemented is Modicon Modbus as defined in
“Modicon Modbus Protocol Reference Guide” (PI-MBUS-300 RevJ). The Modbus proto-
col transmission mode implemented is Remote Terminal Unit (RTU) with the analyzer
operating as a slave device.
The AMETEK 3050 analyzer supports both RS485 and RS232 serial communication stan-
dards.
The physical communication connection between a Model 3050 analyzer and a customer
DCS\SCADA\PLC\DAS or a general-purpose computer is RS485 or RS232. The analyzer
RS485 connection supports both 4-wire and 2-wire multi-drop systems. The RS232 con-
nection is used to communicate with a single analyzer using short standard cable.
The 3050 analyzer understands two serial communication protocols. The first protocol is
a proprietary ASCII serial communication protocol. This protocol is supported by AME-
TEK 3050 Configurator program, which supplied with the each analyzer. This program
provides a graphical user interface to set up all the analyzer parameters as explained in
Chapter 3.
The variable called SerialMode allows switching communication protocol from AMETEK
ASCII to MODBUS protocol and back from MODBUS to AMETEK ASCII. This variable
can be reached from AMETEK ASCII protocol by ID=38(26Hex) and SerialMode can be
modified by modifying holding register #28(4029), as indicated in the holding registers
table.
Modbus Communication Interface | A-1

Serial mode variable could be set as follows:
VALUE RS-485 Protocol

0 2-Wire ASCII
1 4-Wire ASCII
2 2-Wire MODBUS
3 4-Wire MODBUS
Figure A-1.
Serial Mode Value.
The SerialMode parameter is set to 1 by default.
The SerialMode parameter change will not disturb the present serial communication
link. Power should be recycled or a reset command should be issued to activate the
change in the serial mode setting.
It is strongly recommended to configure and to test 3050 analyzer in AMETEK ASCII

mode using user-friendly 3050 Configurator software. The MODBUS RTU protocol mode
should be used for monitoring purposes.
When designing a Modbus RS485 multi-drop communication system with the Model
3050 analyzer, the system designer should consider the following:
• Analyzer primary output is moisture concentration and analyzer status codes.

The update rate of the moisture concentration is one time per minute or less.
Polling of these registers more frequently than once a second is not recom-
mended.
• The maximum polling rate of a Modbus multi-drop system is determined by a

number of factors including the number of devices on the system, the number
of registers being polled from each device, the baud rate in half-duplex opera-
tion. Calculations, and possibly experimentation, are needed to attain optimal
system operation.
A-2 | 3050-SLR Moisture Analyzer

ANALYZER MODBUS INTERFACE PARAMETERS
A number of analyzer Modbus interface parameters need to be set up in order to estab-
lish communication with the Modbus master. These parameters are accessed via the
service port on the analyzer using a service program running on a PC.
Modbus Address
The analyzer needs to be assigned a Modbus slave address, which can be a number from
1 to 247 with 0 interpreted as a broadcast address (Meaning that analyzer will execute the
command but will not send a respond back to the MODBUS master).
Communication Parameters
The number of data bits is always 8; the baud rate is 9600 or 19200, the number of stop
bits, and the parity of the analyzer MODBUS serial communication port are software
selectable. The default communication parameter settings are 9600 baud, 1 stop bit and
EVEN parity. A variable called ParityAndStop located in holding register 31 with MOD-
BUS slave address of 4032 determines the port settings.
Power should be recycled or a reset command should be issued to activate the slave ad-
dress or parity and stop bit change.
The baud rate change will take effect immediately.
VALUE STOP BITS PARITY

0 1 None
1 2 None
2 1 Even
3 1 Odd
Figure A-2.
Communication Parameters

MODBUS FUNCTIONS
As the Modbus protocol is designed for communication among Programmable Logic
Controllers (PLCs), not all Modbus function codes supported by a slave PLC are appli-
cable to the Model 3050 analyzer. Only the following relevant function codes are imple-
mented:
CODE DESCRIPTION
03 Read multiple holding registers (4x references)
06 Write one holding register (4x references)
16 Write multiple holding registers (4x references)
17 Read slave ID and status information
Figure A-3.
Modbus Function Code.
In accordance with MODBUS protocol specifications, all address references in Modbus

messages are numbered relative to zero. For example, the first holding register in a Mod-
bus slave being referenced as 40001 would be addressed as 0.
EXCEPTION CODE
The Model 3050 analyzer Modbus protocol implementation supports these exception
codes:
CODE DESCRIPTION
01 Illegal Function
02 Illegal Address
03 Illegal Value
Figure A-4.
Exception Code.
Unsupported function requests from the Modbus master result in exception code 01 be-
ing returned. Illegal address exception code is returned when the requested address is
outside the allowed range or writing to a read-only location. When the values to be writ-
ten to holding registers are outside the appropriate ranges, exception code 03 is returned.

HOLDING REGISTERS
Since the RAM space on the analyzers is limited and not every customer’s DCS\SCADA\
DAS\PLC supports Modbus floating point value transfer, floating point values that are
commonly accessed on a Model 3050 analyzer are scaled and converted into integer val-
ues to load into Modbus registers for transmission. The register values need to be scaled
back at the receiving end to yield the actual values. The size of a Modbus holding regis-
ter is 16-bit which can assume a value from -32768 to +32767 in two’s complement. The
holding register definitions, units of measurement and scaling factors are shown in the
following table.

TABLE: MODBUS HOLDING REGISTERS
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TABLE A-1 cont.
REG DEFINITION UNITS SCALING ACCESS
28 Serial comunication mode (SerialMode= 26 Hex) - 1 r,w

29 Slave address (NodeAddress= 27 Hex) - 1 r,w
30 Baud rate (Baud= 25 Hex) - 1 r,w
31 Modbus protocol setting (ParityAndStop= 92 Hex) - 1 r,w
32 Counts to voltage coefficient (AD16Offset= 01 Hex) - 1 r,w
33 Sensor assembly setting (RefPeriod= 04Hex) sec 1 r,w
34 Sensor assembly setting (SmplPeriod= 05 Hex) sec 1 r,w
35 Sensor temperature coefficient (CellTempSpan -
100 r,w
= 06 Hex)
36 Sensor temperature coefficient (CellTempOffset= -
10 r,w
07 Hex)
37 Process pressure coefficient (CustomerSpan= 08 Hex) - 1000 r,w
38 Process pressure coefficient (CustomerOffset= 09 Hex) - 100 r,w
39 Sensor pressure filter coefficient - 100 r,w
(Pressure1Filter= 0A Hex)
40 Flow filter coefficient (FlowFilter= 0B Hex) - 100 r,w
41 Sensor temperature filter coefficient -
100 r,w
(CellTempFilter= 0C Hex)
42 Process pressure filter coefficient -
100 r,w
(CustomerFilter= 0D Hex)
43 Current output conversion parameter -
1 r,w
(MaOutSpan= 0E Hex)
44 Current output correction parameter - 10 r,w
(MaOutOffset= 0F Hex)
45 Current output coefficient (AnalogOutSpan= 10 Hex) - 1 r,w
46 Current output coefficient (AnalogOutOffset= 11 Hex) - 1 r,w
47 Process pressure coefficient (ProcessSpan= 12 Hex) - 10 r,w
48 Process pressure coefficient (ProcessOffset= 13 Hex) - 10 r,w
49 Flow control parameter (ProBandLoop1= 16 Hex) - 1 r,w
50 Flow control parameter (TsLoop1= 17 Hex) - 1 r,w
51 Flow control parameter (TiLoop1= 18 Hex) - 1 r,w
52 Flow control parameter (SetPointLoop1= 19 Hex) - 1 r,w
53 Flow control parameter (ActuatorLoop1= 1A Hex) - 1 r,w
54 Flow control parameter (uMaxLoop1= 1B Hex) - 10 r,w

TABLE A-1 cont.
55 Flow control parameter (uMinLoop1= 1C Hex) - 10 -
56 Heater control parameter (proBandLoop2= 1D Hex) - 1 r,w
57 Heater control parameter (TsLoop2= 1E Hex) - 1 r,w
58 Heater control parameter (TiLoop2= 1F Hex) - 1 r,w
59 Heater control parameter (SetPointLoop2= 20 Hex) - 1 r,w
60 Heater control parameter (ActuatorLoop2= 21 Hex) - 1 r,w
61 Heater control parameter (uMaxLoop2= 22 Hex) - 1 r,w
62 Heater control parameter (uMinLoop2= 23 Hex -
1 r,w
63 Gas based coefficient (PpmW= 24 Hex) -
1000 r,w
64 Flow control parameter (TempLoopDelay= 29 Hex) sec 1 r,w
65 Unit of measurement selection - 1 r,w
(MoistureUnits= 2B Hex)
66 Concentration alarm range (Alarm1Hi= 2C Hex) - 1 r,w
67 Concentration alarm range (Alarm1Lo= 2D Hex) - 1 r,w
68 Concentration alarm range (Alarm2Hi= 2E Hex) - 1 r,w
69 Concentration alarm range (Alarm2Lo= 2F Hex) - 1 r,w
70 Process pressure units (PressUnits= 30 Hex) - 1 r,w
71 Bypass valve state (BypassState= 31 Hex) - 1 r,w
72 Zero coefficient (FrequencyOffset= 38 Hex) hz 1000 r,w
73 Gas based flow coefficient (FlowCoeff0= 39 Hex) - 1000 r,w
74 Gas based flow coefficient (FlowCoeff1= 3A Hex) - 1000 r,w
75 Process pressure upper limit (FlowCoeff2= 3B Hex) kPa 1 r,w
76 Flow meter parameter (FlowSpan= 3C Hex) - 100 r,w
77 Auto verification hour (CalHour= 3D Hex) - 1 r,w
78 Verification time in minutes (CalPeriod= 3E Hex) min 1 r,w
79 Auto verification day of month - 1 r,w
(CalMonthDays= 3F Hex)
80 Auto verification day of week (CalWeekDays= 40 Hex) - 1 r,w
81 Hourly, daily, monthly auto verification - 1 r,w
(CalType= 41 Hex)
82 Software revision number (Version= 47 Hex) - 100 r,w
83 Reset variable (SystemReset= 48 Hex) - 1 r,w
84 Default memory flag (newFlag= 49 Hex) - 1 r,w

TABLE A-1 cont.
85 Read only except test mode (AnalogInput= 4E Hex) - 10 r,w
86 Read only except test mode (AnalogOutput= 4F Hex - 1 r,w
87 Used in test mode (ReadTestFixture= 50 Hex) - 1 r
88 Sample = 0,generator = 1,reference = 2 - 1 r,w
(ValveState= 56 Hex)
89 Current hour (Hour= 57 Hex) hour 1 r,w
90 Current minute (Minute= 58 Hex) min 1 r,w
91 Current second (Second= 59 Hex) sec 1 r,w
92 Current month (Month= 5A Hex) - 1 r,w
93 Current day (Day= 5B Hex) - 1 r,w
94 Current year (Year= 5C Hex) - 1 r,w
95 Used in test only (WriteTestFixture= 63 Hex) - 1 -
96 Current day of week (WeekDay= 6D Hex) - 1 r,w
97 Verification coefficient (MoistureSpan= 6E Hex) - 1000 r,w
98 Track or hold current output flag (HoldOut= 71 Hex) - 1 r,w
99 Fast cycle =0, slow cycle=1 (SlowTiming= 72 Hex) - 1 r,w
100 Minimum verification duration min 1 r,w
(VerDurationLimit= 73 Hex)
101 Adjust span in verification flag (AdjustSpan= 74 Hex) - 1 r,w
102 Alarm 1 enable flag (EnableAlarm1= 75 Hex) - 1 r,w
103 Alarm 2 enable flag (EnableAlarm2= 76 Hex) - 1 r,w
104 Reserved - - -
105 Dryer limit (DryerPpmHours= 7A Hex) ppmH 1 r,w
106 Dryer counter (CurrentPpmHours= 7B Hex) - 1 r,w
107 Flow correction coefficient (FlowCorrection= 8B Hex) - 10 r,w
108 Corrected generator reading (MoistureCorr= 8C Hex) - 10 r,w
109 Flow correction multiplier (FlowWeight= 8D Hex) - 10 r,w
110 Previous span before adjustment - 1000 r,w
(OldMoistSpan= 8F Hex)
111 Skip span drift limit (IgnoreSpanDrift= 90 Hex) - 1 r,w
112 Previous offset number (OldFreqOffset= 91 Hex) - 1000 r,w

TABLE A-1 cont.
113-114 Converts input counts to voltage - float r
(AD16Span= 00 Hex)
115-116 Dew point temperature conversion coefficient - float r
(DewCoeff0= 14 Hex)
(DewCoeff1= 15 Hex)
(DewCoeff2= 42 Hex)
(DewCoeff3= 43 Hex)
123-124 Sensor calibration coefficient (PolyCoeff0= 32 Hex) - float r
135-136 Current concentration (Moisture= 51 Hex) - float r
137-138 Concentration held during verification engineer float r

(HeldConc= 52 Hex) units
139-140 Delta frequency (DeltaFrequency= 54 Hex) hz float r
141-161 Customer analyzer name (AnalyzerName= 28 Hex) - string r,w
162-182 Selected gas (Gas= 2A Hex) - string r,w

TABLE A-1 cont.
183-189 Analyzer serial number (SerialNumber= 44 Hex) - string r,w
190-196 Sensor serial number (CellSerialNumber= 45 Hex) - string r
197-203 Moisture generator serial number - string r,w

(MoistureGeneratorSN= 46 Hex)
204-209 Current date string (Date= 5D Hex) - string r,w
210-212 Current time string (Time= 5E Hex) - string r,w
213-220 Analyzer model name (ModelName= 77 Hex) - string r
221-225 Dryer production code (DryerDateCode= 79 Hex) - string r,w
226-228 Reserved - string
229 Hi Span Limit (HiSpanLimit= 94 Hex) - 100 r,w
230 Low Span Limit (LowSpanLimit= 95 Hex) - 100 r,w
231 EquilCal (EquilCal = 7D Hex) - 1 r,w
232 (EquilZero = 7E HEquilZero ex) - 1 r,w
233 ZeroDurationLimit (ZeroDurationLimit = 7F) - 1 r,w
234 ZeroCycleCount (ZeroCycleCount = 80) - 1 r,w
235 ZeroHour (ZeroHour = 81) - 1 r,w
236 ZeroPeriod (ZeroPeriod = 82 ) - 1 r,w
237 ZeroMonthDays (ZeroMonthDays = 83) - 1 r,w

Table A-1 Continued

238 ZeroWeekDays (ZeroWeekDays = 84) - 1 r,w
239 ZeroType (ZeroType = 85) - 1 r,w
240 MaxZeroError (MaxZeroError = 86) hz 100 r,w
241 MaxZeroDrift (MaxZeroDrift = 87) hz 100 r,w
242 MoistureSpanSlow (MoistureSpanSlow = 88) - 1000 r,w
243 FreqOffsetSlow (FreqOffsetSlow = 89) - 1000 r,w
Register #0 holds the moisture concentration value not held during verification. This
value is in ppm.
A pair of registers #135 and #136 provide the same moisture concentration value in
floating point Modicon standard.
Register #1 holds the moisture concentration value held during verification cycle. The
units of measurement are changing depending of flag status located in register #65.
A pair of registers #137 and #138 provide the same information in floating point format.
Register #11 is a DataState register, which is designed to synchronise the data acquisition
process. This flag is cleared by read. A value of one indicates new data is available.
Register #8 is the SystemState variable, which is set to alarms and warnings. This value is
decoded according to the table below.
Example: The value of SystemState is 12612 which is the same as 3144 hexadecimal
number. Corresponding alarms started from the list significant bit are: Invalid Reading,
Calibration Failure, Flow Alarm, Moisture Generator Date and Dryer Alarm.
Register #25 is a ModbusCommand register. This register allows sending special com-
mands to the 3050 analyzer as shown in the table below.

ALARM NAME System State Bit Number of blinks Comment
Memory Failure Bit 4 1 System Alarm
Sensor Failure Bit 5 2 Frequency&Sensor Access
Calibration Failure Bit 6 3 Span Out of Limit
Oven Temperature Out Bit 7 4 Temperature Out of Limit
Flow Out of Range Bit 8 5 System Alarm
Battery Low Bit 9 6 BatteryState
Reference Gas Alarm Bit 10 7 Set if Delta Freq < -0.3Hz
Warnings
Enclosure Temperature Bit 11 8 Temp > 70 degrees C
Moisture Generator Date Bit 12 N/A Good for 2 years
Dryer Alarm Bit 13 10 Exceeding PPM Hours
Concentration Alarm Bit0 – Bit1 11 Concentration out of range
Invalid Reading Bit2 11 Verification or System Alarm
Process pressure Bit3 11 Process pressure out of limits
Figure A-5.
Alarm Register Value.
The last set of registers starting from #141 represents ASCII strings. Each register is
holding two ASCII characters. End of the string should be marked with integer number
of zero. For example, if the AnalyzerName variable is set to “Dev”, the holding register
values are (considering that high byte located first) #141 ( 68, 101) and #142 ( 118, 0 ).
Note that 0
indicates the end of the ASCII string.
Value COMMAND DESCRIPTION
71 Start Verification Cycle

76 Load Sensor Memory
81 Quit Verification Cycle
82 Reset Analyzer
84 Start/Stop Test Mode
90 Start Zero Cycle
Figure A-6.
Holding Register Values.

ID/STATUS INFORMATION
The MODBUS master can poll the analyzer periodically for status information via MOD-
BUS function 17 (11Hex). The returned information has the following format:
1 byte Slave ID = 50h for Model 3050 analyzer
1 byte Run Status = FFh for Analyzer on Line

(invalid signal = 0)
= 00h for Analyzer off Line

(invalid signal = 1)
2 bytes Status Word = System State which is register #8

The most significant byte comes first.
15 bytes Model Name =Analyzer Model Name are registers

213-220
12 bytes Serial Number =Analyzer Serial Number located in

registers 183-189
4 bytes Version Number =S200 located in register #82
The byte count is 35 (23Hex).

ANALYZER CONFIGURATION OPERATIONS
In this section, configuring the analyser with the MODBUS is discussed. The 3050
analyzer shipped ready to communicate via MODBUS using the serial communications
port. While the 3050 analyzer can be completely configured using the MODBUS con-
nection, AMETEK recommends the use of the 3050 Configurator software for configur-
ing the analyser. The 3050 configurator software is also compatible with MODBUS RTU.
Switching protocols can be accomplished with the 3050 Configurator software or with
the AMETEK “ProtocolSwitch” utility, which is discussed in the next section.
All of the configuration parameters of the analyser can be modified by the “write one or
multiple holding registers” command. In most cases it is a one step operation involving
setting the contents of the corresponding register. Ten different examples of using this
command are presented below. The first example is presented with all “request” and
“response” formatting information. For brevity, the remaining examples list just the key
register information.
Example 1: Alarm Enable

TASK.
Enable Alarm Output. Device address is 2.
ACTION.
Write one holding register (function 06). Register address = 102 (holding register
#40103). Value = 1(1-enable, 0-disable).
MODBUS transaction:
Request
Device Address =02Hex

Function Code =06Hex
Register Address Hi =00Hex
Register Address Lo =66Hex
Register Value Hi =00Hex
Register Value Lo =01Hex
CRC Hi
CRC Lo
Response
Device Address =02Hex

Function Code =06Hex
Register Address Hi =00Hex
Register Address Lo =66Hex
RegisterValue Hi =00Hex
Register Value Lo =01Hex
CRC Hi
CRC Lo

Example 2: Setting the High-Alarm Limit:
TASK.
Set the analyser to produce a “high-concentration” alarm, when the moisture concentra-
tion exceeds 1000 ppm.
ACTION.
Write one holding register (function 06). Register address = 66 (holding register #40067).
Value = 1000.
Example 3: Setting the Low-Alarm Limit:

TASK.
Set the analyser to produce a “low-concentration” alarm, when the moisture concentra-
tion falls below 0 ppm .
ACTION.
Value = 0.
Example 4: Enabling “Hold During Verify”:

TASK.
Enable hold the analog outputs at the last measured value, when the analyser is off-line
to perform a verification cycle.
ACTION.
Value = 1(0-track during verify, 1-hold during verify).
Example 5: Setting the High-End of the Analog Output:

TASK.
Setup the analog output so that a moisture concentration of 100 ppm produces a 20 ma
current output.
ACTION.
Value = 100.
Example 6: Setting the Low-End of the Analog Output:

TASK.

Setup the analog output so that a moisture concentration of 1ppm produces a 4 ma cur-
rent output.
ACTION.
Value = 100 (multiplied by scale of 100).
Example 7: Switching to “Sensor-Saver” Mode:

TASK.
Set the analyser to operate in the sensor-saver mode.
ACTION.
Value = 1 (enable sensor saver =1, disable sensor saver = 0).
Example 8: Switch to Dewpoint Readings:

TASK.
Set the analyser to output the moisture concentration as a dewpoint, using the Centi-
grade scale. A fixed process pressure of 150 kPa is used for this example.
ACTION 1.
Value = 4 (ppmv = 0, lbs/mmscf = 1, mg/Nm3 = 2, ppmw = 3, dew point C = 4, dew
point F = 5).
ACTION 2.
Set process pressure units to kPa
Value = 0 (kPa= 0, PSIA = 1, bar = 2, Atm = 3).
ACTION 3.
Set process pressure to fixed 150 kPa
Value = 1500.
Value = 1500.
Example 9: Selecting a Sample Gas:

TASK.
Set the analyser to operate on a sample gas, using the data provided in the “GasNew.csv”

file (located on the customer configuration disk). For the purpose of this example, the
sample gas selected will be air.
ACTION 1.
Write multiple holding registers (function 16). Register address = 162 (holding register
#40163) value = 4169Hex, Register address = 163 (holding register #40164) value =
7200Hex (Air0).
ACTION 2.
Set gas related coefficients. Coefficients can be obtained from the GasNew.csv file located
on the Customer Configuration floppy disk.
Register address = 74 (holding register #40075). Value = 998

Next registers should be set for Dew Point temperature reading only.
Register address = 115,116. Value = 7.89E-04

Register address = 117,118. Value = -7.14E-06
Register address = 119,120. Value = 2.31E-08
Register address = 121,122. Value = -2.57E-11
ACTION 3.
Set process pressure to fixed 150 kPa
Value = 1500Hex (multiplied by the scaling factor of 10).
Value = 1500Hex (multiplied by the scaling factor of 10).
Example 10: Setting Verification Schedule:

TASK.
Set the analyser to automatically trigger a verification cycle. For this example, the analys-
er will be set to perform a verification cycle on the 3rd day of each month, at noon (12:00).
ACTION 1.
Set the verification type to monthly.
Write one holding register (function 06). Register address = 81 (holding register #40082)
value = 3Hex (never = 0, daily = 1, weekly = 2, monthly = 3).

ACTION 2.
Set the day of the Month to 3.
value = 3Hex.
ACTION 3.
Set the hour 12.
value =0CHex.

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Model 3050-SLR

Part Number 305671901, Rev. YB- Process Instruments

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MIDDLE EAST - Dubai

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Analyzer Serial Number Location

3050-SLR MOISTURE ANALYZER.....................................................................1

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INSTALLATION AND START-UP......................................................................3

USER INTERFACE .................................................................................................4

REPLACEMENT PARTS ...................................................................................... 6

GLOSSARY OF TERMS ....................................................................................... 7

MODBUS COMMUNICATION INTERFACE............................................... A

ANALYZER CONFIGURATION OPERATIONS...........................................14

Example 1: Alarm Enable ............................................................................................................ 15

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Important information that should not be overlooked.

! Verify ground continuity of all equipment before applying power.

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CAUTION - Risk of electric shock

Achtung - Hochspannung Lebensgefahr

CAUTION - Hot Surface

Environmental Information (WEEE)

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This Equipment is Suitable for Use in :II 2 Ex db e II C T* b

Special Conditions For Safe Use In European Zone 1 Areas

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SV1 SV2 SV3

3050-OLV FLOW DIAGRAM

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• One analog input, 4 to 20 mA

• One analog output, 4 to 20 mA, isolated. Can be either loop powered or

• Two alarm contacts, (dry relay contacts)

• One RS-232 serial port

• One RS-485 serial port.

Calculation of Dewpoint Values for Hydrocarbon Streams

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Contact AMETEK Service with inquiries regarding other applications.

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(Ambient temperature; Enclosed sample system)

90% RH maximum, noncondensing

IEC Pollution Degree 2

IEC Installation Category II

Maximum elevation 2,000 meters (6560 feet)

Approvals and Certifications

UL/CSA Class I, Division 1, Groups BCD T6

Electromagnetic Compatibility Directive; 2014/30/eu

Low Voltage Directive; EN61010-1 2010

Pressure Equipment Directive

T6: -20°C to 40°C or T5: -20°C to 50°C

Russian Gosstandart Pattern Approval

Russian Ex Proof Certification 1ExdIICT6X

0.10 to 100 parts per million by volume (ppmv)

Alarms are available on RS-485 interface.

Lower Detectable Limit

Moisture Generator Value

Instrument Air Requirements

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