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Manual Balanzas ISHIDA

The document is a service manual for the IPC Series scale that contains information on product overview, test mode, hardware configuration, maintenance, and troubleshooting to help servicing personnel with services and maintenance of the machine. It includes specifications, diagrams, disassembly and assembly procedures, and error codes. The manual is intended only for authorized servicing personnel.

Uploaded by

Bocatti Calidad
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© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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0% found this document useful (0 votes)
422 views29 pages

Manual Balanzas ISHIDA

The document is a service manual for the IPC Series scale that contains information on product overview, test mode, hardware configuration, maintenance, and troubleshooting to help servicing personnel with services and maintenance of the machine. It includes specifications, diagrams, disassembly and assembly procedures, and error codes. The manual is intended only for authorized servicing personnel.

Uploaded by

Bocatti Calidad
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 29

IPC Series

Service Manual
The First Edition

„ Read this manual thoroughly and do not perform installation, operation, maintenance, or
inspection unless you fully understand all of the contents.
„ Keep this manual in a safe place where you can refer to it easily while installing, operating, and
carrying out maintenance or inspections.

This manual is for use by service personnel of our company or qualified to perform maintenance
services for this machine. Use by anyone except the above personnel is not permitted.

Manual No. 0183B

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OUTLINE
• Purpose of this manual
This manual is edited for the authorized servicing personnel and used when carrying out services and
maintenance of the machine.

• Relative manual
Refer to the operation manual for ususal operations.

• Symbols used in this manual

1. Warning symbols

Symbol Meaning

Indicates information that, if not avoided, is likely to result in loss of life or serious
injury.

Indicates information that, if not avoided, may result in loss of life or serious injury.

Indicates information that, if not avoided, could result in relatively serious or minor
injury, damage to the machine or faulty operation.

2. Explanatory symbols
Symbol Meaning

Indicates information to call or emphasize for attention to the note.

Indicates the reference page.

Indicates information to help understanding.

• Readers of this manual


This manual is edited for the servicing personnel. Use by other personnel is not permitted.

• Note
This manual may be revised in accordance with modification when made in the machine.
All rights are reserved. Copying any part of this manual is prohibited without our permission.

Manual No. 0183B 1/29 IPC Series Service Manual

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Contents
Chapter 1. Product Overview .........................................................................................3
1.1 Product Overview..............................................................................................................3
1.2 Standard Specifications ....................................................................................................3
1.3 Appearance.......................................................................................................................4
1.4 Operation Panel ................................................................................................................5
1.5 Outer Dimensions .............................................................................................................6

Chapter 2 Test Mode ......................................................................................................7


2.1 Operation ..........................................................................................................................7
2.1.1 Test Mode Flow ...................................................................................................................7
2.1.2 Key Functions (when setting value).....................................................................................8
2.1.3 Starting Test Mode...............................................................................................................8
2.1.4 Ending Test Mode................................................................................................................8
2.1.5 Memory Switch ....................................................................................................................8
2.1.6 C1 Mode – Country No. Setting...........................................................................................9
2.1.7 C2 Mode – Scale No. and Decimal point Setting ..............................................................10
2.1.8 C3 Mode – Span Adjustment.............................................................................................11
2.1.9 F Mode – Setting measuring conditions and E2ROM clear...............................................12
2.1.10 Error No. List......................................................................................................................13

Chapter 3 Hardware Configuration.............................................................................14


3.1 Mechanisms ....................................................................................................................14
3.1.1 Small Size (3kg, 6kg) .........................................................................................................14
3.1.2 Large Size (15kg、30kg) ...................................................................................................16
3.2 Electric Concerns ............................................................................................................18
3.2.1 Block Diagram....................................................................................................................18
3.2.2 Board PS-005 ....................................................................................................................18

Chapter 4 Maintenance ................................................................................................20


4.1 Disassembly Procedure (Small Size: 3kg • 6kg).............................................................20
4.1.1 Base Replacement.............................................................................................................20
4.1.2 Board Replacement ...........................................................................................................21
4.1.3 Load Cell Replacement .....................................................................................................22
4.2 Assembly Procedure (Large Size: 15kg • 30kg) .............................................................24
4.2.1 Base Replacement.............................................................................................................24
4.2.2 Board Replacement ...........................................................................................................25
4.2.3 Load Cell Replacement .....................................................................................................26
4.3 Troubleshooting ..............................................................................................................28

Manual No. 0183B 2/29 IPC Series Service Manual

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Chapter 1. Product Overview
1.1 Product Overview
• The IPC Series is a digital scale which can be operated with two batteries.
• The large LCD with 25mm height is provided for the display.

1.2 Standard Specifications


Item Description
Small size Large size
Type name
IPC 3kg IPC 6kg IPC 15kg IPC 30kg
3kg/ 6kg/ 15kg/ 30kg/
1g(0~1.5kg) 2g(0~3kg) 5g(0~7.5kg) 10g(0~15kg)
Weighing capacity
2g(1.5kg~3kg) 5g(3~6kg) 10g(7.5~15kg) 20g(15~30kg)
Dual range Dual range Dual range Dual range
0.001kg 0.002kg 0.005kg 0.01kg
Scale unit
3.000kg/0.001kg 6.000kg/0.002kg 15.000kg/0.005kg 30.00kg/0.01kg
Accuracy 1/3000
Weigh platter size 200mm(L)×230mm(W) 293mm(L)×280mm(W)
Display LCD type 6 digits (7segments) Height : 25mm
Ambient temperature: -5ºC to +40ºC
Environment condition
Relative humidity: 80%RH (Max.), no condensation
Two D-sized dry batteries or AC adaptor
Power source [ Battery duration ]
Two alkaline D-sized batteries (Approximately 500 hours)
Current consumption Max. 25mA
Auto power off Select: 60 minutes (default), 20 minutes or non Auto power off
Weight (excl. battery) 2.0kg 3.2kg
AC adaptor (Dealer Option)
Option
・Output voltage
- 3.2 to 6.0VDC (current load at 25mA, or at IPC connection)
(caution)
1. Output voltage must not exceed 6.0V even if power supply voltage is at +10%.
2. Output voltage exceeds 3.2V even if power supply voltage is at -15%.
- Generally, AC adaptor output voltage varies with load current.
Confirm output voltage with a 25mA load current (IPC current)

- Output plug configuration/polarity


- Configuration Specification EIAJ RC-5320-2
- Polarity Center Plus

Manual No. 0183B 3/29 IPC Series Service Manual

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1.3 Appearance

Front view

Rear view

Bottom view

Manual No. 0183B 4/29 IPC Series Service Manual

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1.4 Operation Panel

Manual No. 0183B 5/29 IPC Series Service Manual

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1.5 Outer Dimensions
Small size

Large size

Manual No. 0183B 6/29 IPC Series Service Manual

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Chapter 2 Test Mode
The Test Mode is used for diagnosis and/or setting at maintenance service.

2.1 Operation
2.1.1 Test Mode Flow

START L003 Program No. display

C1 X Setup of Country No. TARE

TARE

C2 XX Setup of Scale No. TARE


And Decimal point
TARE

*
C3 Span adjustment TARE

TARE
* Setting measuring CONDITIONS
Fxxx

TARE E2ROM clear

ON/OFF ZERO +
*
END

Note: Press the memory switch at any time during test mode to record the data to the E2PROM.
Then “P-EP” appears in the display.

Manual No. 0183B 7/29 IPC Series Service Manual

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2.1.2 Key Functions (when setting value)
Key Function
- Use at TEST mode startup.
ON
(Press this key while the TARE key is depressed.)
OFF
- Use at TEST mode end
ZERO - Use when selecting digits.
- Press when fixing values after mode or data selection.
TARE
- Increments values for each press during data change.
 - Press when entering C3 or F mode
(Tactile switch in the main circuit board)
Stores E2ROM data set for each item of the C and F mode.

Memory
Switch

2.1.3 Starting Test Mode


Operation Display

1. Press and release the ON/OFF key while the TARE


key is depressed.

2. Release the TARE key.

2.1.4 Ending Test Mode


Operation Display

1. C mode / F mode status

2. Release the ON/OFF key after depressing for one


second or more.

2.1.5 Memory Switch


Operation Display

1. C mode / F mode status

2. Press the Memory Switch.

Manual No. 0183B 8/29 IPC Series Service Manual

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2.1.6 C1 Mode – Country No. Setting
1) Country No. Table
Country No.
1 2 3 4 5 6 7 Wei-
Item Data Digit Bit
AUS ght
JPN ASIA USA EU
CAM
0: ±10%
0 0 0 0 0 0 0 Start range 1 D0
1: ±2%
0: Lights on at true zero
0 0 0 0 1 0 0 Zero point mark 1: Lights on at 2 D1
Provisional zero
100
Below true zero 0: "___"
1 0 0 0 1 0 0 4 D2
indication 1: Negative value
Cleaning tare
0: No
0 0 0 0 1 0 0 weight by pressing 8 D3
1: Yes
ZERO key
Decimal point 0: "."
0 0 1 0 0 0 1 1 D4
Indicator 1: ","
Over-scale 0: BLANK
0 0 0 1 0 0 0 2 D5
indication 1: "OL" 1
10
0: Not possible
0 0 0 0 1 0 0 Tare subtraction 4 D6
1: Possible
ZERO key during 0: Possible
0 0 0 0 0 1 1 8 D7
tare subtraction 1: Not possible
Stabilized,
0: 5 times.
0 0 0 0 0 0 0 re-stabilized 1 D8
1: 8 times.
frequency
Re-stabilization 0: 2 times over
0 0 0 0 0 0 0 2 D9
Starting range 1: 4 times over 102
Stabilized/re- 0: 3 times
0 0 0 0 0 0 0 4 D10
stabilized range 1: 5 times
Section 0: No
1 0 0 0 0 0 0 8 D11
adjustment 1: Yes (JAPAN)

804 000 010 020 04E 080 090 ←Display of F mode Measurement Condition

2) Operation
Operation Display

1. Stating Test

2. Setup of Country No.


- To select the No., use the [ * ] key
- Example: ASIA=2

3. When the C2 mode is then required, press the TARE key.

- When finishing, press the Memory Switch to record the


data to the memory, and enter the Ending Test Mode.

Manual No. 0183B 9/29 IPC Series Service Manual

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2.1.7 C2 Mode – Scale No. and Decimal point Setting

1) Scale No.[ X1 ] Table


X1 Specifications A/D Counts
1 3kg (2g/1g) Multi interval 30000 (20/10)
2 6kg (5g/2g) Multi interval 30000 (25/10)
3 15kg (10g/5g) Multi interval 30000 (20/10)
4 30kg (20g/10g) Multi interval 30000 (20/10)
5 3kg (1g) Single range 30000 (10)
6 6kg (2g) Single range 30000 (10)
7 15kg (5g) Single range 30000 (10)
8 30kg (10g) Single range 30000 (10)
9 6lb (0.005lb/0.002lb) / 3kg (2g/1g) Multi interval lb/kg 30000 (25/10) / 30000 (20/10)
A 15lb (0.01lb/0.005lb) / 6kg (5g/2g) Multi interval lb/kg 30000 (20/10) / 30000 (25/10)
B 30lb (0.02lb/0.01lb) / 15kg (10g/5g) Multi interval lb/kg 30000(20/10) / 30000 (20/10)
C 60lb (0.05lb/0.02lb) / 30kg (20g/10g) Multi interval lb/kg 30000(25/10) / 30000 (20/10)
D 100oz (0.1oz/0.05oz) Multi interval oz 20000 (20/10)

2) Decimal point indication [ X2 ] Table


X2 Display
1 "0"
2 "0.0"
3 "0.00"
4 "0.000"

Manual No. 0183B 10/29 IPC Series Service Manual

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3) Operation
Operation Display

1. Stating Test

2. Scale No. and Decimal point indication mode


- Press the [ TARE ] key ON → (1st digit flashes)
- Example: ASIA 3kg (1g) Single range X1=5, X2=4 X2 X1
2.1 Scale No. Setting
- Press the [ * ] key ON four times (X1=5)

X2 X1

2.2 Decimal point indication Setting


- Press the [ ZERO ] key ON → (2nd digit flashes)

X2 X1

- Press the [ * ] key ON three times (X2=4)

X2 X1

- When the C3 mode is required, press the TARE key.

- When finishing, press the Memory Switch to


record the data to the memory, and enter the Ending
Test Mode.

2.1.8 C3 Mode – Span Adjustment

1) Operation
Operation Display
1. Stating Test

2. Span Adjustment mode


2.1 Press the TARE key ON for two times.

2.2 Press the [ * ] key ON → displays original A/D data


(The normal range for original A/D data is 1000 to
25000 counts).

2.3 Press the [ * ] key ON with zero load on the weigh


platter → Approx. 5000 count is diplayed.

Manual No. 0183B 11/29 IPC Series Service Manual

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2.4 Press the ZERO key if the count diverges from 5000
counts.

2.5 Put the weight same as weighing capacity on the


weigh platter, then press the [ * ] key → "CAL" is
displayed, then the A/D count becomes "35000" on
the display.
If the count diverges from 5000 counts, unload the
weight and repeat the operations as set out in 2.4 and
2.5.

2.6 When the C3 mode is required, press the TARE key.

- When finishing, press the Memory Switch to


record the data to the memory, and enter the Ending
Test Mode.

• “CAL” operation can not be performed unless zero-point adjustment is finished.


• “CAL” operation can not be performed unless the original A/D value exceeds
33300 counts when the weight is loaded.

2.1.9 F Mode – Setting measuring conditions and E2ROM clear


• All data has been fixed according to country specifications.
• Altering data may not conform to weighing and measuring tests for a country.

• See 1.6 “C1 Mode-Country No. Setting” for Measurement Conditions Setup
Table.

1) Operation
Operation Display
1. Stating Test

2. Setting measuring conditions


2.1 Press the TARE key for three times
2.2 Press the [ *] key → The least significant digit blinks.
Whenever the [ *] key is pressed, the required digit can be
selected.

2.3 Whenever the [ *] key is pressed, the figure of the digit


which has blinked does the increment.

Manual No. 0183B 12/29 IPC Series Service Manual

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3. E2ROM clear
・ Any scene of F mode is possible.
3.1 Press the ZERO key and [ * ] key. → "EP-C" then "C1-1" is
displayed.

At this point, writing in E2ROM of change data in ↓


F mode and the default value to E2ROM clear
has not been cpmlpeted. Push the memory
switch.
E2ROM clear initializes Country No., Scale No.,
Zero, and Span adjustment values. It is
necessary to set it again.
4. Writing in E2ROM
・ Push the memory switch to memorize data.

After E2ROM is cleared, if writing is performed in


E2ROM without setting Country No., Scale No.
nor Zero/Span adjustment value, and the power
is turned on, "Err1" is displayed and it is not
possible to use the machine. Set C1, C2, and C3
again.

Data after E2ROM is cleared


Mode Data Item
C1 1 JAPAN
C2 11 Scale No.= 3kg (2g/1g) Multi interval Decimal point indication= " 0"
C3 Zero point and span adjustment value and each approximate value
F 804 Measurement condition

2.1.10 Error No. List


Error No. Mode Item
Err1 At power ON E2PROM unsetting or garbled data
Err2 At power ON Outside start range
Outside range where zero point can be adjusted (original A/D 1000
Err3 Test mode
count or less)
Err4 Test mode (Original A/D 25000 count or more)
Outside span adjustment possible range (original A/D 33300 count
Err5 Test mode
or more)
Err6 Normal mode Original A/D zero count or less

Manual No. 0183B 13/29 IPC Series Service Manual

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Chapter 3 Hardware Configuration

3.1 Mechanisms
3.1.1 Small Size (3kg, 6kg)

Manual No. 0183B 14/29 IPC Series Service Manual

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IPC 3kg、6kg Single Display Asia Service Parts List
No. Parts Name Weighing Capacity Q'ty
1 PLATTER 1
2 PLATE: SUPPORT 2
3 LOAD CELL (CZL-6D-C3-5kg-1000) 3kg 1
3 LOAD CELL (CZL-6D-C3-10kg-1000) 6kg 1
4 CASE 1
5 BASE 1
6 FOOT: LEVEL 4
7 BATTERY: COVER 1
8 LUCENT: PLATE 1
9 SHEET: DISPLAY: FRONT 3kg 1
9 SHEET: DISPLAY: FRONT 6kg 1
10 SHEET: DISPLAY: REAR 1
11 SLEEVE 4
12 NAME PLATE: SPEC 3kg 1
12 NAME PLATE: SPEC 6kg 1
13 PUSH RIVET 2
14 PWB PS-005A 1
15 LEVEL UNIT 1
18 SCREW ST 4 x 14 4
19 SCREW M 6 x 25 4
20 WASHER 6 4
21 SPRING WASHER 6 4
22 SCREW M 4 x 12 8
23 SCREW ST 3 x 8 3
24 SCREW M 5 x 16 4
26 SCREW M 4 x 10 5
27 SCREW ST 4 x 10 2
30 CUSHION BATTERY 2
31 SCREW M 4 x 12 1
32 SHEET 2
33 BATTERY HARNESS 1
34 SPRING 1 1
35 SPRING 2 1
36 WASHER 5 4
37 E: RING 3 1
38 PRINTER GND CORD 1
39 FILTER 1
40 PROTECT:SHEET 1

Note: Parts number may change without notice due to product improvement.

Manual No. 0183B 15/29 IPC Series Service Manual

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3.1.2 Large Size (15kg、30kg)

Manual No. 0183B 16/29 IPC Series Service Manual

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IPC 15kg,30kg Single Display Asia Service Parts List
No. Parts Name Weighing Capacity Q'ty
1 PLATTER 1
2 CASE 1
3 LUCENT: PLATE 1
4 SHEET: DISPLAY: FRONT 15kg 1
4 SHEET: DISPLAY: FRONT 30kg 1
5 SCREW ST 3 x 8 3
6 PWB PS-005A 1
7 PRINTER GND CORD 1
8 SCREW ST 4 x 14 4
9 LOAD CELL (CZL-6D-C3-25kg-1000) 15kg 1
9 LOAD CELL (CZL-6D-C3-50kg-1000) 30kg 1
10 SCREW M 4 x 12 2
11 SCREW M 5 x 25 4
12 PLATE: SUPPORT 2
13 PLATE: A: COVER 1
14 SCREW M 4 x 10 9
15 FOOT: LEVEL 4
16 PROTECT: SHEET 1
17 E: RING 3 1
18 SCREW M 4 x12 1
19 BATTERY: COVER 1
20 CUSHION BATTERY 2
21 SPRING 1 1
22 SHEET 1
23 LEVEL UNIT 1
24 SPRING 2 1
25 BASE 1
27 BATTERY HARNESS 1
28 FILTER: CORE 1
29 SCREW M 6 x 25 4
30 WASHER 6 4
31 SPRING WASHER 6 4
32 NAME PLATE: SPEC 15kg 1
32 NAME PLATE: SPEC 30kg 1
33 PUSH RIVET 2
35 SHEET: DISPLAY:REAR 1

Note: Parts number may change without notice due to product improvement.

Manual No. 0183B 17/29 IPC Series Service Manual

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3.2 Electric Concerns
3.2.1 Block Diagram

Load cell
(4 types depending on
weighing capacity

GND connection
Main board PS-005

AC adaptor
(Option)
Batteries

3.2.2 Board PS-005

CN4
CN5 JP3

JP2
CN6
GND
SW5 (B)
(G)
(W)
CN1 (R)
JP5
JP4
CN2
JP1

JP6
CN3

Manual No. 0183B 18/29 IPC Series Service Manual

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Connector
CN1: AC adaptor input

Pin No. Function Remarks


2 AC adaptor power source DC 2.4 to 6.0V
3 GND (Circuit)
4 GND (Battery)

CN2: Battery input

Pin No. Function Remarks


1 GND (Battery)
2 Battery power source DC 2.2 to 3.2V

CN3: Not used

CN4: LCD display data output

CN5: Not used

CN6: Load cell input

Pin No. Soldering land Function Remarks


1 (R) Vcc DC5v
2 (W) GND GND
3 (G) IN+ Approx 2.5v
4 (B) IN- Approx 2.5v
5 GND GND GND

Jumper
JP1: Ferrite cut
JP2: Ferrite cut
JP3: Ferrite cut
JP4: Ferrite cut
JP5: Battery GN and Circuitry GND
JP6: Filter cut

Switch
SW5: E2ROM Memory switch

Manual No. 0183B 19/29 IPC Series Service Manual

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Chapter 4 Maintenance
4.1 Disassembly Procedure (Small Size: 3kg • 6kg)
The seal restricts the peel according to the country by a no report and doing as wanting
put it. Follow the relevant procedure for the respective countries.

4.1.1 Base Replacement


Disassembly procedure
1. Remove dry batteries when using batteries. Remove the AC adaptor when using the AC
adaptor.
2. Remove four foot levels.
3. Peel off the approval seal.
4. Remove the four M4×10 screws.
5. Lift the base, and pull out the battery harness from CN2 of main board PS-005.

Assembly procedure
1. Perform in reverse order to disassembly.
2. The approval seal material is a void seal. It is not possible to use it again. Use a new approval
seal.

Manual No. 0183B 20/29 IPC Series Service Manual

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4.1.2 Board Replacement
1. Remove the load cell cable and grand cable using the soldering iron.
2. Remove the three ST3×8 screws where the board is fixed.
3. The board is fixed with four hooks and one lib as shown in the photo.
Press down the place shown by the arrow while pulling towards yourself, then remove the
hook 1 by sliding the entire board to the left and out.
4. Perform in reverse order for assembly.
5. Then, install the base.
6. Install dry batteries, clear E2ROM, and perform settings and span adjustment in C1, C2, and
C3 modes.

Manual No. 0183B 21/29 IPC Series Service Manual

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4.1.3 Load Cell Replacement
1. Remove the load cell cable and ground cable by using the soldering iron.
2. Remove the ST4×10 screw which fixes the cable clamp.
3. Remove the four M5×16 screws which fixe the plate support at four case locations.
4. Remove the case.

5. Remove the four ST4×14 screws which fix the plate support and platter.

Manual No. 0183B 22/29 IPC Series Service Manual

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6. Remove the M6×25 hexagonal bolts, spring washers and flat washers, which fix the plate support and
load cell in two locations both above and under.

7. Fix a new load cell and fix in four locations on the upper and lower plate support with flat washers,
spring washers, and M6×25 hexagonal bolts order.
The direction of load cell installation should be carried out on the lower plate support on the cell cable
side.

8. Confirm whether each cell limit space in the 8-location set screws is within a specified value.
Adjust by turning the set screws to the regulations value, and apply the screw lock agent if differing
from a specified value.

9. Start the test mode, and perform the C3 mode span adjustment.

Manual No. 0183B 23/29 IPC Series Service Manual

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4.2 Assembly Procedure (Large Size: 15kg • 30kg)
4.2.1 Base Replacement
The seal restricts the peel according to the country by a no report and doing as wanting
put it.
Do the procedure in a pertinent country.

Disassembly procedure
1. Remove two dry batteries when using the batteries. Remove the AC adaptor when using the
AC adaptor.
2. Remove the four foot levels.
3. Peel off the approval seal.
4. Remove the four M4×10 screws.
5. Lift the base, and pull out the battery harness from CN2 of the main board PS-005.

Assembly procedure
1. Do in the reverse order for assembly.
2. The material of approval seal is void seal. It is not possible to use it again. Put a new approval
seal.

Manual No. 0183B 24/29 IPC Series Service Manual

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4.2.2 Board Replacement
1. Remove the load cell cable and ground cable by using the soldering iron.
2. Remove the three ST3×8 screws where the board is fixed.
3. The board is fixed with the four hooks and one lib as shown in the photo.
Press down the place shown by the arrow, while pulling towards yourself, then remove the
hook 1 by sliding the entire board to the left and out.
4. Do in the reverse order for assembly.
5. Then, install the base.
6. Install the two dry batteries, clear E2ROM, and perform settings and span adjustment in C1,
C2, and C3 modes.

Manual No. 0183B 25/29 IPC Series Service Manual

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4.2.3 Load Cell Replacement
1. Remove the load cell cable using the soldering iron.
2. Remove the M4×10 screw which fixes the cable clamp, then remove the ground cable and
load cell cable.
3. Remove the four ST4×16 screws where the platter and plate support are fixed.

4. Remove the M6×25 hexagonal bolts, spring washers and flat washers, which fix the plate
support and load cell in two locations both above and under.

5. Fix a new load cell and fix in four locations on the upper and lower plate support with flat
washers, spring washers, and M6×25 hexagonal bolts order.
The direction of load cell installation should be carried out on the lower plate support on the
cell cable side.
6. Confirm whether each cell limit space in the 8-location set screws is within a specified value.
Adjust by turning the set screws to the regulations value, and apply the screw lock agent if
differing from a specified value.

Manual No. 0183B 26/29 IPC Series Service Manual

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7. Start the test mode, and perform the C3 mode span adjustment.

Manual No. 0183B 27/29 IPC Series Service Manual

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4.3 Troubleshooting

Symptom Cause Measure


1. The display check does not 1. Trouble of dry battery power • Check and replace dry batteries
start when the power switch is supply system • Confirmation and exchange of
pushed. battery harness
2. AC adaptor trouble • Check output voltage (DC2.4-6.0V)
and replace AC adaptor
3. Main board trouble • Replace the main borad PS-005A.
2. Power ON → Display check → 1. Garbled E2ROM data or • Initialize, perform C1, and C2 and
"Err1" initialized state. C3 settings, then push the memory
switch.
2. Main board PS-005A trouble • Replace the main board PS-005A.
3. Power ON → Display check → 1. Outside weight value start • Check if anything is placed on the
"Err2" range platter. If so, remove it.
• Replace the load cell.
• Replace the main board PS-005A.
4. Power ON → Display check → 1. Weight value is unstable. • Check if something comes in contact
“0”kg does not appear on the with the platter. If so, remove it.
display. • Check if there is wind or vibration
near the machine. If so, avoid these.
• Replace the main board PS-005A.
• Replace the load cell.
5. Weight varies at four corners. 1. External or load cell trouble • Check if the horizontal state is being
kept.
• Check if there is foreign article
between the platter and the case.
• Check if space of limit adjustment
screw is narrow
• Replace the load cell.
6. The ZERO or TARE key does 1. Outside of zero-adjustment • Check that zero-adjustment or tare
not function. or tare subtraction range subtraction is within the specified
range.
2. Weight value is unstable. • Check if something comes in
contact with the platter. If so,
remove it.
• Check if there is wind or vibration
near the machine. If so, avoid
these.
• Replace the main board PS-005A.
• Replace the load cell.
7. The power supply cuts when 1. Auto power OFF setting. • Check if the auto power OFF
time passes. function works.
• Default is 60 minutes.
2. Main board PS-005A trouble • Replace the main board PS-005A.

Manual No. 0183B 28/29 IPC Series Service Manual

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