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SECTION INDEX

REXTON SECTION NAME PAGE

Labor Time Guide A. GENERAL INFORMATION A-3

1. ENGINE 1 - 49

2. FUEL & ENGINE CONTROL 2 - 139

FOREWORD 3. POWER TRAIN SYSTEM 3 - 167

This LTG (Labor Time Guide) has been prepared


for the purpose of implementing the terms of the
4. CHASSIS 4 - 227
current Dealer Sales and Service Agreement and
is intended solely for the purpose of computing
the compensation payable by the company. to the 5. BODY 5 - 287
authorized the company dealers for the perfor-
mance of warranty, policy and campaign adjust-
ment and other work authorized and performed 6. BODY HANGON PARTS 6 - 301
for the account of the company.
This use of this guide for any other purpose is
neither intended not authorized by the company. 7. INTERIOR & EXTERIOR 7 - 319
Please read the introduction of this guide thor-
oughly to acquaint with the company warranty
system.
8. ELECTRICAL EQUIPMENTS 8 - 385
All time allowances in this guide are subject to
change at any time by the company. based on
time studies by the company related to improved 9. O.V.M TOOL & ACCESORY 9 - 417
methods, techniques or equipment or other ad-
vances in the industry.

2012.07
SECTION
A

GENERAL INFORMATION

CONTENTS
1. Introduction............................................................................................... 5
2. How To Read This Manual........................................................................ 6
3. How To Use This Manual.......................................................................... 9
4. Paint Repair............................................................................................. 10
5. Defect Code............................................................................................. 11
6. Abbreviation............................................................................................ 13
7. Illustation Index....................................................................................... 14
GENERAL INFORMATION - A

1. INTRODUCTION
1-1. PAGE LAYOUT
This Labor Time Guide is designed for convenient and accurate use. In order to provide easy loca-
tion of operations, the layout has been structured in reading sequence with the corresponding illus-
tration.

1-2. TYPES OF OPERATION

Major Operation
The Labor Operation Codes consist of seven digits. All operation numbers having “0” in the seven
digit of operation number are classified as “major” operations. A major operation time allowance is
sufficient to do the work described as a single operation.

Supplementary Operation (Adds)


All operation numbers having an alphabetical letter in the seventh digit of the operation number are
classified as “Supplementary” operations.

These operations cannot be used as single operation and must be used as additions to the major
operation.


1-3. TIME ALLOWANCES
The time allowances published in this guide have been determined by performing the operation a
sufficient number of times to establish an average time or to determine that a fair and equitable time
has been developed. Standard technician’s hand tools and dealer essential and available tools are
used in performing time studies. No power operated tools are used for time studies.

Procedures outlined in Service Manuals, other Service Publications and standard shop practices are
used as a guide when performing the work necessary to establish time allowances.

The time allowance includes the actual time required to perform the operation plus an additional al-
lowance to provide for operating variables.

Time allowances include time to remove and reinstall manufacturer optiones and accessories but do
not include time to remove and reinstall special or aftermarket equipment.

“Repair diagnosis” time is include in all published labor time operations when it is required to perform
the operation.

It is the responsibility of the dealer’s qualified service staff to assist technicians in “customer problem
analysis” and “symtom diagnosis”.

5
A - GENERAL INFORMATION

2. HOW TO READ THIS MANUAL

1 - ENGINE

1115 ENGINE UNIT (D20R)

EPC Operation D20DTR D27DT/


No. Operation Description D20DT GSL
No. Code (EU-V) DTP

1 111501C1 ENGINE ASSY(M/T) REPLACE 7.3 - - -

2 111501C2 ENGINE ASSY(M/T) OVERHAUL 17.2 - - -


01
3 111501C4 ENGINE ASSY(A/T) REPLACE 8.3 - - -

4 111501D7 ENGINE ASSY(A/T) OVERHAUL 17.9 - - -

5 111502C1 BRKT ASS'Y-ENGINE MTG LWR REPLACE 0.7 - - -

6 02 111502CA BRKT ASS'Y-ENGINE MTG LWR - Additional REPLACE 0.2 - - -

7 111502CB BRKT ASS'Y-ENGINE MTG LWR - Opposite REPLACE 0.4 - - -

2 3 4A 4B 5 6

6
GENERAL INFORMATION - A

1) Section
Refer to the main group code in this chapter.

2) Illustration Number
The illustration number corresponds to the reference number on the illustration.

3) Operation Code
The operation code consist of seven digits.

Main group code


Basic code
Auxiliary code

Main Group Code


The main group code consists of 4 digits which indicates the area of the vehicle where the repair was
performed.

Basic Code
The basic code is a 2-digit serial number to each specific operation.

Auxiliary Code
The Auxiliary code indicates the type of repairs as shown below :
Auxiliary Code Description Auxiliary Code Description
C1 Replace D6 Replace3
C2 Overhaul D7 Other1
Major operation
C3 Repair D8 Other2
C4 Replace2 D9 Other3
C5 Filling CA Additional
C6 Seal CB Opposite
C7 Paint CC Additional2
C8 Major operation Ref.Paint CD Opposite2
C9 Grinding CE Additional3
Supplementary
D0 Plate CF Opposite3
operation
D1 Welding CG Additional4
D2 Inspect CH Opposite4
D3 Adjust CJ :
D4 Clean : :
D5 Reprogram CZ :

Major Operation
The numeric code “C1”~”D9” represents a major operation.

Supplementary operation
The numeric code “CA”~”CZ” represents supplementary work of where time is required additionally for
the incidental repair work of the parts or components related to the originally intended repair.

7
A - GENERAL INFORMATION

4) Operation Description
4A. Major Operation
The description corresponding to each operation number names the parts or component concerned,
and describes what kind of operation is to be performed.

4B. Supplementary Operation


The description corresponding to each operation number names the parts or component concerned,
and describes the additional operation for removing and reinstalling optional equipment such as power
steering, air conditioning, etc., when major operation is performed on the vehicle with optional equip-
ment.

5) Operation Times
The operation times in this manual are provided in hours and tenths of hours (e.g. 1.1 hours for 1hour
and 6 minutes).
Enter the operation time on the warranty claim in the same manner.

6) Model Code
This code represents the vehicle model.
Vehicle model

 Rexton

7) Engine Type
This designation represents engine types.
D20DTR : Diesel Engine (EU-V)
D27DT/DTP : Diesel Engine (EU-IV)
D20DT : Diesel Engine (EU-III)
GSL : Gasoline Engine (GSL 3.2)

8
GENERAL INFORMATION - A

3. HOW TO USE THIS MANUAL


The operation time in this manual are provided in hours and tenths of hours (e.g. 1.1 hours for 1 hour
and 6 minutes).
Enter the operation time on the warranty claim in this manner.

Example : When supplementary work is performed in addition to the intended repair)

Model : REXTON
Major operation : Cover assy-crankshaft sealing RR (M/T)
Supplementary Work : Cover assy-crankshaft sealing RR (M/T) (Each Additional)

Step 1 : First find ENGINE - CYLINDER BLOCK (D20R) in MAIN GROUP INDEX

Step 2 : On page Engine 1-41, note the operation code for Expansion plug. (Relacement)

112717C1 COVER ASSY-CRANKSHAFT SEALING RR (M/T) 7.5


112717CA COVER ASSY-CRANKSHAFT SEALING RR (M/T) - Additional 0.3
Operation Time Total 7.8

EPC Operation D20DTR D27DT/


No. Operation Description D20DT GSL
No. Code (EU-V) DTP

1 11270101 BLOCK ASSY-CYLINDER (M/T) REPLACE 17.4 -

2 11270102 BLOCK ASSY-CYLINDER (M/T) OVERHAUL 17.4 -


01
3 11270104 BLOCK ASSY-CYLINDER (A/T) REPLACE 17.9 -

4 11270117 BLOCK ASSY-CYLINDER (A/T) OVERHAUL 17.9 -

5 04 11270401 PLUG-SCREW REPLACE 1.5 -

6 06 11270601 PLUG-EXPENSION REPLACE 1.9 -

7 11271701 COVER ASSY-CRANKSHAFT SEALING RR (M/T) REPLACE 7.5 -


COVER ASSY-CRANKSHAFT SEALING RR (M/T)
8 1127170A REPLACE 0.3 -
- Addional
17
10 11271704 COVER ASSY-CRANKSHAFT SEALING RR (A/T) REPLACE 6.5 -
COVER ASSY-CRANKSHAFT SEALING RR (A/T)
11 1127170C REPLACE 0.3 -
- Addional

Major Operation : 112717C1 COVER ASSY-CRANKSHAFT SEALING RR (M/T) 7.5

Supplementary Work : 112717CA COVER ASSY-CRANKSHAFT SEALING RR (M/T) - Additional 0.3

Operation Code 112717C1 & 112717CA

Operation Time Total 7.5 + 0.3 = 7.8

9
A - GENERAL INFORMATION

4. PAINT REPAIR
4-1. INSTRUCTION
The time allowances herein for painting operations are established on the basis of techniques and
material required for quality work both in appearance and durability.

The basis for determining the paint time allowances is a “Paintable Surface”.

1. After dents have been removed from sheet metal parts and the parts welded they are stored
to their neutral shape.
2. Welding and soldering joints, overlapping seams formed by partial replacement and surfaces
smoothed with fillers are ground down using P80-120 grain sandpaper.
3. And when the painter does not need to apply more than 3 coats of knife-edge putty to the sur-
faces to be painted.

4-2. LABOR TIME


The time allowances for paint work consider all cases such as material preparation time, actual
working process, and material allowances, which are necessary for a proper and professional paint
job. It shall be noted material allowances are converted to hours and included in the operation time,
also.

According to the character of paint process and size of area to be painted, the kinds and quantity of
the material will be varied in the course of paint.
The material allowances consist of mixed paint and additional material such as masking tape, sand-
ing paper, cleaning solvent and etc. needed for the operation of each step.

INCLUDES ; moving the vehicle / mixing all materials / color blending / equipment cleaning / color
spray sample / repainting time on clear coat / masking / sanding / cleaning / spraying /
removing of the masking and polishing.
EXCLUDES ; removal and reinstallation of body attaching parts.

4-3. REPAIR TYPE

Type Description
COLOR COAT PAINT EXPOSED SURFACES
Top-coat entire surface, including small dents that have been straightened (without filling in). Its op-
eration should be used when correcting painting conditions such as thin paint, color mismatch or sur-
face scratches not extending beyond the prime coat.
REFINISH PAINT NEW PART
This operation involves sanding out a defect to expose a local area of bare metal, prime locally and
then apply color coat.
This applies to those paint repairs that require a repair to the prime coat before the color coat is applied.
POLISHING POLISH THE SURFACES

4-4. HOW TO USE OPERATION CODE ON PARTIAL PAINTING


Use the operation code of the relevant part and enter “P” on PF column in Ssangyong Claim Report.
For example, in case of partial painting on hood in REXTON model, make out Ssangyong Claim Re-
port as follows;

PF OPERATION CODE HOUR


P 521001C7 2.6

10
GENERAL INFORMATION - A

5. DEFECT CODE
5-1. NATURE CODE
N01 Hard start, no start N41 Sponge pedal
N02 Poor idle N42 Unstable steering
N03 Surge, hesitate, stumble N43 Excessive shock
N04 Engine noise, engine knoking noise N44 Poor release
N05 Choke malfunction N45 Unusual tire wear
N06 Engine stalled (general) N46 Misaligned or mismatched
N07 Excessive fuel consumption N47 Weak
N08 Excessive oil consumption N48 Hard to turn
N09 Overheated N49 Impossible to turn
N10 Shift shock N50 Vehicle bouncing
N11 Engine run-on N51 Deteriorated
N12 Flooded, overflowing N52 Distorsion, rainbow, waving
N13 Poor acceleration, uneven acceleration N53 Color mismatched
N14 Abnormal combustion N54 Defective chrom plate, defective painting
N15 Lack of engine power N55 Rust, corrosion, perforation
N16 Percolation N56 Glazed
N17 Improper exhaust gas (black smoke, white smoke) N57 Loose, poor fit
N18 Backfire, afterfire N58 Bubbles
N19 Vapor lock N59 Vehicle vibration
N20 Blocked N60 Excessive vibration
N21 Shuddering, pulsation, vibration, chattering N61 Dead battery
N22 Slippage (slipping) N62 Inaccurate (meter, gauge, etc.)
N23 Difficult engagement N63 Poor sound (horn, radio, etc.)
N24 Difficult disengagement N64 Overcharged, discharged
N25 Abnormal shifts N65 Electrical failures
N26 Impossible shifts N66 Blown fuse
N27 Squeaking, squealing, abnormal (wind)noise N67 Warning light on
N28 Dragging N68 Intermittent operation
N29 Pulls N69 Pulls to left or right
N30 Stalled while driving N70 Poor AM reception / interference
N31 Stalled while idling N71 Oil leak, oil entering
N32 Stalled between shifts N72 Water leak, water entering
N33 Stalling during sudden braking N73 Leaks-other (air, fuel, refrigerant, vacuum)
N34 Fails to reach normal operating temperature N74 Poor FM reception / interference
N35 RPM too low N75 Radio / CD does not operate properly
N36 RPM too high N76 Tape deck does not operate properly
N37 Jumping-out N77 Improper memory
N38 Improper synchronizing N78 Improper volume control
N39 Oil diluted N80 Head lamp improperly aimed
N40 Misfire N82 Loosening, failing-off, sagged

11
A - GENERAL INFORMATION

N83 Gas leak, gas entering N92 Inoperative


N84 Improper opening and/or closing N93 High/low operating effort
N85 Grabbed N94 Special policy
N86 Poor maneuverability N95 Glass cracked
N87 Insufficient brake N96 Glass broken
N88 Brake judder N97 Glass chipped
N90 Color rainbow, color waving N98 Glass scratched
N91 Interference or hitting N99 Undefined

5-2. CAUSE CODE


R01 Scored, scratched or chipped R19 Improperly machined
R02 Frozen (temperature) R20 Faulty casting
R03 Peeling, comimg-off R21 Improper clearance, back lash, free play
R04 Rusty, corroded R22 Lack of lubricants
R05 Split, cut or torn R23 Improper welding or soldering, welding or solder-
ing omitted
R06 Broken or cracked R24 Improper tightening, fit or assembly
R07 Porous, pin holes, cavity R25 Sticks, binds, seized
R08 Bent, kinky, twisted, distorted, wraped or wrinkled R26 Foreign material, clogged
R09 Stripped - bolts, holes, nuts R27 Improper sealing, sealer omitted or skipped
R10 Soiled R28 Improper adjustment
R11 Weakened, loss of tension or resilience R31 Incorrect part
(spring, cushion, etc.)
R12 Abnormal wear R32 Improperly installed
R13 Out of balance R33 Improperly routed
R14 Out of round R34 Missing part
R15 Loose or improper connection R35 Flaw in material
R16 Open circuit or short circuit R36 Contaminants
R17 Burnt or burned - out R99 Undefined
R18 Grounded or shorted

12
GENERAL INFORMATION - A

5-3. PAINT CODE


P01 Oversprayed, drip P19 Atmospheric fallout
P02 Undersprayed, bare P20 Polishing mark, sanding mark
P03 Color mismatched P21 Touch up
P04 Low Gloss P22 Dust, dirt
P05 Mottled, cloudy P23 Poor welding
P06 Sags or runs P24 Rust
P07 Pin hole P25 Blistered
P11 Peeling, scaling P26 Chipped
P12 Orange peel P27 Cracked
P13 Slow drying P30 Surface scratch
P14 Thin no paint P31 Scab corrosion
P15 Wavy P32 Dent
P16 Tape mark, touch mark P33 Rust perforation
P17 Chemical damage P34 Discolored, faded
P18 Acid rain P99 Undefined

6. ABBREVIATION
A/C Air conditioning MAP Manifold absolute pressure
ABD Antilock brake differential MAT Manifold air temperature
ADJ Adjust M/T Manual transaxle
ASSY Assembly OH Overhaul
A/T Auto transaxle PLA Plating
CC Color coat print POL Polishing
CHK Check RAD Radiator
CLN Clean REF Refinish paint
DOHC Double overhead camshaft REKES Remote keyless entry system
ECS Electrical control system RI Reinstall
EGR Exhaust gas recirculation RP Replacement
IAC Idle air control TPS Throttle position sensor
I/P Instrument panel T/C Transfer case
L.C.R.V Load conscious reducing valve T.O.D Torque on demand

13
A - GENERAL INFORMATION

7. ILLUSTRATION INDEX

1. ENGINE
1113 ENGINE UNIT (GSL) 1114 ENGINE UNIT (D20, D27) 1115 ENGINE UNIT (D20R)

1120 SHORT BLOCK (DSL) 1121 SHORT BLOCK (GSL) 1124 CYLINDER BLOCK (GSL)

1125 CYLINDER BLOCK (D20, D27) 1127 CYLINDER BLOCK (D20R) 1130 CRANKSHAFT & FLYWHEEL

14
GENERAL INFORMATION - A

1211 CYLINDER HEAD & GASKET KIT (GSL) 1212 CYLINDER HEAD & GASKET KIT (D20, D27) 1214 CYLINDER HEAD & GASKET KIT (D20R)

1221 CYLINDER HEAD COVER & CAMSHAFT (GSL) 1222 CYLINDER HEAD COVER & CAMSHAFT (D20, D27) 1225 CYLINDER HEAD COVER & CAMSHAFT (D20R)

1311 CHAIN DRIVE (GSL) 1312 CHAIN DRIVE (D20, D27) 1315 CHAIN DRIVE (D20R)

15
A - GENERAL INFORMATION

1332 TIMING CASE (GSL) 1333 TIMING CASE (D20, D27) 1336 TIMING CASE (D20R)

1350 BELT SYSTEM 1411 ENGINE WIRING (GSL) 1412 ENGINE WIRING (D20, D27)

1413 ENGINE WIRING (D20R) 1430 SENSORS (GSL) 1431 SENSORS (D20, D27)

16
GENERAL INFORMATION - A

1432 SENSORS (D20R) 1441 IGNITION COIL (GSL) 1451 ALTERNATOR (DSL)

1452 ALTERNATOR (GSL) 1453 ALTERNATOR MOUNTING 1461 STARTING MOTOR (DSL)

1462 STARTING MOTOR (GSL) 1490 EMISSION MODULE (GSL) 1491 EMISSION MODULE (DSL)

17
A - GENERAL INFORMATION

1520 COOLING SYSTEM (D20, D27) 1522 COOLING SYSTEM (GSL) 1525 COOLING SYSTEM (D20R)

1532 OIL PAN & PUMP (GSL) 1533 OIL PAN & PUMP (D20, D27) 1536 OIL PAN & PUMP (D20R)

1542 OIL FILTER (GSL) 1543 OIL FILTER (D20, D27) 1546 OIL FILTER (D20R)

18
GENERAL INFORMATION - A

1610 VACUUM SYSTEM (DSL) 1624 VACUUM SYSTEM (GSL) 1627 VACUUM SYSTEM (WITH 2NDARY AIR PUMP)

1713 INTAKE MANIFOLD (GSL) 1714 INTAKE MANIFOLD (D20) 1715 INTAKE MANIFOLD (D27)

1719 INTAKE MANIFOLD (D20R) 1723 EXHAUST MANIFOLD (GSL) 1725 EXHAUST MANIFOLD (D20, D27)

19
A - GENERAL INFORMATION

1729 EXHAUST MANIFOLD (D20R) 1750 2NDARY AIR INJECTION SYSTEM (E32) 1791 E.G.R VALVE (D20)

1792 E.G.R VALVE (D27) 1793 E.G.R VALVE (D20R) 1880 COMMON RAIL SYSTEM (D20)

1881 COMMON RAIL SYSTEM (D27) 1882 COMMON RAIL SYSTEM (D20R) 1912 TURBOCHARGER (D20)

20
GENERAL INFORMATION - A

1913 TURBOCHARGER (D27) 1914 TURBOCHARGER (D20R) 1990 ENGINE MOUNTING

21
A - GENERAL INFORMATION

2. FUEL & ENGINE CONTROL


2010 ACCELERATOR CONTROL 2110 RADIATOR & COOLING 2112 RADIATOR & COOLING FAN (DSL)

2130 RADIATOR HOSE & PIPE 2210 FUEL TANK (DSL) 2211 FUEL TANK (GSL)

2220 FUEL LINE (DSL) 2221 FUEL LINE (GSL) 2231 FUEL FILTER & LINE (D20, D27)

22
GENERAL INFORMATION - A

2232 FUEL FILTER & LINE (D20R) 2242 FUEL SYSTEM (GSL) 2312 AIR CLEANER (GSL)

2313 AIR CLEANER (D20, D27, D20R) 2321 AIR INTAKE SYSTEM (GSL) 2330 AIR INTERCOOLER

2411 EXHAUST SYSTEM (DSL) 2412 EXHAUST SYSTEM (CDPF) 2422 EXHAUST SYSTEM (GSL)

23
A - GENERAL INFORMATION

2432 EXHAUST GAS RECIRCULATION SYSTEM (D20) 2433 EXHAUST GAS RECIRCULATION SYSTEM (D27) 2435 EXHAUST GAS RECIRCULATION SYSTEM (D20R)

2610 BATTERY & CABLE 2820 PREHEATING CONTROL SYSTEM

24
GENERAL INFORMATION - A

3. POWER TRAIN SYSTEM


3010 CLUTCH DISC & HOUSING 3020 CLUTCH CONTROL 3030 CLUTCH PEDAL

3110 T/M & T/C ATTACHMENT 3160 TRANSMISSION (6M/T) 3161 CLUTCH HOUSING (6M/T)

3162 INPUT & OUTPUT SHAFT (6M/T) 3163 COUNT SHAFT GEAR (6M/T) 3164 ADAPTOR ASSY (6M/T)

25
A - GENERAL INFORMATION

3165 RAIL & SHIFT FORK (6M/T) 3166 SHIFTER & EXTENSION (6M/T) 3170 TRANSMISSION-TSM54 (M/T, 4WD)

3171 CLUTCH HOUSING-TSM54 (M/T, 4WD) 3172 INPUT & OUTPUT SHAFT-TSM54 (M/T, 4WD) 3173 COUNT SHAFT GEAR-TSM54 (M/T, 4WD)

3174 ADAPTOR ASSY-TSM54 (M/T, 4WD) 3175 RAIL & SHIFT FORK-TSM54 (M/T, 4WD) 3176 SHIFTER & EXTENSION-TSM54 (M/T, 4WD)

26
GENERAL INFORMATION - A

3210 TRANSFER CASE : P/TIME (E32) 3230 TRANSFER CASE : TOD (E32) 3240 TRANSFER CASE : P/TIME

3241 TRANSFER CASE : P/TIME 1 3242 TRANSFER CASE : P/TIME 2 3250 TRANSFER CASE : TOD (D27, GSL)

3251 TRANSFER CASE : TOD (D27, GSL) 1 3252 TRANSFER CASE : TOD (D27, GSL) 2 3260 TRANSFER CASE : AWD (D27, GSL)

27
A - GENERAL INFORMATION

3261 TRANSFER CASE : AWD (D27, GSL) 1 3310 PROPELLER SHAFT 3410 SPEEDOMETER SENSOR & TCU

3650 AUTOMATIC TRANSMISSION (DC 5A/T) 3651 CONVERTER HOUSING & OIL PUMP (DC 5A/T) 3652 LAMINATED BRAKE (DC 5A/T)

3653 CLUTCH & PLANETARY CARRIER (DC 5A/T) 3654 OIL PAN & ACCESSORIES (DC 5A/T) 3655 DRIVE SHAFT (DC 5A/T)

28
GENERAL INFORMATION - A

3656 CENTER & REAR PLANETARY CARRIER (DC 5A/T) 3657 MULTIPLE DISC BRAKE (DC 5A/T) 3658 MULTIPLE DISC BRAKE (DC 5A/T)-2

3659 TRANSMISSION HOUSING (DC 5A/T) 3660 VALVE BODY (DC 5A/T) 3670 POWER TRAIN AUXILARY PARTS

3680 AUTOMATIC TRANSMISSION (M78:DSI 6A/T) 3681 CONVERTER HOUSING & OIL PUMP (M78:DSI 6A/T) 3682 TRANSMISSION HOUSING (M78:DSI 6A/T)

29
A - GENERAL INFORMATION

3683 VALVE BODY (M78:DSI 6A/T) 3684 OIL PAN (M78:DSI 6A/T) 3710 MANUAL SHIFT CONTROL

3721 AUTO SHIFT CONTROL (DC 5A/T) 3722 AUTO SHIFT CONTROL (DSI 6A/T) 3750 AUTO COOLING SYSTEM

30
GENERAL INFORMATION - A

4.CHASSIS
4010 FRAME 4111 AXLE SHAFT (II) 4113 FRONT HUB & DISC (II)

4117 LOCKING HUB (II) 4120 FRONT AXLE (KSC:H/DYMOS) 4121 FRONT AXLE (TONGIL:S&T)

4122 FRT AXLE:IOP (AAM) 4170 TIRE & WHEEL DISC 4180 SPARE TIRE & CARRIER

31
A - GENERAL INFORMATION

4190 TIRE PRESSURE MONITORING SYSTEM (TPMS) 4210 REAR AXLE (KSC:H/DYMOS) 4211 REAR AXLE (TONGIL:S&T)

4220 REAR AXLE (AAM) 4221 REAR KNUCKLE & HUB (MULTI LINK) 4310 FRONT AXLE MOUNTING

4311 FRONT AXLE MOUNTING (II) 4320 REAR AXLE MOUNTING 4410 FRONT SUSPENSION

32
GENERAL INFORMATION - A

4411 FRONT SHOCK ABSORBER 4420 STABILIZER BAR 4480 ELECTRIC AIR SUSPENSION (EAS)

4510 REAR SUSPENSION 4511 REAR SHOCK ABSORBER 4512 REAR SHOCK ABSORBER (EAS)

4520 REAR SUSPENSION (MULTI LINK) 4521 REAR SHOCK ABSORBER (MULTI LINK) 4610 STEERING WHEEL & COLUMN

33
A - GENERAL INFORMATION

4620 STEERING GEAR LINKAGE 4640 POWER STEERING PIPE LINE 4711 POWER STEERING PUMP

4810 BRAKE PEDAL 4824 BRAKE PIPE (TEVES:NON ABS/ESP) 4825 BRAKE PIPE (TEVES:W/ ABS/ESP)

4830 FRONT BRAKE 4840 REAR BRAKE (DRUM) 4841 REAR BRAKE (DISC)

34
GENERAL INFORMATION - A

4850 MASTER CYLINDER & BOOSTER (MANDO) 4890 ABS SYSTEM 4892 HYDRAURIC MODULATOR (HECU)

4910 PARKING BRAKE 4920 ELECTRONIC PARKING BRAKE (EPB) 4990 LOAD CONSCIOUS REDUCING VALVE

35
A - GENERAL INFORMATION

5. BODY
5120 BODY MOUNTING 5210 SIDE & REAR BODY 5220 QUARTER & WHEEL HOUSE

5510 ROOF PANEL 5610 FRONT FLOOR PANEL 5620 REAR FLOOR PANEL

5710 FRONT END PANEL 5720 FENDER & APRON PANEL 5730 DASH PANEL & COWL

36
GENERAL INFORMATION - A

6. BODY HANGON PARTS


6110 HOOD PANEL 6210 FRONT DOOR PANEL 6310 REAR DOOR PANEL

6410 TAIL GATE PANEL 6810 AIR CONDITIONER MODULE 6820 AIR CONDITIONER HOSE & PIPE

6821 AIR CONDITIONER HOSE & PIPE (2) 6822 AIR CONDITIONER HOSE & PIPE II (1) 6830 AIR DISTRIBUTOR

37
A - GENERAL INFORMATION

6910 FUEL FIRED HEATER (D27DT)

38
GENERAL INFORMATION - A

7. INTERIOR & EXTERIOR


7010 KEY SET 7011 KEY SET (II) 7090 FUEL FILLER DOOR LOCK

7110 FRT DOOR OPENING SYSTEM 7115 FRT DOOR TRIM 7120 FRT WINDOW LIFTER

7121 FRT WEATHER STRIP 7210 REAR DOOR OPENING SYSTEM 7215 REAR DOOR TRIM

39
A - GENERAL INFORMATION

7220 REAR WINDOW LIFTER 7221 REAR WEATHER STRIP 7310 TAIL GATE OPENING SYSTEM

7321 REAR END TRIM 7330 HEAD LINING 7340 SUNROOF

7410 FRONT SEAT 7430 FRONT SEAT BELT 7510 REAR SEAT

40
GENERAL INFORMATION - A

7530 REAR SEAT BELT 7610 INSTRUMENT PANEL 7620 INSTRUMENT PANEL (RHD)

7631 REAR CONSOLE 7632 FRONT CONSOLE (II) 7710 FLOOR CARPET

7711 SERVICE MAT 7730 PILLAR TRIM 7770 SUNSHADE & INSIDE MIRROR

41
A - GENERAL INFORMATION

7810 WINDSHIELD WIPER 7820 WINDSHIELD WASHER 7830 BACK WINDSHIELD WIPER

7840 GLASS 7850 OUTSIDE MIRROR 7870 FRONT BUMPER

7871 FRONT BUMPER (II) 7880 REAR BUMPER 7881 REAR BUMPER (II)

42
GENERAL INFORMATION - A

7910 RADIATOR GRILLE 7930 SIDE BODY MOLDING 7931 SIDE BODY MOLDING (II)

7940 REAR BODY MOLDING 7950 EMBLEM & LETTERING 7970 WHEEL HOUSE COVER

43
A - GENERAL INFORMATION

8. ELECTRICAL EQUIPMENTS
8011 INSTRUMENT CLUSTER (II) 8210 WIRING 8211 WIRING II

8212 WIRING III 8310 FRONT LAMP 8320 REAR LAMP

8410 FUSE & RELAY 8510 SWITCH 8511 SWITCH II

44
GENERAL INFORMATION - A

8610 ELECTRICAL PARTS 8611 ELECTRICAL PARTS II 8710 CAR ALARM & ANTI-THIEF SYSTEM

8711 CAR ALARM & ANTI-THIEF SYSTEM II 8790 PARKING AID SYSTEM 8810 AIR BAG SYSTEM

8910 AUDIO SYSTEM 8912 AUDIO SYSTEM III 8930 NAVIGATION UNIT

45
A - GENERAL INFORMATION

8931 NAVIGATION & DVD SYSTEM

46
GENERAL INFORMATION - A

9. O.V.M TOOL & ACCESORY


9110 O.V.M TOOL 9210 OIL & ANTIFREEZE

47
MEMO
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..............................................................................................................................................................................................................................................................................................................................................................................................................................................................

..............................................................................................................................................................................................................................................................................................................................................................................................................................................................

..............................................................................................................................................................................................................................................................................................................................................................................................................................................................

..............................................................................................................................................................................................................................................................................................................................................................................................................................................................

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..............................................................................................................................................................................................................................................................................................................................................................................................................................................................
SECTION
1

ENGINE

CONTENTS
1113 ENGINE UNIT (GSL)........................................................................ 51
1114 ENGINE UNIT (D20, D27)................................................................. 52
1115 ENGINE UNIT (D20R)....................................................................... 53
1120 SHORT BLOCK (DSL)..................................................................... 54
1121 SHORT BLOCK (GSL)..................................................................... 55
1124 CYLINDER BLOCK (GSL)............................................................... 56
1125 CYLINDER BLOCK (D20, D27)........................................................ 58
1127 CYLINDER BLOCK (D20R).............................................................. 60
1130 CRANKSHAFT & FLYWHEEL......................................................... 62
1211 CYLINDER HEAD & GASKET KIT (GSL)........................................ 64
1212 CYLINDER HEAD & GASKET KIT (D20, D27)................................ 66
1214 CYLINDER HEAD & GASKET KIT (D20R)...................................... 68
1221 CYLINDER HEAD COVER & CAMSHAFT (GSL)............................ 70
1222 CYLINDER HEAD COVER & CAMSHAFT (D20, D27).................... 72
1225 CYLINDER HEAD COVER & CAMSHAFT (D20R).......................... 74
1311 CHAIN DRIVE (GSL)........................................................................ 75
1312 CHAIN DRIVE (D20, D27)................................................................ 76
1315 CHAIN DRIVE (D20R)...................................................................... 77
1332 TIMING CASE (GSL)........................................................................ 78
1333 TIMING CASE (D20, D27)................................................................ 79
1336 TIMING CASE (D20R)...................................................................... 81
1350 BELT SYSTEM................................................................................. 82
1411 ENGINE WIRING (GSL)................................................................... 83
1412 ENGINE WIRING (D20, D27)............................................................ 84
1413 ENGINE WIRING (D20R).................................................................. 85
1430 SENSORS (GSL).............................................................................. 86
1431 SENSORS (D20, D27)...................................................................... 87
1432 SENSORS (D20R)............................................................................ 88
1441 IGNITION COIL (GSL)...................................................................... 89
1451 ALTERNATOR (DSL)........................................................................ 91
1452 ALTERNATOR (GSL)....................................................................... 92
CONTENTS
1453 ALTERNATOR MOUNTING.............................................................. 93
1461 STARTING MOTOR (DSL)............................................................... 94
1462 STARTING MOTOR (GSL)............................................................... 95
1490 EMISSION MODULE (GSL)............................................................. 96
1491 EMISSION MODULE (DSL).............................................................. 97
1520 COOLING SYSTEM (D20, D27)....................................................... 98
1522 COOLING SYSTEM (GSL)............................................................. 100
1525 COOLING SYSTEM (D20R)........................................................... 102
1532 OIL PAN & PUMP (GSL)................................................................ 104
1533 OIL PAN & PUMP (D20, D27)......................................................... 106
1536 OIL PAN & PUMP (D20R)............................................................... 108
1542 OIL FILTER (GSL).......................................................................... 110
1543 OIL FILTER (D20, D27).................................................................. 112
1546 OIL FILTER (D20R)........................................................................ 113
1610 VACUUM SYSTEM (DSL).............................................................. 114
1624 VACUUM SYSTEM (GSL).............................................................. 115
1627 VACUUM SYSTEM (WITH 2NDARY AIR PUMP).......................... 116
1713 INTAKE MANIFOLD (GSL)............................................................ 117
1714 INTAKE MANIFOLD (D20)............................................................. 118
1715 INTAKE MANIFOLD (D27)............................................................. 119
1719 INTAKE MANIFOLD (D20R)........................................................... 120
1723 EXHAUST MANIFOLD (GSL)........................................................ 121
1725 EXHAUST MANIFOLD (D20, D27)................................................. 122
1729 EXHAUST MANIFOLD (D20R)....................................................... 123
1750 2NDARY AIR INJECTION SYSTEM (E32)..................................... 124
1791 E.G.R VALVE (D20)........................................................................ 125
1792 E.G.R VALVE (D27)........................................................................ 126
1793 E.G.R VALVE (D20R)..................................................................... 127
1880 COMMON RAIL SYSTEM (D20).................................................... 128
1881 COMMON RAIL SYSTEM (D27).................................................... 130
1882 COMMON RAIL SYSTEM (D20R).................................................. 132
1912 TURBOCHARGER (D20)............................................................... 134
1913 TURBOCHARGER (D27)............................................................... 135
1914 TURBOCHARGER (D20R)............................................................. 136
1990 ENGINE MOUNTING...................................................................... 137
1 - ENGINE MECHANICAL

Engine
1113 ENGINE UNIT (GSL)

1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL
No. Code (EU-V) DTP

1 111301C1 ENGINE ASSY (M/T) REPLACE - - - 7.6

Electric
2 111301C2 ENGINE ASSY (M/T) OVERHAUL - - - 18.1
01
8
3 111301C4 ENGINE ASSY (A/T) REPLACE - - - 8.5
4 111301D7 ENGINE ASSY (A/T) OVERHAUL - - - 18.1
5 111302C1 BRKT-ENGINE MTG LH REPLACE - - - 0.8
02
6 111302CB BRKT-ENGINE MTG RH - Opposite REPLACE - - - 0.5
Oil
9

51
1 - ENGINE MECHANICAL

1114 ENGINE UNIT (D20, D27)

EPC Operation D20DTR D27DT/


No. Operation Description D20DT GSL
No. Code (EU-V) DTP

1 111401C1 ENGINE ASSY (M/T) REPLACE - 8.0 7.6 -


2 111401C2 ENGINE ASSY (M/T) OVERHAUL - 16.4 16.3 -
01
3 111401C4 ENGINE ASSY (A/T) REPLACE - 8.5 8.5 -
4 111401D7 ENGINE ASSY (A/T) OVERHAUL - 17.3 17.3 -
5 111402C1 BRKT-ENGINE MTG LH REPLACE - 0.6 0.6 -
02
6 111402CB BRKT-ENGINE MTG RH - Opposite REPLACE - 0.5 0.5 -

52
1 - ENGINE MECHANICAL

Engine
1115 ENGINE UNIT (D20R)

1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL
No. Code (EU-V) DTP

1 111501C1 ENGINE ASSY (M/T) REPLACE 7.3 - - -

Electric
2 111501C2 ENGINE ASSY (M/T) OVERHAUL 17.2 - - -
01
8
3 111501C4 ENGINE ASSY (A/T) REPLACE 8.3 - - -
4 111501D7 ENGINE ASSY (A/T) OVERHAUL 17.9 - - -
5 111502C1 BRKT ASSY-ENGINE MTG LWR REPLACE 0.7 - - -
6 02 111502CA BRKT ASSY-ENGINE MTG LWR - Additional REPLACE 0.2 - - -
Oil
9

7 111502CB BRKT ASSY-ENGINE MTG LWR - Opposite REPLACE 0.4 - - -

53
1 - ENGINE MECHANICAL

1120 SHORT BLOCK (DSL)

EPC Operation D20DTR D27DT/


No. Operation Description D20DT GSL
No. Code (EU-V) DTP

1 112001C1 SHORT BLOCK (M/T) REPLACE 15.0 13.5 13.1 -


01
2 112001C4 SHORT BLOCK (A/T) REPLACE 15.3 14.8 14.2 -

54
1 - ENGINE MECHANICAL

Engine
1121 SHORT BLOCK (GSL)

1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL
No. Code (EU-V) DTP

1 112101C1 SHORT BLOCK (M/T) REPLACE - - - 14.0


01
Electric
2 112101C4 SHORT BLOCK (A/T) REPLACE - - - 14.0
8
Oil
9

55
1 - ENGINE MECHANICAL

1124 CYLINDER BLOCK (GSL)

EPC Operation D20DTR D27DT/


No. Operation Description D20DT GSL
No. Code (EU-V) DTP

1 01 112401C1 BLOCK ASSY-CYLINDER REPLACE - - - 18.0


2 05 112405C1 PLUG-SCREWED REPLACE - - - 0.5
3 112406C1 PLUG-EXPANSION REPLACE - - - 4.4
06
4 112406CA PLUG-EXPANSION - Additional REPLACE - - - 0.1
5 08 112408C1 VALVE ASSY-REVERSE REPLACE - - - 8.8
6 112410C1 PLUG-EXPANSION REPLACE - - - 4.4
10
7 112410CA PLUG-EXPANSION - Additional REPLACE - - - 0.1
8 112415C1 COVER-CRANKSHAFT SEALING RR (M/T) REPLACE - - - 3.1
15
9 112415C4 COVER-CRANKSHAFT SEALING RR (A/T) REPLACE - - - 3.5
10 112416C1 RING-CRANKSHAFT RR SEAL (M/T) REPLACE - - - 3.1
16
11 112416C4 RING-CRANKSHAFT RR SEAL (A/T) REPLACE - - - 3.5
COVER ASSY-CRANKSHAFT SEALING
12 112417C1 REPLACE - - - 4.6
RR (M/T)
17
COVER ASSY-CRANKSHAFT SEALING
13 112417C4 REPLACE - - - 5.0
RR (A/T)

56
1 - ENGINE MECHANICAL

Engine
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL

1
No. Code (EU-V) DTP

14 19 112419C1 TUBE-OIL DRAIN REPLACE - - - 0.3


15 22 112422C1 PLUG-SCREW REPLACE - - - 0.5
16 24 112424C1 GASKET KIT-CYLINDER BLOCK REPLACE - - - 5.9

Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
Electric
8
Oil
9

57
1 - ENGINE MECHANICAL

1125 CYLINDER BLOCK (D20, D27)

EPC Operation D20DTR D27DT/


No. Operation Description D20DT GSL
No. Code (EU-V) DTP

1 01 112501C1 BLOCK ASSY-CYLINDER REPLACE - 14.3 14.3 -


2 04 112504C1 PLUG-SCREW REPLACE - 0.3 0.3 -
3 112506C1 PLUG-EXPANSION REPLACE - 4.1 4.1 -
06
4 112506CA PLUG-EXPANSION - Additional REPLACE - 0.1 0.1 -
5 112508C1 PLUG-EXPANSION REPLACE - 4.1 4.1 -
08
6 112508CA PLUG-EXPANSION - Additional REPLACE - 0.1 0.1 -
7 112509C1 PIN-SPRING REPLACE - 7.0 7.0 -
09
8 112509CA PIN-SPRING - Additional REPLACE - 0.1 0.1 -
9 10 112510C1 NOZZLE-OIL REPLACE - 7.0 7.0 -
10 112517C1 COVER-CRANKSHAFT SEALING RR (M/T) REPLACE - 3.1 3.1 -
17
11 112517C4 COVER-CRANKSHAFT SEALING RR (A/T) REPLACE - 3.5 3.5 -
12 112518C1 RING-CRANKSHAFT RR SEAL (M/T) REPLACE - 3.1 3.1 -
18
13 112518C4 RING-CRANKSHAFT RR SEAL (A/T) REPLACE - 3.5 3.5 -

58
1 - ENGINE MECHANICAL

Engine
EPC Operation D20DTR D27DT/
No. Operation Description

1
D20DT GSL
No. Code (EU-V) DTP

COVER ASSY-CRANKSHAFT SEALING


14 112519C1 REPLACE - 4.6 4.6 -
RR (M/T)
19
COVER ASSY-CRANKSHAFT SEALING
15 112519C4 REPLACE - 5.0 5.0 -

Fuel
RR (A/T)

2
16 112522C1 NOZZLE ASSY-OIL INJECTION REPLACE - 3.6 2.1 -
22
17 112522CA NOZZLE ASSY-OIL INJECTION - Additional REPLACE - 0.1 0.1 -

Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
Electric
8
Oil
9

59
1 - ENGINE MECHANICAL

1127 CYLINDER BLOCK (D20R)

EPC Operation D20DTR D27DT/


No. Operation Description D20DT GSL
No. Code (EU-V) DTP

1 112701C1 BLOCK ASSY-CYLINDER (M/T) REPLACE 17.4 - - -


01
2 112701C4 BLOCK ASSY-CYLINDER (A/T) REPLACE 17.9 - - -
3 04 112704C1 PLUG-SCREW REPLACE 0.5 - - -
4 06 112706C1 PLUG-EXPENSION REPLACE 1.8 - - -
5 112735C1 SEAL ASSY-CRANKSHAFT RR (M/T) REPLACE 2.8 - - -
SEAL ASSY-CRANKSHAFT RR (M/T) -
6 112735CA REPLACE 0.3 - - -
Additional
7 112735C4 SEAL ASSY-CRANKSHAFT RR (M/T, 4WD) REPLACE 3.3 - - -
35
8 112735D6 SEAL ASSY-CRANKSHAFT RR (A/T) REPLACE 3.0 - - -
SEAL ASSY-CRANKSHAFT RR (A/T) -
9 112735CE REPLACE 0.3 - - -
Additional
10 112735D7 SEAL ASSY-CRANKSHAFT RR (A/T, 4WD) REPLACE 3.5 - - -

60
1 - ENGINE MECHANICAL

Engine
EPC Operation D20DTR D27DT/

1
No. Operation Description D20DT GSL
No. Code (EU-V) DTP

11 112737C1 RING-TRIGGER (M/T) REPLACE 2.6 - - -


12 112737C4 RING-TRIGGER (M/T, AWD) REPLACE 3.1 - - -
37
13 112737D6 RING-TRIGGER (A/T) REPLACE 2.8 - - -

Fuel
2
14 112737D7 RING-TRIGGER (A/T, AWD) REPLACE 3.3 - - -

Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
Electric
8
Oil
9

61
1 - ENGINE MECHANICAL

1130 CRANKSHAFT & FLYWHEEL

EPC Operation D20DTR D27DT/


No. Operation Description D20DT GSL
No. Code (EU-V) DTP

1 113001C1 CRANKSHAFT (M/T) REPLACE 17.0 14.8 14.5 17.5


01
2 113001C4 CRANKSHAFT (A/T) REPLACE 17.5 15.6 15.4 18.0
3 113004C1 SPROCKET-CRANKSHAFT (M/T) REPLACE 12.3 14.6 13.5 15.5
04
4 113004C4 SPROCKET-CRANKSHAFT (A/T) REPLACE 12.8 15.4 14.4 16.0
5 07 113007C4 DISC-CRANKSHAFT VIBRATION DAMPER REPLACE 0.8 0.8 0.8 0.9
6 12 113012C1 DAMPER ASSY-VIBRATION REPLACE 1.0 0.8 0.8 1.2
7 113013C1 FLYWHEEL ASSY-MECH REPLACE 7.2 3.1 3.1 4.2
13
8 113013CA FLYWHEEL ASSY-MECH - Additional REPLACE 0.2 0.2 0.2 0.4
9 18 113018C1 PLATE ASSY-DRIVE (A/T) REPLACE 3.2 3.4 3.3 4.6
10 20 113020C1 RING-CRANKSHAFT SPACER REPLACE - 4.0 - -
11 21 113021C1 BEARING-GROOVED BALL REPLACE - 4.0 - -
12 22 113022C1 RING-CRANKSHAFT COVER REPLACE - 4.0 - -
13 113023C1 BEARING SET-CRANKSHAFT REPLACE 16.0 15.8 15.4 17.4
23
14 113023CA BEARING SET-CRANKSHAFT - Additional REPLACE 0.1 0.1 0.1 0.1

62
1 - ENGINE MECHANICAL

Engine
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL

1
No. Code (EU-V) DTP

15 24 113024C1 BEARING SET-THRUST (M/T) REPLACE 15.9 15.8 15.4 18.0


16 113025C1 ROD ASSY-CONNECTING REPLACE 16.0 15.2 15.0 19.5
25
17 113025CA ROD ASSY-CONNECTING - Additional REPLACE 0.1 0.1 0.1 0.1

Fuel
2
18 113026C1 BUSHING REPLACE 16.0 15.2 14.6 19.5
26
19 113026CA BUSHING - Additional REPLACE 0.1 0.1 0.1 0.1
20 113029C1 BEARING KIT-CONNECTING ROD REPLACE 15.6 15.2 15.0 19.5
29

Power
BEARING KIT-CONNECTING ROD -
21 113029CA REPLACE 0.1 0.1 0.1 0.1
Additional

3
22 113030C1 BEARING-CONNECTING ROD UPR REPLACE - 15.2 - 19.5
30 BEARING-CONNECTING ROD UPR -
23 113030CA REPLACE - 0.1 - 0.1
Additional

Chassis
24 113031C1 BEARING-CONNECTING ROD LWR REPLACE - 15.2 - 19.5

4
31 BEARING-CONNECTING ROD LWR -
25 113031CA REPLACE - 0.1 - 0.1
Additional
26 113033C1 PISTON ASSY REPLACE 16.0 15.5 15.0 19.5
33
27 113033CA PISTON ASSY - Additional REPLACE 0.1 0.1 0.1 0.1

Body
28 113034C1 RING SET-PISTON REPLACE 16.0 15.6 15.0 19.5

5
34
29 113034CA RING SET-PISTON - Additional REPLACE 0.2 0.2 0.2 0.1
30 113035C1 RING-SNAP REPLACE 16.0 15.2 15.0 19.5
35

B-Hangon
31 113035CA RING-SNAP - Additional REPLACE 0.2 0.2 0.2 0.1

6
Interior
7
Electric
8
Oil
9

63
1 - ENGINE MECHANICAL

1211 CYLINDER HEAD & GASKET KIT (GSL)

EPC Operation D20DTR D27DT/


No. Operation Description D20DT GSL
No. Code (EU-V) DTP

1 121102C1 HEAD ASSY-CYLINDER REPLACE - - - 5.9


2 121102CA HEAD ASSY-CYLINDER - Additional REPLACE - - - 1.0
02
3 121102C2 HEAD ASSY-CYLINDER OVERHAUL - - - 8.4
4 121102CC HEAD ASSY-CYLINDER - Additional OVERHAUL - - - 1.5
5 09 121109C1 BOLT-STUD REPLACE - - - 0.8
6 121112C1 BOLT REPLACE - - - 1.2
12
7 121112CA BOLT - Additional REPLACE - - - 0.1
8 14 121114C1 PLUG-EXPANSION REPLACE - - - 1.4
9 15 121115C1 PLUG ASSY REPLACE - - - 0.5
10 121119C1 PLUG-EXPANTION REPLACE - - - 1.4
19
11 121119CA PLUG-EXPANTION - Additional REPLACE - - - 0.1
12 121121C1 PLUG-EXPANTION REPLACE - - - 1.4
21
13 121121CA PLUG-EXPANTION - Additional REPLACE - - - 0.1

64
1 - ENGINE MECHANICAL

Engine
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL

1
No. Code (EU-V) DTP

14 23 121123C1 GASKET-CYLINDER HEAD REPLACE - - - 5.9


15 121125C1 VALVE-INTAKE (1SET) REPLACE - - - 8.6
25
16 121125CA VALVE-INTAKE - Additional REPLACE - - - 0.1

Fuel
2
17 121126C1 VALVE-EXHAUST (1SET) REPLACE - - - 8.6
26
18 121126CA VALVE-EXHAUST - Additional REPLACE - - - 0.1
19 121129C1 GUIDE-VALVE REPLACE - - - 6.3
29

Power
20 121129CA GUIDE-VALVE - Additional REPLACE - - - 0.3

3
21 121130C1 SEAL-VALVE STEM REPLACE - - - 3.0
30
22 121130CA SEAL-VALVE STEM - Additional REPLACE - - - 0.1
23 121134C1 COTTER-VALVE REPLACE - - - 6.6

Chassis
34
24 121134CA COTTER-VALVE - Additional REPLACE - - - 0.1

4
25 35 121135C1 TAPPET ASSY-HYDRAULIC REPLACE - - - 2.0

Body
5
B-Hangon
6
Interior
7
Electric
8
Oil
9

65
1 - ENGINE MECHANICAL

1212 CYLINDER HEAD & GASKET KIT (D20, D27)

EPC Operation D20DTR D27DT/


No. Operation Description D20DT GSL
No. Code (EU-V) DTP

1 121201C1 HEAD ASSY-CYLINDER REPLACE - 4.9 5.3 -


2 121201CA HEAD ASSY-CYLINDER - Additional REPLACE - 1.0 1.0 -
01
3 121201C2 HEAD ASSY-CYLINDER OVERHAUL - 7.9 7.8 -
4 121201CC HEAD ASSY-CYLINDER - Additional OVERHAUL - 1.5 1.5 -
5 05 121205C1 PLUG-EXPANSION REPLACE - 0.9 0.9 -
6 06 121206C1 BOLT-STUD REPLACE - 1.0 1.0 -
7 121213C1 BOLT-CYLINDER HEAD REPLACE - 1.2 1.3 -
13
8 121213CA BOLT-CYLINDER HEAD - Additional REPLACE - 0.1 0.1 -
9 24 121224C1 GASKET-CYLINDER HEAD REPLACE - 4.9 5.3 -
10 121226C1 VALVE-INTAKE (1SET) REPLACE - 5.2 5.7 -
26
11 121226CA VALVE-INTAKE - Additional REPLACE - 0.1 0.1 -
12 121227C1 VALVE-EXHAUST (1SET) REPLACE - 5.2 5.7 -
27
13 121227CA VALVE-EXHAUST - Additional REPLACE - 0.1 0.1 -

66
1 - ENGINE MECHANICAL

Engine
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL

1
No. Code (EU-V) DTP

14 121231C1 GUIDE-VALVE REPLACE - 6.3 6.7 -


31
15 121231CA GUIDE-VALVE - Additional REPLACE - 0.3 0.3 -
16 121232C1 SEAL-VALVE STEM REPLACE - 3.0 2.8 -

Fuel
32

2
17 121232CA SEAL-VALVE STEM - Additional REPLACE - 0.1 0.1 -
18 121236C1 COTTER-VALVE REPLACE - 3.0 2.8 -
36
19 121236CA COTTER-VALVE - Additional REPLACE - 0.1 0.1 -

Power
20 39 121239C1 FOLLOWER ASSY-FINGER REPLACE - 3.0 3.2 -

3
21 121240C1 ADJUSTER ASSY-HYDRAULIC LASH REPLACE - 3.0 3.2 -
40 ADJUSTER ASSY-HYDRAULIC LASH -
22 121240CA REPLACE - 0.1 0.1 -
Additional

Chassis
4
Body
5
B-Hangon
6
Interior
7
Electric
8
Oil
9

67
1 - ENGINE MECHANICAL

1214 CYLINDER HEAD & GASKET KIT (D20R)

EPC Operation D20DTR D27DT/


No. Operation Description D20DT GSL
No. Code (EU-V) DTP

1 121401C1 HEAD ASSY-CYLINDER REPLACE 6.8 - - -


2 121401CA HEAD ASSY-CYLINDER - Additional REPLACE 1.0 - - -
01
3 121401C2 HEAD ASSY-CYLINDER OVERHAUL 8.5 - - -
4 121401CC HEAD ASSY-CYLINDER - Additional OVERHAUL 1.5 - - -
5 121405C1 PLUG-EXPANSION REPLACE 1.2 - - -
05
6 121405CA PLUG-EXPANSION - Additional REPLACE 0.3 - - -
7 06 121406C1 BOLT-STUD REPLACE 0.5 - - -
8 121413C1 BOLT-CYLINDER HEAD REPLACE 1.7 - - -
13
9 121413CA BOLT-CYLINDER HEAD - Additional REPLACE 0.1 - - -
10 24 121424C1 GASKET-CYLINDER HEAD REPLACE 6.9 - - -
11 121426C1 VALVE-INTAKE (1SET) REPLACE 7.8 - - -
26
12 121426CA VALVE-INTAKE - Additional REPLACE 0.1 - - -

68
1 - ENGINE MECHANICAL

Engine
EPC Operation D20DTR D27DT/
No. Operation Description

1
D20DT GSL
No. Code (EU-V) DTP

13 121427C1 VALVE-EXHAUST (1SET) REPLACE 7.8 - - -


27
14 121427CA VALVE-EXHAUST - Additional REPLACE 0.1 - - -
15 121432C1 SEAL-VALVE STEM (1~2EA) REPLACE 3.4 - - -

Fuel
2
16 32 121432C4 SEAL-VALVE STEM (3~4EA) REPLACE 3.7 - - -
17 121432CA SEAL-VALVE STEM - Additional REPLACE 0.1 - - -
18 121433C1 RETAINER-VALVE SPRING (1~2EA) REPLACE 3.2 - - -

Power
19 33 121433C4 RETAINER-VALVE SPRING (3~4EA) REPLACE 3.3 - - -

3
20 121433CA RETAINER-VALVE SPRING- Additional REPLACE 0.1 - - -
21 121434C1 SPRING-VALVE REPLACE 3.2 - - -
34
22 121434CA SPRING-VALVE - Additional REPLACE 0.1 - - -

Chassis
23 39 121439C1 FOLLOWER ASSY-FINGER REPLACE 3.0 - - -

4
24 121440C1 ADJUSTER ASSY-HYDRAULIC LASH REPLACE 3.1 - - -
40 ADJUSTER ASSY-HYDRAULIC LASH -
25 121440CA REPLACE 0.1 - - -
Additional

Body
5
B-Hangon
6
Interior
7
Electric
8
Oil
9

69
1 - ENGINE MECHANICAL

1221 CYLINDER HEAD COVER & CAMSHAFT (GSL)

EPC Operation D20DTR D27DT/


No. Operation Description D20DT GSL
No. Code (EU-V) DTP

1 01 122101C1 COVER ASSY-CYLINDER HEAD REPLACE - - - 0.5


2 02 122102C1 COVER-CYLINDER HEAD FRT REPLACE - - - 1.8
3 122107C1 GASKET-TIMING GEAR CASE COVER REPLACE - - - 2.0
07 GASKET-TIMING GEAR CASE COVER -
4 122107CA REPLACE - - - 0.8
Additional
5 09 122109C1 PIN-CYLINDRICAL REPLACE - - - 0.7
6 13 122113C1 CAP ASSY-OIL FILLER REPLACE - - - 0.1
7 14 122114C1 GASKET REPLACE - - - 0.2
8 15 122115C1 SEALING-VENTILATION REPLACE - - - 0.2
9 16 122116C1 SEALING-SPARK PLUG HOLE REPLACE - - - 0.2
10 122117C1 GASKET-CYLINDER HEAD COVER REPLACE - - - 0.5
17 GASKET-CYLINDER HEAD COVER -
11 122117CA REPLACE - - - 0.3
Additional

70
1 - ENGINE MECHANICAL

Engine
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL

1
No. Code (EU-V) DTP

12 122118C1 SEAL-CAMSHAFT REPLACE - - - 0.5


18
13 122118CA SEAL-CAMSHAFT - Additional REPLACE - - - 0.3
14 122119C1 GASKET KIT-CYLINDER HEAD COVER REPLACE - - - 0.5

Fuel
2
19 GASKET KIT-CYLINDER HEAD COVER -
15 122119CA REPLACE - - - 0.3
Additional
16 122121C1 CAMSHAFT ASSY-INTAKE REPLACE - - - 2.2
21
17 122121CA CAMSHAFT ASSY-INTAKE - Additional REPLACE - - - 0.8

Power
18 122122C1 CAMSHAFT ASSY-EXHAUST REPLACE - - - 2.2

3
22
19 122122CA CAMSHAFT ASSY-EXHAUST - Additional REPLACE - - - 0.8
20 23 122123C1 PIN-CYLINDRICAL REPLACE - - - 0.7

Chassis
21 24 122124C1 PLUG-EXPANSION REPLACE - - - 1.4

4
Body
5
B-Hangon
6
Interior
7
Electric
8
Oil
9

71
1 - ENGINE MECHANICAL

1222 CYLINDER HEAD COVER & CAMSHAFT (D20, D27)

EPC Operation D20DTR D27DT/


No. Operation Description D20DT GSL
No. Code (EU-V) DTP

1 122201C1 COVER ASSY-CYLINDER REPLACE - 1.6 1.3 -


01
2 122201CA COVER ASSY-CYLINDER - Additional REPLACE - 0.6 0.6 -
3 122202C1 GASKET-CYLINDER HEAD COVER REPLACE - 1.6 1.3 -
02 GASKET-CYLINDER HEAD COVER -
4 122202CA REPLACE - 0.6 0.6 -
Additional
5 04 122204C1 CAP ASSY-OIL FILLER REPLACE - 0.1 0.1 -
6 05 122205C1 GASKET REPLACE - 0.2 0.2 -
7 08 122208C1 SEPARATOR ASSY-OIL REPLACE - 0.2 0.2 -
8 10 122210C1 BRKT-OIL SEPARATOR REPLACE - 0.2 0.2 -
9 12 122212C1 HOSE-BLOW BY INLET REPLACE - 0.2 0.2 -
10 14 122214C1 HOSE ASSY-BLOW BY OUTLET REPLACE - 0.2 0.2 -
11 15 122215C1 HOSE-OIL RETURN REPLACE - 0.2 0.2 -
12 122221C1 CAMSHAFT ASSY-INTAKE REPLACE - 2.4 2.4 -
21
13 122221CA CAMSHAFT ASSY-INTAKE - Additional REPLACE - 0.3 0.3 -

72
1 - ENGINE MECHANICAL

Engine
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL

1
No. Code (EU-V) DTP

14 122222C1 CAMSHAFT ASSY-EXHAUST REPLACE - 2.4 2.4 -


22
15 122222CA CAMSHAFT ASSY-EXHAUST - Additional REPLACE - 0.3 0.3 -
16 23 122223C1 PIN-CYLINDRICAL REPLACE - 2.9 2.4 -

Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
Electric
8
Oil
9

73
1 - ENGINE MECHANICAL

1225 CYLINDER HEAD COVER & CAMSHAFT (D20R)

EPC Operation D20DTR D27DT/


No. Operation Description D20DT GSL
No. Code (EU-V) DTP

1 122501C1 COVER ASSY-CYLINDER HEAD REPLACE 0.9 - - -


01 COVER ASSY-CYLINDER HEAD -
2 122501CA REPLACE 0.4 - - -
Additional
3 122502C1 GASKET-CYLINDER HEAD COVER REPLACE 1.0 - - -
02 GASKET-CYLINDER HEAD COVER -
4 122502CA REPLACE 0.5 - - -
Additional
5 04 122504C1 CAP ASSY-OIL FILLER REPLACE 0.1 - - -
6 14 122514C1 HOSE ASSY-BLOW BY OUTLET REPLACE 0.2 - - -
7 122521C1 CAMSHAFT ASSY-EXHAUST REPLACE 3.0 - - -
21
8 122521CA CAMSHAFT ASSY-EXHAUST - Additional REPLACE 0.6 - - -
9 122522C1 CAMSHAFT ASSY-INTAKE REPLACE 3.0 - - -
22
10 122522CA CAMSHAFT ASSY-INTAKE - Additional REPLACE 0.6 - - -
11 122524C1 COVER-CYLINDER HEAD FRT REPLACE 1.4 - - -
24
12 122524C6 COVER-CYLINDER HEAD FRT - Additional SEAL 1.5 - - -

74
1 - ENGINE MECHANICAL

Engine
1311 CHAIN DRIVE (GSL)

1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL
No. Code (EU-V) DTP

1 01 131101C1 CHAIN-DOUBLE BUSH REPLACE - - - 5.6

Electric
2 04 131104C1 RAIL ASSY-CLAMPING REPLACE - - - 1.5
8
3 05 131105C1 RAIL ASSY-SLIDING REPLACE - - - 5.6
4 06 131106C1 LINING-RUBBER REPLACE - - - 5.6
5 09 131109C1 RAIL ASSY-SLIDING UPR REPLACE - - - 1.2
6 11 131111C1 TIGHTENER ASSY-CHAIN REPLACE - - - 0.5
Oil
9

7 12 131112C1 RING-SEAL REPLACE - - - 0.5


8 17 131117C1 PLUG ASSY REPLACE - - - 0.5
9 18 131118C1 ADJUSTER ASSY REPLACE - - - 2.0
10 131121C1 SPROCKET-CAMSHAFT REPLACE - - - 2.7
21
11 131121CA SPROCKET-CAMSHAFT - Additional REPLACE - - - 0.3
12 25 131125C1 SENSOR ASSY-CAMSHAFT POSITION REPLACE - - - 0.4
13 29 131129C1 ARMATURE ASSY REPLACE - - - 0.2
14 31 131131C1 MAGNET ASSY-CAMSHAFT ADJUSTER REPLACE - - - 0.2

75
1 - ENGINE MECHANICAL

1312 CHAIN DRIVE (D20, D27)

EPC Operation D20DTR D27DT/


No. Operation Description D20DT GSL
No. Code (EU-V) DTP

1 131201C1 CHAIN-DOUBLE BUSH REPLACE - 6.5 6.5 -


01
2 131201CA CHAIN-DOUBLE BUSH - Additional REPLACE - 0.6 0.6 -
3 02 131202C1 RAIL ASSY-TENSIONER REPLACE - 14.8 14.8 -
4 03 131203C1 RAIL ASSY-CLAMPING REPLACE - 2.2 2.4 -
5 05 131205C1 RAIL ASSY-GUIDE LWR REPLACE - 14.8 14.8 -
6 06 131206C1 TENSIONER ASSY-CHAIN REPLACE - 0.3 0.4 -
7 09 131209C1 RAIL ASSY-GUIDE UPR REPLACE - 2.0 2.4 -
8 131210C1 SPROCKET-CAMSHAFT REPLACE - 2.4 2.4 -
10
9 131210CA SPROCKET-CAMSHAFT - Additional REPLACE - 0.3 0.3 -
10 13 131213C1 RING-SEAL REPLACE - 0.3 0.4 -

76
1 - ENGINE MECHANICAL

Engine
1315 CHAIN DRIVE (D20R)

1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL
No. Code (EU-V) DTP

1 01 131501C1 CHAIN-BUSH-LWR REPLACE 7.0 - - -

Electric
2 131501CA CHAIN-BUSH-LWR - Additional REPLACE 0.4 - - -
8
3 02 131502C1 RAIL ASSY-CLAMPING REPLACE 2.3 - - -
5 03 131503C1 RAIL ASSY-TENSIONER REPLACE 12.7 - - -
6 131510C1 SPROCKET-EXHAUST CAMSHAFT REPLACE 2.2 - - -
10 SPROCKET-EXHAUST CAMSHAFT -
7 131510CA REPLACE 0.3 - - -
Oil

Additional
9

8 15 131515C1 TENSIONER ASSY-HYDRAULIC REPLACE 12.1 - - -


10 16 131516C1 CHAIN-BUSH-UPR REPLACE 13.0 - - -
12 18 131518C1 TENSIONER ASSY-MECHANICAL REPLACE 12.0 - - -

77
1 - ENGINE MECHANICAL

1332 TIMING CASE (GSL)

EPC Operation D20DTR D27DT/


No. Operation Description D20DT GSL
No. Code (EU-V) DTP

1 133201C1 COVER-TIMING GEAR CASE REPLACE - - - 5.8


01
2 133201C6 COVER-TIMING GEAR CASE SEAL - - - 5.8
3 02 133202C1 SEALING-CRANKSHAFT FRT REPLACE - - - 1.3
4 06 133206C1 FAN ASSY REPLACE - - - 0.5
5 08 133208C1 VISCOUS-CLUTCH REPLACE - - - 0.5
6 10 133210C1 PULLEY-COOLING FAN REPLACE - - - 0.6
7 12 133212C1 PULLEY ASSY-IDLER REPLACE - - - 0.5
8 17 133217C1 BRKT-COOLING FAN REPLACE - - - 0.6
9 19 133219C1 TIGHTENER ASSY-BELT REPLACE - - - 0.6
10 21 133221C1 PULLEY ASSY-AUTO TENSIONER REPLACE - - - 0.6

78
1 - ENGINE MECHANICAL

Engine
1333 TIMING CASE (D20, D27)

1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL
No. Code (EU-V) DTP

1 133301C1 COVER-TIMING CASE REPLACE - 11.3 11.3 -


01
Electric
2 133301C6 COVER-TIMING CASE SEAL - 14.3 14.3 -
8
3 133302C1 SEALING-CRANKSHAFT FRT REPLACE - 1.5 0.9 -
02
4 133302CA SEALING-CRANKSHAFT FRT - Additional REPLACE - 0.2 0.2 -
5 133304C1 TENSIONER ASSY-BELT REPLACE - 0.5 0.4 -
04
6 133304CA TENSIONER ASSY-BELT - Additional REPLACE - 0.1 0.1 -
Oil
9

7 133308C1 PULLEY ASSY-IDLER REPLACE - 0.5 0.4 -


08
8 133308CA PULLEY ASSY-IDLER - Additional REPLACE - 0.2 0.2 -
9 13 133313C1 FAN ASSY REPLACE - 0.5 0.5 -
10 15 133315C1 VISCOUS-CLUTCH REPLACE - 0.5 0.5 -
11 17 133317C1 BRKT ASSY-COOLING FAN REPLACE - 0.9 0.8 -
12 19 133319C1 PULLEY-COOLING FAN REPLACE - 0.6 0.6 -
13 133321C1 PULLEY ASSY-IDLER REPLACE - 0.5 0.4 -
21
14 133321CA PULLEY ASSY-IDLER - Additional REPLACE - 0.2 0.2 -

79
1 - ENGINE MECHANICAL

EPC Operation D20DTR D27DT/


No. Operation Description D20DT GSL
No. Code (EU-V) DTP

15 23 133323C1 BRKT ASSY-IDLER REPLACE - 0.9 0.8 -


16 133325C1 PULLEY ASSY-TOUCH IDLER REPLACE - 0.5 0.4 -
25
17 133325CA PULLEY ASSY-TOUCH IDLER - Additional REPLACE - 0.2 0.2 -

80
1 - ENGINE MECHANICAL

Engine
1336 TIMING CASE (D20R)

1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL
No. Code (EU-V) DTP

1 133601C1 COVER-TIMING CASE REPLACE 11.4 - - -


01
Electric
2 133601C6 COVER-TIMING CASE SEAL 12.1 - - -
8
3 133602C1 SEALING-CRANKSHAFT FRT REPLACE 1.4 - - -
02
4 133602CA SEALING-CRANKSHAFT FRT - Additional REPLACE 0.2 - - -
5 133604C1 TENSIONER ASSY-BELT REPLACE 0.3 - - -
04
6 133604CA TENSIONER ASSY-BELT - Additional REPLACE 0.1 - - -
Oil
9

7 133608C1 PULLEY ASSY-IDLER REPLACE 0.3 - - -


08
8 133608CA PULLEY ASSY-IDLER - Additional REPLACE 0.1 - - -
9 133625C1 PULLEY ASSY-IDLER REPLACE 0.3 - - -
25
10 133625CA PULLEY ASSY-IDLER - Additional REPLACE 0.1 - - -
11 27 133627C1 PLUG ASSY-SCREW REPLACE 0.3 - - -

81
1 - ENGINE MECHANICAL

1350 BELT SYSTEM

EPC Operation D20DTR D27DT/


No. Operation Description D20DT GSL
No. Code (EU-V) DTP

1 135001C1 BELT-POLY GROOVED REPLACE 0.2 0.4 0.3 0.5


01
2 135001CA BELT-POLY GROOVED - Additional REPLACE 0.1 0.1 0.1 0.1

82
1 - ENGINE MECHANICAL

Engine
1411 ENGINE WIRING (GSL)

1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL
No. Code (EU-V) DTP

1 01 141101C1 WIRING ASSY-ENGINE MAIN REPLACE - - - 1.6

Electric
2 02 141102C1 WIRING ASSY-ALTERNATOR EXTENSION REPLACE - - - 0.5
8
Oil
9

83
1 - ENGINE MECHANICAL

1412 ENGINE WIRING (D20, D27)

EPC Operation D20DTR D27DT/


No. Operation Description D20DT GSL
No. Code (EU-V) DTP

1 141201C1 PLUG-GLOW (1EA) REPLACE - 0.3 0.3 -


01
2 141201CA PLUG-GLOW - Additional REPLACE - 0.1 0.1 -
3 02 141202C1 WIRING ASSY-ENGINE MAIN REPLACE - 1.7 1.6 -
4 11 141211C1 WIRING ASSY-ALTERNATOR EXTENSION REPLACE - 0.5 0.5 -

84
1 - ENGINE MECHANICAL

Engine
1413 ENGINE WIRING (D20R)

1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL
No. Code (EU-V) DTP

1 141301C1 PLUG-GLOW (1EA) REPLACE 0.2 - - -


01
Electric
2 141301CA PLUG-GLOW - Additional REPLACE 0.2 - - -
8
3 02 141302C1 WIRING ASSY-ENGINE MAIN REPLACE 1.4 - - -
4 10 141310C1 WIRING-EARTH REPLACE 0.3 - - -
5 18 141318C1 UNIT ASSY-GLOW CONTROL REPLACE 0.3 - - -
Oil
9

85
1 - ENGINE MECHANICAL

1430 SENSORS (GSL)

EPC Operation D20DTR D27DT/


No. Operation Description D20DT GSL
No. Code (EU-V) DTP

1 01 143001C1 SENSOR ASSY-CRANKSHAFT POSITION REPLACE - - - 0.6


2 04 143004C1 STRIP ASSY-GROUND REPLACE - - - 0.2
3 05 143005C1 RELAY-OVERVOLTAGE PROTECTION REPLACE - - - 0.2

86
1 - ENGINE MECHANICAL

Engine
1431 SENSORS (D20, D27)

1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL
No. Code (EU-V) DTP

1 01 143101C1 SENSOR-CRANKSHAFT POSITION REPLACE - 0.4 0.4 -

Electric
2 03 143103C1 SENSOR ASSY-CAM POSITION REPLACE - 0.2 0.2 -
8
3 143105C1 SENSOR-KNOCK REPLACE - 0.7 0.7 -
05
4 143105CA SENSOR-KNOCK - Additional REPLACE - 0.1 0.1 -
5 143107C1 SENSOR ASSY-COOLANT REPLACE - 0.9 0.9 -
07
6 143107CA SENSOR-COOLANT - Additional REPLACE - 0.2 0.2 -
Oil
9

7 09 143109C1 SENSOR ASSY-BOOSTER PRESSURE REPLACE - 0.2 0.2 -

87
1 - ENGINE MECHANICAL

1432 SENSORS (D20R)

EPC Operation D20DTR D27DT/


No. Operation Description D20DT GSL
No. Code (EU-V) DTP

1 01 143201C1 SENSOR ASSY-TEMPERATURE & MAP REPLACE 0.3 - - -


2 03 143203C1 SENSOR ASSY-CAM POSITION REPLACE 0.3 - - -
3 04 143204C1 SENSOR ASSY-DIFF PRESS REPLACE 0.3 - - -
4 143205C1 SENSOR-KNOCK REPLACE 2.1 - - -
05
5 143205CA SENSOR-KNOCK - Additional REPLACE 0.2 - - -
6 07 143207C1 SENSOR ASSY-COOLANT REPLACE 0.3 - - -
7 143208C1 SENSOR ASSY-OXYGEN HEATED (1EA) REPLACE 0.3 - - -
08 SENSOR ASSY-OXYGEN HEATED -
8 143208CA REPLACE 0.1 - - -
Additional
9 14 143214C1 VALVE-ELECTRIC SWITCH REPLACE 0.3 - - -
10 17 143217C1 SENSOR ASSY-EGT FRT REPLACE 0.3 - - -
11 19 143219C1 SENSOR ASSY-EGT RR REPLACE 0.3 - - -

88
1 - ENGINE MECHANICAL

Engine
1441 IGNITION COIL (GSL)

1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL
No. Code (EU-V) DTP

1 144101C1 COIL-IGNITION (1~2EA) REPLACE - - - 0.2

Electric
2 01 144101C4 COIL-IGNITION (3EA) REPLACE - - - 0.3
8
3 144101CA COIL-IGNITION - Additional REPLACE - - - 0.1
4 144102C1 PLUG-COUPLING (1~2EA) REPLACE - - - 0.2
5 02 144102C4 PLUG-COUPLING (3EA) REPLACE - - - 0.3
6 144102CA PLUG-COUPLING - Additional REPLACE - - - 0.1
Oil
9

7 03 144103C1 COVER ASSY-IGNITION COIL REPLACE - - - 0.2


8 06 144106C1 GUIDE ASSY-UPR PART CABLE REPLACE - - - 0.1
9 144108C1 CABLE ASSY-IGNITION (1~2EA) REPLACE - - - 0.2
10 08 144108C4 CABLE ASSY-IGNITION (3EA) REPLACE - - - 0.3
11 144108CA CABLE ASSY-IGNITION - Additional REPLACE - - - 0.1

89
1 - ENGINE MECHANICAL

EPC Operation D20DTR D27DT/


No. Operation Description D20DT GSL
No. Code (EU-V) DTP

12 144114C1 PLUG-SPARK (1~2EA) REPLACE - - - 0.4


13 144114C4 PLUG-SPARK (3~4EA) REPLACE - - - 0.6
14
14 144114D6 PLUG-SPARK (5~6EA) REPLACE - - - 0.8
15 144114CA PLUG-SPARK - Additional REPLACE - - - 0.1

90
1 - ENGINE MECHANICAL

Engine
1451 ALTERNATOR (DSL)

1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL
No. Code (EU-V) DTP

1 145101C1 ALTERNATOR ASSY REPLACE 1.6 0.8 0.8 -


01
Electric
2 145101CA ALTERNATOR ASSY - Additional REPLACE 0.3 0.3 0.3 -
8
3 145102C1 PULLEY REPLACE 1.8 1.8 1.8 -
02
4 145102CA PULLEY - Additional REPLACE 0.3 0.3 0.3 -
Oil
9

91
1 - ENGINE MECHANICAL

1452 ALTERNATOR (GSL)

EPC Operation D20DTR D27DT/


No. Operation Description D20DT GSL
No. Code (EU-V) DTP

1 145201C1 ALTERNATOR ASSY REPLACE - - - 0.8


01
2 145201CA ALTERNATOR ASSY - Additional REPLACE - - - 0.3

92
1 - ENGINE MECHANICAL

Engine
1453 ALTERNATOR MOUNTING

1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL
No. Code (EU-V) DTP

1 01 145301C1 BRKT ASSY-ALTERNATOR REPLACE - 0.9 0.9 0.9

Electric
8
Oil
9

93
1 - ENGINE MECHANICAL

1461 STARTING MOTOR (DSL)

EPC Operation D20DTR D27DT/


No. Operation Description D20DT GSL
No. Code (EU-V) DTP

1 01 146101C1 STARTER ASSY REPLACE 0.7 0.5 0.5 -

94
1 - ENGINE MECHANICAL

Engine
1462 STARTING MOTOR (GSL)

1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL
No. Code (EU-V) DTP

1 01 146201C1 STARTER ASSY REPLACE - - - 0.5

Electric
8
Oil
9

95
1 - ENGINE MECHANICAL

1490 EMISSION MODULE (GSL)

EPC Operation D20DTR D27DT/


No. Operation Description D20DT GSL
No. Code (EU-V) DTP

1 149001C1 ECU-ENGINE REPLACE - - - 0.5


01
2 149001D5 ECU-ENGINE (DIAGNOSTIC TOOL) REPROGRAM - - - 0.3

96
1 - ENGINE MECHANICAL

Engine
1491 EMISSION MODULE (DSL)

1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL
No. Code (EU-V) DTP

1 149101C1 ECU-ENGINE REPLACE 0.6 0.6 0.6 -


01
Electric
2 149101D5 ECU-ENGINE (DIAGNOSTIC TOOL) REPROGRAM 0.3 0.3 0.3 -
8
Oil
9

97
1 - ENGINE MECHANICAL

1520 COOLING SYSTEM (D20, D27)

EPC Operation D20DTR D27DT/


No. Operation Description D20DT GSL
No. Code (EU-V) DTP

1 152001C1 PUMP ASSY-WATER REPLACE - 1.6 1.5 -


01
2 152001CA PUMP ASSY-WATER - Additional REPLACE - 0.4 0.4 -
3 02 152002C1 HOUSING ASSY-BEARING REPLACE - 1.3 1.1 -
4 09 152009C1 GASKET-BEARING HOUSING REPLACE - 1.3 1.1 -
5 152011C1 THERMOSTAT-WATER PUMP REPLACE - 0.8 0.6 -
11
6 152011CA THERMOSTAT-WATER PUMP - Additional REPLACE - 0.2 0.1 -
7 152012C1 RING-SEAL REPLACE - 0.8 0.8 -
12
8 152012CA RING-SEAL - Additional REPLACE - 0.1 0.1 -
9 152017C1 RING-SEAL REPLACE - 0.8 - -
17
10 152017CA RING-SEAL - Additional REPLACE - 0.1 - -
11 18 152018C1 SENSOR ASSY-WATER PUMP REPLACE - 0.4 - -
12 19 152019C1 GASKET-WATER PUMP HOUSING REPLACE - 1.6 1.5 -
13 20 152020C1 PULLEY-WATER PUMP REPLACE - 0.5 0.4 -

98
1 - ENGINE MECHANICAL

Engine
EPC Operation D20DTR D27DT/
No. Operation Description

1
D20DT GSL
No. Code (EU-V) DTP

14 152021C1 PORT ASSY-OUTLET REPLACE - 0.7 0.5 -


21
15 152021C6 PORT ASSY-OUTLET SEAL - 0.7 0.7 -
16 37 152037C1 RING-O REPLACE - 0.7 - -

Fuel
2
17 39 152039C1 HOSE-COOLANT OUTLET REPLACE - 0.7 - -

Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
Electric
8
Oil
9

99
1 - ENGINE MECHANICAL

1522 COOLING SYSTEM (GSL)

EPC Operation D20DTR D27DT/


No. Operation Description D20DT GSL
No. Code (EU-V) DTP

1 152201C1 PUMP ASSY-WATER REPLACE - - - 1.6


01
2 152201CA PUMP ASSY-WATER - Additional REPLACE - - - 0.7
3 03 152203C1 FLANGE-WATER PUMP REPLACE - - - 0.5
4 04 152204C1 IMPELLER-WATER PUMP REPLACE - - - 1.6
5 05 152205C1 HOUSING-SPIRAL REPLACE - - - 3.9
6 152209C1 RING-O REPLACE - - - 0.5
09
7 152209CA RING-O - Additional REPLACE - - - 0.1
8 152210C1 THERMOSTAT-COOLANT REPLACE - - - 0.5
10
9 152210CA THERMOSTAT-COOLANT - Additional REPLACE - - - 0.1
10 12 152212C1 PORT-COOLANT OUTLET REPLACE - - - 0.5
11 15 152215C1 SENSOR ASSY-WATER TEMP REPLACE - - - 0.5
12 16 152216C1 SENSOR ASSY-WATER TEMP DOUBLE REPLACE - - - 0.5
13 18 152218C1 RING-O REPLACE - - - 1.9

100
1 - ENGINE MECHANICAL

Engine
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL

1
No. Code (EU-V) DTP

14 20 152220C1 PORT-COOLING WATER OUTLET REPLACE - - - 1.0


15 21 152221C1 RING-O REPLACE - - - 1.0
16 23 152223C1 HOSE-MOLDED REPLACE - - - 0.4

Fuel
2
17 152225C1 RING-O REPLACE - - - 0.5
25
18 152225CA RING-O - Additional REPLACE - - - 0.1
19 30 152230C1 HOSE-HEATER PIPE REPLACE - - - 0.5

Power
20 32 152232C1 PULLEY-WATER PUMP REPLACE - - - 0.4

3
Chassis
4
Body
5
B-Hangon
6
Interior
7
Electric
8
Oil
9

101
1 - ENGINE MECHANICAL

1525 COOLING SYSTEM (D20R)

EPC Operation D20DTR D27DT/


No. Operation Description D20DT GSL
No. Code (EU-V) DTP

1 152501C1 PUMP ASSY-WATER REPLACE 0.8 - - -


2 01 152501CA PUMP ASSY-WATER - Additional REPLACE 0.2 - - -
3 152501C4 PUMP ASSY-WATER GASKET REPLACE 0.9 - - -
4 152511C1 THERMOSTAT ASSY REPLACE 0.4 - - -
5 152511CA THERMOSTAT ASSY - Additional REPLACE 0.1 - - -
11
6 152511C6 THERMOSTAT ASSY SEAL 0.4 - - -
7 152511CC THERMOSTAT ASSY - Additional SEAL 0.1 - - -
8 21 152521C1 PORT ASSY-COOLANT OUTLET REPLACE 0.7 - - -
9 152523C1 PIPE ASSY-HOT WATER INLET REPLACE 2.0 - - -
23 PIPE ASSY-HOT WATER INLET -
10 152523CA REPLACE 0.3 - - -
Additional
11 37 152537C1 GASKET-COOLANT OUTLET REPLACE 0.7 - - -
12 152543C1 HOSE-EGR COOLER INLET REPLACE 1.9 - - -
43
13 152543CA HOSE-EGR COOLER INLET - Additional REPLACE 0.2 - - -

102
1 - ENGINE MECHANICAL

Engine
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL

1
No. Code (EU-V) DTP

14 152551C1 PIPE ASSY-COOLANT OUTLET REPLACE 0.6 - - -


51 PIPE ASSY-COOLANT OUTLET -
15 152551CA REPLACE 0.1 - - -
Additional

Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
Electric
8
Oil
9

103
1 - ENGINE MECHANICAL

1532 OIL PAN & PUMP (GSL)

EPC Operation D20DTR D27DT/


No. Operation Description D20DT GSL
No. Code (EU-V) DTP

1 153201C1 PUMP ASSY-OIL REPLACE - - - 4.3


01
2 153201C2 PUMP ASSY-OIL OVERHAUL - - - 5.7
3 02 153202C1 COVER-OIL PUMP REPLACE - - - 4.2
4 04 153204C1 SCREEN ASSY-OIL PUMP REPLACE - - - 4.2
5 05 153205C1 BASKET REPLACE - - - 4.2
6 06 153206C1 PISTON-OIL PUMP RELIEF VALVE REPLACE - - - 4.2
7 07 153207C1 SPRING REPLACE - - - 4.2
8 08 153208C1 PIN-OIL PUMP RELIEF VALVE REPLACE - - - 4.2
9 09 153209C1 PLUG-OIL PUMP RELIEF VALVE REPLACE - - - 4.2
10 10 153210C1 SHAFT ASSY-OIL PUMP DRIVE REPLACE - - - 4.2
11 11 153211C1 SHAFT ASSY-OIL PUMP DRIVEN REPLACE - - - 4.2
12 14 153214C1 SPROCKET-OIL PUMP REPLACE - - - 4.2
13 15 153215C1 LINK-CONNECTOR REPLACE - - - 4.2

104
1 - ENGINE MECHANICAL

Engine
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL

1
No. Code (EU-V) DTP

14 18 153218C1 CHAIN-OIL PUMP ROLLER REPLACE - - - 4.2


15 19 153219C1 TENSIONER ASSY-OIL PUMP CHAIN REPLACE - - - 5.4
16 20 153220C1 SPRING-OIL PUMP CHAIN REPLACE - - - 5.4

Fuel
2
17 22 153222C1 PLATE-BAFFLE REPLACE - - - 4.5
18 153226C1 PAN ASSY-OIL (2WD) REPLACE - - - 2.5
19 153226CA PAN ASSY-OIL (2WD) - Additional REPLACE - - - 0.6
26

Power
20 153226C4 PAN ASSY-OIL (4WD) REPLACE - - - 5.0

3
21 153226CC PAN ASSY-OIL (4WD) - Additional REPLACE - - - 0.6
22 153228C1 GASKET-OIL PAN (2WD) REPLACE - - - 2.5
23 153228CA GASKET-OIL PAN (2WD) - Additional REPLACE - - - 0.6

Chassis
28
24 153228C4 GASKET-OIL PAN (4WD) REPLACE - - - 5.0

4
25 153228CC GASKET-OIL PAN (4WD) - Additional REPLACE - - - 0.6
26 29 153229C1 COVER-DUST REPLACE - - - 0.1
27 34 153234C1 PLUG-DRAIN REPLACE - - - 0.3

Body
28 36 153236C1 TUBE ASSY-OIL DIPSTICK REPLACE - - - 0.3

5
29 37 153237C1 RING-O REPLACE - - - 0.3
30 38 153238C1 GAUGE-OIL DIPSTICK REPLACE - - - 0.1
31 39 153239C1 RING-O REPLACE - - - 0.3

B-Hangon
6
Interior
7
Electric
8
Oil
9

105
1 - ENGINE MECHANICAL

1533 OIL PAN & PUMP (D20, D27)

EPC Operation D20DTR D27DT/


No. Operation Description D20DT GSL
No. Code (EU-V) DTP

1 153301C1 PUMP ASSY-OIL PUMP REPLACE - 4.3 2.4 -


01
2 153301C2 PUMP ASSY-OIL PUMP OVERHAUL - 4.8 2.9 -
3 02 153302C1 COVER-OIL PUMP REPLACE - 3.7 1.8 -
4 04 153304C1 SCREEN ASSY-OIL PUMP REPLACE - 3.7 1.8 -
5 05 153305C1 BASKET REPLACE - 3.7 1.8 -
6 153308C1 PAN ASSY-OIL (2WD) REPLACE - 2.1 0.9 -
7 153308CA PAN ASSY-OIL (2WD) - Additional REPLACE - 0.6 0.5 -
8 153308C4 PAN ASSY-OIL (4WD) REPLACE - 4.2 3.9 -
08
9 153308CC PAN ASSY-OIL (4WD) - Additional REPLACE - 0.6 0.6 -
10 153308D6 PAN ASSY-OIL (IOP) REPLACE - 3.8 - -
11 153308CE PAN ASSY-OIL (IOP) - Additional REPLACE - 0.6 - -
12 11 153311C1 PLUG-DRAIN REPLACE - 0.3 0.3 -
13 13 153313C1 SHAFT ASSY-OIL PUMP DRIVE REPLACE - 4.1 2.9 -

106
1 - ENGINE MECHANICAL

Engine
EPC Operation D20DTR D27DT/
No. Operation Description

1
D20DT GSL
No. Code (EU-V) DTP

14 14 153314C1 SHAFT ASSY-OIL PUMP DRIVEN REPLACE - 4.1 2.9 -


15 15 153315C1 PISTON-OIL PUMP RELLEF VALVE REPLACE - 3.7 2.6 -
16 16 153316C1 SPRING-OIL PUMP RELLEF VALVE REPLACE - 3.7 2.6 -

Fuel
2
17 17 153317C1 PIN-OIL PUMP RELIEF VALVE REPLACE - 3.7 2.6 -
18 18 153318C1 PLUG-OIL PUMP RELLEF VALVE REPLACE - 3.7 2.6 -
19 22 153322C1 CHAIN-OIL PUMP REPLACE - 11.8 11.8 -

Power
20 24 153324C1 TENSIONER-OIL PUMP REPLACE - 11.8 11.8 -

3
21 25 153325C1 SPRING-OIL PUMP REPLACE - 11.8 11.8 -
22 27 153327C1 SPROCKET-OIL PUMP REPLACE - 4.2 2.9 -
23 29 153329C1 COVER-DUST REPLACE - 0.1 - -

Chassis
24 31 153331C1 TUBE ASSY-OIL DIPSTICK REPLACE - 0.4 0.4 -

4
25 32 153332C1 GAUGE ASSY-OIL DIPSTICK REPLACE - 0.1 0.1 -
26 33 153333C1 RING-O REPLACE - 0.4 0.4 -
27 35 153335C1 PLATE ASSY-BAFFLE REPLACE - 3.8 - -

Body
5
B-Hangon
6
Interior
7
Electric
8
Oil
9

107
1 - ENGINE MECHANICAL

1536 OIL PAN & PUMP (D20R)

EPC Operation D20DTR D27DT/


No. Operation Description D20DT GSL
No. Code (EU-V) DTP

1 153601C1 PUMP ASSY-OIL REPLACE 3.8 - - -


01
2 153601C2 PUMP ASSY-OIL OVERHAUL 4.0 - - -
3 153608C1 PAN ASSY-OIL (2WD) REPLACE 2.1 - - -
4 153608CA PAN ASSY-OIL (2WD) - Additional REPLACE 0.5 - - -
5 153608C6 PAN ASSY-OIL GASKET (2WD) SEAL 2.2 - - -
PAN ASSY-OIL GASKET (2WD) -
6 153608CC SEAL 0.6 - - -
Additional
08
7 153608C4 PAN ASSY-OIL (4WD) REPLACE 3.8 - - -
8 153608CE PAN ASSY-OIL (4WD) - Additional REPLACE 0.5 - - -
9 153608D7 PAN ASSY-OIL GASKET (4WD) SEAL 4.1 - - -
PAN ASSY-OIL GASKET (4WD) -
10 153608CG SEAL 0.6 - - -
Additional
11 11 153611C1 PLUG-DRAIN REPLACE 0.3 - - -

108
1 - ENGINE MECHANICAL

Engine
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL

1
No. Code (EU-V) DTP

12 31 153631C1 TUBE ASSY-OIL DIPSTICK REPLACE 0.3 - - -


13 32 153632C1 GAUGE ASSY-OIL DIPSTICK REPLACE 0.1 - - -
14 37 153637C1 RING-O REPLACE 0.3 - - -

Fuel
2
15 45 153645C1 COVER-DUST REPLACE 0.1 - - -
16 48 153648C1 LADDER FRAME REPLACE 3.9 - - -

Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
Electric
8
Oil
9

109
1 - ENGINE MECHANICAL

1542 OIL FILTER (GSL)

EPC Operation D20DTR D27DT/


No. Operation Description D20DT GSL
No. Code (EU-V) DTP

1 01 154201C1 FILTER ASSY-OIL REPLACE - - - 2.7


2 02 154202C1 COVER-OIL FILTER REPLACE - - - 0.2
3 08 154208C1 GASKET-OIL FILTER HOUSING REPLACE - - - 2.7
4 09 154209C1 ELEMENT KIT-OIL FILTER REPLACE - - - 0.5
5 10 154210C1 SWITCH ASSY-OIL PRESSURE REPLACE - - - 0.3
6 13 154213C1 GASKET-OIL FILTER REPLACE - - - 3.9
7 14 154214C1 COOLER ASSY-OIL REPLACE - - - 2.5
8 15 154215C1 REINFT-OIL COOLER REPLACE - - - 3.6
9 154217C1 HOSE REPLACE - - - 0.7
17
10 154217CA HOSE - Additional REPLACE - - - 0.2
11 20 154220C1 PIPE ASSY-OIL COOLANT REPLACE - - - 0.7
12 25 154225C1 RING-O REPLACE - - - 0.7
13 27 154227C1 GASKET-OIL COOLER REPLACE - - - 3.9

110
1 - ENGINE MECHANICAL

Engine
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL

1
No. Code (EU-V) DTP

14 28 154228C1 GASKET-OIL COOLER REPLACE - - - 3.9


15 32 154232C1 HOSE-OIL COOLER OUTLET REPLACE - - - 0.7

Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
Electric
8
Oil
9

111
1 - ENGINE MECHANICAL

1543 OIL FILTER (D20, D27)

EPC Operation D20DTR D27DT/


No. Operation Description D20DT GSL
No. Code (EU-V) DTP

1 01 154301C1 FILTER ASSY-OIL REPLACE - 1.5 1.5 -


2 02 154302C1 COVER-OIL FILTER REPLACE - 0.3 0.3 -
3 08 154308C1 GASKET-OIL FILTER HOUSING REPLACE - 1.3 1.3 -
4 09 154309C1 ELEMENT KIT-OIL FILTER REPLACE - 0.3 0.3 -
5 13 154313C1 COOLER ASSY-OIL REPLACE - 1.5 1.5 -
6 14 154314C1 GASKET-OIL COOLER REPLACE - 1.5 1.5 -
7 16 154316C1 HOSE-OIL COOLER INLET REPLACE - 1.4 1.4 -
8 17 154317C1 HOSE-OIL COOLER OUTLET REPLACE - 0.5 - -
9 19 154319C1 SWITCH-OIL PRESSURE REPLACE - 0.4 - -
10 20 154320C1 GASKET-OIL COOLER REPLACE - 1.5 1.5 -

112
1 - ENGINE MECHANICAL

Engine
1546 OIL FILTER (D20R)

1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL
No. Code (EU-V) DTP

1 01 154601C1 FILTER & COOLER ASSY-OIL REPLACE 3.1 - - -

Electric
2 02 154602C1 COVER-OIL FILTER REPLACE 0.2 - - -
8
3 09 154609C1 ELEMENT KIT-OIL FILTER REPLACE 0.3 - - -
4 13 154613C1 COOLER ASSY-OIL REPLACE 2.0 - - -
5 14 154614C1 GASKET-OIL FILTER HOUSING (SEAL) REPLACE 2.1 - - -
6 19 154619C1 SWITCH-OIL PRESSURE REPLACE 0.3 - - -
Oil
9

7 28 154628C1 GASKET-OIL FILTER HOUSING REPLACE 3.1 - - -


8 29 154629C1 GASKET-OIL FILTER HOUSING REPLACE 3.1 - - -
9 30 154630C1 GASKET-OIL FILTER HOUSING REPLACE 3.1 - - -
10 32 154632C1 GASKET-OIL COOLER REPLACE 2.1 - - -
11 33 154633C1 GASKET-OIL COOLER REPLACE 2.1 - - -
12 34 154634C1 GASKET-OIL COOLER REPLACE 2.1 - - -

113
1 - ENGINE MECHANICAL

1610 VACUUM SYSTEM (DSL)

EPC Operation D20DTR D27DT/


No. Operation Description D20DT GSL
No. Code (EU-V) DTP

1 161001C1 PUMP ASSY-VACUUM REPLACE 0.3 1.8 0.7 -


2 161001CA PUMP ASSY-VACUUM - Additional REPLACE 0.2 0.1 0.2 -
01
3 161001C2 PUMP ASSY-VACUUM OVERHAUL 1.0 2.0 1.0 -
4 161001C6 PUMP ASSY-VACUUM (GASKET) SEAL 0.4 1.8 0.7 -
5 03 161003C1 BOLT REPLACE 0.7 0.7 0.7 -
6 04 161004C1 RING-O REPLACE - 1.8 0.7 -

114
1 - ENGINE MECHANICAL

Engine
1624 VACUUM SYSTEM (GSL)

1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL
No. Code (EU-V) DTP

1 01 162401C1 TUBE ASSY-FUEL REPLACE - - - 0.3

Electric
2 04 162404C1 TUBE ASSY-VACUUM REPLACE - - - 0.3
8
3 07 162407C1 VALVE ASSY-PURGE CONTROL REPLACE - - - 0.3
Oil
9

115
1 - ENGINE MECHANICAL

1627 VACUUM SYSTEM (WITH 2NDARY AIR PUMP)

EPC Operation D20DTR D27DT/


No. Operation Description D20DT GSL
No. Code (EU-V) DTP

1 01 162701C1 TUBE ASSY-VACUUM REPLACE - - - 0.2


2 02 162702C1 TUBE-FUEL REPLACE - - - 0.2
3 05 162705C1 TUBE ASSY-VACUUM REPLACE - - - 0.3
4 06 162706C1 TUBE-VACUUM REPLACE - - - 0.3
5 10 162710C1 TUBE ASSY-VACUUM REPLACE - - - 0.3
6 12 162712C1 TUBE-VACUUM REPLACE - - - 0.3
7 14 162714C1 TUBE ASSY-VACUUM REPLACE - - - 0.3

116
1 - ENGINE MECHANICAL

Engine
1713 INTAKE MANIFOLD (GSL)

1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL
No. Code (EU-V) DTP

1 01 171301C1 MANIFOLD ASSY-INTAKE UPR REPLACE - - - 1.0

Electric
2 03 171303C1 MANIFOLD ASSY-INTAKE LWR REPLACE - - - 1.3
8
3 08 171308C1 FLAP-RESONANCE REPLACE - - - 0.4
4 09 171309C1 PACKING REPLACE - - - 0.3
5 12 171312C1 HOSE REPLACE - - - 0.2
6 14 171314C1 GASKET REPLACE - - - 1.0
Oil
9

7 17 171317C1 HOSE-BLOW BY REPLACE - - - 0.5


8 20 171320C1 HOSE-BLOW BY REPLACE - - - 0.5
9 171322C1 SENSOR ASSY-KNOCK REPLACE - - - 0.5
22
10 171322CA SENSOR ASSY-KNOCK - Additional REPLACE - - - 0.2

117
1 - ENGINE MECHANICAL

1714 INTAKE MANIFOLD (D20)

EPC Operation D20DTR D27DT/


No. Operation Description D20DT GSL
No. Code (EU-V) DTP

1 01 171401C1 MANIFOLD ASSY-INTAKE REPLACE - - 1.7 -


2 03 171403C1 BRKT-ACOUSTIC COVER SIDE RR REPLACE - - 0.5 -
3 05 171405C1 GASKET-INTAKE MANIFOLD REPLACE - - 1.7 -
4 07 171407C1 BRKT-INTAKE MANIFOLD REPLACE - - 0.4 -
5 09 171409C1 COVER ASSY-ACOUSTIC REPLACE - - 0.2 -
6 10 171410C1 BOLT REPLACE - - 0.5 -
7 14 171414C1 BRKT-ACOUSTIC COVER SIDE FRT REPLACE - - 0.2 -
8 16 171416C1 ELECTRIC THROTTLE BODY REPLACE - - 0.2 -
9 27 171427C1 GROMMET REPLACE - - 0.2 -

118
1 - ENGINE MECHANICAL

Engine
1715 INTAKE MANIFOLD (D27)

1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL
No. Code (EU-V) DTP

1 01 171501C1 MANIFOLD ASSY-INTAKE REPLACE - 2.0 - -

Electric
2 03 171503C1 BRKT-ACOUSTIC COVER SIDE RR REPLACE - 0.5 - -
8
3 05 171505C1 GASKET-INTAKE MANIFOLD REPLACE - 2.0 - -
4 07 171507C1 BRKT-INTAKE MANIFOLD REPLACE - 0.4 - -
5 09 171509C1 COVER ASSY-ACOUSTIC REPLACE - 0.2 - -
6 10 171510C1 BOLT REPLACE - 0.5 - -
Oil
9

7 14 171514C1 BRKT-ACOUSTIC COVER SIDE FRT REPLACE - 0.2 - -


8 16 171516C1 ELECTRIC THROTTLE BODY REPLACE - 0.2 - -
9 27 171527C1 GROMMET REPLACE - 0.2 - -

119
1 - ENGINE MECHANICAL

1719 INTAKE MANIFOLD (D20R)

EPC Operation D20DTR D27DT/


No. Operation Description D20DT GSL
No. Code (EU-V) DTP

ACTUATOR ASSY-SWIRL CONTROL


1 02 171902C1 REPLACE 0.3 - - -
VALVE
2 171905C1 GASKET-INTAKE MANIFOLD REPLACE 1.8 - - -
05
3 171905CA GASKET-INTAKE MANIFOLD - Additional REPLACE 0.4 - - -
4 09 171909C1 COVER ASSY-ACOUSTIC REPLACE 0.1 - - -
5 16 171916C1 ELECTRIC THROTTLE BODY REPLACE 0.3 - - -
6 29 171929C1 DUCT-INTAKE REPLACE 0.4 - - -
7 30 171930C1 GASKET-INTAKE DUCT REPLACE 0.5 - - -
8 171940C1 MANIFOLD ASSY-INTAKE REPLACE 1.7 - - -
40
9 171940CA MANIFOLD ASSY-INTAKE - Additional REPLACE 0.3 - - -

120
1 - ENGINE MECHANICAL

Engine
1723 EXHAUST MANIFOLD (GSL)

1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL
No. Code (EU-V) DTP

1 172301C1 MANIFOLD ASSY-EXHAUST REPLACE - - - 0.8


01
Electric
2 172301CA MANIFOLD ASSY-EXHAUST - Additional REPLACE - - - 0.7
8
3 172302C1 MANIFOLD ASSY-EXHAUST REPLACE - - - 0.8
02
4 172302CA MANIFOLD ASSY-EXHAUST - Additional REPLACE - - - 0.7
5 04 172304C1 NUT REPLACE - - - 0.4
6 05 172305C1 GASKET-EXHAUST MANIFOLD REPLACE - - - 0.8
Oil
9

7 06 172306C1 SENSOR ASSY-O2 REPLACE - - - 0.3


8 07 172307C1 PROTECTOR ASSY-HEAT REPLACE - - - 0.3
9 08 172308C1 PROTECTOR ASSY-TOP REPLACE - - - 0.3

121
1 - ENGINE MECHANICAL

1725 EXHAUST MANIFOLD (D20, D27)

EPC Operation D20DTR D27DT/


No. Operation Description D20DT GSL
No. Code (EU-V) DTP

1 172501C1 MANIFOLD ASSY-EXHAUST REPLACE - 1.0 1.0 -


01
2 172501CA MANIFOLD ASSY-EXHAUST - Additional REPLACE - 0.6 0.6 -
3 02 172502C1 GASKET-EHAUST MANIFOLD REPLACE - 1.0 1.0 -
4 03 172503C1 NUT REPLACE - 0.2 0.2 -
5 12 172512C1 SENSOR ASSY-EGT FRT REPLACE - 0.3 0.3 -

122
1 - ENGINE MECHANICAL

Engine
1729 EXHAUST MANIFOLD (D20R)

1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL
No. Code (EU-V) DTP

1 172901C1 MANIFOLD ASSY-EXHAUST REPLACE 1.3 - - -


01
Electric
2 172901CA MANIFOLD ASSY-EXHAUST - Additional REPLACE 0.2 - - -
8
3 172902C1 GASKET-EXHAUST MANIFOLD REPLACE 1.4 - - -
02 GASKET-EXHAUST MANIFOLD -
4 172902CA REPLACE 0.2 - - -
Additional
5 03 172903C1 NUT REPLACE 0.3 - - -
Oil

6 15 172915C1 PROTECTOR-HEAT TOP REPLACE 0.3 - - -


9

7 16 172916C1 PROTECTOR-HEAT NO.2 REPLACE 0.3 - - -


8 17 172917C1 PROTECTOR-HEAT NO1 REPLACE 0.3 - - -

123
1 - ENGINE MECHANICAL

1750 2NDARY AIR INJECTION SYSTEM (E32)

EPC Operation D20DTR D27DT/


No. Operation Description D20DT GSL
No. Code (EU-V) DTP

1 01 175001C1 PUMP ASSY-SECONDARY AIR REPLACE - - - 0.2


2 02 175002C1 RUBBER BLOCK-AIR PUMP REPLACE - - - 0.2
3 06 175006C1 VALVE ASSY-SECONDARY AIR REPLACE - - - 0.4
4 07 175007C1 HOSE-AIR INJECTION REPLACE - - - 0.5
5 08 175008C1 HOSE-AIR INJECTION REPLACE - - - 0.4
6 09 175009C1 PIPE ASSY-AIR INJECTION REPLACE - - - 0.2
7 11 175011C1 VALVE-ELECTRIC SWITCH REPLACE - - - 0.2
8 13 175013C1 PIPE ASSY-AIR INJECTION REPLACE - - - 0.2

124
1 - ENGINE MECHANICAL

Engine
1791 E.G.R VALVE (D20)

1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL
No. Code (EU-V) DTP

1 01 179101C1 VALVE ASSY-EGR REPLACE - - 0.6 -

Electric
2 02 179102C1 GASKET-EGR VALVE REPLACE - - 0.4 -
8
3 05 179105C1 PIPE ASSY-EGR REPLACE - - 0.3 -
4 06 179106C1 PIPE ASSY-EGR REPLACE - - 0.3 -
5 07 179107C1 GASKET-EGR PIPE REPLACE - - 0.3 -
6 12 179112C1 COOLER ASSY-EGR REPLACE - - 0.6 -
Oil
9

7 16 179116C1 HOSE-EGR COOLER REPLACE - - 0.3 -


8 17 179117C1 HOSE-EGR COOLER REPLACE - - 0.7 -

125
1 - ENGINE MECHANICAL

1792 E.G.R VALVE (D27)

EPC Operation D20DTR D27DT/


No. Operation Description D20DT GSL
No. Code (EU-V) DTP

1 01 179201C1 VALVE ASSY-EGR REPLACE - 0.6 - -


2 02 179202C1 GASKET-EGR VALVE REPLACE - 0.3 - -
3 04 179204C1 PIPE ASSY-EGR REPLACE - 0.4 - -
4 05 179205C1 PIPE ASSY-EGR REPLACE - 0.3 - -
5 06 179206C1 PIPE ASSY-EGR REPLACE - 0.3 - -
6 07 179207C1 GASKET-EGR PIPE REPLACE - 0.3 - -
7 12 179212C1 COOLER ASSY-EGR REPLACE - 0.6 - -
8 16 179216C1 HOSE-EGR COOLER REPLACE - 0.6 - -
9 17 179217C1 HOSE-EGR COOLER REPLACE - 0.7 - -

126
1 - ENGINE MECHANICAL

Engine
1793 E.G.R VALVE (D20R)

1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL
No. Code (EU-V) DTP

1 179301C1 VALVE ASSY-EGR REPLACE 1.6 - - -


01
Electric
2 179301C4 VALVE-EGR GASKET REPLACE 1.7 - - -
8
3 05 179305C1 PIPE ASSY-EGR REPLACE 0.4 - - -
4 07 179307C1 GASKET-EGR PIPE REPLACE 0.4 - - -
5 12 179312C1 COOLER ASSY-EGR REPLACE 1.3 - - -
6 179319C1 GASKET-EGR COOLER REPLACE 1.4 - - -
Oil

19
9

7 179319CA GASKET-EGR COOLER - Additional REPLACE 0.4 - - -


8 179323C1 HOSE-EGR COOLER OUTLET REPLACE 0.6 - - -
23
9 179323CA HOSE-EGR COOLER OUTLET - Additional REPLACE 0.1 - - -
10 179324C1 HOSE-HOT WATER INLET REPLACE 1.4 - - -
24
11 179324CA HOSE-HOT WATER INLET - Additional REPLACE 0.2 - - -
12 31 179331C1 HOSE-EGR VALVE REPLACE 0.3 - - -

127
1 - ENGINE MECHANICAL

1880 COMMON RAIL SYSTEM (D20)

EPC Operation D20DTR D27DT/


No. Operation Description D20DT GSL
No. Code (EU-V) DTP

1 01 188001C1 PUMP ASSY-FUEL REPLACE - - 2.8 -


2 02 188002C1 BRKT-FUEL PUMP REPLACE - - 0.8 -
3 04 188004C1 SPROCKET-PUMP REPLACE - - 1.5 -
4 06 188006C1 HOUSING ASSY-BEARING REPLACE - - 1.5 -
5 188009C1 INJECTOR ASSY-FUEL (1~2EA) REPLACE - - 0.2 -
6 09 188009C3 FUEL BACK LEAK TEST REPAIR - - 0.4 -
7 188009C4 INJECTOR ASSY-FUEL (3~4EA) REPLACE - - 0.4 -
8 188015C1 PIPE ASSY-FUEL (1~2EA) REPLACE - - 0.2 -
15
9 188015C4 PIPE ASSY-FUEL (3~4EA) REPLACE - - 0.3 -
10 18 188018C1 PIPE ASSY-FUEL REPLACE - - 0.4 -
11 19 188019C1 BRKT ASSY-FUEL PIPE REPLACE - - 0.5 -
12 22 188022C1 GASKET-FUEL PUMP REPLACE - - 2.8 -
13 23 188023C1 RAIL ASSY-FUEL REPLACE - - 0.4 -

128
1 - ENGINE MECHANICAL

Engine
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL

1
No. Code (EU-V) DTP

14 26 188026C1 TUBE ASSY-FUEL RETURN REPLACE - - 0.3 -


15 35 188035C1 VALVE-INLET METERING REPLACE - - 1.0 -

Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
Electric
8
Oil
9

129
1 - ENGINE MECHANICAL

1881 COMMON RAIL SYSTEM (D27)

EPC Operation D20DTR D27DT/


No. Operation Description D20DT GSL
No. Code (EU-V) DTP

1 01 188101C1 PUMP ASSY-FUEL REPLACE - 3.9 - -


2 02 188102C1 BRKT-FUEL PUMP REPLACE - 0.7 - -
3 04 188104C1 SPROCKET-PUMP REPLACE - 2.5 - -
4 06 188106C1 HOUSING ASSY-BEARING REPLACE - 2.7 - -
5 07 188107C1 SHAFT ASSY-BEARING REPLACE - 2.6 - -
6 188109C1 INJECTOR ASSY-FUEL (1~2EA) REPLACE - 0.2 - -
7 188109C3 FUEL BACK LEAK TEST REPAIR - 0.4 - -
09
8 188109C4 INJECTOR ASSY-FUEL (3~4EA) REPLACE - 0.4 - -
9 188109D6 INJECTOR ASSY-FUEL (5EA) REPLACE - 0.5 - -
10 188115C1 PIPE ASSY-FUEL (1~2EA) REPLACE - 0.2 - -
11 15 188115C4 PIPE ASSY-FUEL (3~4EA) REPLACE - 0.3 - -
12 188115D6 PIPE ASSY-FUEL (5EA) REPLACE - 0.4 - -
13 18 188118C1 PIPE ASSY-FUEL REPLACE - 0.4 - -
14 19 188119C1 BRKT ASSY-FUEL PIPE REPLACE - 0.5 - -

130
1 - ENGINE MECHANICAL

Engine
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL

1
No. Code (EU-V) DTP

15 22 188122C1 GASKET-FUEL PUMP REPLACE - 3.9 - -


16 23 188123C1 RAIL ASSY-FUEL REPLACE - 0.5 - -
17 26 188126C1 TUBE ASSY-FUEL RETURN REPLACE - 0.3 - -

Fuel
2
18 35 188135C1 VALVE-INLET METERING REPLACE - 1.0 - -

Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
Electric
8
Oil
9

131
1 - ENGINE MECHANICAL

1882 COMMON RAIL SYSTEM (D20R)

EPC Operation D20DTR D27DT/


No. Operation Description D20DT GSL
No. Code (EU-V) DTP

1 188201C1 PUMP ASSY-FUEL REPLACE 1.3 - - -


01
2 188201C4 PUMP ASSY-FUEL (GASKET) REPLACE 1.4 - - -
3 04 188204C1 GEAR-FUEL PUMP REPLACE 1.3 - - -
4 188209C1 INJECTOR ASSY-FUEL (1~2EA) REPLACE 0.6 - - -
5 09 188209C3 FUEL BACK LEAK TEST REPAIR 0.4 - - -
6 188209C4 INJECTOR ASSY-FUEL (3~4EA) REPLACE 0.7 - - -
7 188215C1 PIPE ASSY-FUEL (1~2EA) REPLACE 0.2 - - -
15
8 188215C4 PIPE ASSY-FUEL (3~4EA) REPLACE 0.3 - - -
9 188216C1 PIPE ASSY-FUEL (1~2EA) REPLACE 0.2 - - -
16
10 188216C4 PIPE ASSY-FUEL (3~4EA) REPLACE 0.3 - - -
11 18 188218C1 PIPE ASSY-FUEL REPLACE 0.4 - - -
12 19 188219C1 BRKT ASSY-FUEL PIPE REPLACE 0.2 - - -
13 20 188220C1 BRKT-FUEL PIPE UPR REPLACE 0.2 - - -

132
1 - ENGINE MECHANICAL

Engine
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL

1
No. Code (EU-V) DTP

14 23 188223C1 RAIL ASSY-FUEL REPLACE 0.4 - - -


15 26 188226C1 TUBE ASSY-FUEL RETURN REPLACE 0.3 - - -
16 30 188230C1 RUBBER-FUEL PIPE SUPT REPLACE 0.2 - - -

Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
Electric
8
Oil
9

133
1 - ENGINE MECHANICAL

1912 TURBOCHARGER (D20)

EPC Operation D20DTR D27DT/


No. Operation Description D20DT GSL
No. Code (EU-V) DTP

1 191201C1 TURBOCHARGER ASSY REPLACE - - 0.9 -


01
2 191201C2 TURBOCHARGER ASSY OVERHAUL - - 2.1 -
3 04 191204C1 TUBE ASSY-OIL SUPPLY REPLACE - - 0.5 -
4 07 191207C1 TUBE ASSY-OIL RETURN REPLACE - - 0.7 -
5 08 191208C1 GASKET-OIL RETURN REPLACE - - 0.3 -
6 10 191210C1 GASKET REPLACE - - 0.3 -

134
1 - ENGINE MECHANICAL

Engine
1913 TURBOCHARGER (D27)

1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL
No. Code (EU-V) DTP

1 191301C1 TURBOCHARGER ASSY REPLACE - 0.8 - -


01
Electric
2 191301C2 TURBOCHARGER ASSY OVERHAUL - 2.0 - -
8
3 04 191304C1 TUBE ASSY-OIL SUPPLY REPLACE - 0.5 - -
4 07 191307C1 TUBE ASSY-OIL RETURN REPLACE - 0.7 - -
5 08 191308C1 GASKET-OIL RETURN REPLACE - 0.3 - -
6 10 191310C1 GASKET REPLACE - 0.3 - -
Oil
9

135
1 - ENGINE MECHANICAL

1914 TURBOCHARGER (D20R)

EPC Operation D20DTR D27DT/


No. Operation Description D20DT GSL
No. Code (EU-V) DTP

1 191401C1 TURBOCHARGER ASSY REPLACE 1.1 - - -


01
2 191401C2 TURBOCHARGER ASSY OVERHAUL 2.1 - - -
3 191404C1 TUBE ASSY-OIL SUPPLY REPLACE 0.3 - - -
04
4 191404CA TUBE ASSY-OIL SUPPLY - Additional REPLACE 0.2 - - -
5 191407C1 TUBE ASSY-OIL RETURN REPLACE 0.4 - - -
07
6 191407CA TUBE ASSY-OIL RETURN - Additional REPLACE 0.2 - - -
7 191408C1 GASKET-OIL RETURN REPLACE 0.4 - - -
08
8 191408CA GASKET-OIL RETURN - Additional REPLACE 0.2 - - -
9 191410C1 GASKET REPLACE 0.4 - - -
10
10 191410CA GASKET - Additional REPLACE 0.2 - - -
11 15 191415C1 GASKET-TURBOCHARGER REPLACE 1.3 - - -

136
1 - ENGINE MECHANICAL

Engine
1990 ENGINE MOUNTING

1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL
No. Code (EU-V) DTP

1 199001C1 INSULATOR-ENGINE MTG FRT LH REPLACE 0.5 0.5 0.5 0.5

Electric
INSULATOR-ENGINE MTG FRT LH -
2 01 199001CA REPLACE 0.2 0.2 0.2 0.2
Additional
8

INSULATOR-ENGINE MTG FRT LH -


3 199001CB REPLACE 0.4 0.4 0.4 0.4
Opposite
4 07 199007C1 INSULATOR-ENG MTG RR REPLACE 0.3 0.3 0.3 0.3
5 08 199008C1 BRKT-ENG MTG RR REPLACE 0.3 0.3 0.3 0.3
Oil
9

6 09 199009C1 HEAT SHIELD-INSULATOR REPLACE - - - 0.3


7 12 199012C1 BRKT ASSY-ENGINE MTG RR REPLACE - - - 1.3
8 13 199013C1 INSULATOR ASSY-ENGINE MTG RR REPLACE - - - 2.3
9 199015C1 ADAPTOR-ENG MTG FRT REPLACE - 0.2 - 0.2
15
10 199015CA ADAPTOR-ENG MTG FRT - Additional REPLACE - 0.1 - 0.1
11 199020C1 HOSE ASSY-ENGINE MTG REPLACE - 0.2 - 0.2
20
12 199020CA HOSE ASSY-ENGINE MTG - Additional REPLACE - 0.1 - 0.1

137
SECTION
2

FUEL & ENGINE CONTROL

CONTENTS
2010 ACCELERATOR CONTROL.......................................................... 141
2110 RADIATOR & COOLING FAN........................................................ 142
2112 RADIATOR & COOLING FAN (DSL)............................................. 143
2130 RADIATOR HOSE & PIPE.............................................................. 144
2210 FUEL TANK (DSL).......................................................................... 146
2211 FUEL TANK (GSL)......................................................................... 148
2220 FUEL LINE (DSL)........................................................................... 149
2221 FUEL LINE (GSL)........................................................................... 150
2231 FUEL FILTER & LINE (D20, D27).................................................. 151
2232 FUEL FILTER & LINE (D20R)........................................................ 152
2242 FUEL SYSTEM (GSL).................................................................... 153
2312 AIR CLEANER (GSL)..................................................................... 154
2313 AIR CLEANER (D20, D27, D20R).................................................. 155
2321 AIR INTAKE SYSTEM (GSL)......................................................... 156
2330 AIR INTERCOOLER....................................................................... 157
2411 EXHAUST SYSTEM (DSL)............................................................. 158
2412 EXHAUST SYSTEM (CDPF).......................................................... 159
2422 EXHAUST SYSTEM (GSL)............................................................. 161
2432 EXHAUST GAS RECIRCULATION SYSTEM (D20)...................... 162
2433 EXHAUST GAS RECIRCULATION SYSTEM (D27)...................... 163
2435 EXHAUST GAS RECIRCULATION SYSTEM (D20R)................... 164
2610 BATTERY & CABLE....................................................................... 165
2820 PREHEATING CONTROL SYSTEM.............................................. 166
FUEL & ENGINE CONTROL - 2

Engine
2010 ACCELERATOR CONTROL

1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL
No. Code (EU-V) DTP

1 09 201009C1 MODULE ASSY-ACCEL PEDAL REPLACE 0.3 0.3 0.3 0.3

Electric
2 11 201011C1 PAD-ACCEL PEDAL REPLACE - 0.3 - 0.4
8
3 12 201012C1 STOPPER ASSY-ACCEL PEDAL REPLACE - 0.2 - 0.2
Oil
9

141
2 - FUEL & ENGINE CONTROL

2110 RADIATOR & COOLING FAN

EPC Operation D20DTR D27DT/


No. Operation Description D20DT GSL
No. Code (EU-V) DTP

1 211001C1 RADIATOR ASSY-COOLING REPLACE - - - 1.4


01
2 211001CA RADIATOR ASSY-COOLING - Additional REPLACE - - - 0.8
3 02 211002C1 SWITCH-THERMO REPLACE - - - 0.5
4 03 211003C1 FAN & SHROUD ASSY REPLACE - - - 1.2
5 04 211004C1 SHROUD-COOLING FAN REPLACE - - - 0.5
6 12 211012C1 PLUG-DRAIN REPLACE - - - 0.3

142
FUEL & ENGINE CONTROL - 2

Engine
2112 RADIATOR & COOLING FAN (DSL)

1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL
No. Code (EU-V) DTP

1 211201C1 RADIATOR ASSY-COOLING REPLACE 1.5 1.6 1.7 -


01
Electric
2 211201CA RADIATOR ASSY-COOLING - Additional REPLACE 0.4 0.4 0.4 -
8
3 03 211203C1 FAN & SHROUD ASSY REPLACE - 1.2 - -
4 04 211204C1 SHROUD-COOLING FAN REPLACE - 0.3 - -
5 12 211212C1 PLUG-DRAIN REPLACE - 0.3 0.3 -
6 211214C1 FAN MODULE REPLACE 0.5 0.5 0.5 -
Oil

14
9

7 211214CA FAN MODULE - Additional REPLACE 0.2 0.2 0.2 -


8 20 211220C1 CONTROLLER-PWM REPLACE 0.2 0.2 0.2 -

143
2 - FUEL & ENGINE CONTROL

2130 RADIATOR HOSE & PIPE

EPC Operation D20DTR D27DT/


No. Operation Description D20DT GSL
No. Code (EU-V) DTP

1 01 213001C1 HOSE-RADIATOR INLET REPLACE 0.5 0.3 0.5 0.5


2 03 213003C1 HOSE-DEAERATION RESERVOIR REPLACE - - - 0.3
3 04 213004C1 HOSE-DEAERATION TUBE REPLACE - - - 0.3
4 05 213005C1 TUBE-DEAERATION RESERVIOR REPLACE - - - 0.3
5 09 213009C1 CLAMP REPLACE - 0.2 0.2 0.2
6 10 213010C1 CLAMP REPLACE 0.2 0.2 0.2 -
7 11 213011C1 CLAMP REPLACE - - - 0.2
8 12 213012C1 CLAMP REPLACE 0.2 0.2 0.2 0.2
9 13 213013C1 TANK ASSY-RESERVIOR REPLACE 0.3 0.3 0.3 0.3
10 14 213014C1 CAP-RADIATOR PRESSURE REPLACE 0.1 0.1 0.1 0.1
11 16 213016C1 HOSE-RADIATOR OUTLET REPLACE 0.5 0.5 0.5 0.5
12 17 213017C1 HOSE-MAKE UP REPLACE 0.3 0.3 0.3 0.3
13 19 213019C1 HOLDER ASSY REPLACE - - - 0.5

144
FUEL & ENGINE CONTROL - 2

Engine
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL

1
No. Code (EU-V) DTP

14 20 213020C1 CLAMP REPLACE - 0.2 0.2


15 21 213021C1 HOSE ASSY-DEAERATION RADIATOR REPLACE 0.2 0.3 0.3 0.3
16 22 213022C1 HOSE ASSY-DEAERATION ENGINE REPLACE 0.2 - - -

Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
Electric
8
Oil
9

145
2 - FUEL & ENGINE CONTROL

2210 FUEL TANK (DSL)

EPC Operation D20DTR D27DT/


No. Operation Description D20DT GSL
No. Code (EU-V) DTP

1 221001C1 TANK ASSY-FUEL REPLACE 1.1 1.1 1.1 -


01
2 221001C2 TANK ASSY-FUEL OVERHAUL 1.5 1.5 1.5 -
3 02 221002C1 FILLER ASSY-FUEL REPLACE 0.6 0.7 0.6 -
4 221003C1 SENDER ASSY-FUEL REPLACE 0.9 0.9 0.9 -
03
5 221003CA SENDER ASSY-FUEL - Additional REPLACE 0.3 0.3 0.3 -
6 04 221004C1 TUBE ASSY-TANK FRT REPLACE - 0.3 - -
7 05 221005C1 TUBE ASSY-TANK RR REPLACE 0.6 0.3 0.3 -
8 221006C1 TUBE-FUEL TANK TO RETURN TUBE REPLACE 0.6 0.5 0.5 -
06
9 221006C3 TUBE-FUEL TANK TO RETURN TUBE REPAIR 0.3 0.3 0.3 -
10 221007C1 TUBE-FUEL TANK TO SUPPLY TUBE REPLACE 0.6 0.5 0.5 -
07
11 221007C3 TUBE-FUEL TANK TO SUPPLY TUBE REPAIR 0.3 0.3 0.3 -
12 11 221011C1 CAP ASSY-FUEL FILLER REPLACE - 0.1 0.1 -
13 13 221013C1 PROTECTOR-FUEL TANK REPLACE - 0.3 0.3 -

146
FUEL & ENGINE CONTROL - 2

Engine
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL

1
No. Code (EU-V) DTP

14 22 221022C1 TUBE ASSY-FFH REPLACE 0.3 0.3 0.3 -


15 24 221024C1 VALVE ASSY-SHUT OFF REPLACE - 0.3 0.3 -
16 221027C1 WIRING-SENDER REPLACE 0.9 0.9 0.9 -

Fuel
27

2
17 221027CA WIRING-SENDER - Additional REPLACE 0.2 0.2 0.2 -

Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
Electric
8
Oil
9

147
2 - FUEL & ENGINE CONTROL

2211 FUEL TANK (GSL)

EPC Operation D20DTR D27DT/


No. Operation Description D20DT GSL
No. Code (EU-V) DTP

1 221101C1 TANK ASSY-FUEL REPLACE - - - 1.3


01
2 221101C2 TANK ASSY-FUEL OVERHAUL - - - 1.8
3 02 221102C1 FILLER ASSY-FUEL REPLACE - - - 0.7
4 04 221104C1 TUBE ASSY-TANK FRT REPLACE - - - 0.3
5 05 221105C1 TUBE ASSY-TANK RR REPLACE - - - 0.3
6 221106C1 TUBE-FUEL TANK TO RETURN TUBE REPLACE - - - 0.5
06
7 221106C3 TUBE-FUEL TANK TO RETURN TUBE REPAIR - - - 0.3
8 221107C1 TUBE-FUEL TANK TO SUPPLY TUBE REPLACE - - - 0.5
07
9 221107C3 TUBE-FUEL TANK TO SUPPLY TUBE REPAIR - - - 0.3
10 11 221111C1 CAP ASSY-FUEL FILLER REPLACE - - - 0.1
11 13 221113C1 PROTECTOR-FUEL TANK REPLACE - - - 0.3
12 221120C1 PUMP ASSY-FUEL REPLACE - - - 0.9
20
13 221120CA PUMP ASSY-FUEL - Additional REPLACE - - - 0.3
14 21 221121C1 PAD-FUEL TANK REPLACE - - - 0.1

148
FUEL & ENGINE CONTROL - 2

Engine
2220 FUEL LINE (DSL)

1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL
No. Code (EU-V) DTP

1 222001C1 PIPE-FUEL RETURN REPLACE 0.5 0.5 0.5 -


01
Electric
2 222001C3 PIPE-FUEL RETURN REPAIR 0.3 0.3 0.3 -
8
3 222002C1 PIPE ASSY-FUEL SUPPLY REPLACE 0.5 0.5 0.5 -
02
4 222002C3 PIPE ASSY-FUEL SUPPLY REPAIR 0.3 0.3 0.3 -
5 05 222005C1 HOSE-SUPPLY PIPE TO ENGINE REPLACE 0.5 0.5 0.5 -
Oil
9

149
2 - FUEL & ENGINE CONTROL

2221 FUEL LINE (GSL)

EPC Operation D20DTR D27DT/


No. Operation Description D20DT GSL
No. Code (EU-V) DTP

1 222101C1 FILTER ASSY-FUEL REPLACE - - - 0.3


01
2 222101C3 FILTER ASSY-FUEL (WATER DRAIN) REPAIR - - - 0.3
3 02 222102C1 BRKT ASSY-FUEL FILTER REPLACE - - - 0.7
4 222103C1 PIPE-FUEL RETURN REPLACE - - - 0.5
03
5 222103C3 PIPE-FUEL RETURN REPAIR - - - 0.3
6 222104C1 PIPE-FUEL SUPPLY REPLACE - - - 0.5
04
7 222104C3 PIPE-FUEL SUPPLY REPAIR - - - 0.3
8 05 222105C1 PIPE-FUEL SUPPLY FRT REPLACE - - - 0.5
9 06 222106C1 PIPE-FUEL VAPOR REPLACE - - - 0.5
10 08 222108C1 TUBE ASSY-CANISTER TO VAPOR TUBE REPLACE - - - 0.5
11 09 222109C1 CANISTER ASSY REPLACE - - - 0.3

150
FUEL & ENGINE CONTROL - 2

Engine
2231 FUEL FILTER & LINE (D20, D27)

1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL
No. Code (EU-V) DTP

1 223101C1 FILTER ASSY-FUEL REPLACE - 0.3 0.3 -


01
Electric
2 223101C3 FILTER ASSY-FUEL (WATER DRAIN) REPAIR 0.3 0.3
8
3 02 223102C1 BRKT-FUEL FILTER REPLACE - 0.3 0.3 -
4 04 223104C1 PUMP-FUEL PRIMING REPLACE - 0.2 0.2 -
5 05 223105C1 HOSE-PRIMING PUMP TO FILTER REPLACE - 0.2 0.2 -
6 223106C1 PIPE-FUEL RETURN REPLACE - 0.5 0.5 -
Oil

06
9

7 223106C3 PIPE-FUEL RETURN REPAIR - 0.3 0.3 -


8 07 223107C1 HOSE-SUPPLY PIPE TO P/PUMP REPLACE - 0.5 0.5 -
9 09 223109C1 TUBE ASSY-FUEL FILTER TO PUMP REPLACE - 0.3 0.3 -
10 10 223110C1 TUBE ASSY-FUEL FILTER REPLACE - 0.3 0.3 -
11 13 223113C1 WATER SEPARATOR ASSY-FUEL REPLACE - 0.2 0.2 -
12 16 223116C1 HOSE-SEPARATOR TO FILTER REPLACE - 0.1 0.1 -
13 17 223117C1 HOSE-P/PUMP TO SEPARATOR REPLACE - 0.1 0.1 -
14 27 223127C1 WATER SENSOR-FUEL FILTER REPLACE - 0.2 0.2 -

151
2 - FUEL & ENGINE CONTROL

2232 FUEL FILTER & LINE (D20R)

EPC Operation D20DTR D27DT/


No. Operation Description D20DT GSL
No. Code (EU-V) DTP

1 223201C1 FILTER ASSY-FUEL REPLACE 0.3 - - -


01
2 223201C3 FILTER ASSY-FUEL (WATER DRAIN) REPAIR 0.3 - - -
3 02 223202C1 BRKT-FUEL FILTER REPLACE 0.3 - - -
4 223203C1 PIPE ASSY-FUEL SUPPLY REPLACE 0.5 - - -
03
5 223203C3 PIPE ASSY-FUEL SUPPLY REPAIR 0.3 - - -
6 223204C1 PIPE ASSY-FUEL RETURN REPLACE 0.5 - - -
04
7 223204C3 PIPE ASSY-FUEL RETURN REPAIR 0.3 - - -
8 08 223208C1 TUBE ASSY-FUEL SUPPLY REPLACE 0.2 - - -
9 09 223209C1 TUBE ASSY-FUEL RETURN REPLACE 0.2 - - -
10 13 223213C1 ELEMENT KIT-FUEL FILTER REPLACE 0.3 - - -

152
FUEL & ENGINE CONTROL - 2

Engine
2242 FUEL SYSTEM (GSL)

1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL
No. Code (EU-V) DTP

1 01 224201C1 DISTRIBUTOR ASSY-FUEL REPLACE - - - 1.0

Electric
2 02 224202C1 CONNECTOR ASSY-FUEL SUPPLY REPLACE - - - 0.2
8
3 03 224203C1 RING-SEAL REPLACE - - - 0.2
CONNECTOR ASSY-FUEL PRESSURE
4 04 224204C1 REPLACE - - - 0.2
TEST
5 08 224208C1 REGULATOR ASSY-FUEL PRESSURE REPLACE - - - 0.3
Oil

6 224212C1 INJECTOR ASSY-FUEL (1~2EA) REPLACE - - - 0.2


9

7 224212C4 INJECTOR ASSY-FUEL (3~4EA) REPLACE - - - 0.3


12
8 224212D6 INJECTOR ASSY-FUEL (5~6EA) REPLACE - - - 0.4
9 224212CA INJECTOR ASSY-FUEL - Additional REPLACE - - - 0.1

153
2 - FUEL & ENGINE CONTROL

2312 AIR CLEANER (GSL)

EPC Operation D20DTR D27DT/


No. Operation Description D20DT GSL
No. Code (EU-V) DTP

1 01 231201C1 AIR CLEANER ASSY REPLACE - - - 0.4


2 03 231203C1 HOUSING-AIR CLEANER UPR REPLACE - - - 0.2
3 04 231204C1 HOUSING-AIR CLEANER LWR REPLACE - - - 0.2
4 05 231205C1 ELEMENT ASSY REPLACE - - - 0.2
5 06 231206C1 DUCT ASSY-AIR INLET REPLACE - - - 0.3
6 09 231209C1 INSULATOR-AIR CLEANER MTG NO2 REPLACE - - - 0.7
7 11 231211C1 INSULATOR-AIR CLEANER MTG NO1 REPLACE - - - 0.7
8 14 231214C1 HOUSING-AIR CLEANER LWR & DUCT REPLACE - - - 0.2

154
FUEL & ENGINE CONTROL - 2

Engine
2313 AIR CLEANER (D20, D27, D20R)

1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL
No. Code (EU-V) DTP

1 01 231301C1 AIR CLEANER ASSY REPLACE 0.4 0.4 0.4 -

Electric
2 02 231302C1 HOUSING-AIR CLEANER UPR REPLACE 0.2 0.2 0.2 -
8
3 04 231304C1 ELEMENT ASSY REPLACE 0.2 0.2 0.2 -
4 08 231308C1 INSULATOR-AIR CLEANER MTG NO2 REPLACE - 0.3 0.3 -
5 10 231310C1 INSULATOR-AIR CLEANER MTG NO1 REPLACE - 0.7 - -
6 15 231315C1 HOUSING-AIR CLEANER LWR & DUCT REPLACE 0.3 0.3 0.3 -
Oil
9

155
2 - FUEL & ENGINE CONTROL

2321 AIR INTAKE SYSTEM (GSL)

EPC Operation D20DTR D27DT/


No. Operation Description D20DT GSL
No. Code (EU-V) DTP

1 01 232101C1 METER-AIR MASS REPLACE - - - 0.3


2 02 232102C1 HOUSING-AIR INLET REPLACE - - - 0.2
3 03 232103C1 DUCT ASSY-INTAKE AIR REPLACE - - - 0.3
4 232104C1 BODY-THROTTLE REPLACE - - - 0.8
04
5 232104C2 BODY-THROTTLE OVERHAUL - - - 0.5
6 09 232109C1 GASKET REPLACE - - - 0.8
7 14 232114C1 SLEEVE-AIR DUCT REPLACE - - - 0.1

156
FUEL & ENGINE CONTROL - 2

Engine
2330 AIR INTERCOOLER

1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL
No. Code (EU-V) DTP

1 01 233001C1 INTER COOLER ASSY-TURBO REPLACE 0.8 0.9 1.0 -

Electric
2 233006C1 HOSE-AIR CLEANER TO T/C REPLACE 0.2 0.2 0.2 -
06
8
3 233006D2 HOSE-AIR CLEANER TO T/C (LEAK) INSPECT 0.3 0.3 0.3 -
4 13 233013C1 DUCT ASSY-INTERCOOLER TO ENG REPLACE 0.3 0.3 0.3 -
5 14 233014C1 HOSE-T/C TO DUCT REPLACE 0.2 0.2 0.2 -
6 15 233015C1 CLAMP REPLACE - 0.2 0.2 -
Oil
9

7 16 233016C1 CLAMP REPLACE - 0.2 0.2 -


8 233017C1 DUCT ASSY-T/C TO I/C REPLACE 0.2 0.2 0.2 -
17
9 233017CA DUCT ASSY-T/C TO I/C - Additional REPLACE 0.1 0.1 0.1 -
10 19 233019C1 METER-AIR MASS REPLACE 0.3 0.3 0.3 -

157
2 - FUEL & ENGINE CONTROL

2411 EXHAUST SYSTEM (DSL)

EPC Operation D20DTR D27DT/


No. Operation Description D20DT GSL
No. Code (EU-V) DTP

1 241101C1 PIPE ASSY-EXHAUST FRT REPLACE 0.5 0.5 0.5 -


01
2 241101CA PIPE ASSY-EXHAUST FRT - Additional REPLACE 0.3 0.3 0.3 -
3 241102C1 CONVERTER ASSY-DOC REPLACE 0.3 0.3 0.3 -
02
4 241102CA CONVERTER ASSY-DOC - Additional REPLACE 0.2 0.2 0.2 -
5 241103C1 MUFFLER ASSY REPLACE 0.3 0.3 0.3 -
03
6 241103CA MUFFLER ASSY - Additional REPLACE 0.2 0.2 0.2 -
7 241104C1 GASKET (FRONT) REPLACE 0.5 0.5 0.5 -
04
8 241104C4 GASKET (CENTER) REPLACE 0.2 0.2 0.2 -
9 05 241105C1 RING REPLACE 0.2 0.2 0.2 -
10 06 241106C1 HANGER REPLACE 0.2 0.2 0.2 -
11 08 241108C1 PROTECTOR-HEAT NO1 REPLACE 0.4 0.4 0.4 -
12 09 241109C1 PROTECTOR-HEAT NO3 REPLACE 0.4 0.4 0.4 -
13 10 241110C1 PIPE ASSY-EXHAUST TAIL REPLACE 0.3 0.3 0.3 -

158
FUEL & ENGINE CONTROL - 2

Engine
2412 EXHAUST SYSTEM (CDPF)

1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL
No. Code (EU-V) DTP

1 241201C1 PIPE ASSY-EXHAUST FRT REPLACE 0.3 0.3 0.3 -


01
Electric
2 241201CA PIPE ASSY-EXHAUST FRT - Additional REPLACE 0.2 0.2 0.2 -
8
3 241202C1 CDPF COMPL REPLACE 0.4 0.4 0.4 -
02
4 241202CA CDPF COMPL - Additional REPLACE 0.2 0.2 0.2 -
5 241203C1 MUFFLER COMPLETE REPLACE 0.3 0.3 0.3 -
03
6 241203CA MUFFLER COMPLETE - Additional REPLACE 0.2 0.2 0.2 -
Oil
9

7 04 241204C1 GASKET REPLACE 0.2 0.2 0.2 -


8 05 241205C1 HANGER REPLACE 0.2 0.2 0.2 -
9 06 241206C1 HANGER REPLACE 0.2 0.2 0.2 -
10 08 241208C1 PROTECTOR-HEAT SHIELD NO 1 REPLACE 0.4 0.4 0.4 -
11 09 241209C1 PROTECTOR-HEAT SHIELD NO 3 REPLACE 0.4 0.4 0.4 -
12 10 241210C1 PIPE ASSY-EXHAUST TAIL REPLACE 0.3 0.3 0.3 -
13 15 241215C1 PROTECTOR-HEAT SHIELD NO 2 REPLACE 0.4 0.4 0.4 -

159
2 - FUEL & ENGINE CONTROL

EPC Operation D20DTR D27DT/


No. Operation Description D20DT GSL
No. Code (EU-V) DTP

14 20 241220C1 TRANSDUCER-PRESSURE REPLACE 0.4 0.4 0.4 -


15 241225C1 TUBE-DIFF PRESS FRT INLET REPLACE - 0.2 0.2 -
25
16 241225CA TUBE-DIFF PRESS FRT INLET - Additional REPLACE - 0.1 0.1 -
17 241226C1 TUBE-DIFF PRESS FRT OUTLET REPLACE - 0.2 0.2 -
26
18 241226CA TUBE-DIFF PRESS FRT OULET - Additional REPLACE - 0.1 0.1 -
19 27 241227C1 TUBE-DIFF PRESS CTR INLET REPLACE - 0.2 0.2 -
20 28 241228C1 TUBE-DIFF PRESS CTR OUTLET REPLACE - 0.2 0.2 -
21 241232C1 TUBE-DIFF PRESS RR INLET REPLACE - 0.2 0.2 -
32
22 241232CA TUBE-DIFF PRESS RR INLET - Additional REPLACE - 0.1 0.1 -
23 241233C1 TUBE-DIFF PRESS RR OUTLET REPLACE - 0.2 0.2 -
33
24 241233CA TUBE-DIFF PRESS RR OULET - Additional REPLACE - 0.1 0.1 -
25 40 241240C1 TUBE ASSY-DIFF PRESS REPLACE 0.6 0.6 0.6 -
26 42 241242C2 SENSOR ASSY-EGT RR REPLACE 0.3 0.3 0.3 -

160
FUEL & ENGINE CONTROL - 2

Engine
2422 EXHAUST SYSTEM (GSL)

1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL
No. Code (EU-V) DTP

1 242201C1 CONVERTER ASSY-COMPLETE REPLACE - - - 0.5

Electric
01 CONVERTER ASSY-COMPLETE -
2 242201CA REPLACE - - - 0.3
Additional
8

3 02 242202C1 MUFFLER ASSY REPLACE - - - 0.5


4 03 242203C1 PIPE ASSY-EXHAUST TAIL REPLACE - - - 0.5
5 04 242204C1 GASKET (FRONT) REPLACE - - - 0.5
Oil

6 05 242205C1 GASKET (CENTER) REPLACE - - - 0.2


9

7 06 242206C1 RING REPLACE - - - 0.2


8 07 242207C1 HANGER REPLACE - - - 0.2
9 08 242208C1 PROTECTOR-HEAT NO1 REPLACE - - - 0.5
10 09 242209C1 PROTECTOR-HEAT NO2 REPLACE - - - 0.5
11 10 242210C1 PROTECTOR-HEAT NO3 REPLACE - - - 0.5
12 11 242211C1 PROTECTOR-HEAT NO4 REPLACE - - - 0.5

161
2 - FUEL & ENGINE CONTROL

2432 EXHAUST GAS RECIRCULATION SYSTEM (D20)

EPC Operation D20DTR D27DT/


No. Operation Description D20DT GSL
No. Code (EU-V) DTP

1 243202C1 MODULATOR-VACUUM REPLACE - - 0.3 -


02
2 243202CA MODULATOR-VACUUM - Additional REPLACE - - 0.1 -
3 04 243204C1 HOSE ASSY-VACUUM INLET REPLACE - - 0.2 -
4 06 243206C1 HOSE ASSY-VACUUM OUTLET REPLACE - - 0.2 -
5 07 243207C1 HOSE ASSY-VACUUM OUTLET REPLACE - - 0.2 -

162
FUEL & ENGINE CONTROL - 2

Engine
2433 EXHAUST GAS RECIRCULATION SYSTEM (D27)

1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL
No. Code (EU-V) DTP

1 243302C1 MODULATOR-VACUUM REPLACE - 0.3 - -


02
Electric
2 243302CA MODULATOR-VACUUM - Additional REPLACE - 0.1 - -
8
3 04 243304C1 HOSE ASSY-VACUUM INLET REPLACE - 0.5 - -
4 06 243306C1 HOSE ASSY-VACUUM OUTLET REPLACE - 0.2 - -
5 07 243307C1 HOSE ASSY-VACUUM OUTLET REPLACE - 0.2 - -
Oil
9

163
2 - FUEL & ENGINE CONTROL

2435 EXHAUST GAS RECIRCULATION SYSTEM (D20R)

EPC Operation D20DTR D27DT/


No. Operation Description D20DT GSL
No. Code (EU-V) DTP

1 01 243501C1 HOSE ASSY-VACUUM INLET REPLACE 0.2 - - -


2 02 243502C1 HOSE ASSY-VACUUM OUTLET REPLACE 0.2 - - -
3 20 243520C1 TRANSDUCER-PRESSURE REPLACE 0.3 - - -
4 40 243540C1 TUBE ASSY-DIFF PRESS REPLACE 0.3 - - -

164
FUEL & ENGINE CONTROL - 2

Engine
2610 BATTERY & CABLE

1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL
No. Code (EU-V) DTP

1 01 261001C1 BATTERY ASSY REPLACE 0.2 0.2 0.2 0.2

Electric
2 06 261006C1 WIRING ASSY-BATTERY POSITIVE REPLACE 0.5 0.5 0.5 0.5
8
3 07 261007C1 BRKT-BATTERY TRAY REPLACE 0.1 0.1 0.1 0.1
4 09 261009C1 EARTH-STRAP REPLACE 0.2 0.2 0.2 0.2
5 13 261013C1 CONNECTOR ASSY-BATTERY REPLACE - 0.2 0.2 0.2
6 14 261014C1 PLATE ASSY-BATTERY TRAY REPLACE - 0.2 0.2 0.2
Oil
9

165
2 - FUEL & ENGINE CONTROL

2820 PREHEATING CONTROL SYSTEM

EPC Operation D20DTR D27DT/


No. Operation Description D20DT GSL
No. Code (EU-V) DTP

1 01 282001C1 RELAY-PREHEATING TIME REPLACE 0.3 0.3 0.3 -


2 02 282002C1 BRKT-PREHEATING TIME RELAY REPLACE 0.2 0.2 0.2 -

166
SECTION
3

POWER TRAIN SYSTEM

CONTENTS
3010 CLUTCH DISC & HOUSING........................................................... 169
3020 CLUTCH CONTROL....................................................................... 171
3030 CLUTCH PEDAL............................................................................ 172
3110 T/M & T/C ATTACHMENT.............................................................. 173
3160 TRANSMISSION (6M/T)................................................................. 174
3161 CLUTCH HOUSING (6M/T)............................................................ 175
3162 INPUT & OUTPUT SHAFT (6M/T).................................................. 176
3163 COUNT SHAFT GEAR (6M/T)........................................................ 178
3164 ADAPTOR ASSY (6M/T)................................................................ 179
3165 RAIL & SHIFT FORK (6M/T).......................................................... 180
3166 SHIFTER & EXTENSION (6M/T).................................................... 181
3170 TRANSMISSION-TSM54 (M/T, 4WD)............................................. 182
3171 CLUTCH HOUSING-TSM54 (M/T, 4WD)........................................ 183
3172 INPUT & OUTPUT SHAFT-TSM54 (M/T, 4WD)............................. 184
3173 COUNT SHAFT GEAR-TSM54 (M/T, 4WD)................................... 185
3174 ADAPTOR ASSY-TSM54 (M/T, 4WD)............................................ 186
3175 RAIL & SHIFT FORK-TSM54 (M/T, 4WD)...................................... 187
3176 SHIFTER & EXTENSION-TSM54 (M/T, 4WD)................................ 188
3210 TRANSFER CASE : P/TIME (E32)................................................. 189
3230 TRANSFER CASE : TOD (E32)..................................................... 190
3240 TRANSFER CASE : P/TIME........................................................... 191
3241 TRANSFER CASE : P/TIME 1........................................................ 192
3242 TRANSFER CASE : P/TIME 2........................................................ 193
3250 TRANSFER CASE : TOD (D27, GSL)............................................ 195
3251 TRANSFER CASE : TOD (D27, GSL) 1......................................... 196
3252 TRANSFER CASE : TOD (D27, GSL) 2......................................... 197
3260 TRANSFER CASE : AWD (D27, GSL) .......................................... 199
3261 TRANSFER CASE : AWD (D27, GSL) 1 ....................................... 200
3310 PROPELLER SHAFT..................................................................... 202
3410 SPEEDOMETER SENSOR & TCU................................................. 203
3650 AUTOMATIC TRANSMISSION (DC 5A/T)..................................... 204
CONTENTS
3651 CONVERTER HOUSING & OIL PUMP (DC 5A/T)......................... 205
3652 LAMINATED BRAKE (DC 5A/T).................................................... 206
3653 CLUTCH & PLANETARY CARRIER (DC 5A/T)............................. 207
3654 OIL PAN & ACCESSORIES (DC 5A/T).......................................... 208
3655 DRIVE SHAFT (DC 5A/T)............................................................... 209
3656 CENTER & REAR PLANETARY CARRIER (DC 5A/T)................. 210
3657 MULTIPLE DISC BRAKE (DC 5A/T).............................................. 211
3658 MULTIPLE DISC BRAKE (DC 5A/T)-2........................................... 212
3659 TRANSMISSION HOUSING (DC 5A/T).......................................... 213
3660 VALVE BODY (DC 5A/T)................................................................ 215
3670 POWER TRAIN AUXILARY PARTS............................................... 216
3680 AUTOMATIC TRANSMISSION (M78:DSI 6A/T)............................ 217
3681 CONVERTER HOUSING & OIL PUMP (M78:DSI 6A/T)................ 218
3682 TRANSMISSION HOUSING (M78:DSI 6A/T)................................. 219
3683 VALVE BODY (M78:DSI 6A/T)....................................................... 221
3684 OIL PAN (M78:DSI 6A/T)................................................................ 222
3710 MANUAL SHIFT CONTROL........................................................... 223
3721 AUTO SHIFT CONTROL (DC 5A/T)............................................... 224
3722 AUTO SHIFT CONTROL (DSI 6A/T).............................................. 225
3750 AUTO COOLING SYSTEM............................................................. 226
POWER TRAIN SYSTEM - 3

Engine
3010 CLUTCH DISC & HOUSING

1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL
No. Code (EU-V) DTP

1 301001C1 DISC ASSY-CLUTCH REPLACE 2.9 2.9 - 2.9

Electric
2 301001CA DISC ASSY-CLUTCH - Additional REPLACE 0.3 0.3 - 0.3
8
3 301001C4 DISC ASSY-CLUTCH (2WD) REPLACE 2.5 2.5 - 2.5
4 01 301001CC DISC ASSY-CLUTCH (2WD) - Additional REPLACE 0.3 0.3 - 0.3
5 301001D3 CLUTCH GAP ADJUST ADJUST 0.2 0.2 - 0.2
6 301001D6 CLUTCH OIL REPLACE 0.4 0.4 - 0.4
Oil
9

7 301001D7 CLUTCH AIR BLEEDING REPLACE 0.3 0.3 - 0.3


8 301002C1 COVER ASSY-CLUTCH REPLACE - 2.9 - 2.9
9 301002CA COVER ASSY-CLUTCH - Additional REPLACE - 0.3 - 0.3
02
10 301002C4 COVER ASSY-CLUTCH (2WD) REPLACE - 2.5 - 2.5
11 301002CC COVER ASSY-CLUTCH (2WD) - Additional REPLACE - 0.3 - 0.3
12 03 301003C1 HOUSING ASSY-CLUTCH REPLACE - - - 4.5
13 301005C1 CYLINDER ASSY-CONCENTRIC SLAVE REPLACE - - 3.2 3.2
05 CYLINDER ASSY-CONCENTRIC SLAVE
14 301005C4 REPLACE - - 3.0 3.0
(2WD)

169
3 - POWER TRAIN SYSTEM

EPC Operation D20DTR D27DT/


No. Operation Description D20DT GSL
No. Code (EU-V) DTP

15 301007C1 TUBE ASSY REPLACE - - 3.0 3.0


07
16 301007C4 TUBE ASSY (2WD) REPLACE - - 3.0 3.0
17 13 301013C1 HOUSING ASSY-CLUTCH REPLACE - - - 4.5

170
POWER TRAIN SYSTEM - 3

Engine
3020 CLUTCH CONTROL

1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL
No. Code (EU-V) DTP

1 302001C1 CYLINDER ASSY-CLUTCH MASTER REPLACE 0.6 0.6 - 0.6

Electric
CYLINDER ASSY-CLUTCH MASTER
2 01 302001C4 ADJUST 0.4 0.4 - 0.4
(CLUTCH OIL)
8

CYLINDER ASSY-CLUTCH MASTER


3 302001D3 ADJUST 0.2 0.2 - 0.2
(AIR BLEED)
4 302004C1 TUBE ASSY-M/CYL TO O/CHMBR REPLACE 0.5 0.5 0.5 -
04 TUBE ASSY-M/CYL TO O/CHMBR -
5 302004CA REPLACE 0.3 0.3 0.3 -
Oil

Additional
9

6 05 302005C1 CHAMBER ASSY-CLUTCH OIL REPLACE 0.4 0.4 0.4 -


TUBE ASSY-OIL CHAMBER TO RELEASE
7 06 302006C1 REPLACE 0.5 0.5 0.5 -
CYLINDER
8 07 302007C1 HOSE ASSY-CLUTCH REPLACE 0.5 0.5 0.5 0.5
TUBE ASSY-M/CYL TO RELEASE
9 11 302011C1 REPLACE - - - 0.3
CYLINDER

171
3 - POWER TRAIN SYSTEM

3030 CLUTCH PEDAL

EPC Operation D20DTR D27DT/


No. Operation Description D20DT GSL
No. Code (EU-V) DTP

1 303001C1 BOX ASSY-CLUTCH PEDAL REPLACE 1.0 1.0 - 1.0


01
2 303001D3 BOX ASSY-CLUTCH PEDAL (GAP) ADJUST 0.2 0.2 - 0.2
3 02 303002C1 BRKT ASSY-CLUTCH PEDAL REPLACE 1.0 1.0 - 1.0
4 03 303003C1 PEDAL ASSY-CLUTCH REPLACE 1.0 1.0 - 1.0
5 04 303004C1 PAD-CLUTCH PEDAL REPLACE 0.2 0.2 - 0.2
6 10 303010C1 SUPPORT-TURN OVER UPR REPLACE 0.2 0.2 - 0.2
7 11 303011C1 SPRING-T/OVER REPLACE 0.2 0.2 - 0.2
8 12 303012C1 SUPPORT-TURN OVER LWR REPLACE 0.2 0.2 - 0.2
9 13 303013C1 SWITCH ASSY-CLUTCH INTERLOCK REPLACE 0.2 0.2 - 0.2
10 16 303016C1 PIN-CLEVIS REPLACE 0.2 0.2 - 0.2

172
POWER TRAIN SYSTEM - 3

Engine
3110 T/M & T/C ATTACHMENT

1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL
No. Code (EU-V) DTP

1 311001C1 T/M CONTROL UNIT REPLACE 0.3 0.3 0.3 0.3

Electric
2 311001C3 TCU SENSOR DATA CHECK REPAIR 0.2 0.2 0.2 0.2
01
8
3 311001C4 DSI ADEPT RESET REPLACE 1.0 - 1.0 -
4 311001D5 DSI TCU REPROGRAM REPROGRAM 0.1 - 0.1 -
5 03 311003C1 DAMPER ASSY-PLANE REPLACE 0.2 0.2 0.2 0.2
6 05 311005C1 HOSE ASSY-VENTILATION REPLACE - 0.6 - 0.6
Oil
9

173
3 - POWER TRAIN SYSTEM

3160 TRANSMISSION (6M/T)

EPC Operation D20DTR D27DT/


No. Operation Description D20DT GSL
No. Code (EU-V) DTP

1 316001C1 T/M ASSY (4WD) REPLACE 2.7 - - -


2 316001CA T/M ASSY (4WD) - Additional REPLACE 1.0 - - -
01
3 316001C2 T/M ASSY (4WD) OVERHAUL 9.3 - - -
4 316001C4 T/M ASSY-GASKET (ALL) REPLACE 3.6 - - -
5 316002C1 T/M ASSY (2WD) REPLACE 2.3 - - -
02
6 316002C2 T/M ASSY (2WD) OVERHAUL 8.3 - - -

174
POWER TRAIN SYSTEM - 3

Engine
3161 CLUTCH HOUSING (6M/T)

1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL
No. Code (EU-V) DTP

1 316102C1 CASE-TRANSMISSION REPLACE 4.4 - - -


02
Electric
2 316102C6 CASE-TRANSMISSION SEAL 8.6 - - -
8
3 03 316103C1 RETAINER-BEARING REPLACE 3.2 - - -
4 05 316105C1 SEAL-OIL REPLACE 3.2 - - -
5 316114C1 CYLINDER ASSY-CONCENTRIC SLAVE REPLACE 3.0 - - -
CYLINDER ASSY-CONCENTRIC SLAVE -
6 316114CA REPLACE 0.2 - - -
Oil

14 Additional
9

CYLINDER ASSY-CONCENTRIC SLAVE


7 316114C4 REPLACE 2.9 - - -
(2WD)

175
3 - POWER TRAIN SYSTEM

3162 INPUT & OUTPUT SHAFT (6M/T)

EPC Operation D20DTR D27DT/


No. Operation Description D20DT GSL
No. Code (EU-V) DTP

1 03 316203C1 BEARING-BALL REPLACE 7.8 - - -


2 04 316204C1 PINION ASSY-MAIN DRIVE REPLACE 6.8 - - -
3 06 316206C1 RING-SYNCHRO REPLACE 9.3 - - -
4 08 316208C1 SLEEVE-SYNCHRO REPLACE 9.3 - - -
5 10 316210C1 HUB-SYNCHRO REPLACE 9.3 - - -
6 11 316211C1 RING ASSY-TRIPLE CONE REPLACE 9.3 - - -
7 12 316212C1 GEAR ASSY-3RD SPEED REPLACE 9.3 - - -
8 14 316214C1 MAIN-SHAFT REPLACE 9.3 - - -
9 15 316215C1 GEAR ASSY-2ND SPEED REPLACE 9.3 - - -
10 17 316217C1 RING ASSY-TRIPLE CONE REPLACE 9.3 - - -
11 18 316218C1 HUB-SYNCHRO REPLACE 9.3 - - -
12 21 316221C1 GEAR ASSY-1ST SPEED REPLACE 9.3 - - -
13 23 316223C1 BEARING-DOUBLE ANGULAR BALL REPLACE 8.3 - - -
16 30 316230C1 GEAR ASSY-REVERSE SPEED REPLACE 8.3 - - -

176
POWER TRAIN SYSTEM - 3

Engine
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL

1
No. Code (EU-V) DTP

17 31 316231C1 RING ASSY-TRIPLE CONE REPLACE 8.3 - - -


18 32 316232C1 HUB-SYNCHRO REPLACE 8.3 - - -
19 35 316235C1 BEARING-BALL REPLACE 8.3 - - -

Fuel
2
20 36 316236C1 FLANGE-ASS'Y COMPANION REPLACE 0.3 - - -

Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
Electric
8
Oil
9

177
3 - POWER TRAIN SYSTEM

3163 COUNT SHAFT GEAR (6M/T)

EPC Operation D20DTR D27DT/


No. Operation Description D20DT GSL
No. Code (EU-V) DTP

1 03 316303C1 GEAR-COUNTER SHAFT REPLACE 9.3 - - -


2 04 316304C1 GEAR-COUNTER SHAFT CLUSTER REPLACE 9.3 - - -
3 05 316305C1 BEARING-ROLLER REPLACE 8.3 - - -
4 08 316308C1 GEAR ASSY-5TH SPEED REPLACE 8.3 - - -
5 10 316310C1 RING ASSY-DOUBLE CONE REPLACE 8.3 - - -
6 11 316311C1 HUB-SYNCHRO. REPLACE 8.3 - - -
7 12 316312C1 SLEEVE-SYNCHRO REPLACE 8.3 - - -
8 13 316313C1 RING-SYNCHRO. REPLACE 8.3 - - -
9 16 316316C1 GEAR ASSY-6TH SPEED REPLACE 8.3 - - -

178
POWER TRAIN SYSTEM - 3

Engine
3164 ADAPTOR ASSY (6M/T)

1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL
No. Code (EU-V) DTP

1 01 316401C1 PLATE-INTER MEDIATE REPLACE 8.6 - - -

Electric
2 08 316408C1 SHAFT-REVERSE IDLER GEAR REPLACE 8.3 - - -
8
3 10 316410C1 GEAR-REVERSE IDLER REPLACE 8.3 - - -
Oil
9

179
3 - POWER TRAIN SYSTEM

3165 RAIL & SHIFT FORK (6M/T)

EPC Operation D20DTR D27DT/


No. Operation Description D20DT GSL
No. Code (EU-V) DTP

1 01 316501C1 SHAFT ASSY-CONTROL REPLACE 4.6 - - -


2 05 316505C1 RAIL SUB ASSY-SHIFT REPLACE 4.6 - - -
3 07 316507C1 RAIL SUB ASSY-SHIFT REPLACE 4.6 - - -
4 10 316510C1 FORK-SHIFT REPLACE 4.6 - - -
5 11 316511C1 RAIL-SHIFT 5TH & 6TH REPLACE 4.6 - - -
6 12 316512C1 FORK-SHIFT 5TH & 6TH REPLACE 4.6 - - -

180
POWER TRAIN SYSTEM - 3

Engine
3166 SHIFTER & EXTENSION (6M/T)

1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL
No. Code (EU-V) DTP

1 01 316601C1 LEVER ASSY-SEMI REMOTE REPLACE 1.0 - - -

Electric
2 03 316603C1 LEVER-SHIFT REPLACE 0.9 - - -
8
3 09 316609C1 ARM-CONTROL REPLACE 1.1 - - -
4 10 316610C1 DAMPER ASSY REPLACE 0.5 - - -
5 13 316613C1 ROD ASSY REPLACE 0.9 - - -
6 15 316615C1 PIN-TGS MTG REPLACE 0.8 - - -
Oil
9

7 316620C1 ADAPTER-CASE GASKET (4WD) REPLACE 3.1 - - -


20
8 316620C4 ADAPTER-CASE OIL SEAL (2WD) REPLACE 0.5 - - -
9 316623C1 SEAL-OIL (4WD) REPLACE 1.3 - - -
23
10 316623CA SEAL-OIL (4WD) - Additional REPLACE 0.2 - - -
11 25 316625C1 SWITCH-NEUTRAL REPLACE 0.3 - - -
12 29 316629C1 SWITCH-BACK UP LAMP REPLACE 0.3 - - -

181
3 - POWER TRAIN SYSTEM

3170 TRANSMISSION-TSM54 (M/T, 4WD)

EPC Operation D20DTR D27DT/


No. Operation Description D20DT GSL
No. Code (EU-V) DTP

1 317001C1 T/M ASSY REPLACE - 2.7 - 2.7


2 01 317001CA T/M ASSY - Additional REPLACE - 1.0 - 1.0
3 317001C2 T/M ASSY OVERHAUL - 9.3 - 9.3

182
POWER TRAIN SYSTEM - 3

Engine
3171 CLUTCH HOUSING-TSM54 (M/T, 4WD)

1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL
No. Code (EU-V) DTP

1 01 317101C1 HOUSING ASSY-T/M REPLACE - 4.4 - 4.4

Electric
2 03 317103C1 COVER-FRT FORK REPLACE - 3.2 - 3.2
8
3 05 317105C1 SEAL-INPUT OIL REPLACE - 3.2 - 3.2
4 14 317114C1 CYLINDER ASSY-CONCENTRIC SLAVE REPLACE - 3.2 - 3.2
5 16 317116C1 TUBE ASSY REPLACE - 3.2 - 3.2
Oil
9

183
3 - POWER TRAIN SYSTEM

3172 INPUT & OUTPUT SHAFT-TSM54 (M/T, 4WD)

EPC Operation D20DTR D27DT/


No. Operation Description D20DT GSL
No. Code (EU-V) DTP

1 01 317201C1 SHAFT SUB ASSY-INPUT REPLACE - 6.8 - 6.8


2 02 317202C1 BEARING-TAPER ROLLER MAIN REPLACE - 6.8 - 6.8
3 05 317205C1 RING-RETAIN 3RD & 4TH REPLACE - 9.3 - 9.3
4 06 317206C1 SHAFT ASSY-OUTPUT REPLACE - 9.3 - 9.3
5 07 317207C1 SYNCHRONIZER ASSY REPLACE - 9.3 - 9.3
6 10 317210C1 GEAR ASSY-3RD REPLACE - 9.3 - 9.3
7 12 317212C1 GEAR ASSY-2ND REPLACE - 9.3 - 9.3
8 21 317221C1 SYNCHRONIZER ASSY REPLACE - 9.3 - 9.3
9 22 317222C1 GEAR ASSY-1ST REPLACE - 9.3 - 9.3
10 26 317226C1 GEAR ASSY-REVERSE REPLACE - 9.3 - 9.3
11 31 317231C1 SYNCHRONIZER ASSY REPLACE - 9.3 - 9.3
12 33 317233C1 GEAR ASSY-5TH REPLACE - 9.3 - 9.3

184
POWER TRAIN SYSTEM - 3

Engine
3173 COUNT SHAFT GEAR-TSM54 (M/T, 4WD)

1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL
No. Code (EU-V) DTP

1 01 317301C1 SHAFT ASSY-COUNTER REPLACE - 9.3 - 9.3

Electric
2 04 317304C1 GEAR-COUNTER RVS REPLACE - 9.3 - 9.3
8
3 06 317306C1 GEAR-COUNTER 5TH REPLACE - 9.3 - 9.3
Oil
9

185
3 - POWER TRAIN SYSTEM

3174 ADAPTOR ASSY-TSM54 (M/T, 4WD)

EPC Operation D20DTR D27DT/


No. Operation Description D20DT GSL
No. Code (EU-V) DTP

1 01 317401C1 ADAPTOR ASSY-T/M REPLACE - 9.3 - 9.3

186
POWER TRAIN SYSTEM - 3

Engine
3175 RAIL & SHIFT FORK-TSM54 (M/T, 4WD)

1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL
No. Code (EU-V) DTP

1 01 317501C1 FORK-SHIFT REPLACE - 4.6 - 4.6

Electric
2 02 317502C1 LUG-SHIFT 1ST & 2ND REPLACE - 4.6 - 4.6
8
3 08 317508C1 RAIL-SHIFT REPLACE - 4.6 - 4.6
4 09 317509C1 FORK ASSY-SHIFT 3RD & 4TH REPLACE - 4.6 - 4.6
5 14 317514C1 RAIL-SHIFT REPLACE - 4.6 - 4.6
6 15 317515C1 RAIL-SHIFT REPLACE - 4.6 - 4.6
Oil
9

7 16 317516C1 LUG-SHIFT 5TH & REV REPLACE - 4.6 - 4.6

187
3 - POWER TRAIN SYSTEM

3176 SHIFTER & EXTENSION-TSM54 (M/T, 4WD)

EPC Operation D20DTR D27DT/


No. Operation Description D20DT GSL
No. Code (EU-V) DTP

1 01 317601C1 LEVER ASSY-SEMI REMOTE REPLACE - 1.0 - 1.0


2 03 317603C1 LEVER ASSY-SHIFT REPLACE - 0.5 - 0.5
3 04 317604C1 BOOT-RUBBER REPLACE - 0.3 - 0.3
4 09 317609C1 ARM-CONTROL HOUSING REPLACE - 1.0 - 1.0
5 10 317610C1 DAMPER ASSY REPLACE - 0.5 - 0.5
6 317611C1 WASHER-LOCK REPLACE - 0.8 - 0.8
11
7 317611CA WASHER-LOCK - Additional REPLACE - 0.1 - 0.1
8 13 317613C1 ROD-EXTEND REPLACE - 0.8 - 0.8
9 21 317621C1 COVER ASSY-TOP REPLACE - 3.3 - 3.3
10 32 317632C1 HOUSING ASSY-EXTENSION REPLACE - 3.1 - 3.1
11 317638C1 SEAL-OUTPUT OIL REPLACE - 1.3 - 1.3
38
12 317638CA SEAL-OUTPUT OIL - Additional REPLACE - 0.2 - 0.2
13 44 317644C1 SWITCH ASSY-T/M BACK UP LAMP REPLACE - 0.3 - 0.3

188
POWER TRAIN SYSTEM - 3

Engine
3210 TRANSFER CASE : P/TIME (E32)

1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL
No. Code (EU-V) DTP

1 321001C1 T/C ASSY REPLACE - - - 1.1


01
Electric
2 321001C2 T/C ASSY OVERHAUL - - - 4.5
8
Oil
9

189
3 - POWER TRAIN SYSTEM

3230 TRANSFER CASE : TOD (E32)

EPC Operation D20DTR D27DT/


No. Operation Description D20DT GSL
No. Code (EU-V) DTP

1 323001C1 T/C ASSY REPLACE - - - 1.1


01
2 323001C2 T/C ASSY OVERHAUL - - - 4.5

190
POWER TRAIN SYSTEM - 3

Engine
3240 TRANSFER CASE : P/TIME

1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL
No. Code (EU-V) DTP

1 324001C1 T/C ASSY REPLACE 1.1 1.1 1.1 1.1


01
Electric
2 324001C2 T/C ASSY OVERHAUL 4.5 4.5 4.5 4.5
8
Oil
9

191
3 - POWER TRAIN SYSTEM

3241 TRANSFER CASE : P/TIME 1

EPC Operation D20DTR D27DT/


No. Operation Description D20DT GSL
No. Code (EU-V) DTP

1 04 324104C1 BEARING REPLACE 3.0 3.0 3.0 3.0


2 06 324106C1 SHAFT ASSY-INPUT REPLACE 3.0 3.0 3.0 3.0
3 13 324113C1 CLAMP REPLACE 2.7 2.7 2.7 2.7
4 14 324114C1 HOSE REPLACE 2.7 2.7 2.7 2.7
5 15 324115C1 FILTER ASSY REPLACE 2.7 2.7 2.7 2.7
6 19 324119C1 HUB-LOCK UP REPLACE 2.8 2.8 2.8 2.8
7 22 324122C1 CAM ASSY-COIL HOUSING REPLACE 2.3 2.3 2.3 2.3
8 23 324123C1 COIL ASSY-ELECTRIC REPLACE 2.3 2.3 2.3 2.3

192
POWER TRAIN SYSTEM - 3

Engine
3242 TRANSFER CASE : P/TIME 2

1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL
No. Code (EU-V) DTP

1 02 324202C1 SHAFT-OUTPUT REPLACE 2.6 2.6 2.6 2.6

Electric
2 03 324203C1 DEFLECTOR-DUST REPLACE 2.7 2.7 2.7 2.7
8
3 04 324204C1 BREATHER REPLACE 0.3 0.3 0.3 0.3
4 08 324208C1 FORK ASSY-REDUCTION SHIFT REPLACE 2.2 2.2 2.2 2.2
5 09 324209C1 FORK-SHIFT REPLACE 2.2 2.2 2.2 2.2
6 12 324212C1 SHIFT-SHAFT REPLACE 2.2 2.2 2.2 2.2
Oil
9

7 15 324215C1 CAM-ELECTRIC SHIFT REPLACE 2.2 2.2 2.2 2.2


8 17 324217C1 SPROCKET-LOWER REPLACE 2.6 2.6 2.6 2.6
9 20 324220C1 BEARING-THRUST REPLACE 2.2 2.2 2.2 2.2
10 22 324222C1 BEARING REPLACE 2.2 2.2 2.2 2.2
11 24 324224C1 BEARING REPLACE 2.8 2.8 2.8 2.8
12 324227C1 SEAL-OIL REPLACE 0.5 0.5 0.5 0.5
27
13 324227CA SEAL-OIL - Additional REPLACE 0.2 0.2 0.2 0.2

193
3 - POWER TRAIN SYSTEM

EPC Operation D20DTR D27DT/


No. Operation Description D20DT GSL
No. Code (EU-V) DTP

14 324232C1 SEAL-OIL REPLACE 0.5 0.5 0.5 0.5


32
15 324232CA SEAL-OIL - Additional REPLACE 0.2 0.2 0.2 0.2
16 33 324233C1 FLANGE-COMPANION REPLACE 0.3 0.3 0.3 0.3
17 43 324243C1 MOTOR ASSY-T/C CONTROL REPLACE 0.3 0.3 0.3 0.3
18 324246C1 SEALANT REPLACE 2.1 2.1 2.1 2.1
46
19 324246CA SEALANT - Additional REPLACE 0.5 0.5 0.5 0.5
20 48 324248C1 SEAL-OIL REPLACE 1.2 1.2 1.2 1.2
21 49 324249C1 SEAL-OIL REPLACE 2.7 2.7 2.7 2.7
22 50 324250C1 BEARING REPLACE 2.8 2.8 2.8 2.8

194
POWER TRAIN SYSTEM - 3

Engine
3250 TRANSFER CASE : TOD (D27, GSL)

1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL
No. Code (EU-V) DTP

1 325001C1 T/C ASSY REPLACE - 1.1 - 1.1


01
Electric
2 325001C2 T/C ASSY OVERHAUL - 4.5 - 4.5
8
Oil
9

195
3 - POWER TRAIN SYSTEM

3251 TRANSFER CASE : TOD (D27, GSL) 1

EPC Operation D20DTR D27DT/


No. Operation Description D20DT GSL
No. Code (EU-V) DTP

1 01 325101C1 BEARING REPLACE - 2.8 - 2.8


2 06 325106C1 SHAFT ASSY-INPUT REPLACE - 2.8 - 2.8
3 10 325110C1 CARRIER ASSY REPLACE - 2.8 - 2.8
4 11 325111C1 HUB-REDUCTION REPLACE - 2.8 - 2.8
5 12 325112C1 SHAFT-MAIN REPLACE - 2.8 - 2.8
6 13 325113C1 PUMP ASSY-GEROTOR REPLACE - 2.8 - 2.8
7 26 325126C1 CAM ASSY-COIL HOUSING REPLACE - 2.3 - 2.3
8 27 325127C1 COIL ASSY-ELECTRIC REPLACE - 2.3 - 2.3

196
POWER TRAIN SYSTEM - 3

Engine
3252 TRANSFER CASE : TOD (D27, GSL) 2

1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL
No. Code (EU-V) DTP

1 02 325202C1 SHAFT-OUTPUT REPLACE - 2.6 - 2.6

Electric
2 03 325203C1 DEFLECTOR-DUST REPLACE - 2.7 - 2.7
8
3 04 325204C1 BREATHER REPLACE - 0.3 - 0.3
4 08 325208C1 FORK ASSY-REDUCTION SHIFT REPLACE - 2.2 - 2.2
5 11 325211C1 SHIFT-SHAFT REPLACE - 2.2 - 2.2
6 13 325213C1 CAM-ELECTRIC SHIFT REPLACE - 2.2 - 2.2
Oil
9

7 15 325215C1 SPROCKET-LOWER REPLACE - 2.6 - 2.6


8 20 325220C1 BEARING-THRUST REPLACE - 2.2 - 2.2
9 22 325222C1 BEARING REPLACE - 2.2 - 2.2
10 24 325224C1 BEARING REPLACE - 2.8 - 2.8
11 325227C1 SEAL-OIL REPLACE - 0.5 - 0.5
27
12 325227CA SEAL-OIL - Additional REPLACE - 0.2 - 0.2
13 325232C1 SEAL-OIL REPLACE - 0.5 - 0.5
32
14 325232CA SEAL-OIL - Additional REPLACE - 0.2 - 0.2

197
3 - POWER TRAIN SYSTEM

EPC Operation D20DTR D27DT/


No. Operation Description D20DT GSL
No. Code (EU-V) DTP

15 33 325233C1 FLANGE-COMPANION REPLACE - 0.3 - 0.3


16 43 325243C1 MOTOR ASSY-T/C CONTROL REPLACE - 0.3 - 0.3
17 46 325246C1 SENSOR ASSY-SPEED FRT REPLACE - 0.4 - 0.4
18 325247C1 SEALANT REPLACE - 2.1 - 2.1
47
19 325247CA SEALANT - Additional REPLACE - 0.5 - 0.5
20 48 325248C1 SEAL-OIL REPLACE - 1.2 - 1.2
21 49 325249C1 SEAL-OIL REPLACE - 2.7 - 2.7
22 50 325250C1 BEARING REPLACE - 2.8 - 2.8

198
POWER TRAIN SYSTEM - 3

Engine
3260 TRANSFER CASE : AWD (D27, GSL)

1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL
No. Code (EU-V) DTP

1 326001C1 T/C ASSY-AWD REPLACE - 1.1 - 1.1


01
Electric
2 326001C2 T/C ASSY-AWD OVERHAUL - 4.5 - 4.5
8
Oil
9

199
3 - POWER TRAIN SYSTEM

3261 TRANSFER CASE : AWD (D27, GSL) 1

EPC Operation D20DTR D27DT/


No. Operation Description D20DT GSL
No. Code (EU-V) DTP

1 01 326101C1 SEAL-OIL REPLACE - 1.2 - 1.2


2 326102C1 CASE ASSY GASKET REPLACE - 2.1 - 2.1
02
3 326102CA CASE ASSY GASKET - Additional REPLACE - 0.7 - 0.7
4 03 326103C1 SHAFT ASSY-INPUT REPLACE - 2.3 - 2.3
5 04 326104C1 SPROCKET ASSY-UPPER REPLACE - 1.9 - 1.9
6 05 326105C1 GEAR-SUN REPLACE - 2.8 - 2.8
7 06 326106C1 CARRIER ASSY (40:60) REPLACE - 2.8 - 2.8
8 08 326108C1 GEAR-SUN REPLACE - 2.8 - 2.8
9 326110C1 COVER GASKET REPLACE - 2.1 - 2.1
10
10 326110CA COVER GASKET - Additional REPLACE - 0.7 - 0.7
11 11 326111C1 SEAL-OIL REPLACE - 1.9 - 1.9
12 12 326112C1 SHAFT ASSY-OUTPUT REPLACE - 1.9 - 1.9
13 14 326114C1 SHAFT ASSY-OUTPUT REPLACE - 2.8 - 2.8
14 15 326115C1 SEAL-OIL REPLACE - 2.8 - 2.8

200
POWER TRAIN SYSTEM - 3

Engine
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL

1
No. Code (EU-V) DTP

15 17 326117C1 SPROCKET ASSY-LOWER REPLACE - 2.8 - 2.8

Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
Electric
8
Oil
9

201
3 - POWER TRAIN SYSTEM

3310 PROPELLER SHAFT

EPC Operation D20DTR D27DT/


No. Operation Description D20DT GSL
No. Code (EU-V) DTP

1 331001C1 SHAFT ASSY-PROPELLER FRT REPLACE 0.3 0.3 0.3 0.3


2 331001C3 SHAFT ASSY-PROPELLER FRT (CHECK) REPAIR 0.2 0.2 0.2 0.2
3 01 331001C4 FLANGE YORK-PROPELLER FRT REPLACE 0.7 0.7 0.7 0.7
FLANGE YORK-PROPELLER FRT-
4 331001CB REPLACE 0.4 0.4 0.4 0.4
Opposite
5 331006C1 SHAFT ASSY-PROPELLER RR REPLACE 0.4 0.4 0.4 0.4
6 331006C3 SHAFT ASSY-PROPELLER RR (CHECK) REPAIR 0.2 0.2 0.2 0.2
06
7 331006C4 FLANGE YORK-PROPELLER RR REPLACE 0.7 0.7 0.7 0.7
8 331006CB FLANGE YORK-PROPELLER RR- Opposite REPLACE 0.4 0.4 0.4 0.4
9 331010C1 JOINT ASSY-UNIVERSAL REPLACE 0.7 0.7 0.7 0.7
10
10 331010CA JOINT ASSY-UNIVERSAL - Additional REPLACE 0.3 0.3 0.3 0.3

202
POWER TRAIN SYSTEM - 3

Engine
3410 SPEEDOMETER SENSOR & TCU

1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL
No. Code (EU-V) DTP

1 01 341001C1 ADAPTOR & GEAR-SPEED METER REPLACE - - - 0.3

Electric
2 03 341003C1 SENSOR-SPEED REPLACE - - - 0.2
8
3 04 341004C1 CONTROL UNIT-T/C REPLACE 0.4 0.4 0.4 0.4
Oil
9

203
3 - POWER TRAIN SYSTEM

3650 AUTOMATIC TRANSMISSION (DC 5A/T)

EPC Operation D20DTR D27DT/


No. Operation Description D20DT GSL
No. Code (EU-V) DTP

1 365001C1 A/T ASSY (4WD) REPLACE 3.2 3.2 - 3.2


2 365001C2 A/T ASSY (4WD) OVERHAUL 8.5 8.5 - 8.5
01
3 365001C4 A/T ASSY (2WD) REPLACE 2.9 2.9 - 2.9
4 365001D7 A/T ASSY (2WD) OVERHAUL 8.2 8.2 - 8.2
5 02 365002C1 CONVERTER ASSY REPLACE 3.2 3.2 - 3.2

204
POWER TRAIN SYSTEM - 3

Engine
3651 CONVERTER HOUSING & OIL PUMP (DC 5A/T)

1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL
No. Code (EU-V) DTP

1 01 365101C1 PUMP-A/T OIL REPLACE 4.2 4.2 - 4.2

Electric
2 02 365102C1 RING-SEAL REPLACE 4.2 4.2 - 4.2
8
3 03 365103C1 RING-SEAL REPLACE 4.2 4.2 - 4.2
4 04 365104C1 HOUSING-A/T CONVERTER REPLACE 4.2 4.2 - 4.2
5 05 365105C1 PLATE-INTERMEDIATE REPLACE 4.2 4.2 - 4.2
Oil
9

205
3 - POWER TRAIN SYSTEM

3652 LAMINATED BRAKE (DC 5A/T)

EPC Operation D20DTR D27DT/


No. Operation Description D20DT GSL
No. Code (EU-V) DTP

1 01 365201C1 SUPPORT-DISC REPLACE 4.3 4.3 - 4.3


2 02 365202C1 RING-SEAL REPLACE 4.0 4.0 - 4.0
3 03 365203C1 PISTON REPLACE 4.3 4.3 - 4.3
4 04 365204C1 SPRING-DISC REPLACE 4.3 4.3 - 4.3
5 08 365208C1 DISC-OTR REPLACE 4.1 4.1 - 4.1
6 09 365209C1 DISC-INR REPLACE 4.1 4.1 - 4.1
7 10 365210C1 DISC-OTR REPLACE 4.1 4.1 - 4.1
8 11 365211C1 RING-SNAP REPLACE 4.1 4.1 - 4.1

206
POWER TRAIN SYSTEM - 3

Engine
3653 CLUTCH & PLANETARY CARRIER (DC 5A/T)

1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL
No. Code (EU-V) DTP

1 01 365301C1 SUPPORT-DISC REPLACE 4.2 4.2 - 4.2

Electric
2 03 365303C1 FREEWHEEL UNIT REPLACE 4.2 4.2 - 4.2
8
3 06 365306C1 PISTON REPLACE 4.2 4.2 - 4.2
4 08 365308C1 RETAINER-SPRING REPLACE 4.2 4.2 - 4.2
5 11 365311C1 SPRING-DISC REPLACE 4.1 4.1 - 4.1
6 12 365312C1 DISC-OTR REPLACE 4.1 4.1 - 4.1
Oil
9

7 13 365313C1 DISC-OTR REPLACE 4.1 4.1 - 4.1


8 14 365314C1 DISC-INR REPLACE 4.1 4.1 - 4.1
9 16 365316C1 RING-SNAP REPLACE 4.1 4.1 - 4.1
10 17 365317C1 CARRIER-PLANETARY REPLACE 4.2 4.2 - 4.2
11 18 365318C1 BEARING-NEEDLE REPLACE 4.2 4.2 - 4.2
12 19 365319C1 BEARING-NEEDLE REPLACE 4.2 4.2 - 4.2

207
3 - POWER TRAIN SYSTEM

3654 OIL PAN & ACCESSORIES (DC 5A/T)

EPC Operation D20DTR D27DT/


No. Operation Description D20DT GSL
No. Code (EU-V) DTP

1 03 365403C1 TUBE-OIL FILLER REPLACE 0.4 0.4 - 0.4


2 05 365405C1 RING-O REPLACE 0.4 0.4 - 0.4
3 365407C1 GASKET-OIL PAN REPLACE 0.7 0.7 - 0.7
07
4 365407CA GASKET-OIL PAN - Additional REPLACE 0.3 0.3 - 0.3
5 08 365408C1 FILTER-OIL REPLACE 1.0 1.0 - 1.0
6 365409C1 PAN-OIL REPLACE 0.7 0.7 - 0.7
09
7 365409CA PAN-OIL - Additional REPLACE 0.3 0.3 - 0.3
8 10 365410C1 RING-SEAL REPLACE 0.5 0.5 - 0.5
9 12 365412C1 BODY-CLAMPING REPLACE 0.2 0.2 - 0.2
10 13 365413C1 BODY-CLAMPING REPLACE 0.2 0.2 - 0.2

208
POWER TRAIN SYSTEM - 3

Engine
3655 DRIVE SHAFT (DC 5A/T)

1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL
No. Code (EU-V) DTP

1 01 365501C1 SHAFT-DRIVE REPLACE 4.2 4.2 - 4.2

Electric
2 02 365502C1 RING-SEAL REPLACE 4.2 4.2 - 4.2
8
3 04 365504C1 PLATE-GUARD REPLACE 4.2 4.2 - 4.2
4 06 365506C1 PISTON REPLACE 4.2 4.2 - 4.2
5 08 365508C1 RETAINER-SPRING REPLACE 4.2 4.2 - 4.2
6 11 365511C1 DISC-OTR REPLACE 4.1 4.1 - 4.1
Oil
9

7 12 365512C1 DISC-OTR REPLACE 4.1 4.1 - 4.1


8 13 365513C1 DISC-INR REPLACE 4.1 4.1 - 4.1
9 14 365514C1 DISC-OTR REPLACE 4.1 4.1 - 4.1
10 16 365516C1 ANNULUS REPLACE 4.1 4.1 - 4.1
11 17 365517C1 RING-SNAP REPLACE 4.1 4.1 - 4.1

209
3 - POWER TRAIN SYSTEM

3656 CENTER & REAR PLANETARY CARRIER (DC 5A/T)

EPC Operation D20DTR D27DT/


No. Operation Description D20DT GSL
No. Code (EU-V) DTP

1 01 365601C1 BEARING-NEEDLE REPLACE 4.0 4.0 - 4.0


2 02 365602C1 SHAFT-OUTPUT REPLACE 4.3 4.3 - 4.3
3 05 365605C1 PLATE-GUARD REPLACE 4.3 4.3 - 4.3
4 07 365607C1 ANNULUS REPLACE 4.3 4.3 - 4.3
5 09 365609C1 CARRIER-PLANETARY REPLACE 4.3 4.3 - 4.3
6 11 365611C1 GEAR-SUN REPLACE 4.3 4.3 - 4.3
7 14 365614C1 FREEWHEEL UNIT REPLACE 4.3 4.3 - 4.3
8 15 365615C1 GEAR-SUN REPLACE 4.3 4.3 - 4.3
9 18 365618C1 RING-SNAP REPLACE 4.3 4.3 - 4.3
10 19 365619C1 BEARING-BALL REPLACE 4.3 4.3 - 4.3
11 20 365620C1 WASHER-SPACER REPLACE 4.3 4.3 - 4.3

210
POWER TRAIN SYSTEM - 3

Engine
3657 MULTIPLE DISC BRAKE (DC 5A/T)

1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL
No. Code (EU-V) DTP

1 01 365701C1 SUPPORT-DISC REPLACE 4.2 4.2 - 4.2

Electric
2 02 365702C1 PISTON REPLACE 4.2 4.2 - 4.2
8
3 04 365704C1 SPRING-DISC REPLACE 4.2 4.2 - 4.2
4 06 365706C1 DISC-OTR REPLACE 4.1 4.1 - 4.1
5 07 365707C1 DISC-INR REPLACE 4.1 4.1 - 4.1
6 08 365708C1 DISC-OTR REPLACE 4.1 4.1 - 4.1
Oil
9

7 09 365709C1 DISC-OTR REPLACE 4.1 4.1 - 4.1


8 10 365710C1 RING-SNAP REPLACE 4.1 4.1 - 4.1
9 13 365713C1 PLATE-GUARD REPLACE 4.1 4.1 - 4.1

211
3 - POWER TRAIN SYSTEM

3658 MULTIPLE DISC BRAKE (DC 5A/T)-2

EPC Operation D20DTR D27DT/


No. Operation Description D20DT GSL
No. Code (EU-V) DTP

1 01 365801C1 GUID-PLUNGER REPLACE 4.3 4.3 - 4.3


2 03 365803C1 RING-SEAL REPLACE 4.3 4.3 - 4.3
3 05 365805C1 PISTON REPLACE 4.3 4.3 - 4.3
4 07 365807C1 PISTON REPLACE 4.3 4.3 - 4.3
5 10 365810C1 RING-PISTON GUIDE REPLACE 4.3 4.3 - 4.3
6 11 365811C1 SPRING-DISC REPLACE 4.3 4.3 - 4.3
7 14 365814C1 WHEEL-PARKING LOCK REPLACE 4.3 4.3 - 4.3
8 17 365817C1 DISC-OTR REPLACE 4.0 4.0 - 4.0
9 18 365818C1 DISC-INR REPLACE 4.0 4.0 - 4.0
10 23 365823C1 DISC-INR REPLACE 4.1 4.1 - 4.1
11 25 365825C1 RING-SNAP REPLACE 4.1 4.1 - 4.1

212
POWER TRAIN SYSTEM - 3

Engine
3659 TRANSMISSION HOUSING (DC 5A/T)

1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL
No. Code (EU-V) DTP

1 01 365901C1 HOUSING-T/M REPLACE 4.8 4.8 - 4.8

Electric
2 06 365906C1 RING-SEAL REPLACE 1.8 1.8 - 1.8
8
3 09 365909C1 LINKAGE REPLACE 1.8 1.8 - 1.8
4 365911C1 BUSHING-GUIDE (4WD) REPLACE 2.5 2.5 - 2.5
11
5 365911C4 BUSHING-GUIDE (2WD) REPLACE 1.4 1.4 - 1.4
6 365912C1 RING-SEAL (4WD) REPLACE 2.5 2.5 - 2.5
Oil

12
9

7 365912C4 RING-SEAL (2WD) REPLACE 1.4 1.4 - 1.4


8 15 365915C1 RING-SEAL REPLACE 0.2 0.2 - 0.2
9 365920C1 RING-SEAL (4WD) REPLACE 1.4 1.4 - 1.4
20
10 365920C4 RING-SEAL (2WD) REPLACE 0.5 0.5 - 0.5
11 21 365921C1 ADAPTER HOUSING REPLACE 2.6 2.6 - 2.6
12 23 365923C1 ADAPTER-PLUG REPLACE 0.3 0.3 - 0.3
13 24 365924C1 RING-SEAL REPLACE 0.3 0.3 - 0.3
14 25 365925C1 RING-SEAL REPLACE 0.3 0.3 - 0.3

213
3 - POWER TRAIN SYSTEM

EPC Operation D20DTR D27DT/


No. Operation Description D20DT GSL
No. Code (EU-V) DTP

15 32 365932C1 BRKT-T/M MTG REPLACE 0.3 0.3 - 0.3


16 35 365935C1 FLANGE (2WD) REPLACE 0.5 0.5 - 0.5
17 37 365937C1 FLANGE-OUTPUT SHAFT (4WD) REPLACE 1.4 1.4 - 1.4

214
POWER TRAIN SYSTEM - 3

Engine
3660 VALVE BODY (DC 5A/T)

1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL
No. Code (EU-V) DTP

VALVE GEAR-ELEC HYDRAULIC


1 366001C1 REPLACE 1.0 1.0 - 1.0
CONTROL UNIT
Electric
01
VALVE GEAR-ELEC HYDRAULIC
8
2 366001C2 OVERHAUL 2.2 2.2 - 2.2
CONTROL UNIT
3 04 366004C1 SPRING-DETENT PLATE LEAF REPLACE 0.9 0.9 - 0.9
4 06 366006C1 ELECTRICS KIT REPLACE 1.3 1.3 - 1.3
5 366007C1 VALVE-SOLENOID REPLACE 1.0 1.0 - 1.0
Oil

07
9

6 366007CA VALVE-SOLENOID - Additional REPLACE 0.1 0.1 - 0.1


7 366008C1 LIFTING MAGNET-SOLENOID VALVE REPLACE 1.0 1.0 - 1.0
08 LIFTING MAGNET-SOLENOID VALVE -
8 366008CA REPLACE 0.1 0.1 - 0.1
Additional
9 366009C1 VALVE-SOLENOID REPLACE 1.0 1.0 - 1.0
09
10 366009CA VALVE-SOLENOID - Additional REPLACE 0.1 0.1 - 0.1

215
3 - POWER TRAIN SYSTEM

3670 POWER TRAIN AUXILARY PARTS

EPC Operation D20DTR D27DT/


No. Operation Description D20DT GSL
No. Code (EU-V) DTP

1 01 367001C1 LEVER-RANGE SELECTOR REPLACE 0.3 0.3 0.3 0.3


2 06 367006C1 HOSE-VENTILATION REPLACE 0.6 0.6 - 0.6
3 07 367007C1 HOSE-VENTILATION REPLACE 0.6 0.6 0.6 0.6

216
POWER TRAIN SYSTEM - 3

Engine
3680 AUTOMATIC TRANSMISSION (M78:DSI 6A/T)

1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL
No. Code (EU-V) DTP

1 368001C1 A/T ASSY (4WD) REPLACE - - 3.4 -


01
Electric
2 368001CA A/T ASSY (4WD) - Additional REPLACE - - 1.2 -
8
3 368002C1 A/T ASSY (2WD) REPLACE - - 3.0 -
02
4 368002CA A/T ASSY (2WD) - Additional REPLACE - - 1.2 -
Oil
9

217
3 - POWER TRAIN SYSTEM

3681 CONVERTER HOUSING & OIL PUMP (M78:DSI 6A/T)

EPC Operation D20DTR D27DT/


No. Operation Description D20DT GSL
No. Code (EU-V) DTP

1 368101C1 CONVERTER ASSY-TORQUE (4WD) REPLACE - - 3.5 -


01
2 368101C4 CONVERTER ASSY-TORQUE (2WD) REPLACE - - 3.1 -
3 368110C1 SEAL - OIL (4WD) REPLACE - - 3.6 -
10
4 368110C4 SEAL - OIL (2WD) REPLACE - - 3.2 -
5 368132C1 PUMP & COVER ASSY (4WD) REPLACE - - 3.9 -
32
6 368132C4 PUMP & COVER ASSY (2WD) REPLACE - - 3.5 -

218
POWER TRAIN SYSTEM - 3

Engine
3682 TRANSMISSION HOUSING (M78:DSI 6A/T)

1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL
No. Code (EU-V) DTP

1 01 368201C1 CASE ASSY-T/M REPLACE - - 8.3 -

Electric
2 368202C1 GASKET (4WD) REPLACE - - 1.7 -
8
3 368202CA GASKET (4WD) - Additional REPLACE - - 0.4 -
02
4 368202C4 GASKET (2WD) REPLACE - - 0.7 -
5 368202CC GASKET (2WD) - Additional REPLACE - - 0.4 -
6 368209C1 SEAL-OIL REPLACE - - 0.4 -
Oil
9

7 09 368209CA SEAL-OIL - Additional REPLACE - - 0.2 -


8 368209CB SEAL-OIL - Opposite REPLACE - - 0.1 -
9 10 368210C1 SEAL-OIL (4WD) REPLACE - - 1.4 -
10 18 368218C1 SWITCH ASSY-INHIBITOR REPLACE - - 0.4 -
11 368220C1 GASKET REPLACE - - 0.5 -
20
12 368220CA GASKET - Additional REPLACE - - 0.3 -
13 368227C1 PISTON-FRT SERVO REPLACE - - 0.4 -
27
14 368227CA PISTON-FRT SERVO - Additional REPLACE - - 0.2 -

219
3 - POWER TRAIN SYSTEM

EPC Operation D20DTR D27DT/


No. Operation Description D20DT GSL
No. Code (EU-V) DTP

15 368229C1 COVER-FRT SERVO REPLACE - - 0.4 -


29
16 368229CA COVER-FRT SERVO - Additional REPLACE - - 0.2 -
17 368260C1 HOUSING ASSY-ADAPTOR (4WD) REPLACE - - 1.7 -
18 60 368260C4 HOUSING ASSY-ADAPTOR (2WD) REPLACE - - 0.7 -
HOUSING ASSY-ADAPTOR (2WD) -
19 368260CC REPLACE - - 0.4 -
Additional
20 67 368267C1 SEAL-OIL REPLACE - - 0.5 -
21 68 368268C1 FLANGE ASSY-OUTPUT REPLACE - - 0.5 -
22 368275C1 SENSOR ASSY-SPEED OUTPUT (4WD) REPLACE - - 2 -
75
23 368275C4 SENSOR ASSY-SPEED OUTPUT (2WD) REPLACE - - 1.3 -

220
POWER TRAIN SYSTEM - 3

Engine
3683 VALVE BODY (M78:DSI 6A/T)

1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL
No. Code (EU-V) DTP

1 368301C1 BODY ASSY-VALVE REPLACE - - 1.2 -

Electric
2 368301C2 BODY ASSY-VALVE OVERHAUL - - 2.5 -
8
3 01 368301C4 SOLENOID VALVE REPLACE - - 1.3 -
4 368301CC SOLENOID VALVE - Additional REPLACE - - 0.2 -
5 368301D6 LOCK-UP SOLENOID VALVE REPLACE - - 1.3 -
Oil
9

221
3 - POWER TRAIN SYSTEM

3684 OIL PAN (M78:DSI 6A/T)

EPC Operation D20DTR D27DT/


No. Operation Description D20DT GSL
No. Code (EU-V) DTP

1 368401C1 PAN ASSY-OIL REPLACE - - 0.7 -


01
2 368401CA PAN ASSY-OIL - Additional REPLACE - - 0.3 -
3 368404C1 GASKET-OIL PAN REPLACE - - 0.7 -
04
4 368404CA GASKET-OIL PAN- Additional REPLACE - - 0.3 -
5 06 368406C1 FILTER ASSY-OIL REPLACE - - 1.0 -
6 08 368408C1 WIRING ASSY-ROOM REPLACE - - 1.0 -

222
POWER TRAIN SYSTEM - 3

Engine
3710 MANUAL SHIFT CONTROL

1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL
No. Code (EU-V) DTP

1 01 371001C1 LEVER ASSY-T/M GEAR SHIFT REPLACE 0.4 0.4 - 0.4

Electric
2 02 371002C1 BRKT ASSY-T/M SHIFT LEVER REPLACE 0.3 0.3 - 0.3
8
3 03 371003C1 BOOT-RUBBER REPLACE - 0.3 - 0.3
4 04 371004C1 KNOB ASSY-T/M SHIFT LEVER REPLACE 0.2 0.2 - 0.2
5 10 371010C1 INSULATOR ASSY-ENGINE MTG RR REPLACE - 0.3 - 0.3
Oil
9

223
3 - POWER TRAIN SYSTEM

3721 AUTO SHIFT CONTROL (DC 5A/T)

EPC Operation D20DTR D27DT/


No. Operation Description D20DT GSL
No. Code (EU-V) DTP

1 372101C1 LEVER ASSY-TGS REPLACE 0.7 0.7 - 0.7


2 372101C3 LEVER ASSY-TGS (NOISE) REPAIR 0.2 0.2 - 0.2
3 01 372101C4 BUSH-TGS LOW LEVER REPLACE 0.3 0.3 - 0.3
4 372101D6 SWITCH-WINTER/STANDARD PLATE REPLACE 0.3 0.3 - 0.3
5 372101D7 KNOB FITTING-TGS LEVER REPLACE 0.3 0.3 - 0.3
6 02 372102C1 KNOB ASSY-A/T T.G.S REPLACE 0.2 0.2 - 0.2
7 03 372103C1 COVER ASSY-TGS LEVER REPLACE 0.5 0.5 - 0.5
8 372106C1 ROD-A/T LEVER REPLACE 0.3 0.3 - 0.3
06
9 372106C3 ROD-A/T LEVER REPAIR 0.3 0.3 - 0.3
10 07 372107C1 PIN-ROD ADJUST REPLACE 0.3 0.3 - 0.3

224
POWER TRAIN SYSTEM - 3

Engine
3722 AUTO SHIFT CONTROL (DSI 6A/T)

1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL
No. Code (EU-V) DTP

1 372201C1 LEVER ASSY-TGS A/T REPLACE - - 0.5 -

Electric
2 372201C3 LEVER ASSY-TGS A/T (NOISE) REPAIR - - 0.2 -
8
3 01 372201C4 LEVER TGS-LWR BUSH REPLACE - - 0.3 -
4 372201D6 PLATE-WINTER/STANDARD SWITCH REPLACE - - 0.3 -
5 372201D7 KNOB FITTING-TGS LEVER REPLACE - - 0.3 -
6 02 372202C1 KNOB ASSY-TGS REPLACE - - 0.2 -
Oil
9

7 03 372203C1 COVER-TGS LEVER REPLACE - - 0.5 -


8 372206C1 ROD-TGS A/T REPLACE - - 0.3 -
06
9 372206C3 ROD-TGS A/T REPAIR - - 0.3 -
10 07 372207C1 PIN-ROD ADJUST REPLACE - - 0.3 -

225
3 - POWER TRAIN SYSTEM

3750 AUTO COOLING SYSTEM

EPC Operation D20DTR D27DT/


No. Operation Description D20DT GSL
No. Code (EU-V) DTP

1 01 375001C1 HOSE ASSY-A/T INLET REPLACE 0.4 0.4 0.4 0.4


2 02 375002C1 HOSE ASSY-A/T OUTLET REPLACE 0.3 0.3 0.3 0.3
3 375003C1 WASHER REPLACE 0.3 0.3 0.3 0.3
03
4 375003CA WASHER - Additional REPLACE 0.1 0.1 0.1 0.1
5 07 375007C1 TUBE-DEAERATION RADIATOR REPLACE - - - 0.3
6 08 375008C1 HOSE ASSY-DEAERATION RADIATOR REPLACE - - - 0.3
7 10 375010C1 TUBE-A/T RADIATOR OUTLET REPLACE - - - 0.3
8 11 375011C1 TUBE-A/T RADIATOR INLET REPLACE - - - 0.4

226
SECTION
4

CHASSIS

CONTENTS
010 FRAME............................................................................................ 229
4111 AXLE SHAFT (II)............................................................................ 230
4113 FRONT HUB & DISC (II)................................................................. 231
4117 LOCKING HUB (II).......................................................................... 232
4120 FRONT AXLE (KSC:H/DYMOS).................................................... 234
4121 FRONT AXLE (TONGIL:S&T)........................................................ 236
4122 FRT AXLE:IOP (AAM)................................................................... 238
4170 TIRE & WHEEL DISC..................................................................... 239
4180 SPARE TIRE & CARRIER.............................................................. 241
4190 TIRE PRESSURE MONITORING SYSTEM (TPMS)...................... 242
4210 REAR AXLE (KSC:H/DYMOS)....................................................... 244
4211 REAR AXLE (TONGIL:S&T).......................................................... 246
4220 REAR AXLE (AAM)........................................................................ 248
4221 REAR KNUCKLE & HUB (MULTI LINK)........................................ 249
4310 FRONT AXLE MOUNTING............................................................. 251
4311 FRONT AXLE MOUNTING (II)....................................................... 252
4320 REAR AXLE MOUNTING............................................................... 253
4410 FRONT SUSPENSION................................................................... 254
4411 FRONT SHOCK ABSORBER........................................................ 256
4420 STABILIZER BAR........................................................................... 258
4480 ELECTRONIC AIR SUSPENSION (EAS)...................................... 259
4510 REAR SUSPENSION...................................................................... 260
4511 REAR SHOCK ABSORBER........................................................... 262
4512 REAR SHOCK ABSORBER (EAS)................................................ 263
4520 REAR SUSPENSION (MULTI LINK).............................................. 265
4521 REAR SHOCK ABSORBER (MULTI LINK)................................... 266
4610 STEERING WHEEL & COLUMN.................................................... 268
4620 STEERING GEAR LINKAGE......................................................... 269
4640 POWER STEERING PIPE LINE..................................................... 270
4711 POWER STEERING PUMP............................................................ 271
4810 BRAKE PEDAL.............................................................................. 272
CONTENTS
4824 BRAKE PIPE (TEVES:NON ABS/ESP)......................................... 273
4825 BRAKE PIPE (TEVES:W/ ABS/ESP)............................................. 275
4830 FRONT BRAKE.............................................................................. 277
4840 REAR BRAKE (DRUM).................................................................. 278
4841 REAR BRAKE (DISC).................................................................... 280
4850 MASTER CYLINDER & BOOSTER (MANDO).............................. 281
4890 ABS SYSTEM................................................................................. 282
4892 HYDRAURIC MODULATOR (HECU)............................................. 283
4910 PARKING BRAKE.......................................................................... 284
4920 ELECTRONIC PARKING BRAKE (EPB)....................................... 285
4990 LOAD CONSCIOUS REDUCING VALVE....................................... 286
CHASSIS - 4

Engine
4010 FRAME

1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL
No. Code (EU-V) DTP

1 04 401004C1 MEMBER-CROSS NO1 REPLACE - 2.7 - 2.7

Electric
2 05 401005C1 MEMBER ASSY-CROSS NO2 REPLACE 2.7 2.7 2.7 2.7
8
3 10 401010C1 CROSS MEMBER ASSY-NO6 REPLACE 2.5 2.5 2.5 2.5
4 401015C1 BRKT ASSY-BODY NO1 REPLACE 1.1 1.1 1.1 1.1
15
5 401015CB BRKT ASSY-BODY NO1 - Opposite REPLACE 1.0 1.0 1.0 1.0
6 19 401019C1 BRKT-FRT UPR ARM MTG REPLACE 2.9 2.9 2.9 2.9
Oil
9

7 20 401020C1 BRKT ASSY-FRT LWR ARM RR REPLACE 2.9 2.9 2.9 2.9
8 22 401022C1 BRKT ASSY-RADIATOR REPLACE 2.0 2.0 2.0 2.0
9 28 401028C1 CROSS MEMBER ASSY-T/M REPLACE 0.3 0.3 0.3 0.3
10 29 401029C1 CROSS MEMBER ASSY-STRG GEAR BOX REPLACE 0.6 0.6 0.6 0.6
11 37 401037C1 HOOK-TOWING REPLACE 1.0 1.0 1.0 1.0
12 40 401040C1 BEAM ASSY-IMPACT FRT BUMPER REPLACE 0.4 0.4 0.4 0.4
13 401042C1 BEAM ASSY-IMPACT RR BUMPER REPLACE 0.9 0.9 0.9 0.9
42 BEAM ASSY-IMPACT RR BUMPER -
14 401042CA REPLACE 0.2 0.2 0.2 0.2
Additional

229
4 - CHASSIS

4111 AXLE SHAFT (II)

EPC Operation D20DTR D27DT/


No. Operation Description D20DT GSL
No. Code (EU-V) DTP

1 411101C1 KNUCKLE ASSY-FRT REPLACE 0.8 0.8 0.8 0.8


01
2 411101CB KNUCKLE ASSY-FRT - Opposite REPLACE 0.7 0.7 0.7 0.7
3 411103C1 END ASSY-FRT SUSPENSION LWR REPLACE 0.4 0.4 0.4 0.4
END ASSY-FRT SUSPENSION LWR -
4 411103CA REPLACE 0.2 0.2 0.2 0.2
03 Additional
END ASSY-FRT SUSPENSION LWR -
5 411103CB REPLACE 0.3 0.3 0.3 0.3
Opposite
6 411107C1 SHAFT ASSY-FRT AXLE REPLACE 1.0 1.0 1.0 1.0
7 07 411107CA SHAFT ASSY-FRT AXLE - Additional REPLACE 0.5 0.5 0.5 0.5
8 411107CB SHAFT ASSY-FRT AXLE - Opposite REPLACE 0.9 0.9 0.9 0.9
9 411108C1 BOOT SET-INR REPLACE - 1.7 1.7 1.7
10 08 411108CA BOOT SET-INR - Additional REPLACE - 0.3 0.3 0.3
11 411108CB BOOT SET-INR - Opposite REPLACE - 1.0 1.0 1.0
12 411109C1 BOOT SET-OTR REPLACE - 1.7 1.7 1.7
13 09 411109CA BOOT SET-OTR - Additional REPLACE - 0.3 0.3 0.3
14 411109CB BOOT SET-OTR - Opposite REPLACE - 1.0 1.0 1.0

230
CHASSIS - 4

Engine
4113 FRONT HUB & DISC (II)

1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL
No. Code (EU-V) DTP

1 411301C1 DISC-FRT BRAKE REPLACE 0.5 0.5 0.5 0.5

Electric
2 01 411301CA DISC-FRT BRAKE - Additional REPLACE 0.1 0.1 0.1 0.1
8
3 411301CB DISC-FRT BRAKE - Opposite REPLACE 0.4 0.4 0.4 0.4
4 411304C1 BOLT-WHEEL REPLACE 0.4 0.4 0.4 0.4
5 04 411304CA BOLT-WHEEL - Additional REPLACE 0.1 0.1 0.1 0.1
6 411304CB BOLT-WHEEL - Opposite REPLACE 0.3 0.3 0.3 0.3
Oil
9

7 411305C1 BEARING ASSY-FRT HUB REPLACE 0.5 0.5 0.5 0.5


05
8 411305CB BEARING ASSY-FRT HUB - Opposite REPLACE 0.4 0.4 0.4 0.4
9 411307C1 SHIELD-FRT DISC BRAKE DUST REPLACE 0.6 0.6 0.6 0.6
07
10 411307CB SHIELD-FRT DISC BRAKE DUST -Opposite REPLACE 0.4 0.4 0.4 0.4
11 411316C1 NUT-ADJUST HUB REPLACE 0.2 0.2 0.2 0.2
16
12 411316CB NUT-ADJUST HUB - Opposite REPLACE 0.1 0.1 0.1 0.1

231
4 - CHASSIS

4117 LOCKING HUB (II)

EPC Operation D20DTR D27DT/


No. Operation Description D20DT GSL
No. Code (EU-V) DTP

1 411701C1 ACTUATOR-LOCK HUB REPLACE 0.6 0.6 0.6 0.6


2 01 411701CA ACTUATOR-LOCK HUB - Additional REPLACE 0.2 0.2 0.2 0.2
3 411701CB ACTUATOR-LOCK HUB - Opposite REPLACE 0.5 0.5 0.5 0.5
4 05 411705C1 VALVE ASSY-SOLENOID REPLACE 0.2 0.2 0.2 0.2
5 411706C1 HOSE-MOLDED REPLACE 0.3 0.3 0.3 0.3
06
6 411706CA HOSE-MOLDED - Additional REPLACE 0.1 0.1 0.1 0.1
7 411708C1 HOSE-VACUUM REPLACE 0.3 0.3 0.3 0.3
08
8 411708CA HOSE-VACUUM - Additional REPLACE 0.1 0.1 0.1 0.1
9 411710C1 HOSE-VACUUM REPLACE 0.3 0.3 0.3 0.3
10
10 411710CA HOSE-VACUUM - Additional REPLACE 0.1 0.1 0.1 0.1
11 411711C1 HOSE-VACUUM REPLACE 0.3 0.3 0.3 0.3
11
12 411711CA HOSE-VACUUM - Additional REPLACE 0.1 0.1 0.1 0.1

232
CHASSIS - 4

Engine
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL

1
No. Code (EU-V) DTP

13 411713C1 HOSE-VACUUM REPLACE 0.3 0.3 0.3 0.3


14 13 411713CA HOSE-VACUUM - Additional REPLACE 0.1 0.1 0.1 0.1
15 411713CB HOSE-VACUUM - Opposite REPLACE 0.2 0.2 0.2 0.2

Fuel
2
16 411714C1 HOSE-VACUUM REPLACE 0.3 0.3 0.3 0.3
17 14 411714CA HOSE-VACUUM - Additional REPLACE 0.1 0.1 0.1 0.1
18 411714CB HOSE-VACUUM - Opposite REPLACE 0.2 0.2 0.2 0.2

Power
19 411719C1 HOSE-ACTUATING REPLACE 0.3 0.3 0.3 0.3

3
20 19 411719CA HOSE-ACTUATING - Additional REPLACE 0.1 0.1 0.1 0.1
21 411719CB HOSE-ACTUATING - Opposite REPLACE 0.2 0.2 0.2 0.2
22 411720C1 HOSE-VENTILATION REPLACE 0.3 0.3 0.3 0.3

Chassis
23 20 411720CA HOSE-VENTILATION - Additional REPLACE 0.1 0.1 0.1 0.1

4
24 411720CB HOSE-VENTILATION - Opposite REPLACE 0.2 0.2 0.2 0.2

Body
5
B-Hangon
6
Interior
7
Electric
8
Oil
9

233
4 - CHASSIS

4120 FRONT AXLE (KSC:H/DYMOS)

EPC Operation D20DTR D27DT/


No. Operation Description D20DT GSL
No. Code (EU-V) DTP

1 412001C1 AXLE ASSY-FRT REPLACE 2.1 2.1 2.1 2.1


01
2 412001C2 AXLE ASSY-FRT OVERHAUL 5.0 5.0 5.0 5.0
3 412002C1 BRKT ASSY-FRT AXLE MTG REPLACE - 0.9 0.9 0.9
02
4 412002CB BRKT ASSY-FRT AXLE MTG - Opposite REPLACE - 0.8 0.8 0.8
5 412008C1 GEAR SET-DRIVE (PINION) REPLACE 5.0 5.0 5.0 5.0
08
6 412008C4 GEAR SET-DRIVE (RING) REPLACE 5.0 5.0 5.0 5.0
7 09 412009C1 BEARING-DIFF SIDE REPLACE 5.0 5.0 5.0 5.0
8 11 412011C1 CASE ASSY-DIFF REPLACE 5.0 5.0 5.0 5.0
9 12 412012C1 CASE-DIFF REPLACE - - - 5.0
10 21 412021C1 BEARING-PINION INR REPLACE 5.0 5.0 5.0 5.0
11 25 412025C1 BEARING-PINION OTR REPLACE 2.0 2.0 2.0 2.0
12 26 412026C1 SEAL-OIL REPLACE 0.4 0.4 0.4 0.4
13 31 412031C1 COVER-CARRIER REPLACE 0.7 0.7 0.7 0.7
14 38 412038C1 SHAFT-INNER REPLACE - 0.7 0.7 0.7

234
CHASSIS - 4

Engine
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL

1
No. Code (EU-V) DTP

15 412039C1 SEAL-OIL REPLACE 0.9 0.9 0.9 0.9


39
16 412039CB SEAL-OIL - Opposite REPLACE 0.8 0.8 0.8 0.8

Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
Electric
8
Oil
9

235
4 - CHASSIS

4121 FRONT AXLE (TONGIL:S&T)

EPC Operation D20DTR D27DT/


No. Operation Description D20DT GSL
No. Code (EU-V) DTP

1 412101C1 AXLE ASSY-FRT REPLACE 2.1 2.1 2.1 2.1


01
2 412101C2 AXLE ASSY-FRT OVERHAUL 5.0 5.0 5.0 5.0
3 412102C1 BRKT ASSY-FRT AXLE MTG REPLACE - 0.9 0.9 0.9
02
4 412102CB BRKT ASSY-FRT AXLE MTG - Opposite REPLACE - 0.8 0.8 0.8
5 412108C1 GEAR SET-DRIVE (PINION) REPLACE 5.0 5.0 5.0 5.0
08
6 412108C4 GEAR SET-DRIVE (RING) REPLACE 5.0 5.0 5.0 5.0
7 09 412109C1 BEARING-DIFF SIDE REPLACE 5.0 5.0 5.0 5.0
8 11 412111C1 CASE ASSY-DIFF REPLACE 5.0 5.0 5.0 5.0
9 12 412112C1 CASE-DIFF REPLACE - - - 5.0
10 16 412116C1 GEAR-DIFF SIDE REPLACE - - - 5.0
11 18 412118C1 GEAR-DIFF PINION REPLACE - - - 5.0
12 21 412121C1 BEARING-PINION INR REPLACE 5.0 5.0 5.0 5.0
13 25 412125C1 BEARING-PINION OTR REPLACE 2.0 2.0 2.0 2.0
14 26 412126C1 SEAL-OIL REPLACE 0.4 0.4 0.4 0.4

236
CHASSIS - 4

Engine
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL

1
No. Code (EU-V) DTP

15 31 412131C1 COVER-CARRIER REPLACE 0.7 0.7 0.7 0.7


16 412134C1 SEAL-OIL INR REPLACE - 0.9 0.9 0.9
34
17 412134CB SEAL-OIL INR - Opposite REPLACE - 0.8 0.8 0.8

Fuel
2
18 38 412138C1 SHAFT-INNER REPLACE - 0.7 0.7 0.7
19 412139C1 SEAL-OIL REPLACE 0.9 0.9 0.9 0.9
39
20 412139CB SEAL-OIL - Opposite REPLACE 0.8 0.8 0.8 0.8

Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
Electric
8
Oil
9

237
4 - CHASSIS

4122 FRT AXLE:IOP (AAM)

EPC Operation D20DTR D27DT/


No. Operation Description D20DT GSL
No. Code (EU-V) DTP

1 412201C1 FRONT AXLE ASSY REPLACE - 2.0 - 2.0


01
2 412201C2 FRONT AXLE ASSY (OIL) REPLACE - 0.5 - 0.5
3 03 412203C1 CONNECTOR ASSY-IOP REPLACE - 0.7 - 0.7
4 04 412204C1 SHAFT-INTERMDIATE REPLACE - 1.2 - 1.2
5 412207C1 SEAL-DIFF OUTPUT LH REPLACE - 0.7 - 0.7
07
6 412207CA SEAL-DIFF OUTPUT LH - Additional REPLACE - 0.1 - 0.1
7 412208C1 SEAL-DIFF OUTPUT RH REPLACE - 2.1 - 2.1
08
8 412208CA SEAL-DIFF OUTPUT RH - Additional REPLACE - 0.1 - 0.1
9 15 412215C1 SEAL ASSY-PINION REPLACE - 0.4 - 0.4

238
CHASSIS - 4

Engine
4170 TIRE & WHEEL DISC

1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL
No. Code (EU-V) DTP

1 417001C1 NUT REPLACE 0.2 0.2 0.2 0.2


01
Electric
2 417001CA NUT - Additional REPLACE 0.1 0.1 0.1 0.1
8
3 417002C1 WHEEL-STEEL (WHEEL BARANCE 1EA) REPLACE 0.3 0.3 0.3 0.3
4 417002C4 WHEEL-STEEL (WHEEL BARANCE 2EA) REPLACE 0.5 0.5 0.5 0.5
5 417002D6 WHEEL-STEEL (WHEEL BARANCE 3EA) REPLACE 0.6 0.6 0.6 0.6
02
6 417002D7 WHEEL-STEEL (WHEEL BARANCE 4EA) REPLACE 0.7 0.7 0.7 0.7
Oil
9

7 417002D8 WHEEL-STEEL (POSITION EXCHANGER) REPLACE 0.4 0.4 0.4 0.4


8 417002D9 WHEEL-STEEL (SPARE TIRE) REPLACE 0.3 0.3 0.3 0.3
9 417005C1 WHEEL-ALLOY (WHEEL BARANCE 1EA) REPLACE 0.3 0.3 0.3 0.3
10 417005C4 WHEEL-ALLOY (WHEEL BARANCE 2EA) REPLACE 0.5 0.5 0.5 0.5
11 05 417005D6 WHEEL-ALLOY (WHEEL BARANCE 3EA) REPLACE 0.6 0.6 0.6 0.6
12 417005D7 WHEEL-ALLOY (WHEEL BARANCE 4EA) REPLACE 0.7 0.7 0.7 0.7
13 417005D8 WHEEL-STEEL (POSITION EXCHANGER) REPLACE 0.4 0.4 0.4 0.4
14 08 417008C1 CAP ASSY-FRT (1~2EA) REPLACE 0.1 0.1 0.1 0.1

239
4 - CHASSIS

EPC Operation D20DTR D27DT/


No. Operation Description D20DT GSL
No. Code (EU-V) DTP

15 09 417009C1 CAP ASSY-RR (1~2EA) REPLACE 0.1 0.1 0.1 0.1


16 417010C1 CAP ASSY-HUB (1~2EA) REPLACE 0.1 0.1 0.1 0.1
10
17 417010C4 CAP ASSY-HUB (3~4EA) REPLACE 0.2 0.2 0.2 0.2
18 417015C1 TIRE (1~2EA) REPLACE 0.1 0.1 0.1 0.1
19 417015CA TIRE (1~2EA) - Additional REPLACE 0.1 0.1 0.1 0.1
20 15 417015C4 TIRE (3~4EA) REPLACE 0.2 0.2 0.2 0.2
21 417015CC TIRE (3~4EA) - Additional REPLACE 0.1 0.1 0.1 0.1
22 417015C6 TIRE VALVE REPLACE 0.3 0.3 0.3 0.3
23 417015D2 TIRE (AIR PRESSURE INSPECT) INSPECT 0.1 0.1 0.1 0.1
24 417015D3 TIRE & WHEEL BARANCE ADJUST 2.0 2.0 2.0 2.0
25 417015D6 TIRE & WHEEL (1EA) REPLACE 0.3 0.3 0.3 0.3
15
26 417015D7 TIRE & WHEEL (2EA) REPLACE 0.5 0.5 0.5 0.5
27 417015D8 TIRE & WHEEL (3EA) REPLACE 0.6 0.6 0.6 0.6
28 417015D9 TIRE & WHEEL (4EA) REPLACE 0.7 0.7 0.7 0.7
29 29 417029C1 REPAIR KIT REPLACE 0.1 0.1 0.1 0.1
30 32 417032C1 SEALANT-REPAIR KIT REPLACE 0.1 0.1 0.1 0.1

240
CHASSIS - 4

Engine
4180 SPARE TIRE & CARRIER

1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL
No. Code (EU-V) DTP

1 01 418001C1 WINCH ASSY-SPARE TIRE REPLACE 0.3 0.3 0.3 0.3

Electric
2 03 418003C1 PLATE-SKID REPLACE - 0.3 0.3 0.3
8
3 05 418005C1 HANDLE ASSY-SPARE TIRE MTG REPLACE 0.1 0.1 0.1 0.1
4 07 418007C1 UNDER COVER REPLACE 0.3 0.3 0.3 0.3
Oil
9

241
4 - CHASSIS

4190 TIRE PRESSURE MONITORING SYSTEM (TPMS)

EPC Operation D20DTR D27DT/


No. Operation Description D20DT GSL
No. Code (EU-V) DTP

1 419001C1 VALVE ASSY-TPMS REPLACE - 0.5 - -


01
2 419001CA VALVE ASSY-TPMS - Additional REPLACE - 0.2 - -
3 419006C1 WHEEL MODULE (1EA) REPLACE 0.4 0.4 - -
4 419006C4 WHEEL MODULE (2EA) REPLACE 0.6 0.6 - -
5 419006D6 WHEEL MODULE (3EA) REPLACE 0.7 0.7 - -
6 06 419006D7 WHEEL MODULE (4EA) REPLACE 0.8 0.8 - -
7 419006CA WHEEL MODULE - Additional REPLACE 0.1 0.1 - -
TPMS ID RECOGNITION AFTER
8 419006D2 INSPECT 0.2 0.2 - -
REPLACEMENT OF WHEEL MODULE
9 419006D3 TIRE AIR PRESSURE ADJUSTMENT (ALL) ADJUST 0.2 0.2 - -
10 419007C1 ANT ASSY-TPMS FRT LH REPLACE - 0.3 - -
11 419007CA ANT ASSY-TPMS FRT LH - Additional REPLACE - 0.1 - -
07
12 419007C4 ANT ASSY-TPMS FRT RH REPLACE - 0.3 - -
13 419007CC ANT ASSY-TPMS FRT RH - Additional REPLACE - 0.1 - -

242
CHASSIS - 4

Engine
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL

1
No. Code (EU-V) DTP

14 419008C1 ANT ASSY-TPMS RR REPLACE - 0.4 - -


15 08 419008CA ANT ASSY-TPMS RR - Additional REPLACE - 0.1 - -
16 419008CB ANT ASSY-TPMS RR - Opposite REPLACE - 0.3 - -

Fuel
2
17 13 419013C1 ECU-TPMS REPLACE 0.3 - - -

Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
Electric
8
Oil
9

243
4 - CHASSIS

4210 REAR AXLE (KSC:H/DYMOS)

EPC Operation D20DTR D27DT/


No. Operation Description D20DT GSL
No. Code (EU-V) DTP

1 421001C1 AXLE ASSY-RR 2.6 2.6 2.6 2.6


01
2 421001C2 AXLE ASSY-RR OVERHAUL 6.0 6.0 6.0 6.0
3 04 421004C1 CASE ASSY-DIFF REPLACE 3.0 3.0 3.0 3.0
4 13 421013C1 PINION & GEAR ASSY REPLACE 4.0 4.0 4.0 4.0
5 17 421017C1 BEARING-PINION INR REPLACE 3.0 3.0 3.0 3.0
6 21 421021C1 BEARING-PINION OTR REPLACE 3.0 3.0 3.0 3.0
7 23 421023C1 SEAL-OIL REPLACE 0.4 0.4 0.4 0.4
8 24 421024C1 FLANGE ASSY REPLACE 0.4 0.4 0.4 0.4
9 28 421028C1 BEARING-DIFF SIDE REPLACE 4.0 4.0 4.0 4.0
10 29 421029C3 PLUG-DRAIN MAGNET (LEAK) REPAIR 0.5 0.5 0.5 0.5
11 34 421034C1 BREATHER-AIR REPLACE - 0.2 0.2 0.2
12 421035C1 COVER ASSY-CARRIER REPLACE 0.5 0.5 0.5 0.5
35
13 421035C6 COVER ASSY-CARRIER SEAL 0.5 0.5 0.5 0.5
14 36 421036C1 HOSE-AIR VENTLATION RR REPLACE - 0.2 0.2 0.2

244
CHASSIS - 4

Engine
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL

1
No. Code (EU-V) DTP

15 421041C1 SEAL-OIL REPLACE 0.8 0.8 0.8 0.8


41
16 421041CB SEAL-OIL - Opposite REPLACE 0.7 0.7 0.7 0.7
17 421042C1 SHAFT-FLANGE AXLE REPLACE 0.7 0.7 0.7 0.7

Fuel
42

2
18 421042CB SHAFT-FLANGE AXLE - Opposite REPLACE 0.6 0.6 0.6 0.6
19 421043C1 BOLT REPLACE 0.8 0.8 0.8 0.8
20 43 421043CA BOLT - Additional REPLACE 0.2 0.2 0.2 0.2

Power
21 421043CB BOLT - Opposite REPLACE 0.7 0.7 0.7 0.7

3
22 44 421044C1 WHEEL-TOOTH ABS RR REPLACE 0.8 0.8 0.8 0.8
23 421047C1 BEARING-HUB OTR REPLACE 1.3 1.3 1.3 1.3
47
24 421047CB BEARING-HUB OTR - Opposite REPLACE 1.0 1.0 1.0 1.0

Chassis
25 421048C1 RETAINER-OIL SEAL REPLACE - 1.2 1.2 1.2
48

4
26 421048CB RETAINER-OIL SEAL - Opposite REPLACE - 1.0 1.0 1.0
27 421059C1 SEAL-OIL REPLACE 1.0 1.0 1.0 1.0
59
28 421059CB SEAL-OIL - Opposite REPLACE 0.8 0.8 0.8 0.8

Body
29 421060C1 SHAFT ASSY-RR AXLE REPLACE 1.4 1.4 1.4 1.4
60

5
30 421060CB SHAFT ASSY-RR AXLE - Opposite REPLACE 1.3 1.3 1.3 1.3

B-Hangon
6
Interior
7
Electric
8
Oil
9

245
4 - CHASSIS

4211 REAR AXLE (TONGIL:S&T)

EPC Operation D20DTR D27DT/


No. Operation Description D20DT GSL
No. Code (EU-V) DTP

1 421101C1 AXLE ASSY-RR REPLACE 2.6 2.6 2.6 2.6


01
2 421101C2 AXLE ASSY-RR OVERHAUL 6.0 6.0 6.0 6.0
3 05 421105C1 CASE ASSY-DIFF REPLACE 3.0 3.0 3.0 3.0
4 13 421113C1 PINION & GEAR ASSY REPLACE 4.0 4.0 4.0 4.0
5 17 421117C1 BEARING-PINION INR REPLACE 3.0 3.0 3.0 3.0
6 21 421121C1 BEARING-PINION OTR REPLACE 3.0 3.0 3.0 3.0
7 23 421123C1 SEAL-OIL REPLACE 0.4 0.4 0.4 0.4
8 24 421124C1 FLANGE-COMPANION REPLACE - 0.4 0.4 0.4
9 28 421128C1 BEARING-DIFF SIDE REPLACE 4.0 4.0 4.0 4.0
10 421129C1 COVER ASSY-CARRIER REPLACE - 0.5 0.5 0.5
29
11 421129C6 COVER ASSY-CARRIER SEAL - 0.5 0.5 0.5
12 34 421134C1 BREATHER-AIR REPLACE - 0.2 0.2 0.2
13 35 421135C1 HOSE-AIR VENTLATION RR REPLACE - 0.2 0.2 0.2

246
CHASSIS - 4

Engine
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL

1
No. Code (EU-V) DTP

14 421141C1 SEAL-OIL REPLACE - 0.8 0.8 0.8


41
15 421141CB SEAL-OIL - Opposite REPLACE - 0.7 0.7 0.7
16 421142C1 SHAFT-FLANGE AXLE REPLACE 0.7 0.7 0.7 0.7

Fuel
42

2
17 421142CB SHAFT-FLANGE AXLE - Opposite REPLACE 0.6 0.6 0.6 0.6
18 421143C1 BOLT REPLACE - 0.8 0.8 0.8
19 43 421143CA BOLT - Additional REPLACE - 0.2 0.2 0.2

Power
20 421143CB BOLT - Opposite REPLACE - 0.7 0.7 0.7

3
21 44 421144C1 WHEEL-TOOTH ABS RR REPLACE - 0.8 0.8 0.8
22 421147C1 BEARING-HUB OTR REPLACE - 1.3 1.3 1.3
47
23 421147CB BEARING-HUB OTR - Opposite REPLACE - 1.0 1.0 1.0

Chassis
24 421148C1 RETAINER-OIL SEAL REPLACE - 1.2 1.2 1.2
48

4
25 421148CB RETAINER-OIL SEAL - Opposite REPLACE - 1.0 1.0 1.0
26 421159C1 SEAL-OIL REPLACE 1.0 1.0 1.0 1.0
59
27 421159CB SEAL-OIL - Opposite REPLACE 0.8 0.8 0.8 0.8

Body
5
B-Hangon
6
Interior
7
Electric
8
Oil
9

247
4 - CHASSIS

4220 REAR AXLE (AAM)

EPC Operation D20DTR D27DT/


No. Operation Description D20DT GSL
No. Code (EU-V) DTP

1 01 422001C1 REAR AXLE ASSY REPLACE 1.4 1.4 - 1.4


2 422008C1 SEAL ASSY-OUTPUT REPLACE 1.7 1.7 - 1.7
08
3 422008CB SEAL ASSY-OUTPUT - Opposite REPLACE 0.2 0.2 - 0.2
4 16 422016C1 GASKET-COVER REPLACE 0.5 0.5 - 0.5
5 18 422018C1 COVER-CARRIER REPLACE 0.5 0.5 - 0.5
6 19 422019C1 CONNECTOR-VENT HOSE REPLACE 0.2 0.2 - 0.2
7 422025C1 SHAFT ASSY-RR AXLE REPLACE 1.7 1.7 - 1.7
25
8 422025CB SHAFT ASSY-RR AXLE - Opposite REPLACE 0.2 0.2 - 0.2
9 37 422037C1 FLANGE ASSY-PINION REPLACE 0.4 0.4 - 0.4
10 38 422038C1 SEAL-PINION REPLACE 0.4 0.4 - 0.4

248
CHASSIS - 4

Engine
4221 REAR KNUCKLE & HUB (MULTI LINK)

1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL
No. Code (EU-V) DTP

1 422101C1 CARRIER ASSY-WHEEL REPLACE 2.0 2.0 - 2.0


01
Electric
2 422101CB CARRIER ASSY-WHEEL - Opposite REPLACE 1.9 1.9 - 1.9
8
3 422102C1 BALL JOINT ASSY-SPRING LINK REPLACE 1.7 1.7 - 1.7
02 BALL JOINT ASSY-SPRING LINK -
4 422102CB REPLACE 1.6 1.6 - 1.6
Opposite
5 422103C1 BEARING ASSY-WHEEL REPLACE 2.0 2.0 - 2.0
03
Oil

6 422103CB BEARING ASSY-WHEEL - Opposite REPLACE 1.9 1.9 - 1.9


9

7 422105C1 BRAKE ASSY-PARKING DRUM REPLACE 1.9 1.9 - 1.9


05
8 422105CB BRAKE ASSY-PARKING DRUM - Opposite REPLACE 1.8 1.8 - 1.8
9 422108C1 HUB-WHEEL RR REPLACE 2.0 2.0 - 2.0
08
10 422108CB HUB-WHEEL RR - Opposite REPLACE 1.9 1.9 - 1.9
11 422111C1 VENT DISC-BRAKE RR REPLACE 0.6 0.6 - 0.6
11
12 422111CB VENT DISC-BRAKE RR - Opposite REPLACE 0.5 0.5 - 0.5

249
4 - CHASSIS

EPC Operation D20DTR D27DT/


No. Operation Description D20DT GSL
No. Code (EU-V) DTP

13 422120C1 SHOE SET-PARKING BRAKE LINING REPLACE 0.6 0.6 - 0.6


SHOE SET-PARKING BRAKE LINING -
14 20 422120CB REPLACE 0.5 0.5 - 0.5
Opposite
15 422120D3 SHOE SET-PARKING BRAKE LINING ADJUST 0.4 0.4 - 0.4
16 422121C1 ADJUSTER ASSY REPLACE 0.6 0.6 - 0.6
21
17 422121CB ADJUSTER ASSY - Opposite REPLACE 0.5 0.5 - 0.5
18 422122C1 LEVER ASSY-OPERATING REPLACE 0.6 0.6 - 0.6
22
19 422122CB LEVER ASSY-OPERATING - Opposite REPLACE 0.5 0.5 - 0.5
20 23 422123C1 SPRING-TENSION REPLACE 0.6 0.6 - 0.6
21 24 422124C1 SPRING-TENSION REPLACE 0.6 0.6 - 0.6
22 26 422126C1 SPRING REPLACE 0.6 0.6 - 0.6
23 422128C1 BOLT-WHEEL REPLACE 0.8 0.8 - 0.8
24 28 422128CA BOLT-WHEEL - Additional REPLACE 0.2 0.2 - 0.2
25 422128CB BOLT-WHEEL - Opposite REPLACE 0.7 0.7 - 0.7
26 422130C1 HUB & BOLT-WHEEL RR REPLACE 2.0 2.0 - 2.0
30
27 422130CB HUB & BOLT-WHEEL RR - Opposite REPLACE 1.9 1.9 - 1.9

250
CHASSIS - 4

Engine
4310 FRONT AXLE MOUNTING

1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL
No. Code (EU-V) DTP

1 05 431005C1 BUSH-FRT AXLE MTG RR UPR REPLACE - 0.3 0.3 0.3

Electric
8
Oil
9

251
4 - CHASSIS

4311 FRONT AXLE MOUNTING (II)

EPC Operation D20DTR D27DT/


No. Operation Description D20DT GSL
No. Code (EU-V) DTP

1 02 431102C1 BUSH-FRT AXLE MTG RR UPR REPLACE 0.3 0.3 0.3 0.3
2 04 431104C1 BUSH-FRT AXLE MTG LWR REPLACE 0.3 0.3 0.3 0.3
3 13 431113C1 MEMBER ASSY-STRG GEAR BOX CROSS REPLACE 0.6 0.6 0.6 0.6

252
CHASSIS - 4

Engine
4320 REAR AXLE MOUNTING

1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL
No. Code (EU-V) DTP

1 01 432001C1 FRAME ASSY-RR SUBFRAME REPLACE 3.2 3.2 - 3.2

Electric
2 02 432002C1 ADAPTOR ASSY-RR AXLE MTG RR REPLACE 1.4 1.4 - 1.4
8
3 04 432004C1 BUSH-RR AXLE RR MTG REPLACE 1.9 1.9 - 1.9
4 08 432008C1 RUBBER-RR AXLE MTG FRT REPLACE 0.5 0.5 - 0.5
Oil
9

253
4 - CHASSIS

4410 FRONT SUSPENSION

EPC Operation D20DTR D27DT/


No. Operation Description D20DT GSL
No. Code (EU-V) DTP

1 441001C1 ARM ASSY-FRT SUSP LWR REPLACE 1.0 1.0 1.0 1.0
2 441001CA ARM ASSY-FRT SUSP LWR - Additional REPLACE 0.3 0.3 0.3 0.3
01
3 441001CB ARM ASSY-FRT SUSP LWR - Opposite REPLACE 0.9 0.9 0.9 0.9
4 441001C3 ARM ASSY-FRT SUSP LWR REPAIR 0.2 0.2 0.2 0.2
5 441003C1 CASE-BALL JOINT LWR REPLACE 0.4 0.4 0.4 0.4
03
6 441003CB CASE-BALL JOINT LWR - Opposite REPLACE 0.3 0.3 0.3 0.3
7 441008C1 BUSH-FRT LWR ARM FRT REPLACE 1.3 1.3 1.3 1.3
08
8 441008CB BUSH-FRT LWR ARM FRT - Opposite REPLACE 1.2 1.2 1.2 1.2
9 441011C1 BOLT ASSY-CAMBER ADJUST REPLACE 0.3 0.3 0.3 0.3
11
10 441011CB BOLT ASSY-CAMBER ADJUST - Opposite REPLACE 0.2 0.2 0.2 0.2
11 441012C1 CAM REPLACE 0.3 0.3 0.3 0.3
12
12 441012CB CAM - Opposite REPLACE 0.2 0.2 0.2 0.2

254
CHASSIS - 4

Engine
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL

1
No. Code (EU-V) DTP

13 441010C1 ARM ASSY-FRT SUSP UPR REPLACE 0.4 0.4 0.4 0.4
14 441010CA ARM ASSY-FRT SUSP UPR - Additional REPLACE 0.1 0.1 0.1 0.1
10
15 441010CB ARM ASSY-FRT SUSP UPR - Opposite REPLACE 0.2 0.2 0.2 0.2

Fuel
2
16 441010C3 ARM ASSY-FRT SUSP UPR REPAIR 0.2 0.2 0.2 0.2
17 441017C1 BUSH-FRT UPR ARM REPLACE 0.4 0.4 0.4 0.4
17
18 441017CB BUSH-FRT UPR ARM - Opposite REPLACE 0.3 0.3 0.3 0.3

Power
19 441020C1 CLIP & TIE KIT-UPR ARM REPLACE 0.4 0.4 0.4 0.4
20

3
20 441020CB CLIP & TIE KIT-UPR ARM - Opposite REPLACE 0.3 0.3 0.3 0.3

Chassis
4
Body
5
B-Hangon
6
Interior
7
Electric
8
Oil
9

255
4 - CHASSIS

4411 FRONT SHOCK ABSORBER

EPC Operation D20DTR D27DT/


No. Operation Description D20DT GSL
No. Code (EU-V) DTP

1 441101C1 SHOCK ABSORBER ASSY-FRT GAS REPLACE 0.6 0.6 0.6 0.6
SHOCK ABSORBER ASSY-FRT GAS -
2 01 441101CB REPLACE 0.5 0.5 0.5 0.5
Opposite
3 441101C3 SHOCK ABSORBER ASSY-FRT GAS REPAIR 0.2 0.2 0.2 0.2
4 441102C1 SHOCK ABSORBER-FRT GAS REPLACE 0.9 0.9 0.9 0.9
5 02 441102CA SHOCK ABSORBER-FRT GAS - Additional REPLACE 0.3 0.3 0.3 0.3
6 441102CB SHOCK ABSORBER-FRT GAS - Opposite REPLACE 0.8 0.8 0.8 0.8
7 441103C1 SPRING-FRT COIL REPLACE 1.0 1.0 1.0 1.0
03
8 441103CB SPRING-FRT COIL - Opposite REPLACE 0.8 0.8 0.8 0.8
9 441104C1 COVER-FRT SHK/ABS DUST REPLACE 0.8 0.8 0.8 0.8
04
10 441104CB COVER-FRT SHK/ABS DUST - Opposite REPLACE 0.7 0.7 0.7 0.7
11 441105C1 STOPPER-FRT S/ABSORBER BUMPER REPLACE 0.8 0.8 0.8 0.8
05 STOPPER-FRT S/ABSORBER BUMPER -
12 441105CB REPLACE 0.7 0.7 0.7 0.7
Opposite

256
CHASSIS - 4

Engine
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL

1
No. Code (EU-V) DTP

13 441106C1 SEAT-FRT SPRING RUBBER REPLACE 0.8 0.8 0.8 0.8


06
14 441106CB SEAT-FRT SPRING RUBBER - Opposite REPLACE 0.7 0.7 0.7 0.7
15 441107C1 BRKT ASSY-SHOCK ABSORBER-UPR REPLACE 0.8 0.8 0.8 0.8

Fuel
2
07 BRKT ASSY-SHOCK ABSORBER-UPR -
16 441107CB REPLACE 0.7 0.7 0.7 0.7
Opposite
17 441109C1 BUSH-FRT SHOCK ABSORBER-UPR REPLACE 0.8 0.8 0.8 0.8
09 BUSH-FRT SHOCK ABSORBER-UPR -
18 441109CB REPLACE 0.7 0.7 0.7 0.7

Power
Opposite

3
19 441116C1 YOKE REPLACE 0.4 0.4 0.4 0.4
16
20 441116CB YOKE - Opposite REPLACE 0.3 0.3 0.3 0.3
21 441120C1 YOKE REPLACE 0.4 0.4 0.4 0.4
20

Chassis
22 441120CB YOKE - Opposite REPLACE 0.3 0.3 0.3 0.3

4
Body
5
B-Hangon
6
Interior
7
Electric
8
Oil
9

257
4 - CHASSIS

4420 STABILIZER BAR

EPC Operation D20DTR D27DT/


No. Operation Description D20DT GSL
No. Code (EU-V) DTP

1 442001C1 STABILIZER BAR ASSY-FRT REPLACE 0.5 0.5 0.5 0.5


01
2 442001C3 STABILIZER BAR ASSY-FRT REPAIR 0.2 0.2 0.2 0.2
3 442003C1 BUSH-FRT STABLIZER BAR REPLACE 0.3 0.3 0.3 0.3
03
4 442003CB BUSH-FRT STABLIZER BAR - Opposite REPLACE 0.1 0.1 0.1 0.1
5 442004C1 LINK ASSY-FRT STABILIZER REPLACE 0.3 0.3 0.3 0.3
04
6 442004CB LINK ASSY-FRT STABILIZER - Opposite REPLACE 0.2 0.2 0.2 0.2
7 442006C1 BRKT-STABILIZER BAR MTG FRT REPLACE 0.3 0.3 0.3 0.3
06 BRKT-STABILIZER BAR MTG FRT -
8 442006CB REPLACE 0.2 0.2 0.2 0.2
Opposite
9 442011C1 BUSH-STABILIZER BAR LINK MTG REPLACE 0.3 0.3 0.3 0.3
11 BUSH-STABILIZER BAR LINK MTG -
10 442011CB REPLACE 0.2 0.2 0.2 0.2
Opposite
11 442013C1 PIN REPLACE 0.3 0.3 0.3 0.3
13
12 442013CB PIN - Opposite REPLACE 0.2 0.2 0.2 0.2

258
CHASSIS - 4

Engine
4480 ELECTRONIC AIR SUSPENSION (EAS)

1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL
No. Code (EU-V) DTP

1 448001C1 AIR SUPPLY UNIT REPLACE - 0.5 - 0.5

Electric
2 01 448001CA AIR SUPPLY UNIT - Additional REPLACE - 0.3 - 0.3
8
3 448001D2 AIR SUPPLY UNIT INSPECT - 0.3 - 0.3
4 02 448002C1 AIR FILTER ASSY REPLACE - 0.2 - 0.2
5 448004C1 HOSE-AIR SUPPLY TO AIR SPRING LH REPLACE - 0.8 - 0.8
HOSE-AIR SUPPLY TO AIR SPRING LH -
6 448004CA REPLACE - 0.3 - 0.3
Oil

Additional
9

04
7 448004C4 HOSE-AIR SUPPLY TO AIR SPRING RH REPLACE - 0.7 - 0.7
HOSE-AIR SUPPLY TO AIR SPRING RH -
8 448004CC REPLACE - 0.2 - 0.2
Additional
9 06 448006C1 PROTECTOR-AIR SUPPLY UNIT REPLACE - 0.2 - 0.2
10 09 448009C1 HOSE ASSY-AIR FILTER TO SUPPLY REPLACE - 0.3 - 0.3

259
4 - CHASSIS

4510 REAR SUSPENSION

EPC Operation D20DTR D27DT/


No. Operation Description D20DT GSL
No. Code (EU-V) DTP

1 451001C1 ARM ASSY-RR UPR REPLACE 0.6 0.6 0.6 0.6


01
2 451001CA ARM ASSY-RR UPR - Additional REPLACE 1.0 1.0 1.0 1.0
3 451002C1 BUSHING-RR LWR UPR REPLACE 0.5 0.5 0.5 0.5
02
4 451002CA BUSHING-RR LWR UPR - Additional REPLACE 0.2 0.2 0.2 0.2
5 451005C1 ARM ASSY-RR LWR REPLACE 0.6 0.6 0.6 0.6
6 05 451005CA ARM ASSY-RR LWR - Additional REPLACE 1.0 1.0 1.0 1.0
7 451005C3 ARM ASSY-RR LWR REPAIR 0.2 0.2 0.2 0.2
8 451010C1 BUSH-RR ARM REPLACE 0.5 0.5 0.5 0.5
10
9 451010CA BUSH-RR ARM - Additional REPLACE 0.2 0.2 0.2 0.2
10 451013C1 STABILIZER BAR ASSY-RR REPLACE 0.7 0.7 0.7 0.7
13
11 451013C3 STABILIZER BAR ASSY-RR REPAIR 0.2 0.2 0.2 0.2
12 451014C1 BUSH REPLACE 0.3 0.3 0.3 0.3
14
13 451014CB BUSH - Opposite REPLACE 0.2 0.2 0.2 0.2

260
CHASSIS - 4

Engine
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL

1
No. Code (EU-V) DTP

14 451015C1 CAP-STABILIZER BAR MTG REPLACE 0.3 0.3 0.3 0.3


15
15 451015CB CAP-STABILIZER BAR MTG - Opposite REPLACE 0.2 0.2 0.2 0.2
16 451016C1 BUSH REPLACE 0.3 0.3 0.3 0.3

Fuel
16

2
17 451016CB BUSH - Opposite REPLACE 0.2 0.2 0.2 0.2
18 451017C1 LINK ASSY-STABILIZER REPLACE 0.3 0.3 0.3 0.3
17
19 451017CB LINK ASSY-STABILIZER - Opposite REPLACE 0.2 0.2 0.2 0.2

Power
20 451022C1 ROD ASSY-LATERAL REPLACE 0.2 0.2 0.2 0.2
22

3
21 451022C3 ROD ASSY-LATERAL REPAIR 0.2 0.2 0.2 0.2
22 23 451023C1 BUSH-LATERAL ROD REPLACE 0.4 0.4 0.4 0.4
23 24 451024C1 BUSH-LATERAL REPLACE 0.4 0.4 0.4 0.4

Chassis
4
Body
5
B-Hangon
6
Interior
7
Electric
8
Oil
9

261
4 - CHASSIS

4511 REAR SHOCK ABSORBER

EPC Operation D20DTR D27DT/


No. Operation Description D20DT GSL
No. Code (EU-V) DTP

1 451101C1 SPRING-RR COIL REPLACE 0.8 0.8 0.8 0.8


01
2 451101CB SPRING-RR COIL - Opposite REPLACE 0.1 0.1 0.1 0.1
3 451102C1 SEAT-RR SPRING UPR RUBBER REPLACE 0.8 0.8 0.8 0.8
02 SEAT-RR SPRING UPR RUBBER -
4 451102CB REPLACE 0.1 0.1 0.1 0.1
Opposite
5 451103C1 STOPPER-RR SUSPENSION BUMPER REPLACE 0.4 0.4 0.4 0.4
03 SEAT-RR SPRING UPR RUBBER -
6 451103CB REPLACE 0.3 0.3 0.3 0.3
Opposite
7 451107C1 SHK/ABS ASSY-RR GAS REPLACE 0.3 0.3 0.3 0.3
8 451107CA SHK/ABS ASSY-RR GAS - Additional REPLACE 0.1 0.1 0.1 0.1
07
9 451107CB SHK/ABS ASSY-RR GAS - Opposite REPLACE 0.3 0.3 0.3 0.3
10 451107C3 SHK/ABS ASSY-RR GAS REPAIR 0.3 0.3 0.3 0.3
11 451109C1 BUSH-RR SHK/ABS UPR REPLACE 0.4 0.4 0.4 0.4
09
12 451109CB BUSH-RR SHK/ABS UPR - Opposite REPLACE 0.3 0.3 0.3 0.3
13 451111C1 BUSH-FRT SHK/ABS LWR REPLACE 0.4 0.4 0.4 0.4
11
14 451111CB BUSH-FRT SHK/ABS LWR - Opposite REPLACE 0.3 0.3 0.3 0.3

262
CHASSIS - 4

Engine
4512 REAR SHOCK ABSORBER (EAS)

1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL
No. Code (EU-V) DTP

1 451201C1 S/ABSORBER ASSY-RR GAS REPLACE - 0.4 - 0.4


01
Electric
2 451201CB S/ABSORBER ASSY-RR GAS - Opposite REPLACE - 0.3 - 0.3
8
3 451202C1 BUMPER STOPPER-RR SUSPENSION REPLACE - 0.4 - 0.4
02 BUMPER STOPPER-RR SUSPENSION -
4 451202CB REPLACE - 0.3 - 0.3
Opposite
5 451203C1 DUST COVER-RR SHK/ABS REPLACE - 0.3 - 0.3
03
Oil

6 451203CB DUST COVER-RR SHK/ABS - Opposite REPLACE - 0.2 - 0.2


9

7 451204C1 BUSH-RR S/ABR UPR MTG LWR REPLACE - 0.4 - 0.4


04 BUSH-RR S/ABR UPR MTG LWR -
8 451204CB REPLACE - 0.3 - 0.3
Opposite
9 451206C1 SPACER-RR S/ABR UPR MTG REPLACE - 0.4 - 0.4
06
10 451206CB SPACER-RR S/ABR UPR MTG - Opposite REPLACE - 0.3 - 0.3
11 451221C1 AIR SPRING ASSY REPLACE - 0.7 - 0.7
12 21 451221CA AIR SPRING ASSY - Additional REPLACE - 0.3 - 0.3
13 451221CB AIR SPRING ASSY - Opposite REPLACE - 0.4 - 0.4

263
4 - CHASSIS

EPC Operation D20DTR D27DT/


No. Operation Description D20DT GSL
No. Code (EU-V) DTP

14 451222C1 LINK ASSY-HEIGHT SENSOR REPLACE - 0.3 - 0.3


22
15 451222CB LINK ASSY-HEIGHT SENSOR - Opposite REPLACE - 0.1 - 0.1
16 451224C1 HEIGHT SENSOR REPLACE - 0.3 - 0.3
17 24 451224CB HEIGHT SENSOR - Opposite REPLACE - 0.2 - 0.2
18 451224D3 HEIGHT SENSOR (CALIBRATION) ADJUST - 0.3 - 0.3
19 451226C1 BRKT-H/SENSOR LINK REPLACE - 0.3 - 0.3
26
20 451226CB BRKT-H/SENSOR LINK - Opposite REPLACE - 0.1 - 0.1

264
CHASSIS - 4

Engine
4520 REAR SUSPENSION (MULTI LINK)

1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL
No. Code (EU-V) DTP

1 452001C1 ARM ASSY-RR SUSP UPR REPLACE 0.6 0.6 - 0.6


01
Electric
2 452001CB ARM ASSY-RR SUSP UPR - Opposite REPLACE 0.5 0.5 - 0.5 8
3 452006C1 LINK ASSY-RR THRUST REPLACE 0.3 0.3 - 0.3
06
4 452006CB LINK ASSY-RR THRUST - Opposite REPLACE 0.2 0.2 - 0.2
5 452015C1 TRACK ROD ASSY-RR SUSP REPLACE 0.4 0.4 - 0.4
15
6 452015CB TRACK ROD ASSY-RR SUSP - Opposite REPLACE 0.3 0.3 - 0.3
Oil
9

7 452016C1 RUBBER BUSHING REPLACE 0.8 0.8 - 0.8


16
8 452016CB RUBBER BUSHING - Opposite REPLACE 0.6 0.6 - 0.6
9 25 452025C1 STABILIZER BAR ASSY REPLACE 0.5 0.5 - 0.5
10 452026C1 BUSH-STAB/BAR RR REPLACE 0.4 0.4 - 0.4
26
11 452026CB BUSH-STAB/BAR RR - Opposite REPLACE 0.1 0.1 - 0.1
12 452027C1 LINK ASSY-RR STAB/BAR REPLACE 0.3 0.3 - 0.3
27
13 452027CB LINK ASSY-RR STAB/BAR - Opposite REPLACE 0.2 0.2 - 0.2
14 452028C1 CAP-STABILIZER BAR MTG REPLACE 0.3 0.3 - 0.3
28
15 452028CB CAP-STABILIZER BAR MTG - Opposite REPLACE 0.1 0.1 - 0.1

265
4 - CHASSIS

4521 REAR SHOCK ABSORBER (MULTI LINK)

EPC Operation D20DTR D27DT/


No. Operation Description D20DT GSL
No. Code (EU-V) DTP

1 452101C1 COIL SPRING-RR REPLACE 0.5 0.5 - 0.5


2 01 452101CA COIL SPRING-RR - Additional REPLACE 0.2 0.2 - 0.2
3 452101CB COIL SPRING-RR - Opposite REPLACE 0.3 0.3 - 0.3
4 452102C1 SEAT-RR SPRING RUBBER REPLACE 0.5 0.5 - 0.5
02
5 452102CB SEAT-RR SPRING RUBBER - Opposite REPLACE 0.2 0.2 - 0.2
6 452103C1 SHK/ABS ASSY-RR GAS REPLACE 0.4 0.4 - 0.4
03
7 452103CB SHK/ABS ASSY-RR GAS - Opposite REPLACE 0.3 0.3 - 0.3
8 452104C1 BUMPER STOPPER-RR SUSPENSION REPLACE 0.4 0.4 - 0.4
04 BUMPER STOPPER-RR SUSPENSION -
9 452104CB REPLACE 0.3 0.3 - 0.3
Opposite
10 452106C1 BUSH-RR S/ABR UPR MTG LWR REPLACE 0.4 0.4 - 0.4
06 BUSH-RR S/ABR UPR MTG LWR -
11 452106CB REPLACE 0.3 0.3 - 0.3
Opposite
12 452110C1 STOPPER ASSY-BUMPER RR REPLACE 0.4 0.4 - 0.4
10
13 452110CB STOPPER ASSY-BUMPER RR - Opposite REPLACE 0.3 0.3 - 0.3

266
CHASSIS - 4

Engine
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL

1
No. Code (EU-V) DTP

14 452120C1 LINK ASSY-SPRING REPLACE 0.6 0.6 - 0.6


20
15 452120CB LINK ASSY-SPRING - Opposite REPLACE 0.5 0.5 - 0.5
16 452121C1 CAM WASHER-ADJUSTING RR REPLACE 0.3 0.3 - 0.3

Fuel
21

2
17 452121CB CAM WASHER-ADJUSTING RR - Opposite REPLACE 0.1 0.1 - 0.1
18 452127C1 CAM BOLT-CAMBER ADJUSTMENT RR REPLACE 0.3 0.3 - 0.3
27 CAM BOLT-CAMBER ADJUSTMENT RR -
19 452127CB REPLACE 0.1 0.1 - 0.1
Opposite

Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
Electric
8
Oil
9

267
4 - CHASSIS

4610 STEERING WHEEL & COLUMN

EPC Operation D20DTR D27DT/


No. Operation Description D20DT GSL
No. Code (EU-V) DTP

1 461001C1 BODY ASSY-STRG WHEEL (AIR BAG) REPLACE 0.3 0.3 0.3 0.3
2 461001C3 BODY ASSY-STRG WHEEL REPAIR 0.3 0.3 0.3 0.3
01
3 461001C4 BODY ASSY-STRG WHEEL REPLACE 0.3 0.3 0.3 0.3
4 461001D3 BODY ASSY-S/WHEEL (ADJUSTMENT) ADJUST 0.5 0.5 0.5 0.5
5 02 461002C1 COVER ASSY-HORN UPR REPLACE - 0.2 - 0.2
6 07 461007C1 DAMPER-STEERING WHEEL REPLACE 0.3 0.3 0.3 0.3
7 10 461010C1 COLUMN & SHAFT ASSY-S/WHEEL REPLACE 0.9 0.9 0.9 0.9
8 461012C1 SHAFT ASSY-STEERING LWR REPLACE 0.4 0.4 0.4 0.4
12
9 461012CA SHAFT ASSY-STEERING LWR - Additional REPLACE 0.3 0.3 0.3 0.3
10 15 461015C1 EMBLEM-DRIVER AIRBAG METAL REPLACE - 0.2 - 0.2

268
CHASSIS - 4

Engine
4620 STEERING GEAR LINKAGE

1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL
No. Code (EU-V) DTP

1 462001C1 LINKAGE ASSY-GEAR & OBJ REPLACE 1.2 1.2 1.2 1.2
01
Electric
2 462001C2 LINKAGE ASSY-GEAR & OBJ OVERHAUL 2.5 2.5 2.5 2.5
8
3 462009C1 END ASSY-TIE ROD REPLACE 0.6 0.6 0.6 0.6
4 09 462009CA END ASSY-TIE ROD - Additional REPLACE 0.2 0.2 0.2 0.2
5 462009CB END ASSY-TIE ROD - Opposite REPLACE 0.3 0.3 0.3 0.3
6 462010C1 BOOT KIT-P/STRG GEAR BOX REPLACE 1.3 1.3 1.3 1.3
Oil

10
9

7 462010CB BOOT KIT-P/STRG GEAR BOX - Opposite REPLACE 0.2 0.2 0.2 0.2
8 12 462012C1 MODULE-ECPS REPLACE 0.4 0.4 - 0.4
9 14 462014C1 CLAMP-MOUNTING REPLACE 0.3 0.3 0.3 0.3
10 15 462015C1 RUBBER-MOUNTING REPLACE 0.3 0.3 0.3 0.3

269
4 - CHASSIS

4640 POWER STEERING PIPE LINE

EPC Operation D20DTR D27DT/


No. Operation Description D20DT GSL
No. Code (EU-V) DTP

1 01 464001C1 HOSE ASSY-PUMP TO GEAR REPLACE 0.5


2 02 464002C1 TUBE & HOSE ASSY-RETURN REPLACE 0.7

270
CHASSIS - 4

Engine
4711 POWER STEERING PUMP

1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL
No. Code (EU-V) DTP

1 471101C1 PUMP ASSY-POWER STEERING REPLACE 0.8 0.8 0.8 0.8

Electric
PUMP ASSY-POWER STEERING -
2 471101CA REPLACE 0.3 0.3 0.3 0.3
Additional
8
01
3 471101C2 PUMP ASSY-POWER STEERING OVERHAUL 1.1 1.1 1.1 1.1
4 471101C5 PUMP ASSY-POWER STEERING (OIL) FILLING 0.1 0.1 0.1 0.1
5 02 471102C1 RESERVOIR ASSY-P/STRG REPLACE - - - 0.8
Oil

6 04 471104C1 BRKT ASSY-POWER STEERING PUMP REPLACE - - - 0.8


9

7 07 471107C1 GASKET REPLACE - - - 0.8


8 09 471109C1 CAP ASSY-POWER STEERING PUMP REPLACE 0.1 0.1 0.1 0.1
9 13 471113C1 BRKT-P/STEERING PUMP MTG - FRT REPLACE - - - 0.8
10 14 471114C1 BRKT-P/STEERING PUMP MTG - RR REPLACE - - - 0.8
11 17 471117C1 PULLEY ASSY-P/STEERING PUMP REPLACE - - - 0.7

271
4 - CHASSIS

4810 BRAKE PEDAL

EPC Operation D20DTR D27DT/


No. Operation Description D20DT GSL
No. Code (EU-V) DTP

1 481001C1 BOX ASSY-BRAKE PEDAL REPLACE 0.7 0.7 0.7 0.7


01
2 481001C3 BOX ASSY-BRAKE PEDAL ADJUST 0.2 0.2 0.2 0.2
3 481002C1 PEDAL ASSY-BRAKE REPLACE 0.7 0.7 0.7 0.7
02
4 481002C3 PEDAL ASSY-BRAKE ADJUST 0.2 0.2 0.2 0.2
5 03 481003C1 BRKT ASSY-BRAKE PEDAL REPLACE 0.9 0.9 0.9 0.9
6 04 481004C1 PAD-BRAKE PEDAL REPLACE 0.2 0.2 0.2 0.2
7 05 481005C1 SPRING-BRAKE PEDAL RETURN REPLACE 0.2 0.2 0.2 0.2
8 09 481009C1 SWITCH ASSY-STOP LAMP REPLACE 0.2 0.2 0.2 0.2
9 10 481010C1 PIN-CLEVIS REPLACE - 0.2 0.2 0.2
10 24 481024C1 WIRING ASSY-STOP EXTENTION REPLACE - 0.2 0.2 0.2

272
CHASSIS - 4

Engine
4824 BRAKE PIPE (TEVES:NON ABS/ESP)

1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL
No. Code (EU-V) DTP

1 482401C1 PIPE ASSY-M/CYL SEC TO FRT (LH) REPLACE - 0.7 - 0.7

Electric
PIPE ASSY-M/CYL SEC TO FRT (LH) -
2 01 482401CA REPLACE - 0.6 - 0.6
Additional
8

PIPE ASSY-M/CYL SEC TO FRT (LH)


3 482401D2 INSPECT - 0.2 - 0.2
(BRAKE PIPE OIL LEAK CHECK)
4 482403C1 PIPE ASSY-M/CYL SEC TO FRT (RH) REPLACE - 0.7 - 0.7
PIPE ASSY-M/CYL SEC TO FRT (RH) -
5 482403CA REPLACE - 0.6 - 0.6
Oil

03 Additional
9

PIPE ASSY-M/CYL SEC TO FRT (RH)


6 482403D2 INSPECT - 0.2 - 0.2
(BRAKE PIPE OIL LEAK CHECK)
7 04 482404C1 PIPE ASSY-M/C PRI TO 2W/CONN REPLACE - 0.5 - 0.5
8 05 482405C1 PIPE ASSY-3W/CONN TO BRAKE REPLACE - 0.5 - 0.5
9 06 482406C1 PIPE ASSY-3W/CONN TO BRAKE REPLACE - 0.4 - 0.4
10 08 482408C1 PIPE ASSY-2W/CONN TO LCRV REPLACE - 0.5 - 0.5

273
4 - CHASSIS

EPC Operation D20DTR D27DT/


No. Operation Description D20DT GSL
No. Code (EU-V) DTP

11 482416C1 HOSE ASSY-FRT BRAKE REPLACE - 0.5 - 0.5


12 16 482416CA HOSE ASSY-FRT BRAKE - Additional REPLACE - 0.2 - 0.2
13 482416CB HOSE ASSY-FRT BRAKE - Opposite REPLACE - 0.4 - 0.4
14 482417C1 HOSE ASSY-FRT BRAKE REPLACE - 0.5 - 0.5
15 17 482417CA HOSE ASSY-FRT BRAKE - Additional REPLACE - 0.2 - 0.2
16 482417CB HOSE ASSY-FRT BRAKE - Opposite REPLACE - 0.4 - 0.4
17 482418C1 HOSE ASSY-RR BRAKE REPLACE - 0.4 - 0.4
18 18 482418CA HOSE ASSY-RR BRAKE - Additional REPLACE - 0.2 - 0.2
19 482418CB HOSE ASSY-RR BRAKE - Opposite REPLACE - 0.3 - 0.3

274
CHASSIS - 4

Engine
4825 BRAKE PIPE (TEVES:W/ ABS/ESP)

1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL
No. Code (EU-V) DTP

1 482501C1 PIPE ASSY-M/CYL PRI TO HM REPLACE 0.4 0.4 0.4 0.4

Electric
PIPE ASSY-M/CYL PRI TO HM -
2 01 482501CA REPLACE 0.3 0.3 0.3 0.3
Additional
8

PIPE ASSY-M/CYL PRI TO HM


3 482501D2 INSPECT 0.2 0.2 0.2 0.2
(BRAKE PIPE OIL LEAK CHECK)
4 482502C1 PIPE ASSY-M/CYL SEC TO HM REPLACE 0.4 0.4 0.4 0.4
PIPE ASSY-M/CYL SEC TO HM -
5 482502CA REPLACE 0.3 0.3 0.3 0.3
Oil

02 Additional
9

PIPE ASSY-M/CYL SEC TO HM


6 482502D2 INSPECT 0.2 0.2 0.2 0.2
(BRAKE PIPE OIL LEAK CHECK)
7 482503C1 PIPE ASSY-HM TO FRT REPLACE 0.7 0.7 0.7 0.7
03
8 482503CA PIPE ASSY-HM TO FRT - Additional REPLACE 0.6 0.6 0.6 0.6
PIPE ASSY-HM TO 2WAY CONN
9 04 482504D2 INSPECT 0.2 0.2 0.2 0.2
(BRAKE PIPE OIL LEAK CHECK)
PIPE ASSY-HM TO 2WAY CONN
10 05 482505D2 INSPECT 0.2 0.2 0.2 0.2
(BRAKE PIPE OIL LEAK CHECK)

275
4 - CHASSIS

EPC Operation D20DTR D27DT/


No. Operation Description D20DT GSL
No. Code (EU-V) DTP

11 482506C1 HOSE ASSY-FRT BRAKE REPLACE 0.5 0.5 0.5 0.5


12 06 482506CA HOSE ASSY-FRT BRAKE - Additional REPLACE 0.2 0.2 0.2 0.2
13 482506CB HOSE ASSY-FRT BRAKE - Opposite REPLACE 0.4 0.4 0.4 0.4
14 482507C1 HOSE ASSY-FRT BRAKE REPLACE 0.5 0.5 0.5 0.5
15 07 482507CA HOSE ASSY-FRT BRAKE - Additional REPLACE 0.2 0.2 0.2 0.2
16 482507CB HOSE ASSY-FRT BRAKE - Opposite REPLACE 0.4 0.4 0.4 0.4
17 482508C1 PIPE ASSY-2W/CONN TO RR HOSE REPLACE 0.5 0.5 0.5 0.5
PIPE ASSY-2W/CONN TO RR HOSEE -
18 08 482508CA REPLACE 0.2 0.2 0.2 0.2
Additional
PIPE ASSY-2W/CONN TO RR HOSE -
19 482508CB REPLACE 0.4 0.4 0.4 0.4
Opposite
20 09 482509C1 PIPE ASSY-3W/CONN TO HOSE REPLACE 0.5 0.5 0.5 0.5
21 482510C1 HOSE ASSY-RR BRAKE REPLACE 0.4 0.4 0.4 0.4
22 10 482510CA HOSE ASSY-RR BRAKE - Additional REPLACE 0.2 0.2 0.2 0.2
23 482510CB HOSE ASSY-RR BRAKE - Opposite REPLACE 0.3 0.3 0.3 0.3
24 11 482511C1 PIPE ASSY-3W/CONN TO HOSE REPLACE 0.5 0.5 0.5 0.5
25 482513C1 HOSE ASSY-RR BRAKE REPLACE 0.4 0.4 0.4 0.4
26 13 482513CA HOSE ASSY-RR BRAKE - Additional REPLACE 0.2 0.2 0.2 0.2
27 482513CB HOSE ASSY-RR BRAKE - Opposite REPLACE 0.3 0.3 0.3 0.3
28 482514C1 HOSE ASSY-RR BRAKE REPLACE 0.4 0.4 0.4 0.4
29 14 482514CA HOSE ASSY-RR BRAKE - Additional REPLACE 0.2 0.2 0.2 0.2
30 482514CB HOSE ASSY-RR BRAKE - Opposite REPLACE 0.3 0.3 0.3 0.3

276
CHASSIS - 4

Engine
4830 FRONT BRAKE

1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL
No. Code (EU-V) DTP

1 483001C1 CALIPER ASSY-FRT BRAKE REPLACE 0.6 0.6 0.6 0.6


01
Electric
2 483001CB CALIPER ASSY-FRT BRAKE - Opposite REPLACE 0.5 0.5 0.5 0.5
8
3 483002C1 PAD SET-FRT BRAKE REPLACE 0.6 0.6 0.6 0.6
02
4 483002CA PAD SET-FRT BRAKE - Additional REPLACE 0.4 0.4 0.4 0.4
Oil
9

277
4 - CHASSIS

4840 REAR BRAKE (DRUM)

EPC Operation D20DTR D27DT/


No. Operation Description D20DT GSL
No. Code (EU-V) DTP

1 484001C1 BRAKE ASSY-RR DRUM REPLACE - - - 1.5


2 01 484001CA BRAKE ASSY-RR DRUM - Additional REPLACE - - - 0.4
3 484001CB BRAKE ASSY-RR DRUM - Opposite REPLACE - - - 0.7
4 484003C1 SHOE SET-RR BRAKE DRUM REPLACE - - - 1.5
5 03 484003CA SHOE SET-RR BRAKE DRUM - Additional REPLACE - - - 0.4
6 484003CB SHOE SET-RR BRAKE DRUM - Opposite REPLACE - - - 0.7
7 484004C1 BRAKE ASSY-RR DRUM REPLACE - 1.5 1.5 1.5
8 484004CA BRAKE ASSY-RR DRUM - Additional REPLACE - 0.4 0.4 0.4
04
9 484004CB BRAKE ASSY-RR DRUM - Opposite REPLACE - 0.7 0.7 0.7
10 484004D3 BRAKE ASSY-RR DRUM ADJUST - 0.4 0.4 0.4
11 484005C1 BRAKE ASSY-RR DRUM REPLACE - - - 0.4
05
12 484005CB BRAKE ASSY-RR DRUM - Opposite REPLACE - - - 0.3
13 484006C1 SHOE ASSY-PARKING BRAKE REPLACE - 0.6 - 0.6
06
14 484006CB SHOE ASSY-PARKING BRAKE - Opposite REPLACE - 0.5 - 0.5

278
CHASSIS - 4

Engine
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL

1
No. Code (EU-V) DTP

15 484007C1 REPAIR KIT-PARKING BRAKE MAJORK REPLACE - 0.6 - 0.6


07 REPAIR KIT-PARKING BRAKE MAJORK -
16 484007CB REPLACE - 0.5 - 0.5
Opposite

Fuel
17 08 484008C1 GROMMET-RR AXLE SHAFT REPLACE - 0.2 - 0.2

2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
Electric
8
Oil
9

279
4 - CHASSIS

4841 REAR BRAKE (DISC)

EPC Operation D20DTR D27DT/


No. Operation Description D20DT GSL
No. Code (EU-V) DTP

1 484101C1 CALIPER ASSY-RR BRAKE REPLACE 0.6 0.6 0.6 0.6


01
2 484101CB CALIPER ASSY-RR BRAKE - Opposite REPLACE 0.5 0.5 0.5 0.5
3 484102C1 PAD SET-RR BRAKE DISC REPLACE 0.6 0.6 0.6 0.6
02
4 484102CB PAD SET-RR BRAKE DISC - Opposite REPLACE 0.3 0.3 0.3 0.3
5 484103C1 DISC-RR BRAKE REPLACE 0.6 0.6 0.6 0.6
03
6 484103CB DISC-RR BRAKE - Opposite REPLACE 0.5 0.5 0.5 0.5
7 484104C1 SHIELD-RR DISC BRAKE DUST REPLACE 0.8 0.8 0.8 0.8
04
8 484104CB SHIELD-RR DISC BRAKE DUST - Opposite REPLACE 0.6 0.6 0.6 0.6

280
CHASSIS - 4

Engine
4850 MASTER CYLINDER & BOOSTER (MANDO)

1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL
No. Code (EU-V) DTP

1 01 485001C1 MASTER BRAKE UNIT ASSY REPLACE 0.9 0.9 0.9 0.9

Electric
2 02 485002C1 BOOSTER ASSY-POWER BRAKE MASTER REPLACE 0.8 0.8 0.8 0.8
8
3 485003C1 BOOSTER ASSY-POWER BRAKE REPLACE 0.9 0.9 0.9 0.9
03
4 485003C4 BRAKE (AIR BLEED) REPLACE 0.5 0.5 0.5 0.5
5 06 485006C1 SEAL-BOOSTER MTG REPLACE 0.9 0.9 0.9 0.9
6 07 485007C1 HOSE ASSY-BOOSTER VACUUM REPLACE 0.2 0.2 0.2 0.2
Oil
9

7 08 485008C1 VALVE-BOOSTER NONRETURN REPLACE 0.2 0.2 0.2 0.2


8 09 485009C1 SEAL-O RING REPLACE 0.5 0.5 0.5 -
9 10 485010C1 SENSOR-PRESSURE (1EA) REPLACE 0.2 0.2 - 0.2

281
4 - CHASSIS

4890 ABS SYSTEM

EPC Operation D20DTR D27DT/


No. Operation Description D20DT GSL
No. Code (EU-V) DTP

1 489001C1 SENSOR-WHEEL SPEED FRT REPLACE - 0.4 - 0.4


2 489001CB SENSOR-WHEEL SPEED FRT - Opposite REPLACE - 0.3 - 0.3
01
3 489001C4 SENSOR-W/SPEED FRT (2WD) REPLACE - 0.3 - 0.3
4 489001CD SENSOR-W/SPEED FRT (2WD) -Opposite REPLACE - 0.2 - 0.2
5 489002C1 SENSOR-WHEEL SPEED RR REPLACE 0.4 0.4 0.4 0.4
02
6 489002CB SENSOR-WHEEL SPEED RR - Opposite REPLACE 0.3 0.3 0.3 0.3
7 05 489005C1 SENSOR ASSY-ACCEL REPLACE - - - 0.3
8 07 489007C1 SENSOR-CLUSTER REPLACE 0.2 0.2 0.2 0.2

282
CHASSIS - 4

Engine
4892 HYDRAURIC MODULATOR (HECU)

1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL
No. Code (EU-V) DTP

1 01 489201C1 HECU-ABS REPLACE 0.8 0.8 0.8 0.8

Electric
2 02 489202C1 HECU-ESP REPLACE 0.8 0.8 0.8 0.8
8
Oil
9

283
4 - CHASSIS

4910 PARKING BRAKE

EPC Operation D20DTR D27DT/


No. Operation Description D20DT GSL
No. Code (EU-V) DTP

1 01 491001C1 LEVER ASSY-PARKING BRAKE REPLACE 0.5 0.5 0.5 0.5


2 02 491002C1 SWITCH ASSY-PARKING BRAKE REPLACE 0.4 0.4 0.4 0.4
3 491006C1 CABLE ASSY-PARKING BRAKE RR REPLACE 0.7 0.7 0.7 0.7
06 CABLE ASSY-PARKING BRAKE RR
4 491006CB REPLACE 0.6 0.6 0.6 0.6
-Opposite
5 10 491010C1 EQUALIZER REPLACE 0.4 0.4 0.4 0.4

284
CHASSIS - 4

Engine
4920 ELECTRONIC PARKING BRAKE (EPB)

1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL
No. Code (EU-V) DTP

1 492001C1 ACTUATOR ASSY-EPB REPLACE - 1.9 - 1.9


01
Electric
2 492001CA ACTUATOR ASSY-EPB - Additional REPLACE - 0.7 - 0.7
8
3 492002C1 BRKT ASSY-EPB ACTUATOR REPLACE - 1.9 - 1.9
02
4 492002CA BRKT ASSY-EPB ACTUATOR - Additional REPLACE - 0.1 - 0.1
5 05 492005C1 HDL ASSY-EPB RELEASE REPLACE - 0.2 - 0.2
Oil
9

285
4 - CHASSIS

4990 LOAD CONSCIOUS REDUCING VALVE

EPC Operation D20DTR D27DT/


No. Operation Description D20DT GSL
No. Code (EU-V) DTP

1 01 499001C1 LCRV ASSY REPLACE - 0.7 - 0.7


2 02 499002C1 BRKT-LCRV MTG REPLACE - 0.3 - 0.3

286
SECTION
5

BODY

CONTENTS
5120 BODY MOUNTING......................................................................... 289
5210 SIDE & REAR BODY...................................................................... 290
5220 QUARTER & WHEEL HOUSE....................................................... 292
5510 ROOF PANEL................................................................................. 293
5610 FRONT FLOOR PANEL................................................................. 295
5620 REAR FLOOR PANEL.................................................................... 296
5710 FRONT END PANEL...................................................................... 297
5720 FENDER & APRON PANEL........................................................... 298
5730 DASH PANEL & COWL.................................................................. 299
BODY - 5

Engine
5120 BODY MOUNTING

1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL
No. Code (EU-V) DTP

1 03 512003C1 INSULATOR-BODY NO1 UPR REPLACE - 1.3 1.3 1.3

Electric
2 04 512004C1 INSULATOR-BODY LWR REPLACE - 1.3 1.3 1.3
8
3 06 512006C1 WASHER REPLACE - 1.3 1.3 1.3
Oil
9

289
5 - BODY

5210 SIDE & REAR BODY

EPC Operation D20DTR D27DT/


No. Operation Description D20DT GSL
No. Code (EU-V) DTP

1 521001C1 PNL-SIDE OTR REPLACE 14.0 14.0 14.0 14.0


2 521001CB PNL-SIDE OTR - Opposite REPLACE 14.0 14.0 14.0 14.0
01
3 521001C7 PNL-SIDE OTR PAINT 4.8 4.8 4.8 4.8
4 521001CC PNL-SIDE OTR - Additional PAINT 0.3 0.3 0.3 0.3
5 521005C1 PNL ASSY-D PLR OTR REPLACE 3.5 3.5 3.5 3.5
05
6 521005CB PNL ASSY-D PLR OTR - Opposite REPLACE 3.5 3.5 3.5 3.5
7 521006C1 REINF ASSY-B PLR OTR REPLACE 4.0 4.0 4.0 4.0
06
8 521006CB REINF ASSY-B PLR OTR - Opposite REPLACE 4.0 4.0 4.0 4.0
9 521007C1 REINF ASSY-B PLR INR REPLACE 3.4 3.4 3.4 3.4
07
10 521007CB REINF ASSY-B PLR INR - Opposite REPLACE 3.4 3.4 3.4 3.4
11 521008C1 PNL ASSY-A PLR INR COMPL REPLACE 3.5 3.5 3.5 3.5
08
12 521008CB PNL ASSY-A PLR INR COMPL - Opposite REPLACE 3.5 3.5 3.5 3.5
13 521009C1 PNL ASSY-A PLR INR UPR REPLACE 3.5 3.5 3.5 3.5
09
14 521009CB PNL ASSY-A PLR INR UPR - Opposite REPLACE 3.5 3.5 3.5 3.5

290
BODY - 5

Engine
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL

1
No. Code (EU-V) DTP

17 521011C1 REINF ASSY-A PLR LWR REPLACE 3.5 3.5 3.5 3.5
11
18 521011CB REINF ASSY-A PLR LWR - Opposite REPLACE 3.5 3.5 3.5 3.5
19 521012C1 RAIL ASSY-ROOF SIDE INR REPLACE 2.4 2.4 2.4 2.4

Fuel
12

2
20 521012CB RAIL ASSY-ROOF SIDE INR - Opposite REPLACE 2.4 2.4 2.4 2.4

Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
Electric
8
Oil
9

291
5 - BODY

5220 QUARTER & WHEEL HOUSE

EPC Operation D20DTR D27DT/


No. Operation Description D20DT GSL
No. Code (EU-V) DTP

1 522001C1 PNL ASSY-QTR INR REPLACE - 4.0 4.0 4.0


01
2 522001CB PNL ASSY-QTR INR - Opposite REPLACE - 4.0 4.0 4.0
3 522003C1 REINF ASSY-C PLR INR REPLACE - 3.0 3.0 3.0
03
4 522003CB REINF ASSY-C PLR INR - Opposite REPLACE - 3.0 3.0 3.0
5 08 522008C1 PNL ASSY-WHEEL HOUSE RR REPLACE 3.9 3.9 3.9 3.9
6 13 522013C1 PNL ASSY-WHEEL HOUSE RR REPLACE 3.9 3.9 3.9 3.9
7 522019C1 PNL ASSY-QTR INR COMP REPLACE 4.0 4.0 4.0 4.0
19
8 522019CB PNL ASSY-QTR INR COMP - Opposite REPLACE 4.0 4.0 4.0 4.0

292
BODY - 5

Engine
5510 ROOF PANEL

1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL
No. Code (EU-V) DTP

1 551001C1 PNL-ROOF REPLACE 15.0 15.0 15.0 15.0

Electric
2 551001C6 PNL-ROOF SEAL 0.5 0.5 0.5 0.5
01
8
3 551001C7 PNL-ROOF PAINT 4.1 4.1 4.1 4.1
4 551001CE PNL-ROOF - Additional PAINT 0.3 0.3 0.3 0.3
5 551002C1 PNL-ROOF REPLACE 15.0 15.0 15.0 15.0
6 551002C6 PNL-ROOF SEAL 0.5 0.5 0.5 0.5
Oil

02
9

7 551002C7 PNL-ROOF PAINT 4.1 4.1 4.1 4.1


8 551002CE PNL-ROOF - Additional PAINT 0.3 0.3 0.3 0.3
9 03 551003C1 RAIL ASSY-ROOF FRT REPLACE 5.6 5.6 5.6 5.6
10 04 551004C1 BRKT-CONSOLE OVERHEAD REPLACE - 0.3 0.3 0.3
11 05 551005C1 RAIL-ROOF CTR NO1 REPLACE - 2.5 2.5 2.5
12 06 551006C1 RAIL-ROOF CTR NO2 REPLACE - 3.5 3.5 3.5
13 07 551007C1 RAIL-ROOF CTR NO3 REPLACE - 4.5 4.5 4.5
14 08 551008C1 RAIL ASSY-ROOF RR REPLACE 5.6 5.6 5.6 5.6

293
5 - BODY

EPC Operation D20DTR D27DT/


No. Operation Description D20DT GSL
No. Code (EU-V) DTP

15 09 551009C1 PAD-ANTIVIBRATION REPLACE - 2.2 2.2 2.2


16 11 551011C1 REINF ASSY-SUNROOF REPLACE 3.5 3.5 3.5 3.5

294
BODY - 5

Engine
5610 FRONT FLOOR PANEL

1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL
No. Code (EU-V) DTP

1 561001C1 PNL-FRT FLOOR REPLACE 16.8 16.8 16.8 16.8

Electric
2 01 561001C7 PNL ASSY-FRT FLOOR PAINT 1.5 1.5 1.5 1.5
8
3 561001CC PNL ASSY-FRT FLOOR - Additional PAINT 0.3 0.3 0.3 0.3
4 561012C1 PNL ASSY-SIDE SILL INR REPLACE 3.7 3.7 3.7 3.7
12
5 561012CB PNL ASSY-SIDE SILL INR - Opposite REPLACE 3.7 3.7 3.7 3.7
6 13 561013C1 PNL ASSY-FRT FLR COMPL REPLACE 16.8 16.8 16.8 16.8
Oil
9

295
5 - BODY

5620 REAR FLOOR PANEL

EPC Operation D20DTR D27DT/


No. Operation Description D20DT GSL
No. Code (EU-V) DTP

1 562001C1 PNL COMPL-RR FLOOR REPLACE 16.5 16.5 16.5 16.5


2 01 562001C7 PNL COMPL-RR FLOOR PAINT 1.5 1.5 1.5 1.5
3 562001CC PNL COMPL-RR FLOOR - Additional PAINT 0.3 0.3 0.3 0.3
4 06 562006C1 PNL ASSY-BACK OTR REPLACE 3.5 3.5 3.5 3.5
7 08 562008C1 MEMBER ASSY-RR FLR CROSS NO4 REPLACE 3.2 3.2 3.2 3.2
8 10 562010C1 PNL ASSY-RR FLOOR COMPL REPLACE 16.5 16.5 16.5 16.5

296
BODY - 5

Engine
5710 FRONT END PANEL

1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL
No. Code (EU-V) DTP

1 01 571001C1 PNL ASSY-FRT END REPLACE 1.5 1.5 1.5 1.5

Electric
2 02 571002C1 MEMBER ASSY-FRT END UPR REPLACE - 0.7 0.7 0.7
8
3 04 571004C1 MEMBER-FRT END LWR OTR REPLACE - 1.5 1.5 1.5
4 05 571005C1 MEMBER ASSY-FRT END LWR-INR REPLACE - 1.5 1.5 1.5
5 06 571006C1 MEMBER ASSY-FRT END LWR REPLACE - 1.5 1.5 1.5
Oil
9

297
5 - BODY

5720 FENDER & APRON PANEL

EPC Operation D20DTR D27DT/


No. Operation Description D20DT GSL
No. Code (EU-V) DTP

1 01 572001C1 PNL ASSY-FRT APRON REPLACE 4.2 4.2 4.2 4.2


2 02 572002C1 PNL ASSY-FRT APRON REPLACE 4.2 4.2 4.2 4.2
3 572003C1 PNL ASSY-FENDER REPLACE 1.5 1.5 1.5 1.5
4 572003CB PNL ASSY-FENDER - Opposite REPLACE 1.5 1.5 1.5 1.5
03
5 572003C7 PNL ASSY-FENDER PAINT 2.1 2.1 2.1 2.1
6 572003CC PNL ASSY-FENDER - Additional PAINT 0.3 0.3 0.3 0.3
7 572004C1 BRKT ASSY-FENDER REPLACE 0.5 0.5 0.5 0.5
04
8 572004CB BRKT ASSY-FENDER - Opposite REPLACE 0.5 0.5 0.5 0.5

298
BODY - 5

Engine
5730 DASH PANEL & COWL

1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL
No. Code (EU-V) DTP

1 573001C1 PNL ASSY-DASH & COWL REPLACE - 11.5 11.5 11.5

Electric
2 01 573001C7 PNL ASSY-DASH & COWL PAINT - 1.0 1.0 1.0
8
3 573001CC PNL ASSY-DASH & COWL - Additional PAINT - 0.3 0.3 0.3
4 03 573003C1 COWL ASSY REPLACE 4.7 4.7 4.7 4.7
5 573004C1 MEMBER ASSY-COWL SIDE UPR REPLACE 4.7 4.7 4.7 4.7
04 MEMBER ASSY-COWL SIDE UPR -
6 573004CB REPLACE 4.7 4.7 4.7 4.7
Oil

Opposite
9

7 05 573005C1 CROSS MEMBER ASSY REPLACE 3.2 3.2 3.2 3.2

299
MEMO
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.................................................................................................................................................................................................................................................................................................................................................................................................................................................

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.................................................................................................................................................................................................................................................................................................................................................................................................................................................
SECTION
6

BODY HANGON PARTS

CONTENTS
6110 HOOD PANEL................................................................................. 303
6210 FRONT DOOR PANEL................................................................... 305
6310 REAR DOOR PANEL..................................................................... 306
6410 TAIL GATE PANEL......................................................................... 307
6810 AIR CONDITIONER KIT................................................................. 308
6820 AIR CONDITIONER HOSE & PIPE (1)........................................... 310
6821 AIR CONDITIONER HOSE & PIPE (2)........................................... 312
6822 AIR CONDITIONER HOSE & PIPE II (1)........................................ 314
6830 AIR DISTRIBUTOR......................................................................... 316
6910 FUEL FIRED HEATER (D27DT)..................................................... 317
BODY HANGON PARTS - 6

Engine
6110 HOOD PANEL

1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL
No. Code (EU-V) DTP

1 611001C1 PNL ASSY-HOOD REPLACE 1.1 1.1 1.1 1.1

Electric
2 611001C6 PNL ASSY-HOOD SEAL 0.4 0.4 0.4 0.4
8
3 01 611001C7 PNL ASSY-HOOD PAINT 3.1 3.1 3.1 3.1
4 611001CE PNL ASSY-HOOD - Additional PAINT 0.3 0.3 0.3 0.3
5 611001D3 PNL ASSY-HOOD (ALIGN) ADJUST 0.3 0.3 0.3 0.3
6 611002C1 HINGE ASSY-HOOD REPLACE - 0.4 0.4 0.4
Oil

02
9

7 611002CB HINGE ASSY-HOOD - Opposite REPLACE - 0.4 0.4 0.4


8 04 611004C1 INSULATOR-HOOD REPLACE 0.3 0.3 0.3 0.3
9 611006C1 SEAL ASSY-HOOD FRT REPLACE - 0.2 0.2 0.2
06
10 611006CA SEAL ASSY-HOOD FRT - Additional REPLACE - 0.1 0.1 0.1
11 07 611007C1 SEAL ASSY-HOOD FRT SUB REPLACE 0.1 0.1 0.1 0.1
12 611008C1 SEAL ASSY-HOOD RR REPLACE - 0.2 0.2 0.2
08
13 611008CA SEAL ASSY-HOOD RR - Additional REPLACE - 0.1 0.1 0.1

303
6 - BODY HANGON PARTS

EPC Operation D20DTR D27DT/


No. Operation Description D20DT GSL
No. Code (EU-V) DTP

14 611009C1 BUMPER ASSY-HOOD OVERSLAM REPLACE - 0.1 0.1 0.1


09 BUMPER ASSY-HOOD OVERSLAM -
15 611009CA REPLACE - 0.1 0.1 0.1
Additional
16 10 611010C1 HOOK ASSY-HOOD SAFETY REPLACE 0.2 0.2 0.2 0.2
17 12 611012D3 STRIKER ASSY-HOOD LATCH ADJUST 0.3 0.3 0.3 0.3
18 14 611014C1 LATCH ASSY-HOOD REPLACE - 0.3 0.3 0.3
19 16 611016C1 CABLE ASSY-HOOD LATCH RELEASE REPLACE 0.4 0.4 0.4 0.4
20 17 611017C1 HDL ASSY-HOOD LATCH RELEASE REPLACE 0.2 0.2 0.2 0.2
21 611018C1 LIFTER ASSY-HOOD REPLACE 0.2 0.2 0.2 0.2
18
22 611018CB LIFTER ASSY-HOOD - Opposite REPLACE 0.1 0.1 0.1 0.1
23 611021C1 BRKT ASSY-HOOD LIFTER MTG REPLACE - 0.2 0.2 0.2
21 BRKT ASSY-HOOD LIFTER MTG -
24 611021CB REPLACE - 0.1 0.1 0.1
Opposite
25 611023C1 GRILLE ASSY-COWL REPLACE 0.2 0.2 0.2 0.2
23
26 611023CB GRILLE ASSY-COWL - Opposite REPLACE 0.1 0.1 0.1 0.1
27 611027C1 BUMPER-HOOD GUIDE REPLACE - 0.1 0.1 0.1
27
28 611027CB BUMPER-HOOD GUIDE - Opposite REPLACE - 0.1 0.1 0.1

304
BODY HANGON PARTS - 6

Engine
6210 FRONT DOOR PANEL

1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL
No. Code (EU-V) DTP

1 621001C1 PNL ASSY-FRT DR REPLACE 1.1 1.1 1.1 1.1

Electric
2 621001CB PNL ASSY-FRT DR - Opposite REPLACE 1.1 1.1 1.1 1.1
8
3 621001C2 PNL ASSY-FRT DR OVERHAUL 2.3 2.3 2.3 2.3
4 621001CD PNL ASSY-FRT DR - Opposite OVERHAUL 2.3 2.3 2.3 2.3
01
5 621001C6 PNL ASSY-FRT DR SEAL 0.4 0.4 0.4 0.4
6 621001C7 PNL ASSY-FRT DR PAINT 2.6 2.6 2.6 2.6
Oil
9

7 621001CG PNL ASSY-FRT DR - Additional PAINT 0.3 0.3 0.3 0.3


8 621001D3 PNL ASSY-FRT DR (ALIGN) ADJUST 0.3 0.3 0.3 0.3
9 621002C1 HINGE ASSY-DR UPR REPLACE 0.4 0.4 0.4 0.4
10 02 621002CA HINGE ASSY-DR UPR - Additional REPLACE 0.2 0.2 0.2 0.2
11 621002CB HINGE ASSY-DR UPR - Opposite REPLACE 0.4 0.4 0.4 0.4
12 621003C1 HINGE ASSY-DR LWR REPLACE 0.4 0.4 0.4 0.4
13 03 621003CA HINGE ASSY-DR LWR - Additional REPLACE 0.2 0.2 0.2 0.2
14 621003CB HINGE ASSY-DR LWR - Opposite REPLACE 0.4 0.4 0.4 0.4

305
6 - BODY HANGON PARTS

6310 REAR DOOR PANEL

EPC Operation D20DTR D27DT/


No. Operation Description D20DT GSL
No. Code (EU-V) DTP

1 631001C1 PNL ASSY-RR DR REPLACE 1.1 1.1 1.1 1.1


2 631001CB PNL ASSY-RR DR - Opposite REPLACE 1.1 1.1 1.1 1.1
3 631001C2 PNL ASSY-RR DR OVERHAUL 2.3 2.3 2.3 2.3
4 631001CD PNL ASSY-RR DR - Opposite OVERHAUL 2.3 2.3 2.3 2.3
01
5 631001C6 PNL ASSY-RR DR SEAL 0.4 0.4 0.4 0.4
6 631001C7 PNL ASSY-RR DR PAINT 2.6 2.6 2.6 2.6
7 631001CG PNL ASSY-RR DR - Additional PAINT 0.3 0.3 0.3 0.3
8 631001D3 PNL ASSY-RR DR (ALIGN) ADJUST 0.3 0.3 0.3 0.3
9 631002C1 HINGE ASSY-DR UPR REPLACE 0.4 0.4 0.4 0.4
10 02 631002CA HINGE ASSY-DR UPR - Additional REPLACE 0.2 0.2 0.2 0.2
11 631002CB HINGE ASSY-DR UPR - Opposite REPLACE 0.4 0.4 0.4 0.4
12 631003C1 HINGE ASSY-DR LWR REPLACE 0.4 0.4 0.4 0.4
13 03 631003CA HINGE ASSY-DR LWR - Additional REPLACE 0.2 0.2 0.2 0.2
14 631003CB HINGE ASSY-DR LWR - Opposite REPLACE 0.4 0.4 0.4 0.4

306
BODY HANGON PARTS - 6

Engine
6410 TAIL GATE PANEL

1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL
No. Code (EU-V) DTP

1 641001C1 PNL ASSY-T/GATE REPLACE 1.1 1.1 1.1 1.1

Electric
2 641001C2 PNL ASSY-T/GATE OVERHAUL 3.6 3.6 3.6 3.6
8
3 641001C6 PNL ASSY-T/GATE SEAL 0.3 0.3 0.3 0.3
01
4 641001C7 PNL ASSY-T/GATE PAINT 2.7 2.7 2.7 2.7
5 641001CG PNL ASSY-T/GATE - Additional PAINT 0.3 0.3 0.3 0.3
6 641001D3 PNL ASSY-T/GATE (ALIGN) ADJUST 0.2 0.2 0.2 0.2
Oil
9

7 02 641002C1 HINGE ASSY-T/GATE (2EA) REPLACE 0.3 0.3 0.3 0.3

307
6 - BODY HANGON PARTS

6810 AIR CONDITIONER KIT

EPC Operation D20DTR D27DT/


No. Operation Description D20DT GSL
No. Code (EU-V) DTP

1 01 681001C1 BLOWER & EVAPORATOR ASSY REPLACE 4.0 4.0 4.0 4.0
2 06 681006C1 COOLER ASSY-RR REPLACE 0.6 0.6 0.6 0.6
3 681009C1 HEATER ASSY REPLACE 4.0 4.0 4.0 4.0
09
4 681009D2 HEATER ASSY (A/C SYSTEM) INSPECT 0.3 0.3 0.3 0.3
5 11 681011C1 RELAY ASSY-POWER REPLACE - 0.3 0.3 0.3
6 15 681015C1 HEATER ASSY-PTC REPLACE 4.1 4.1 4.1 4.1
7 17 681017C1 BULB REPLACE 0.3 0.3 0.3 0.3
8 18 681018C1 PNL ASSY-A/CON CONTROL REPLACE 0.3 0.3 0.3 0.3
9 19 681019C1 FILTER-AIR REPLACE 0.2 0.2 0.2 0.2
10 22 681022C1 ACTUATOR ASSY-MIX REPLACE 0.5 0.5 0.5 0.5
11 23 681023C1 ACTUATOR ASSY-MODE REPLACE 0.5 0.5 0.5 0.5
12 24 681024C1 ACTUATOR ASSY-INTAKE REPLACE 4.0 4.0 4.0 4.0
13 681025C1 FAN & MOTOR ASSY-BLOWER UNIT REPLACE 0.2 0.2 0.2 0.2
25
14 681025C3 FAN & MOTOR ASSY-BLOWER UNIT REPAIR 0.5 0.5 0.5 0.5

308
BODY HANGON PARTS - 6

Engine
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL

1
No. Code (EU-V) DTP

15 26 681026C1 RESISTOR ASSY REPLACE 0.2 0.2 0.2 0.2


16 27 681027C1 SENSOR ASSY-TEMP REPLACE 0.3 0.3 0.3 0.3
17 28 681028C1 MOTOR ASSY-RR COOLER REPLACE 0.6 0.6 0.6 0.6

Fuel
2
18 29 681029C1 RESISTOR ASSY-RR COOLER REPLACE 0.5 0.5 0.5 0.5
19 30 681030C1 WIRING ASSY-EVAPORATOR REPLACE 0.5 0.5 0.5 0.5
20 31 681031C1 WIRING ASSY-HEATER REPLACE 0.5 0.5 0.5 0.5

Power
21 34 681034C1 EXPANSION VALVE ASSY REPLACE 0.9 0.9 0.9 0.9

3
22 35 681035C1 WIRING ASSY-CONTROL REPLACE 0.5 0.5 0.5 0.5
23 36 681036C1 THEMO AMP REPLACE 0.8 0.8 0.8 0.8

Chassis
4
Body
5
B-Hangon
6
Interior
7
Electric
8
Oil
9

309
6 - BODY HANGON PARTS

6820 AIR CONDITIONER HOSE & PIPE (1)

EPC Operation D20DTR D27DT/


No. Operation Description D20DT GSL
No. Code (EU-V) DTP

1 682001C1 PIPE ASSY-SUCTION REPLACE 0.8 0.8 0.8 0.8


01
2 682001C4 PIPE ASSY-SUCTION (O-RING) REPLACE 0.2 0.2 0.2 0.2
3 682002C1 PIPE ASSY-LIQUID B REPLACE 0.8 0.8 0.8 0.8
02
4 682002C4 PIPE ASSY-LIQUID B (O-RING) REPLACE 0.2 0.2 0.2 0.2
5 03 682003C1 HOSE ASSY-SUCTION REPLACE - 0.8 0.8 0.8
6 04 682004C1 PIPE ASSY-LIQUID A REPLACE 0.8 0.8 0.8 0.8
7 05 682005C1 HOSE ASSY-DISCHARGE REPLACE - 0.8 0.8 0.8
8 06 682006C1 HOSE ASSY-HEATER OUTLET REPLACE - 0.4 0.4 0.4
9 07 682007C1 HOSE ASSY-HEATER INLET REPLACE - 0.7 0.7 0.7
10 09 682009C1 HOSE ASSY-LIQUID REPLACE 0.8 0.8 0.8 0.8
11 10 682010C1 DRIER & BRKT ASSY-RECEIVER REPLACE - 0.6 0.6 0.6

310
BODY HANGON PARTS - 6

Engine
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL

1
No. Code (EU-V) DTP

12 682011C1 COMPRESSOR ASSY-A/CON REPLACE 0.8 0.8 0.8 0.8


13 682011CA COMPRESSOR ASSY-A/CON - Additional REPLACE 0.3 0.3 0.3 0.3
11 COMPRESSOR ASSY-A/CON

Fuel
14 682011C4 REPLACE 0.3 0.3 0.3 0.3
(INLET O-RING)

2
COMPRESSOR ASSY-A/CON
15 682011D6 REPLACE 0.3 0.3 0.3 0.3
(OUTLET O-RING)
16 682013C1 CONDENSER ASSY REPLACE 1.5 1.5 1.5 1.5

Power
CONDENSER ASSY (DISCHARGE
17 13 682013C4 REPLACE 0.3 0.3 0.3 0.3
O-RING)

3
18 682013D6 CONDENSER ASSY (LIQUID O-RING) REPLACE 0.4 0.4 0.4 0.4
19 15 682015C1 BRKT ASSY-A/CON COMP REPLACE 0.8 0.8 0.8 0.8

Chassis
4
Body
5
B-Hangon
6
Interior
7
Electric
8
Oil
9

311
6 - BODY HANGON PARTS

6821 AIR CONDITIONER HOSE & PIPE (2)

EPC Operation D20DTR D27DT/


No. Operation Description D20DT GSL
No. Code (EU-V) DTP

1 682101C1 PIPE ASSY-LIQUID NO1 REPLACE 0.7 0.7 - 0.7


01
2 682101C4 PIPE ASSY-LIQUID NO1 (O-RING) REPLACE 0.5 0.5 - 0.5
3 682102C1 PIPE ASSY-LIQUID NO2 REPLACE 0.7 0.7 - 0.7
02
4 682102C4 PIPE ASSY-LIQUID NO2 (O-RING) REPLACE 0.5 0.5 - 0.5
5 682103C1 PIPE ASSY-LIQUID NO3 REPLACE 0.8 0.8 - 0.8
03
6 682103C4 PIPE ASSY-LIQUID NO3 (O-RING) REPLACE 0.5 0.5 - 0.5
7 682104C1 PIPE ASSY-SUCTION NO1 REPLACE 0.7 0.7 - 0.7
04
8 682104C4 PIPE ASSY-SUCTION NO1 (O-RING) REPLACE 0.5 0.5 - 0.5
9 682107C1 PIPE ASSY-SUCTION NO2 REPLACE 0.7 0.7 - 0.7
07
10 682107C4 PIPE ASSY-SUCTION NO2 (O-RING) REPLACE 0.5 0.5 - 0.5
11 682108C1 PIPE ASSY-SUCTION NO3 REPLACE 0.8 0.8 - 0.8
08
12 682108C4 PIPE ASSY-SUCTION NO3 (O-RING) REPLACE 0.5 0.5 - 0.5
13 682109C1 PIPE ASSY-LIQUID NO4 REPLACE 0.8 0.8 - 0.8
09
14 682109C4 PIPE ASSY-LIQUID NO4 (O-RING) REPLACE 0.5 0.5 - 0.5

312
BODY HANGON PARTS - 6

Engine
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL

1
No. Code (EU-V) DTP

15 682110C1 PIPE ASSY-SUCTION NO4 REPLACE 0.8 0.8 - 0.8


10
16 682110C4 PIPE ASSY-SUCTION NO4 (O-RING) REPLACE 0.5 0.5 - 0.5

Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
Electric
8
Oil
9

313
6 - BODY HANGON PARTS

6822 AIR CONDITIONER HOSE & PIPE II (1)

EPC Operation D20DTR D27DT/


No. Operation Description D20DT GSL
No. Code (EU-V) DTP

1 682201C1 PIPE ASSY-SUCTION REPLACE 0.8 - - -


01
2 682201C4 PIPE ASSY-SUCTION (O-RING) REPLACE 0.2 - - -
3 682202C1 PIPE ASSY-LIQUID B REPLACE 0.8 - - -
02
4 682202C4 PIPE ASSY-LIQUID B (O-RING) REPLACE 0.2 - - -
5 03 682203C1 HOSE ASSY-DISCHARGE & SUCTION REPLACE 0.8 - - -
6 04 682204C1 PIPE ASSY-LIQUID A REPLACE 0.8 - - -
7 06 682206C1 HOSE ASSY-HEATER OUTLET REPLACE 0.4 - - -
8 07 682207C1 HOSE ASSY-INLET REPLACE 0.7 - - -
9 09 682209C1 HOSE ASSY-LIQUID REPLACE 0.8 - - -
10 10 682210C1 DRIER & BRKT ASSY-RECEIVER REPLACE 0.6 - - -

314
BODY HANGON PARTS - 6

Engine
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL

1
No. Code (EU-V) DTP

11 682211C1 COMPRESSOR ASSY-A/CON REPLACE 0.8 - - -


12 682211CA COMPRESSOR ASSY-A/CON - Additional REPLACE 0.3 - - -
11 COMPRESSOR ASSY-A/CON

Fuel
13 682211C4 REPLACE 0.3 - - -
(INLET O-RING)

2
COMPRESSOR ASSY-A/CON
14 682211D6 REPLACE 0.3 - - -
(OUTLET O-RING)
15 682213C1 CONDENSER ASSY REPLACE 1.5 - - -

Power
CONDENSER ASSY (DISCHARGE
16 13 682213C4 REPLACE 0.3 - - -
O-RING)

3
17 682213D6 CONDENSER ASSY (LIQUID O-RING) REPLACE 0.4 - - -
18 15 682215C1 BRKT ASSY-A/CON COMP REPLACE 0.8 - - -

Chassis
4
Body
5
B-Hangon
6
Interior
7
Electric
8
Oil
9

315
6 - BODY HANGON PARTS

6830 AIR DISTRIBUTOR

EPC Operation D20DTR D27DT/


No. Operation Description D20DT GSL
No. Code (EU-V) DTP

1 01 683001C1 DUCT ASSY-CONSOLE VENT MIDDLE REPLACE 0.5 0.5 0.5 0.5
2 02 683002C1 DUCT ASSY-CONSOLE VENT FRT REPLACE 0.5 0.5 0.5 0.5
3 03 683003C1 DUCT ASSY-CONSOLE VENT FOOT REPLACE 0.5 0.5 0.5 0.5
4 04 683004C1 DUCT ASSY-RR COOLING REPLACE 0.5 0.5 0.5 0.5

316
BODY HANGON PARTS - 6

Engine
6910 FUEL FIRED HEATER (D27DT)

1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL
No. Code (EU-V) DTP

1 01 691001C1 HEATER ASSY REPLACE 0.6 0.6 - -

Electric
2 02 691002C1 PUMP & BRKT ASSY-WATER REPLACE 0.3 0.3 - -
8
3 07 691007C1 PUMP ASSY-FUEL REPLACE 0.3 0.3 - -
4 09 691009C1 SENSOR ASSY-TEMP REPLACE 0.3 0.3 - -
5 14 691014C1 HOSE-W/PUMP OUTLET REPLACE 1.0 1.0 - -
6 15 691015C1 HOSE ASSY-FFH IN/OUTLET REPLACE 1.0 1.0 - -
Oil
9

7 18 691018C1 PIPE ASSY-FFH FUEL NO3 REPLACE 1.0 1.0 - -

317
MEMO
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.................................................................................................................................................................................................................................................................................................................................................................................................................................................

.................................................................................................................................................................................................................................................................................................................................................................................................................................................

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.................................................................................................................................................................................................................................................................................................................................................................................................................................................

.................................................................................................................................................................................................................................................................................................................................................................................................................................................

.................................................................................................................................................................................................................................................................................................................................................................................................................................................

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.................................................................................................................................................................................................................................................................................................................................................................................................................................................

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.................................................................................................................................................................................................................................................................................................................................................................................................................................................

.................................................................................................................................................................................................................................................................................................................................................................................................................................................

.................................................................................................................................................................................................................................................................................................................................................................................................................................................

.................................................................................................................................................................................................................................................................................................................................................................................................................................................

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.................................................................................................................................................................................................................................................................................................................................................................................................................................................

.................................................................................................................................................................................................................................................................................................................................................................................................................................................

.................................................................................................................................................................................................................................................................................................................................................................................................................................................

.................................................................................................................................................................................................................................................................................................................................................................................................................................................

.................................................................................................................................................................................................................................................................................................................................................................................................................................................

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.................................................................................................................................................................................................................................................................................................................................................................................................................................................

.................................................................................................................................................................................................................................................................................................................................................................................................................................................
SECTION
7

INTERIOR & EXTERIOR

CONTENTS
7010 KEY SET......................................................................................... 321
7011 KEY SET (II).................................................................................... 322
7090 FUEL FILLER DOOR LOCK.......................................................... 323
7110 FRONT DOOR OPENING SYSTEM............................................... 324
7115 FRONT DOOR TRIM...................................................................... 326
7120 FRONT WINDOW LIFTER.............................................................. 328
7121 FRONT WEATHER STRIP............................................................. 329
7210 REAR DOOR OPENING SYSTEM................................................. 331
7215 REAR DOOR TRIM......................................................................... 333
7220 REAR WINDOW LIFTER................................................................ 335
7221 REAR WEATHER STRIP................................................................ 336
7310 TAIL GATE OPENING SYSTEM..................................................... 338
7321 REAR END TRIM............................................................................ 340
7330 HEAD LINING................................................................................. 341
7340 SUN ROOF..................................................................................... 342
7410 FRONT SEAT.................................................................................. 344
7430 FRONT SEAT BELT....................................................................... 346
7510 REAR SEAT.................................................................................... 347
7530 REAR SEAT BELT.......................................................................... 349
7610 INSTRUMENT PANEL.................................................................... 350
7620 INSTRUMENT PANEL (RHD)......................................................... 352
7631 REAR CONSOLE........................................................................... 354
7632 FRONT CONSOLE (II).................................................................... 355
7710 FLOOR CARPET............................................................................ 357
7711 SERVICE MAT................................................................................ 359
7730 PILLAR TRIM.................................................................................. 360
7770 SUNSHADE & INSIDE MIRROR.................................................... 362
7810 WINDSHIELD WIPER..................................................................... 363
7820 WINDSHIELD WASHER................................................................. 364
7830 BACK WINDSHIELD WIPER......................................................... 365
7840 GLASS............................................................................................ 366
7850 OUTSIDE MIRROR......................................................................... 368
7870 FRONT BUMPER........................................................................... 370
7871 FRONT BUMPER (II)..................................................................... 371
7880 REAR BUMPER.............................................................................. 372
7881 REAR BUMPER (II)....................................................................... 374
7910 RADIATOR GRILLE....................................................................... 375
7930 SIDE BODY MOLDING................................................................... 376
7931 SIDE BODY MOLDING (II)............................................................. 378
7940 REAR BODY MOLDING................................................................. 379
7950 EMBLEM & LETTERING................................................................ 381
7970 WHEEL HOUSE COVER................................................................ 383
INTERIOR & EXTERIOR - 7

Engine
7010 KEY SET

1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL
No. Code (EU-V) DTP

1 701001C1 KEY SET REPLACE - 1.5 1.5 1.5

Electric
2 01 701001C4 FRT DR KEY CYLINDER REPLACE - 0.8 0.8 0.8
8
3 701001CD FRT DR KEY CYLINDER - Opposite REPLACE - 0.5 0.5 0.5
4 04 701004C1 ANTENNA ASSY-IMMO REPLACE - - - 0.4
5 05 701005C1 TRANSPONDER-IMMOBILIZER REPLACE - 0.3 0.3 0.3
6 09 701009C1 CONTROL UNIT ASSY-IMMOBILIZER REPLACE - 0.5 0.5 -
Oil
9

7 10 701010C1 BULB-KEY KNOB REPLACE - 0.1 0.1 0.1

321
7 - INTERIOR & EXTERIOR

7011 KEY SET (II)

EPC Operation D20DTR D27DT/


No. Operation Description D20DT GSL
No. Code (EU-V) DTP

1 701101C1 KEY SET REPLACE 1.5 1.5 1.5 1.5


2 01 701101C4 FRT DR KEY CYLINDER REPLACE 0.8 0.8 0.8 0.8
3 701101CD FRT DR KEY CYLINDER - Opposite REPLACE 0.5 0.5 0.5 0.5
4 04 701104C1 ANTENNA ASSY-IMMO REPLACE - - - 0.4
5 09 701109C1 CONTROL UNIT ASSY-IMMOBILIZER REPLACE 0.5 0.5 - -

322
INTERIOR & EXTERIOR - 7

Engine
7090 FUEL FILLER DOOR LOCK

1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL
No. Code (EU-V) DTP

1 01 709001C1 CABLE ASSY-FUEL FILLER DR RELEASE REPLACE 0.7 0.7 0.7 0.7

Electric
2 04 709004C1 HDL ASSY-FUEL FILLER DR RELEASE REPLACE 0.3 0.3 0.3 0.3
8
3 709006C1 DR ASSY-FUEL FILLER REPLACE 0.2 0.2 0.2 0.2
4 06 709006C7 DR ASSY-FUEL FILLER PAINT 0.4 0.4 0.4 0.4
5 709006CC DR ASSY-FUEL FILLER - Additional PAINT 0.3 0.3 0.3 0.3
Oil
9

323
7 - INTERIOR & EXTERIOR

7110 FRONT DOOR OPENING SYSTEM

EPC Operation D20DTR D27DT/


No. Operation Description D20DT GSL
No. Code (EU-V) DTP

1 711001C1 LATCH ASSY-FRT DR REPLACE 0.5 0.5 0.5 0.5


2 711001CA LATCH ASSY-FRT DR - Additional REPLACE 0.1 0.1 0.1 0.1
01
3 711001CB LATCH ASSY-FRT DR - Opposite REPLACE 0.4 0.4 0.4 0.4
4 711001D2 DR OPEN/CLOSE SYSTEM INSPECT INSPECT 0.4 0.4 0.4 0.4
5 711002C1 STRIKER ASSY-DR REPLACE 0.2 0.2 0.2 0.2
02
6 711002CB STRIKER ASSY-DR - Opposite REPLACE 0.1 0.1 0.1 0.1
7 711005C1 ROD-FRT DR O/S HDL REPLACE 0.5 0.5 0.5 0.5
05
8 711005CB ROD-FRT DR O/S HDL - Opposite REPLACE 0.4 0.4 0.4 0.4
9 711006C1 ROD-FRT DR LOCK REPLACE 0.4 0.4 0.4 0.4
06
10 711006CB ROD-FRT DR LOCK - Opposite REPLACE 0.3 0.3 0.3 0.3
11 711007C1 KNOB ASSY-FRT DR SAFETY LOCK REPLACE 0.3 0.3 0.3 0.3
07 KNOB ASSY-FRT DR SAFETY LOCK -
12 711007CB REPLACE 0.2 0.2 0.2 0.2
Opposite

324
INTERIOR & EXTERIOR - 7

Engine
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL

1
No. Code (EU-V) DTP

13 711009C1 CHECK ASSY-FRT DR REPLACE 0.5 0.5 0.5 0.5


14 09 711009CA CHECK ASSY-FRT DR - Additional REPLACE 0.1 0.1 0.1 0.1
15 711009CB CHECK ASSY-FRT DR - Opposite REPLACE 0.4 0.4 0.4 0.4

Fuel
2
16 711010C1 HDL ASSY-FRT DR O/S REPLACE 0.5 0.5 0.5 0.5
17 711010CA HDL ASSY-FRT DR O/S - Additional REPLACE 0.1 0.1 0.1 0.1
18 10 711010CB HDL ASSY-FRT DR O/S - Opposite REPLACE 0.4 0.4 0.4 0.4

Power
19 711010C7 HDL ASSY-FRT DR O/S PAINT 1.0 1.0 1.0 1.0

3
20 711010CC HDL ASSY-FRT DR O/S - Additional PAINT 0.3 0.3 0.3 0.3
21 711014C1 CABLE ASSY-FRT DR I/S HDL REPLACE 0.5 0.5 0.5 0.5
14
22 711014CB CABLE ASSY-FRT DR I/S HDL - Opposite REPLACE 0.4 0.4 0.4 0.4

Chassis
23 711015C1 COVER-FRT DR SAFETY LOCK ROD REPLACE 0.4 0.4 0.4 0.4

4
15 COVER-FRT DR SAFETY LOCK ROD -
24 711015CB REPLACE 0.3 0.3 0.3 0.3
Opposite
25 711018C1 HANDLE ASSY-DR I/S REPLACE 0.4 0.4 0.4 0.4
26 18 711018CA HANDLE ASSY-DR I/S - Additional REPLACE 0.1 0.1 0.1 0.1

Body
27 711018CB HANDLE ASSY-DR I/S - Opposite REPLACE 0.3 0.3 0.3 0.3

5
B-Hangon
6
Interior
7
Electric
8
Oil
9

325
7 - INTERIOR & EXTERIOR

7115 FRONT DOOR TRIM

EPC Operation D20DTR D27DT/


No. Operation Description D20DT GSL
No. Code (EU-V) DTP

1 711501C1 PNL ASSY-FRT DR TRIM REPLACE 0.3 0.3 0.3 0.3


2 711501CA PNL ASSY-FRT DR TRIM - Additional REPLACE 0.1 0.1 0.1 0.1
01
3 711501CB PNL ASSY-FRT DR TRIM - Opposite REPLACE 0.2 0.2 0.2 0.2
4 711501C3 PNL ASSY-FRT DR TRIM REPAIR 0.4 0.4 0.4 0.4
5 711502C1 W/STRIP-FRT DR TRIM REPLACE 0.3 0.3 0.3 0.3
02
6 711502CB W/STRIP-FRT DR TRIM - Opposite REPLACE 0.2 0.2 0.2 0.2
7 711503C1 MOLDING-DR TRIM UPR REPLACE - 0.4 - 0.4
03
8 711503CB MOLDING-DR TRIM UPR - Opposite REPLACE - 0.3 - 0.3
9 711504C1 HANDLE ASSY-DR TRIM GRIP REPLACE - 0.4 - 0.4
04
10 711504CB HANDLE ASSY-DR TRIM GRIP - Opposite REPLACE - 0.3 - 0.3
11 711507C1 COVER-FRT DR SPEAKER REPLACE 0.4 0.4 0.4 0.4
07
12 711507CB COVER-FRT DR SPEAKER - Opposite REPLACE 0.3 0.3 0.3 0.3
13 711508C1 LENS-DR COURTESY LAMP REPLACE - 0.1 0.1 0.1
08
14 711508CB LENS-DR COURTESY LAMP - Opposite REPLACE - 0.1 0.1 0.1

326
INTERIOR & EXTERIOR - 7

Engine
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL

1
No. Code (EU-V) DTP

15 10 711510C1 HOLDER ASSY-BULB REPLACE - 0.4 0.4 0.4


16 14 711514C1 GROMMET-DR SAFETY LOCK ROD REPLACE - 0.4 0.4 0.4
17 18 711518C1 COVER-FRT PULL HDL REPLACE - 0.1 0.1 0.1

Fuel
2
18 711519C1 PNL ASSY-DR TRIM A/REST REPLACE 0.5 0.5 0.5 0.5
19
19 711519CB PNL ASSY-DR TRIM A/REST - Opposite REPLACE 0.4 0.4 0.4 0.4
20 711521C1 BEZEL-POWER WINDOW REPLACE 0.4 0.4 0.4 0.4
21

Power
21 711521CB BEZEL-POWER WINDOW - Opposite REPLACE 0.3 0.3 0.3 0.3

3
22 711522C1 PNL ASSY-FRT DR TRIM REPLACE 0.3 0.3 0.3 0.3
23 711522CA PNL ASSY-FRT DR TRIM - Additional REPLACE 0.1 0.1 0.1 0.1
22
24 711522CB PNL ASSY-FRT DR TRIM - Opposite REPLACE 0.2 0.2 0.2 0.2

Chassis
25 711522C3 PNL ASSY-FRT DR TRIM REPAIR 0.4 0.4 0.4 0.4

4
Body
5
B-Hangon
6
Interior
7
Electric
8
Oil
9

327
7 - INTERIOR & EXTERIOR

7120 FRONT WINDOW LIFTER

EPC Operation D20DTR D27DT/


No. Operation Description D20DT GSL
No. Code (EU-V) DTP

1 712002C1 MOTOR ASSY-P/WINDOW REPLACE 0.6 0.6 0.6 0.6


2 02 712002CA MOTOR ASSY-P/WINDOW - Additional REPLACE 0.1 0.1 0.1 0.1
3 712002CB MOTOR ASSY-P/WINDOW - Opposite REPLACE 0.5 0.5 0.5 0.5
4 712003C1 REGULATOR-FRT DR P/WINDOW REPLACE 0.5 0.5 0.5 0.5
REGULATOR-FRT DR P/WINDOW -
5 712003CA REPLACE 0.1 0.1 0.1 0.1
Additional
03
REGULATOR-FRT DR P/WINDOW -
6 712003CB REPLACE 0.4 0.4 0.4 0.4
Opposite
7 712003D3 REGULATOR-FRT DR P/WINDOW ADJUST 0.5 0.5 0.5 0.5
8 712006C1 GLASS RUN-FRT DR WINDOW REPLACE 0.6 0.6 0.6 0.6
GLASS RUN-FRT DR WINDOW -
9 06 712006CA REPLACE 0.1 0.1 0.1 0.1
Additional
GLASS RUN-FRT DR WINDOW -
10 712006CB REPLACE 0.4 0.4 0.4 0.4
Opposite
11 712009C1 RAIL ASSY-FRT DR GLASS GUIDE REPLACE 0.4 0.4 0.4 0.4
09 RAIL ASSY-FRT DR GLASS GUIDE -
12 712009CB REPLACE 0.3 0.3 0.3 0.3
Opposite

328
INTERIOR & EXTERIOR - 7

Engine
7121 FRONT WEATHER STRIP

1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL
No. Code (EU-V) DTP

1 712101C1 W/STRIP-FRT DR BELT SIDE REPLACE 0.4 0.4 0.4 0.4

Electric
2 01 712101CA W/STRIP-FRT DR BELT SIDE - Additional REPLACE 0.1 0.1 0.1 0.1
8
3 712101CB W/STRIP-FRT DR BELT SIDE - Opposite REPLACE 0.3 0.3 0.3 0.3
4 712102C1 W/STRIP ASSY-FRT DR DRIP SIDE OPNG REPLACE 0.3 0.3 0.3 0.3
02 W/STRIP ASSY-FRT DR DRIP SIDE OPNG
5 712102CB REPLACE 0.2 0.2 0.2 0.2
- Opposite
Oil

6 712103C1 W/STRIP ASSY-FRT DR FRAME REPLACE 0.4 0.4 0.4 0.4


9

W/STRIP ASSY-FRT DR FRAME -


7 03 712103CA REPLACE 0.1 0.1 0.1 0.1
Additional
W/STRIP ASSY-FRT DR FRAME -
8 712103CB REPLACE 0.3 0.3 0.3 0.3
Opposite
9 712104C1 W/STRIP ASSY-FRT DR BELT O/S REPLACE 0.4 0.4 0.4 0.4
W/STRIP ASSY-FRT DR BELT O/S -
10 04 712104CA REPLACE 0.1 0.1 0.1 0.1
Additional
W/STRIP ASSY-FRT DR BELT O/S -
11 712104CB REPLACE 0.3 0.3 0.3 0.3
Opposite

329
7 - INTERIOR & EXTERIOR

EPC Operation D20DTR D27DT/


No. Operation Description D20DT GSL
No. Code (EU-V) DTP

12 712105C1 SEAL-FRT DR TRIM VINYL REPLACE 0.4 0.4 0.4 0.4


05
13 712105CB SEAL-FRT DR TRIM VINYL - Opposite REPLACE 0.3 0.3 0.3 0.3
14 712106C1 GARNISH ASSY-FRT DR FRAME REPLACE 0.5 0.5 0.5 0.5
GARNISH ASSY-FRT DR FRAME
15 06 712106CA REPLACE 0.1 0.1 0.1 0.1
-Additional
GARNISH ASSY-FRT DR FRAME -
16 712106CB REPLACE 0.4 0.4 0.4 0.4
Opposite

330
INTERIOR & EXTERIOR - 7

Engine
7210 REAR DOOR OPENING SYSTEM

1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL
No. Code (EU-V) DTP

1 721001C1 LATCH ASSY-RR DR REPLACE 0.7 0.7 0.7 0.7

Electric
2 721001CA LATCH ASSY-RR DR - Additional REPLACE 0.1 0.1 0.1 0.1
01
8
3 721001CB LATCH ASSY-RR DR - Opposite REPLACE 0.6 0.6 0.6 0.6
4 721001D2 DR OPEN/CLOSE SYSTEM INSPECT INSPECT 0.4 0.4 0.4 0.4
5 721002C1 STRIKER ASSY-DR REPLACE 0.2 0.2 0.2 0.2
02
6 721002CB STRIKER ASSY-DR - Opposite REPLACE 0.1 0.1 0.1 0.1
Oil
9

7 721005C1 ROD-RR DR O/S HDL REPLACE 0.7 0.7 0.7 0.7


05
8 721005CB ROD-RR DR O/S HDL - Opposite REPLACE 0.6 0.6 0.6 0.6
9 721006C1 ROD-RR DR SAFETY LOCK HORIZONTAL REPLACE 0.4 0.4 0.4 0.4
06 ROD-RR DR SAFETY LOCK HORIZONTAL
10 721006CB REPLACE 0.3 0.3 0.3 0.3
- Opposite
11 721007C1 KNOB ASSY-RR DR SAFETY LOCK REPLACE 0.4 0.4 0.4 0.4
07 KNOB ASSY-RR DR SAFETY LOCK -
12 721007CB REPLACE 0.3 0.3 0.3 0.3
Opposite

331
7 - INTERIOR & EXTERIOR

EPC Operation D20DTR D27DT/


No. Operation Description D20DT GSL
No. Code (EU-V) DTP

13 721009C1 CHECK ASSY-RR DR REPLACE 0.4 0.5 0.5 0.5


14 09 721009CA CHECK ASSY-RR DR - Additional REPLACE 0.1 0.1 0.1 0.1
15 721009CB CHECK ASSY-RR DR - Opposite REPLACE 0.3 0.4 0.4 0.4
16 721010C1 HDL ASSY-RR DR O/S REPLACE 0.7 0.5 0.5 0.5
17 721010CA HDL ASSY-RR DR O/S - Additional REPLACE 0.1 0.1 0.1 0.1
18 10 721010CB HDL ASSY-RR DR O/S - Opposite REPLACE 0.6 0.4 0.4 0.4
19 721010C7 HDL ASSY-RR DR O/S PAINT 1.0 1.0 1.0 1.0
20 721010CC HDL ASSY-RR DR O/S - Additional PAINT 0.3 0.3 0.3 0.3
21 721013C1 HANDLE ASSY-DR I/S REPLACE 0.4 0.4 0.4 0.4
22 13 721013CA HANDLE ASSY-DR I/S - Additional REPLACE 0.1 0.1 0.1 0.1
23 721013CB HANDLE ASSY-DR I/S - Opposite REPLACE 0.3 0.3 0.3 0.3
24 721014C1 CABLE ASSY-RR DR I/S HDL REPLACE 0.4 0.4 0.4 0.4
14
25 721014CB CABLE ASSY-RR DR I/S HDL - Opposite REPLACE 0.3 0.3 0.3 0.3
26 721020C1 LABEL-DR CHILD SAFETY REPLACE - 0.2 0.2 0.2
20
27 721020CB LABEL-DR CHILD SAFETY - Opposite REPLACE - 0.1 0.1 0.1

332
INTERIOR & EXTERIOR - 7

Engine
7215 REAR DOOR TRIM

1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL
No. Code (EU-V) DTP

1 721501C1 PNL ASSY-RR DR TRIM REPLACE 0.3 0.3 0.3 0.3

Electric
2 721501CA PNL ASSY-RR DR TRIM - Additional REPLACE 0.1 0.1 0.1 0.1
01
8
3 721501CB PNL ASSY-RR DR TRIM - Opposite REPLACE 0.2 0.2 0.2 0.2
4 721501C3 PNL ASSY-RR DR TRIM REPAIR 0.4 0.4 0.4 0.4
5 721502C1 W/STRIP-RR DR TRIM REPLACE 0.2 0.3 0.3 0.3
02
6 721502CB W/STRIP-RR DR TRIM - Opposite REPLACE 0.1 0.2 0.2 0.2
Oil
9

7 721503C1 MOLDING-DR TRIM UPR REPLACE - 0.4 - 0.4


03
8 721503CB MOLDING-DR TRIM UPR - Opposite REPLACE - 0.3 - 0.3
9 721504C1 HANDLE ASSY-DR TRIM GRIP REPLACE - 0.4 - 0.4
04
10 721504CB HANDLE ASSY-DR TRIM GRIP - Opposite REPLACE - 0.3 - 0.3
11 721507C1 COVER-RR DR SPEAKER REPLACE 0.4 0.4 0.4 0.4
07
12 721507CB COVER-RR DR SPEAKER - Opposite REPLACE 0.3 0.3 0.3 0.3
13 721508C1 LENS-DR COURTESY LAMP REPLACE - 0.1 0.1 0.1
08
14 721508CB LENS-DR COURTESY LAMP - Opposite REPLACE - 0.1 0.1 0.1

333
7 - INTERIOR & EXTERIOR

EPC Operation D20DTR D27DT/


No. Operation Description D20DT GSL
No. Code (EU-V) DTP

15 10 721510C1 HOLDER ASSY-BULB REPLACE - 0.2 0.2 0.2


16 14 721514C1 GROMMET-DR SAFETY LOCK ROD REPLACE - 0.3 0.3 0.3
17 17 721517C1 COVER-FRT PULL HDL REPLACE - 0.1 0.1 0.1
18 721518C1 PNL ASSY-DR TRIM A/REST REPLACE 0.4 0.4 0.4 0.4
18
19 721518CB PNL ASSY-DR TRIM A/REST - Opposite REPLACE 0.3 0.3 0.3 0.3
20 721520C1 BEZEL-POWER WINDOW RR REPLACE 0.3 0.3 0.3 0.3
20
21 721520CB BEZEL-POWER WINDOW RR - Opposite REPLACE 0.2 0.2 0.2 0.2
22 721522C1 PNL ASSY-RR DR TRIM REPLACE 0.3 0.3 0.3 0.3
23 721522CA PNL ASSY-RR DR TRIM - Additional REPLACE 0.1 0.1 0.1 0.1
22
24 721522CB PNL ASSY-RR DR TRIM - Opposite REPLACE 0.2 0.2 0.2 0.2
25 721522C3 PNL ASSY-RR DR TRIM REPAIR 0.4 0.4 0.4 0.4

334
INTERIOR & EXTERIOR - 7

Engine
7220 REAR WINDOW LIFTER

1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL
No. Code (EU-V) DTP

1 722002C1 MOTOR ASSY-P/WINDOW REPLACE 0.6 0.6 0.6 0.6

Electric
2 02 722002CA MOTOR ASSY-P/WINDOW - Additional REPLACE 0.1 0.1 0.1 0.1
8
3 722002CB MOTOR ASSY-P/WINDOW - Opposite REPLACE 0.5 0.5 0.5 0.5
4 722003C1 REGULATOR-RR DR P/WINDOW REPLACE 0.5 0.5 0.5 0.5
REGULATOR-RR DR P/WINDOW -
5 722003CA REPLACE 0.1 0.1 0.1 0.1
Additional
03
REGULATOR-RR DR P/WINDOW -
Oil
9

6 722003CB REPLACE 0.4 0.4 0.4 0.4


Opposite
7 722003D3 REGULATOR-RR DR P/WINDOW ADJUST 0.5 0.5 0.5 0.5
8 722006C1 GLASS RUN-RR DR WINDOW REPLACE 0.6 0.6 0.6 0.6
GLASS RUN-RR DR WINDOW -
9 06 722006CA REPLACE 0.1 0.1 0.1 0.1
Additional
GLASS RUN-RR DR WINDOW -
10 722006CB REPLACE 0.4 0.4 0.4 0.4
Opposite
11 722009C1 RAIL ASSY-RR DR GLASS GUIDE REPLACE 0.5 0.5 0.5 0.5
09 RAIL ASSY-RR DR GLASS GUIDE -
12 722009CB REPLACE 0.4 0.4 0.4 0.4
Opposite

335
7 - INTERIOR & EXTERIOR

7221 REAR WEATHER STRIP

EPC Operation D20DTR D27DT/


No. Operation Description D20DT GSL
No. Code (EU-V) DTP

1 722101C1 W/STRIP-RR DR BODY SIDE REPLACE 0.2 0.2 0.2 0.2


2 01 722101CA W/STRIP-RR DR BODY SIDE - Additional REPLACE 0.1 0.1 0.1 0.1
3 722101CB W/STRIP-RR DR BODY SIDE - Opposite REPLACE 0.1 0.1 0.1 0.1
4 722102C1 W/STRIP ASSY-RR DR DRIP SIDE OPNG REPLACE 0.3 0.3 0.3 0.3
02 W/STRIP ASSY-RR DR DRIP SIDE OPNG -
5 722102CB REPLACE 0.2 0.2 0.2 0.2
Opposite
6 722103C1 W/STRIP ASSY-RR DR FRAME REPLACE 0.3 0.3 0.3 0.3
W/STRIP ASSY-RR DR FRAME -
7 03 722103CA REPLACE 0.1 0.1 0.1 0.1
Additional
W/STRIP ASSY-RR DR FRAME -
8 722103CB REPLACE 0.2 0.2 0.2 0.2
Opposite
9 722104C1 W/STRIP ASSY-RR DR BELT O/S REPLACE 0.2 0.2 0.2 0.2
W/STRIP ASSY-RR DR BELT O/S -
10 04 722104CA REPLACE 0.1 0.1 0.1 0.1
Additional
W/STRIP ASSY-RR DR BELT O/S -
11 722104CB REPLACE 0.1 0.1 0.1 0.1
Opposite

336
INTERIOR & EXTERIOR - 7

Engine
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL

1
No. Code (EU-V) DTP

12 722105C1 SEAL-RR DR TRIM VINYL REPLACE 0.3 0.3 0.3 0.3


05
13 722105CB SEAL-RR DR TRIM VINYL - Opposite REPLACE 0.2 0.2 0.2 0.2
14 722106C1 GARNISH ASSY-RR DR FRAME FRT REPLACE 0.2 0.2 0.2 0.2

Fuel
2
GARNISH ASSY-RR DR FRAME FRT
15 06 722106CA REPLACE 0.1 0.1 0.1 0.1
-Additional
GARNISH ASSY-RR DR FRAME FRT -
16 722106CB REPLACE 0.1 0.1 0.1 0.1
Opposite

Power
17 722107C1 GARNISH ASSY-RR DR FRAME RR REPLACE 0.3 0.3 0.3 0.3

3
GARNISH ASSY-RR DR FRAME RR
18 07 722107CA REPLACE 0.1 0.1 0.1 0.1
-Additional
GARNISH ASSY-RR DR FRAME RR -
19 722107CB REPLACE 0.2 0.2 0.2 0.2
Opposite

Chassis
20 722111C1 COVER ASSY-RR DR TRIM-UPR REPLACE 0.2 0.2 0.2 0.2

4
11 COVER ASSY-RR DR TRIM-UPR -
21 722111CB REPLACE 0.1 0.1 0.1 0.1
Opposite

Body
5
B-Hangon
6
Interior
7
Electric
8
Oil
9

337
7 - INTERIOR & EXTERIOR

7310 TAIL GATE OPENING SYSTEM

EPC Operation D20DTR D27DT/


No. Operation Description D20DT GSL
No. Code (EU-V) DTP

1 731001C1 LATCH ASSY-T/GATE REPLACE 0.4 0.4 0.4 0.4


01
2 731001CA LATCH ASSY-T/GATE - Additional REPLACE 0.1 0.1 0.1 0.1
3 731003C1 STRIKER ASSY-T/GATE REPLACE - 0.3 0.3 0.3
03
4 731003CA STRIKER ASSY-T/GATE - Additional REPLACE - 0.2 0.2 0.2
5 731005C1 CRANK & ACTUATOR ASSY-T/GATE REPLACE 0.5 0.5 0.5 0.5
05 CRANK & ACTUATOR ASSY-T/GATE -
6 731005CA REPLACE 0.1 0.1 0.1 0.1
Additional
7 731006C1 ACTUATOR ASSY-T/GATE LOCK REPLACE - 0.4 0.4 0.4
06 ACTUATOR ASSY-T/GATE LOCK -
8 731006CA REPLACE - 0.1 0.1 0.1
Additional
9 07 731007C1 KNOB ASSY-T/GATE SAEFTY LOCK REPLACE - 0.4 0.4 0.4
10 08 731008C1 ROD-T/GATE KEY CYLINDER REPLACE - 0.4 0.4 0.4
11 731009C1 LATCH ASSY-T/GATE REPLACE 0.4 0.4 0.4 0.4
09
12 731009CA LATCH ASSY-T/GATE - Additional REPLACE 0.1 0.1 0.1 0.1

338
INTERIOR & EXTERIOR - 7

Engine
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL

1
No. Code (EU-V) DTP

13 731010C1 LIFTER ASSY-T/GATE REPLACE 0.1 0.1 0.1 0.1


10
14 731010CB LIFTER ASSY-T/GATE - Opposite REPLACE 0.1 0.1 0.1 0.1
15 12 731012C1 BUMPER ASSY-T/GATE OVERSLAM REPLACE - 0.1 0.1 0.1

Fuel
2
16 731015C1 BUMPER ASSY-BODY SIDE GUIDE REPLACE - 0.2 0.2 0.2
15 BUMPER ASSY-BODY SIDE GUIDE -
17 731015CB REPLACE - 0.1 0.1 0.1
Opposite
18 17 731017C1 STRIKER ASSY-T/GATE GLASS REPLACE 0.3 0.3 0.3 0.3

Power
19 27 731027C1 W/STRIP-T/GATE GLASS OPENG REPLACE 0.3 0.3 0.3 0.3

3
20 731028C1 LIFTER ASSY-T/GATE GLASS REPLACE 0.1 0.1 0.1 0.1
28
21 731028CB LIFTER ASSY-T/GATE GLASS - Opposite REPLACE 0.1 0.1 0.1 0.1

Chassis
22 30 731030C1 BUMPER-GLASS OVERSLAM REPLACE 0.1 0.1 0.1 0.1
23 32 731032C1 W/STRIP-T/GATE OPENING REPLACE - 0.3 0.3 0.3

4
Body
5
B-Hangon
6
Interior
7
Electric
8
Oil
9

339
7 - INTERIOR & EXTERIOR

7321 REAR END TRIM

EPC Operation D20DTR D27DT/


No. Operation Description D20DT GSL
No. Code (EU-V) DTP

1 732101C1 TRIM ASSY-T/GATE LWR REPLACE 0.4 0.4 0.4 0.4


2 01 732101CA TRIM ASSY-T/GATE LWR - Additional REPLACE 0.1 0.1 0.1 0.1
3 732101C3 TRIM ASSY-T/GATE LWR REPAIR 0.4 0.4 0.4 0.4
4 02 732102C1 HANDLE ASSY-T/GATE LWR TRIM REPLACE 0.2 0.2 0.2 0.2
5 05 732105C1 SEAL-T/GATE TRIM REPLACE 0.4 0.4 0.4 0.4
6 06 732106C1 TRIM ASSY-T/GATE UPR REPLACE 0.2 0.2 0.2 0.2
7 732107C1 TRIM ASSY-T/GATE SIDE REPLACE 0.2 0.2 0.2 0.2
07
8 732107CA TRIM ASSY-T/GATE SIDE - Opposite REPLACE 0.1 0.1 0.1 0.1
9 12 732112C1 STRAP ASSY-TAILGATE LWR REPLACE 0.2 0.2 0.2 0.2

340
INTERIOR & EXTERIOR - 7

Engine
7330 HEAD LINING

1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL
No. Code (EU-V) DTP

1 733001C1 HEADLINING ASSY REPLACE 1.6 1.6 1.6 1.6


01
Electric
2 733001C3 HEADLINING ASSY REPAIR 0.7 0.7 0.7 0.7
8
3 733002C1 HEADLINING ASSY REPLACE 1.6 1.6 1.6 1.6
02
4 733002C3 HEADLINING ASSY REPAIR 0.7 0.7 0.7 0.7
5 733009C1 GRIP ASSY-HANDLE ASSIST REPLACE - 0.2 0.2 0.2
09
6 733009CB GRIP ASSY-HANDLE ASSIST - Opposite REPLACE - 0.1 0.1 0.1
Oil
9

341
7 - INTERIOR & EXTERIOR

7340 SUN ROOF

EPC Operation D20DTR D27DT/


No. Operation Description D20DT GSL
No. Code (EU-V) DTP

1 734001C1 SUNROOF ASSY REPLACE 2.3 2.3 2.3 2.3


2 734001C3 SUNROOF ASSY (LEAK) REPAIR 0.5 0.5 0.5 0.5
3 01 734001C4 SUNROOF - WIND DEFLECT REPLACE 0.2 0.2 0.2 0.2
4 734001D2 SUNROOF NOISE INSPECT 0.7 0.7 0.7 0.7
5 734001D6 SUNROOF DRAIN CHANNEL REPLACE 0.6 0.6 0.6 0.6
6 02 734002C1 MOTOR ASSY-SUNROOF REPLACE 0.5 0.5 0.5 0.5
7 03 734003C1 CONTROL UNIT-SUNROOF REPLACE 0.5 0.5 0.5 0.5
8 04 734004C1 PNL ASSY-SUNROOF SUNSHADE REPLACE 0.6 0.6 0.6 0.6
9 734005C1 GLASS ASSY-SUNROOF REPLACE 0.5 0.5 0.5 0.5
05
10 734005C3 GLASS ASSY-SUNROOF REPAIR 0.4 0.4 0.4 0.4
11 734008C1 HOSE-SUNROOF DRAIN FRT REPLACE 1.9 1.9 1.9 1.9
08
12 734008CA HOSE-SUNROOF DRAIN FRT - Additional REPLACE 0.3 0.3 0.3 0.3
13 734009C1 HOSE-SUNROOF DRAIN RR REPLACE 1.9 1.9 1.9 1.9
09
14 734009CA HOSE-SUNROOF DRAIN RR - Additional REPLACE 0.3 0.3 0.3 0.3

342
INTERIOR & EXTERIOR - 7

Engine
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL

1
No. Code (EU-V) DTP

15 11 734011C1 WELT-SUN ROOF REPLACE 0.2 0.2 0.2 0.2


16 12 734012C1 COVER-SIDE INR REPLACE 0.2 0.2 0.2 0.2
17 13 734013C1 COVER-SIDE OTR REPLACE 0.5 0.5 0.5 0.5

Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
Electric
8
Oil
9

343
7 - INTERIOR & EXTERIOR

7410 FRONT SEAT

EPC Operation D20DTR D27DT/


No. Operation Description D20DT GSL
No. Code (EU-V) DTP

1 741001C1 SEAT ASSY-FRT REPLACE 0.3 0.3 0.3 0.3


2 741001CB SEAT ASSY-FRT - Opposite REPLACE 0.2 0.2 0.2 0.2
3 01 741001C3 SEAT ASSY-FRT (CUSHION) REPAIR 0.5 0.5 0.5 0.5
4 741001CD SEAT ASSY-FRT (CUSHION) - Opposite REPAIR 0.4 0.4 0.4 0.4
5 741001D7 SEAT ASSY-FRT (SEAT BACK) REPAIR 0.5 0.5 0.5 0.5
6 741002C1 SEAT ASSY-FRT REPLACE 0.3 0.3 0.3 0.3
7 741002CB SEAT ASSY-FRT - Opposite REPLACE 0.2 0.2 0.2 0.2
8 02 741002C3 SEAT ASSY-FRT (CUSHION) REPAIR 0.5 0.5 0.5 0.5
9 741002CD SEAT ASSY-FRT (CUSHION) - Opposite REPAIR 0.4 0.4 0.4 0.4
10 741002D7 SEAT ASSY-FRT (SEAT BACK) REPAIR 0.5 0.5 0.5 0.5
11 741003C1 SEAT ASSY-FRT REPLACE 0.3 0.3 0.3 0.3
03
12 741003CB SEAT ASSY-FRT - Opposite REPLACE 0.2 0.2 0.2 0.2
13 741004C1 SEAT ASSY-FRT REPLACE 0.3 0.3 0.3 0.3
04
14 741004CB SEAT ASSY-FRT - Opposite REPLACE 0.2 0.2 0.2 0.2

344
INTERIOR & EXTERIOR - 7

Engine
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL

1
No. Code (EU-V) DTP

15 741005C1 COVER-SHIELD REPLACE 0.2 0.2 0.2 0.2


05
16 741005CB COVER-SHIELD - Opposite REPLACE 0.1 0.1 0.1 0.1
17 08 741008C1 LEVER-LUMBAR SUPPORT REPLACE 0.1 0.1 0.1 0.1

Fuel
2
18 741012C1 HEAD REST ASSY-FRT REPLACE 0.1 0.1 0.1 0.1
12
19 741012CB HEAD REST ASSY-FRT - Opposite REPLACE 0.1 0.1 0.1 0.1
20 13 741013C1 POSITION & WARMER UNIT-SEAT REPLACE - 0.3 - 0.3

Power
21 741014C1 SWITCH ASSY-POWER SEAT REPLACE 0.3 0.3 0.3 0.3
14

3
22 741014CB SWITCH ASSY-POWER SEAT - Opposite REPLACE 0.2 0.2 0.2 0.2
23 741015C1 SLEEVE-HEAD REST (2EA) REPLACE 0.2 0.2 0.2 0.2
15
24 741015C4 SLEEVE-HEAD REST (4EA) REPLACE 0.3 0.3 0.3 0.3

Chassis
25 741016C1 SLEEVE-HEAD REST (2EA) REPLACE 0.2 0.2 0.2 0.2
16

4
26 741016C4 SLEEVE-HEAD REST (4EA) REPLACE 0.3 0.3 0.3 0.3
27 17 741017C1 TRAY ASSY-SEAT UNDER REPLACE - 0.2 0.2 0.2
28 741018C1 KNOB-MANUAL SEAT RECLINER REPLACE 0.2 0.2 0.2 0.2
18 KNOB-MANUAL SEAT RECLINER -

Body
29 741018CB REPLACE 0.1 0.1 0.1 0.1
Opposite

5
30 19 741019C1 KNOB-H/ADJUST REPLACE - 0.1 - 0.1
31 741020C1 COVER-INR SHIELD REPLACE 0.2 0.2 0.2 0.2
20

B-Hangon
32 741020CB COVER-INR SHIELD - Opposite REPLACE 0.1 0.1 0.1 0.1
33 741021C1 WARMER ASSY-FRT SEAT BACK REPLACE 0.8 0.8 0.8 0.8

6
21 WARMER ASSY-FRT SEAT BACK -
34 741021CA REPLACE 0.4 0.4 0.4 0.4
Additional
35 741022C1 WARMER ASSY-FRT SEAT CUSHION REPLACE 0.8 0.8 0.8 0.8

Interior
22 WARMER ASSY-FRT SEAT CUSHION -
36 741022CA REPLACE 0.4 0.4 0.4 0.4
Additional

7
37 741024C1 BACK BOARD ASSY-FRT SEAT REPLACE 0.2 0.2 0.2 0.2
24
38 741024CB BACK BOARD ASSY-FRT SEAT - Opposite REPLACE 0.1 0.1 0.1 0.1
39 741025C1 MOTOR & PLATE ASSY-FRT SEAT REPLACE 0.8 0.8 0.8 0.8
25 MOTOR & PLATE ASSY-FRT SEAT - Electric
8
40 741025CB REPLACE 0.7 0.7 0.7 0.7
Opposite
41 26 741026C1 MOTOR ASSY-P/SEAT SWITCH REPLACE - 0.4 0.4 0.4
42 27 741027C1 MOTOR ASSY-FRT SEAT RECLINER REPLACE 0.4 0.4 0.4 0.4
43 30 741030C1 WIRING ASSY-POWER & S/WARMER REPLACE 0.8 0.8 0.8 0.8
Oil
9

44 31 741031C1 UNIT ASSY-SEAT WARMER REPLACE 0.3 0.3 0.3 0.3


45 32 741032C1 UNIT ASSY-SEAT POSITION REPLACE - 0.3 0.3 0.3
46 741033C1 ADJUSTER ASSY-MANUAL HEIGHT REPLACE - 0.8 0.8 0.8
33 ADJUSTER ASSY-MANUAL HEIGHT -
47 741033CB REPLACE - 0.7 0.7 0.7
Opposite
48 34 741034C1 SEAT WARMER UNIT REPLACE 0.3 0.3 0.3 0.3

345
7 - INTERIOR & EXTERIOR

7430 FRONT SEAT BELT

EPC Operation D20DTR D27DT/


No. Operation Description D20DT GSL
No. Code (EU-V) DTP

1 743001C1 SEAT BELT ASSY-FRT REPLACE 0.4 0.4 0.4 0.4


2 01 743001CB SEAT BELT ASSY-FRT - Opposite REPLACE 0.3 0.3 0.3 0.3
3 743001C3 SEAT BELT ASSY-FRT REPAIR 0.3 0.3 0.3 0.3
4 743002C1 BUCKLE ASSY-FRT DRIVER REPLACE 0.4 0.4 0.4 0.4
02
5 743002CB BUCKLE ASSY-FRT DRIVER - Opposite REPLACE 0.3 0.3 0.3 0.3
6 743003C1 BUCKLE ASSY-FRT PASSENGER REPLACE 0.4 0.4 0.4 0.4
03 BUCKLE ASSY-FRT PASSENGER -
7 743003CB REPLACE 0.3 0.3 0.3 0.3
Opposite
8 04 743004C1 COVER-FRT D RING REPLACE 0.2 0.2 0.2 0.2
9 743005C1 ADJUSTER ASSY-FRT HIGH REPLACE 0.4 0.4 0.4 0.4
05
10 743005CB ADJUSTER ASSY-FRT HIGH - Opposite REPLACE 0.3 0.3 0.3 0.3

346
INTERIOR & EXTERIOR - 7

Engine
7510 REAR SEAT

1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL
No. Code (EU-V) DTP

1 751001C1 SEAT ASSY-RR REPLACE 0.3 0.3 0.3 0.3

Electric
2 01 751001C3 SEAT ASSY-FRT (CUSHION) REPAIR 0.5 0.5 0.5 0.5
8
3 751001D7 SEAT ASSY-FRT (SEAT BACK) REPAIR 0.5 0.5 0.5 0.5
4 751002C1 SEAT ASSY-RR REPLACE 0.3 0.3 0.3 0.3
02
5 751002C3 SEAT ASSY-RR REPAIR 0.5 0.5 0.5 0.5
6 751003C1 SEAT ASSY-3RD REPLACE 0.5 0.5 0.5 0.5
Oil

03
9

7 751003C3 SEAT ASSY-4RD REPAIR 0.5 0.5 0.5 0.5


8 751004C1 HEAD REST ASSY-RR REPLACE 0.1 0.1 0.1 0.1
04
9 751004CB HEAD REST ASSY-RR - Opposite REPLACE 0.1 0.1 0.1 0.1
10 05 751005C1 ARM REST ASSY-CTR REPLACE 0.5 0.5 0.5 0.5
11 751006C1 STRIKER-RR SEAT INR REPLACE - 0.2 0.2 0.2
06
12 751006D3 STRIKER-RR SEAT INR ADJUST - 0.1 0.1 0.1
13 751007C1 STRIKER-RR SEAT INR REPLACE - 0.2 0.2 0.2
07
14 751007D3 STRIKER-RR SEAT INR ADJUST - 0.1 0.1 0.1

347
7 - INTERIOR & EXTERIOR

EPC Operation D20DTR D27DT/


No. Operation Description D20DT GSL
No. Code (EU-V) DTP

15 751014C1 KNOB-RR SEAT RECLINER REPLACE 0.6 0.6 0.6 0.6


14
16 751014CB KNOB-RR SEAT RECLINER - Opposite REPLACE 0.5 0.5 0.5 0.5
17 15 751015C1 COVER ASSY-BACK REPLACE - - - 0.3
18 751016C1 HEAD REST ASSY-3RD REPLACE 0.1 0.1 0.1 0.1
16
19 751016CB HEAD REST ASSY-3RD - Opposite REPLACE 0.1 0.1 0.1 0.1
20 751018C1 COVER-RR LH SEAT RECLINER REPLACE 0.4 0.4 0.4 0.4
18 COVER-RR LH SEAT RECLINER -
21 751018CB REPLACE 0.1 0.1 0.1 0.1
Opposite
22 751019C1 COVER-RR LH SEAT RECLINER REPLACE 0.4 0.4 0.4 0.4
19 COVER-RR LH SEAT RECLINER -
23 751019CB REPLACE 0.1 0.1 0.1 0.1
Opposite
24 751020C1 COVER-RR RH SEAT RECLINER REPLACE 0.4 0.4 0.4 0.4
20 COVER-RR RH SEAT RECLINER -
25 751020CB REPLACE 0.1 0.1 0.1 0.1
Opposite
26 751021C1 COVER-RR RH SEAT RECLINER REPLACE 0.4 0.4 0.4 0.4
21 COVER-RR RH SEAT RECLINER -
27 751021CB REPLACE 0.1 0.1 0.1 0.1
Opposite
28 22 751022C1 BOARD ASSY-RR SEAT REPLACE 0.3 0.3 0.3 0.3
29 23 751023C1 BOARD ASSY-RR SEAT REPLACE 0.3 0.3 0.3 0.3
30 751027C1 WARMER ASSY-RR SEAT CUSH REPLACE - 1.2 1.2 1.2
27 WARMER ASSY-RR SEAT CUSH -
31 751027CA REPLACE - 0.4 0.4 0.4
Additional
32 751028C1 WARMER ASSY-RR SEAT CUSH REPLACE - 1.2 1.2 1.2
28 WARMER ASSY-RR SEAT CUSH -
33 751028CA REPLACE - 0.4 0.4 0.4
Additional
34 751029C1 RECLINER ASSY-RR 1ST REPLACE - 0.6 0.6 0.6
29
35 751029CB RECLINER ASSY-RR 1ST - Opposite REPLACE - 0.5 0.5 0.5
36 751030C1 COVER-SIDE REPLACE - 0.4 0.4 0.4
30
37 751030CB COVER-SIDE - Opposite REPLACE - 0.1 0.1 0.1

348
INTERIOR & EXTERIOR - 7

Engine
7530 REAR SEAT BELT

1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL
No. Code (EU-V) DTP

1 753001C1 SEAT BELT ASSY-RR REPLACE 0.6 0.6 0.6 0.6


01
Electric
2 753001CB SEAT BELT ASSY-RR - Opposite REPLACE 0.3 0.3 0.3 0.3
8
3 03 753003C1 BUCKLE & TONGUE ASSY-RR REPLACE 0.2 0.2 0.2 0.2
4 753004C1 SEAT BELT ASSY-3RD REPLACE 0.6 0.6 0.6 0.6
04
5 753004CB SEAT BELT ASSY-3RD - Opposite REPLACE 0.3 0.3 0.3 0.3
6 753005C1 BUCKLE ASSY-3RD REPLACE 0.2 0.2 0.2 0.2
Oil

05
9

7 753005CB BUCKLE ASSY-3RD - Opposite REPLACE 0.1 0.1 0.1 0.1


8 07 753007C1 BUCKLE ASSY-RR DOUBLE REPLACE 0.2 0.2 0.2 0.2
9 08 753008C1 SEAT BELT ASSY-RR 3PT-CTR REPLACE 0.6 0.6 0.6 0.6
10 13 753013C1 ANCHOR-CHILD REPLACE 0.2 0.2 0.2 0.2
11 14 753014C1 COVER-CHILD ANCHOR REPLACE 0.2 0.2 0.2 0.2
12 20 753020C1 ANCHOR ASSY-CHILD UPR REPLACE 0.2 0.2 0.2 0.2

349
7 - INTERIOR & EXTERIOR

7610 INSTRUMENT PANEL

EPC Operation D20DTR D27DT/


No. Operation Description D20DT GSL
No. Code (EU-V) DTP

1 761001C1 PAD ASSY-CRASH REPLACE 3.1 3.1 3.1 3.1


01
2 761001C3 PAD ASSY-CRASH REPAIR 0.3 0.3 0.3 0.3
3 02 761002C1 PNL ASSY-CTR FACIA UPR REPLACE 0.3 0.3 0.3 0.3
4 03 761003C1 LOUVER ASSY-AIR VENT CTR REPLACE - 0.3 0.3 0.3
5 04 761004C1 LOUVER ASSY-AIR VENT CTR REPLACE - 0.3 0.3 0.3
6 05 761005C1 LOUVER ASSY-AIR VENT SIDE REPLACE - 3.4 3.4 3.4
7 06 761006C1 LOUVER ASSY-AIR VENT SIDE REPLACE - 3.4 3.4 3.4
8 10 761010C1 PNL ASSY-CTR FACIA LWR REPLACE - 0.2 0.2 0.2
9 11 761011C1 HOLDER-TICKET REPLACE - 0.2 0.2 0.2
10 12 761012C1 HOLDER ASSY-CTR FACIA LWR CUP REPLACE - 0.2 0.2 0.2
11 13 761013C1 PNL ASSY-SIDE FACIA REPLACE 3.4 3.4 3.4 3.4
12 14 761014C1 PNL ASSY-SIDE FACIA REPLACE 3.4 3.4 3.4 3.4
13 15 761015C1 PNL ASSY-LWR MAIN REPLACE - 0.7 0.7 0.7
14 16 761016C1 PNL ASSY-CLUSTER FACIA REPLACE 0.2 0.2 0.2 0.2

350
INTERIOR & EXTERIOR - 7

Engine
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL

1
No. Code (EU-V) DTP

15 17 761017C1 COVER ASSY-CRASH PAD SIDE REPLACE 0.3 0.3 0.3 0.3
16 18 761018C1 COVER ASSY-FUSE BOX REPLACE 0.1 0.1 0.1 0.1
17 19 761019C1 PNL-SHROUD UPR REPLACE - 0.2 0.2 0.2

Fuel
2
18 20 761020C1 PNL-SHROUD LWR REPLACE - 0.2 0.2 0.2
19 21 761021C1 STRIKER ASSY-GLOVE BOX REPLACE - 0.3 0.3 0.3
20 761022C1 COVER ASSY-DEFROSTER NOZZLE REPLACE - 3.3 3.3 3.3
22

Power
COVER ASSY-DEFROSTER NOZZLE -
21 761022CA REPLACE - 0.1 0.1 0.1
Additional

3
22 761023C1 COVER ASSY-DEFROSTER NOZZLE REPLACE - 3.3 3.3 3.3
23 COVER ASSY-DEFROSTER NOZZLE -
23 761023CA REPLACE - 0.1 0.1 0.1
Additional

Chassis
24 24 761024C1 PNL ASSY-LWR MAIN REPLACE - 0.4 0.4 0.4

4
25 761027C1 BOX-GLOVE REPLACE - 0.2 0.2 0.2
27
26 761027C3 BOX-GLOVE REPAIR - 0.2 0.2 0.2
27 36 761036C1 LOCK ASSY-GLOVE BOX REPLACE - 0.2 0.2 0.2

Body
28 38 761038C1 HOLDER ASSY-PHONE REPLACE - 0.3 0.3 0.3

5
29 39 761039C1 GRILLE ASSY-CTR SPEAKER REPLACE - 0.2 0.2 0.2
30 42 761042C1 PNL ASSY-CTR FASCIA LWR REPLACE - 0.2 0.2 0.2

B-Hangon
6
Interior
7
Electric
8
Oil
9

351
7 - INTERIOR & EXTERIOR

7620 INSTRUMENT PANEL (RHD)

EPC Operation D20DTR D27DT/


No. Operation Description D20DT GSL
No. Code (EU-V) DTP

1 762001C1 PAD ASSY-CRASH REPLACE - 3.1 3.1 3.1


01
2 762001C3 PAD ASSY-CRASH REPAIR - 0.3 0.3 0.3
3 02 762002C1 PNL ASSY-CTR FACIA UPR REPLACE - 0.3 0.3 0.3
4 03 762003C1 LOUVER ASSY-AIR VENT CTR REPLACE - 0.3 0.3 0.3
5 04 762004C1 LOUVER ASSY-AIR VENT CTR REPLACE - 0.3 0.3 0.3
6 05 762005C1 LOUVER ASSY-AIR VENT SIDE REPLACE - 3.4 3.4 3.4
7 06 762006C1 LOUVER ASSY-AIR VENT SIDE REPLACE - 3.4 3.4 3.4
8 10 762010C1 PNL ASSY-CTR FACIA LWR REPLACE - 0.2 0.2 0.2
9 11 762011C1 HOLDER-TICKET REPLACE - 0.2 0.2 0.2
10 12 762012C1 HOLDER ASSY-CTR FACIA LWR CUP REPLACE - 0.2 0.2 0.2
11 13 762013C1 PNL ASSY-SIDE FACIA REPLACE - 3.4 3.4 3.4
12 14 762014C1 PNL ASSY-SIDE FACIA REPLACE - 3.4 3.4 3.4
13 15 762015C1 PNL ASSY-LWR MAIN REPLACE - 0.7 0.7 0.7
14 16 762016C1 PNL ASSY-CLUSTER FACIA REPLACE - 0.2 0.2 0.2

352
INTERIOR & EXTERIOR - 7

Engine
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL

1
No. Code (EU-V) DTP

15 17 762017C1 COVER ASSY-CRASH PAD SIDE REPLACE - 0.3 0.3 0.3


16 18 762018C1 COVER ASSY-FUSE BOX REPLACE - 0.1 0.1 0.1
17 19 762019C1 PNL-SHROUD UPR REPLACE - 0.2 0.2 0.2

Fuel
2
18 20 762020C1 PNL-SHROUD LWR REPLACE - 0.2 0.2 0.2
19 21 762021C1 STRIKER ASSY-GLOVE BOX REPLACE - 0.3 0.3 0.3
20 762022C1 COVER ASSY-DEFROSTER NOZZLE REPLACE - 3.3 3.3 3.3
22

Power
COVER ASSY-DEFROSTER NOZZLE -
21 762022CA REPLACE - 0.1 0.1 0.1
Additional

3
22 762023C1 COVER ASSY-DEFROSTER NOZZLE REPLACE - 3.3 3.3 3.3
23 COVER ASSY-DEFROSTER NOZZLE -
23 762023CA REPLACE - 0.1 0.1 0.1
Additional

Chassis
24 24 762024C1 PNL ASSY-LWR MAIN REPLACE - 0.4 0.4 0.4

4
25 762027C1 BOX-GLOVE REPLACE - 0.2 0.2 0.2
27
26 762027C3 BOX-GLOVE REPAIR - 0.2 0.2 0.2
27 36 762036C1 LOCK ASSY-GLOVE BOX REPLACE - 0.2 0.2 0.2

Body
28 38 762038C1 HOLDER ASSY-PHONE REPLACE - 0.3 0.3 0.3

5
29 39 762039C1 GRILLE ASSY-CTR SPEAKER REPLACE - 0.2 0.2 0.2
30 42 762042C1 PNL ASSY-CTR FASCIA LWR REPLACE - 0.2 0.2 0.2

B-Hangon
6
Interior
7
Electric
8
Oil
9

353
7 - INTERIOR & EXTERIOR

7631 REAR CONSOLE

EPC Operation D20DTR D27DT/


No. Operation Description D20DT GSL
No. Code (EU-V) DTP

1 01 763101C1 FACIA ASSY-RR CONSOLE REPLACE - 0.5 0.5 0.5


2 02 763102C1 FACIA ASSY-RR CONSOLE REPLACE - 0.5 0.5 0.5
3 03 763103C1 LOUVER ASSY-AIR VENT CONSOLE REPLACE - 0.5 - 0.5
HOUSING ASSY-CONSOLE
4 04 763104C1 REPLACE - 0.5 - 0.5
VENTILATION
5 05 763105C1 CIGAR LIGHTER ASSY REPLACE - 0.3 - 0.3
6 08 763108C1 TRAY ASSY-MULTI REPLACE - 0.5 0.5 0.5
7 11 763111C1 CIGAR LIGHTER ASSY REPLACE - 0.3 - 0.3

354
INTERIOR & EXTERIOR - 7

Engine
7632 FRONT CONSOLE (II)

1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL
No. Code (EU-V) DTP

1 01 763201C1 CONSOLE ASSY REPLACE 0.3 0.3 0.3 0.3

Electric
2 763202C1 COVER ASSY-FRT END CONSOLE REPLACE 0.1 0.1 0.1 0.1
8
02 COVER ASSY-FRT END CONSOLE -
3 763202CB REPLACE 0.1 0.1 0.1 0.1
Opposite
4 07 763207C1 TRAY-CONSOLE REPLACE 0.1 0.1 0.1 0.1
5 10 763210C1 ARM REST ASSY-CONSOLE REPLACE 0.2 0.2 0.2 0.2
Oil

6 11 763211C1 CUP HOLDER ASSY-CONSOLE CTR REPLACE 0.2 0.2 0.2 0.2
9

7 12 763212C1 FAICA ASSY-CONSOLE UPR REPLACE 0.2 0.2 0.2 0.2


8 13 763213C1 FAICA ASSY-CONSOLE UPR REPLACE 0.2 0.2 0.2 0.2
9 14 763214C1 CUP HOLDER-CONSOLE FRT REPLACE 0.2 0.2 0.2 0.2
10 15 763215C1 COVER-FACIA UPR REPLACE 0.1 0.1 0.1 0.1
11 17 763217C1 BOOT ASSY-CONSOLE REPLACE 0.2 0.2 0.2 0.2
12 20 763220C1 CIGAR LIGHTER ASSY REPLACE 0.3 0.3 0.3 0.3
13 22 763222C1 FASCIA ASSY-CONSOLE RR REPLACE 0.5 0.5 0.5 0.5

355
7 - INTERIOR & EXTERIOR

EPC Operation D20DTR D27DT/


No. Operation Description D20DT GSL
No. Code (EU-V) DTP

14 23 763223C1 CUP HOLDER ASSY-CONSOLE RR REPLACE 0.5 0.5 0.5 0.5


15 25 763225C1 HOUSING ASSY-CONSOLE VENT REPLACE 0.5 0.5 0.5 0.5
16 28 763228C1 SOCKET ASSY-POWER REPLACE 0.2 0.2 0.2 0.2

356
INTERIOR & EXTERIOR - 7

Engine
7710 FLOOR CARPET

1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL
No. Code (EU-V) DTP

1 01 771001C1 MAT ASSY-FRT FLOOR FRT REPLACE 1.6 1.6 1.6 1.6

Electric
2 02 771002C1 MAT ASSY-FRT FLOOR RR REPLACE 0.4 0.4 0.4 0.4
8
3 05 771005C1 BOX ASSY-TOOL REPLACE - 0.3 0.3 0.3
4 06 771006C1 TRAY ASSY-FLOOR ACCESSORY REPLACE - - - 0.3
5 07 771007C1 LID-FLOOR ACC TRAY REPLACE - - - 0.1
6 12 771012C1 MAT ASSY-RR FLOOR REPLACE 0.4 0.4 0.4 0.4
Oil
9

7 15 771015C1 LID ASSY-TOOL BOX REPLACE - 0.1 0.1 0.1


8 771033C1 INSULATOR ASSY-DASH INR REPLACE 4.2 4.2 4.2 4.2
33
9 771033CA INSULATOR ASSY-DASH INR - Additional REPLACE 0.3 0.3 0.3 0.3
10 34 771034C1 INSULATOR ASSY-ENGINE ROOM REPLACE 0.8 0.8 0.8 0.8
11 35 771035C1 COVER ASSY-FLOOR NAVIGATION REPLACE - 0.2 - 0.2
12 38 771038C1 HOOK-FRT FLOOR REPLACE - 0.3 - 0.3
13 49 771049C1 LID ASSY-FLOOR ACC TRAY REPLACE - 0.3 0.3 0.3
14 50 771050C1 BOX ASSY-FLOOR ACC TRAY REPLACE - 0.2 0.2 0.2

357
7 - INTERIOR & EXTERIOR

EPC Operation D20DTR D27DT/


No. Operation Description D20DT GSL
No. Code (EU-V) DTP

15 51 771051C1 HOOK-SERVICE MAT REPLACE 0.1 0.1 0.1 0.1


16 53 771053C1 COVER-FLOOR TELEMATICS REPLACE - 0.2 0.2 0.2

358
INTERIOR & EXTERIOR - 7

Engine
7711 SERVICE MAT

1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL
No. Code (EU-V) DTP

1 01 771101C1 MAT COMPLETE-SERVICE REPLACE 0.1 0.1 0.1 0.1

Electric
2 02 771102C1 MAT COMPLETE-SERVICE REPLACE 0.1 0.1 0.1 0.1
8
3 03 771103C1 MAT COMPLETE-SERVICE REPLACE 0.1 0.1 0.1 0.1
4 04 771104C1 MAT COMPLETE-SERVICE REPLACE 0.1 0.1 0.1 0.1
Oil
9

359
7 - INTERIOR & EXTERIOR

7730 PILLAR TRIM

EPC Operation D20DTR D27DT/


No. Operation Description D20DT GSL
No. Code (EU-V) DTP

1 773001C1 TRIM ASSY-A PLR REPLACE 0.2 0.2 0.2 0.2


01
2 773001CB TRIM ASSY-A PLR - Opposite REPLACE 0.1 0.1 0.1 0.1
3 773002C1 TRIM ASSY-B PLR UPR REPLACE 0.2 0.2 0.2 0.2
02
4 773002CB TRIM ASSY-B PLR UPR - Opposite REPLACE 0.1 0.1 0.1 0.1
5 773003C1 TRIM ASSY-B PLR LWR REPLACE 0.2 0.2 0.2 0.2
03
6 773003CB TRIM ASSY-B PLR LWR - Opposite REPLACE 0.1 0.1 0.1 0.1
7 773004C1 TRIM ASSY-QTR UPR REPLACE 0.5 0.5 0.5 0.5
04
8 773004CB TRIM ASSY-QTR UPR - Opposite REPLACE 0.4 0.4 0.4 0.4
9 773006C1 TRIM-O/S STEP FRT REPLACE 0.1 0.1 0.1 0.1
06
10 773006CB TRIM-O/S STEP FRT - Opposite REPLACE 0.1 0.1 0.1 0.1
11 773007C1 TRIM-O/S STEP RR REPLACE 0.1 0.1 0.1 0.1
07
12 773007CB TRIM-O/S STEP RR - Opposite REPLACE 0.1 0.1 0.1 0.1
13 09 773009C1 FACIA ASSY-3RD AIR VENT REPLACE 0.2 0.2 0.2 0.2

360
INTERIOR & EXTERIOR - 7

Engine
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL

1
No. Code (EU-V) DTP

14 773010C1 TRIM ASSY-COWL SIDE REPLACE 0.2 0.2 0.2 0.2


10
15 773010CB TRIM ASSY-COWL SIDE - Opposite REPLACE 0.1 0.1 0.1 0.1
16 773012C1 TRIM ASSY-QTR LWR REPLACE 0.5 0.5 0.5 0.5

Fuel
12

2
17 773012CB TRIM ASSY-QTR LWR - Opposite REPLACE 0.4 0.4 0.4 0.4
18 19 773019C1 SOCKET ASSY-POWER OUTLET REPLACE 0.2 0.2 0.2 0.2
19 773020C1 TRIM ASSY-DR SCUFF FRT REPLACE 0.1 0.1 0.1 0.1
20

Power
20 773020CB TRIM ASSY-DR SCUFF FRT - Opposite REPLACE 0.1 0.1 0.1 0.1

3
21 773021C1 TRIM ASSY-DR SCUFF RR REPLACE 0.1 0.1 0.1 0.1
21
22 773021CB TRIM ASSY-DR SCUFF RR - Opposite REPLACE 0.1 0.1 0.1 0.1
23 31 773031C1 TRIM ASSY-RR TRANSVERSE REPLACE 0.2 0.2 0.2 0.2

Chassis
4
Body
5
B-Hangon
6
Interior
7
Electric
8
Oil
9

361
7 - INTERIOR & EXTERIOR

7770 SUNSHADE & INSIDE MIRROR

EPC Operation D20DTR D27DT/


No. Operation Description D20DT GSL
No. Code (EU-V) DTP

1 777002C1 SUNVISOR ASSY REPLACE 0.1 0.1 0.1 0.1


2 02 777002CA SUNVISOR ASSY - Additional REPLACE 0.1 0.1 0.1 0.1
3 777002CB SUNVISOR ASSY - Opposite REPLACE 0.1 0.1 0.1 0.1
4 03 777003C1 MIRROR ASSY-I/S RR VIEW REPLACE 0.2 0.2 0.2 0.2
5 777005C1 RETAINER REPLACE 0.1 0.1 0.1 0.1
05
6 777005CB RETAINER - Opposite REPLACE 0.1 0.1 0.1 0.1
7 07 777007C1 BRKT-CONSOLE OVERHEAD REPLACE 0.3 0.3 0.3 0.3
8 08 777008C1 CONSOLE ASSY-OVERHEAD REPLACE 0.2 0.2 0.2 0.2
9 11 777011C1 CONSOLE ASSY-OVERHEAD REPLACE 0.2 0.2 0.2 0.2
10 777012C1 MIRROR ASSY-SUNVISOR REPLACE 0.2 0.2 0.2 0.2
12
11 777012CB MIRROR ASSY-SUNVISOR - Opposite REPLACE 0.1 0.1 0.1 0.1

362
INTERIOR & EXTERIOR - 7

Engine
7810 WINDSHIELD WIPER

1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL
No. Code (EU-V) DTP

1 01 781001C1 MOTOR ASSY-FRT WIPER REPLACE 0.4 0.4 0.4 0.4

Electric
2 02 781002C1 LINKAGE ASSY-W/SHIELD WIPER REPLACE 0.4 0.4 0.4 0.4
8
3 781003C1 ARM ASSY-W/SHLD WIPER REPLACE 0.1 0.1 0.1 0.1
03
4 781003CB ARM ASSY-W/SHLD WIPER - Opposite REPLACE 0.1 0.1 0.1 0.1
5 781004C1 BLADE ASSY-WINDSHIELD WIPER REPLACE 0.1 0.1 0.1 0.1
04 BLADE ASSY-WINDSHIELD WIPER -
6 781004CB REPLACE 0.1 0.1 0.1 0.1
Oil

Opposite
9

363
7 - INTERIOR & EXTERIOR

7820 WINDSHIELD WASHER

EPC Operation D20DTR D27DT/


No. Operation Description D20DT GSL
No. Code (EU-V) DTP

TANK ASSY-W/SHIELD WASHER


1 01 782001C1 REPLACE - 0.6 - 0.6
RESERVIOR
TANK ASSY-W/SHIELD WASHER
2 02 782002C1 REPLACE 0.6 0.6 0.6 0.6
RESERVIOR
3 03 782003C1 MOTOR ASSY-W/SHIELD WASHER FRT REPLACE 0.6 0.6 0.6 0.6
4 782004C1 NOZZLE ASSY-WINDSHIELD WASHER REPLACE 0.1 0.1 0.1 0.1
04 NOZZLE ASSY-WINDSHIELD WASHER
5 782004CA REPLACE 0.1 0.1 0.1 0.1
- Additional
TANK ASSY-W/SHIELD WASHER
6 05 782005C1 REPLACE - 0.6 0.6 0.6
RESERVIOR
7 06 782006C1 NOZZLE ASSY-WASHER T/GATE REPLACE 0.2 0.2 0.2 0.2
8 07 782007C1 HOSE ASSY-T/GATE WASHER REPLACE 0.9 0.9 0.9 0.9
9 10 782010C1 HOSE-WASHER RESERVOIR FRT TANK REPLACE - 0.4 0.4 0.4
10 12 782012C1 GUIDE ASSY-WASHER RESERVIOR REPLACE 0.1 0.1 0.1 0.1
11 13 782013C1 HOSE ASSY-W/SHIELD WASHER REPLACE 0.2 0.2 0.2 0.2
12 15 782015C1 CAP-WINDSHIELD WASHER TANK REPLACE 0.1 0.1 0.1 0.1

364
INTERIOR & EXTERIOR - 7

Engine
7830 BACK WINDSHIELD WIPER

1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL
No. Code (EU-V) DTP

1 01 783001C1 BLADE ASSY-RR WIPER REPLACE 0.1 0.1 0.1 0.1

Electric
2 02 783002C1 ARM ASSY-T/GATE WIPER REPLACE 0.1 0.1 0.1 0.1
8
3 03 783003C1 MOTOR ASSY-RR WIPER REPLACE 0.5 0.5 0.5 0.5
4 04 783004C1 CAP-WIPER ARM REPLACE 0.1 0.1 0.1 0.1
5 06 783006C1 HOLDER ASSY-T/GATE WIPER REPLACE 0.4 0.4 0.4 0.4
Oil
9

365
7 - INTERIOR & EXTERIOR

7840 GLASS

EPC Operation D20DTR D27DT/


No. Operation Description D20DT GSL
No. Code (EU-V) DTP

1 784001C1 GLASS ASSY-W/SHIELD REPLACE 1.6 1.6 1.6 1.6


2 01 784001C3 GLASS ASSY-W/SHIELD REPAIR 0.6 0.6 0.6 0.6
3 784001C6 GLASS ASSY-W/SHIELD SEAL 1.6 1.6 1.6 1.6
4 03 784003C1 DAM-W/SHIELD UPR REPLACE - 0.3 0.3 0.3
5 04 784004C1 MOLDING-W/SHIELD REPLACE 1.6 1.6 1.6 1.6
6 784008C1 GLASS-FRT DR DROP REPLACE 0.4 0.4 0.4 0.4
7 08 784008CA GLASS-FRT DR DROP - Additional REPLACE 0.1 0.1 0.1 0.1
8 784008CB GLASS-FRT DR DROP - Opposite REPLACE 0.3 0.3 0.3 0.3
9 784009C1 GLASS-RR DR DROP REPLACE 0.5 0.5 0.5 0.5
10 09 784009CA GLASS-RR DR DROP - Additional REPLACE 0.1 0.1 0.1 0.1
11 784009CB GLASS-RR DR DROP - Opposite REPLACE 0.3 0.3 0.3 0.3
12 784012C1 GLASS ASSY-FRT QTR REPLACE 0.9 0.9 0.9 0.9
13 12 784012CB GLASS ASSY-FRT QTR - Opposite REPLACE 0.8 0.8 0.8 0.8
14 784012C6 GLASS ASSY-FRT QTR SEAL 0.9 0.9 0.9 0.9

366
INTERIOR & EXTERIOR - 7

Engine
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL

1
No. Code (EU-V) DTP

15 784016C1 GLASS ASSY-RR QTR REPLACE 0.9 0.9 0.9 0.9


16 16 784016CB GLASS ASSY-RR QTR - Opposite REPLACE 0.8 0.8 0.8 0.8
17 784016C6 GLASS ASSY-RR QTR SEAL 0.9 0.9 0.9 0.9

Fuel
2
18 784020C1 RUBBER SEAL-GLASS RR QTR REPLACE 0.2 0.2 0.2 0.2
20
19 784020CB RUBBER SEAL-GLASS RR QTR - Opposite REPLACE 0.2 0.2 0.2 0.2
20 784022C1 GLASS ASSY-TAILGATE REPLACE 1.2 1.2 1.2 1.2

Power
21 22 784022C3 GLASS ASSY-TAILGATE REPAIR 0.6 0.6 0.6 0.6

3
22 784022C6 GLASS ASSY-TAILGATE SEAL 1.2 1.2 1.2 1.2

Chassis
4
Body
5
B-Hangon
6
Interior
7
Electric
8
Oil
9

367
7 - INTERIOR & EXTERIOR

7850 OUTSIDE MIRROR

EPC Operation D20DTR D27DT/


No. Operation Description D20DT GSL
No. Code (EU-V) DTP

1 785001C1 MIRROR ASSY-O/S REPLACE 0.3 0.3 0.3 0.3


2 785001CB MIRROR ASSY-O/S - Opposite REPLACE 0.2 0.2 0.2 0.2
3 785001C3 MIRROR ASSY-O/S REPAIR 0.4 0.4 0.4 0.4
01
4 785001C7 MIRROR ASSY-O/S PAINT 0.8 0.8 0.8 0.8
5 785001CE MIRROR ASSY-O/S - Additional PAINT 0.3 0.3 0.3 0.3
6 785001CF MIRROR ASSY-O/S - Opposite PAINT 0.8 0.8 0.8 0.8
7 785002C1 HOLDER ASSY-O/S MIRROR GLASS REPLACE 0.2 0.2 0.2 0.2
02 HOLDER ASSY-O/S MIRROR GLASS -
8 785002CB REPLACE 0.1 0.1 0.1 0.1
Opposite
9 785004C1 COVER ASSY-INR REPLACE - 0.2 0.2 0.2
04
10 785004CB COVER ASSY-INR - Opposite REPLACE - 0.1 0.1 0.1
11 785005C1 TWEETER ASSY-COVER INR REPLACE 0.2 0.2 0.2 0.2
05
12 785005CB TWEETER ASSY-COVER INR - Opposite REPLACE 0.1 0.1 0.1 0.1

368
INTERIOR & EXTERIOR - 7

Engine
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL

1
No. Code (EU-V) DTP

13 785011C1 MIRROR ASSY-O/S REPLACE 0.3 0.3 0.3 0.3


14 785011CB MIRROR ASSY-O/S - Opposite REPLACE 0.2 0.2 0.2 0.2
15 785011C3 MIRROR ASSY-O/S REPAIR 0.4 0.4 0.4 0.4

Fuel
11

2
16 785011C7 MIRROR ASSY-O/S PAINT 0.8 0.8 0.8 0.8
17 785011CE MIRROR ASSY-O/S - Additional PAINT 0.3 0.3 0.3 0.3
18 785011CF MIRROR ASSY-O/S - Opposite PAINT 0.8 0.8 0.8 0.8

Power
19 785013C1 HOLDER ASSY-O/S MIRROR GLASS REPLACE 0.2 0.2 0.2 0.2

3
13 HOLDER ASSY-O/S MIRROR GLASS -
20 785013CB REPLACE 0.1 0.1 0.1 0.1
Opposite
19 785014C1 MIRROR ASSY-O/S (T/SIGNAL LAMP) REPLACE 0.2 0.2 0.2 0.2
14 MIRROR ASSY-O/S (T/SIGNAL LAMP) -

Chassis
20 785014CB REPLACE 0.1 0.1 0.1 0.1
Opposite

4
Body
5
B-Hangon
6
Interior
7
Electric
8
Oil
9

369
7 - INTERIOR & EXTERIOR

7870 FRONT BUMPER

EPC Operation D20DTR D27DT/


No. Operation Description D20DT GSL
No. Code (EU-V) DTP

1 787001C1 FACIA ASSY-FRT BUMPER REPLACE 1.0 1.0 1.0 1.0


2 787001C3 FACIA ASSY-FRT BUMPER (GAP ADJUST) REPAIR 0.3 0.3 0.3 0.3
01
3 787001C7 FACIA ASSY-FRT BUMPER PAINT 1.5 1.5 1.5 1.5
4 787001CE FACIA ASSY-FRT BUMPER - Additional PAINT 0.3 0.3 0.3 0.3
5 787002C1 S/ABS-FRT BUMPER ENERGY REPLACE - 0.2 - 0.2
02
6 787002CA S/ABS-FRT BUMPER ENERGY - Additional REPLACE - 0.2 - 0.2
7 09 787009C1 NUDGE BAR ASSY-FRT REPLACE - 0.3 0.3 0.3
8 787012C1 GARNISH-FRT BUMPER REPLACE - - - 0.6
12
9 787012CB GARNISH-FRT BUMPER - Opposite REPLACE - - - 0.5
10 15 787015C1 MOULDING-NUDGE BAR REPLACE - 0.1 - 0.1
11 16 787016C1 GARNISH ASSY-FRT BUMPER CTR REPLACE 1.1 1.1 1.1 1.1

370
INTERIOR & EXTERIOR - 7

Engine
7871 FRONT BUMPER (II)

1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL
No. Code (EU-V) DTP

1 787101C1 FACIA ASSY-FRT BUMPER REPLACE 1.0 1.0 1.0 1.0

Electric
2 787101C3 FACIA ASSY-FRT BUMPER (GAP ADJUST) REPAIR 0.3 0.3 0.3 0.3
01
8
3 787101C7 FACIA ASSY-FRT BUMPER PAINT 1.5 1.5 1.5 1.5
4 787101CE FACIA ASSY-FRT BUMPER - Additional PAINT 0.3 0.3 0.3 0.3
5 02 787102C1 GRILLE-INTAKE CTR REPLACE 0.7 0.7 0.7 0.7
6 787103C1 GARNISH-FOG LAMP REPLACE 0.7 0.7 0.7 0.7
Oil
9

7 03 787103CA GARNISH-FOG LAMP - Additional REPLACE 0.1 0.1 0.1 0.1


8 787103CB GARNISH-FOG LAMP - Opposite REPLACE 0.1 0.1 0.1 0.1
9 04 787104C1 ABSORBER-ENERGY FRT BUMPER REPLACE 0.8 0.8 0.8 0.8
10 06 787106C1 GARNISH ASSY-LICENSE PLATE FRT REPLACE 0.1 0.1 0.1 0.1
11 787107C1 BRKT ASSY-SIDE FRT BUMPER REPLACE 0.3 0.3 0.3 0.3
07
12 787107CB BRKT ASSY-SIDE FRT BUMPER -Opposite REPLACE 0.2 0.2 0.2 0.2

371
7 - INTERIOR & EXTERIOR

7880 REAR BUMPER

EPC Operation D20DTR D27DT/


No. Operation Description D20DT GSL
No. Code (EU-V) DTP

1 788001C1 FASCIA-RR BUMPER REPLACE 0.8 0.8 0.8 0.8


2 788001C3 FASCIA-RR BUMPER (GAP ADJUST) REPAIR 0.3 0.3 0.3 0.3
01
3 788001C7 FASCIA-RR BUMPER PAINT 2.6 2.6 2.6 2.6
4 788001CE FASCIA-RR BUMPER - Additional PAINT 0.3 0.3 0.3 0.3
5 788007C1 COVER-RR BUMPER GUIDE REPLACE - 0.3 0.3 0.3
07
6 788007CB COVER-RR BUMPER GUIDE - Opposite REPLACE - 0.2 0.2 0.2
7 788009C1 GARNISH-RR BUMPER REPLACE - - - 0.5
09
8 788009CB GARNISH-RR BUMPER - Opposite REPLACE - - - 0.4
9 788013C1 LAMP ASSY-REFLEX REFLECTOR REPLACE - 0.7 0.7 0.7
13 LAMP ASSY-REFLEX REFLECTOR -
10 788013CB REPLACE - 0.1 0.1 0.1
Opposite
11 788016C1 MUD GUARD-RR REPLACE - 0.1 - 0.1
16
12 788016CB MUD GUARD-RR - Opposite REPLACE - 0.1 - 0.1

372
INTERIOR & EXTERIOR - 7

Engine
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL

1
No. Code (EU-V) DTP

13 788022C1 FASCIA-RR BUMPER REPLACE 0.8 0.8 0.8 0.8


14 788022C3 FASCIA-RR BUMPER (GAP ADJUST) REPAIR 0.3 0.3 0.3 0.3
22
15 788022C7 FASCIA-RR BUMPER PAINT 2.6 2.6 2.6 2.6

Fuel
2
16 788022CE FASCIA-RR BUMPER - Additional PAINT 0.3 0.3 0.3 0.3

Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
Electric
8
Oil
9

373
7 - INTERIOR & EXTERIOR

7881 REAR BUMPER (II)

EPC Operation D20DTR D27DT/


No. Operation Description D20DT GSL
No. Code (EU-V) DTP

1 788101C1 FASCIA-RR BUMPER REPLACE 0.8 0.8 0.8 0.8


2 788101C3 FASCIA-RR BUMPER (GAP ADJUST) REPAIR 0.3 0.3 0.3 0.3
01
3 788101C7 FASCIA-RR BUMPER PAINT 2.6 2.6 2.6 2.6
4 788101CE FASCIA-RR BUMPER - Additional PAINT 0.3 0.3 0.3 0.3
5 03 788103C1 BRKT ASSY-RR BUMPER SIDE REPLACE 0.2 0.2 0.2 0.2
6 788106C1 LAMP ASSY-REFLEX REFLECTOR REPLACE 0.7 0.7 0.7 0.7
06 LAMP ASSY-REFLEX REFLECTOR -
7 788106CB REPLACE 0.1 0.1 0.1 0.1
Opposite
8 15 788115C1 BRKT-RR BUMPER UPR REPLACE 0.6 0.6 0.6 0.6

374
INTERIOR & EXTERIOR - 7

Engine
7910 RADIATOR GRILLE

1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL
No. Code (EU-V) DTP

1 01 791001C1 GRILLE ASSY-RADIATOR REPLACE - - - 0.2

Electric
2 02 791002C1 GRILLE ASSY-RADIATOR REPLACE - 0.2 - 0.2
8
3 04 791004C1 GRILLE ASSY-RADIATOR REPLACE 0.2 0.2 0.2 0.2
4 07 791007C1 GRILLE ASSY-RADIATOR REPLACE 0.2 0.2 0.2 0.2
Oil
9

375
7 - INTERIOR & EXTERIOR

7930 SIDE BODY MOLDING

EPC Operation D20DTR D27DT/


No. Operation Description D20DT GSL
No. Code (EU-V) DTP

1 793001C1 GARNISH ASSY-FRT SIDE SILL REPLACE 0.2 0.2 0.2 0.2
01
2 793001CB GARNISH ASSY-FRT SIDE SILL - Opposite REPLACE 0.1 0.1 0.1 0.1
3 793002C1 GARNISH ASSY-RR SIDE SILL REPLACE 0.2 0.2 0.2 0.2
02
4 793002CB GARNISH ASSY-RR SIDE SILL - Opposite REPLACE 0.1 0.1 0.1 0.1
5 793006C1 GARNISH ASSY-FRT WHEEL ARCHOR REPLACE 0.2 0.2 0.2 0.2
06 GARNISH ASSY-FRT WHEEL ARCHOR -
6 793006CB REPLACE 0.1 0.1 0.1 0.1
Opposite
7 793009C1 GARNISH ASSY-RR WHEEL ARCHOR REPLACE 0.2 0.2 0.2 0.2
09 GARNISH ASSY-RR WHEEL ARCHOR -
8 793009CB REPLACE 0.1 0.1 0.1 0.1
Opposite
9 793011C1 GARNISH ASSY-FRT DR REPLACE 0.3 0.3 0.3 0.3
11
10 793011CB GARNISH ASSY-FRT DR - Opposite REPLACE 0.2 0.2 0.2 0.2
11 793013C1 GARNISH ASSY-RR DR REPLACE 0.3 0.3 0.3 0.3
13
12 793013CB GARNISH ASSY-RR DR - Opposite REPLACE 0.2 0.2 0.2 0.2

376
INTERIOR & EXTERIOR - 7

Engine
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL

1
No. Code (EU-V) DTP

13 793017C1 STEP ASSY-FRT COVER REPLACE - 0.2 - 0.2


17
14 793017CB STEP ASSY-FRT COVER - Opposite REPLACE - 0.1 - 0.1
15 793018C1 STEP ASSY-RR COVER REPLACE - 0.2 - 0.2

Fuel
18

2
16 793018CB STEP ASSY-RR COVER - Opposite REPLACE - 0.1 - 0.1
17 793019C1 STEP ASSY-CTR UPR COVER REPLACE - 0.7 - 0.7
19
18 793019CB STEP ASSY-CTR UPR COVER - Opposite REPLACE - 0.5 - 0.5

Power
19 793020C1 STEP ASSY-CTR LWR REPLACE - 0.5 - 0.5
20

3
20 793020CB STEP ASSY-CTR LWR - Opposite REPLACE - 0.4 - 0.4

Chassis
4
Body
5
B-Hangon
6
Interior
7
Electric
8
Oil
9

377
7 - INTERIOR & EXTERIOR

7931 SIDE BODY MOLDING (II)

EPC Operation D20DTR D27DT/


No. Operation Description D20DT GSL
No. Code (EU-V) DTP

1 793101C1 GARNISH ASSY-SIDE SILL REPLACE 0.7 0.7 0.7 0.7


01
2 793101CB GARNISH ASSY-SIDE SILL - Opposite REPLACE 0.5 0.5 0.5 0.5
3 793106C1 GARNISH ASSY-FRT WHEEL ARCH REPLACE 0.2 0.2 0.2 0.2
06 GARNISH ASSY-FRT WHEEL ARCH -
4 793106CB REPLACE 0.1 0.1 0.1 0.1
Opposite
5 793109C1 GARNISH ASSY-RR WHEEL ARCH REPLACE 0.2 0.2 0.2 0.2
09 GARNISH ASSY-RR WHEEL ARCH -
6 793109CB REPLACE 0.1 0.1 0.1 0.1
Opposite
7 793111C1 MOLDING-SIDE SILL FRT REPLACE 0.2 0.2 0.2 0.2
11
8 793111CB MOLDING-SIDE SILL FRT - Opposite REPLACE 0.2 0.2 0.2 0.2
9 793112C1 MOLDING-SIDE SILL RR REPLACE 0.2 0.2 0.2 0.2
12
10 793112CB MOLDING-SIDE SILL RR - Opposite REPLACE 0.2 0.2 0.2 0.2
11 793120C1 STEP ASSY-SIDE LWR REPLACE 0.5 0.5 0.5 0.5
20
12 793120CB STEP ASSY-SIDE LWR - Opposite REPLACE 0.4 0.4 0.4 0.4

378
INTERIOR & EXTERIOR - 7

Engine
7940 REAR BODY MOLDING

1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL
No. Code (EU-V) DTP

1 794001C1 SPOILER ASSY REPLACE 0.4 0.4 0.4 0.4

Electric
2 01 794001C7 SPOILER ASSY PAINT 1.2 1.2 1.2 1.2
8
3 794001CC SPOILER ASSY - Additional PAINT 0.3 0.3 0.3 0.3
4 794002C1 SPOILER ASSY REPLACE 0.4 0.4 0.4 0.4
5 02 794002C7 SPOILER ASSY PAINT 1.2 1.2 1.2 1.2
6 794002CC SPOILER ASSY - Additional PAINT 0.3 0.3 0.3 0.3
Oil
9

7 794004C1 MOLDING ASSY-ROOF REPLACE 0.2 0.2 0.2 0.2


04
8 794004CB MOLDING ASSY-ROOF - Opposite REPLACE 0.1 0.1 0.1 0.1
9 794005C1 MOLDING ASSY-ROOF NO1 REPLACE - 0.2 0.2 0.2
05
10 794005CB MOLDING ASSY-ROOF NO1 - Opposite REPLACE - 0.1 0.1 0.1
11 794006C1 MOLDING ASSY-ROOF NO2 REPLACE - 0.2 0.2 0.2
06
12 794006CB MOLDING ASSY-ROOF NO2 - Opposite REPLACE - 0.1 0.1 0.1
13 794007C1 MOLDING ASSY-ROOF NO3 REPLACE - 0.2 0.2 0.2
07
14 794007CB MOLDING ASSY-ROOF NO3 - Opposite REPLACE - 0.1 0.1 0.1

379
7 - INTERIOR & EXTERIOR

EPC Operation D20DTR D27DT/


No. Operation Description D20DT GSL
No. Code (EU-V) DTP

15 794008C1 MOLDING ASSY-ROOF NO4 REPLACE - 0.2 0.2 0.2


08
16 794008CB MOLDING ASSY-ROOF NO4 - Opposite REPLACE - 0.1 0.1 0.1
17 794009C1 RAIL ASSY-FASHION REPLACE - 1.7 1.7 1.7
09
18 794009CB RAIL ASSY-FASHION - Opposite REPLACE - 0.2 0.2 0.2
19 794029C1 GARNISH ASSY-T/GATE HANDLE REPLACE 0.5 0.5 0.5 0.5
29 GARNISH ASSY-T/GATE HANDLE -
20 794029CA REPLACE 0.1 0.1 0.1 0.1
Additional
21 31 794031C1 GARNISH ASSY-T/GATE CTR REPLACE 0.4 0.4 0.4 0.4
22 32 794032C1 GARNISH ASSY-T/GATE UPR REPLACE 0.2 0.2 0.2 0.2
23 34 794034C1 GARNISH ASSY-T/GATE LWR REPLACE 0.4 0.4 0.4 0.4

380
INTERIOR & EXTERIOR - 7

Engine
7950 EMBLEM & LETTERING

1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL
No. Code (EU-V) DTP

1 01 795001C1 EMBLEM-REXTON REPLACE - 0.2 0.2 0.2

Electric
2 05 795005C1 BADGE-HOOD REPLACE - 0.2 0.2 0.2
8
3 06 795006C1 EMBLEM-NUDGE BAR REXTON REPLACE - 0.2 - 0.2
4 07 795007C1 EMBLEM-RX 320 REPLACE - - - 0.2
5 09 795009C1 EMBLEM-DUAL & SIDE AIR BAG REPLACE - 0.2 - 0.2
6 12 795012C1 EMBLEM-RX 270 XDI REPLACE 0.2 0.2 0.2 -
Oil
9

7 17 795017C1 EMBLEM-SSANGYONG REPLACE 0.2 - - -


8 18 795018C1 LABEL-TOWING REPLACE - 0.2 0.2 0.2
9 19 795019C1 EMBLEM-RX270XVT REPLACE - 0.2 0.2 -
10 22 795022C1 EMBLEM-RX320G REPLACE - - - 0.2
11 23 795023C1 EMBLEM-AWD POWER REPLACE - 0.2 - -
12 24 795024C1 EMBLEM-AWD REPLACE - 0.2 - 0.2
13 26 795026C1 LABEL-TCI ENGINE OPERATION REPLACE - 0.2 - -
14 31 795031C1 EMBLEM-RX320P REPLACE - - - 0.2

381
7 - INTERIOR & EXTERIOR

EPC Operation D20DTR D27DT/


No. Operation Description D20DT GSL
No. Code (EU-V) DTP

15 35 795035C1 EMBLEM-RX4 REPLACE 0.2 - 0.2 -


16 36 795036C1 EMBLEM-RX 200 XDI REPLACE - - 0.2 -
17 37 795037C1 LABEL-WARNING REPLACE 0.2 0.2 0.2 0.2
18 38 795038C1 EMBLEM-RX 200 e-Xdi REPLACE 0.2 - - -
19 39 795039C1 BADGE-QTR REPLACE 0.2 0.2 0.2 0.2

382
INTERIOR & EXTERIOR - 7

Engine
7970 WHEEL HOUSE COVER

1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL
No. Code (EU-V) DTP

1 797001C1 COVER ASSY-FRT WHEEL HOUSE REPLACE 0.3 0.3 0.3 0.3

Electric
01 COVER ASSY-FRT WHEEL HOUSE -
2 797001CB REPLACE 0.2 0.2 0.2 0.2
Opposite
8

3 03 797003C1 SCREW REPLACE 0.2 0.2 0.2 0.2


4 797004C1 COVER-RR WHEEL HOUSE REPLACE - 0.3 - 0.3
04
5 797004CB COVER-RR WHEEL HOUSE - Opposite REPLACE - 0.2 - 0.2
Oil

6 09 797009C1 COVER ASSY-RR WHEEL HOUSE FRT REPLACE 0.3 0.3 0.3 0.3
9

7 10 797010C1 COVER-RR WHEEL HOUSE RR REPLACE 0.2 0.2 0.2 0.2


8 11 797011C1 COVER ASSY-RR WHEEL HOUSE REPLACE 0.3 0.3 0.3 0.3
9 797020C1 MUD GUARD ASSY-RR REPLACE - 0.2 0.2 0.2
20
10 797020CB MUD GUARD ASSY-RR - Opposite REPLACE - 0.1 0.1 0.1

383
MEMO
.................................................................................................................................................................................................................................................................................................................................................................................................................................................

.................................................................................................................................................................................................................................................................................................................................................................................................................................................

.................................................................................................................................................................................................................................................................................................................................................................................................................................................

.................................................................................................................................................................................................................................................................................................................................................................................................................................................

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.................................................................................................................................................................................................................................................................................................................................................................................................................................................

.................................................................................................................................................................................................................................................................................................................................................................................................................................................

.................................................................................................................................................................................................................................................................................................................................................................................................................................................

.................................................................................................................................................................................................................................................................................................................................................................................................................................................

.................................................................................................................................................................................................................................................................................................................................................................................................................................................

.................................................................................................................................................................................................................................................................................................................................................................................................................................................

.................................................................................................................................................................................................................................................................................................................................................................................................................................................

.................................................................................................................................................................................................................................................................................................................................................................................................................................................

.................................................................................................................................................................................................................................................................................................................................................................................................................................................

.................................................................................................................................................................................................................................................................................................................................................................................................................................................

.................................................................................................................................................................................................................................................................................................................................................................................................................................................

.................................................................................................................................................................................................................................................................................................................................................................................................................................................

.................................................................................................................................................................................................................................................................................................................................................................................................................................................

.................................................................................................................................................................................................................................................................................................................................................................................................................................................

.................................................................................................................................................................................................................................................................................................................................................................................................................................................

.................................................................................................................................................................................................................................................................................................................................................................................................................................................

.................................................................................................................................................................................................................................................................................................................................................................................................................................................

.................................................................................................................................................................................................................................................................................................................................................................................................................................................

.................................................................................................................................................................................................................................................................................................................................................................................................................................................

.................................................................................................................................................................................................................................................................................................................................................................................................................................................

.................................................................................................................................................................................................................................................................................................................................................................................................................................................

.................................................................................................................................................................................................................................................................................................................................................................................................................................................

.................................................................................................................................................................................................................................................................................................................................................................................................................................................

.................................................................................................................................................................................................................................................................................................................................................................................................................................................

.................................................................................................................................................................................................................................................................................................................................................................................................................................................
SECTION
8

ELECTRICAL EQUIPMENTS

CONTENTS
8011 INSTRUMENT CLUSTER (II)......................................................... 387
8210 WIRING........................................................................................... 388
8211 WIRING II........................................................................................ 390
8212 WIRING III....................................................................................... 392
8310 FRONT LAMP................................................................................. 394
8320 REAR LAMP................................................................................... 396
8410 FUSE & RELAY.............................................................................. 398
8510 SWITCH.......................................................................................... 400
8511 SWITCH II....................................................................................... 402
8610 ELECTRICAL PARTS..................................................................... 404
8611 ELECTRICAL PARTS II.................................................................. 405
8710 CAR ALARM & ANTI-THIEF SYSTEM.......................................... 407
8711 CAR ALARM & ANTI-THIEF SYSTEM II....................................... 408
8790 PARKING AID SYSTEM................................................................. 409
8810 AIR BAG SYSTEM......................................................................... 411
8910 AUDIO SYSTEM............................................................................. 412
8912 AUDIO SYSTEM III......................................................................... 413
8930 NAVIGATION UNIT......................................................................... 414
8931 NAVIGATION & DVD SYSTEM...................................................... 415
ELECTRICAL EQUIPMENTS - 8

Engine
8011 INSTRUMENT CLUSTER (II)

1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL
No. Code (EU-V) DTP

1 01 801101C1 METER ASSY-COMBINATION REPLACE 0.2 0.2 0.2 0.2

Electric
2 05 801105C1 LENS-COMBI METER REPLACE 0.4 0.4 0.4 0.4
8
Oil
9

387
8 - ELECTRICAL EQUIPMENTS

8210 WIRING

EPC Operation D20DTR D27DT/


No. Operation Description D20DT GSL
No. Code (EU-V) DTP

1 821001C1 WIRING ASSY-MAIN REPLACE - 3.0 3.0 3.0


01
2 821001C3 WIRING ASSY-MAIN REPAIR - 0.7 0.7 0.7
3 821002C1 WIRING ASSY-ENGINE REPLACE - 2.0 2.0 2.0
02
4 821002C3 WIRING ASSY-ENGINE REPAIR - 0.5 0.5 0.5
5 821003C1 WIRING ASSY-FLOOR REPLACE - 6.6 6.6 6.6
03
6 821003C3 WIRING ASSY-FLOOR REPAIR - 0.8 0.8 0.8
7 04 821004C1 WIRING ASSY-FUEL SENDER EXTN REPLACE - 1.3 1.3 1.3
8 05 821005C1 WIRING ASSY-PARKING AID SYSTEM REPLACE - 0.9 0.9 0.9
9 821007C1 WIRING ASSY-FRT DR REPLACE - 0.8 - 0.8
10 07 821007CB WIRING ASSY-FRT DR - Opposite REPLACE - 0.7 - 0.7
11 821007C3 WIRING ASSY-FRT DR REPAIR - 0.5 - 0.5
12 821008C1 WIRING ASSY-RR DR REPLACE - 0.7 - 0.7
13 08 821008CB WIRING ASSY-RR DR - Opposite REPLACE - 0.6 - 0.6
14 821008C3 WIRING ASSY-RR DR REPAIR - 0.5 - 0.5

388
ELECTRICAL EQUIPMENTS - 8

Engine
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL

1
No. Code (EU-V) DTP

15 09 821009C1 WIRING ASSY-T/GATE REPLACE - 0.7 0.7 0.7


16 821010C1 WIRING ASSY-T/M REPLACE - 0.7 0.7 0.7
10
17 821010C3 WIRING ASSY-T/M REPAIR - 0.7 0.7 0.7

Fuel
2
18 11 821011C1 WIRING ASSY-T/GATE EXTENSION REPLACE - 0.7 - 0.7
19 821012C1 WIRING ASSY-ROOF REPLACE 2.0 2.0 2.0 2.0
12
20 821012C3 WIRING ASSY-ROOF REPAIR 2.0 2.0 2.0 2.0

Power
21 17 821017C1 WIRING ASSY-PREHEATING UNIT EXTN REPLACE - 1.0 - 1.0

3
Chassis
4
Body
5
B-Hangon
6
Interior
7
Electric
8
Oil
9

389
8 - ELECTRICAL EQUIPMENTS

8211 WIRING II

EPC Operation D20DTR D27DT/


No. Operation Description D20DT GSL
No. Code (EU-V) DTP

1 821101C1 WIRING ASSY-MAIN REPLACE - 3.0 3.0 3.0


01
2 821101C3 WIRING ASSY-MAIN REPAIR - 0.7 0.7 0.7
3 821102C1 WIRING ASSY-ENGINE REPLACE - 2.0 2.0 2.0
02
4 821102C3 WIRING ASSY-ENGINE REPAIR - 0.5 0.5 0.5
5 821103C1 WIRING ASSY-FLOOR REPLACE - 6.6 6.6 6.6
03
6 821103C3 WIRING ASSY-FLOOR REPAIR - 0.8 0.8 0.8
7 04 821104C1 WIRING ASSY-FUEL SENDER REPLACE - 1.3 1.3 1.3
8 821105C1 WIRING ASSY-T/M REPLACE - 0.7 0.7 0.7
05
9 821105C3 WIRING ASSY-T/M REPAIR - 0.7 0.7 0.7
10 821106C1 WIRING ASSY-FRT DR REPLACE 0.8 0.8 0.8 0.8
11 06 821106CB WIRING ASSY-FRT DR - Opposite REPLACE 0.7 0.7 0.7 0.7
12 821106C3 WIRING ASSY-FRT DR REPAIR 0.5 0.5 0.5 0.5

390
ELECTRICAL EQUIPMENTS - 8

Engine
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL

1
No. Code (EU-V) DTP

13 821108C1 WIRING ASSY-RR DR REPLACE 0.7 0.7 0.7 0.7


14 08 821108CB WIRING ASSY-RR DR - Opposite REPLACE 0.6 0.6 0.6 0.6
15 821108C3 WIRING ASSY-RR DR REPAIR 0.5 0.5 0.5 0.5

Fuel
2
16 821109C1 WIRING ASSY-ROOF REPLACE - 2.0 2.0 2.0
09
17 821109C3 WIRING ASSY-ROOF REPAIR - 2.0 2.0 2.0
18 10 821110C1 WIRING ASSY-T/GATE REPLACE - 0.7 0.7 0.7

Power
19 11 821111C1 WIRING ASSY-PARKING AID SYSTEM REPLACE - 0.9 0.9 0.9

3
20 17 821117C1 WIRING ASSY-EPB REPLACE - 0.5 - 0.5
21 18 821118C1 WIRING ASSY-EAS REPLACE - 0.3 - 0.3
22 821123C1 WIRING ASSY-EAS EXTN REPLACE - 0.3 - 0.3

Chassis
23
23 821123CB WIRING ASSY-EAS EXTN - Opposite REPLACE - 0.3 - 0.3

4
Body
5
B-Hangon
6
Interior
7
Electric
8
Oil
9

391
8 - ELECTRICAL EQUIPMENTS

8212 WIRING III

EPC Operation D20DTR D27DT/


No. Operation Description D20DT GSL
No. Code (EU-V) DTP

1 821201C1 WIRING ASSY-MAIN REPLACE 3.0 3.0 3.0 3.0


01
2 821201C3 WIRING ASSY-MAIN REPAIR 0.7 0.7 0.7 0.7
3 821202C1 WIRING ASSY-ENGINE REPLACE 2.0 2.0 2.0 2.0
02
4 821202C3 WIRING ASSY-ENGINE REPAIR 0.5 0.5 0.5 0.5
5 821203C1 WIRING ASSY-FLOOR REPLACE 6.6 6.6 6.6 6.6
03
6 821203C3 WIRING ASSY-FLOOR REPAIR 0.8 0.8 0.8 0.8
7 04 821204C1 WIRING ASSY-FUEL SENDER REPLACE 1.3 1.3 1.3 1.3
8 821205C1 WIRING ASSY-T/M REPLACE 0.7 0.7 0.7 0.7
05
9 821205C3 WIRING ASSY-T/M REPAIR 0.7 0.7 0.7 0.7
10 821206C1 WIRING ASSY-FRT DR REPLACE 0.8 0.8 0.8 0.8
11 06 821206CB WIRING ASSY-FRT DR - Opposite REPLACE 0.7 0.7 0.7 0.7
12 821206C3 WIRING ASSY-FRT DR REPAIR 0.5 0.5 0.5 0.5

392
ELECTRICAL EQUIPMENTS - 8

Engine
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL

1
No. Code (EU-V) DTP

13 821208C1 WIRING ASSY-RR DR REPLACE 0.7 0.7 0.7 0.7


14 08 821208CB WIRING ASSY-RR DR - Opposite REPLACE 0.6 0.6 0.6 0.6
15 821208C3 WIRING ASSY-RR DR REPAIR 0.5 0.5 0.5 0.5

Fuel
2
16 821209C1 WIRING ASSY-ROOF REPLACE 2.0 2.0 2.0 2.0
09
17 821209C3 WIRING ASSY-ROOF REPAIR 2.0 2.0 2.0 2.0
18 10 821210C1 WIRING ASSY-T/GATE REPLACE 0.7 0.7 0.7 0.7

Power
19 11 821211C1 WIRING ASSY-PARKING AID SYSTEM REPLACE 0.9 0.9 0.9 0.9

3
Chassis
4
Body
5
B-Hangon
6
Interior
7
Electric
8
Oil
9

393
8 - ELECTRICAL EQUIPMENTS

8310 FRONT LAMP

EPC Operation D20DTR D27DT/


No. Operation Description D20DT GSL
No. Code (EU-V) DTP

1 831001C1 LAMP ASSY-HEAD REPLACE 0.4 0.4 0.4 0.4


2 831001CB LAMP ASSY-HEAD - Opposite REPLACE 0.2 0.2 0.2 0.2
01
3 831001C2 LAMP ASSY-HEAD OVERHAUL 0.5 0.5 0.5 0.5
4 831001D3 LAMP ASSY-HEAD ADJUST 0.3 0.3 0.3 0.3
5 831003C1 LAMP ASSY-FRT COMBI REPLACE - 0.4 0.4 0.4
6 03 831003CA LAMP ASSY-FRT COMBI - Additional REPLACE - 0.1 0.1 0.1
7 831003CB LAMP ASSY-FRT COMBI - Opposite REPLACE - 0.2 0.2 0.2
8 831004C1 LAMP ASSY-SIDE REPEATER REPLACE 0.2 0.2 0.2 0.2
04
9 831004CB LAMP ASSY-SIDE REPEATER - Opposite REPLACE 0.1 0.1 0.1 0.1
10 831006C1 BULB-HEAD LAMP REPLACE 0.4 0.4 0.4 0.4
06
11 831006CB BULB-HEAD LAMP - Opposite REPLACE 0.4 0.4 0.4 0.4
12 831007C1 BULB-HEAD LAMP REPLACE 0.4 0.4 0.4 0.4
07
13 831007CB BULB-HEAD LAMP - Opposite REPLACE 0.4 0.4 0.4 0.4

394
ELECTRICAL EQUIPMENTS - 8

Engine
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL

1
No. Code (EU-V) DTP

14 831008C1 BULB REPLACE 0.4 0.4 0.4 0.4


08
15 831008CB BULB - Opposite REPLACE 0.4 0.4 0.4 0.4
16 831009C1 BULB-T/SIGNAL REPLACE 0.3 0.3 0.3 0.3

Fuel
09

2
17 831009CB BULB-T/SIGNAL - Opposite REPLACE 0.2 0.2 0.2 0.2
18 831010C1 BULB-T/SIGNAL REPLACE 0.2 0.2 0.2 0.2
10
19 831010CB BULB-T/SIGNAL - Opposite REPLACE 0.2 0.2 0.2 0.2

Power
20 831023C1 LAMP ASSY-FRT FOG REPLACE 0.7 0.7 0.7 0.7
23

3
21 831023CB LAMP ASSY-FRT FOG - Opposite REPLACE 0.1 0.1 0.1 0.1

Chassis
4
Body
5
B-Hangon
6
Interior
7
Electric
8
Oil
9

395
8 - ELECTRICAL EQUIPMENTS

8320 REAR LAMP

EPC Operation D20DTR D27DT/


No. Operation Description D20DT GSL
No. Code (EU-V) DTP

1 832001C1 LAMP ASSY-RR COMBI REPLACE 0.2 0.2 0.2 0.2


01
2 832001CB LAMP ASSY-RR COMBI - Opposite REPLACE 0.1 0.1 0.1 0.1
3 02 832002C1 LAMP ASSY-HIGH MOUNTED STOP REPLACE 0.4 0.4 0.4 0.4
4 832003C1 LAMP ASSY-LICENSE REPLACE 0.2 0.2 0.2 0.2
03
5 832003CB LAMP ASSY-LICENSE - Opposite REPLACE 0.1 0.1 0.1 0.1
6 832005C1 BULB-TAIL STOP REPLACE - 0.2 0.2 0.2
05
7 832005CB BULB-TAIL STOP - Opposite REPLACE - 0.1 0.1 0.1
8 832006C1 BULB-TAIL REPLACE - 0.2 0.2 0.2
06
9 832006CB BULB-TAIL - Opposite REPLACE - 0.1 0.1 0.1
10 832007C1 BULB REPLACE - 0.2 0.2 0.2
07
11 832007CB BULB - Opposite REPLACE - 0.1 0.1 0.1
12 832008C1 BULB REPLACE 0.2 0.2 0.2 0.2
08
13 832008CB BULB - Opposite REPLACE 0.1 0.1 0.1 0.1

396
ELECTRICAL EQUIPMENTS - 8

Engine
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL

1
No. Code (EU-V) DTP

14 832009C1 BULB-RR T/SIGNAL REPLACE 0.2 0.2 0.2 0.2


09
15 832009CB BULB-RR T/SIGNAL - Opposite REPLACE 0.1 0.1 0.1 0.1
16 832012C1 BULB REPLACE 0.2 0.2 0.2 0.2

Fuel
12

2
17 832012CB BULB - Opposite REPLACE 0.1 0.1 0.1 0.1
18 13 832013C1 BULB REPLACE 0.4 0.4 0.4 0.4

Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
Electric
8
Oil
9

397
8 - ELECTRICAL EQUIPMENTS

8410 FUSE & RELAY

EPC Operation D20DTR D27DT/


No. Operation Description D20DT GSL
No. Code (EU-V) DTP

1 01 841001C1 BOX ASSY-FUSE REPLACE 0.3 0.3 0.3 0.3


2 04 841004C1 BOX ASSY-RELAY REPLACE 0.3 0.3 0.3 0.3
3 07 841007C1 PCB PACKAGE ASSY REPLACE 0.3 0.3 0.3 0.3
4 08 841008C1 BOX ASSY-UNDER COVER REPLACE 0.3 0.3 0.3 0.3
5 09 841009C1 CAP-BOX REPLACE 0.1 0.1 0.1 0.1
6 12 841012C1 RELAY ASSY REPLACE - 0.2 0.2 0.2
7 13 841013C1 FLASHER UNIT REPLACE - 0.2 0.2 0.2
8 14 841014C1 DIODE REPLACE - 0.1 0.1 0.1
9 15 841015C1 CONTROL UNIT-P/WDW AUTO DOWN REPLACE - 0.4 0.4 0.4
10 16 841016C1 RELAY ASSY-MICRO REPLACE - 0.2 0.2 0.2
11 17 841017C1 RELAY ASSY-MICRO REPLACE - 0.2 0.2 0.2
12 19 841019C1 RELAY ASSY-POWER REPLACE 0.2 0.2 0.2 0.2
13 20 841020C1 CONTROL UNIT-RR WIPER REPLACE 0.2 0.2 0.2 0.2
14 22 841022C1 FUSE-MINI REPLACE 0.1 0.1 0.1 0.1

398
ELECTRICAL EQUIPMENTS - 8

Engine
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL

1
No. Code (EU-V) DTP

15 23 841023C1 FUSE-BLOW REPLACE 0.1 0.1 0.1 0.1


16 26 841026C1 RELAY ASSY-MINI ISO REPLACE - 0.2 0.2 0.2
17 27 841027C1 BOX ASSY-WATER HEATER REPLACE - 0.2 0.2 -

Fuel
2
18 30 841030C1 UNIT ASSY-FOLDING MIRROR REPLACE - 0.3 0.3 0.3
19 32 841032C1 BOX ASSY-ICM REPLACE 0.4 0.4 0.4 0.4

Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
Electric
8
Oil
9

399
8 - ELECTRICAL EQUIPMENTS

8510 SWITCH

EPC Operation D20DTR D27DT/


No. Operation Description D20DT GSL
No. Code (EU-V) DTP

1 01 851001C1 SWITCH ASSY-RR DEFOGGER REPLACE - 0.2 - 0.2


2 03 851003C1 SWITCH ASSY-FRT FOG LAMP REPLACE - 0.3 - 0.3
3 851005C1 SWITCH ASSY-SEAT WARMER REPLACE - 0.2 - 0.2
05 SWITCH ASSY-SEAT WARMER -
4 851005CB REPLACE - 0.2 - 0.2
Opposite
5 07 851007C1 SWITCH ASSY-RR WIPER REPLACE - 0.2 - 0.2
6 09 851009C1 SWITCH ASSY-O/S MIRROR REPLACE - 0.2 - 0.2
7 10 851010C1 SWITCH ASSY-MEMORY SEAT REPLACE - 0.4 - 0.4
8 851011C1 SWITCH ASSY-DR CONTACT REPLACE 0.1 0.1 0.1 0.1
11
9 851011CB SWITCH ASSY-DR CONTACT - Opposite REPLACE 0.1 0.1 0.1 0.1
10 12 851012C1 SWITCH ASSY-GLOVE BOX REPLACE 0.2 0.2 0.2 0.2
11 13 851013C1 SWITCH ASSY-KICK DOWN REPLACE - - - 0.4
12 14 851014C1 SWITCH ASSY-4WD REPLACE - 0.3 - 0.3
13 15 851015C1 SWITCH ASSY-P/WINDOW MAIN REPLACE - 0.4 - 0.4

400
ELECTRICAL EQUIPMENTS - 8

Engine
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL

1
No. Code (EU-V) DTP

14 16 851016C1 SWITCH ASSY-P/WINDOW SUB REPLACE - 0.4 - 0.4


15 851017C1 SWITCH ASSY-P/WINDOW RR REPLACE - 0.3 - 0.3
17 SWITCH ASSY-P/WINDOW RR -

Fuel
16 851017CB REPLACE - 0.3 - 0.3
Opposite

2
17 18 851018C1 SWITCH ASSY-MULTI FUNCTION REPLACE - 0.5 - 0.5
18 19 851019C1 SWITCH ASSY-HAZARD REPLACE - 0.3 - 0.3
19 20 851020C1 SWITCH ASSY-HOOD CONTACT REPLACE - 0.3 - 0.3

Power
20 851023C1 SWITCH ASSY-POWER SEAT REPLACE - 0.3 - 0.3

3
23
21 851023CB SWITCH ASSY-POWER SEAT - Opposite REPLACE - 0.2 - 0.2
22 24 851024C1 CLOCK ASSY-DIGITAL REPLACE - 0.3 - 0.3

Chassis
23 26 851026C1 SENSOR ASSY-SUN REPLACE - 0.2 - 0.2
24 28 851028C1 SENSOR ASSY-AMBIENT REPLACE - 0.2 - 0.2

4
25 29 851029C1 SENSOR ASSY-INR REPLACE - 0.3 - 0.3
26 30 851030C1 SOCKET ASSY-POWER OUTLET REPLACE - 0.2 - 0.2
27 32 851032C1 SWITCH ASSY-RR FOG LAMP REPLACE - 0.3 - 0.3

Body
28 36 851036C1 SWITCH ASSY-ESP REPLACE - 0.2 - 0.2

5
29 37 851037C1 S/W ASSY-S/WHEEL REMOCON (DLX) REPLACE - 0.2 - 0.2
30 40 851040C1 SENSOR ASSY-STRG WHEEL ANGLE REPLACE - 0.4 - 0.4

B-Hangon
31 42 851042C1 SWITCH ASSY-CRUISE CONTROL REPLACE - 0.3 0.3 0.3

6
Interior
7
Electric
8
Oil
9

401
8 - ELECTRICAL EQUIPMENTS

8511 SWITCH II

EPC Operation D20DTR D27DT/


No. Operation Description D20DT GSL
No. Code (EU-V) DTP

SWITCH ASSY-AUDIO REMOTE


1 01 851101C1 REPLACE 0.2 0.2 0.2 0.2
CONTROL
2 04 851104C1 SWITCH ASSY-O/S MIRROR REPLACE 0.2 0.2 0.2 0.2
3 05 851105C1 SWITCH ASSY-POWER WINDOW MAIN REPLACE 0.4 0.4 0.4 0.4
4 06 851106C1 SWITCH ASSY-POWER WINDOW SUB REPLACE 0.4 0.4 0.4 0.4
5 851107C1 SWITCH ASSY-P/WINDOW RR REPLACE 0.3 0.3 0.3 0.3
07 SWITCH ASSY-P/WINDOW RR -
6 851107CB REPLACE 0.3 0.3 0.3 0.3
Opposite
7 08 851108C1 SWITCH ASSY-DR CONTACT REPLACE 0.1 0.1 0.1 0.1
8 851108CB SWITCH ASSY-DR CONTACT - Opposite REPLACE 0.1 0.1 0.1 0.1
9 11 851111C1 SWITCH ASSY-GLOVE BOX REPLACE 0.2 0.2 0.2 0.2
10 12 851112C1 SWITCH ASSY-HOOD CONTACT REPLACE 0.3 0.3 0.3 0.3
11 13 851113C1 SWITCH ASSY-MEMORY SEAT REPLACE 0.4 0.4 0.4 0.4
12 14 851114C1 SENSOR ASSY-AQS & AMBIENT REPLACE 0.2 0.2 0.2 0.2

402
ELECTRICAL EQUIPMENTS - 8

Engine
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL

1
No. Code (EU-V) DTP

13 851117C1 SWITCH ASSY-SEAT WARMER FRT REPLACE 0.3 0.3 0.3 0.3
SWITCH ASSY-SEAT WARMER FRT -
14 851117CB REPLACE 0.2 0.2 0.2 0.2
Opposite
17

Fuel
15 851117C4 SWITCH ASSY-SEAT WARMER RR REPLACE 0.3 0.3 0.3 0.3

2
SWITCH ASSY-SEAT WARMER RR -
16 851117CD REPLACE 0.2 0.2 0.2 0.2
Opposite
17 21 851121C1 LEVER ASSY-MULTI FUNCTION S/W REPLACE 0.5 0.5 0.5 0.5

Power
18 22 851122C1 SENSOR ASSY-STEERING WHEEL ANGLE REPLACE 0.4 0.4 0.4 0.4

3
19 23 851123C1 SWITCH ASSY-CRUISE CONTROL REPLACE 0.3 0.3 0.3 0.3
20 26 851126C1 SWITCH ASSY-EPB REPLACE 0.2 0.2 0.2 0.2
21 28 851128C1 SWITCH ASSY-AUTO PARK REPLACE 0.2 0.2 0.2 0.2

Chassis
22 29 851129C1 SWITCH & BEZEL ASSY-HAZARD REPLACE 0.3 0.3 0.3 0.3

4
23 32 851132C1 SWITCH ASSY-HAZARD REPLACE 0.3 0.3 0.3 0.3
24 36 851136C1 BEZEL-T/C CONTROL SWITCH REPLACE 0.2 0.2 0.2 0.2
25 37 851137C1 SWITCH ASSY-T/C CONTROL REPLACE 0.2 0.2 0.2 0.2

Body
26 38 851138C1 COVER-BLANK T/C CONTROL S/W REPLACE 0.2 0.2 0.2 0.2

5
SWITCH ASSY-LEVELING DEVICE &
27 39 851139C1 REPLACE 0.3 0.3 0.3 0.3
RR FOG
28 41 851141C1 SENSOR ASSY-SUN REPLACE 0.2 0.2 0.2 0.2

B-Hangon
29 50 851150C1 SWITCH & BEZEL ASSY-HAZARD REPLACE 0.3 0.3 0.3 0.3
30 851152C1 SWITCH ASSY-HAZARD REPLACE 0.3 0.3 0.3 0.3

6
52
31 851152CA SWITCH ASSY-HAZARD - Additional REPLACE 0.1 0.1 0.1 0.1
32 53 851153C1 SWITCH ASSY-W/SHLD HEATED GLS REPLACE 0.3 0.3 0.3 0.3
33 54 851154C1 SWITCH ASSY-RR DEFOGGER REPLACE 0.2 0.2 0.2 0.2

Interior
34 851156C1 SWITCH ASSY-ESP REPLACE 0.2 0.2 0.2 0.2

7
56
35 851156CA SWITCH ASSY-ESP - Additional REPLACE 0.1 0.1 0.1 0.1
36 58 851158C1 SWITCH ASSY-PARKING AID SYSTEM REPLACE 0.3 0.3 0.3 0.3
37 60 851160C1 SWITCH ASSY-HDC REPLACE 0.3 0.3 0.3 0.3
Electric
8
Oil
9

403
8 - ELECTRICAL EQUIPMENTS

8610 ELECTRICAL PARTS

EPC Operation D20DTR D27DT/


No. Operation Description D20DT GSL
No. Code (EU-V) DTP

1 861001C1 SPEAKER ASSY-DR REPLACE - 0.4 - 0.4


01
2 861001CB SPEAKER ASSY-DR - Opposite REPLACE - 0.3 - 0.3
3 861002C1 SPEAKER ASSY-RR DR 2WAY REPLACE - 0.3 - 0.3
02
4 861002CB SPEAKER ASSY-RR DR 2WAY - Opposite REPLACE - 0.2 - 0.2
5 861003C1 SPEAKER ASSY-T/GATE REPLACE - 0.4 - 0.4
03
6 861003CB SPEAKER ASSY-T/GATE - Opposite REPLACE - 0.1 - 0.1
7 04 861004C1 LAMP ASSY-ROOM CTR REPLACE - 0.2 0.2 0.2
8 06 861006C1 MODULE ASSY-RAIN SENSOR REPLACE - 0.2 - 0.2
9 08 861008C1 UNIT & SENSOR ASSY-AUTO LIGHT REPLACE - 0.2 - 0.2
10 861010C1 HORN ASSY REPLACE - 0.5 - 0.5
10
11 861010CB HORN ASSY - Opposite REPLACE - 0.3 - 0.3

404
ELECTRICAL EQUIPMENTS - 8

Engine
8611 ELECTRICAL PARTS II

1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL
No. Code (EU-V) DTP

1 01 861101C1 LAMP ASSY-ROOM REPLACE 0.2 0.2 0.2 0.2

Electric
2 03 861103C1 BULB REPLACE 0.1 0.1 0.1 0.1
8
3 04 861104C1 LAMP ASSY-GLOVE BOX REPLACE 0.2 0.2 0.2 0.2
4 05 861105C1 BULB REPLACE 0.2 0.2 0.2 0.2
5 861106C1 HORN ASSY REPLACE 0.5 0.5 0.5 0.5
06
6 861106CB HORN ASSY - Opposite REPLACE 0.3 0.3 0.3 0.3
Oil
9

MODULE ASSY-AUTO LIGHT &


7 09 861109C1 REPLACE 0.2 0.2 0.2 0.2
RAIN SENSOR
8 11 861111C1 UNIT ASSY-FOLDING MIRROR REPLACE - 0.3 - 0.3
9 14 861114C1 BELL ASSY-CHIME REPLACE 0.5 0.5 0.5 0.5
10 18 861118C1 BUZZER ASSY-PIEZO REPLACE 0.3 0.3 0.3 0.3
11 20 861120C1 SPEAKER ASSY-CTR REPLACE - 0.3 0.3 0.3
12 861122C1 SPEAKER ASSY-FRT DR REPLACE 0.4 0.4 0.4 0.4
22
13 861122CB SPEAKER ASSY-FRT DR - Opposite REPLACE 0.3 0.3 0.3 0.3

405
8 - ELECTRICAL EQUIPMENTS

EPC Operation D20DTR D27DT/


No. Operation Description D20DT GSL
No. Code (EU-V) DTP

14 861123C1 SPEAKER ASSY-RR DR REPLACE 0.3 0.3 0.3 0.3


23
15 861123CB SPEAKER ASSY-RR DR - Opposite REPLACE 0.2 0.2 0.2 0.2
16 861125C1 SPEAKER ASSY-TWEETER RR REPLACE - 0.2 0.2 0.2
25
17 861125CB SPEAKER ASSY-TWEETER RR - Opposite REPLACE - 0.1 0.1 0.1
18 26 861126C1 SPEAKER ASSY-SUB WOOFER REPLACE - 0.4 0.4 0.4
19 31 861131C1 UNIT ASSY-VARIABLE SEAT WAMER REPLACE 0.7 0.7 0.7 0.7
20 33 861133C1 CONTROL UNIT-RR WIPER REPLACE 0.4 0.4 0.4 0.4
21 41 861141C1 JACK ASSY-MULTI STATION REPLACE 0.3 0.3 0.3 0.3
22 50 861150C1 CLOCK ASSY-DIGITAL REPLACE 0.3 0.3 0.3 0.3

406
ELECTRICAL EQUIPMENTS - 8

Engine
8710 CAR ALARM & ANTI-THIEF SYSTEM

1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL
No. Code (EU-V) DTP

1 01 871001C1 RECEIVER ASSY-REKES REPLACE - - - 0.4

Electric
2 02 871002C1 TRANSMITTER ASSY-REKES REPLACE - 0.1 - 0.1
8
3 03 871003C1 ANTENNA ASSY-REKES REPLACE - 0.6 - 0.6
4 04 871004C1 SIREN ASSY REPLACE 0.3 0.3 0.3 0.3
5 08 871008C1 STICS UNIT REPLACE - - - 0.4
6 09 871009C1 BELL ASSY-CHIME REPLACE - 0.5 - 0.5
Oil
9

7 16 871016C1 UNIT ASSY-RKSTICS REPLACE 0.4 0.4 0.4 0.4

407
8 - ELECTRICAL EQUIPMENTS

8711 CAR ALARM & ANTI-THIEF SYSTEM II

EPC Operation D20DTR D27DT/


No. Operation Description D20DT GSL
No. Code (EU-V) DTP

1 02 871102C1 UNIT ASSY-RKSTICS REPLACE 0.4 0.4 0.4 0.4


2 04 871104C1 ANTENNA ASSY-RKSTICS REPLACE 0.6 0.6 0.6 0.6
3 07 871107C2 TRANSMITTER ASSY-RKSTICS REPLACE 0.1 0.1 0.1 0.1
4 12 871112C2 CASE ASSY-TRANSMITTER KNOB REPLACE - 0.1 - 0.1
5 13 871113C2 SIREN ASSY REPLACE 0.3 0.3 0.3 0.3

408
ELECTRICAL EQUIPMENTS - 8

Engine
8790 PARKING AID SYSTEM

1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL
No. Code (EU-V) DTP

1 01 879001C1 PARKING AID UNIT REPLACE 0.7 0.7 0.7 0.7

Electric
2 02 879002C1 BUZZER ASSY-PIEZO REPLACE 0.3 0.3 0.3 0.3
8
3 879003C1 SENSOR ASSY-PARKING AID SIDE REPLACE 0.6 0.6 0.6 0.6
03 SENSOR ASSY-PARKING AID SIDE -
4 879003CA REPLACE 0.1 0.1 0.1 0.1
Additional
5 879004C1 SENSOR ASSY-PARKING AID CTR REPLACE 0.6 0.6 0.6 0.6
04 SENSOR ASSY-PARKING AID CTR -
Oil
9

6 879004CA REPLACE 0.1 0.1 0.1 0.1


Additional
7 879008C1 SENSOR ASSY-PAS FRT REPLACE 0.4 0.4 0.4 0.4
08
8 879008CA SENSOR ASSY-PAS FRT - Additional REPLACE 0.2 0.2 0.2 0.2
9 879010C1 SENSOR ASSY-PARKING AID SIDE REPLACE 0.6 0.6 0.6 0.6
10 SENSOR ASSY-PARKING AID SIDE -
10 879010CA REPLACE 0.1 0.1 0.1 0.1
Additional
11 879018C1 SENSOR ASSY-PAS FRT (1~2EA) REPLACE 0.4 0.4 0.4 0.4
18
12 879018CA SENSOR ASSY-PAS FRT - Additional REPLACE 0.2 0.2 0.2 0.2

409
8 - ELECTRICAL EQUIPMENTS

EPC Operation D20DTR D27DT/


No. Operation Description D20DT GSL
No. Code (EU-V) DTP

13 879020C1 SENSOR ASSY-PAS RR (1~4EA) REPLACE 0.6 0.6 0.6 0.6


20
14 879020CA SENSOR ASSY-PAS RR - Additional REPLACE 0.1 0.1 0.1 0.1

410
ELECTRICAL EQUIPMENTS - 8

Engine
8810 AIR BAG SYSTEM

1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL
No. Code (EU-V) DTP

1 01 881001C1 SDM REPLACE 0.4 0.4 0.4 0.4

Electric
2 02 881002C1 SENSOR-SIDE AIRBAG REPLACE 0.3 0.3 0.3 0.3
8
3 03 881003C1 WIRING ASSY-AIRBAG REPLACE 2.7 2.7 2.7 2.7
4 04 881004C1 COIL ASSY-STEERING CONTACT REPLACE 0.6 0.6 0.6 0.6
5 05 881005C1 MODULE ASSY-DRIVER AIR BAG REPLACE 0.3 0.3 0.3 0.3
6 06 881006C1 MODULE ASSY-PASSENGER AIR BAG REPLACE 0.9 0.9 0.9 0.9
Oil
9

7 07 881007C1 MODULE ASSY-SAB REPLACE 0.4 0.4 0.4 0.4


8 881010C1 WIRING ASSY-AIRBAG EXTENSION LH REPLACE - 0.5 0.5 0.5
10
9 881010C4 WIRING ASSY-AIRBAG EXTENSION RH REPLACE - 0.5 0.5 0.5

411
8 - ELECTRICAL EQUIPMENTS

8910 AUDIO SYSTEM

EPC Operation D20DTR D27DT/


No. Operation Description D20DT GSL
No. Code (EU-V) DTP

1 01 891001C1 CASSETTE ASSY REPLACE - 0.3 - 0.3


2 02 891002C1 PLAYER-COMPACT DISC REPLACE 0.3 0.3 0.3 0.3
3 06 891006C1 CABLE-ANTENNA FEEDER REPLACE 0.5 0.5 0.5 0.5
4 11 891011C1 MODULE ASSY-AM/FM ANTENNA REPLACE - 0.8 0.8 0.8

412
ELECTRICAL EQUIPMENTS - 8

Engine
8912 AUDIO SYSTEM III

1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL
No. Code (EU-V) DTP

1 01 891201C1 AUDIO ASSY REPLACE 0.3 0.3 0.3 0.3

Electric
2 10 891210C1 FEEDER CABLE-FRT REPLACE 0.7 0.7 0.7 0.7
8
3 11 891211C1 FEEDER CABLE-RR REPLACE 0.5 0.5 0.5 0.5
4 891216C1 ANTENNA ASSY-MICRO POLE REPLACE 1.5 1.5 1.5 1.5
16 ANTENNA ASSY-RADIO MICRO POLE
5 891216CA REPLACE 0.1 0.1 0.1 0.1
- Additional
Oil
9

413
8 - ELECTRICAL EQUIPMENTS

8930 NAVIGATION UNIT

EPC Operation D20DTR D27DT/


No. Operation Description D20DT GSL
No. Code (EU-V) DTP

1 01 893001C1 AMP UNIT-POWER REPLACE - 0.6 - 0.6


2 02 893002C1 CD CHANGER ASSY-VIDEO REPLACE - 0.6 - 0.6
3 893003C1 MODULE ASSY-TV ANTENNA REPLACE - 0.5 - 0.5
03
4 893003CB MODULE ASSY-TV ANTENNA - Opposite REPLACE - 0.3 - 0.3
5 05 893005C1 CABLE-ANTENNA FEEDER REPLACE - 0.5 - 0.5
6 06 893006C1 NAVIGATION UNIT REPLACE - - - 0.5
7 07 893007C1 HEAD UNIT-AUDIO & VIDEO REPLACE - 0.3 - 0.3
8 08 893008C1 TV TUNER UNIT REPLACE - 0.6 - 0.6
9 09 893009C1 BRKT ASSY-CDC & VCDC REPLACE - 0.6 - 0.6
10 10 893010C1 ANTENNA ASSY-GPS REPLACE - 1.7 - 1.7
11 11 893011C1 CABLE-GPS ANTENNA REPLACE - 0.7 - 0.7
12 13 893013C1 DIN CABLE-VCDC REPLACE - 1.0 - 1.0
OPTIC CABLE-HEAD UNIT & POWER
13 27 893027C1 REPLACE - 0.7 - 0.7
AMP

414
ELECTRICAL EQUIPMENTS - 8

Engine
8931 NAVIGATION & DVD SYSTEM

1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL
No. Code (EU-V) DTP

1 01 893101C1 HEAD UNIT-AUDIO & VIDEO REPLACE - - - 0.3

Electric
2 03 893103C1 UNIT ASSY-NAVIGATION REPLACE - - - 0.5
8
3 04 893104C1 DVD ROM-NAVIGATION REPLACE - - - 0.1
4 07 893107C1 TV TUNER UNIT ASSY REPLACE - - - 0.6
5 893109C1 MODULE ASSY-TV ANTENNA REPLACE - 0.5 0.5 0.5
09
6 893109CB MODULE ASSY-TV ANTENNA - Opposite REPLACE - 0.3 0.3 0.3
Oil
9

7 10 893110C1 CHANGER ASSY-DVD REPLACE - - - 0.6


8 14 893114C1 POWER AMP UNIT ASSY REPLACE - 0.4 0.4 0.4
9 20 893120C1 CABLE-RADIO G/ANT AV FEEDER REPLACE - 0.5 0.5 0.5
10 22 893122C1 OPTIC CABLE-DVD CHANGER FRT REPLACE - 1.0 1.0 1.0
11 23 893123C1 OPTIC CABLE-DVD CHANGER RR REPLACE - 1.1 1.1 1.1
12 25 893125C1 CABLE-TV ANTENNA FEEDER REPLACE - 0.5 0.5 0.5
13 26 893126C1 OPTIC CABLE-POWER AMP FRT REPLACE - 1.0 1.0 1.0
14 27 893127C1 OPTIC CABLE-POWER AMP RR REPLACE - 0.6 0.6 0.6

415
8 - ELECTRICAL EQUIPMENTS

EPC Operation D20DTR D27DT/


No. Operation Description D20DT GSL
No. Code (EU-V) DTP

15 31 893131C1 JACK ASSY-AUDIO & VIDEO AUX REPLACE - 0.2 0.2 0.2
16 893134C1 ANTENNA ASSY-COMBINATION REPLACE 1.5 1.5 1.5 1.5
34 ANTENNA ASSY-COMBINATION -
17 893134CA REPLACE 0.3 0.3 0.3 0.3
Additional
18 37 893137C1 FEEDER CABLE-GPS REPLACE 0.7 0.7 0.7 0.7

416
SECTION
9

O.V.M TOOL & ACCESORY

CONTENTS
9110 O.V.M TOOL.................................................................................... 419
9210 OIL & ANTIFREEZE....................................................................... 420
O.V.M TOOL & ACCESSORY - 9

Engine
9110 O.V.M TOOL

1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL
No. Code (EU-V) DTP

1 01 911001C1 O.V.M TOOL REPLACE 0.1 0.1 0.1 0.1

Electric
8
Oil
9

419
9 - O.V.M TOOL & ACCESSORY

9210 OIL & ANTIFREEZE

EPC Operation D20DTR D27DT/


No. Operation Description D20DT GSL
No. Code (EU-V) DTP

1 921001C1 OIL-ENGINE REPLACE 0.4 0.4 0.4 0.4


2 01 921001C5 OIL-ENGINE FILLING 0.1 0.1 0.1 0.1
3 921001D2 OIL-ENGINE (LEAK) INSPECT 0.2 0.2 0.2 0.2
4 921002C1 OIL-T/M (M/T) REPLACE 0.3 0.3 0.3 0.3
5 921002C4 OIL-T/M (A/T) REPLACE 0.6 0.6 0.6 0.6
6 02 921002C5 OIL-T/M FILLING 0.1 0.1 0.1 0.1
7 921002D6 OIL-T/C REPLACE 0.3 0.3 0.3 0.3
8 921002D7 OIL-T/C FILLING 0.1 0.1 0.1 0.1
9 921003C1 OIL-RR AXLE REPLACE 0.4 0.4 0.4 0.4
03
10 921003C5 OIL-RR AXLE FILLING 0.1 0.1 0.1 0.1
11 921004C1 OIL-BRAKE REPLACE 0.6 0.6 0.6 0.6
12 04 921004C3 OIL-BRAKE (AIR BLEED) REPAIR 0.3 0.3 0.3 0.3
13 921004C5 OIL-BRAKE FILLING 0.1 0.1 0.1 0.1

420
O.V.M TOOL & ACCESSORY - 9

Engine
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL

1
No. Code (EU-V) DTP

14 921005C1 ANTIFREEZE REPLACE 0.5 0.5 0.5 0.5


05
15 921005C5 ANTIFREEZE FILLING 0.1 0.1 0.1 0.1

Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
Electric
8
Oil
9

421
MEMO
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