REXTON новый
REXTON новый
REXTON новый
1. ENGINE 1 - 49
2012.07
SECTION
A
GENERAL INFORMATION
CONTENTS
1. Introduction............................................................................................... 5
2. How To Read This Manual........................................................................ 6
3. How To Use This Manual.......................................................................... 9
4. Paint Repair............................................................................................. 10
5. Defect Code............................................................................................. 11
6. Abbreviation............................................................................................ 13
7. Illustation Index....................................................................................... 14
GENERAL INFORMATION - A
1. INTRODUCTION
1-1. PAGE LAYOUT
This Labor Time Guide is designed for convenient and accurate use. In order to provide easy loca-
tion of operations, the layout has been structured in reading sequence with the corresponding illus-
tration.
Major Operation
The Labor Operation Codes consist of seven digits. All operation numbers having “0” in the seven
digit of operation number are classified as “major” operations. A major operation time allowance is
sufficient to do the work described as a single operation.
These operations cannot be used as single operation and must be used as additions to the major
operation.
1-3. TIME ALLOWANCES
The time allowances published in this guide have been determined by performing the operation a
sufficient number of times to establish an average time or to determine that a fair and equitable time
has been developed. Standard technician’s hand tools and dealer essential and available tools are
used in performing time studies. No power operated tools are used for time studies.
Procedures outlined in Service Manuals, other Service Publications and standard shop practices are
used as a guide when performing the work necessary to establish time allowances.
The time allowance includes the actual time required to perform the operation plus an additional al-
lowance to provide for operating variables.
Time allowances include time to remove and reinstall manufacturer optiones and accessories but do
not include time to remove and reinstall special or aftermarket equipment.
“Repair diagnosis” time is include in all published labor time operations when it is required to perform
the operation.
It is the responsibility of the dealer’s qualified service staff to assist technicians in “customer problem
analysis” and “symtom diagnosis”.
5
A - GENERAL INFORMATION
1 - ENGINE
2 3 4A 4B 5 6
6
GENERAL INFORMATION - A
1) Section
Refer to the main group code in this chapter.
2) Illustration Number
The illustration number corresponds to the reference number on the illustration.
3) Operation Code
The operation code consist of seven digits.
Basic Code
The basic code is a 2-digit serial number to each specific operation.
Auxiliary Code
The Auxiliary code indicates the type of repairs as shown below :
Auxiliary Code Description Auxiliary Code Description
C1 Replace D6 Replace3
C2 Overhaul D7 Other1
Major operation
C3 Repair D8 Other2
C4 Replace2 D9 Other3
C5 Filling CA Additional
C6 Seal CB Opposite
C7 Paint CC Additional2
C8 Major operation Ref.Paint CD Opposite2
C9 Grinding CE Additional3
Supplementary
D0 Plate CF Opposite3
operation
D1 Welding CG Additional4
D2 Inspect CH Opposite4
D3 Adjust CJ :
D4 Clean : :
D5 Reprogram CZ :
Major Operation
The numeric code “C1”~”D9” represents a major operation.
Supplementary operation
The numeric code “CA”~”CZ” represents supplementary work of where time is required additionally for
the incidental repair work of the parts or components related to the originally intended repair.
7
A - GENERAL INFORMATION
4) Operation Description
4A. Major Operation
The description corresponding to each operation number names the parts or component concerned,
and describes what kind of operation is to be performed.
5) Operation Times
The operation times in this manual are provided in hours and tenths of hours (e.g. 1.1 hours for 1hour
and 6 minutes).
Enter the operation time on the warranty claim in the same manner.
6) Model Code
This code represents the vehicle model.
Vehicle model
Rexton
7) Engine Type
This designation represents engine types.
D20DTR : Diesel Engine (EU-V)
D27DT/DTP : Diesel Engine (EU-IV)
D20DT : Diesel Engine (EU-III)
GSL : Gasoline Engine (GSL 3.2)
8
GENERAL INFORMATION - A
Model : REXTON
Major operation : Cover assy-crankshaft sealing RR (M/T)
Supplementary Work : Cover assy-crankshaft sealing RR (M/T) (Each Additional)
Step 1 : First find ENGINE - CYLINDER BLOCK (D20R) in MAIN GROUP INDEX
Step 2 : On page Engine 1-41, note the operation code for Expansion plug. (Relacement)
9
A - GENERAL INFORMATION
4. PAINT REPAIR
4-1. INSTRUCTION
The time allowances herein for painting operations are established on the basis of techniques and
material required for quality work both in appearance and durability.
The basis for determining the paint time allowances is a “Paintable Surface”.
1. After dents have been removed from sheet metal parts and the parts welded they are stored
to their neutral shape.
2. Welding and soldering joints, overlapping seams formed by partial replacement and surfaces
smoothed with fillers are ground down using P80-120 grain sandpaper.
3. And when the painter does not need to apply more than 3 coats of knife-edge putty to the sur-
faces to be painted.
According to the character of paint process and size of area to be painted, the kinds and quantity of
the material will be varied in the course of paint.
The material allowances consist of mixed paint and additional material such as masking tape, sand-
ing paper, cleaning solvent and etc. needed for the operation of each step.
INCLUDES ; moving the vehicle / mixing all materials / color blending / equipment cleaning / color
spray sample / repainting time on clear coat / masking / sanding / cleaning / spraying /
removing of the masking and polishing.
EXCLUDES ; removal and reinstallation of body attaching parts.
Type Description
COLOR COAT PAINT EXPOSED SURFACES
Top-coat entire surface, including small dents that have been straightened (without filling in). Its op-
eration should be used when correcting painting conditions such as thin paint, color mismatch or sur-
face scratches not extending beyond the prime coat.
REFINISH PAINT NEW PART
This operation involves sanding out a defect to expose a local area of bare metal, prime locally and
then apply color coat.
This applies to those paint repairs that require a repair to the prime coat before the color coat is applied.
POLISHING POLISH THE SURFACES
10
GENERAL INFORMATION - A
5. DEFECT CODE
5-1. NATURE CODE
N01 Hard start, no start N41 Sponge pedal
N02 Poor idle N42 Unstable steering
N03 Surge, hesitate, stumble N43 Excessive shock
N04 Engine noise, engine knoking noise N44 Poor release
N05 Choke malfunction N45 Unusual tire wear
N06 Engine stalled (general) N46 Misaligned or mismatched
N07 Excessive fuel consumption N47 Weak
N08 Excessive oil consumption N48 Hard to turn
N09 Overheated N49 Impossible to turn
N10 Shift shock N50 Vehicle bouncing
N11 Engine run-on N51 Deteriorated
N12 Flooded, overflowing N52 Distorsion, rainbow, waving
N13 Poor acceleration, uneven acceleration N53 Color mismatched
N14 Abnormal combustion N54 Defective chrom plate, defective painting
N15 Lack of engine power N55 Rust, corrosion, perforation
N16 Percolation N56 Glazed
N17 Improper exhaust gas (black smoke, white smoke) N57 Loose, poor fit
N18 Backfire, afterfire N58 Bubbles
N19 Vapor lock N59 Vehicle vibration
N20 Blocked N60 Excessive vibration
N21 Shuddering, pulsation, vibration, chattering N61 Dead battery
N22 Slippage (slipping) N62 Inaccurate (meter, gauge, etc.)
N23 Difficult engagement N63 Poor sound (horn, radio, etc.)
N24 Difficult disengagement N64 Overcharged, discharged
N25 Abnormal shifts N65 Electrical failures
N26 Impossible shifts N66 Blown fuse
N27 Squeaking, squealing, abnormal (wind)noise N67 Warning light on
N28 Dragging N68 Intermittent operation
N29 Pulls N69 Pulls to left or right
N30 Stalled while driving N70 Poor AM reception / interference
N31 Stalled while idling N71 Oil leak, oil entering
N32 Stalled between shifts N72 Water leak, water entering
N33 Stalling during sudden braking N73 Leaks-other (air, fuel, refrigerant, vacuum)
N34 Fails to reach normal operating temperature N74 Poor FM reception / interference
N35 RPM too low N75 Radio / CD does not operate properly
N36 RPM too high N76 Tape deck does not operate properly
N37 Jumping-out N77 Improper memory
N38 Improper synchronizing N78 Improper volume control
N39 Oil diluted N80 Head lamp improperly aimed
N40 Misfire N82 Loosening, failing-off, sagged
11
A - GENERAL INFORMATION
12
GENERAL INFORMATION - A
6. ABBREVIATION
A/C Air conditioning MAP Manifold absolute pressure
ABD Antilock brake differential MAT Manifold air temperature
ADJ Adjust M/T Manual transaxle
ASSY Assembly OH Overhaul
A/T Auto transaxle PLA Plating
CC Color coat print POL Polishing
CHK Check RAD Radiator
CLN Clean REF Refinish paint
DOHC Double overhead camshaft REKES Remote keyless entry system
ECS Electrical control system RI Reinstall
EGR Exhaust gas recirculation RP Replacement
IAC Idle air control TPS Throttle position sensor
I/P Instrument panel T/C Transfer case
L.C.R.V Load conscious reducing valve T.O.D Torque on demand
13
A - GENERAL INFORMATION
7. ILLUSTRATION INDEX
1. ENGINE
1113 ENGINE UNIT (GSL) 1114 ENGINE UNIT (D20, D27) 1115 ENGINE UNIT (D20R)
1120 SHORT BLOCK (DSL) 1121 SHORT BLOCK (GSL) 1124 CYLINDER BLOCK (GSL)
1125 CYLINDER BLOCK (D20, D27) 1127 CYLINDER BLOCK (D20R) 1130 CRANKSHAFT & FLYWHEEL
14
GENERAL INFORMATION - A
1211 CYLINDER HEAD & GASKET KIT (GSL) 1212 CYLINDER HEAD & GASKET KIT (D20, D27) 1214 CYLINDER HEAD & GASKET KIT (D20R)
1221 CYLINDER HEAD COVER & CAMSHAFT (GSL) 1222 CYLINDER HEAD COVER & CAMSHAFT (D20, D27) 1225 CYLINDER HEAD COVER & CAMSHAFT (D20R)
1311 CHAIN DRIVE (GSL) 1312 CHAIN DRIVE (D20, D27) 1315 CHAIN DRIVE (D20R)
15
A - GENERAL INFORMATION
1332 TIMING CASE (GSL) 1333 TIMING CASE (D20, D27) 1336 TIMING CASE (D20R)
1350 BELT SYSTEM 1411 ENGINE WIRING (GSL) 1412 ENGINE WIRING (D20, D27)
1413 ENGINE WIRING (D20R) 1430 SENSORS (GSL) 1431 SENSORS (D20, D27)
16
GENERAL INFORMATION - A
1432 SENSORS (D20R) 1441 IGNITION COIL (GSL) 1451 ALTERNATOR (DSL)
1452 ALTERNATOR (GSL) 1453 ALTERNATOR MOUNTING 1461 STARTING MOTOR (DSL)
1462 STARTING MOTOR (GSL) 1490 EMISSION MODULE (GSL) 1491 EMISSION MODULE (DSL)
17
A - GENERAL INFORMATION
1520 COOLING SYSTEM (D20, D27) 1522 COOLING SYSTEM (GSL) 1525 COOLING SYSTEM (D20R)
1532 OIL PAN & PUMP (GSL) 1533 OIL PAN & PUMP (D20, D27) 1536 OIL PAN & PUMP (D20R)
1542 OIL FILTER (GSL) 1543 OIL FILTER (D20, D27) 1546 OIL FILTER (D20R)
18
GENERAL INFORMATION - A
1610 VACUUM SYSTEM (DSL) 1624 VACUUM SYSTEM (GSL) 1627 VACUUM SYSTEM (WITH 2NDARY AIR PUMP)
1713 INTAKE MANIFOLD (GSL) 1714 INTAKE MANIFOLD (D20) 1715 INTAKE MANIFOLD (D27)
1719 INTAKE MANIFOLD (D20R) 1723 EXHAUST MANIFOLD (GSL) 1725 EXHAUST MANIFOLD (D20, D27)
19
A - GENERAL INFORMATION
1729 EXHAUST MANIFOLD (D20R) 1750 2NDARY AIR INJECTION SYSTEM (E32) 1791 E.G.R VALVE (D20)
1792 E.G.R VALVE (D27) 1793 E.G.R VALVE (D20R) 1880 COMMON RAIL SYSTEM (D20)
1881 COMMON RAIL SYSTEM (D27) 1882 COMMON RAIL SYSTEM (D20R) 1912 TURBOCHARGER (D20)
20
GENERAL INFORMATION - A
21
A - GENERAL INFORMATION
2130 RADIATOR HOSE & PIPE 2210 FUEL TANK (DSL) 2211 FUEL TANK (GSL)
2220 FUEL LINE (DSL) 2221 FUEL LINE (GSL) 2231 FUEL FILTER & LINE (D20, D27)
22
GENERAL INFORMATION - A
2232 FUEL FILTER & LINE (D20R) 2242 FUEL SYSTEM (GSL) 2312 AIR CLEANER (GSL)
2313 AIR CLEANER (D20, D27, D20R) 2321 AIR INTAKE SYSTEM (GSL) 2330 AIR INTERCOOLER
2411 EXHAUST SYSTEM (DSL) 2412 EXHAUST SYSTEM (CDPF) 2422 EXHAUST SYSTEM (GSL)
23
A - GENERAL INFORMATION
2432 EXHAUST GAS RECIRCULATION SYSTEM (D20) 2433 EXHAUST GAS RECIRCULATION SYSTEM (D27) 2435 EXHAUST GAS RECIRCULATION SYSTEM (D20R)
24
GENERAL INFORMATION - A
3110 T/M & T/C ATTACHMENT 3160 TRANSMISSION (6M/T) 3161 CLUTCH HOUSING (6M/T)
3162 INPUT & OUTPUT SHAFT (6M/T) 3163 COUNT SHAFT GEAR (6M/T) 3164 ADAPTOR ASSY (6M/T)
25
A - GENERAL INFORMATION
3165 RAIL & SHIFT FORK (6M/T) 3166 SHIFTER & EXTENSION (6M/T) 3170 TRANSMISSION-TSM54 (M/T, 4WD)
3171 CLUTCH HOUSING-TSM54 (M/T, 4WD) 3172 INPUT & OUTPUT SHAFT-TSM54 (M/T, 4WD) 3173 COUNT SHAFT GEAR-TSM54 (M/T, 4WD)
3174 ADAPTOR ASSY-TSM54 (M/T, 4WD) 3175 RAIL & SHIFT FORK-TSM54 (M/T, 4WD) 3176 SHIFTER & EXTENSION-TSM54 (M/T, 4WD)
26
GENERAL INFORMATION - A
3210 TRANSFER CASE : P/TIME (E32) 3230 TRANSFER CASE : TOD (E32) 3240 TRANSFER CASE : P/TIME
3241 TRANSFER CASE : P/TIME 1 3242 TRANSFER CASE : P/TIME 2 3250 TRANSFER CASE : TOD (D27, GSL)
3251 TRANSFER CASE : TOD (D27, GSL) 1 3252 TRANSFER CASE : TOD (D27, GSL) 2 3260 TRANSFER CASE : AWD (D27, GSL)
27
A - GENERAL INFORMATION
3261 TRANSFER CASE : AWD (D27, GSL) 1 3310 PROPELLER SHAFT 3410 SPEEDOMETER SENSOR & TCU
3650 AUTOMATIC TRANSMISSION (DC 5A/T) 3651 CONVERTER HOUSING & OIL PUMP (DC 5A/T) 3652 LAMINATED BRAKE (DC 5A/T)
3653 CLUTCH & PLANETARY CARRIER (DC 5A/T) 3654 OIL PAN & ACCESSORIES (DC 5A/T) 3655 DRIVE SHAFT (DC 5A/T)
28
GENERAL INFORMATION - A
3656 CENTER & REAR PLANETARY CARRIER (DC 5A/T) 3657 MULTIPLE DISC BRAKE (DC 5A/T) 3658 MULTIPLE DISC BRAKE (DC 5A/T)-2
3659 TRANSMISSION HOUSING (DC 5A/T) 3660 VALVE BODY (DC 5A/T) 3670 POWER TRAIN AUXILARY PARTS
3680 AUTOMATIC TRANSMISSION (M78:DSI 6A/T) 3681 CONVERTER HOUSING & OIL PUMP (M78:DSI 6A/T) 3682 TRANSMISSION HOUSING (M78:DSI 6A/T)
29
A - GENERAL INFORMATION
3683 VALVE BODY (M78:DSI 6A/T) 3684 OIL PAN (M78:DSI 6A/T) 3710 MANUAL SHIFT CONTROL
3721 AUTO SHIFT CONTROL (DC 5A/T) 3722 AUTO SHIFT CONTROL (DSI 6A/T) 3750 AUTO COOLING SYSTEM
30
GENERAL INFORMATION - A
4.CHASSIS
4010 FRAME 4111 AXLE SHAFT (II) 4113 FRONT HUB & DISC (II)
4117 LOCKING HUB (II) 4120 FRONT AXLE (KSC:H/DYMOS) 4121 FRONT AXLE (TONGIL:S&T)
4122 FRT AXLE:IOP (AAM) 4170 TIRE & WHEEL DISC 4180 SPARE TIRE & CARRIER
31
A - GENERAL INFORMATION
4190 TIRE PRESSURE MONITORING SYSTEM (TPMS) 4210 REAR AXLE (KSC:H/DYMOS) 4211 REAR AXLE (TONGIL:S&T)
4220 REAR AXLE (AAM) 4221 REAR KNUCKLE & HUB (MULTI LINK) 4310 FRONT AXLE MOUNTING
4311 FRONT AXLE MOUNTING (II) 4320 REAR AXLE MOUNTING 4410 FRONT SUSPENSION
32
GENERAL INFORMATION - A
4411 FRONT SHOCK ABSORBER 4420 STABILIZER BAR 4480 ELECTRIC AIR SUSPENSION (EAS)
4510 REAR SUSPENSION 4511 REAR SHOCK ABSORBER 4512 REAR SHOCK ABSORBER (EAS)
4520 REAR SUSPENSION (MULTI LINK) 4521 REAR SHOCK ABSORBER (MULTI LINK) 4610 STEERING WHEEL & COLUMN
33
A - GENERAL INFORMATION
4620 STEERING GEAR LINKAGE 4640 POWER STEERING PIPE LINE 4711 POWER STEERING PUMP
4810 BRAKE PEDAL 4824 BRAKE PIPE (TEVES:NON ABS/ESP) 4825 BRAKE PIPE (TEVES:W/ ABS/ESP)
4830 FRONT BRAKE 4840 REAR BRAKE (DRUM) 4841 REAR BRAKE (DISC)
34
GENERAL INFORMATION - A
4850 MASTER CYLINDER & BOOSTER (MANDO) 4890 ABS SYSTEM 4892 HYDRAURIC MODULATOR (HECU)
4910 PARKING BRAKE 4920 ELECTRONIC PARKING BRAKE (EPB) 4990 LOAD CONSCIOUS REDUCING VALVE
35
A - GENERAL INFORMATION
5. BODY
5120 BODY MOUNTING 5210 SIDE & REAR BODY 5220 QUARTER & WHEEL HOUSE
5510 ROOF PANEL 5610 FRONT FLOOR PANEL 5620 REAR FLOOR PANEL
5710 FRONT END PANEL 5720 FENDER & APRON PANEL 5730 DASH PANEL & COWL
36
GENERAL INFORMATION - A
6410 TAIL GATE PANEL 6810 AIR CONDITIONER MODULE 6820 AIR CONDITIONER HOSE & PIPE
6821 AIR CONDITIONER HOSE & PIPE (2) 6822 AIR CONDITIONER HOSE & PIPE II (1) 6830 AIR DISTRIBUTOR
37
A - GENERAL INFORMATION
38
GENERAL INFORMATION - A
7110 FRT DOOR OPENING SYSTEM 7115 FRT DOOR TRIM 7120 FRT WINDOW LIFTER
7121 FRT WEATHER STRIP 7210 REAR DOOR OPENING SYSTEM 7215 REAR DOOR TRIM
39
A - GENERAL INFORMATION
7220 REAR WINDOW LIFTER 7221 REAR WEATHER STRIP 7310 TAIL GATE OPENING SYSTEM
7410 FRONT SEAT 7430 FRONT SEAT BELT 7510 REAR SEAT
40
GENERAL INFORMATION - A
7530 REAR SEAT BELT 7610 INSTRUMENT PANEL 7620 INSTRUMENT PANEL (RHD)
7631 REAR CONSOLE 7632 FRONT CONSOLE (II) 7710 FLOOR CARPET
7711 SERVICE MAT 7730 PILLAR TRIM 7770 SUNSHADE & INSIDE MIRROR
41
A - GENERAL INFORMATION
7810 WINDSHIELD WIPER 7820 WINDSHIELD WASHER 7830 BACK WINDSHIELD WIPER
7871 FRONT BUMPER (II) 7880 REAR BUMPER 7881 REAR BUMPER (II)
42
GENERAL INFORMATION - A
7910 RADIATOR GRILLE 7930 SIDE BODY MOLDING 7931 SIDE BODY MOLDING (II)
7940 REAR BODY MOLDING 7950 EMBLEM & LETTERING 7970 WHEEL HOUSE COVER
43
A - GENERAL INFORMATION
8. ELECTRICAL EQUIPMENTS
8011 INSTRUMENT CLUSTER (II) 8210 WIRING 8211 WIRING II
44
GENERAL INFORMATION - A
8610 ELECTRICAL PARTS 8611 ELECTRICAL PARTS II 8710 CAR ALARM & ANTI-THIEF SYSTEM
8711 CAR ALARM & ANTI-THIEF SYSTEM II 8790 PARKING AID SYSTEM 8810 AIR BAG SYSTEM
8910 AUDIO SYSTEM 8912 AUDIO SYSTEM III 8930 NAVIGATION UNIT
45
A - GENERAL INFORMATION
46
GENERAL INFORMATION - A
47
MEMO
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SECTION
1
ENGINE
CONTENTS
1113 ENGINE UNIT (GSL)........................................................................ 51
1114 ENGINE UNIT (D20, D27)................................................................. 52
1115 ENGINE UNIT (D20R)....................................................................... 53
1120 SHORT BLOCK (DSL)..................................................................... 54
1121 SHORT BLOCK (GSL)..................................................................... 55
1124 CYLINDER BLOCK (GSL)............................................................... 56
1125 CYLINDER BLOCK (D20, D27)........................................................ 58
1127 CYLINDER BLOCK (D20R).............................................................. 60
1130 CRANKSHAFT & FLYWHEEL......................................................... 62
1211 CYLINDER HEAD & GASKET KIT (GSL)........................................ 64
1212 CYLINDER HEAD & GASKET KIT (D20, D27)................................ 66
1214 CYLINDER HEAD & GASKET KIT (D20R)...................................... 68
1221 CYLINDER HEAD COVER & CAMSHAFT (GSL)............................ 70
1222 CYLINDER HEAD COVER & CAMSHAFT (D20, D27).................... 72
1225 CYLINDER HEAD COVER & CAMSHAFT (D20R).......................... 74
1311 CHAIN DRIVE (GSL)........................................................................ 75
1312 CHAIN DRIVE (D20, D27)................................................................ 76
1315 CHAIN DRIVE (D20R)...................................................................... 77
1332 TIMING CASE (GSL)........................................................................ 78
1333 TIMING CASE (D20, D27)................................................................ 79
1336 TIMING CASE (D20R)...................................................................... 81
1350 BELT SYSTEM................................................................................. 82
1411 ENGINE WIRING (GSL)................................................................... 83
1412 ENGINE WIRING (D20, D27)............................................................ 84
1413 ENGINE WIRING (D20R).................................................................. 85
1430 SENSORS (GSL).............................................................................. 86
1431 SENSORS (D20, D27)...................................................................... 87
1432 SENSORS (D20R)............................................................................ 88
1441 IGNITION COIL (GSL)...................................................................... 89
1451 ALTERNATOR (DSL)........................................................................ 91
1452 ALTERNATOR (GSL)....................................................................... 92
CONTENTS
1453 ALTERNATOR MOUNTING.............................................................. 93
1461 STARTING MOTOR (DSL)............................................................... 94
1462 STARTING MOTOR (GSL)............................................................... 95
1490 EMISSION MODULE (GSL)............................................................. 96
1491 EMISSION MODULE (DSL).............................................................. 97
1520 COOLING SYSTEM (D20, D27)....................................................... 98
1522 COOLING SYSTEM (GSL)............................................................. 100
1525 COOLING SYSTEM (D20R)........................................................... 102
1532 OIL PAN & PUMP (GSL)................................................................ 104
1533 OIL PAN & PUMP (D20, D27)......................................................... 106
1536 OIL PAN & PUMP (D20R)............................................................... 108
1542 OIL FILTER (GSL).......................................................................... 110
1543 OIL FILTER (D20, D27).................................................................. 112
1546 OIL FILTER (D20R)........................................................................ 113
1610 VACUUM SYSTEM (DSL).............................................................. 114
1624 VACUUM SYSTEM (GSL).............................................................. 115
1627 VACUUM SYSTEM (WITH 2NDARY AIR PUMP).......................... 116
1713 INTAKE MANIFOLD (GSL)............................................................ 117
1714 INTAKE MANIFOLD (D20)............................................................. 118
1715 INTAKE MANIFOLD (D27)............................................................. 119
1719 INTAKE MANIFOLD (D20R)........................................................... 120
1723 EXHAUST MANIFOLD (GSL)........................................................ 121
1725 EXHAUST MANIFOLD (D20, D27)................................................. 122
1729 EXHAUST MANIFOLD (D20R)....................................................... 123
1750 2NDARY AIR INJECTION SYSTEM (E32)..................................... 124
1791 E.G.R VALVE (D20)........................................................................ 125
1792 E.G.R VALVE (D27)........................................................................ 126
1793 E.G.R VALVE (D20R)..................................................................... 127
1880 COMMON RAIL SYSTEM (D20).................................................... 128
1881 COMMON RAIL SYSTEM (D27).................................................... 130
1882 COMMON RAIL SYSTEM (D20R).................................................. 132
1912 TURBOCHARGER (D20)............................................................... 134
1913 TURBOCHARGER (D27)............................................................... 135
1914 TURBOCHARGER (D20R)............................................................. 136
1990 ENGINE MOUNTING...................................................................... 137
1 - ENGINE MECHANICAL
Engine
1113 ENGINE UNIT (GSL)
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL
No. Code (EU-V) DTP
Electric
2 111301C2 ENGINE ASSY (M/T) OVERHAUL - - - 18.1
01
8
3 111301C4 ENGINE ASSY (A/T) REPLACE - - - 8.5
4 111301D7 ENGINE ASSY (A/T) OVERHAUL - - - 18.1
5 111302C1 BRKT-ENGINE MTG LH REPLACE - - - 0.8
02
6 111302CB BRKT-ENGINE MTG RH - Opposite REPLACE - - - 0.5
Oil
9
51
1 - ENGINE MECHANICAL
52
1 - ENGINE MECHANICAL
Engine
1115 ENGINE UNIT (D20R)
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL
No. Code (EU-V) DTP
Electric
2 111501C2 ENGINE ASSY (M/T) OVERHAUL 17.2 - - -
01
8
3 111501C4 ENGINE ASSY (A/T) REPLACE 8.3 - - -
4 111501D7 ENGINE ASSY (A/T) OVERHAUL 17.9 - - -
5 111502C1 BRKT ASSY-ENGINE MTG LWR REPLACE 0.7 - - -
6 02 111502CA BRKT ASSY-ENGINE MTG LWR - Additional REPLACE 0.2 - - -
Oil
9
53
1 - ENGINE MECHANICAL
54
1 - ENGINE MECHANICAL
Engine
1121 SHORT BLOCK (GSL)
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL
No. Code (EU-V) DTP
55
1 - ENGINE MECHANICAL
56
1 - ENGINE MECHANICAL
Engine
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL
1
No. Code (EU-V) DTP
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
Electric
8
Oil
9
57
1 - ENGINE MECHANICAL
58
1 - ENGINE MECHANICAL
Engine
EPC Operation D20DTR D27DT/
No. Operation Description
1
D20DT GSL
No. Code (EU-V) DTP
Fuel
RR (A/T)
2
16 112522C1 NOZZLE ASSY-OIL INJECTION REPLACE - 3.6 2.1 -
22
17 112522CA NOZZLE ASSY-OIL INJECTION - Additional REPLACE - 0.1 0.1 -
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
Electric
8
Oil
9
59
1 - ENGINE MECHANICAL
60
1 - ENGINE MECHANICAL
Engine
EPC Operation D20DTR D27DT/
1
No. Operation Description D20DT GSL
No. Code (EU-V) DTP
Fuel
2
14 112737D7 RING-TRIGGER (A/T, AWD) REPLACE 3.3 - - -
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
Electric
8
Oil
9
61
1 - ENGINE MECHANICAL
62
1 - ENGINE MECHANICAL
Engine
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL
1
No. Code (EU-V) DTP
Fuel
2
18 113026C1 BUSHING REPLACE 16.0 15.2 14.6 19.5
26
19 113026CA BUSHING - Additional REPLACE 0.1 0.1 0.1 0.1
20 113029C1 BEARING KIT-CONNECTING ROD REPLACE 15.6 15.2 15.0 19.5
29
Power
BEARING KIT-CONNECTING ROD -
21 113029CA REPLACE 0.1 0.1 0.1 0.1
Additional
3
22 113030C1 BEARING-CONNECTING ROD UPR REPLACE - 15.2 - 19.5
30 BEARING-CONNECTING ROD UPR -
23 113030CA REPLACE - 0.1 - 0.1
Additional
Chassis
24 113031C1 BEARING-CONNECTING ROD LWR REPLACE - 15.2 - 19.5
4
31 BEARING-CONNECTING ROD LWR -
25 113031CA REPLACE - 0.1 - 0.1
Additional
26 113033C1 PISTON ASSY REPLACE 16.0 15.5 15.0 19.5
33
27 113033CA PISTON ASSY - Additional REPLACE 0.1 0.1 0.1 0.1
Body
28 113034C1 RING SET-PISTON REPLACE 16.0 15.6 15.0 19.5
5
34
29 113034CA RING SET-PISTON - Additional REPLACE 0.2 0.2 0.2 0.1
30 113035C1 RING-SNAP REPLACE 16.0 15.2 15.0 19.5
35
B-Hangon
31 113035CA RING-SNAP - Additional REPLACE 0.2 0.2 0.2 0.1
6
Interior
7
Electric
8
Oil
9
63
1 - ENGINE MECHANICAL
64
1 - ENGINE MECHANICAL
Engine
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL
1
No. Code (EU-V) DTP
Fuel
2
17 121126C1 VALVE-EXHAUST (1SET) REPLACE - - - 8.6
26
18 121126CA VALVE-EXHAUST - Additional REPLACE - - - 0.1
19 121129C1 GUIDE-VALVE REPLACE - - - 6.3
29
Power
20 121129CA GUIDE-VALVE - Additional REPLACE - - - 0.3
3
21 121130C1 SEAL-VALVE STEM REPLACE - - - 3.0
30
22 121130CA SEAL-VALVE STEM - Additional REPLACE - - - 0.1
23 121134C1 COTTER-VALVE REPLACE - - - 6.6
Chassis
34
24 121134CA COTTER-VALVE - Additional REPLACE - - - 0.1
4
25 35 121135C1 TAPPET ASSY-HYDRAULIC REPLACE - - - 2.0
Body
5
B-Hangon
6
Interior
7
Electric
8
Oil
9
65
1 - ENGINE MECHANICAL
66
1 - ENGINE MECHANICAL
Engine
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL
1
No. Code (EU-V) DTP
Fuel
32
2
17 121232CA SEAL-VALVE STEM - Additional REPLACE - 0.1 0.1 -
18 121236C1 COTTER-VALVE REPLACE - 3.0 2.8 -
36
19 121236CA COTTER-VALVE - Additional REPLACE - 0.1 0.1 -
Power
20 39 121239C1 FOLLOWER ASSY-FINGER REPLACE - 3.0 3.2 -
3
21 121240C1 ADJUSTER ASSY-HYDRAULIC LASH REPLACE - 3.0 3.2 -
40 ADJUSTER ASSY-HYDRAULIC LASH -
22 121240CA REPLACE - 0.1 0.1 -
Additional
Chassis
4
Body
5
B-Hangon
6
Interior
7
Electric
8
Oil
9
67
1 - ENGINE MECHANICAL
68
1 - ENGINE MECHANICAL
Engine
EPC Operation D20DTR D27DT/
No. Operation Description
1
D20DT GSL
No. Code (EU-V) DTP
Fuel
2
16 32 121432C4 SEAL-VALVE STEM (3~4EA) REPLACE 3.7 - - -
17 121432CA SEAL-VALVE STEM - Additional REPLACE 0.1 - - -
18 121433C1 RETAINER-VALVE SPRING (1~2EA) REPLACE 3.2 - - -
Power
19 33 121433C4 RETAINER-VALVE SPRING (3~4EA) REPLACE 3.3 - - -
3
20 121433CA RETAINER-VALVE SPRING- Additional REPLACE 0.1 - - -
21 121434C1 SPRING-VALVE REPLACE 3.2 - - -
34
22 121434CA SPRING-VALVE - Additional REPLACE 0.1 - - -
Chassis
23 39 121439C1 FOLLOWER ASSY-FINGER REPLACE 3.0 - - -
4
24 121440C1 ADJUSTER ASSY-HYDRAULIC LASH REPLACE 3.1 - - -
40 ADJUSTER ASSY-HYDRAULIC LASH -
25 121440CA REPLACE 0.1 - - -
Additional
Body
5
B-Hangon
6
Interior
7
Electric
8
Oil
9
69
1 - ENGINE MECHANICAL
70
1 - ENGINE MECHANICAL
Engine
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL
1
No. Code (EU-V) DTP
Fuel
2
19 GASKET KIT-CYLINDER HEAD COVER -
15 122119CA REPLACE - - - 0.3
Additional
16 122121C1 CAMSHAFT ASSY-INTAKE REPLACE - - - 2.2
21
17 122121CA CAMSHAFT ASSY-INTAKE - Additional REPLACE - - - 0.8
Power
18 122122C1 CAMSHAFT ASSY-EXHAUST REPLACE - - - 2.2
3
22
19 122122CA CAMSHAFT ASSY-EXHAUST - Additional REPLACE - - - 0.8
20 23 122123C1 PIN-CYLINDRICAL REPLACE - - - 0.7
Chassis
21 24 122124C1 PLUG-EXPANSION REPLACE - - - 1.4
4
Body
5
B-Hangon
6
Interior
7
Electric
8
Oil
9
71
1 - ENGINE MECHANICAL
72
1 - ENGINE MECHANICAL
Engine
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL
1
No. Code (EU-V) DTP
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
Electric
8
Oil
9
73
1 - ENGINE MECHANICAL
74
1 - ENGINE MECHANICAL
Engine
1311 CHAIN DRIVE (GSL)
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL
No. Code (EU-V) DTP
Electric
2 04 131104C1 RAIL ASSY-CLAMPING REPLACE - - - 1.5
8
3 05 131105C1 RAIL ASSY-SLIDING REPLACE - - - 5.6
4 06 131106C1 LINING-RUBBER REPLACE - - - 5.6
5 09 131109C1 RAIL ASSY-SLIDING UPR REPLACE - - - 1.2
6 11 131111C1 TIGHTENER ASSY-CHAIN REPLACE - - - 0.5
Oil
9
75
1 - ENGINE MECHANICAL
76
1 - ENGINE MECHANICAL
Engine
1315 CHAIN DRIVE (D20R)
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL
No. Code (EU-V) DTP
Electric
2 131501CA CHAIN-BUSH-LWR - Additional REPLACE 0.4 - - -
8
3 02 131502C1 RAIL ASSY-CLAMPING REPLACE 2.3 - - -
5 03 131503C1 RAIL ASSY-TENSIONER REPLACE 12.7 - - -
6 131510C1 SPROCKET-EXHAUST CAMSHAFT REPLACE 2.2 - - -
10 SPROCKET-EXHAUST CAMSHAFT -
7 131510CA REPLACE 0.3 - - -
Oil
Additional
9
77
1 - ENGINE MECHANICAL
78
1 - ENGINE MECHANICAL
Engine
1333 TIMING CASE (D20, D27)
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL
No. Code (EU-V) DTP
79
1 - ENGINE MECHANICAL
80
1 - ENGINE MECHANICAL
Engine
1336 TIMING CASE (D20R)
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL
No. Code (EU-V) DTP
81
1 - ENGINE MECHANICAL
82
1 - ENGINE MECHANICAL
Engine
1411 ENGINE WIRING (GSL)
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL
No. Code (EU-V) DTP
Electric
2 02 141102C1 WIRING ASSY-ALTERNATOR EXTENSION REPLACE - - - 0.5
8
Oil
9
83
1 - ENGINE MECHANICAL
84
1 - ENGINE MECHANICAL
Engine
1413 ENGINE WIRING (D20R)
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL
No. Code (EU-V) DTP
85
1 - ENGINE MECHANICAL
86
1 - ENGINE MECHANICAL
Engine
1431 SENSORS (D20, D27)
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL
No. Code (EU-V) DTP
Electric
2 03 143103C1 SENSOR ASSY-CAM POSITION REPLACE - 0.2 0.2 -
8
3 143105C1 SENSOR-KNOCK REPLACE - 0.7 0.7 -
05
4 143105CA SENSOR-KNOCK - Additional REPLACE - 0.1 0.1 -
5 143107C1 SENSOR ASSY-COOLANT REPLACE - 0.9 0.9 -
07
6 143107CA SENSOR-COOLANT - Additional REPLACE - 0.2 0.2 -
Oil
9
87
1 - ENGINE MECHANICAL
88
1 - ENGINE MECHANICAL
Engine
1441 IGNITION COIL (GSL)
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL
No. Code (EU-V) DTP
Electric
2 01 144101C4 COIL-IGNITION (3EA) REPLACE - - - 0.3
8
3 144101CA COIL-IGNITION - Additional REPLACE - - - 0.1
4 144102C1 PLUG-COUPLING (1~2EA) REPLACE - - - 0.2
5 02 144102C4 PLUG-COUPLING (3EA) REPLACE - - - 0.3
6 144102CA PLUG-COUPLING - Additional REPLACE - - - 0.1
Oil
9
89
1 - ENGINE MECHANICAL
90
1 - ENGINE MECHANICAL
Engine
1451 ALTERNATOR (DSL)
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL
No. Code (EU-V) DTP
91
1 - ENGINE MECHANICAL
92
1 - ENGINE MECHANICAL
Engine
1453 ALTERNATOR MOUNTING
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL
No. Code (EU-V) DTP
Electric
8
Oil
9
93
1 - ENGINE MECHANICAL
94
1 - ENGINE MECHANICAL
Engine
1462 STARTING MOTOR (GSL)
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL
No. Code (EU-V) DTP
Electric
8
Oil
9
95
1 - ENGINE MECHANICAL
96
1 - ENGINE MECHANICAL
Engine
1491 EMISSION MODULE (DSL)
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL
No. Code (EU-V) DTP
97
1 - ENGINE MECHANICAL
98
1 - ENGINE MECHANICAL
Engine
EPC Operation D20DTR D27DT/
No. Operation Description
1
D20DT GSL
No. Code (EU-V) DTP
Fuel
2
17 39 152039C1 HOSE-COOLANT OUTLET REPLACE - 0.7 - -
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
Electric
8
Oil
9
99
1 - ENGINE MECHANICAL
100
1 - ENGINE MECHANICAL
Engine
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL
1
No. Code (EU-V) DTP
Fuel
2
17 152225C1 RING-O REPLACE - - - 0.5
25
18 152225CA RING-O - Additional REPLACE - - - 0.1
19 30 152230C1 HOSE-HEATER PIPE REPLACE - - - 0.5
Power
20 32 152232C1 PULLEY-WATER PUMP REPLACE - - - 0.4
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
Electric
8
Oil
9
101
1 - ENGINE MECHANICAL
102
1 - ENGINE MECHANICAL
Engine
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL
1
No. Code (EU-V) DTP
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
Electric
8
Oil
9
103
1 - ENGINE MECHANICAL
104
1 - ENGINE MECHANICAL
Engine
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL
1
No. Code (EU-V) DTP
Fuel
2
17 22 153222C1 PLATE-BAFFLE REPLACE - - - 4.5
18 153226C1 PAN ASSY-OIL (2WD) REPLACE - - - 2.5
19 153226CA PAN ASSY-OIL (2WD) - Additional REPLACE - - - 0.6
26
Power
20 153226C4 PAN ASSY-OIL (4WD) REPLACE - - - 5.0
3
21 153226CC PAN ASSY-OIL (4WD) - Additional REPLACE - - - 0.6
22 153228C1 GASKET-OIL PAN (2WD) REPLACE - - - 2.5
23 153228CA GASKET-OIL PAN (2WD) - Additional REPLACE - - - 0.6
Chassis
28
24 153228C4 GASKET-OIL PAN (4WD) REPLACE - - - 5.0
4
25 153228CC GASKET-OIL PAN (4WD) - Additional REPLACE - - - 0.6
26 29 153229C1 COVER-DUST REPLACE - - - 0.1
27 34 153234C1 PLUG-DRAIN REPLACE - - - 0.3
Body
28 36 153236C1 TUBE ASSY-OIL DIPSTICK REPLACE - - - 0.3
5
29 37 153237C1 RING-O REPLACE - - - 0.3
30 38 153238C1 GAUGE-OIL DIPSTICK REPLACE - - - 0.1
31 39 153239C1 RING-O REPLACE - - - 0.3
B-Hangon
6
Interior
7
Electric
8
Oil
9
105
1 - ENGINE MECHANICAL
106
1 - ENGINE MECHANICAL
Engine
EPC Operation D20DTR D27DT/
No. Operation Description
1
D20DT GSL
No. Code (EU-V) DTP
Fuel
2
17 17 153317C1 PIN-OIL PUMP RELIEF VALVE REPLACE - 3.7 2.6 -
18 18 153318C1 PLUG-OIL PUMP RELLEF VALVE REPLACE - 3.7 2.6 -
19 22 153322C1 CHAIN-OIL PUMP REPLACE - 11.8 11.8 -
Power
20 24 153324C1 TENSIONER-OIL PUMP REPLACE - 11.8 11.8 -
3
21 25 153325C1 SPRING-OIL PUMP REPLACE - 11.8 11.8 -
22 27 153327C1 SPROCKET-OIL PUMP REPLACE - 4.2 2.9 -
23 29 153329C1 COVER-DUST REPLACE - 0.1 - -
Chassis
24 31 153331C1 TUBE ASSY-OIL DIPSTICK REPLACE - 0.4 0.4 -
4
25 32 153332C1 GAUGE ASSY-OIL DIPSTICK REPLACE - 0.1 0.1 -
26 33 153333C1 RING-O REPLACE - 0.4 0.4 -
27 35 153335C1 PLATE ASSY-BAFFLE REPLACE - 3.8 - -
Body
5
B-Hangon
6
Interior
7
Electric
8
Oil
9
107
1 - ENGINE MECHANICAL
108
1 - ENGINE MECHANICAL
Engine
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL
1
No. Code (EU-V) DTP
Fuel
2
15 45 153645C1 COVER-DUST REPLACE 0.1 - - -
16 48 153648C1 LADDER FRAME REPLACE 3.9 - - -
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
Electric
8
Oil
9
109
1 - ENGINE MECHANICAL
110
1 - ENGINE MECHANICAL
Engine
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL
1
No. Code (EU-V) DTP
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
Electric
8
Oil
9
111
1 - ENGINE MECHANICAL
112
1 - ENGINE MECHANICAL
Engine
1546 OIL FILTER (D20R)
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL
No. Code (EU-V) DTP
Electric
2 02 154602C1 COVER-OIL FILTER REPLACE 0.2 - - -
8
3 09 154609C1 ELEMENT KIT-OIL FILTER REPLACE 0.3 - - -
4 13 154613C1 COOLER ASSY-OIL REPLACE 2.0 - - -
5 14 154614C1 GASKET-OIL FILTER HOUSING (SEAL) REPLACE 2.1 - - -
6 19 154619C1 SWITCH-OIL PRESSURE REPLACE 0.3 - - -
Oil
9
113
1 - ENGINE MECHANICAL
114
1 - ENGINE MECHANICAL
Engine
1624 VACUUM SYSTEM (GSL)
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL
No. Code (EU-V) DTP
Electric
2 04 162404C1 TUBE ASSY-VACUUM REPLACE - - - 0.3
8
3 07 162407C1 VALVE ASSY-PURGE CONTROL REPLACE - - - 0.3
Oil
9
115
1 - ENGINE MECHANICAL
116
1 - ENGINE MECHANICAL
Engine
1713 INTAKE MANIFOLD (GSL)
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL
No. Code (EU-V) DTP
Electric
2 03 171303C1 MANIFOLD ASSY-INTAKE LWR REPLACE - - - 1.3
8
3 08 171308C1 FLAP-RESONANCE REPLACE - - - 0.4
4 09 171309C1 PACKING REPLACE - - - 0.3
5 12 171312C1 HOSE REPLACE - - - 0.2
6 14 171314C1 GASKET REPLACE - - - 1.0
Oil
9
117
1 - ENGINE MECHANICAL
118
1 - ENGINE MECHANICAL
Engine
1715 INTAKE MANIFOLD (D27)
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL
No. Code (EU-V) DTP
Electric
2 03 171503C1 BRKT-ACOUSTIC COVER SIDE RR REPLACE - 0.5 - -
8
3 05 171505C1 GASKET-INTAKE MANIFOLD REPLACE - 2.0 - -
4 07 171507C1 BRKT-INTAKE MANIFOLD REPLACE - 0.4 - -
5 09 171509C1 COVER ASSY-ACOUSTIC REPLACE - 0.2 - -
6 10 171510C1 BOLT REPLACE - 0.5 - -
Oil
9
119
1 - ENGINE MECHANICAL
120
1 - ENGINE MECHANICAL
Engine
1723 EXHAUST MANIFOLD (GSL)
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL
No. Code (EU-V) DTP
121
1 - ENGINE MECHANICAL
122
1 - ENGINE MECHANICAL
Engine
1729 EXHAUST MANIFOLD (D20R)
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL
No. Code (EU-V) DTP
123
1 - ENGINE MECHANICAL
124
1 - ENGINE MECHANICAL
Engine
1791 E.G.R VALVE (D20)
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL
No. Code (EU-V) DTP
Electric
2 02 179102C1 GASKET-EGR VALVE REPLACE - - 0.4 -
8
3 05 179105C1 PIPE ASSY-EGR REPLACE - - 0.3 -
4 06 179106C1 PIPE ASSY-EGR REPLACE - - 0.3 -
5 07 179107C1 GASKET-EGR PIPE REPLACE - - 0.3 -
6 12 179112C1 COOLER ASSY-EGR REPLACE - - 0.6 -
Oil
9
125
1 - ENGINE MECHANICAL
126
1 - ENGINE MECHANICAL
Engine
1793 E.G.R VALVE (D20R)
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL
No. Code (EU-V) DTP
19
9
127
1 - ENGINE MECHANICAL
128
1 - ENGINE MECHANICAL
Engine
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL
1
No. Code (EU-V) DTP
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
Electric
8
Oil
9
129
1 - ENGINE MECHANICAL
130
1 - ENGINE MECHANICAL
Engine
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL
1
No. Code (EU-V) DTP
Fuel
2
18 35 188135C1 VALVE-INLET METERING REPLACE - 1.0 - -
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
Electric
8
Oil
9
131
1 - ENGINE MECHANICAL
132
1 - ENGINE MECHANICAL
Engine
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL
1
No. Code (EU-V) DTP
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
Electric
8
Oil
9
133
1 - ENGINE MECHANICAL
134
1 - ENGINE MECHANICAL
Engine
1913 TURBOCHARGER (D27)
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL
No. Code (EU-V) DTP
135
1 - ENGINE MECHANICAL
136
1 - ENGINE MECHANICAL
Engine
1990 ENGINE MOUNTING
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL
No. Code (EU-V) DTP
Electric
INSULATOR-ENGINE MTG FRT LH -
2 01 199001CA REPLACE 0.2 0.2 0.2 0.2
Additional
8
137
SECTION
2
CONTENTS
2010 ACCELERATOR CONTROL.......................................................... 141
2110 RADIATOR & COOLING FAN........................................................ 142
2112 RADIATOR & COOLING FAN (DSL)............................................. 143
2130 RADIATOR HOSE & PIPE.............................................................. 144
2210 FUEL TANK (DSL).......................................................................... 146
2211 FUEL TANK (GSL)......................................................................... 148
2220 FUEL LINE (DSL)........................................................................... 149
2221 FUEL LINE (GSL)........................................................................... 150
2231 FUEL FILTER & LINE (D20, D27).................................................. 151
2232 FUEL FILTER & LINE (D20R)........................................................ 152
2242 FUEL SYSTEM (GSL).................................................................... 153
2312 AIR CLEANER (GSL)..................................................................... 154
2313 AIR CLEANER (D20, D27, D20R).................................................. 155
2321 AIR INTAKE SYSTEM (GSL)......................................................... 156
2330 AIR INTERCOOLER....................................................................... 157
2411 EXHAUST SYSTEM (DSL)............................................................. 158
2412 EXHAUST SYSTEM (CDPF).......................................................... 159
2422 EXHAUST SYSTEM (GSL)............................................................. 161
2432 EXHAUST GAS RECIRCULATION SYSTEM (D20)...................... 162
2433 EXHAUST GAS RECIRCULATION SYSTEM (D27)...................... 163
2435 EXHAUST GAS RECIRCULATION SYSTEM (D20R)................... 164
2610 BATTERY & CABLE....................................................................... 165
2820 PREHEATING CONTROL SYSTEM.............................................. 166
FUEL & ENGINE CONTROL - 2
Engine
2010 ACCELERATOR CONTROL
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL
No. Code (EU-V) DTP
Electric
2 11 201011C1 PAD-ACCEL PEDAL REPLACE - 0.3 - 0.4
8
3 12 201012C1 STOPPER ASSY-ACCEL PEDAL REPLACE - 0.2 - 0.2
Oil
9
141
2 - FUEL & ENGINE CONTROL
142
FUEL & ENGINE CONTROL - 2
Engine
2112 RADIATOR & COOLING FAN (DSL)
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL
No. Code (EU-V) DTP
14
9
143
2 - FUEL & ENGINE CONTROL
144
FUEL & ENGINE CONTROL - 2
Engine
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL
1
No. Code (EU-V) DTP
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
Electric
8
Oil
9
145
2 - FUEL & ENGINE CONTROL
146
FUEL & ENGINE CONTROL - 2
Engine
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL
1
No. Code (EU-V) DTP
Fuel
27
2
17 221027CA WIRING-SENDER - Additional REPLACE 0.2 0.2 0.2 -
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
Electric
8
Oil
9
147
2 - FUEL & ENGINE CONTROL
148
FUEL & ENGINE CONTROL - 2
Engine
2220 FUEL LINE (DSL)
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL
No. Code (EU-V) DTP
149
2 - FUEL & ENGINE CONTROL
150
FUEL & ENGINE CONTROL - 2
Engine
2231 FUEL FILTER & LINE (D20, D27)
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL
No. Code (EU-V) DTP
06
9
151
2 - FUEL & ENGINE CONTROL
152
FUEL & ENGINE CONTROL - 2
Engine
2242 FUEL SYSTEM (GSL)
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL
No. Code (EU-V) DTP
Electric
2 02 224202C1 CONNECTOR ASSY-FUEL SUPPLY REPLACE - - - 0.2
8
3 03 224203C1 RING-SEAL REPLACE - - - 0.2
CONNECTOR ASSY-FUEL PRESSURE
4 04 224204C1 REPLACE - - - 0.2
TEST
5 08 224208C1 REGULATOR ASSY-FUEL PRESSURE REPLACE - - - 0.3
Oil
153
2 - FUEL & ENGINE CONTROL
154
FUEL & ENGINE CONTROL - 2
Engine
2313 AIR CLEANER (D20, D27, D20R)
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL
No. Code (EU-V) DTP
Electric
2 02 231302C1 HOUSING-AIR CLEANER UPR REPLACE 0.2 0.2 0.2 -
8
3 04 231304C1 ELEMENT ASSY REPLACE 0.2 0.2 0.2 -
4 08 231308C1 INSULATOR-AIR CLEANER MTG NO2 REPLACE - 0.3 0.3 -
5 10 231310C1 INSULATOR-AIR CLEANER MTG NO1 REPLACE - 0.7 - -
6 15 231315C1 HOUSING-AIR CLEANER LWR & DUCT REPLACE 0.3 0.3 0.3 -
Oil
9
155
2 - FUEL & ENGINE CONTROL
156
FUEL & ENGINE CONTROL - 2
Engine
2330 AIR INTERCOOLER
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL
No. Code (EU-V) DTP
Electric
2 233006C1 HOSE-AIR CLEANER TO T/C REPLACE 0.2 0.2 0.2 -
06
8
3 233006D2 HOSE-AIR CLEANER TO T/C (LEAK) INSPECT 0.3 0.3 0.3 -
4 13 233013C1 DUCT ASSY-INTERCOOLER TO ENG REPLACE 0.3 0.3 0.3 -
5 14 233014C1 HOSE-T/C TO DUCT REPLACE 0.2 0.2 0.2 -
6 15 233015C1 CLAMP REPLACE - 0.2 0.2 -
Oil
9
157
2 - FUEL & ENGINE CONTROL
158
FUEL & ENGINE CONTROL - 2
Engine
2412 EXHAUST SYSTEM (CDPF)
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL
No. Code (EU-V) DTP
159
2 - FUEL & ENGINE CONTROL
160
FUEL & ENGINE CONTROL - 2
Engine
2422 EXHAUST SYSTEM (GSL)
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL
No. Code (EU-V) DTP
Electric
01 CONVERTER ASSY-COMPLETE -
2 242201CA REPLACE - - - 0.3
Additional
8
161
2 - FUEL & ENGINE CONTROL
162
FUEL & ENGINE CONTROL - 2
Engine
2433 EXHAUST GAS RECIRCULATION SYSTEM (D27)
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL
No. Code (EU-V) DTP
163
2 - FUEL & ENGINE CONTROL
164
FUEL & ENGINE CONTROL - 2
Engine
2610 BATTERY & CABLE
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL
No. Code (EU-V) DTP
Electric
2 06 261006C1 WIRING ASSY-BATTERY POSITIVE REPLACE 0.5 0.5 0.5 0.5
8
3 07 261007C1 BRKT-BATTERY TRAY REPLACE 0.1 0.1 0.1 0.1
4 09 261009C1 EARTH-STRAP REPLACE 0.2 0.2 0.2 0.2
5 13 261013C1 CONNECTOR ASSY-BATTERY REPLACE - 0.2 0.2 0.2
6 14 261014C1 PLATE ASSY-BATTERY TRAY REPLACE - 0.2 0.2 0.2
Oil
9
165
2 - FUEL & ENGINE CONTROL
166
SECTION
3
CONTENTS
3010 CLUTCH DISC & HOUSING........................................................... 169
3020 CLUTCH CONTROL....................................................................... 171
3030 CLUTCH PEDAL............................................................................ 172
3110 T/M & T/C ATTACHMENT.............................................................. 173
3160 TRANSMISSION (6M/T)................................................................. 174
3161 CLUTCH HOUSING (6M/T)............................................................ 175
3162 INPUT & OUTPUT SHAFT (6M/T).................................................. 176
3163 COUNT SHAFT GEAR (6M/T)........................................................ 178
3164 ADAPTOR ASSY (6M/T)................................................................ 179
3165 RAIL & SHIFT FORK (6M/T).......................................................... 180
3166 SHIFTER & EXTENSION (6M/T).................................................... 181
3170 TRANSMISSION-TSM54 (M/T, 4WD)............................................. 182
3171 CLUTCH HOUSING-TSM54 (M/T, 4WD)........................................ 183
3172 INPUT & OUTPUT SHAFT-TSM54 (M/T, 4WD)............................. 184
3173 COUNT SHAFT GEAR-TSM54 (M/T, 4WD)................................... 185
3174 ADAPTOR ASSY-TSM54 (M/T, 4WD)............................................ 186
3175 RAIL & SHIFT FORK-TSM54 (M/T, 4WD)...................................... 187
3176 SHIFTER & EXTENSION-TSM54 (M/T, 4WD)................................ 188
3210 TRANSFER CASE : P/TIME (E32)................................................. 189
3230 TRANSFER CASE : TOD (E32)..................................................... 190
3240 TRANSFER CASE : P/TIME........................................................... 191
3241 TRANSFER CASE : P/TIME 1........................................................ 192
3242 TRANSFER CASE : P/TIME 2........................................................ 193
3250 TRANSFER CASE : TOD (D27, GSL)............................................ 195
3251 TRANSFER CASE : TOD (D27, GSL) 1......................................... 196
3252 TRANSFER CASE : TOD (D27, GSL) 2......................................... 197
3260 TRANSFER CASE : AWD (D27, GSL) .......................................... 199
3261 TRANSFER CASE : AWD (D27, GSL) 1 ....................................... 200
3310 PROPELLER SHAFT..................................................................... 202
3410 SPEEDOMETER SENSOR & TCU................................................. 203
3650 AUTOMATIC TRANSMISSION (DC 5A/T)..................................... 204
CONTENTS
3651 CONVERTER HOUSING & OIL PUMP (DC 5A/T)......................... 205
3652 LAMINATED BRAKE (DC 5A/T).................................................... 206
3653 CLUTCH & PLANETARY CARRIER (DC 5A/T)............................. 207
3654 OIL PAN & ACCESSORIES (DC 5A/T).......................................... 208
3655 DRIVE SHAFT (DC 5A/T)............................................................... 209
3656 CENTER & REAR PLANETARY CARRIER (DC 5A/T)................. 210
3657 MULTIPLE DISC BRAKE (DC 5A/T).............................................. 211
3658 MULTIPLE DISC BRAKE (DC 5A/T)-2........................................... 212
3659 TRANSMISSION HOUSING (DC 5A/T).......................................... 213
3660 VALVE BODY (DC 5A/T)................................................................ 215
3670 POWER TRAIN AUXILARY PARTS............................................... 216
3680 AUTOMATIC TRANSMISSION (M78:DSI 6A/T)............................ 217
3681 CONVERTER HOUSING & OIL PUMP (M78:DSI 6A/T)................ 218
3682 TRANSMISSION HOUSING (M78:DSI 6A/T)................................. 219
3683 VALVE BODY (M78:DSI 6A/T)....................................................... 221
3684 OIL PAN (M78:DSI 6A/T)................................................................ 222
3710 MANUAL SHIFT CONTROL........................................................... 223
3721 AUTO SHIFT CONTROL (DC 5A/T)............................................... 224
3722 AUTO SHIFT CONTROL (DSI 6A/T).............................................. 225
3750 AUTO COOLING SYSTEM............................................................. 226
POWER TRAIN SYSTEM - 3
Engine
3010 CLUTCH DISC & HOUSING
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL
No. Code (EU-V) DTP
Electric
2 301001CA DISC ASSY-CLUTCH - Additional REPLACE 0.3 0.3 - 0.3
8
3 301001C4 DISC ASSY-CLUTCH (2WD) REPLACE 2.5 2.5 - 2.5
4 01 301001CC DISC ASSY-CLUTCH (2WD) - Additional REPLACE 0.3 0.3 - 0.3
5 301001D3 CLUTCH GAP ADJUST ADJUST 0.2 0.2 - 0.2
6 301001D6 CLUTCH OIL REPLACE 0.4 0.4 - 0.4
Oil
9
169
3 - POWER TRAIN SYSTEM
170
POWER TRAIN SYSTEM - 3
Engine
3020 CLUTCH CONTROL
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL
No. Code (EU-V) DTP
Electric
CYLINDER ASSY-CLUTCH MASTER
2 01 302001C4 ADJUST 0.4 0.4 - 0.4
(CLUTCH OIL)
8
Additional
9
171
3 - POWER TRAIN SYSTEM
172
POWER TRAIN SYSTEM - 3
Engine
3110 T/M & T/C ATTACHMENT
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL
No. Code (EU-V) DTP
Electric
2 311001C3 TCU SENSOR DATA CHECK REPAIR 0.2 0.2 0.2 0.2
01
8
3 311001C4 DSI ADEPT RESET REPLACE 1.0 - 1.0 -
4 311001D5 DSI TCU REPROGRAM REPROGRAM 0.1 - 0.1 -
5 03 311003C1 DAMPER ASSY-PLANE REPLACE 0.2 0.2 0.2 0.2
6 05 311005C1 HOSE ASSY-VENTILATION REPLACE - 0.6 - 0.6
Oil
9
173
3 - POWER TRAIN SYSTEM
174
POWER TRAIN SYSTEM - 3
Engine
3161 CLUTCH HOUSING (6M/T)
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL
No. Code (EU-V) DTP
14 Additional
9
175
3 - POWER TRAIN SYSTEM
176
POWER TRAIN SYSTEM - 3
Engine
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL
1
No. Code (EU-V) DTP
Fuel
2
20 36 316236C1 FLANGE-ASS'Y COMPANION REPLACE 0.3 - - -
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
Electric
8
Oil
9
177
3 - POWER TRAIN SYSTEM
178
POWER TRAIN SYSTEM - 3
Engine
3164 ADAPTOR ASSY (6M/T)
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL
No. Code (EU-V) DTP
Electric
2 08 316408C1 SHAFT-REVERSE IDLER GEAR REPLACE 8.3 - - -
8
3 10 316410C1 GEAR-REVERSE IDLER REPLACE 8.3 - - -
Oil
9
179
3 - POWER TRAIN SYSTEM
180
POWER TRAIN SYSTEM - 3
Engine
3166 SHIFTER & EXTENSION (6M/T)
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL
No. Code (EU-V) DTP
Electric
2 03 316603C1 LEVER-SHIFT REPLACE 0.9 - - -
8
3 09 316609C1 ARM-CONTROL REPLACE 1.1 - - -
4 10 316610C1 DAMPER ASSY REPLACE 0.5 - - -
5 13 316613C1 ROD ASSY REPLACE 0.9 - - -
6 15 316615C1 PIN-TGS MTG REPLACE 0.8 - - -
Oil
9
181
3 - POWER TRAIN SYSTEM
182
POWER TRAIN SYSTEM - 3
Engine
3171 CLUTCH HOUSING-TSM54 (M/T, 4WD)
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL
No. Code (EU-V) DTP
Electric
2 03 317103C1 COVER-FRT FORK REPLACE - 3.2 - 3.2
8
3 05 317105C1 SEAL-INPUT OIL REPLACE - 3.2 - 3.2
4 14 317114C1 CYLINDER ASSY-CONCENTRIC SLAVE REPLACE - 3.2 - 3.2
5 16 317116C1 TUBE ASSY REPLACE - 3.2 - 3.2
Oil
9
183
3 - POWER TRAIN SYSTEM
184
POWER TRAIN SYSTEM - 3
Engine
3173 COUNT SHAFT GEAR-TSM54 (M/T, 4WD)
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL
No. Code (EU-V) DTP
Electric
2 04 317304C1 GEAR-COUNTER RVS REPLACE - 9.3 - 9.3
8
3 06 317306C1 GEAR-COUNTER 5TH REPLACE - 9.3 - 9.3
Oil
9
185
3 - POWER TRAIN SYSTEM
186
POWER TRAIN SYSTEM - 3
Engine
3175 RAIL & SHIFT FORK-TSM54 (M/T, 4WD)
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL
No. Code (EU-V) DTP
Electric
2 02 317502C1 LUG-SHIFT 1ST & 2ND REPLACE - 4.6 - 4.6
8
3 08 317508C1 RAIL-SHIFT REPLACE - 4.6 - 4.6
4 09 317509C1 FORK ASSY-SHIFT 3RD & 4TH REPLACE - 4.6 - 4.6
5 14 317514C1 RAIL-SHIFT REPLACE - 4.6 - 4.6
6 15 317515C1 RAIL-SHIFT REPLACE - 4.6 - 4.6
Oil
9
187
3 - POWER TRAIN SYSTEM
188
POWER TRAIN SYSTEM - 3
Engine
3210 TRANSFER CASE : P/TIME (E32)
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL
No. Code (EU-V) DTP
189
3 - POWER TRAIN SYSTEM
190
POWER TRAIN SYSTEM - 3
Engine
3240 TRANSFER CASE : P/TIME
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL
No. Code (EU-V) DTP
191
3 - POWER TRAIN SYSTEM
192
POWER TRAIN SYSTEM - 3
Engine
3242 TRANSFER CASE : P/TIME 2
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL
No. Code (EU-V) DTP
Electric
2 03 324203C1 DEFLECTOR-DUST REPLACE 2.7 2.7 2.7 2.7
8
3 04 324204C1 BREATHER REPLACE 0.3 0.3 0.3 0.3
4 08 324208C1 FORK ASSY-REDUCTION SHIFT REPLACE 2.2 2.2 2.2 2.2
5 09 324209C1 FORK-SHIFT REPLACE 2.2 2.2 2.2 2.2
6 12 324212C1 SHIFT-SHAFT REPLACE 2.2 2.2 2.2 2.2
Oil
9
193
3 - POWER TRAIN SYSTEM
194
POWER TRAIN SYSTEM - 3
Engine
3250 TRANSFER CASE : TOD (D27, GSL)
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL
No. Code (EU-V) DTP
195
3 - POWER TRAIN SYSTEM
196
POWER TRAIN SYSTEM - 3
Engine
3252 TRANSFER CASE : TOD (D27, GSL) 2
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL
No. Code (EU-V) DTP
Electric
2 03 325203C1 DEFLECTOR-DUST REPLACE - 2.7 - 2.7
8
3 04 325204C1 BREATHER REPLACE - 0.3 - 0.3
4 08 325208C1 FORK ASSY-REDUCTION SHIFT REPLACE - 2.2 - 2.2
5 11 325211C1 SHIFT-SHAFT REPLACE - 2.2 - 2.2
6 13 325213C1 CAM-ELECTRIC SHIFT REPLACE - 2.2 - 2.2
Oil
9
197
3 - POWER TRAIN SYSTEM
198
POWER TRAIN SYSTEM - 3
Engine
3260 TRANSFER CASE : AWD (D27, GSL)
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL
No. Code (EU-V) DTP
199
3 - POWER TRAIN SYSTEM
200
POWER TRAIN SYSTEM - 3
Engine
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL
1
No. Code (EU-V) DTP
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
Electric
8
Oil
9
201
3 - POWER TRAIN SYSTEM
202
POWER TRAIN SYSTEM - 3
Engine
3410 SPEEDOMETER SENSOR & TCU
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL
No. Code (EU-V) DTP
Electric
2 03 341003C1 SENSOR-SPEED REPLACE - - - 0.2
8
3 04 341004C1 CONTROL UNIT-T/C REPLACE 0.4 0.4 0.4 0.4
Oil
9
203
3 - POWER TRAIN SYSTEM
204
POWER TRAIN SYSTEM - 3
Engine
3651 CONVERTER HOUSING & OIL PUMP (DC 5A/T)
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL
No. Code (EU-V) DTP
Electric
2 02 365102C1 RING-SEAL REPLACE 4.2 4.2 - 4.2
8
3 03 365103C1 RING-SEAL REPLACE 4.2 4.2 - 4.2
4 04 365104C1 HOUSING-A/T CONVERTER REPLACE 4.2 4.2 - 4.2
5 05 365105C1 PLATE-INTERMEDIATE REPLACE 4.2 4.2 - 4.2
Oil
9
205
3 - POWER TRAIN SYSTEM
206
POWER TRAIN SYSTEM - 3
Engine
3653 CLUTCH & PLANETARY CARRIER (DC 5A/T)
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL
No. Code (EU-V) DTP
Electric
2 03 365303C1 FREEWHEEL UNIT REPLACE 4.2 4.2 - 4.2
8
3 06 365306C1 PISTON REPLACE 4.2 4.2 - 4.2
4 08 365308C1 RETAINER-SPRING REPLACE 4.2 4.2 - 4.2
5 11 365311C1 SPRING-DISC REPLACE 4.1 4.1 - 4.1
6 12 365312C1 DISC-OTR REPLACE 4.1 4.1 - 4.1
Oil
9
207
3 - POWER TRAIN SYSTEM
208
POWER TRAIN SYSTEM - 3
Engine
3655 DRIVE SHAFT (DC 5A/T)
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL
No. Code (EU-V) DTP
Electric
2 02 365502C1 RING-SEAL REPLACE 4.2 4.2 - 4.2
8
3 04 365504C1 PLATE-GUARD REPLACE 4.2 4.2 - 4.2
4 06 365506C1 PISTON REPLACE 4.2 4.2 - 4.2
5 08 365508C1 RETAINER-SPRING REPLACE 4.2 4.2 - 4.2
6 11 365511C1 DISC-OTR REPLACE 4.1 4.1 - 4.1
Oil
9
209
3 - POWER TRAIN SYSTEM
210
POWER TRAIN SYSTEM - 3
Engine
3657 MULTIPLE DISC BRAKE (DC 5A/T)
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL
No. Code (EU-V) DTP
Electric
2 02 365702C1 PISTON REPLACE 4.2 4.2 - 4.2
8
3 04 365704C1 SPRING-DISC REPLACE 4.2 4.2 - 4.2
4 06 365706C1 DISC-OTR REPLACE 4.1 4.1 - 4.1
5 07 365707C1 DISC-INR REPLACE 4.1 4.1 - 4.1
6 08 365708C1 DISC-OTR REPLACE 4.1 4.1 - 4.1
Oil
9
211
3 - POWER TRAIN SYSTEM
212
POWER TRAIN SYSTEM - 3
Engine
3659 TRANSMISSION HOUSING (DC 5A/T)
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL
No. Code (EU-V) DTP
Electric
2 06 365906C1 RING-SEAL REPLACE 1.8 1.8 - 1.8
8
3 09 365909C1 LINKAGE REPLACE 1.8 1.8 - 1.8
4 365911C1 BUSHING-GUIDE (4WD) REPLACE 2.5 2.5 - 2.5
11
5 365911C4 BUSHING-GUIDE (2WD) REPLACE 1.4 1.4 - 1.4
6 365912C1 RING-SEAL (4WD) REPLACE 2.5 2.5 - 2.5
Oil
12
9
213
3 - POWER TRAIN SYSTEM
214
POWER TRAIN SYSTEM - 3
Engine
3660 VALVE BODY (DC 5A/T)
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL
No. Code (EU-V) DTP
07
9
215
3 - POWER TRAIN SYSTEM
216
POWER TRAIN SYSTEM - 3
Engine
3680 AUTOMATIC TRANSMISSION (M78:DSI 6A/T)
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL
No. Code (EU-V) DTP
217
3 - POWER TRAIN SYSTEM
218
POWER TRAIN SYSTEM - 3
Engine
3682 TRANSMISSION HOUSING (M78:DSI 6A/T)
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL
No. Code (EU-V) DTP
Electric
2 368202C1 GASKET (4WD) REPLACE - - 1.7 -
8
3 368202CA GASKET (4WD) - Additional REPLACE - - 0.4 -
02
4 368202C4 GASKET (2WD) REPLACE - - 0.7 -
5 368202CC GASKET (2WD) - Additional REPLACE - - 0.4 -
6 368209C1 SEAL-OIL REPLACE - - 0.4 -
Oil
9
219
3 - POWER TRAIN SYSTEM
220
POWER TRAIN SYSTEM - 3
Engine
3683 VALVE BODY (M78:DSI 6A/T)
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL
No. Code (EU-V) DTP
Electric
2 368301C2 BODY ASSY-VALVE OVERHAUL - - 2.5 -
8
3 01 368301C4 SOLENOID VALVE REPLACE - - 1.3 -
4 368301CC SOLENOID VALVE - Additional REPLACE - - 0.2 -
5 368301D6 LOCK-UP SOLENOID VALVE REPLACE - - 1.3 -
Oil
9
221
3 - POWER TRAIN SYSTEM
222
POWER TRAIN SYSTEM - 3
Engine
3710 MANUAL SHIFT CONTROL
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL
No. Code (EU-V) DTP
Electric
2 02 371002C1 BRKT ASSY-T/M SHIFT LEVER REPLACE 0.3 0.3 - 0.3
8
3 03 371003C1 BOOT-RUBBER REPLACE - 0.3 - 0.3
4 04 371004C1 KNOB ASSY-T/M SHIFT LEVER REPLACE 0.2 0.2 - 0.2
5 10 371010C1 INSULATOR ASSY-ENGINE MTG RR REPLACE - 0.3 - 0.3
Oil
9
223
3 - POWER TRAIN SYSTEM
224
POWER TRAIN SYSTEM - 3
Engine
3722 AUTO SHIFT CONTROL (DSI 6A/T)
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL
No. Code (EU-V) DTP
Electric
2 372201C3 LEVER ASSY-TGS A/T (NOISE) REPAIR - - 0.2 -
8
3 01 372201C4 LEVER TGS-LWR BUSH REPLACE - - 0.3 -
4 372201D6 PLATE-WINTER/STANDARD SWITCH REPLACE - - 0.3 -
5 372201D7 KNOB FITTING-TGS LEVER REPLACE - - 0.3 -
6 02 372202C1 KNOB ASSY-TGS REPLACE - - 0.2 -
Oil
9
225
3 - POWER TRAIN SYSTEM
226
SECTION
4
CHASSIS
CONTENTS
010 FRAME............................................................................................ 229
4111 AXLE SHAFT (II)............................................................................ 230
4113 FRONT HUB & DISC (II)................................................................. 231
4117 LOCKING HUB (II).......................................................................... 232
4120 FRONT AXLE (KSC:H/DYMOS).................................................... 234
4121 FRONT AXLE (TONGIL:S&T)........................................................ 236
4122 FRT AXLE:IOP (AAM)................................................................... 238
4170 TIRE & WHEEL DISC..................................................................... 239
4180 SPARE TIRE & CARRIER.............................................................. 241
4190 TIRE PRESSURE MONITORING SYSTEM (TPMS)...................... 242
4210 REAR AXLE (KSC:H/DYMOS)....................................................... 244
4211 REAR AXLE (TONGIL:S&T).......................................................... 246
4220 REAR AXLE (AAM)........................................................................ 248
4221 REAR KNUCKLE & HUB (MULTI LINK)........................................ 249
4310 FRONT AXLE MOUNTING............................................................. 251
4311 FRONT AXLE MOUNTING (II)....................................................... 252
4320 REAR AXLE MOUNTING............................................................... 253
4410 FRONT SUSPENSION................................................................... 254
4411 FRONT SHOCK ABSORBER........................................................ 256
4420 STABILIZER BAR........................................................................... 258
4480 ELECTRONIC AIR SUSPENSION (EAS)...................................... 259
4510 REAR SUSPENSION...................................................................... 260
4511 REAR SHOCK ABSORBER........................................................... 262
4512 REAR SHOCK ABSORBER (EAS)................................................ 263
4520 REAR SUSPENSION (MULTI LINK).............................................. 265
4521 REAR SHOCK ABSORBER (MULTI LINK)................................... 266
4610 STEERING WHEEL & COLUMN.................................................... 268
4620 STEERING GEAR LINKAGE......................................................... 269
4640 POWER STEERING PIPE LINE..................................................... 270
4711 POWER STEERING PUMP............................................................ 271
4810 BRAKE PEDAL.............................................................................. 272
CONTENTS
4824 BRAKE PIPE (TEVES:NON ABS/ESP)......................................... 273
4825 BRAKE PIPE (TEVES:W/ ABS/ESP)............................................. 275
4830 FRONT BRAKE.............................................................................. 277
4840 REAR BRAKE (DRUM).................................................................. 278
4841 REAR BRAKE (DISC).................................................................... 280
4850 MASTER CYLINDER & BOOSTER (MANDO).............................. 281
4890 ABS SYSTEM................................................................................. 282
4892 HYDRAURIC MODULATOR (HECU)............................................. 283
4910 PARKING BRAKE.......................................................................... 284
4920 ELECTRONIC PARKING BRAKE (EPB)....................................... 285
4990 LOAD CONSCIOUS REDUCING VALVE....................................... 286
CHASSIS - 4
Engine
4010 FRAME
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL
No. Code (EU-V) DTP
Electric
2 05 401005C1 MEMBER ASSY-CROSS NO2 REPLACE 2.7 2.7 2.7 2.7
8
3 10 401010C1 CROSS MEMBER ASSY-NO6 REPLACE 2.5 2.5 2.5 2.5
4 401015C1 BRKT ASSY-BODY NO1 REPLACE 1.1 1.1 1.1 1.1
15
5 401015CB BRKT ASSY-BODY NO1 - Opposite REPLACE 1.0 1.0 1.0 1.0
6 19 401019C1 BRKT-FRT UPR ARM MTG REPLACE 2.9 2.9 2.9 2.9
Oil
9
7 20 401020C1 BRKT ASSY-FRT LWR ARM RR REPLACE 2.9 2.9 2.9 2.9
8 22 401022C1 BRKT ASSY-RADIATOR REPLACE 2.0 2.0 2.0 2.0
9 28 401028C1 CROSS MEMBER ASSY-T/M REPLACE 0.3 0.3 0.3 0.3
10 29 401029C1 CROSS MEMBER ASSY-STRG GEAR BOX REPLACE 0.6 0.6 0.6 0.6
11 37 401037C1 HOOK-TOWING REPLACE 1.0 1.0 1.0 1.0
12 40 401040C1 BEAM ASSY-IMPACT FRT BUMPER REPLACE 0.4 0.4 0.4 0.4
13 401042C1 BEAM ASSY-IMPACT RR BUMPER REPLACE 0.9 0.9 0.9 0.9
42 BEAM ASSY-IMPACT RR BUMPER -
14 401042CA REPLACE 0.2 0.2 0.2 0.2
Additional
229
4 - CHASSIS
230
CHASSIS - 4
Engine
4113 FRONT HUB & DISC (II)
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL
No. Code (EU-V) DTP
Electric
2 01 411301CA DISC-FRT BRAKE - Additional REPLACE 0.1 0.1 0.1 0.1
8
3 411301CB DISC-FRT BRAKE - Opposite REPLACE 0.4 0.4 0.4 0.4
4 411304C1 BOLT-WHEEL REPLACE 0.4 0.4 0.4 0.4
5 04 411304CA BOLT-WHEEL - Additional REPLACE 0.1 0.1 0.1 0.1
6 411304CB BOLT-WHEEL - Opposite REPLACE 0.3 0.3 0.3 0.3
Oil
9
231
4 - CHASSIS
232
CHASSIS - 4
Engine
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL
1
No. Code (EU-V) DTP
Fuel
2
16 411714C1 HOSE-VACUUM REPLACE 0.3 0.3 0.3 0.3
17 14 411714CA HOSE-VACUUM - Additional REPLACE 0.1 0.1 0.1 0.1
18 411714CB HOSE-VACUUM - Opposite REPLACE 0.2 0.2 0.2 0.2
Power
19 411719C1 HOSE-ACTUATING REPLACE 0.3 0.3 0.3 0.3
3
20 19 411719CA HOSE-ACTUATING - Additional REPLACE 0.1 0.1 0.1 0.1
21 411719CB HOSE-ACTUATING - Opposite REPLACE 0.2 0.2 0.2 0.2
22 411720C1 HOSE-VENTILATION REPLACE 0.3 0.3 0.3 0.3
Chassis
23 20 411720CA HOSE-VENTILATION - Additional REPLACE 0.1 0.1 0.1 0.1
4
24 411720CB HOSE-VENTILATION - Opposite REPLACE 0.2 0.2 0.2 0.2
Body
5
B-Hangon
6
Interior
7
Electric
8
Oil
9
233
4 - CHASSIS
234
CHASSIS - 4
Engine
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL
1
No. Code (EU-V) DTP
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
Electric
8
Oil
9
235
4 - CHASSIS
236
CHASSIS - 4
Engine
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL
1
No. Code (EU-V) DTP
Fuel
2
18 38 412138C1 SHAFT-INNER REPLACE - 0.7 0.7 0.7
19 412139C1 SEAL-OIL REPLACE 0.9 0.9 0.9 0.9
39
20 412139CB SEAL-OIL - Opposite REPLACE 0.8 0.8 0.8 0.8
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
Electric
8
Oil
9
237
4 - CHASSIS
238
CHASSIS - 4
Engine
4170 TIRE & WHEEL DISC
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL
No. Code (EU-V) DTP
239
4 - CHASSIS
240
CHASSIS - 4
Engine
4180 SPARE TIRE & CARRIER
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL
No. Code (EU-V) DTP
Electric
2 03 418003C1 PLATE-SKID REPLACE - 0.3 0.3 0.3
8
3 05 418005C1 HANDLE ASSY-SPARE TIRE MTG REPLACE 0.1 0.1 0.1 0.1
4 07 418007C1 UNDER COVER REPLACE 0.3 0.3 0.3 0.3
Oil
9
241
4 - CHASSIS
242
CHASSIS - 4
Engine
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL
1
No. Code (EU-V) DTP
Fuel
2
17 13 419013C1 ECU-TPMS REPLACE 0.3 - - -
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
Electric
8
Oil
9
243
4 - CHASSIS
244
CHASSIS - 4
Engine
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL
1
No. Code (EU-V) DTP
Fuel
42
2
18 421042CB SHAFT-FLANGE AXLE - Opposite REPLACE 0.6 0.6 0.6 0.6
19 421043C1 BOLT REPLACE 0.8 0.8 0.8 0.8
20 43 421043CA BOLT - Additional REPLACE 0.2 0.2 0.2 0.2
Power
21 421043CB BOLT - Opposite REPLACE 0.7 0.7 0.7 0.7
3
22 44 421044C1 WHEEL-TOOTH ABS RR REPLACE 0.8 0.8 0.8 0.8
23 421047C1 BEARING-HUB OTR REPLACE 1.3 1.3 1.3 1.3
47
24 421047CB BEARING-HUB OTR - Opposite REPLACE 1.0 1.0 1.0 1.0
Chassis
25 421048C1 RETAINER-OIL SEAL REPLACE - 1.2 1.2 1.2
48
4
26 421048CB RETAINER-OIL SEAL - Opposite REPLACE - 1.0 1.0 1.0
27 421059C1 SEAL-OIL REPLACE 1.0 1.0 1.0 1.0
59
28 421059CB SEAL-OIL - Opposite REPLACE 0.8 0.8 0.8 0.8
Body
29 421060C1 SHAFT ASSY-RR AXLE REPLACE 1.4 1.4 1.4 1.4
60
5
30 421060CB SHAFT ASSY-RR AXLE - Opposite REPLACE 1.3 1.3 1.3 1.3
B-Hangon
6
Interior
7
Electric
8
Oil
9
245
4 - CHASSIS
246
CHASSIS - 4
Engine
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL
1
No. Code (EU-V) DTP
Fuel
42
2
17 421142CB SHAFT-FLANGE AXLE - Opposite REPLACE 0.6 0.6 0.6 0.6
18 421143C1 BOLT REPLACE - 0.8 0.8 0.8
19 43 421143CA BOLT - Additional REPLACE - 0.2 0.2 0.2
Power
20 421143CB BOLT - Opposite REPLACE - 0.7 0.7 0.7
3
21 44 421144C1 WHEEL-TOOTH ABS RR REPLACE - 0.8 0.8 0.8
22 421147C1 BEARING-HUB OTR REPLACE - 1.3 1.3 1.3
47
23 421147CB BEARING-HUB OTR - Opposite REPLACE - 1.0 1.0 1.0
Chassis
24 421148C1 RETAINER-OIL SEAL REPLACE - 1.2 1.2 1.2
48
4
25 421148CB RETAINER-OIL SEAL - Opposite REPLACE - 1.0 1.0 1.0
26 421159C1 SEAL-OIL REPLACE 1.0 1.0 1.0 1.0
59
27 421159CB SEAL-OIL - Opposite REPLACE 0.8 0.8 0.8 0.8
Body
5
B-Hangon
6
Interior
7
Electric
8
Oil
9
247
4 - CHASSIS
248
CHASSIS - 4
Engine
4221 REAR KNUCKLE & HUB (MULTI LINK)
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL
No. Code (EU-V) DTP
249
4 - CHASSIS
250
CHASSIS - 4
Engine
4310 FRONT AXLE MOUNTING
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL
No. Code (EU-V) DTP
Electric
8
Oil
9
251
4 - CHASSIS
1 02 431102C1 BUSH-FRT AXLE MTG RR UPR REPLACE 0.3 0.3 0.3 0.3
2 04 431104C1 BUSH-FRT AXLE MTG LWR REPLACE 0.3 0.3 0.3 0.3
3 13 431113C1 MEMBER ASSY-STRG GEAR BOX CROSS REPLACE 0.6 0.6 0.6 0.6
252
CHASSIS - 4
Engine
4320 REAR AXLE MOUNTING
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL
No. Code (EU-V) DTP
Electric
2 02 432002C1 ADAPTOR ASSY-RR AXLE MTG RR REPLACE 1.4 1.4 - 1.4
8
3 04 432004C1 BUSH-RR AXLE RR MTG REPLACE 1.9 1.9 - 1.9
4 08 432008C1 RUBBER-RR AXLE MTG FRT REPLACE 0.5 0.5 - 0.5
Oil
9
253
4 - CHASSIS
1 441001C1 ARM ASSY-FRT SUSP LWR REPLACE 1.0 1.0 1.0 1.0
2 441001CA ARM ASSY-FRT SUSP LWR - Additional REPLACE 0.3 0.3 0.3 0.3
01
3 441001CB ARM ASSY-FRT SUSP LWR - Opposite REPLACE 0.9 0.9 0.9 0.9
4 441001C3 ARM ASSY-FRT SUSP LWR REPAIR 0.2 0.2 0.2 0.2
5 441003C1 CASE-BALL JOINT LWR REPLACE 0.4 0.4 0.4 0.4
03
6 441003CB CASE-BALL JOINT LWR - Opposite REPLACE 0.3 0.3 0.3 0.3
7 441008C1 BUSH-FRT LWR ARM FRT REPLACE 1.3 1.3 1.3 1.3
08
8 441008CB BUSH-FRT LWR ARM FRT - Opposite REPLACE 1.2 1.2 1.2 1.2
9 441011C1 BOLT ASSY-CAMBER ADJUST REPLACE 0.3 0.3 0.3 0.3
11
10 441011CB BOLT ASSY-CAMBER ADJUST - Opposite REPLACE 0.2 0.2 0.2 0.2
11 441012C1 CAM REPLACE 0.3 0.3 0.3 0.3
12
12 441012CB CAM - Opposite REPLACE 0.2 0.2 0.2 0.2
254
CHASSIS - 4
Engine
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL
1
No. Code (EU-V) DTP
13 441010C1 ARM ASSY-FRT SUSP UPR REPLACE 0.4 0.4 0.4 0.4
14 441010CA ARM ASSY-FRT SUSP UPR - Additional REPLACE 0.1 0.1 0.1 0.1
10
15 441010CB ARM ASSY-FRT SUSP UPR - Opposite REPLACE 0.2 0.2 0.2 0.2
Fuel
2
16 441010C3 ARM ASSY-FRT SUSP UPR REPAIR 0.2 0.2 0.2 0.2
17 441017C1 BUSH-FRT UPR ARM REPLACE 0.4 0.4 0.4 0.4
17
18 441017CB BUSH-FRT UPR ARM - Opposite REPLACE 0.3 0.3 0.3 0.3
Power
19 441020C1 CLIP & TIE KIT-UPR ARM REPLACE 0.4 0.4 0.4 0.4
20
3
20 441020CB CLIP & TIE KIT-UPR ARM - Opposite REPLACE 0.3 0.3 0.3 0.3
Chassis
4
Body
5
B-Hangon
6
Interior
7
Electric
8
Oil
9
255
4 - CHASSIS
1 441101C1 SHOCK ABSORBER ASSY-FRT GAS REPLACE 0.6 0.6 0.6 0.6
SHOCK ABSORBER ASSY-FRT GAS -
2 01 441101CB REPLACE 0.5 0.5 0.5 0.5
Opposite
3 441101C3 SHOCK ABSORBER ASSY-FRT GAS REPAIR 0.2 0.2 0.2 0.2
4 441102C1 SHOCK ABSORBER-FRT GAS REPLACE 0.9 0.9 0.9 0.9
5 02 441102CA SHOCK ABSORBER-FRT GAS - Additional REPLACE 0.3 0.3 0.3 0.3
6 441102CB SHOCK ABSORBER-FRT GAS - Opposite REPLACE 0.8 0.8 0.8 0.8
7 441103C1 SPRING-FRT COIL REPLACE 1.0 1.0 1.0 1.0
03
8 441103CB SPRING-FRT COIL - Opposite REPLACE 0.8 0.8 0.8 0.8
9 441104C1 COVER-FRT SHK/ABS DUST REPLACE 0.8 0.8 0.8 0.8
04
10 441104CB COVER-FRT SHK/ABS DUST - Opposite REPLACE 0.7 0.7 0.7 0.7
11 441105C1 STOPPER-FRT S/ABSORBER BUMPER REPLACE 0.8 0.8 0.8 0.8
05 STOPPER-FRT S/ABSORBER BUMPER -
12 441105CB REPLACE 0.7 0.7 0.7 0.7
Opposite
256
CHASSIS - 4
Engine
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL
1
No. Code (EU-V) DTP
Fuel
2
07 BRKT ASSY-SHOCK ABSORBER-UPR -
16 441107CB REPLACE 0.7 0.7 0.7 0.7
Opposite
17 441109C1 BUSH-FRT SHOCK ABSORBER-UPR REPLACE 0.8 0.8 0.8 0.8
09 BUSH-FRT SHOCK ABSORBER-UPR -
18 441109CB REPLACE 0.7 0.7 0.7 0.7
Power
Opposite
3
19 441116C1 YOKE REPLACE 0.4 0.4 0.4 0.4
16
20 441116CB YOKE - Opposite REPLACE 0.3 0.3 0.3 0.3
21 441120C1 YOKE REPLACE 0.4 0.4 0.4 0.4
20
Chassis
22 441120CB YOKE - Opposite REPLACE 0.3 0.3 0.3 0.3
4
Body
5
B-Hangon
6
Interior
7
Electric
8
Oil
9
257
4 - CHASSIS
258
CHASSIS - 4
Engine
4480 ELECTRONIC AIR SUSPENSION (EAS)
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL
No. Code (EU-V) DTP
Electric
2 01 448001CA AIR SUPPLY UNIT - Additional REPLACE - 0.3 - 0.3
8
3 448001D2 AIR SUPPLY UNIT INSPECT - 0.3 - 0.3
4 02 448002C1 AIR FILTER ASSY REPLACE - 0.2 - 0.2
5 448004C1 HOSE-AIR SUPPLY TO AIR SPRING LH REPLACE - 0.8 - 0.8
HOSE-AIR SUPPLY TO AIR SPRING LH -
6 448004CA REPLACE - 0.3 - 0.3
Oil
Additional
9
04
7 448004C4 HOSE-AIR SUPPLY TO AIR SPRING RH REPLACE - 0.7 - 0.7
HOSE-AIR SUPPLY TO AIR SPRING RH -
8 448004CC REPLACE - 0.2 - 0.2
Additional
9 06 448006C1 PROTECTOR-AIR SUPPLY UNIT REPLACE - 0.2 - 0.2
10 09 448009C1 HOSE ASSY-AIR FILTER TO SUPPLY REPLACE - 0.3 - 0.3
259
4 - CHASSIS
260
CHASSIS - 4
Engine
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL
1
No. Code (EU-V) DTP
Fuel
16
2
17 451016CB BUSH - Opposite REPLACE 0.2 0.2 0.2 0.2
18 451017C1 LINK ASSY-STABILIZER REPLACE 0.3 0.3 0.3 0.3
17
19 451017CB LINK ASSY-STABILIZER - Opposite REPLACE 0.2 0.2 0.2 0.2
Power
20 451022C1 ROD ASSY-LATERAL REPLACE 0.2 0.2 0.2 0.2
22
3
21 451022C3 ROD ASSY-LATERAL REPAIR 0.2 0.2 0.2 0.2
22 23 451023C1 BUSH-LATERAL ROD REPLACE 0.4 0.4 0.4 0.4
23 24 451024C1 BUSH-LATERAL REPLACE 0.4 0.4 0.4 0.4
Chassis
4
Body
5
B-Hangon
6
Interior
7
Electric
8
Oil
9
261
4 - CHASSIS
262
CHASSIS - 4
Engine
4512 REAR SHOCK ABSORBER (EAS)
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL
No. Code (EU-V) DTP
263
4 - CHASSIS
264
CHASSIS - 4
Engine
4520 REAR SUSPENSION (MULTI LINK)
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL
No. Code (EU-V) DTP
265
4 - CHASSIS
266
CHASSIS - 4
Engine
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL
1
No. Code (EU-V) DTP
Fuel
21
2
17 452121CB CAM WASHER-ADJUSTING RR - Opposite REPLACE 0.1 0.1 - 0.1
18 452127C1 CAM BOLT-CAMBER ADJUSTMENT RR REPLACE 0.3 0.3 - 0.3
27 CAM BOLT-CAMBER ADJUSTMENT RR -
19 452127CB REPLACE 0.1 0.1 - 0.1
Opposite
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
Electric
8
Oil
9
267
4 - CHASSIS
1 461001C1 BODY ASSY-STRG WHEEL (AIR BAG) REPLACE 0.3 0.3 0.3 0.3
2 461001C3 BODY ASSY-STRG WHEEL REPAIR 0.3 0.3 0.3 0.3
01
3 461001C4 BODY ASSY-STRG WHEEL REPLACE 0.3 0.3 0.3 0.3
4 461001D3 BODY ASSY-S/WHEEL (ADJUSTMENT) ADJUST 0.5 0.5 0.5 0.5
5 02 461002C1 COVER ASSY-HORN UPR REPLACE - 0.2 - 0.2
6 07 461007C1 DAMPER-STEERING WHEEL REPLACE 0.3 0.3 0.3 0.3
7 10 461010C1 COLUMN & SHAFT ASSY-S/WHEEL REPLACE 0.9 0.9 0.9 0.9
8 461012C1 SHAFT ASSY-STEERING LWR REPLACE 0.4 0.4 0.4 0.4
12
9 461012CA SHAFT ASSY-STEERING LWR - Additional REPLACE 0.3 0.3 0.3 0.3
10 15 461015C1 EMBLEM-DRIVER AIRBAG METAL REPLACE - 0.2 - 0.2
268
CHASSIS - 4
Engine
4620 STEERING GEAR LINKAGE
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL
No. Code (EU-V) DTP
1 462001C1 LINKAGE ASSY-GEAR & OBJ REPLACE 1.2 1.2 1.2 1.2
01
Electric
2 462001C2 LINKAGE ASSY-GEAR & OBJ OVERHAUL 2.5 2.5 2.5 2.5
8
3 462009C1 END ASSY-TIE ROD REPLACE 0.6 0.6 0.6 0.6
4 09 462009CA END ASSY-TIE ROD - Additional REPLACE 0.2 0.2 0.2 0.2
5 462009CB END ASSY-TIE ROD - Opposite REPLACE 0.3 0.3 0.3 0.3
6 462010C1 BOOT KIT-P/STRG GEAR BOX REPLACE 1.3 1.3 1.3 1.3
Oil
10
9
7 462010CB BOOT KIT-P/STRG GEAR BOX - Opposite REPLACE 0.2 0.2 0.2 0.2
8 12 462012C1 MODULE-ECPS REPLACE 0.4 0.4 - 0.4
9 14 462014C1 CLAMP-MOUNTING REPLACE 0.3 0.3 0.3 0.3
10 15 462015C1 RUBBER-MOUNTING REPLACE 0.3 0.3 0.3 0.3
269
4 - CHASSIS
270
CHASSIS - 4
Engine
4711 POWER STEERING PUMP
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL
No. Code (EU-V) DTP
Electric
PUMP ASSY-POWER STEERING -
2 471101CA REPLACE 0.3 0.3 0.3 0.3
Additional
8
01
3 471101C2 PUMP ASSY-POWER STEERING OVERHAUL 1.1 1.1 1.1 1.1
4 471101C5 PUMP ASSY-POWER STEERING (OIL) FILLING 0.1 0.1 0.1 0.1
5 02 471102C1 RESERVOIR ASSY-P/STRG REPLACE - - - 0.8
Oil
271
4 - CHASSIS
272
CHASSIS - 4
Engine
4824 BRAKE PIPE (TEVES:NON ABS/ESP)
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL
No. Code (EU-V) DTP
Electric
PIPE ASSY-M/CYL SEC TO FRT (LH) -
2 01 482401CA REPLACE - 0.6 - 0.6
Additional
8
03 Additional
9
273
4 - CHASSIS
274
CHASSIS - 4
Engine
4825 BRAKE PIPE (TEVES:W/ ABS/ESP)
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL
No. Code (EU-V) DTP
Electric
PIPE ASSY-M/CYL PRI TO HM -
2 01 482501CA REPLACE 0.3 0.3 0.3 0.3
Additional
8
02 Additional
9
275
4 - CHASSIS
276
CHASSIS - 4
Engine
4830 FRONT BRAKE
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL
No. Code (EU-V) DTP
277
4 - CHASSIS
278
CHASSIS - 4
Engine
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL
1
No. Code (EU-V) DTP
Fuel
17 08 484008C1 GROMMET-RR AXLE SHAFT REPLACE - 0.2 - 0.2
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
Electric
8
Oil
9
279
4 - CHASSIS
280
CHASSIS - 4
Engine
4850 MASTER CYLINDER & BOOSTER (MANDO)
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL
No. Code (EU-V) DTP
1 01 485001C1 MASTER BRAKE UNIT ASSY REPLACE 0.9 0.9 0.9 0.9
Electric
2 02 485002C1 BOOSTER ASSY-POWER BRAKE MASTER REPLACE 0.8 0.8 0.8 0.8
8
3 485003C1 BOOSTER ASSY-POWER BRAKE REPLACE 0.9 0.9 0.9 0.9
03
4 485003C4 BRAKE (AIR BLEED) REPLACE 0.5 0.5 0.5 0.5
5 06 485006C1 SEAL-BOOSTER MTG REPLACE 0.9 0.9 0.9 0.9
6 07 485007C1 HOSE ASSY-BOOSTER VACUUM REPLACE 0.2 0.2 0.2 0.2
Oil
9
281
4 - CHASSIS
282
CHASSIS - 4
Engine
4892 HYDRAURIC MODULATOR (HECU)
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL
No. Code (EU-V) DTP
Electric
2 02 489202C1 HECU-ESP REPLACE 0.8 0.8 0.8 0.8
8
Oil
9
283
4 - CHASSIS
284
CHASSIS - 4
Engine
4920 ELECTRONIC PARKING BRAKE (EPB)
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL
No. Code (EU-V) DTP
285
4 - CHASSIS
286
SECTION
5
BODY
CONTENTS
5120 BODY MOUNTING......................................................................... 289
5210 SIDE & REAR BODY...................................................................... 290
5220 QUARTER & WHEEL HOUSE....................................................... 292
5510 ROOF PANEL................................................................................. 293
5610 FRONT FLOOR PANEL................................................................. 295
5620 REAR FLOOR PANEL.................................................................... 296
5710 FRONT END PANEL...................................................................... 297
5720 FENDER & APRON PANEL........................................................... 298
5730 DASH PANEL & COWL.................................................................. 299
BODY - 5
Engine
5120 BODY MOUNTING
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL
No. Code (EU-V) DTP
Electric
2 04 512004C1 INSULATOR-BODY LWR REPLACE - 1.3 1.3 1.3
8
3 06 512006C1 WASHER REPLACE - 1.3 1.3 1.3
Oil
9
289
5 - BODY
290
BODY - 5
Engine
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL
1
No. Code (EU-V) DTP
17 521011C1 REINF ASSY-A PLR LWR REPLACE 3.5 3.5 3.5 3.5
11
18 521011CB REINF ASSY-A PLR LWR - Opposite REPLACE 3.5 3.5 3.5 3.5
19 521012C1 RAIL ASSY-ROOF SIDE INR REPLACE 2.4 2.4 2.4 2.4
Fuel
12
2
20 521012CB RAIL ASSY-ROOF SIDE INR - Opposite REPLACE 2.4 2.4 2.4 2.4
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
Electric
8
Oil
9
291
5 - BODY
292
BODY - 5
Engine
5510 ROOF PANEL
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL
No. Code (EU-V) DTP
Electric
2 551001C6 PNL-ROOF SEAL 0.5 0.5 0.5 0.5
01
8
3 551001C7 PNL-ROOF PAINT 4.1 4.1 4.1 4.1
4 551001CE PNL-ROOF - Additional PAINT 0.3 0.3 0.3 0.3
5 551002C1 PNL-ROOF REPLACE 15.0 15.0 15.0 15.0
6 551002C6 PNL-ROOF SEAL 0.5 0.5 0.5 0.5
Oil
02
9
293
5 - BODY
294
BODY - 5
Engine
5610 FRONT FLOOR PANEL
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL
No. Code (EU-V) DTP
Electric
2 01 561001C7 PNL ASSY-FRT FLOOR PAINT 1.5 1.5 1.5 1.5
8
3 561001CC PNL ASSY-FRT FLOOR - Additional PAINT 0.3 0.3 0.3 0.3
4 561012C1 PNL ASSY-SIDE SILL INR REPLACE 3.7 3.7 3.7 3.7
12
5 561012CB PNL ASSY-SIDE SILL INR - Opposite REPLACE 3.7 3.7 3.7 3.7
6 13 561013C1 PNL ASSY-FRT FLR COMPL REPLACE 16.8 16.8 16.8 16.8
Oil
9
295
5 - BODY
296
BODY - 5
Engine
5710 FRONT END PANEL
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL
No. Code (EU-V) DTP
Electric
2 02 571002C1 MEMBER ASSY-FRT END UPR REPLACE - 0.7 0.7 0.7
8
3 04 571004C1 MEMBER-FRT END LWR OTR REPLACE - 1.5 1.5 1.5
4 05 571005C1 MEMBER ASSY-FRT END LWR-INR REPLACE - 1.5 1.5 1.5
5 06 571006C1 MEMBER ASSY-FRT END LWR REPLACE - 1.5 1.5 1.5
Oil
9
297
5 - BODY
298
BODY - 5
Engine
5730 DASH PANEL & COWL
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL
No. Code (EU-V) DTP
Electric
2 01 573001C7 PNL ASSY-DASH & COWL PAINT - 1.0 1.0 1.0
8
3 573001CC PNL ASSY-DASH & COWL - Additional PAINT - 0.3 0.3 0.3
4 03 573003C1 COWL ASSY REPLACE 4.7 4.7 4.7 4.7
5 573004C1 MEMBER ASSY-COWL SIDE UPR REPLACE 4.7 4.7 4.7 4.7
04 MEMBER ASSY-COWL SIDE UPR -
6 573004CB REPLACE 4.7 4.7 4.7 4.7
Oil
Opposite
9
299
MEMO
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SECTION
6
CONTENTS
6110 HOOD PANEL................................................................................. 303
6210 FRONT DOOR PANEL................................................................... 305
6310 REAR DOOR PANEL..................................................................... 306
6410 TAIL GATE PANEL......................................................................... 307
6810 AIR CONDITIONER KIT................................................................. 308
6820 AIR CONDITIONER HOSE & PIPE (1)........................................... 310
6821 AIR CONDITIONER HOSE & PIPE (2)........................................... 312
6822 AIR CONDITIONER HOSE & PIPE II (1)........................................ 314
6830 AIR DISTRIBUTOR......................................................................... 316
6910 FUEL FIRED HEATER (D27DT)..................................................... 317
BODY HANGON PARTS - 6
Engine
6110 HOOD PANEL
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL
No. Code (EU-V) DTP
Electric
2 611001C6 PNL ASSY-HOOD SEAL 0.4 0.4 0.4 0.4
8
3 01 611001C7 PNL ASSY-HOOD PAINT 3.1 3.1 3.1 3.1
4 611001CE PNL ASSY-HOOD - Additional PAINT 0.3 0.3 0.3 0.3
5 611001D3 PNL ASSY-HOOD (ALIGN) ADJUST 0.3 0.3 0.3 0.3
6 611002C1 HINGE ASSY-HOOD REPLACE - 0.4 0.4 0.4
Oil
02
9
303
6 - BODY HANGON PARTS
304
BODY HANGON PARTS - 6
Engine
6210 FRONT DOOR PANEL
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL
No. Code (EU-V) DTP
Electric
2 621001CB PNL ASSY-FRT DR - Opposite REPLACE 1.1 1.1 1.1 1.1
8
3 621001C2 PNL ASSY-FRT DR OVERHAUL 2.3 2.3 2.3 2.3
4 621001CD PNL ASSY-FRT DR - Opposite OVERHAUL 2.3 2.3 2.3 2.3
01
5 621001C6 PNL ASSY-FRT DR SEAL 0.4 0.4 0.4 0.4
6 621001C7 PNL ASSY-FRT DR PAINT 2.6 2.6 2.6 2.6
Oil
9
305
6 - BODY HANGON PARTS
306
BODY HANGON PARTS - 6
Engine
6410 TAIL GATE PANEL
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL
No. Code (EU-V) DTP
Electric
2 641001C2 PNL ASSY-T/GATE OVERHAUL 3.6 3.6 3.6 3.6
8
3 641001C6 PNL ASSY-T/GATE SEAL 0.3 0.3 0.3 0.3
01
4 641001C7 PNL ASSY-T/GATE PAINT 2.7 2.7 2.7 2.7
5 641001CG PNL ASSY-T/GATE - Additional PAINT 0.3 0.3 0.3 0.3
6 641001D3 PNL ASSY-T/GATE (ALIGN) ADJUST 0.2 0.2 0.2 0.2
Oil
9
307
6 - BODY HANGON PARTS
1 01 681001C1 BLOWER & EVAPORATOR ASSY REPLACE 4.0 4.0 4.0 4.0
2 06 681006C1 COOLER ASSY-RR REPLACE 0.6 0.6 0.6 0.6
3 681009C1 HEATER ASSY REPLACE 4.0 4.0 4.0 4.0
09
4 681009D2 HEATER ASSY (A/C SYSTEM) INSPECT 0.3 0.3 0.3 0.3
5 11 681011C1 RELAY ASSY-POWER REPLACE - 0.3 0.3 0.3
6 15 681015C1 HEATER ASSY-PTC REPLACE 4.1 4.1 4.1 4.1
7 17 681017C1 BULB REPLACE 0.3 0.3 0.3 0.3
8 18 681018C1 PNL ASSY-A/CON CONTROL REPLACE 0.3 0.3 0.3 0.3
9 19 681019C1 FILTER-AIR REPLACE 0.2 0.2 0.2 0.2
10 22 681022C1 ACTUATOR ASSY-MIX REPLACE 0.5 0.5 0.5 0.5
11 23 681023C1 ACTUATOR ASSY-MODE REPLACE 0.5 0.5 0.5 0.5
12 24 681024C1 ACTUATOR ASSY-INTAKE REPLACE 4.0 4.0 4.0 4.0
13 681025C1 FAN & MOTOR ASSY-BLOWER UNIT REPLACE 0.2 0.2 0.2 0.2
25
14 681025C3 FAN & MOTOR ASSY-BLOWER UNIT REPAIR 0.5 0.5 0.5 0.5
308
BODY HANGON PARTS - 6
Engine
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL
1
No. Code (EU-V) DTP
Fuel
2
18 29 681029C1 RESISTOR ASSY-RR COOLER REPLACE 0.5 0.5 0.5 0.5
19 30 681030C1 WIRING ASSY-EVAPORATOR REPLACE 0.5 0.5 0.5 0.5
20 31 681031C1 WIRING ASSY-HEATER REPLACE 0.5 0.5 0.5 0.5
Power
21 34 681034C1 EXPANSION VALVE ASSY REPLACE 0.9 0.9 0.9 0.9
3
22 35 681035C1 WIRING ASSY-CONTROL REPLACE 0.5 0.5 0.5 0.5
23 36 681036C1 THEMO AMP REPLACE 0.8 0.8 0.8 0.8
Chassis
4
Body
5
B-Hangon
6
Interior
7
Electric
8
Oil
9
309
6 - BODY HANGON PARTS
310
BODY HANGON PARTS - 6
Engine
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL
1
No. Code (EU-V) DTP
Fuel
14 682011C4 REPLACE 0.3 0.3 0.3 0.3
(INLET O-RING)
2
COMPRESSOR ASSY-A/CON
15 682011D6 REPLACE 0.3 0.3 0.3 0.3
(OUTLET O-RING)
16 682013C1 CONDENSER ASSY REPLACE 1.5 1.5 1.5 1.5
Power
CONDENSER ASSY (DISCHARGE
17 13 682013C4 REPLACE 0.3 0.3 0.3 0.3
O-RING)
3
18 682013D6 CONDENSER ASSY (LIQUID O-RING) REPLACE 0.4 0.4 0.4 0.4
19 15 682015C1 BRKT ASSY-A/CON COMP REPLACE 0.8 0.8 0.8 0.8
Chassis
4
Body
5
B-Hangon
6
Interior
7
Electric
8
Oil
9
311
6 - BODY HANGON PARTS
312
BODY HANGON PARTS - 6
Engine
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL
1
No. Code (EU-V) DTP
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
Electric
8
Oil
9
313
6 - BODY HANGON PARTS
314
BODY HANGON PARTS - 6
Engine
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL
1
No. Code (EU-V) DTP
Fuel
13 682211C4 REPLACE 0.3 - - -
(INLET O-RING)
2
COMPRESSOR ASSY-A/CON
14 682211D6 REPLACE 0.3 - - -
(OUTLET O-RING)
15 682213C1 CONDENSER ASSY REPLACE 1.5 - - -
Power
CONDENSER ASSY (DISCHARGE
16 13 682213C4 REPLACE 0.3 - - -
O-RING)
3
17 682213D6 CONDENSER ASSY (LIQUID O-RING) REPLACE 0.4 - - -
18 15 682215C1 BRKT ASSY-A/CON COMP REPLACE 0.8 - - -
Chassis
4
Body
5
B-Hangon
6
Interior
7
Electric
8
Oil
9
315
6 - BODY HANGON PARTS
1 01 683001C1 DUCT ASSY-CONSOLE VENT MIDDLE REPLACE 0.5 0.5 0.5 0.5
2 02 683002C1 DUCT ASSY-CONSOLE VENT FRT REPLACE 0.5 0.5 0.5 0.5
3 03 683003C1 DUCT ASSY-CONSOLE VENT FOOT REPLACE 0.5 0.5 0.5 0.5
4 04 683004C1 DUCT ASSY-RR COOLING REPLACE 0.5 0.5 0.5 0.5
316
BODY HANGON PARTS - 6
Engine
6910 FUEL FIRED HEATER (D27DT)
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL
No. Code (EU-V) DTP
Electric
2 02 691002C1 PUMP & BRKT ASSY-WATER REPLACE 0.3 0.3 - -
8
3 07 691007C1 PUMP ASSY-FUEL REPLACE 0.3 0.3 - -
4 09 691009C1 SENSOR ASSY-TEMP REPLACE 0.3 0.3 - -
5 14 691014C1 HOSE-W/PUMP OUTLET REPLACE 1.0 1.0 - -
6 15 691015C1 HOSE ASSY-FFH IN/OUTLET REPLACE 1.0 1.0 - -
Oil
9
317
MEMO
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.................................................................................................................................................................................................................................................................................................................................................................................................................................................
SECTION
7
CONTENTS
7010 KEY SET......................................................................................... 321
7011 KEY SET (II).................................................................................... 322
7090 FUEL FILLER DOOR LOCK.......................................................... 323
7110 FRONT DOOR OPENING SYSTEM............................................... 324
7115 FRONT DOOR TRIM...................................................................... 326
7120 FRONT WINDOW LIFTER.............................................................. 328
7121 FRONT WEATHER STRIP............................................................. 329
7210 REAR DOOR OPENING SYSTEM................................................. 331
7215 REAR DOOR TRIM......................................................................... 333
7220 REAR WINDOW LIFTER................................................................ 335
7221 REAR WEATHER STRIP................................................................ 336
7310 TAIL GATE OPENING SYSTEM..................................................... 338
7321 REAR END TRIM............................................................................ 340
7330 HEAD LINING................................................................................. 341
7340 SUN ROOF..................................................................................... 342
7410 FRONT SEAT.................................................................................. 344
7430 FRONT SEAT BELT....................................................................... 346
7510 REAR SEAT.................................................................................... 347
7530 REAR SEAT BELT.......................................................................... 349
7610 INSTRUMENT PANEL.................................................................... 350
7620 INSTRUMENT PANEL (RHD)......................................................... 352
7631 REAR CONSOLE........................................................................... 354
7632 FRONT CONSOLE (II).................................................................... 355
7710 FLOOR CARPET............................................................................ 357
7711 SERVICE MAT................................................................................ 359
7730 PILLAR TRIM.................................................................................. 360
7770 SUNSHADE & INSIDE MIRROR.................................................... 362
7810 WINDSHIELD WIPER..................................................................... 363
7820 WINDSHIELD WASHER................................................................. 364
7830 BACK WINDSHIELD WIPER......................................................... 365
7840 GLASS............................................................................................ 366
7850 OUTSIDE MIRROR......................................................................... 368
7870 FRONT BUMPER........................................................................... 370
7871 FRONT BUMPER (II)..................................................................... 371
7880 REAR BUMPER.............................................................................. 372
7881 REAR BUMPER (II)....................................................................... 374
7910 RADIATOR GRILLE....................................................................... 375
7930 SIDE BODY MOLDING................................................................... 376
7931 SIDE BODY MOLDING (II)............................................................. 378
7940 REAR BODY MOLDING................................................................. 379
7950 EMBLEM & LETTERING................................................................ 381
7970 WHEEL HOUSE COVER................................................................ 383
INTERIOR & EXTERIOR - 7
Engine
7010 KEY SET
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL
No. Code (EU-V) DTP
Electric
2 01 701001C4 FRT DR KEY CYLINDER REPLACE - 0.8 0.8 0.8
8
3 701001CD FRT DR KEY CYLINDER - Opposite REPLACE - 0.5 0.5 0.5
4 04 701004C1 ANTENNA ASSY-IMMO REPLACE - - - 0.4
5 05 701005C1 TRANSPONDER-IMMOBILIZER REPLACE - 0.3 0.3 0.3
6 09 701009C1 CONTROL UNIT ASSY-IMMOBILIZER REPLACE - 0.5 0.5 -
Oil
9
321
7 - INTERIOR & EXTERIOR
322
INTERIOR & EXTERIOR - 7
Engine
7090 FUEL FILLER DOOR LOCK
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL
No. Code (EU-V) DTP
1 01 709001C1 CABLE ASSY-FUEL FILLER DR RELEASE REPLACE 0.7 0.7 0.7 0.7
Electric
2 04 709004C1 HDL ASSY-FUEL FILLER DR RELEASE REPLACE 0.3 0.3 0.3 0.3
8
3 709006C1 DR ASSY-FUEL FILLER REPLACE 0.2 0.2 0.2 0.2
4 06 709006C7 DR ASSY-FUEL FILLER PAINT 0.4 0.4 0.4 0.4
5 709006CC DR ASSY-FUEL FILLER - Additional PAINT 0.3 0.3 0.3 0.3
Oil
9
323
7 - INTERIOR & EXTERIOR
324
INTERIOR & EXTERIOR - 7
Engine
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL
1
No. Code (EU-V) DTP
Fuel
2
16 711010C1 HDL ASSY-FRT DR O/S REPLACE 0.5 0.5 0.5 0.5
17 711010CA HDL ASSY-FRT DR O/S - Additional REPLACE 0.1 0.1 0.1 0.1
18 10 711010CB HDL ASSY-FRT DR O/S - Opposite REPLACE 0.4 0.4 0.4 0.4
Power
19 711010C7 HDL ASSY-FRT DR O/S PAINT 1.0 1.0 1.0 1.0
3
20 711010CC HDL ASSY-FRT DR O/S - Additional PAINT 0.3 0.3 0.3 0.3
21 711014C1 CABLE ASSY-FRT DR I/S HDL REPLACE 0.5 0.5 0.5 0.5
14
22 711014CB CABLE ASSY-FRT DR I/S HDL - Opposite REPLACE 0.4 0.4 0.4 0.4
Chassis
23 711015C1 COVER-FRT DR SAFETY LOCK ROD REPLACE 0.4 0.4 0.4 0.4
4
15 COVER-FRT DR SAFETY LOCK ROD -
24 711015CB REPLACE 0.3 0.3 0.3 0.3
Opposite
25 711018C1 HANDLE ASSY-DR I/S REPLACE 0.4 0.4 0.4 0.4
26 18 711018CA HANDLE ASSY-DR I/S - Additional REPLACE 0.1 0.1 0.1 0.1
Body
27 711018CB HANDLE ASSY-DR I/S - Opposite REPLACE 0.3 0.3 0.3 0.3
5
B-Hangon
6
Interior
7
Electric
8
Oil
9
325
7 - INTERIOR & EXTERIOR
326
INTERIOR & EXTERIOR - 7
Engine
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL
1
No. Code (EU-V) DTP
Fuel
2
18 711519C1 PNL ASSY-DR TRIM A/REST REPLACE 0.5 0.5 0.5 0.5
19
19 711519CB PNL ASSY-DR TRIM A/REST - Opposite REPLACE 0.4 0.4 0.4 0.4
20 711521C1 BEZEL-POWER WINDOW REPLACE 0.4 0.4 0.4 0.4
21
Power
21 711521CB BEZEL-POWER WINDOW - Opposite REPLACE 0.3 0.3 0.3 0.3
3
22 711522C1 PNL ASSY-FRT DR TRIM REPLACE 0.3 0.3 0.3 0.3
23 711522CA PNL ASSY-FRT DR TRIM - Additional REPLACE 0.1 0.1 0.1 0.1
22
24 711522CB PNL ASSY-FRT DR TRIM - Opposite REPLACE 0.2 0.2 0.2 0.2
Chassis
25 711522C3 PNL ASSY-FRT DR TRIM REPAIR 0.4 0.4 0.4 0.4
4
Body
5
B-Hangon
6
Interior
7
Electric
8
Oil
9
327
7 - INTERIOR & EXTERIOR
328
INTERIOR & EXTERIOR - 7
Engine
7121 FRONT WEATHER STRIP
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL
No. Code (EU-V) DTP
Electric
2 01 712101CA W/STRIP-FRT DR BELT SIDE - Additional REPLACE 0.1 0.1 0.1 0.1
8
3 712101CB W/STRIP-FRT DR BELT SIDE - Opposite REPLACE 0.3 0.3 0.3 0.3
4 712102C1 W/STRIP ASSY-FRT DR DRIP SIDE OPNG REPLACE 0.3 0.3 0.3 0.3
02 W/STRIP ASSY-FRT DR DRIP SIDE OPNG
5 712102CB REPLACE 0.2 0.2 0.2 0.2
- Opposite
Oil
329
7 - INTERIOR & EXTERIOR
330
INTERIOR & EXTERIOR - 7
Engine
7210 REAR DOOR OPENING SYSTEM
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL
No. Code (EU-V) DTP
Electric
2 721001CA LATCH ASSY-RR DR - Additional REPLACE 0.1 0.1 0.1 0.1
01
8
3 721001CB LATCH ASSY-RR DR - Opposite REPLACE 0.6 0.6 0.6 0.6
4 721001D2 DR OPEN/CLOSE SYSTEM INSPECT INSPECT 0.4 0.4 0.4 0.4
5 721002C1 STRIKER ASSY-DR REPLACE 0.2 0.2 0.2 0.2
02
6 721002CB STRIKER ASSY-DR - Opposite REPLACE 0.1 0.1 0.1 0.1
Oil
9
331
7 - INTERIOR & EXTERIOR
332
INTERIOR & EXTERIOR - 7
Engine
7215 REAR DOOR TRIM
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL
No. Code (EU-V) DTP
Electric
2 721501CA PNL ASSY-RR DR TRIM - Additional REPLACE 0.1 0.1 0.1 0.1
01
8
3 721501CB PNL ASSY-RR DR TRIM - Opposite REPLACE 0.2 0.2 0.2 0.2
4 721501C3 PNL ASSY-RR DR TRIM REPAIR 0.4 0.4 0.4 0.4
5 721502C1 W/STRIP-RR DR TRIM REPLACE 0.2 0.3 0.3 0.3
02
6 721502CB W/STRIP-RR DR TRIM - Opposite REPLACE 0.1 0.2 0.2 0.2
Oil
9
333
7 - INTERIOR & EXTERIOR
334
INTERIOR & EXTERIOR - 7
Engine
7220 REAR WINDOW LIFTER
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL
No. Code (EU-V) DTP
Electric
2 02 722002CA MOTOR ASSY-P/WINDOW - Additional REPLACE 0.1 0.1 0.1 0.1
8
3 722002CB MOTOR ASSY-P/WINDOW - Opposite REPLACE 0.5 0.5 0.5 0.5
4 722003C1 REGULATOR-RR DR P/WINDOW REPLACE 0.5 0.5 0.5 0.5
REGULATOR-RR DR P/WINDOW -
5 722003CA REPLACE 0.1 0.1 0.1 0.1
Additional
03
REGULATOR-RR DR P/WINDOW -
Oil
9
335
7 - INTERIOR & EXTERIOR
336
INTERIOR & EXTERIOR - 7
Engine
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL
1
No. Code (EU-V) DTP
Fuel
2
GARNISH ASSY-RR DR FRAME FRT
15 06 722106CA REPLACE 0.1 0.1 0.1 0.1
-Additional
GARNISH ASSY-RR DR FRAME FRT -
16 722106CB REPLACE 0.1 0.1 0.1 0.1
Opposite
Power
17 722107C1 GARNISH ASSY-RR DR FRAME RR REPLACE 0.3 0.3 0.3 0.3
3
GARNISH ASSY-RR DR FRAME RR
18 07 722107CA REPLACE 0.1 0.1 0.1 0.1
-Additional
GARNISH ASSY-RR DR FRAME RR -
19 722107CB REPLACE 0.2 0.2 0.2 0.2
Opposite
Chassis
20 722111C1 COVER ASSY-RR DR TRIM-UPR REPLACE 0.2 0.2 0.2 0.2
4
11 COVER ASSY-RR DR TRIM-UPR -
21 722111CB REPLACE 0.1 0.1 0.1 0.1
Opposite
Body
5
B-Hangon
6
Interior
7
Electric
8
Oil
9
337
7 - INTERIOR & EXTERIOR
338
INTERIOR & EXTERIOR - 7
Engine
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL
1
No. Code (EU-V) DTP
Fuel
2
16 731015C1 BUMPER ASSY-BODY SIDE GUIDE REPLACE - 0.2 0.2 0.2
15 BUMPER ASSY-BODY SIDE GUIDE -
17 731015CB REPLACE - 0.1 0.1 0.1
Opposite
18 17 731017C1 STRIKER ASSY-T/GATE GLASS REPLACE 0.3 0.3 0.3 0.3
Power
19 27 731027C1 W/STRIP-T/GATE GLASS OPENG REPLACE 0.3 0.3 0.3 0.3
3
20 731028C1 LIFTER ASSY-T/GATE GLASS REPLACE 0.1 0.1 0.1 0.1
28
21 731028CB LIFTER ASSY-T/GATE GLASS - Opposite REPLACE 0.1 0.1 0.1 0.1
Chassis
22 30 731030C1 BUMPER-GLASS OVERSLAM REPLACE 0.1 0.1 0.1 0.1
23 32 731032C1 W/STRIP-T/GATE OPENING REPLACE - 0.3 0.3 0.3
4
Body
5
B-Hangon
6
Interior
7
Electric
8
Oil
9
339
7 - INTERIOR & EXTERIOR
340
INTERIOR & EXTERIOR - 7
Engine
7330 HEAD LINING
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL
No. Code (EU-V) DTP
341
7 - INTERIOR & EXTERIOR
342
INTERIOR & EXTERIOR - 7
Engine
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL
1
No. Code (EU-V) DTP
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
Electric
8
Oil
9
343
7 - INTERIOR & EXTERIOR
344
INTERIOR & EXTERIOR - 7
Engine
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL
1
No. Code (EU-V) DTP
Fuel
2
18 741012C1 HEAD REST ASSY-FRT REPLACE 0.1 0.1 0.1 0.1
12
19 741012CB HEAD REST ASSY-FRT - Opposite REPLACE 0.1 0.1 0.1 0.1
20 13 741013C1 POSITION & WARMER UNIT-SEAT REPLACE - 0.3 - 0.3
Power
21 741014C1 SWITCH ASSY-POWER SEAT REPLACE 0.3 0.3 0.3 0.3
14
3
22 741014CB SWITCH ASSY-POWER SEAT - Opposite REPLACE 0.2 0.2 0.2 0.2
23 741015C1 SLEEVE-HEAD REST (2EA) REPLACE 0.2 0.2 0.2 0.2
15
24 741015C4 SLEEVE-HEAD REST (4EA) REPLACE 0.3 0.3 0.3 0.3
Chassis
25 741016C1 SLEEVE-HEAD REST (2EA) REPLACE 0.2 0.2 0.2 0.2
16
4
26 741016C4 SLEEVE-HEAD REST (4EA) REPLACE 0.3 0.3 0.3 0.3
27 17 741017C1 TRAY ASSY-SEAT UNDER REPLACE - 0.2 0.2 0.2
28 741018C1 KNOB-MANUAL SEAT RECLINER REPLACE 0.2 0.2 0.2 0.2
18 KNOB-MANUAL SEAT RECLINER -
Body
29 741018CB REPLACE 0.1 0.1 0.1 0.1
Opposite
5
30 19 741019C1 KNOB-H/ADJUST REPLACE - 0.1 - 0.1
31 741020C1 COVER-INR SHIELD REPLACE 0.2 0.2 0.2 0.2
20
B-Hangon
32 741020CB COVER-INR SHIELD - Opposite REPLACE 0.1 0.1 0.1 0.1
33 741021C1 WARMER ASSY-FRT SEAT BACK REPLACE 0.8 0.8 0.8 0.8
6
21 WARMER ASSY-FRT SEAT BACK -
34 741021CA REPLACE 0.4 0.4 0.4 0.4
Additional
35 741022C1 WARMER ASSY-FRT SEAT CUSHION REPLACE 0.8 0.8 0.8 0.8
Interior
22 WARMER ASSY-FRT SEAT CUSHION -
36 741022CA REPLACE 0.4 0.4 0.4 0.4
Additional
7
37 741024C1 BACK BOARD ASSY-FRT SEAT REPLACE 0.2 0.2 0.2 0.2
24
38 741024CB BACK BOARD ASSY-FRT SEAT - Opposite REPLACE 0.1 0.1 0.1 0.1
39 741025C1 MOTOR & PLATE ASSY-FRT SEAT REPLACE 0.8 0.8 0.8 0.8
25 MOTOR & PLATE ASSY-FRT SEAT - Electric
8
40 741025CB REPLACE 0.7 0.7 0.7 0.7
Opposite
41 26 741026C1 MOTOR ASSY-P/SEAT SWITCH REPLACE - 0.4 0.4 0.4
42 27 741027C1 MOTOR ASSY-FRT SEAT RECLINER REPLACE 0.4 0.4 0.4 0.4
43 30 741030C1 WIRING ASSY-POWER & S/WARMER REPLACE 0.8 0.8 0.8 0.8
Oil
9
345
7 - INTERIOR & EXTERIOR
346
INTERIOR & EXTERIOR - 7
Engine
7510 REAR SEAT
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL
No. Code (EU-V) DTP
Electric
2 01 751001C3 SEAT ASSY-FRT (CUSHION) REPAIR 0.5 0.5 0.5 0.5
8
3 751001D7 SEAT ASSY-FRT (SEAT BACK) REPAIR 0.5 0.5 0.5 0.5
4 751002C1 SEAT ASSY-RR REPLACE 0.3 0.3 0.3 0.3
02
5 751002C3 SEAT ASSY-RR REPAIR 0.5 0.5 0.5 0.5
6 751003C1 SEAT ASSY-3RD REPLACE 0.5 0.5 0.5 0.5
Oil
03
9
347
7 - INTERIOR & EXTERIOR
348
INTERIOR & EXTERIOR - 7
Engine
7530 REAR SEAT BELT
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL
No. Code (EU-V) DTP
05
9
349
7 - INTERIOR & EXTERIOR
350
INTERIOR & EXTERIOR - 7
Engine
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL
1
No. Code (EU-V) DTP
15 17 761017C1 COVER ASSY-CRASH PAD SIDE REPLACE 0.3 0.3 0.3 0.3
16 18 761018C1 COVER ASSY-FUSE BOX REPLACE 0.1 0.1 0.1 0.1
17 19 761019C1 PNL-SHROUD UPR REPLACE - 0.2 0.2 0.2
Fuel
2
18 20 761020C1 PNL-SHROUD LWR REPLACE - 0.2 0.2 0.2
19 21 761021C1 STRIKER ASSY-GLOVE BOX REPLACE - 0.3 0.3 0.3
20 761022C1 COVER ASSY-DEFROSTER NOZZLE REPLACE - 3.3 3.3 3.3
22
Power
COVER ASSY-DEFROSTER NOZZLE -
21 761022CA REPLACE - 0.1 0.1 0.1
Additional
3
22 761023C1 COVER ASSY-DEFROSTER NOZZLE REPLACE - 3.3 3.3 3.3
23 COVER ASSY-DEFROSTER NOZZLE -
23 761023CA REPLACE - 0.1 0.1 0.1
Additional
Chassis
24 24 761024C1 PNL ASSY-LWR MAIN REPLACE - 0.4 0.4 0.4
4
25 761027C1 BOX-GLOVE REPLACE - 0.2 0.2 0.2
27
26 761027C3 BOX-GLOVE REPAIR - 0.2 0.2 0.2
27 36 761036C1 LOCK ASSY-GLOVE BOX REPLACE - 0.2 0.2 0.2
Body
28 38 761038C1 HOLDER ASSY-PHONE REPLACE - 0.3 0.3 0.3
5
29 39 761039C1 GRILLE ASSY-CTR SPEAKER REPLACE - 0.2 0.2 0.2
30 42 761042C1 PNL ASSY-CTR FASCIA LWR REPLACE - 0.2 0.2 0.2
B-Hangon
6
Interior
7
Electric
8
Oil
9
351
7 - INTERIOR & EXTERIOR
352
INTERIOR & EXTERIOR - 7
Engine
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL
1
No. Code (EU-V) DTP
Fuel
2
18 20 762020C1 PNL-SHROUD LWR REPLACE - 0.2 0.2 0.2
19 21 762021C1 STRIKER ASSY-GLOVE BOX REPLACE - 0.3 0.3 0.3
20 762022C1 COVER ASSY-DEFROSTER NOZZLE REPLACE - 3.3 3.3 3.3
22
Power
COVER ASSY-DEFROSTER NOZZLE -
21 762022CA REPLACE - 0.1 0.1 0.1
Additional
3
22 762023C1 COVER ASSY-DEFROSTER NOZZLE REPLACE - 3.3 3.3 3.3
23 COVER ASSY-DEFROSTER NOZZLE -
23 762023CA REPLACE - 0.1 0.1 0.1
Additional
Chassis
24 24 762024C1 PNL ASSY-LWR MAIN REPLACE - 0.4 0.4 0.4
4
25 762027C1 BOX-GLOVE REPLACE - 0.2 0.2 0.2
27
26 762027C3 BOX-GLOVE REPAIR - 0.2 0.2 0.2
27 36 762036C1 LOCK ASSY-GLOVE BOX REPLACE - 0.2 0.2 0.2
Body
28 38 762038C1 HOLDER ASSY-PHONE REPLACE - 0.3 0.3 0.3
5
29 39 762039C1 GRILLE ASSY-CTR SPEAKER REPLACE - 0.2 0.2 0.2
30 42 762042C1 PNL ASSY-CTR FASCIA LWR REPLACE - 0.2 0.2 0.2
B-Hangon
6
Interior
7
Electric
8
Oil
9
353
7 - INTERIOR & EXTERIOR
354
INTERIOR & EXTERIOR - 7
Engine
7632 FRONT CONSOLE (II)
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL
No. Code (EU-V) DTP
Electric
2 763202C1 COVER ASSY-FRT END CONSOLE REPLACE 0.1 0.1 0.1 0.1
8
02 COVER ASSY-FRT END CONSOLE -
3 763202CB REPLACE 0.1 0.1 0.1 0.1
Opposite
4 07 763207C1 TRAY-CONSOLE REPLACE 0.1 0.1 0.1 0.1
5 10 763210C1 ARM REST ASSY-CONSOLE REPLACE 0.2 0.2 0.2 0.2
Oil
6 11 763211C1 CUP HOLDER ASSY-CONSOLE CTR REPLACE 0.2 0.2 0.2 0.2
9
355
7 - INTERIOR & EXTERIOR
356
INTERIOR & EXTERIOR - 7
Engine
7710 FLOOR CARPET
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL
No. Code (EU-V) DTP
1 01 771001C1 MAT ASSY-FRT FLOOR FRT REPLACE 1.6 1.6 1.6 1.6
Electric
2 02 771002C1 MAT ASSY-FRT FLOOR RR REPLACE 0.4 0.4 0.4 0.4
8
3 05 771005C1 BOX ASSY-TOOL REPLACE - 0.3 0.3 0.3
4 06 771006C1 TRAY ASSY-FLOOR ACCESSORY REPLACE - - - 0.3
5 07 771007C1 LID-FLOOR ACC TRAY REPLACE - - - 0.1
6 12 771012C1 MAT ASSY-RR FLOOR REPLACE 0.4 0.4 0.4 0.4
Oil
9
357
7 - INTERIOR & EXTERIOR
358
INTERIOR & EXTERIOR - 7
Engine
7711 SERVICE MAT
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL
No. Code (EU-V) DTP
Electric
2 02 771102C1 MAT COMPLETE-SERVICE REPLACE 0.1 0.1 0.1 0.1
8
3 03 771103C1 MAT COMPLETE-SERVICE REPLACE 0.1 0.1 0.1 0.1
4 04 771104C1 MAT COMPLETE-SERVICE REPLACE 0.1 0.1 0.1 0.1
Oil
9
359
7 - INTERIOR & EXTERIOR
360
INTERIOR & EXTERIOR - 7
Engine
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL
1
No. Code (EU-V) DTP
Fuel
12
2
17 773012CB TRIM ASSY-QTR LWR - Opposite REPLACE 0.4 0.4 0.4 0.4
18 19 773019C1 SOCKET ASSY-POWER OUTLET REPLACE 0.2 0.2 0.2 0.2
19 773020C1 TRIM ASSY-DR SCUFF FRT REPLACE 0.1 0.1 0.1 0.1
20
Power
20 773020CB TRIM ASSY-DR SCUFF FRT - Opposite REPLACE 0.1 0.1 0.1 0.1
3
21 773021C1 TRIM ASSY-DR SCUFF RR REPLACE 0.1 0.1 0.1 0.1
21
22 773021CB TRIM ASSY-DR SCUFF RR - Opposite REPLACE 0.1 0.1 0.1 0.1
23 31 773031C1 TRIM ASSY-RR TRANSVERSE REPLACE 0.2 0.2 0.2 0.2
Chassis
4
Body
5
B-Hangon
6
Interior
7
Electric
8
Oil
9
361
7 - INTERIOR & EXTERIOR
362
INTERIOR & EXTERIOR - 7
Engine
7810 WINDSHIELD WIPER
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL
No. Code (EU-V) DTP
Electric
2 02 781002C1 LINKAGE ASSY-W/SHIELD WIPER REPLACE 0.4 0.4 0.4 0.4
8
3 781003C1 ARM ASSY-W/SHLD WIPER REPLACE 0.1 0.1 0.1 0.1
03
4 781003CB ARM ASSY-W/SHLD WIPER - Opposite REPLACE 0.1 0.1 0.1 0.1
5 781004C1 BLADE ASSY-WINDSHIELD WIPER REPLACE 0.1 0.1 0.1 0.1
04 BLADE ASSY-WINDSHIELD WIPER -
6 781004CB REPLACE 0.1 0.1 0.1 0.1
Oil
Opposite
9
363
7 - INTERIOR & EXTERIOR
364
INTERIOR & EXTERIOR - 7
Engine
7830 BACK WINDSHIELD WIPER
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL
No. Code (EU-V) DTP
Electric
2 02 783002C1 ARM ASSY-T/GATE WIPER REPLACE 0.1 0.1 0.1 0.1
8
3 03 783003C1 MOTOR ASSY-RR WIPER REPLACE 0.5 0.5 0.5 0.5
4 04 783004C1 CAP-WIPER ARM REPLACE 0.1 0.1 0.1 0.1
5 06 783006C1 HOLDER ASSY-T/GATE WIPER REPLACE 0.4 0.4 0.4 0.4
Oil
9
365
7 - INTERIOR & EXTERIOR
7840 GLASS
366
INTERIOR & EXTERIOR - 7
Engine
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL
1
No. Code (EU-V) DTP
Fuel
2
18 784020C1 RUBBER SEAL-GLASS RR QTR REPLACE 0.2 0.2 0.2 0.2
20
19 784020CB RUBBER SEAL-GLASS RR QTR - Opposite REPLACE 0.2 0.2 0.2 0.2
20 784022C1 GLASS ASSY-TAILGATE REPLACE 1.2 1.2 1.2 1.2
Power
21 22 784022C3 GLASS ASSY-TAILGATE REPAIR 0.6 0.6 0.6 0.6
3
22 784022C6 GLASS ASSY-TAILGATE SEAL 1.2 1.2 1.2 1.2
Chassis
4
Body
5
B-Hangon
6
Interior
7
Electric
8
Oil
9
367
7 - INTERIOR & EXTERIOR
368
INTERIOR & EXTERIOR - 7
Engine
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL
1
No. Code (EU-V) DTP
Fuel
11
2
16 785011C7 MIRROR ASSY-O/S PAINT 0.8 0.8 0.8 0.8
17 785011CE MIRROR ASSY-O/S - Additional PAINT 0.3 0.3 0.3 0.3
18 785011CF MIRROR ASSY-O/S - Opposite PAINT 0.8 0.8 0.8 0.8
Power
19 785013C1 HOLDER ASSY-O/S MIRROR GLASS REPLACE 0.2 0.2 0.2 0.2
3
13 HOLDER ASSY-O/S MIRROR GLASS -
20 785013CB REPLACE 0.1 0.1 0.1 0.1
Opposite
19 785014C1 MIRROR ASSY-O/S (T/SIGNAL LAMP) REPLACE 0.2 0.2 0.2 0.2
14 MIRROR ASSY-O/S (T/SIGNAL LAMP) -
Chassis
20 785014CB REPLACE 0.1 0.1 0.1 0.1
Opposite
4
Body
5
B-Hangon
6
Interior
7
Electric
8
Oil
9
369
7 - INTERIOR & EXTERIOR
370
INTERIOR & EXTERIOR - 7
Engine
7871 FRONT BUMPER (II)
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL
No. Code (EU-V) DTP
Electric
2 787101C3 FACIA ASSY-FRT BUMPER (GAP ADJUST) REPAIR 0.3 0.3 0.3 0.3
01
8
3 787101C7 FACIA ASSY-FRT BUMPER PAINT 1.5 1.5 1.5 1.5
4 787101CE FACIA ASSY-FRT BUMPER - Additional PAINT 0.3 0.3 0.3 0.3
5 02 787102C1 GRILLE-INTAKE CTR REPLACE 0.7 0.7 0.7 0.7
6 787103C1 GARNISH-FOG LAMP REPLACE 0.7 0.7 0.7 0.7
Oil
9
371
7 - INTERIOR & EXTERIOR
372
INTERIOR & EXTERIOR - 7
Engine
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL
1
No. Code (EU-V) DTP
Fuel
2
16 788022CE FASCIA-RR BUMPER - Additional PAINT 0.3 0.3 0.3 0.3
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
Electric
8
Oil
9
373
7 - INTERIOR & EXTERIOR
374
INTERIOR & EXTERIOR - 7
Engine
7910 RADIATOR GRILLE
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL
No. Code (EU-V) DTP
Electric
2 02 791002C1 GRILLE ASSY-RADIATOR REPLACE - 0.2 - 0.2
8
3 04 791004C1 GRILLE ASSY-RADIATOR REPLACE 0.2 0.2 0.2 0.2
4 07 791007C1 GRILLE ASSY-RADIATOR REPLACE 0.2 0.2 0.2 0.2
Oil
9
375
7 - INTERIOR & EXTERIOR
1 793001C1 GARNISH ASSY-FRT SIDE SILL REPLACE 0.2 0.2 0.2 0.2
01
2 793001CB GARNISH ASSY-FRT SIDE SILL - Opposite REPLACE 0.1 0.1 0.1 0.1
3 793002C1 GARNISH ASSY-RR SIDE SILL REPLACE 0.2 0.2 0.2 0.2
02
4 793002CB GARNISH ASSY-RR SIDE SILL - Opposite REPLACE 0.1 0.1 0.1 0.1
5 793006C1 GARNISH ASSY-FRT WHEEL ARCHOR REPLACE 0.2 0.2 0.2 0.2
06 GARNISH ASSY-FRT WHEEL ARCHOR -
6 793006CB REPLACE 0.1 0.1 0.1 0.1
Opposite
7 793009C1 GARNISH ASSY-RR WHEEL ARCHOR REPLACE 0.2 0.2 0.2 0.2
09 GARNISH ASSY-RR WHEEL ARCHOR -
8 793009CB REPLACE 0.1 0.1 0.1 0.1
Opposite
9 793011C1 GARNISH ASSY-FRT DR REPLACE 0.3 0.3 0.3 0.3
11
10 793011CB GARNISH ASSY-FRT DR - Opposite REPLACE 0.2 0.2 0.2 0.2
11 793013C1 GARNISH ASSY-RR DR REPLACE 0.3 0.3 0.3 0.3
13
12 793013CB GARNISH ASSY-RR DR - Opposite REPLACE 0.2 0.2 0.2 0.2
376
INTERIOR & EXTERIOR - 7
Engine
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL
1
No. Code (EU-V) DTP
Fuel
18
2
16 793018CB STEP ASSY-RR COVER - Opposite REPLACE - 0.1 - 0.1
17 793019C1 STEP ASSY-CTR UPR COVER REPLACE - 0.7 - 0.7
19
18 793019CB STEP ASSY-CTR UPR COVER - Opposite REPLACE - 0.5 - 0.5
Power
19 793020C1 STEP ASSY-CTR LWR REPLACE - 0.5 - 0.5
20
3
20 793020CB STEP ASSY-CTR LWR - Opposite REPLACE - 0.4 - 0.4
Chassis
4
Body
5
B-Hangon
6
Interior
7
Electric
8
Oil
9
377
7 - INTERIOR & EXTERIOR
378
INTERIOR & EXTERIOR - 7
Engine
7940 REAR BODY MOLDING
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL
No. Code (EU-V) DTP
Electric
2 01 794001C7 SPOILER ASSY PAINT 1.2 1.2 1.2 1.2
8
3 794001CC SPOILER ASSY - Additional PAINT 0.3 0.3 0.3 0.3
4 794002C1 SPOILER ASSY REPLACE 0.4 0.4 0.4 0.4
5 02 794002C7 SPOILER ASSY PAINT 1.2 1.2 1.2 1.2
6 794002CC SPOILER ASSY - Additional PAINT 0.3 0.3 0.3 0.3
Oil
9
379
7 - INTERIOR & EXTERIOR
380
INTERIOR & EXTERIOR - 7
Engine
7950 EMBLEM & LETTERING
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL
No. Code (EU-V) DTP
Electric
2 05 795005C1 BADGE-HOOD REPLACE - 0.2 0.2 0.2
8
3 06 795006C1 EMBLEM-NUDGE BAR REXTON REPLACE - 0.2 - 0.2
4 07 795007C1 EMBLEM-RX 320 REPLACE - - - 0.2
5 09 795009C1 EMBLEM-DUAL & SIDE AIR BAG REPLACE - 0.2 - 0.2
6 12 795012C1 EMBLEM-RX 270 XDI REPLACE 0.2 0.2 0.2 -
Oil
9
381
7 - INTERIOR & EXTERIOR
382
INTERIOR & EXTERIOR - 7
Engine
7970 WHEEL HOUSE COVER
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL
No. Code (EU-V) DTP
1 797001C1 COVER ASSY-FRT WHEEL HOUSE REPLACE 0.3 0.3 0.3 0.3
Electric
01 COVER ASSY-FRT WHEEL HOUSE -
2 797001CB REPLACE 0.2 0.2 0.2 0.2
Opposite
8
6 09 797009C1 COVER ASSY-RR WHEEL HOUSE FRT REPLACE 0.3 0.3 0.3 0.3
9
383
MEMO
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SECTION
8
ELECTRICAL EQUIPMENTS
CONTENTS
8011 INSTRUMENT CLUSTER (II)......................................................... 387
8210 WIRING........................................................................................... 388
8211 WIRING II........................................................................................ 390
8212 WIRING III....................................................................................... 392
8310 FRONT LAMP................................................................................. 394
8320 REAR LAMP................................................................................... 396
8410 FUSE & RELAY.............................................................................. 398
8510 SWITCH.......................................................................................... 400
8511 SWITCH II....................................................................................... 402
8610 ELECTRICAL PARTS..................................................................... 404
8611 ELECTRICAL PARTS II.................................................................. 405
8710 CAR ALARM & ANTI-THIEF SYSTEM.......................................... 407
8711 CAR ALARM & ANTI-THIEF SYSTEM II....................................... 408
8790 PARKING AID SYSTEM................................................................. 409
8810 AIR BAG SYSTEM......................................................................... 411
8910 AUDIO SYSTEM............................................................................. 412
8912 AUDIO SYSTEM III......................................................................... 413
8930 NAVIGATION UNIT......................................................................... 414
8931 NAVIGATION & DVD SYSTEM...................................................... 415
ELECTRICAL EQUIPMENTS - 8
Engine
8011 INSTRUMENT CLUSTER (II)
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL
No. Code (EU-V) DTP
Electric
2 05 801105C1 LENS-COMBI METER REPLACE 0.4 0.4 0.4 0.4
8
Oil
9
387
8 - ELECTRICAL EQUIPMENTS
8210 WIRING
388
ELECTRICAL EQUIPMENTS - 8
Engine
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL
1
No. Code (EU-V) DTP
Fuel
2
18 11 821011C1 WIRING ASSY-T/GATE EXTENSION REPLACE - 0.7 - 0.7
19 821012C1 WIRING ASSY-ROOF REPLACE 2.0 2.0 2.0 2.0
12
20 821012C3 WIRING ASSY-ROOF REPAIR 2.0 2.0 2.0 2.0
Power
21 17 821017C1 WIRING ASSY-PREHEATING UNIT EXTN REPLACE - 1.0 - 1.0
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
Electric
8
Oil
9
389
8 - ELECTRICAL EQUIPMENTS
8211 WIRING II
390
ELECTRICAL EQUIPMENTS - 8
Engine
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL
1
No. Code (EU-V) DTP
Fuel
2
16 821109C1 WIRING ASSY-ROOF REPLACE - 2.0 2.0 2.0
09
17 821109C3 WIRING ASSY-ROOF REPAIR - 2.0 2.0 2.0
18 10 821110C1 WIRING ASSY-T/GATE REPLACE - 0.7 0.7 0.7
Power
19 11 821111C1 WIRING ASSY-PARKING AID SYSTEM REPLACE - 0.9 0.9 0.9
3
20 17 821117C1 WIRING ASSY-EPB REPLACE - 0.5 - 0.5
21 18 821118C1 WIRING ASSY-EAS REPLACE - 0.3 - 0.3
22 821123C1 WIRING ASSY-EAS EXTN REPLACE - 0.3 - 0.3
Chassis
23
23 821123CB WIRING ASSY-EAS EXTN - Opposite REPLACE - 0.3 - 0.3
4
Body
5
B-Hangon
6
Interior
7
Electric
8
Oil
9
391
8 - ELECTRICAL EQUIPMENTS
392
ELECTRICAL EQUIPMENTS - 8
Engine
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL
1
No. Code (EU-V) DTP
Fuel
2
16 821209C1 WIRING ASSY-ROOF REPLACE 2.0 2.0 2.0 2.0
09
17 821209C3 WIRING ASSY-ROOF REPAIR 2.0 2.0 2.0 2.0
18 10 821210C1 WIRING ASSY-T/GATE REPLACE 0.7 0.7 0.7 0.7
Power
19 11 821211C1 WIRING ASSY-PARKING AID SYSTEM REPLACE 0.9 0.9 0.9 0.9
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
Electric
8
Oil
9
393
8 - ELECTRICAL EQUIPMENTS
394
ELECTRICAL EQUIPMENTS - 8
Engine
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL
1
No. Code (EU-V) DTP
Fuel
09
2
17 831009CB BULB-T/SIGNAL - Opposite REPLACE 0.2 0.2 0.2 0.2
18 831010C1 BULB-T/SIGNAL REPLACE 0.2 0.2 0.2 0.2
10
19 831010CB BULB-T/SIGNAL - Opposite REPLACE 0.2 0.2 0.2 0.2
Power
20 831023C1 LAMP ASSY-FRT FOG REPLACE 0.7 0.7 0.7 0.7
23
3
21 831023CB LAMP ASSY-FRT FOG - Opposite REPLACE 0.1 0.1 0.1 0.1
Chassis
4
Body
5
B-Hangon
6
Interior
7
Electric
8
Oil
9
395
8 - ELECTRICAL EQUIPMENTS
396
ELECTRICAL EQUIPMENTS - 8
Engine
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL
1
No. Code (EU-V) DTP
Fuel
12
2
17 832012CB BULB - Opposite REPLACE 0.1 0.1 0.1 0.1
18 13 832013C1 BULB REPLACE 0.4 0.4 0.4 0.4
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
Electric
8
Oil
9
397
8 - ELECTRICAL EQUIPMENTS
398
ELECTRICAL EQUIPMENTS - 8
Engine
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL
1
No. Code (EU-V) DTP
Fuel
2
18 30 841030C1 UNIT ASSY-FOLDING MIRROR REPLACE - 0.3 0.3 0.3
19 32 841032C1 BOX ASSY-ICM REPLACE 0.4 0.4 0.4 0.4
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
Electric
8
Oil
9
399
8 - ELECTRICAL EQUIPMENTS
8510 SWITCH
400
ELECTRICAL EQUIPMENTS - 8
Engine
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL
1
No. Code (EU-V) DTP
Fuel
16 851017CB REPLACE - 0.3 - 0.3
Opposite
2
17 18 851018C1 SWITCH ASSY-MULTI FUNCTION REPLACE - 0.5 - 0.5
18 19 851019C1 SWITCH ASSY-HAZARD REPLACE - 0.3 - 0.3
19 20 851020C1 SWITCH ASSY-HOOD CONTACT REPLACE - 0.3 - 0.3
Power
20 851023C1 SWITCH ASSY-POWER SEAT REPLACE - 0.3 - 0.3
3
23
21 851023CB SWITCH ASSY-POWER SEAT - Opposite REPLACE - 0.2 - 0.2
22 24 851024C1 CLOCK ASSY-DIGITAL REPLACE - 0.3 - 0.3
Chassis
23 26 851026C1 SENSOR ASSY-SUN REPLACE - 0.2 - 0.2
24 28 851028C1 SENSOR ASSY-AMBIENT REPLACE - 0.2 - 0.2
4
25 29 851029C1 SENSOR ASSY-INR REPLACE - 0.3 - 0.3
26 30 851030C1 SOCKET ASSY-POWER OUTLET REPLACE - 0.2 - 0.2
27 32 851032C1 SWITCH ASSY-RR FOG LAMP REPLACE - 0.3 - 0.3
Body
28 36 851036C1 SWITCH ASSY-ESP REPLACE - 0.2 - 0.2
5
29 37 851037C1 S/W ASSY-S/WHEEL REMOCON (DLX) REPLACE - 0.2 - 0.2
30 40 851040C1 SENSOR ASSY-STRG WHEEL ANGLE REPLACE - 0.4 - 0.4
B-Hangon
31 42 851042C1 SWITCH ASSY-CRUISE CONTROL REPLACE - 0.3 0.3 0.3
6
Interior
7
Electric
8
Oil
9
401
8 - ELECTRICAL EQUIPMENTS
8511 SWITCH II
402
ELECTRICAL EQUIPMENTS - 8
Engine
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL
1
No. Code (EU-V) DTP
13 851117C1 SWITCH ASSY-SEAT WARMER FRT REPLACE 0.3 0.3 0.3 0.3
SWITCH ASSY-SEAT WARMER FRT -
14 851117CB REPLACE 0.2 0.2 0.2 0.2
Opposite
17
Fuel
15 851117C4 SWITCH ASSY-SEAT WARMER RR REPLACE 0.3 0.3 0.3 0.3
2
SWITCH ASSY-SEAT WARMER RR -
16 851117CD REPLACE 0.2 0.2 0.2 0.2
Opposite
17 21 851121C1 LEVER ASSY-MULTI FUNCTION S/W REPLACE 0.5 0.5 0.5 0.5
Power
18 22 851122C1 SENSOR ASSY-STEERING WHEEL ANGLE REPLACE 0.4 0.4 0.4 0.4
3
19 23 851123C1 SWITCH ASSY-CRUISE CONTROL REPLACE 0.3 0.3 0.3 0.3
20 26 851126C1 SWITCH ASSY-EPB REPLACE 0.2 0.2 0.2 0.2
21 28 851128C1 SWITCH ASSY-AUTO PARK REPLACE 0.2 0.2 0.2 0.2
Chassis
22 29 851129C1 SWITCH & BEZEL ASSY-HAZARD REPLACE 0.3 0.3 0.3 0.3
4
23 32 851132C1 SWITCH ASSY-HAZARD REPLACE 0.3 0.3 0.3 0.3
24 36 851136C1 BEZEL-T/C CONTROL SWITCH REPLACE 0.2 0.2 0.2 0.2
25 37 851137C1 SWITCH ASSY-T/C CONTROL REPLACE 0.2 0.2 0.2 0.2
Body
26 38 851138C1 COVER-BLANK T/C CONTROL S/W REPLACE 0.2 0.2 0.2 0.2
5
SWITCH ASSY-LEVELING DEVICE &
27 39 851139C1 REPLACE 0.3 0.3 0.3 0.3
RR FOG
28 41 851141C1 SENSOR ASSY-SUN REPLACE 0.2 0.2 0.2 0.2
B-Hangon
29 50 851150C1 SWITCH & BEZEL ASSY-HAZARD REPLACE 0.3 0.3 0.3 0.3
30 851152C1 SWITCH ASSY-HAZARD REPLACE 0.3 0.3 0.3 0.3
6
52
31 851152CA SWITCH ASSY-HAZARD - Additional REPLACE 0.1 0.1 0.1 0.1
32 53 851153C1 SWITCH ASSY-W/SHLD HEATED GLS REPLACE 0.3 0.3 0.3 0.3
33 54 851154C1 SWITCH ASSY-RR DEFOGGER REPLACE 0.2 0.2 0.2 0.2
Interior
34 851156C1 SWITCH ASSY-ESP REPLACE 0.2 0.2 0.2 0.2
7
56
35 851156CA SWITCH ASSY-ESP - Additional REPLACE 0.1 0.1 0.1 0.1
36 58 851158C1 SWITCH ASSY-PARKING AID SYSTEM REPLACE 0.3 0.3 0.3 0.3
37 60 851160C1 SWITCH ASSY-HDC REPLACE 0.3 0.3 0.3 0.3
Electric
8
Oil
9
403
8 - ELECTRICAL EQUIPMENTS
404
ELECTRICAL EQUIPMENTS - 8
Engine
8611 ELECTRICAL PARTS II
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL
No. Code (EU-V) DTP
Electric
2 03 861103C1 BULB REPLACE 0.1 0.1 0.1 0.1
8
3 04 861104C1 LAMP ASSY-GLOVE BOX REPLACE 0.2 0.2 0.2 0.2
4 05 861105C1 BULB REPLACE 0.2 0.2 0.2 0.2
5 861106C1 HORN ASSY REPLACE 0.5 0.5 0.5 0.5
06
6 861106CB HORN ASSY - Opposite REPLACE 0.3 0.3 0.3 0.3
Oil
9
405
8 - ELECTRICAL EQUIPMENTS
406
ELECTRICAL EQUIPMENTS - 8
Engine
8710 CAR ALARM & ANTI-THIEF SYSTEM
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL
No. Code (EU-V) DTP
Electric
2 02 871002C1 TRANSMITTER ASSY-REKES REPLACE - 0.1 - 0.1
8
3 03 871003C1 ANTENNA ASSY-REKES REPLACE - 0.6 - 0.6
4 04 871004C1 SIREN ASSY REPLACE 0.3 0.3 0.3 0.3
5 08 871008C1 STICS UNIT REPLACE - - - 0.4
6 09 871009C1 BELL ASSY-CHIME REPLACE - 0.5 - 0.5
Oil
9
407
8 - ELECTRICAL EQUIPMENTS
408
ELECTRICAL EQUIPMENTS - 8
Engine
8790 PARKING AID SYSTEM
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL
No. Code (EU-V) DTP
Electric
2 02 879002C1 BUZZER ASSY-PIEZO REPLACE 0.3 0.3 0.3 0.3
8
3 879003C1 SENSOR ASSY-PARKING AID SIDE REPLACE 0.6 0.6 0.6 0.6
03 SENSOR ASSY-PARKING AID SIDE -
4 879003CA REPLACE 0.1 0.1 0.1 0.1
Additional
5 879004C1 SENSOR ASSY-PARKING AID CTR REPLACE 0.6 0.6 0.6 0.6
04 SENSOR ASSY-PARKING AID CTR -
Oil
9
409
8 - ELECTRICAL EQUIPMENTS
410
ELECTRICAL EQUIPMENTS - 8
Engine
8810 AIR BAG SYSTEM
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL
No. Code (EU-V) DTP
Electric
2 02 881002C1 SENSOR-SIDE AIRBAG REPLACE 0.3 0.3 0.3 0.3
8
3 03 881003C1 WIRING ASSY-AIRBAG REPLACE 2.7 2.7 2.7 2.7
4 04 881004C1 COIL ASSY-STEERING CONTACT REPLACE 0.6 0.6 0.6 0.6
5 05 881005C1 MODULE ASSY-DRIVER AIR BAG REPLACE 0.3 0.3 0.3 0.3
6 06 881006C1 MODULE ASSY-PASSENGER AIR BAG REPLACE 0.9 0.9 0.9 0.9
Oil
9
411
8 - ELECTRICAL EQUIPMENTS
412
ELECTRICAL EQUIPMENTS - 8
Engine
8912 AUDIO SYSTEM III
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL
No. Code (EU-V) DTP
Electric
2 10 891210C1 FEEDER CABLE-FRT REPLACE 0.7 0.7 0.7 0.7
8
3 11 891211C1 FEEDER CABLE-RR REPLACE 0.5 0.5 0.5 0.5
4 891216C1 ANTENNA ASSY-MICRO POLE REPLACE 1.5 1.5 1.5 1.5
16 ANTENNA ASSY-RADIO MICRO POLE
5 891216CA REPLACE 0.1 0.1 0.1 0.1
- Additional
Oil
9
413
8 - ELECTRICAL EQUIPMENTS
414
ELECTRICAL EQUIPMENTS - 8
Engine
8931 NAVIGATION & DVD SYSTEM
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL
No. Code (EU-V) DTP
Electric
2 03 893103C1 UNIT ASSY-NAVIGATION REPLACE - - - 0.5
8
3 04 893104C1 DVD ROM-NAVIGATION REPLACE - - - 0.1
4 07 893107C1 TV TUNER UNIT ASSY REPLACE - - - 0.6
5 893109C1 MODULE ASSY-TV ANTENNA REPLACE - 0.5 0.5 0.5
09
6 893109CB MODULE ASSY-TV ANTENNA - Opposite REPLACE - 0.3 0.3 0.3
Oil
9
415
8 - ELECTRICAL EQUIPMENTS
15 31 893131C1 JACK ASSY-AUDIO & VIDEO AUX REPLACE - 0.2 0.2 0.2
16 893134C1 ANTENNA ASSY-COMBINATION REPLACE 1.5 1.5 1.5 1.5
34 ANTENNA ASSY-COMBINATION -
17 893134CA REPLACE 0.3 0.3 0.3 0.3
Additional
18 37 893137C1 FEEDER CABLE-GPS REPLACE 0.7 0.7 0.7 0.7
416
SECTION
9
CONTENTS
9110 O.V.M TOOL.................................................................................... 419
9210 OIL & ANTIFREEZE....................................................................... 420
O.V.M TOOL & ACCESSORY - 9
Engine
9110 O.V.M TOOL
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL
No. Code (EU-V) DTP
Electric
8
Oil
9
419
9 - O.V.M TOOL & ACCESSORY
420
O.V.M TOOL & ACCESSORY - 9
Engine
EPC Operation D20DTR D27DT/
No. Operation Description D20DT GSL
1
No. Code (EU-V) DTP
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
Electric
8
Oil
9
421
MEMO
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