Scribd Logo
Upload

Welcome to Scribd!

  • 52 views

    SOP - Ready Mix Annual Facility Audit

    Uploaded by

    Tri widiyah Vitanti
    The document outlines the procedures for NCDOT's annual facility audit of ready mix concrete facilities. The audit is conducted to ensure facilities meet NCDOT standards for producing approved concrete. It involves inspecting documentation, collecting samples for testing, and verifying safety and operational requirements are met. Samples of cement, fly ash, aggregates and water are collected and submitted to a lab for analysis. The inspector verifies certification documents and ensures approved mix designs, materials, trucks and technicians are being used. Completed audit checklists and facility information updates must then be submitted.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    SOP - Ready Mix Annual Facility Audit

    Uploaded by

    Tri widiyah Vitanti
    52 views2 pages
    The document outlines the procedures for NCDOT's annual facility audit of ready mix concrete facilities. The audit is conducted to ensure facilities meet NCDOT standards for producing approved concrete. It involves inspecting documentation, collecting samples for testing, and verifying safety and operational requirements are met. Samples of cement, fly ash, aggregates and water are collected and submitted to a lab for analysis. The inspector verifies certification documents and ensures approved mix designs, materials, trucks and technicians are being used. Completed audit checklists and facility information updates must then be submitted.

    Original Title

    SOP_ready Mix Annual Facility Audit

    Copyright

    © © All Rights Reserved

    Available Formats

    PDF, TXT or read online from Scribd

    Did you find this document useful?

    Is this content inappropriate?

    The document outlines the procedures for NCDOT's annual facility audit of ready mix concrete facilities. The audit is conducted to ensure facilities meet NCDOT standards for producing approved concrete. It involves inspecting documentation, collecting samples for testing, and verifying safety and operational requirements are met. Samples of cement, fly ash, aggregates and water are collected and submitted to a lab for analysis. The inspector verifies certification documents and ensures approved mix designs, materials, trucks and technicians are being used. Completed audit checklists and facility information updates must then be submitted.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    52 views2 pages

    SOP - Ready Mix Annual Facility Audit

    Uploaded by

    Tri widiyah Vitanti
    The document outlines the procedures for NCDOT's annual facility audit of ready mix concrete facilities. The audit is conducted to ensure facilities meet NCDOT standards for producing approved concrete. It involves inspecting documentation, collecting samples for testing, and verifying safety and operational requirements are met. Samples of cement, fly ash, aggregates and water are collected and submitted to a lab for analysis. The inspector verifies certification documents and ensures approved mix designs, materials, trucks and technicians are being used. Completed audit checklists and facility information updates must then be submitted.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 2

    Standard Operating Procedure

    Ready Mix Annual Facility Audit

    Objectives:
     The purpose of the Annual Facility Audit is to ensure that Ready Mix facilities are
    operating and documenting operations which meet NCDOT standards, and are capable of
    producing NCDOT approved concrete.
     Audits shall be performed a minimum of once per year, unannounced, and recommended
    during a NCDOT production.

    Materials Inspection and Acceptance:


    The review of documentation and collection of samples will confirm the facility meets all
    NCDOT standards, and is in compliance with all Materials and Tests policies.

    Safety Equipment List:


    Safety Vest
    Hard Hat
    Steel Toe boots
    Eye and ear protection
    Gloves for collecting samples

    Safety Concerns:
    Personnel should be aware at all times of functioning equipment and machinery. Review all
    safety guidelines required by the facility.

    Required Sampling:
    Cement – one gallon (plastic bag)
    Fly Ash – one gallon (plastic bag), sample is to be submitted to chemical and physical lab
    Fine Aggregate – one bag (25 – 30 pounds)
    Coarse Aggregate – one bag (25 – 30 pounds)
    Water – ½ gallon (one wide mouth jar)
    Samples should be submitted to Chemical and Physical Laboratories with appropriate
    sample cards.
    M&T Inspector’s Audit:
     Verify 3rd party facility certificate with expiration date is on site.
     Verify 3rd party inspection report (complete report/check list performed by 3rd party) is
    on-site.
     Verify 3rd party inspector has been certified by CRMCA.
     Verify facility manager is sending all 3rd party inspection documentation to M&T (see
    Annual Facility Audit Field Book).
     View and verify facility is utilizing NCDOT approved mix designs.
     View and verify certification of all on-site NCDOT Concrete Field Technicians.
    Technician certifications must be active.
     View and verify certification of all on-site NCDOT Concrete Batch Technicians.
    Technician certifications must be active.
     View and verify approved materials (cement, fly ash, aggregate, admixtures) per
    approved mix designs.
     View and verify on-site approved trucks (new list is to be generated every year- kept on-
    site).
     Verify documentation regarding the performance of moisture tests on fine and coarse
    aggregates.
     Verify the Certified on-site Batching Technician has the ability to adjust moisture during
    the batching process (review of batch tickets and/or operating process is acceptable).
     View sample of associated NCDOT documentation (903, 250, copies of batch weights,
    etc) is completed for every NCDOT production of concrete.

    Standards:
    NCDOT Standard Specifications For Roads And Structures
    NCDOT Materials and Tests policies and procedures
    Sample Prep And Submittal:
    Sample containers shall be handled to avoid contamination during the sampling, log-in, and
    transportation process. Sample cards shall be fixed to their corresponding sample container and
    transported to the appropriate laboratory for analysis.

    Samples shall be entered utilizing the HiCAMS system - see Annual Facility Audit Field Manual
    for entry examples.

    Documentation Submittal:
     Complete the “2015 Ready Mix Concrete Annual Facility Audit Checklist” (located on
    the S-drive), and send to Shannon Burns. This documentation can be submitted via
    electronically, faxed, or hard copy sent by mail.
     Complete the “2015 Ready Mix Facility Ownership Update” form (located on the S-
    drive), and send to Shannon Burns. This documentation can be submitted via
    electronically, faxed, or hard copy sent by mail.

    You might also like