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Manual for TURBULO separator pump

Typ TSP

C_1_2_Manual Pump TSP

Manual for TURBULO Pumps E5171E_12_04
Type TSP S 2/12
B+V Industrietechnik GmbH _P.O.Box 112289, D-20422 Hamburg Rev. 1.00
TURBULO Separator Pumpe TSP

Content

1 TURBULO Separator Pumpe TSP....................................................................3

1.1 Pump with soft packing .......................................................................................3
1.1.1 Safety..................................................................................................................3
1.1.2 Motor properties..................................................................................................4
1.1.3 General data .......................................................................................................5
2 Starting-up.........................................................................................................6
2.1 Inspection before starting-up...............................................................................6
2.2 Maintenance .......................................................................................................6
2.3 Lubrication ..........................................................................................................6
3 Break downs and their possibilities................................................................8
4 Repair of the pump .........................................................................................10
4.1 Dismounting ......................................................................................................10
4.2 Dismounting of the cardan for pump A0.25 –2.5...............................................10
4.3 Dismounting of the cardan for pump 5 -10........................................................10
4.4 Assembly ..........................................................................................................10
4.5 Motor.................................................................................................................11
4.6 Gear..................................................................................................................12
Manual for TURBULO Pumps E5171E_12_04
Type TSP S 3/12
B+V Industrietechnik GmbH _P.O.Box 112289, D-20422 Hamburg Rev. 1.00
TURBULO Separator Pumpe TSP

1 TURBULO Separator Pumpe TSP

1.1 Pump with soft packing

1.1.1 Safety

The staff for operation,maintenance,inspection and assembly must have

required qualification for this work.

Pump must not run dry

Pump must not run against closed valves

Observe the relevant safety regulations.

Maintenance work on pressure-loaded parts of the pump is only allowed after
such pump parts have been pressure - released.
Manual for TURBULO Pumps E5171E_12_04
Type TSP S 4/12
B+V Industrietechnik GmbH _P.O.Box 112289, D-20422 Hamburg Rev. 1.00
TURBULO Separator Pumpe TSP

1.1.2 Motor properties

Mechanical properties
Type ------ ------ Nord/Siemens
Frame IEC34/7 ------ ILA5Alu.alloy
Mode of DIN57350 ------ S1
operation
Type of -- IM V1/B5
construction
Protection DINVDE0530 IP 55
Cooling IEC34 Radial-flow fan
Insulation ------ Max.permissible temperature rise 105 K
Class Max.permissible cont. temperature 155
deg C
Standard ------ Triangle
connection
Phases ------ 3
Ambient ------ deg C 40 deg C = 100% rated value
temperature 60 deg = 82%C rated value
Terminal box DIN40050 PG 13,5

Table 1-1: Pump characterictics

Manual for TURBULO Pumps E5171E_12_04
Type TSP S 5/12
B+V Industrietechnik GmbH _P.O.Box 112289, D-20422 Hamburg Rev. 1.00
TURBULO Separator Pumpe TSP

1.1.3 General data

Size m3/h 0.25 0.5 1 2.5 5 10

(400/460(440)V)
Noise level DIN EN dB ~ 53/65
21680 LWA / LpfA
Electrical properties
(400/460(440)V)
Rpm 1/ min 1400 – 1700
Nameplate power ~ kW 0,55 0,55 0,75 0,75 1,5 3.45
Rated current ~ A 1,42 1,42 1,9 1,9 3,6 6.7
Starting current ~ A 7 7 9,4 9,4 17 38
Efficiency at 100% rated eta (%) 74 74 74 74 74 80
output ~
Efficiency at 50% rated eta (%) 70 70 70 70 70 79
output
Power factor at 100% phi 0,79 0,79 0,79 0,79 0,81 0,80
Power factor at 50% phi 0,3 0,63 0,63 0,63 0,63 0,71

Pump properties for a new pump

NPSH req. (Is considered) m 2,5
Psuction bar -0,65
Delta P bar 3,3 (100%)

Table 1-2: General data

NPSH = net positive suction head, value for the prevention of vapour
bubbles.The pumps are designed to be basically wear-free.The rpm, and the
axial velocity resulting from the from rotor/stator geometry, are designed to be
moderate.The NPSH have been taken into concederation.The pump stages are
adapted to the pressure requirements.The stator is of an NBR material which
resists the contents of the bilge water under normal conditions. The rotor is of
1.4571 steel (stainless steel) . All pumps are fitted with cardan joint. The gear
wheel bodies are of mild-steel parts.The gear teeth are hardened and
ground.The teeth are durable in accordance with DIN 39990.The housing
consists of the material GG20 (cast iron).
Manual for TURBULO Pumps E5171E_12_04
Type TSP S 6/12
B+V Industrietechnik GmbH _P.O.Box 112289, D-20422 Hamburg Rev. 1.00
Starting-up

2 Starting-up

A dry running protection is necessary,

2.1 Inspection before starting-up

Check direction of rotation of the pump and drive engine by switching on the e-motor for a
short time. See arrow of direction of rotation on the motor lantern of the eccentric helicall
rotor pump.
Check position of gear venting screw. Gear venting screw must always be at the highest
point of the spur gear.
Remove plug of the venting screw. In case of non-observance there will be a leak at the
shaft seals due to overpressure in the spur gear.

2.2 First starting-up of the eccentric helical rotor pump:

Completely open the shut-off valves in the suction and discharge line.

2.2 Maintenance

The spur gear is filled with a transmission lubricant. There should be a lubricant exchange
every 10 000 working hours. See recommendation of lubricant
A slight leakage of the stuffing box packing is to be regarded as normal. In case of heavy
leakgae slightly tighten the gland by hand.

2.3 Lubrication

3
Pump m /h 0.25/05 1 2.5 5 10
3
Cardan ----- cm 8 8 8 26 26 x
3
Gear Vertical ----- cm 400 400 400 400 1000 xx
3
Gear Horizonatal cm 250 250 250 250 700 xx
3
Motor ----- cm 4 6 11 11 17 x

x = Maintenance free
XX = > 10000 h using mineral oil
XX = 18000 h using synthetic oils

Table 2-1: Lubrication amounts

Manual for TURBULO Pumps E5171E_12_04
Type TSP S 7/12
B+V Industrietechnik GmbH _P.O.Box 112289, D-20422 Hamburg Rev. 1.00
Starting-up

Mineral oil /fat BP Esso Mobil Shell

Cardan ./. HT-EP 00 --- ---- ------
E-Motor ./. Energrease LS3 Beacon 3 Mobilux 3 Alvania G3
Gear ISO Energol GR-XP 220 Spartan EP 220 Mobilgear 630 Shell Omala
Vg220 220
Syntetis Oil/Fat BP Esso Mobil Shell
Cardan ./. Enersyn GSF S 420 Glygoyle G00 Tivala Com A
E-Motor ./. ------- Beacon 325 Temp SHC 32 Aero Shell 16
Gear ISO Enersyn SG-XP 220 Oel S220 Glygoyle 30 Tivela WB
Vg220

Table 2-2: Brands

Manual for TURBULO Pumps E5171E_12_04
Type TSP S 8/12
B+V Industrietechnik GmbH _P.O.Box 112289, D-20422 Hamburg Rev. 1.00
Break downs and their possibilities

3 Break downs and their possibilities

Break downs Reduced Pump Reduced Noises in Blocking Driving
capacity does not discharge the pump of the motor
suck in pressure pump becomes
warm

Possible causes 9
Leaky sealing Fig I/56 X X X X

Leaky suction line system X X X X

Pump is not full X X

Appearance of caviation: X X X X
verify pressure in the suction
branch, increase possibly
cross-section of line, check
suction line. Check viscosity.
Wrong direction of rotation X

Vent or drain screws not X

screwed in
Foreign bodies: try to remove X
foreign bodies from handling
elements by turning the driving
shaft opposite to normal
direction of rotation and
dismantle stator.
Congealed liquied handled: X
heat pump and system.
Dismantle pump.
Bearing damage: dismantle X
bearing housing:Exchange
Test driving shaft for X X X
eccentricity. Pump to be re-
aligned.
Verify current consumption X X X
and speed

Table 3-1: Breakdowns of the pump

Manual for TURBULO Pumps E5171E_12_04
Type TSP S 9/12
B+V Industrietechnik GmbH _P.O.Box 112289, D-20422 Hamburg Rev. 1.00
Break downs and their possibilities

222 214
31 14 24 3 56 44 4 45

215
272
221
214

220
D
56

5 20 22 10 11 1 E 25 12 35

Fig . I Pump

Pos Qu Beschreibung/Description Pos Qu Beschreibung/Description

P1 1 Gehäuse P25 1 Dichtung

Casing Gasket

P3 1 Stopfbuchsgehäuse P35 1 Spannstift

Stuffingbox housing Locking sleeve

P4 1 Stopfbuchsbrille P44 2 Hammerkopfschraube

Gland Hammerhead bolt

P5 1 Stutzen P45 2 Mutter

Branch Hexagonal nut

P10 1 Exzenterschnecke P56 1 Packung

Helical rotor Packing Ring

P11 1 Gelenkwelle Pumpe 0.25 2.5 2 Kardan pro Gelenkwelle

Joint shaft Pump 0.25 -2.5 2 Cardan joints per joint shaft

P12 1 Antriebswelle P220 1 Cardan complete

Drive shaft (14/17/24/31/213/219)

P20 4 Zuganker/Scheibe/Mutter Pumpe 5-10 2 Kardan pro Gelenkwelle

Tension rod /spring ring/nut Pump 5-10 2 Cardan joints per joint shaft

P22 1 Gehäuseeinsatz P220 1 Cardan complete

Stator (214/215/221/22/272)
E = Connecting for dry running protec D = Connecting for dry running protecting if
ting if pump is mounted loose pump is fitted at the separator

Table 3-6:. Pos discription

Manual for TURBULO Pumps E5171E_12_04
Type TSP S 10/12
B+V Industrietechnik GmbH _P.O.Box 112289, D-20422 Hamburg Rev. 1.00
Repair of the pump

4 Repair of the pump

4.1 Dismounting

Close shut-off valves in the suction- and discharge line.

Remove drain plugs and sealing rings at the pump casing (1) and at the discharge branch
(5).
Loosen fastening screws at the connections between pipe lines and eccentric helical rotor
pump (suction and delivery flange).
Loosen nuts (20) and spring rings (20) at the tension rods (20) and remove discharge
branch from the stator.
Draw stator off the rotor (22).
Loosen nuts and spring rings at mounting flange of the pump casing and remove the latter.

4.2 Dismounting of the cardan for pump 0.25 –2.5

Take off safety rings (31) and joint sleeves (14) of the cardan joint on the eccentric side.
Push joints sleeve (24) over the cardan joint on the joint shaft (11).
Knock clamping sleeve (219) out of the cardan joint, then press out joint bolt (17).Pull rotor
out of cardan joint.

4.3 Dismounting of the cardan for pump 5 -10

Bore a hole of 5 mm diameter in the lock washer (214) (“A”-Side”).Knock the tapered pins
(272) with the Zyko-sleeve (215).Pull rotor out of the cardan.

4.4 Assembly

Assembly has to take place in reverse order to dismounting.

Before assembly the cardan joint has to be filled with grease.
Manual for TURBULO Pumps E5171E_12_04
Type TSP S 11/12
B+V Industrietechnik GmbH _P.O.Box 112289, D-20422 Hamburg Rev. 1.00
Repair of the pump

4.5 Motor

Fig 3 Motor

Pos Qu Discription Beschreibung

M903 1 Shaft seal Wellendichtung

M905 1 Ball bearing Lager

M929 1 Ball bearing Lager

M939 1 Ventilator Ventilator

M940 1 Ventilator cover Ventilatorhaube

Table 4-7: Pos discription of the motor

Manual for TURBULO Pumps E5171E_12_04
Type TSP S 12/12
B+V Industrietechnik GmbH _P.O.Box 112289, D-20422 Hamburg Rev. 1.00
Repair of the pump

Fig. 4 Gear

4.6 Gear

Pump_Getriebe/Gear
Pos Qu Discription: Beschreibung
G1 1 Drive Shaft Antriebswelle

G3 1 Shaft Seal Wellendichtung

G5 1 Ball Bearing Kugellager

G6 1 Ball Bearing Kugellager

G10 1 Driving Wheel Antriebsrad

G14 1 Driving Pinion Antriebsritzel

G16 1 Ball Bearing Kugellager

G17 1 Driving Pinion Antriebsritzel

G19 1 Driving Wheel Antriebsrad

G23 1 Ball Bearing Kugellager

G30 1 Sealing Dichtung

G31 1 Sealing Dichtung

Table 4-8:. Pos discription of the gear