Analysis On The Impact Response of Fiber-Reinforced Composite Laminates: An Emphasis On The FEM Simulation
Analysis On The Impact Response of Fiber-Reinforced Composite Laminates: An Emphasis On The FEM Simulation
Analysis On The Impact Response of Fiber-Reinforced Composite Laminates: An Emphasis On The FEM Simulation
deliver acceptable prediction of the critical impact force plate, while delamination damage occurs mainly within
and damage shape and size. In addition, foam-filled sand- the composite sub-layers. In this paper, the CHANG-
wich panels with six types of facesheets were manufac- CHANG failure criterion is selected based on the LS-DYNA.
tured by Yang et al. [12], and the low-velocity impact test
fiber fracture failure ( σ 11 > 0)
and compression after impact test of the prepared panels
( σ 11 /XT ) + τ = 1
2
were performed. They found that the stacking sequence of
matrix crack failure ( σ > 0)
fabric clothes has some effects on the impact properties of 22
2 S 2 S Y
impact is analyzed using the finite element software C
LS-DYNA, which simulated the laminated plate with a
3
τ12 1 + 2 αG12 σ 12
2
SHELL163 unit without considering the bonding layer, 2
using CHANG-CHANG criterion as the constitutive model. where τ = S , XT, YT, and YC represent
3
The effects on the energy absorption of the composite 1 + αG12 S 2
2
laminates, which were produced by the impact velocity, the longitudinal tensile strength, the transverse tensile
target thickness, and ply angle, were analyzed in detail. strength, and the transverse compression strength,
In section 3, the low-velocity impact dynamic response of respectively. α is a constant determined by experiment,
composite laminates was studied. The laminated board and α = 0 when considering linear elasticity only.
layer was simulated with a SOLID164 unit, and the adhe-
sive layer was simulated with a SOLID ELEMENT No. 19
unit, using CHANG-CHANG criterion as the constitutive 2.2 The finite element model
model. The effects on laminates bonded layer damage
and energy absorption, produced by the bonding layer In the finite element simulation, a 7.62-mm handgun
damage development, sub-layer stress change of different bullet is used, and the bullet head is simplified as a
ply angles, impact energy, and punch shape, were ana- hemisphere. The SOLID164 unit and the MAT_RIGID
lyzed in detail. Section 4 concludes the paper. model are employed. SOLID164 is an eight-node unit
with three degrees of freedom, and the bullet head con-
tains 500 elements. In the process of impact, the bullet
2 D
ynamic response of composite is regarded as an ideal rigid material without deforma-
tions. The material parameters are shown in Table 1.
laminates under high-velocity The laminated plate size is 60 mm × 60 mm, simu-
Shear strength (GPa) Compressive strength (GPa) Tensilestrength (GPa) Density (g/cm3)
SBA SCA SCB XXC YYC ZZC XXT YYT ρ
and the remainder of the area has a grid size of 2 mm, as The cylindrical bullet diameter is 7.62 mm, with an
shown in Figure 1. aspect ratio of 2. The target size is 20 cm * 90 cm, and
the thickness is 5 mm. In our simulation, the impact
energy is handled by assigning different velocities to
2.3 A
nalysis of the numerical simulation the impactor. Simulations are performed with the veloc-
results ities of 246.6 m/s, 300.2 m/s, 388.8 m/s, 471.2 m/s, and
551.5 m/s, respectively.
In order to verify the proposed simulation method, The comparison of bullet residual velocity from the
we consider the work of Aymerich et al. [13]. Accord- numerical simulation and experimental results are listed
ing to the experiments, the laminate is simulated with in Table 3. It can be seen that the user-defined material
the angle ply sequence [0/90/0/90/0/90/0/90/0/90]. numerical results match the experimental results, which
A 7.62 mm B
Layer# Material#
θ 2
2
0 2
90 2
0 2
90 2
0 2
m
m
0 2
14
90 2
0 2
90
m
m
0
81
3.
C
D
Center line
Figure 1: Finite element model of the laminated plates under bullet impact. (A) Bullet model, (B) ply situation, (C) global grid, and (D) local grid.
4 J. He et al.: Impact response of fiber-reinforced composite laminates
Table 3: Comparison of bullet residual velocity numerical simulation results and experimental results.
1 mm 4 mm 250
0.0007
2 mm 5 mm
3 mm
0.0006 200
Kinetic energy (KJ)
SEA (J/g/cm2)
0.0005
150
0.0004
100
0.0003
50
0.0002 0.0 0.1 0.2 0.3 0.4 0.5 0.6
0 10 20 30 40 50 60 70 80 90 100 Thickness (cm)
Time (us)
Figure 5: Target plate thickness-specific energy absorption curve.
Figure 4: Bullet kinetic energy reduction-time curves for target
plates with different thicknesses.
0.00066
[0]8
0.00064
absorption ability, which measures the quality of mate- [30]8
0.00062 [45]8
rials’ anti-ballistic properties using the ratio of target
Kinetic energy (J)
0.00060 [60]8
energy absorption to area density [16].
0.00058
Figure 5 shows the change of specific energy absorp-
0.00056
tion for the target plate thicknesses ranging from 1 mm
0.00054
to 5 mm. The specific energy absorption increases as the
0.00052
target thickness increases. The specific energy absorption
0.00050
increases sharply when the target is thinner and tends to
0.00048
flatten when the target is thicker. This can be explained by 0 10 20 30 40 50 60 70 80 90 100
the fact that the size of the target is close to the bullet size, Time (us)
the energy produced in penetration cannot be ignored,
Figure 6: Bullet kinetic energy-time curves with different layer
and it does not belong in the category of thin plate. angles.
2.3.3 R
elationship analysis between the ply angle and 16
target plate energy absorption
15
Kinetic energy loss (J)
3 D
amage response of composite COHESIVE ZONE theory, mainly considering the inter-
facial force Pi (i = 1, 2, 3) and the displacement relation-
laminates subjected to low-velocity ship between the top and bottom surfaces [Pi = ki (δi) and
A Pi B Pi
A number of experimental studies have illustrated
that the delamination damage in composite laminates
generally arises between the sub-layers that undergo ply
angle changes. To address this concept, a thin layer of
δi δi
interface element layer can be added between the angle-
changed sub-layers in the numerical simulation. Then,
the delamination damage of composite laminates can be
simulated through the interfacial layer damage failure. Figure 9: Bonding layer simplified bilinear model. (A) Shear model.
The interface layer is shown in Figure 8. (B) Normal model.
J. He et al.: Impact response of fiber-reinforced composite laminates 7
Young modulus (GPa) Poisson’s ratio Shear modulus (GPa) Bulk modulus (GPa)
93.7 7.45 7.45 0.26 0.26 0.26 3.97 3.97 3.97 20.4
Shear strength (GPa) Compressive strength (GPa) Tensilestrength (GPa) Density (g/cm3)
In order to precisely obtain the dynamic response of It can be found that the stress nephogram exhibits a
laminates subjected to low-velocity impact, the meshes of peanut-shaped profile for both conditions (layer angle
the impact region are refined, particularly in the rectangu- 0° or 90°), and the main axis’s direction of the peanut-
lar region of X[0 mm, 15 mm], Y[0 mm,10 mm], as shown shape nephogram is perpendicular to the layer angle
in Figure 10. of the sub-layer. This observation is consistent with the
8 J. He et al.: Impact response of fiber-reinforced composite laminates
Figure 11: The time curve of the impact contact force of the laminate
plate for experiment and simulation. (A) The layered damage for
experiment in Ref. [13]. (B) The damage of adhesive layer for simulation.
3.3.5 E
ffect of impact energy on energy absorption of
laminated plate
3.3.6 E
ffect of punch shapes on the response of the Figure 19 shows the variations of contact force as a
plate under low velocity function of time for different types of impactors. As seen,
the laminated plate impacted by a flat punch is the first
In this paper, three kinds of punches with different shapes to reach the maximum contact force, while the plate
are used to analyze the response of the plate under low- impacted by a conical punch is damaged last. In contrast,
velocity impact, as shown in Figure 18. All of the punches the laminated plate impacted by a flat punch bears the
have the same mass, radius, and initial impact energy. highest maximum contact force, while the conical punch
bears the lowest. Because it takes the longest time to
achieve maximum contact force, it gets the most serious
Table 5: Conditions of calculation.
damage among these three conditions. The following
Impact energy (J) Punch mass (kg) Impact velocity (m/s) conclusion can be drawn: Incisive punch causes severe
damage to the plate.
1.983 1.9 1.444
2.191 2.1 1.444
2.4 2.3 1.414
2.7 2.3 1.532
3 2.3 1.615
350
Delamination area (mm2)
1.2
200
0.8
0.4 150
2.8 that the more incisive the punch, the more serious the
damage to the laminate plate.
2.4
4 Conclusion
Displacement (mm)
2.0
0.8
2.0 2.4 2.8 3.2
3.5
Energy (J)
Hemispherical
Figure 16: The curve between the impact energy and damage area 3.0 Flat
of the adhesive layer and displacement at the plate center. Conical
2.5
0.5 Figure 19: The time curve on the impact contact force with different
impactor geometric shapes.
0.0
0 1 2 3 4 5 6
Time (ms)
Table 6: The damaged area of the adhesive layer and the maximum
Figure 17: The variations of punch kinetic energy as a function of time. displacement of the plate center caused by the punch with different
geometric shapes.
3.3.7 E
ffect of geometric shapes of the punch on adhesive The shape of The damaged area The maximum
the punch of the adhesive displacement of the
layer damage and plate center displacement
layer (mm2) plate’s center (mm)
Table 6 shows that the punch geometric shape does not Flat 345 2.2
Hemispherical 351 2.5
significantly affect the adhesive layer damage and the
Conical 362 3.02
plate center displacement. Moreover, the table also shows
Figure 18: The schematic diagram of the impactor geometric shapes (flat, hemispherical, and conical).
J. He et al.: Impact response of fiber-reinforced composite laminates 11