Operator's manual

TruTool TKF 1500 (1A1), (1B1)

 Table of contents

1 Safety 4
1.1 General safety information 4
1.2 Specific safety information for beveler 4

2 Description 6
2.1 Intended use 6
2.2 Technical data 7
2.3 Symbols 9
2.4 Noise and vibration information 9

3 Setting work 11
3.1 Adjusting the ram length 11
3.2 Adjusting the angle of bevel 13
3.3 Setting material thickness 14
3.4 Selecting cutting tool 14
3.5 Adjusting height of the cutting tool 15
3.6 Select gear 16
3.7 Accessories included 17
Securing the chip box 17
Handle base 18
Tube-shaped handle 18
Roller holder 19
3.8 Options 20
Roller holder for pipe and tube processing 20
Special tool for pipe and tube processing 21
Conversion kits for large material thick- 23
nesses
Suspension bracket 25
Workstation 26

4 Operation 28
4.1 Working with TruTool TKF 1500 (1A1), (1B1) 28

5 Maintenance 30
5.1 Regrinding cutting tool 30
5.2 Changing the cutting tool 31
5.3 Change the sliding sleeve 32

2 Table of contents E681en_02

 6 Accessories and consumables 34
6.1 Ordering consumables 35

7 Appendix: Declaration of conformity, guar- 36

antee, replacement parts lists

E681en_02 Table of contents 3

 1. Safety

1.1 General safety information

■ Read all the safety information and instructions including

those in the brochure also supplied.
■ Failure to comply with the safety information and instructions
can cause electric shock, burns and/or serious injury.
■ Retain all the safety information and instructions for future
use.

Electrical voltage! Risk of fatal injury due to electric shock!

DANGER
Ø Remove the plug from the plug socket before undertaking
any maintenance work on the machine.
Ø Check the plug, cable and machine for damage each time
before using the machine.
Ø Keep the machine dry and do not operate it in damp rooms.
Ø Connect the fault current (FI) circuit breaker with a maxi-
mum breaking current of 30 mA when using the electric tool
outside.
Ø Protect the machine cable in areas where there are sparks.
Ø Only use original TRUMPF accessories.

Damage to the machine due to improper handling.

WARNING
Ø Wear safety glasses, hearing protection, protective gloves
and working shoes when working.
Ø Connect the plug only when the machine is switched off.
Pull the power plug after use.
Ø Do not carry the machine by the cable.
Ø Have maintenance carried out by specialists.

1.2 Specific safety information for

beveler

Electrical voltage! Risk of fatal injury due to electric shock!

DANGER
Ø Always lay the power cable away from the back of the
device and do not pull it over sharp edges.
Ø Do not perform any work that may cause the machine to
come into contact with hidden power lines or its own cable.
Contact with a live conductor can cause metallic machine
parts to become live and can lead to an electric shock.

4 Safety E681en_02
 Risk of injury to hands.
WARNING
Ø Do not reach into the processing line with your hands.
Ø Use both hands to hold the machine.

Risk of injury from hot and sharp chips!

WARNING
Chips exit the chip ejector at high speed.
Ø Use the chip box.

Risk of injury from falling machinery

WARNING
The entire weight of the machine must be taken up after
machining the workpiece.
Ø Use the suspension bracket with balancer.
Ø Use the suspension cable.

Damage to property due to improper handling.

CAUTION
Collisions could result from setting the machine incorrectly.
Ø Rotate the eccentric shaft one full turn in a clockwise direc-
tion using the Allen key provided. If no more collisions
occur, remove the Allen key and put the machine into oper-
ation in accordance with regulations.

E681en_02 Specific safety information for beveler 5

 2. Description

1 Cutting tool 25 Supporting roller 56 Side plate, right

7 Clamping screw (fixing screw 37 Spindle (for setting material 59 Side plate, left
for the supporting body) thickness) 65 Crank sliding block
15 Eccentric shaft 43 Rest plate 226 On/Off switch
20 Supporting body 49 Cap screw
24 Stripper
TruTool TKF 1500 beveler (1A1), (1B1) Fig. 13201

2.1 Intended use

The TRUMPF TruTool TKF 1500 beveler (1A1), (1B1) is an elec-

trical powered hand-held device designed for the following appli-
cations:
■ Preparation of all K-, V-, X-and Y-shaped welding grooves
usual for gas and electrical fusion welding with various con-
tinuously adjustable angles of bevel and continuously adjust-
able lengths of bevels.
■ Forming of uniform, oxide-free, bright metallic welding bevel
edges in steel and aluminum.
■ Machining of chromium steel and similar high-tensile materi-
als (recommendation: machine in 2-gear version).

6 Description E681en_02
 ■ Bevelling of straight and curved edges, provided the mini-
mum radius of the inner curve is 55 mm.
■ Bevelling of edges on level and crooked workpieces, in par-
ticular tubes with an inside diameter of at least 100 mm.
■ Bevelling of edges in both directions, with the bevelling proc-
ess being able to be started and finished at any point of the
sheet edge.
■ Bevelling of edges on large, bulky workpieces, for which the
bevelling machine is guided as a hand-held device.
■ Bevelling of edges in normal position (carrier below the
machine) and in "upside-down position" (carrier above the
machine), which is of advantage in particular when bevelling
X and K welding joints.
The TRUMPF TruTool TKF 1500 beveler (1B1) also offers 2-
gear changing for modifying the working speed when machining
high-tensile materials.

2.2 Technical data

TruTool TKF 1500 (1A1) Other countries USA

Values
Voltage 230 V 120 V 110 V 120 V
Frequency 50/60 Hz 50/60 Hz
Max. length of bevel "ls" continuously adjustable:
Mild steel 15 mm 0.59 in
with 400 N/mm²
Mild steel 9 mm 0.354 in
with 600 N/mm²
Mild steel 6 mm 0.236 in
with 800 N/mm²
Working speed 2 m/min 6.55 ft/min
Nominal power con- 2000 W -
sumption
Nominal current - 15 A
Stroke rate with nominal 370/min 340/min 340/min 340/min
load
Weight 16.5 kg 36.7 lbs
Material thicknesses:
Min. 6 mm 0.236 in
Max. 40 mm 1.57 in
Special 40-80 mm 1.57-3.14 in
80-120 mm 3.14-4.71 in
120-160 mm 4.71-6.28 in
Angle of bevel "ß" con- 20°-45° 20°-45°
tinuously adjustable
With special stripper 20°-55° 20°-55°
Smallest radius with 55 mm 2.17 in
inner cutouts

E681en_02 Technical data 7

 TruTool TKF 1500 (1A1) Other countries USA
Values
Safety classSafety class
II / II /
Tab. 1

TruTool TKF 1500 (1B1) Other countries USA

Values
Voltage 230 V 120 V 110 V 120 V
Frequency 50/60 Hz 50/60 Hz
Max. length of bevel "ls" continuously adjustable:
Mild steel 15 mm (1st + 2nd gear) 0.59 in
with 400 N/mm²
Mild steel 11 mm (1st gear) 0.433 in
with 600 N/mm² 9 mm (2nd gear) 0.354 in
Mild steel 9 mm (1st gear) 0.354 in
with 800 N/mm² 6 mm (2nd gear) 0.236 in
Working speed 1.25 m/min 4.1 ft/min
(1st gear) (1st gear)
2 m/min 6.55 ft/min
(2nd gear) (2nd gear)
Nominal power con- 2000 W -
sumption
Nominal current - 15 A
Stroke rate with nominal 230/min 170/min 170/min
load (1st (1st gear) (1st gear)
gear)
340/min 340/min
370/min (2nd gear) (2nd gear)
(2nd
gear)
Weight with guide han- 19.5 kg 43.3 lbs
dle
Material thicknesses:
Min. 6 mm 0.236 in
Max. 40 mm 1.57 in
Special 40-80 mm 1.57-3.14 in
80-120 mm 3.14-4.71 in
120-160 mm 4.71-6.28 in
Angle of bevel "ß" con- 20°-45° 20°-45°
tinuously adjustable
With special stripper 20°-55° 20°-55°
Smallest radius with 55 mm 2.17 in
inner cutouts
Safety class
II / II /
Tab. 2

8 Technical data E681en_02

 2.3 Symbols

Note
The following symbols are important for reading and understand-
ing the instruction manual. The correct interpretation of the sym-
bols will help you operate the machine better and safer.

Symbol Name Meaning

Read operating manual Read the operator's manual and safety information in
their entirety before starting up the machine. Closely
follow the instructions given.
Safety class II Indicates a doubly insulated tool.

Alternating current Type or property of current

V Volt Voltage
A Ampere Current, current input
Hz Hertz Frequency (oscillations per second)
W Watt Power, power input
mm Millimeters Dimensions e.g.: material thickness, chamfer length
in Inch Dimensions e.g.: material thickness, chamfer length
no Idle speed Revolution speed without load
.../min Revolutions/strokes per minute Revolution speed, stroke rate per minute
Tab. 3

2.4 Noise and vibration information

Noise emission value may be exceeded.

WARNING
Ø Wear hearing protection.

Vibration emission value may be exceeded.

WARNING
Ø Select tools correctly and replace them promptly when they
show wear.
Ø Maintenance may be carried out by trained specialist techni-
cians only.
Ø Establish additional safety precautions for the protection of
the operator against the effects of vibrations (e.g. keeping
hands warm, organizing the work sequences, machining with
normal feed power).

Notes
■ The specified vibration emission value was measured in
accordance with a standardized testing procedure and can
be used to compare one electric tool with another.

E681en_02 Symbols 9
 ■ The specified vibration emission value can also be applied
for a provisional estimate of the vibration load.
■ Times during which either the machine is switched off or run-
ning but not actually in use can considerably reduce the
vibration load during the entire working period.

Designation of measured value Unit Value according to

EN 60745
Vibration emission value ah (vector m/s2 12.1
sum of three directions)
Uncertainty K for vibration emission m/s2 2.5
value
A-class acoustic pressure level LPA dB (A) 87
typically
A-class acoustic power level LWA dB (A) 98
typically
Uncertainty K for noise emission dB 1.5
value
Tab. 4

10 Noise and vibration information E681en_02

 3. Setting work

3.1 Adjusting the ram length

s Material thickness hs Height of bevel

β Angle of bevel b Width of bevel
ls Length of bevel h Residual height
Length of bevel and angle of bevel Fig. 9664

W 8 7 6 5 4 3 2 1 0 mm
ß 55° 14.5 13.3 12.1 10.8 9.7 8.4 7.2 6.0 4.8 ls
11.9 10.9 9.9 8.9 7.9 6.9 5.9 4.9 3.9 b
8.3 7.7 7.0 6.2 5.6 4.8 4.2 3.5 2.8 hs
ß 45° 15 13.6 12.12 10.8 9.4 8 6.5 5.1 3.7 ls
10.6 9.6 8.6 7.6 6.6 5.6 4.6 3.6 2.6 b
10.6 9.6 8.6 7.6 6.6 5.6 4.6 3.6 2.6 hs
ß 37.5° 15.5 13.8 12.2 10.5 8.9 7.3 5.6 4 2.4 ls
9.4 8.4 7.4 6.4 5.4 4.4 3.4 2.4 1.4 b
12.3 11 9.6 8.3 7 5.8 4.4 3.1 1.9 hs
ß 30° - 15 13 11 9 7 5 3 1 ls
- 7.5 6.5 5.5 4.5 3.5 2.5 1.5 0.5 b
- 13 11.2 9.5 7.8 6 4.3 2.6 0.8 hs
ß 20° - - 15 12.2 9.2 6.2 3.3 - - Is
- - 5.1 4.2 3.1 2.1 1.1 - - b
- - 14 11.4 8.6 5.8 3.1 - - hs
ß Angle of bevel
W Scale value which must be adjusted on the crank sliding block
Tab. 5

For angles of bevel > 45°, machine using special stripper.

Example for working with the table:

β desired 30°
ls 13 mm
W (from the table) 6
Tab. 6

E681en_02 Setting work 11

 60 Hexagon head screw B Reference point
65 Crank sliding block
Fig. 10063

1. Undo the hex. screw (60).

Note
Observe angle of bevel ß.
2. Consult the table to find the desired length of bevel/ram
length ls and the associated scale value W (see "Tab. 5", pg.
11).
3. Rotate the crank sliding block (65) until the scale value W on
the crank sliding block lines up with the reference point B.
4. Tighten the hex. screw (60).

12 Setting work E681en_02

 3.2 Adjusting the angle of bevel

23 Clamping screw 43 Rest plate

24 Stripper 49 Cap screw
36 Supporting arm 50 Clamping plate
37 Spindle for setting the material 61 Hexagon head screw
thickness
Fig. 38120

Notes
■ With stripper (24), the angle of bevel "ß" is continuously
adjustable between 20° and 45°.
■ With stripper 55° (order number 0032119), the angle of
bevel "ß" is adjustable between 20° and 55°. Stripper
(24) must be exchanged for this.
1. Undo the screws (61) (on both sides).
2. Set the desired angle in accordance with the scale.
3. Retighten the screws (61).

E681en_02 Setting work 13

 3.3 Setting material thickness

1. Position the machine on the sheet (working position) (see

"Fig. 38120", pg. 13).
2. Undo the clamping screw (23).
3. Adjust the rest plate (43) to match the material thickness
using the spindle (37). Allow for 0.5 to 1 mm of play when
doing so.
4. Lock the spindle (37) into place with the clamping screw
(23).

3.4 Selecting cutting tool

Cutting tool Standard High-tensile Aluminum High-tensile Heavy-duty cut-

5575 ting tool
Order number 0088503 0089335 0005014 0005575 0110399
Application General mild Higher-tensile Aluminum alloys High-tensile High-tensile
steel of up to mild steel of up materials of up materials
500 N/mm2 to 650 N/mm2 to 800 N/mm2
chromium steel chromium steel

A = direction of processing
E = distinguishing feature
Regrinding dia-
gram

14 Selecting cutting tool E681en_02

 Cutting tool Standard High-tensile Aluminum High-tensile Heavy-duty cut-
5575 ting tool
Regrinding 10mm 10 mm 10 mm 10 mm 2 mm
reserve
Cutting tool for TruTool TKF 1500 beveler (1A1), (1B1) Tab. 7

Note
Optimum utilzation of the high-performance cutting tool is
ensured only with the machine in the 2-gear version.

3.5 Adjusting height of the cutting tool

1 Cutting tool 20 Carrier

7 Clamping screw 22 Sliding sleeve
15 Eccentric shaft 28 Pressure die
Fig. 13094

Adjust the height of the cutting tool in such a way that it pro-
trudes approximately 1 mm (min. 0, max. 3 mm) out of the slid-
ing sleeve (22).

1. Rotate the eccentric shaft (15) until the cutting tool (1) has
achieved its highest point (UDP = upper dead point).
2. Undo the clamping screw (7).

E681en_02 Selecting cutting tool 15

 3. Rotate the carrier (20) by 360° as often as needed until the
cutting tools protrudes 0-3 mm out of the sliding sleeve (22).
4. One rotation (360°) corresponds to a height adjustment of
1.75 mm.
5. Retighten the clamping screw (7).

3.6 Select gear

Note
Depending on the material thickness, tensile strength and type of
workpiece, a different gear must be selected for machining.
Instead of in 2nd gear, 1st gear can always be worked with, but
never vice versa.

Damage to property due to turning the gear switch during

CAUTION operation.
Damage to the gearbox can be a consequence.
Ø Use the gear switch only when the motor is running down or
at rest.

Damage to property due to too high a stroke rate

CAUTION
Damage to the motor due to an overload can be a
consequence.
Ø Observe the specifications in the technical data .

1 On switch 3 Release switch

2 Off switch
Fig. 9659

1. Put the machine into a stable position.

2. Switch on the machine briefly:

16 Selecting cutting tool E681en_02

 −Press the release switch (3).
−Press the On switch (1) and Off switch (2) at the same
time.
3. While the motor is running down, turn the gear switch to the
desired position.

3.7 Accessories included

Securing the chip box

Chips that fall away during machining are collected in the chip
box.

1 Screw 3 Chip box

2 Locking bar
Fig. 54642

1. Push the chip box (3) onto the clamping plate.

2. Loosen screw (1).
3. Turn the locking bar (2) downward.
4. Retighten the screw (1).
The chip box is secured against dropping out.

E681en_02 Accessories included 17

 Handle base

1 Screws (M10x25) 2 Handle base

Fig. 42381

Ø Tighten screws (1).

Tube-shaped handle

1 Tube-shaped handle 2 Screws (M10x20)

Fig. 41795

Note
Do not use washers.
Ø Tighten the tube-shaped handle with a screw (2).

18 Accessories included E681en_02

 Roller holder

1 Screws 2 Roller holder

Roller holder on the right-hand side Fig. 41794

The roller holder on the right-hand side is delivered with the

machine as standard. A roller holder for the left-hand side can
be ordered separately.

Roller holder without handle 1. When the roller holder is to be installed without a handle
base base, the supplied screws, washers, and nuts will also be
required.

Roller holder with handle Note

base
Do not use washers.
2. If the roller holder is also to be installed, it must be clamped
between handle base and tool.

E681en_02 Accessories included 19

 3.8 Options

Roller holder for pipe and tube processing

The roller holder below can be used to bevel tubes with an out-
side diameter of up to 200 mm. The minimum tube inside diam-
eter must be 100 mm.

For roller holder for tubes with an outside diameter of up to Fig. 54643
200 mm

20 Options E681en_02
 Installing the roller holder

1 Adjusting screw (2x) 4 Screws (M12)

2 Stripper 5 Spacer
3 Roller holder
Fig. 54706

1. Undo and remove both of the screws on the stripper (2)

using the screwdriver provided.
2. Screw on the special stripper for the pipe and tube process-
ing (order number 0023242).
3. Palce the spacer (5) and roller holder (3) on top of each
other and fasten them to the machine using the screw (4).
4. Set the material thickness on a level sheet using the spindle.
5. Position the machine on the tube.
6. Use the adjusting screw (1) to align both rollers to the radius
of the tube.

Special tool for pipe and tube processing

The special tool below can be used for pipe and tube process-
ing for bevelling tubes with an inside diameter of 30-120 mm.
The wall thickness of the tubes must not exceed 11 mm for this
process.

E681en_02 Options 21
 1 Supporting body 6 Hexagon head screw
2 Screws 7 Set screw
3 Special tool 8 Screw
4 Stripper 9 Set screw
5 Pressure die
For roller holder for tubes with an inside diameter of Fig. 54265
30-120 mm

Removing the guide bracket 1. Undo and remove both of the screws on the stripper using
the screwdriver provided.
2. Undo the screws (2) using the open-end wrench provided.
3. Completely extend the guide bracket on the supporting body
(1) and remove it from the machine.
Installing the special tool 4. Loosen the hexagon head screw (6) on the special tool (3),
but do not unscrew it completely.
5. Undo the screw (8) on the lever.
6. Remove the pressure die (5) from the special tool.
7. Unscrew both screws from the special tool (3) and remove
the stripper (4).
8. Then retract the special tool into the supporting body (1).
9. Tighten the screws (2) on the supporting body.
10. Reinstall the stripper (4) from the special tool (2) with two
screws.
11. Retract the pressure die (5) again and tighten the screw (8).
12. Tighten the hexagon-head screw (6) on the special tool.
Adjusting the special tool 13. To adjust the wall thickness: unscrew screws (6) and (8).
14. Set the wall thickness using the set screw (9).
15. Adjust the chamfer size via the set screw (7).

22 Options E681en_02
 16. Tighten screws (6) and (8) again after making the adjust-
ment.

Tip
In order for the machine to run better: insert the roller holders for
tube processing.

Conversion kits for large material

thicknesses

Possible damage to property as a result of defective cap

CAUTION screws
Spacers with longer cap screws are used for greater
material thicknesses. These screws are subject to great
stress.
Ø When changing spacers, check the cap screws (49) for
wear, and replace with new screws if necessary.

For maximum material thicknesses, use a spacer and a longer

cap screw.

Spacer and cap screw Material thickness

range
M16x90-12.9 DIN 912 (order number 0023203) 40-80mm
M16x130-12.9 DIN 912 (order number 0023204) 80-120 mm
M16x170-12.9 DIN 912 (order number 0027799) 120-160 mm
Tab. 8

E681en_02 Options 23
 Converting the machine for
material thicknesses > 40
mm

Spacer with cap screw Fig. 54264

1. Loosen cap screw.

2. Remove the block with spindle.
3. Attach the corresponding spacer with spindle.
4. Tighten the cap screw with a moment of 250 Nm.

Tip
In order for the machine to run better: insert the roller holders for
tube processing.

24 Options E681en_02
 Suspension bracket

1 Clamping screw
Suspension bracket Fig. 54644

Ø In order to install the suspension bracket on the handle

base: screw in the clamping screw (1) in the recess.

E681en_02 Options 25
 Workstation

The workstation in which the TKF 1500 beveler can be fastened

is used for machining small workpieces.
The workstation can be mounted on a base plate or on a pedes-
tal.
The pedestal must be fastened into the floor using a mounting
hole.

Workstation with pedestal Fig. 54645

26 Options E681en_02
 Mounting the machine at a
workstation

1 Threaded hole
Fig. 54705

Ø Fasten the machine to the workstation using the screw in the

threaded hole (1).

E681en_02 Options 27
 4. Operation

4.1 Working with

TruTool TKF 1500 (1A1), (1B1)

Damage to property due to turning the gear switch during

CAUTION operation.
Damage to the gearbox can be a consequence.
Ø Use the gear switch only when the motor is running down or
at rest.

Switching the machine on

and working

1 On switch 3 Release switch

2 Off switch
Fig. 9659

1. Performing setting work .

2. For TruTool TKF 1500 (1B1): select gear.
3. Press release switch (3) and On switch (1).
On switch (1) remains engaged. The motor is running.
4. To switch the instantaneous connection: press the release
switch (3), then press the On switch (1) and Off switch (2)
together at the same time.

Notes
■Do not move the machine towards the workpiece until full
speed has been reached.
■ In order to improve the cutting result and increase the
service life of the cutting tool, coat the cutting track with
oil before machining the workpiece.
5. Processing the material:

28 Operation E681en_02
 − Place machine on the sheet and at first maintain a few
centimetres clearance between the cutting tool and the
sheet edge.
− Push the machine carefully as far as possible against the
sheet edge i. e. "piercing".
− Slide the machine along the sheet in such away that the
machine axis is roughly parallel to the sheet edge.
− Press the machine against the sheet edge while doing
so.
Switching off the machine 6. Press the off switch (2).

E681en_02 Operation 29
 5. Maintenance

Risk of injury due to incorrect repair work

WARNING
Machine does not work properly.
Ø Maintenance may be carried out by trained specialist techni-
cians only.
Ø Only use original TRUMPF accessories.

Damage to property caused by blunt tools!

CAUTION
Machine overload.
Ø Check the cutting edge of the cutting tool every hour for
wear or in the event of poor cutting behavior or poor work
result. Sharp cutting tool produces good cutting performance
and protects the machine.
Ø Change the cutting tool in a timely manner.

Maintenance point Procedure and interval Recommended Order number

lubricants
Sliding sleeve and Lubricate after tool change. Lubricating grease 0121486
cutting tool "S1"
Gearbox and gear After 300 operating hours, arrange for a Lubricating grease 0139440
head trained specialist to relubricate or to replace "G1"
the lubricating grease.
Pressure die Clean as needed. - -
Cutting tool Regrind as required. - -
Change as needed.
Sliding sleeve Change as needed (clearance between - -
bushing and cutting tool > 0.3 mm).
Ventilation slots Clean as needed. - -
Maintenance points and maintenance intervals Tab. 9

5.1 Regrinding cutting tool

The aluminum cutting tools and heavy-duty cutting tools are

ground at an angle on the grinding face. Observe the corre-
sponding regrinding diagram (see "Tab. 7", pg. 15).
The cutting tool for mild steel (order number 0088503) and for
high-tensile sheets (order number 0089335) has 2 cutting edges.

Notes
■ Maintain the minimum length of the cutting tools (see "Tab.
7", pg. 15).
■ Do not use shorter cutting tools.

30 Maintenance E681en_02
 ■ Dress the cutting edge with an oil stone after regrinding.

Ø If both cutting edges are blunt, regrind the cutting tool on the
grinding face.

5.2 Changing the cutting tool

Electrical voltage! Risk of fatal injury due to electric shock.

DANGER
Ø Remove the plug from the plug socket before undertaking
any maintenance work on the machine.

Damage to property due to improper handling.

CAUTION
Collisions could result from setting the machine incorrectly.
Ø Rotate the eccentric shaft one full turn in a clockwise direc-
tion using the Allen key provided. If no more collisions
occur, remove the Allen key and put the machine into oper-
ation in accordance with regulations.

E681en_02 Maintenance 31
 1 Cutting tool 20 Carrier
7 Clamping screw F "S1" lubricating grease
18 Lubricate the grease nipple with
a grease gun
Fig. 20849

1. Undo the clamping screw (7).

2. Rotate supporting body (20) by 45°.
3. Pull supporting body (20) out towards the bottom.
4. Screw out the cutting tool (1).
5. Grease the square part of the cutting tool and the bore hole
of the carrier slightly with "S1" lubricating grease (order num-
ber 0121486).
6. Check the penetration depth of the punch with the setting
gauge (order number 1411767).

5.3 Change the sliding sleeve

If the clearance between liner and cutting tool is >0.3 mm, then
the liner must be changed.

32 Maintenance E681en_02
 18 Push-in flat lubricating nipple 22 Sliding sleeve
20 Supporting body 23 Cap screw
21 Washer 28 Pressure die
Sliding sleeve Fig. 9658

1. Loosen the clamping screw (7).

2. Rotate supporting body (20) by 45°.
3. Pull the carrier out towards the top.
4. Screw out the cutting tool (1).
5. Undo the cap screw (23), pull the sliding sleeve (22) up and
out of the supporting body (20).
6. Slide the new sliding sleeve (22) into the supporting body
(20) from above. Observe the orientation.
7. Tighten cap screw (23).
8. Reinstall the supporting body.

E681en_02 Maintenance 33
 6. Accessories and consumables

TruTool TKF 1500 (1A1), (1B1) Order number Scope of deliv-

ery
Standard cutting tool TruTool TKF 1500 (1A1) 0088503 X
Standard cutting tool, 2-pack 1263021 -
Standard cutting tool, 10-pack 1263029 -
Cutting tool for high-tensile materials TruTool TKF 1500 (1B1) 0089335 X
Cutting tool for high-tensile materials, double set 1264417 -
Cutting tool for high-tensile materials, 10-pack 1264418 -
Cutting tool for high-tensile materials 5575, 2-pack 1327480 -
Cutting tool for high-tensile materials 5575, 10-pack 1327482 -
Cutting tool for aluminum 0005014 -
Cutting tool for aluminum, double set 1264419 -
Heavy-duty cutting tool specially designed for machining high-tensile mate- 0110399 -
rials
Heavy-duty cutting tool specially designed for machining high-tensile mate- 1264420 -
rials, 2-pack
Heavy-duty cutting tool specially designed for machining high-tensile mate- 1264432 -
rials, 10-pack
Sliding sleeve (cutting tool guide) 0038351 X
Stripper (replacement part for roller holder and for special tool) 0023242 -
Consumables Tab. 10

TruTool TKF 1500 (1A1), (1B1) Order number Scope of deliv-

ery
Chip box 0023209 X
Handle base 0023229 X
2 hexagon-head screws M10x25-8.8 DIN 933 0017329 X
Tube-shaped handle 0023206 X
Hexagon-head screw M10x20-12.9 DIN 933 0017302 X
Wrench AL17 DIN 3113 0078310 X
Allen key 0118860 X
Punching and nibbling oil for steel (0.5 l) 0103387 X
Lubricating grease "S1" (25 g) 0121486 X
Operator's manual, TruTool TKF 1500 (1A1), (1B1) 1554548 X
Safety information, other countries 0125699 X
Safety information (red document), USA 1239438 X
Filled grease gun "S1" 0068624 X
Roller holder compl. right 1238982 X
Roller holder compl. left 1240848 -
Adjusting gauge 1411767 X
Cutting tool selection card 1332341 X
Quick-release coupling on machine side, pneumatic 0114094 X
Quick-release coupling on hose side, pneumatic 0114095 X
Case XL 0121585 -
Suspension bracket 0023210 -

34 Accessories and consumables E681en_02

 TruTool TKF 1500 (1A1), (1B1) Order number Scope of deliv-
ery
Workstation with pedestal 0005079 -
Workstation without pedestal 1343474 -
Pedestal 0003677 -
Conversion kits for larger material thicknesses:
from 40 to 80 mm 0023203 -
from 80 to 120 mm 0023204
from 120 to 160 mm 0027799
Special tool for tube processing (tube inside diameter 30 to 120 mm) 0027798 -
Roller holder for tube processing (including stripper) (tube diameter up to 0005123 -
200 mm)
Special stripper for angles of bevel up to 55° 0032119 -
Punching and nibbling oil for aluminum (1 l) 0125874 -
Lubricating grease "S1" (1000 g) 0342887 -
Lubricating grease "G1" (900 g) 0139440 -
Accessories Tab. 11

6.1 Ordering consumables

Note
The following data must be specified in order to ensure that
parts are delivered correctly and without delay.

1. Specify the order number.

2. Enter further order data:
− Voltage data
− Quantity
− Machine type
3. Specify the complete shipping information:
− Correct address.
− Desired delivery type (e.g. air mail, courier, express mail,
ordinary freight, parcel post).

Note
For TRUMPF service addresses, see
www.trumpf‑powertools.com.
4. Send the order to the TRUMPF representative office.

E681en_02 Accessories and consumables 35

 7. Appendix: Declaration of conformity,
guarantee, replacement parts lists

36 Appendix: Declaration of conformity, guarantee, E681en_02

replacement parts lists