PACKAGING DETAILS

Vendor Name & Address : SINGLA FORGING(P) LTD Date:

To, ENDURANCE SYSTEMS (I) PVT. LTD.

B 2 , M.I.D.C. , AMBAD - 422010
Phone - (0253)2380201 - 04
Fax -(0253) 2383864
UOM Type of Quantity per Method Of Handling
Sr .No. PO number Part no Part Description
(Nos/Kg/mtr) Packing packing During Processing
OIL LOCK COLLAR
1 ---- 81716302/XD Nos CARTOON BOX 250 PCS. PLASTIC BIN
(PIAGGIO)

Checked By : Approved By :
 Part Submission Warrant

Part Name HEX BOLT - M10x1.25x35 Part Number 5390007

Enginneering Change Level 01 Dated 02.05.06
Safety and / or Government Regulations Yes No
Additional Engineering Changes ------ Dated
Shown on Drawing Number ------ Weight in Gms : 26 Gms.
Purchase Order Number ------
Checking Aid Number ------
Enginneering Change Level 01 Dated 02.05.06

Supplier Manufacturing Information : Submission Information :

Supplier Name & Supplier Code.

M/S SINGLA FORGING(P) LTD.

PLOT NO. 165, IDC COLONY Dimensional Materials/Functional
HISSAR ROAD ROHTAK Appearance
HARYANA Customer Name & Division :
Vendor Code No. : IF-009 M/s ESCORTS LIMITDE

Application :
Note : Does this Part contain any restricted or reportable substances Yes No
Are Plastic Parts identified with appropriate ISO marking codes Yes No
Reason for Submission :
Initial Submission Change to Optional
Engineering Changes Construction or material
Tooling : Transfer,Replacement,Refurbishment or additional Material source Change
Correction of Discrepancy Parts produced at
Tooling inactive more than one Year additional Location
Other Please Specify
Requested Submisssion Level :
Level 1 : Warrant only (and after for designated appearance items,an appearance approval report)
submitted to customers
Level 2 : Warrant with product samples and limited supporting data submitted to customer
Level 3 : Warrant with product samples and complete supporting data submitted to customer
Level 4 : Warrant and other requirements as defined by customer
Level 5 : Warrant with product samples complete supporting data reviewed at supplier's manufacturing location.
Submission Results :
The results for Dimensional Measurements Material & Functional Tests
Appearance Criteria Statistical Process Package
These Results meet all drawing & Specification requirements : Yes No
(If "No" - Explanation Required)
Mold/Cavity/Production Process :
Declaration :
I hereby affirm that the samples represented by this warrant are representative of your parts, have been
made to the applicable Production Part Approval Process Manual 3rd Edition Requirement. I further
warrant these samples were produced at the production rate 10000/ 8 hours. I have noted any deviations
from this declaration below.

Explanation / Comments :

Name & Designation : Surender Kumar

Phone No. : 01262-270628
Fax No. : 01262-270627
Authorised Signature :

For Customer Use Only

Part Warrant Disposition Approved Rejected Other

Part Function Approval Approval Waived

Customer name : ESCORTS LIMITED

Signature :

Note : The Blocks filled with green Colour are OK. SYS-F-041/00
 SHRI PRABHU FASTNERS
CONTROL PLAN
Key Contact /
Prototype Prelaunch Production Mr. PERVENDER / 9034666659 Date(orig) 14/05/2019 REV. No./ DATE 00 / 00
Phone
Control Plan No : SPF/CP/30 Core Team : RAVINDER , PRITEEM , SUMIT
Part Number / Latest change level : 93301-06010-0B Supplier / Plant Approval / Date- Customer Engineering Approval Date (If Req'd )
Part name/ Description : BOLT HEX M6X10 Other Approval Date ( If req'd ) Customer Quality Approval Date (If Req'd )

CUSTOMER NAME :- INDO AUTOTECH LTD , UNIT - 7

Supplier/Plant :- SPF / ROHTAK Supplier code : Other Approval Date (If Req'd )

Part Characterstics Methods

Proce Special
Process Name Operation Machine Device, Jigs, Sample
ss Char. Product/Process Evaluation RECORD. Reaction Plan
Description Tools For Mfg No. Product Process Control Method
Numb Class Specification /Tolerance Measurement technique YES/NO
er Size Frequency
Incoming
1 WIRE DIA Ø 6.45 /Ø 6.55 Micrometer EVERY COILS Per LOT Y
inspection record
Incoming
3 CRACK TEST ACID ETCHING Visual EVERY COILS Per LOT Y
inspection record
NO PITS, DENT & RUST Incoming
4 SURFACE FINISH Visual EVERY COILS Per LOT Y
ON PART inspection record
CHEMICAL PROPERTIES AS PER SAE 10B23M
SAE 10B23M
(HES C013-99)
C% - 0.20~0.26

Mn% - 0.70 ~ 1.0

S% - 0.030 Max

Si% - 0.15 ~ 0.35 Inform to Head Store if

Raw Material Receiving material found out of
10 ANILLED SAE 10B23M P% - 0.030 Max.
Inspection spec. than return to
Per LOT supplier
Bo % - 0.0001~0.003 VERIFY
SUPPLIER
C-S ANALYSIS /
MECHENICAL PROPERTIES AS PER SAE 10B23M 2Pcs. REPORT & LAB.REPORT Y
SUPPLIER REPORT
(HES C013-99) AFTER HEAT TREATMENT & SAE 10B23M EVERY 3
TEMPERED IN CLASS 8.8 MONTH TEST
3rd party
1 TENSILE STRENGTH 80~100 kgf/mm2
LOWER YIELD POINT
2 64 kgf/mm2
OR 2% PROOF STRESS
3 PROOF LOAD STRESS 58.2 kgf/mm2

4 PROOF LOAD RATIO 0.91 min.

ELONGATION AFTER
5 12 % min.
FRACTURE %

10A Storage of OK Materal 1 Storage With Identification Tags Visual Once LOT Proper Location Y Inform Head Store

1 HEX HEIGHT 3.90/4.10 VERNIER CALIPER 5Pcs. 2 H0UR SHIFT REPORT Y Adjust/Reset Parameter

2 DIM. 0.85/1.20 VERNIER CALIPER 5Pcs. 2 H0UR SHIFT REPORT Y Adjust/Reset Parameter

3 DIM. 2.20 MIN. VERNIER CALIPER 5Pcs. 2 H0UR SHIFT REPORT Y Adjust/Reset Parameter

4 ANGLE 120⁰ PROFILE PROJECTOR 5Pcs. 4H0UR SHIFT REPORT Y Adjust/Reset Parameter

5 DIA Ø 8.50 approx. VERNIER CALIPER 5Pcs. 2 H0UR SHIFT REPORT Y Adjust/Reset Parameter

6 A/F 9.85/9.95 VERNIER CALIPER 5Pcs. 2 H0UR SHIFT REPORT Y Adjust/Reset Parameter

20 COLD FORGING BOLT MAKER

 7 A/C 10.90 Min. VERNIER CALIPER 5Pcs. 2 H0UR SHIFT REPORT Y Adjust/Reset Parameter
20 COLD FORGING BOLT MAKER
8 DEPTH 1.80 /2.0 VERNIER CALIPER 5Pcs. 2 H0UR SHIFT REPORT Y Adjust/Reset Parameter

9 LENGTH 9.80/10.20 VERNIER CALIPER 5Pcs. 2 H0UR SHIFT REPORT Y Adjust/Reset Parameter

10 RADIUS R 0.60 Max. PROFILE PROJECTOR 2Pcs. 4H0UR SHIFT REPORT Y Adjust/Reset Parameter

11 RADIUS R0.50 PROFILE PROJECTOR 5Pcs. 4H0UR SHIFT REPORT Y Adjust/Reset Parameter

12 TRD DIA 5.22/5.28 MICROMETER 5Pcs. 2 H0UR SHIFT REPORT Y Adjust/Reset Parameter

13 FORGING R NATURAL FORGING R VISUALY 5Pcs. 2 H0UR SHIFT REPORT Y Adjust/Reset Parameter
NO BURR DENT ,
14 APPREANCE VISUALY 5Pcs. 2H0UR SHIFT REPORT Y Adjust/Reset Parameter
DEMAGING ON PART
1 THREAD M6x1.0 - 6 g TRG GO / NOGO 5 PCS 2H0UR SHIFT REPORT Y Adjust/Reset Parameter

30 ROLLING FLAT ROLLING 2 MAJOR DIAMETER 5.82/5.90 Micrometer 5 PCS 2H0UR SHIFT REPORT Y Adjust/Reset Parameter
NO BURR DENT ,
3 APPREANCE VISUAL 5 PCS 2H0UR SHIFT REPORT Y Adjust/Reset Parameter
DEMAGING ON PART
ROCKWELL HARDNESS Incoming
1 SURFACE HARDNESS 24~30 HRC 5PCS PER LOT Y
TESTER inspection record
ROCKWELL HARDNESS Incoming
2 CORE HARDNESS 24~30 HRC 5 PCS PER LOT Y
TESTER inspection record
3 THREAD HARDNESS 248~318 HV MICRO VIKER TESTER
HEAT TREATMENT If maerial reject send
40 (Supplier M/s SR FURRNACE 4 SURFACE HARDNESS 248~318 HV MICRO VIKER TESTER back to supplier for
Heatreaters ) rework
UNIFORM TEMEPERED VERIFY THE SUPPLIER REPORT & CHECK 3rd
5 MICROSTRUCTRUE MICROSCOPE Y
& MARTENSITE PARTY TEST ONCE IN 3 MOTNHS

DEPTH OF COMPLETE
6 DECARBURIZATION IN 0.015 Max. MICROSCOPE
THE THREAD THREAD G

MFCr2 ( NICKEL CHROME

1 PLATING PLATING ) VISUAL 50 PCS / LOT

COATING VERIFY THE

2 PLATING THICKNESS 15µ MIN. 10 PCS/LOT SUPPLIER
THICKNESS.TESTER Inform to incharge if
THREAD RING GAUGE REPORT &
PLATING MFCr2 3 THREAD M6X1.0-6h 10 PCS/LOT material found out of
50 PLATING HANGER GO / NOGO CHECK 3rd Y
(Supplier M/s Harjai Sons ) spec. than return to
PARTY TEST
COPPER ACETATE supplier
4 CASS TEST 16 HRS .---- ONCE IN 3
SALT SPRAY TEST MOTNHS
NO PEEL OFF ,
COPPER ACETATE
5 APPREANCE BLISTERER , RUST , VISUAL
SALT SPRAY TEST
DENT
1 DIM. 10.90 ± 0.50 VERNIER CALIPER 5 PCS PER / LOT

2 DIAMETER Ø 8.50 ± 0.50 VERNIER CALIPER 5 PCS PER / LOT

3 DIM. 4.0 ± 0.50 VERNIER CALIPER 5 PCS PER / LOT

USE ALL 4 DIM. 10.0 ± 0.50 VERNIER CALIPER 5 PCS PER / LOT
PRE-DISPATCH HOLD MATERIAL AND
CALIBRATED
60 FINAL INSPECTION HEIGHT GAUGE /PIN INSPECTION Y INFORM TO HEAD OF
INSTRUMENTS & 5 DIM. 1.80 + 0.20 5 PCS PER / LOT
DIAL REPORT THE DEPARTMENT
GAUGES
6 DIM. 0.80 MIN. VERNIER CALIPER 5 PCS PER / LOT

7 RADIUS R0.4~0.70 PROFILE PROJECTOR 5 PCS PER / LOT

THREAD RING GAUGE

8 THREAD M6X1.0-6h 5 PCS PER / LOT
GO / NOGO

Date Revision Approved Description of change

OP -OPERATOR V.C - VERNIER CALLIPER P.P - PROFILE PROJECTOR T.R.G - THREAD RING GAUGE M - MAJOR Mn - MINOR
INSP- INSPECTOR MIC - MICROMETER DIG. MIC - DIGITAL MICROMETER D.I - DIAL INDICATOR C - CRITICAL