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    Caterpillar 3064 4.3L 8V

    Uploaded by

    ferran_alfonso
    The document provides specifications for cylinder head warpage, thickness, bolt torque, main bearing clearance and bolt torque, connecting rod markings, bore size, bolt torque, end play measurement, piston ring end gaps and side clearances in the grooves. Measurements include 0.20mm warpage limit, 1.70±0.10mm head gasket thickness, 118+5 Nm bolt torque, 0.050-0.118mm main bearing clearance, 0-0.35mm connecting rod end play, and ring groove clearance ranges from 0.025-0.120mm depending on the ring type.

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    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    Caterpillar 3064 4.3L 8V

    Uploaded by

    ferran_alfonso
    567 views4 pages
    The document provides specifications for cylinder head warpage, thickness, bolt torque, main bearing clearance and bolt torque, connecting rod markings, bore size, bolt torque, end play measurement, piston ring end gaps and side clearances in the grooves. Measurements include 0.20mm warpage limit, 1.70±0.10mm head gasket thickness, 118+5 Nm bolt torque, 0.050-0.118mm main bearing clearance, 0-0.35mm connecting rod end play, and ring groove clearance ranges from 0.025-0.120mm depending on the ring type.

    Original Title

    CATERPILLAR 3064 4.3L 8V

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    The document provides specifications for cylinder head warpage, thickness, bolt torque, main bearing clearance and bolt torque, connecting rod markings, bore size, bolt torque, end play measurement, piston ring end gaps and side clearances in the grooves. Measurements include 0.20mm warpage limit, 1.70±0.10mm head gasket thickness, 118+5 Nm bolt torque, 0.050-0.118mm main bearing clearance, 0-0.35mm connecting rod end play, and ring groove clearance ranges from 0.025-0.120mm depending on the ring type.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    567 views4 pages

    Caterpillar 3064 4.3L 8V

    Uploaded by

    ferran_alfonso
    The document provides specifications for cylinder head warpage, thickness, bolt torque, main bearing clearance and bolt torque, connecting rod markings, bore size, bolt torque, end play measurement, piston ring end gaps and side clearances in the grooves. Measurements include 0.20mm warpage limit, 1.70±0.10mm head gasket thickness, 118+5 Nm bolt torque, 0.050-0.118mm main bearing clearance, 0-0.35mm connecting rod end play, and ring groove clearance ranges from 0.025-0.120mm depending on the ring type.

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    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
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    The document discusses engine specifications and repair procedures for cylinder heads, main bearings, connecting rods, and pistons.

    The cylinder head can be resurfaced if warpage exceeds 0.20 mm. Head thickness is 95.00 ± 0.10 mm. Gasket thickness is 1.70 ± 0.10 mm.

    Main bearing clearance is 0.050 to 0.118 mm. Journals out of round by more than 0.030 mm require regrinding. Clearance over 0.20 mm requires replacement or crankshaft refinishing.

    10

    Specifications Section

    Resurface the cylinder head if the warpage


    exceeds the following amount 0.20 mm
    (0.008 inch) Turbocharger
    Gasket thickness of cylinder SMCS Code: 1052
    head 1.70 ± 0.10 mm (0.070 ± 0.004 inch)
    Thickness of new head 95.00 ± 0.10 mm
    (3.740 ± 0.004 inch)
    Minimum thickness of cylinder head .. 94.70 mm
    (3.728 inch)

    Note: The repair limit of the contact surface of the


    gasket and the repair limit of the cylinder block
    surface is 0.20 mm (0.008 inch).

    Illustration 20 g00530558

    (1) Compressor wheel

    (2) Turbine wheel

    (3) Turbine housing

    (4) Compressor housing

    (5) Cartridge housing


    Illustration 18
    Numerical sequence of bolts for 3064 Engine Note: Mark the orientation of the compressor
    housing, the cartridge housing and the turbine
    housing before disassembly.

    Illustration 19
    Numerical sequence of bolts for 3066 Engine

    Put clean engine oil on the threads of the cylinder


    head bolts. Install the bolts and tighten the bolts in
    the appropriate numerical sequence to the following
    torque 118 + 5 N.m (87 ± 4 lb ft)

    Illustration 21

    (6) Turbine shaft


    21
    Specifications Section

    Main Bearing Journal


    SMCSCode: 1202; 1203

    (3) Bolts for the main bearing cap


    Tighten the bolts for the bearing cap to the
    Illustration 50 following torque 137 ± 5 N-m (101 ± 4 lb ft)

    (1) Main bearing cap (4) Main bearing journal

    Put the main bearing caps in position in the (5) Main bearing
    cylinder block. Put clean engine oil on the main
    bearing bolts. Install the main bearing bolts and
    tighten the main bearing bolts to the following
    torque 137 ± 5 N-m (101 ± 4 lb ft)
    Connecting Rod
    (2) Dial indicator SMCSCode: 1218
    Measure the main bearing bores with a
    dial indicator. Subtract the diameter of the
    crankshaft journal from the inside diameter
    of the main bearing in order to determine
    the bearing clearance on the main journal.
    Clearance between crankshaft journal and main
    bearing 0.050 to 0.118 mm
    (0.0020 to 0.0047 inch)

    Note: Replace the bearings or refinish the crankshaft


    to the next undersize bearing if the main bearing
    clearance exceeds 0.20 mm (0.008 inch). Refer to
    Table 50 for dimensions of undersize journals.

    Note: The allowable tolerance for main bearing


    Illustration 52
    journals that are out of round is 0.010 mm
    (0.0004 inch). The maximum repair limit is 0.030 mm
    (1) Matching marks
    (0.0012 inch). If the repair limit is exceeded, regrind
    the bearing journals to the specified dimension.
    The marks are used to align the cap to the
    connecting rod.
    22
    Specifications Section

    (3) Connecting rod bolts


    Before assembly, put clean engine oil on the
    bolt threads and all surfaces that make contact
    between the bolt and connecting rod caps.
    Tighten the connecting rod nuts to the following
    torque 103 ± 5 N-m (76 ± 4 lb ft)

    (4) Measure the bores of each of the connecting


    rods and record the dimension of the bores.

    Illustration 53

    (A) The upper oil hole is 40 degrees above the


    horizontal centerline.

    (B) The lower oil hole is 30 degrees below the


    horizontal centerline.

    (C) The end of the piston pin bearing is 30 degrees


    below the lower oil hole.
    Illustration 55 g00525l94

    (5) Connecting rod


    Use a feeler gauge to measure the end play.
    End play 0.15 to 0.35 mm
    (0.006 to 0.014 inch)

    Note: Replace the connecting rod if the end play


    exceeds 0.50 mm (0.020 inch).

    Illustration 54

    (2) Bore of piston pin


    bearing 34.020 to 34.045 mm
    Illustration 56
    (1.3394 to 1.3404 inch)
    (6) Piston
    The clearance between the piston pin bearing
    and the piston pin is 0.023 to 0.054 mm
    (7) Markings on piston
    (0.0009 to 0.0021 inch).
    Assemble the piston and connecting rods. Ensure
    Note: A clearance for the piston pin to the piston pin
    that the markings on the piston (7) and the marks
    bearing over 0.010 mm (0.0004 inch) is excessive.
    on the connecting rod (1) are on the same side.
    Replace the piston pin or replace the bearing if the
    clearance is excessive.
    25
    Specifications Section

    Illustration 63 g00524492

    (A) End gap for No. 1 ring (top compression ring)

    (B) End gap for No. 2 ring (intermediate


    compression ring)
    Illustration 62
    (C) End gap for oil control ring
    (9) Side clearance of ring groove (X) Camshaft side of engine block
    Install new piston rings in the ring grooves of the (Y) Side of engine with combustion chamber
    piston. Measure the side clearance of the ring
    groove with a straight edge and feeler gauge. Table
    Position the piston rings according to Illustration 63.
    10 groves acceptable 'Clearances of t i e ring groove.

    Clearances of the Piston Rings


    Gear Group (Front)
    Side
    Piston Width of Clearance Service SMCS Code: 1206
    Rings Ring of Ring Limit (1)
    Groove
    0.080 to
    No. 1 3.00 mm 0.200 mm
    0.120 mm
    Compression (0.118 (0.0080
    (0.0031 to
    Ring inch) inch)
    0.0047 inch)
    0.080 to
    No. 2 2.00 mm 0.150 mm
    0.120 mm
    Compression (0.080 (0.0060
    (0.0031 to
    Ring inch) inch)
    0.0050 inch)
    0.025 to
    4.00 mm 0.150 mm
    Oil Control 0.065 mm
    (0.157 (0.0060
    Ring inch) (0.0010 to inch)
    0.0026 inch)
    (1) The piston must be replaced if the piston rings exceed these Illustration 64 g00527858
    clearances.
    (1) Fuel injection pump drive gear

    (2) Idler gear

    (3) Camshaft gear

    (4) Nut for fuel injection pump drive gear


    Tighten the nut to the following
    torque 88 ± 5 N.m (65 ± 4 lb ft)

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