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Vision230-260-280 - User Guide

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0% found this document useful (0 votes)
370 views44 pages

Vision230-260-280 - User Guide

Uploaded by

Juan David
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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U s e r G u id e

Vision 230TM
Vision 260TM
Vision 280TM

V200-21-G20
09/02
No part of this document may be used for any purpose other than
for the purposes specifically indicated herein nor may it be
reproduced or transmitted in any form or by any means,
electronic or mechanical, including photocopying and/or
recording, for any purpose without written permission from
Unitronics.
The information appearing in this document is for general
purposes only. Unitronics makes no warranty of any kind with
regard to the information appearing in this document, including,
but not limited to, implied warranties of merchantability and/or
fitness for a particular use or purpose. Unitronics assumes no
responsibility for the results, direct and/or indirect, of any misuse
of the information appearing in this document nor for any use of
the Unitronics products referred to herein in any manner
deviating from the recommendations made in this document.
Unitronics assumes no responsibility for the use of any parts,
components, or other ancillary appliances including circuitry other
than as recommended hereunder or other than that embodied in
the Unitronics product.
Unitronics retains all rights to its proprietary assets including, but
not limited to its software products which are copyrighted and
shall remain the property of Unitronics. Copyright protection
claimed includes all Forms and matters of copyrightable materials
and information legally allowed including but not limited to
material generated from the software programs which are
displayed on the screen of the Unitronics products such as styles,
templates, icons, screen displays, looks, etc. Duplication and/or
any unauthorized use thereof are strictly prohibited without prior
written permission from Unitronics.
All brand or product names are used for identification purpose
only and may be trademarks or registered trademarks of their
respective holders.
Unitronics reserves the right to revise this publication from time to
time and to amend its contents and related hardware and
software at any time. Technical updates (if any) may be included
in subsequent editions (if any).
Preface
This guide contains essential information for Vision OPLC™ users. Note that illustrations
showing the Vision230 (V230) also refer to the models Vision260 (V260) and Vision280
(V280), except where specified.
Warnings and Safety Guidelines
Read this section carefully before installing and operating the device.
Chapter 1: Overview
Contains a general description of the device’s features and functions.
Chapter 2: Mounting
Describes mounting considerations and procedures.
Chapter 3: Power Supply
Explains wiring procedures and considerations.
Chapter 4: I/Os
Presents I/O options; shows how to attach a Snap-in I/O Module.
Chapter 5: Communications
Contains program download instructions as well as information on RS232 communications
and CANbus networking, including wiring.
Chapter 6: Information Mode
Describes how to use Information Mode to view runtime values, set timer values, reset and
initialize the controller and check I/O module status.
Chapter 7: Operating Panel Options
Explains how to adjust the LCD contrast, and how to use slides to label keys.
Appendix A: System Data Types
Contains tables showing internal system elements.
Appendix B: Technical Specifications
Provides detailed technical specifications.
Appendix C: New PLC Users
Provides information for new PLC users.

i
Vision 230/260/280 User Guide

Table of Contents
Preface i
Guidelines for user safety and equipment protection ........................................................... iii
Warnings............................................................................................................................... iv
Chapter 1: Overview 5

Introducing the Vision OPLC ...............................................................................................5
Technical Description 6
Safety Guidelines 8
Chapter 2: Mounting 9
Before You Begin...................................................................................................................9
Safety and Environmental Guidelines..................................................................................10
Mounting ..............................................................................................................................11
Chapter 3: Power Supply 15
Power Supply.......................................................................................................................15
Safety Considerations..........................................................................................................15
Wiring the Power Supply .....................................................................................................15
Chapter 4: I/Os 17
Installing a Snap-in I/O Module............................................................................................17
Removing a Snap-in I/O Module..........................................................................................18
Installing I/O Expansion Modules ........................................................................................18
Chapter 5: Communications 19
RS232 ..................................................................................................................................19
Downloading Your Program.................................................................................................20
Connecting the Controller to the PC 20
CANbus................................................................................................................................20
CANbus Wiring Specifications. 21
Chapter 6: Information Mode 23
Using Information Mode.......................................................................................................23
Chapter 7: Operating Panel Options 29
Adjusting the LCD screen contrast ......................................................................................29
Labeling keys .......................................................................................................................29
Removing and Inserting Your Slides 30
Appendix A: System Data Types 31
Appendix B: Technical Specifications 35
Appendix C: New PLC Users 39
Parts of a PLC......................................................................................................................39
How PLCs Work...................................................................................................................39
Table of Figures 41

ii
Preface

Warnings and Safety Guidelines


Guidelines for user safety and equipment protection
This manual is intended to aid trained and competent personnel in the installation of this
equipment as defined by the European directives for machinery, low voltage, and EMC. Only
a technician or engineer trained in the local and national electrical standards should perform
tasks associated with the electrical wiring of this device.
Symbols are used to highlight information relating to the user’s personal safety and protection
of the equipment throughout this manual.
When any of the following symbols appear, the associated information must be read carefully
and understood fully.

Danger Symbols

Symbol Meaning Description

Danger The identified danger


Titl causes physical and
property damage.

Warning The identified danger


could cause physical
and property damage.
Caution Caution Use caution.

iii
Vision 230/260/280 User Guide

Warnings
• Under no circumstances will Unitronics be liable or responsible for any consequential
damage that may arise as a result of installation or use of this equipment.
• All examples and diagrams shown in the manual are intended to aid understanding.
They do not guarantee operation.
• Unitronics accepts no responsibility for actual use of this product based on these
examples.
• Due to the great variety of possible applications for this equipment, the user must
assess the suitability of this product for specific applications.
• Make sure to have safety procedures in place to stop any connected equipment in a safe
manner if the controller should malfunction or become damaged for any reason.
• Do not replace electrical parts or try to repair this product in any way.
• Only qualified service personnel should open the device’s housing or carry out repairs.
• The manufacturer is not responsible for problems resulting from improper or
irresponsible use of this device.
• Please dispose of this product in accordance with local and national standards and
regulations.

iv
Chapter 1: Overview
Introducing the Vision OPLC™1
Vision OPLCs are programmable logic controllers that comprise an integral operating panel.
Compactly designed, these controllers are compatible with different types of Unitronics’ I/O
modules. This allows you to build Vision-controlled systems capable of automating a broad
range of analog and digital applications. All Vision OPLCs offer RS232 communications,
CANbus networking options, and a real-time clock (RTC).
Vision OPLC operating panels contain a graphic LCD screen and a keyboard. Certain models
offer graphic touchscreens. The LCD screen displays operator instructions, alarms, and real-
time variable system information via text and graphic images. The operator uses the
programmable keyboard to enter or modify data within the Vision-controlled system. This
communication interface between the controller and operator is referred to as the HMI, or
Human Machine Interface, throughout this manual.

Figure 1. The Vision System

1
Acronym for Operating panel + Programmable Logic Controller
5
Vision 230/260/280 User Guide

Two types of I/O modules are compatible with Vision OPLCs. I/O modules are available in a
variety of models. Snap-in I/O Modules plug directly into the back of a Vision OPLC,
creating a self-contained PLC unit with a local I/O configuration. I/O Expansion Modules
can also be easily integrated to greatly extend the system’s control capacity.
These features combine to offer a cost-effective solution for medium-sized industrial
applications that require both an operator’s interface and the ability to control small-to-
medium processes according to time and ambient conditions.
Technical Description
The Vision OPLC
• Dimensions: V230: 184 x 155 x 61.4 mm; V260/V280: 260 x 155 x 72 mm
• Mounting: Panel-mounted via brackets
• Power supply: 12 or 24VDC
• Real-time clock (RTC): Enables time and date controlled functions
• Battery back-up: Protects real-time clock (RTC) and system data
Operating Panel
Operating panels comprise either a graphic screen or graphic touchscreen, and a keyboard:
• The LCD screen displays both user-defined text; according to fonts selected in the HMI
program; and user-designed graphic images. Models offering a graphic touchscreen
enable the user to assign ‘tap’ properties to text and graphic objects.
• All models comprise an alphanumeric keypad. V230/260 models offer 6 softkeys, V260
models offer an additional 9 function keys. V280 comprises 9 softkeys. To label keys,
insert keyboard slides as described in: “Chapter 7: Operating Panel Options”, page 29.
I/Os
The controller can support up to 158 I/Os. I/Os are integrated into the system via Snap-in I/O
Modules and I/O Expansion Modules.
Snap-in I/O Modules
These I/O modules easily plug into the back of the controller, providing an on-board I/0
configuration that can include analog and digital I/Os.
I/O Expansion Modules
The controller’s I/O expansion port enables up to 8 I/O Expansion Modules to be connected to
a single Vision controller.
Note that all I/O technical specifications are provided in a separate document.

6
Chapter 1: Overview

Communications
RS232
The controller comprises 2 COM ports. These may be used to download programs from a PC,
or to establish communications with devices using the RS232 protocol.
CANbus
The controller comprises 1 port for CANbus networking purposes.
Additional communication port
Optional communication channel; note that certain models comprise a RS485 port.
Information regarding other communication options can be obtained from your distributor.
Programming
Vision OPLC programs comprise both the PLC and HMI applications. The programmer writes
both applications on a PC using VisiLogic software.
PLC Application
The PLC application is the program that enables the controller to perform its automation task.
VisiLogic enables the programmer to:
• Build the PLC application using click-and-drop Ladder elements and functions.
• Create a modular program, comprised of separate subroutines that can be called into the
PLC application at any time.
HMI Application
The HMI application customizes the operator interface. Use it to:
• Assign functions to the keyboard keys, touchscreen objects (V280 only) and enable the
operator to enter data via the controller keyboard.
• Create and display text, graphic images, and variable system data on the controller’s
screen in response to run-time conditions.
A HMI application can typically comprise up to 255 Displays. Each Display can include text,
graphic images, and variables.
Variables allow you to display system data on the controller’s LCD screen: bit, integer, and
timer values, times and dates, I/O status and values, and text from the variable text display list.
Variables can also use a graphic image or a bar graph to represent a value or range of values.
Typically, 12 fonts in a variety of languages may be installed and used in text messages.
When the VisiLogic program is complete, the programmer downloads it into the controller.
The data types in the tables below can be used in your applications.
7
Vision 230/260/280 User Guide

Data Type Symbol Data Type Symbol


Memory Bits (coils): MB Timers: T
1024 128, 32 bit
Memory Integers (registers): MI Inputs: I
1024, 16 bit 544
Memory Long Integers: ML Outputs: O
256, 32 bit 544
Double Word (unsigned): DW
64, 32 bit

System data types, listed below, are linked to certain values or controller functions and are
reserved for use by the system. Some of them are available for use in your program. See
“Appendix A: System Data Types,” page 31.

Data Type Symbol Data Type Symbol


System Bits: SB System Long Integers: SL
512 64, 32 bit
System Integers: SI System Double Word: SDW
512, 16 bit 64, 32 bit

Safety Guidelines
• Failure to comply with appropriate safety guidelines can result
in severe personal injury or property damage. Always exercise
proper caution when working with electrical equipment.

• Check the user program before running it.


• Do not attempt to use the controller with voltage exceeding
permissible levels. Permissible voltage levels are listed in the
technical specifications provided in Appendix B.
• Install an external circuit breaker and take all appropriate
safety measures against short-circuiting in external wiring.
Caution • Ascertain that terminal blocks are properly secured in place.

8
Chapter 2: Mounting
This chapter gives detailed panel mounting instructions.

Before You Begin


Before you begin installation procedures, check the contents of the controller kit. Standard kits
contain the controller, a 3-pin power supply connector, a 5-pin CANbus connector, and 4
mounting brackets, each with a screw inserted. These elements are illustrated in Figure 2
below. Other items in the kit include an envelope containing a wire that is ended by a ring
cable shoe and other hardware that may be used to earth the controller’s power supply. The kit
also includes a rubber seal already seated in back of the operating panel, a CANbus network
termination resistor; a CD-ROM containing VisiLogic software for programming the
controller, a communication cable, this manual, and two sets of keyboard slides which you can
use to label the keyboard keys. Note that one set of slides is already installed in the operating
panel.
Some kits may also include installed Snap-in I/O modules and documentation.

Figure 2. Vision Connectors and Mounting Brackets


9
Vision 230/260/280 User Guide

Safety and Environmental Guidelines


• Do not install in areas with: excessive or conductive dust,
corrosive or flammable gas, moisture or rain, excessive heat,
regular impact shocks or excessive vibration.
• Do not place in water or let water leak onto the controller.
• Do not allow debris to fall inside the unit during installation.
• Double-check all the wiring before turning on the power supply.

• Do not touch live wires.


• Stay as far as possible from high-voltage cables and power
equipment.
• Leave a minimum of 10mm space for ventilation between the top
and bottom edges of the controller and the enclosure walls.

10
Chapter 2: Mounting

Mounting
Before you begin, note that the mounting panel cannot be more than 5 mm thick.
To maximize system performance, avoid electromagnetic interference by mounting the
controller on a metal panel and earthing the power supply according to the details in
Figure 7, page 16
1. Make a panel cut-out that is appropriate for your model controller.
V230 cut-out dimensions are shown in Figure 3, page 12.
V260/V280 cut-out dimensions are shown in Figure 4, page 13.
2. If you are mounting the controller on a metal panel, earth the power supply:
a. Bore a hole, as shown below, that suits the NC6-32 screw supplied with the
controller kit.
b. Scrape the panel paint away from the contact area to ensure a conductive connection.
c. Drive the screw into the hole.
d. On the screw’s shank, place the following hardware in this order: washer, ring cable
shoe, second washer, spring, and nut; as shown in Figure 5, page 13.
3. Slide the controller into the cut-out, ensuring that the rubber seal is in place.
4. Push the 4 mounting brackets into their slots on the sides of the controller as shown in
Figure 2, page 9.
5. Tighten the bracket screws against the panel.

11
Vision 230/260/280 User Guide

Figure 3. V230 Panel Cut-out—Front View

12
Chapter 2: Mounting

Figure 4. V260/V280 Panel Cut-out—Front View

Figure 5. Earth Assembly

13
Vision 230/260/280 User Guide

When properly mounted, the controller is squarely situated in the panel cut-out as shown
below.

LCD
contrast
control

CANbus port

RS232 port 1
RS232 port 2

Earth connection
I/O Power supply
connector
cap

I/O expansion port


Figure 6. Panel Mounted—Rear View

14
Chapter 3: Power Supply
Power Supply
The controller requires an external 12 or 24VDC power supply. The permissible input voltage
range is 10.2-28.8VDC, with less than 10% ripple. You must use an external circuit protection
device as shown in Figure 7, page 16.

Safety Considerations
• Do not touch live wires.
• A non-isolated power supply can be used provided that a 0V
signal is connected to the chassis.
• Standard safety considerations require that metal cabinet
panels be earthed to avoid electrocution.

• Do not connect either the ‘Neutral or ‘Line’ signal of the


110/220VAC to the device’s 0V pin.
• In the event of voltage fluctuations or non-conformity to
voltage power supply specifications, connect the device to a
regulated power supply.
• The wiring of this device is specifically designed to be safe
and easy. A technician or engineer trained in the local and
national electrical standards should perform all tasks
associated with the electrical wiring of the device.
• Double-check all wiring before turning on the power supply.

Wiring the Power Supply


• Do not use tin, solder, or any other substance on the stripped
wire that might cause the wire strand to break.
• Install at maximum distance from high-voltage cables and
power equipment.
• To avoid damaging the wire, do not exceed a maximum torque
of 0.5 N·m (5 kgf·m).

We recommend that you use crimp terminals for wiring; use 26-14 AWG wire for all wiring
purposes.
15
Vision 230/260/280 User Guide

6. Strip the wire to a length of 7±0.5 mm (0.250–0.300 inches).


7. Unscrew the terminal to its widest position before inserting a wire.
8. Insert the wire completely into the terminal to ensure a proper connection according to
the figure below.
9. Tighten enough to keep the wire from pulling free.

12 VD C
or 24 VDC

Circuit
protection
device

+V
0V

Figure 7. Power Supply Wiring

Earthing the Power Supply


To maximize system performance, avoid electromagnetic interference by:
• Mounting the controller on a metal panel.
• Earthing the controller’s power supply by connecting the chassis signal to the panel as
shown in Figure 6, page 14, and connecting the tapered end to the power supply as
shown in Figure 7 above.
Note: The wire used to earth the power supply must not exceed 8 cm in length. If your conditions
do not permit this, do not earth the power supply.

16
Chapter 4: I/Os
You can create an I/O configuration for Vision OPLCs using both Snap-in I/O Modules and
I/O Expansion Modules.
• Snap-in I/O Modules
This provides a Vision OPLC with an on-board I/O configuration. These modules snap
directly onto the back of the controller.
• I/O Expansion Modules
Via an adapter, you can connect a broad variety of I/O modules to a Vision OPLC’s I/O
expansion port.
• Turn off the power before installing I/O modules.

Installing a Snap-in I/O Module


You can install a Snap-in I/O Module both before and after mounting the unit.
Note the protective cap covering the I/O connector on the back of the controller. This cap must
cover the connector whenever a Snap-in I/O Module is not attached to the controller. You
must remove this cap before installing a module.
1. Pry the cap, shown in Figure 6, page 14, off using the blade of a screwdriver.
2. Line the circular guidelines on the controller up with the guidelines on the Snap-in I/O
Module as shown below.
3. Apply even pressure on all 4 corners until you hear a distinct ‘click’. The module is
now installed. Check that all sides and corners are correctly aligned.

17
Vision 230/260/280 User Guide

Figure 8. Installing a Snap-in I/O Module

Removing a Snap-in I/O Module


1. Press the buttons on the sides of the module and hold them down to open the locking
mechanism.
2. Gently rock the module from side to side, easing the module from the controller.
3. Replace the protective cap on the connector.

Installing I/O Expansion Modules


An adapter enables you to integrate I/O Expansion Modules into the system. You plug an I/O
expansion cable into the appropriate port located on the bottom of the controller, connect the
cable to the adapter, and then plug I/O Expansion Modules into the adapter. Exact instructions
are provided with the adapter and I/O Expansion Modules. The location of the I/O Expansion
port is shown in Figure 6, page 14.

18
Chapter 5: Communications
This chapter contains guidelines for communications connections. All Vision controllers
comprise 2 RS232 ports and a CANbus port. Certain models offer other communication
options such as RS485.

RS232
Via the RS232 serial ports, you can:
• Download programs from a PC.
• Communicate with RS232 devices.
You can, for example, use your PC to access a networked controller via its RS232 port.
You can then view, read, and write data into any unit. RS232 also allows you to view
the network via a SCADA program.
The RS232 interface is via RJ-11 type serial ports located on the side of the controller, shown
in Figure 6, page 14.

• Turn off power before making communications connections.


• Do not connect the controller directly to a telephone or
telephone line.

Table 1: RS232 Port Pinout

Diagram Pin Number Function

1 DTR signal*

2 0V reference

3 TxD signal

4 RxD signal
Pin #1
5 0V reference
6 DSR signal*
*Standard programming cables do not provide connection points for pins 1 and 6

19
Vision 230/260/280 User Guide

Caution • Signals are related to the controller’s 0V; this is the same 0V
used by the power supply.
• The RJ-11 type serial port located on the side of the controller
must always be used with an appropriate adapter.
• The RS232 serial port is not isolated.

Downloading Your Program


You can download programs via a direct cable connection between your PC and the controller.
The cable should not exceed 3 meters in length.
Connecting the Controller to the PC
• Connect the controller to your PC using the communication cable as shown below.

Figure 9. Connecting the PC to the Controller

CANbus
The CANbus port is located on the side of the controller, as shown in Figure 6, page 14. Via
this port, you can create a decentralized control network of up to 63 controllers. This is
sometimes called a multi-master network. In such a network, CANbus enables inter-PLC data
exchange.
Unitronics’ CANbus control network is run by a separate isolated power supply that is not part
of the network power supply.

20
Chapter 5: Communications

CANbus Wiring Specifications.

Table 2: CANbus Specifications


24V Power
Supply
Power
Requirements: 24VDC (±4%) 40mA max. -

+
Galvanic Isolation Circuit
protection
between CANbus device
and controller: Yes
121
Max. Network Cable Length: terminating
resistor
1 Mbit/s - 25 m -V
L
500 Kbit/s - 100 m PE
250 Kbit/s - 250 m H

125 Kbit/s - 500 m +V

100 Kbit/s - 500 m


50 Kbit/s - 1000 m
20 Kbit/s 1000 m
Note: Cable lengths over 500 meters require an -V
L
additional power supply. PE
H
+V

Table 3: Wiring Considerations


• Use twisted-pair cable. DeviceNet® thick
shielded twisted pair cable is recommended.

• Network terminators: These are supplied


with the controller. Place terminators at
each end of the CANbus network.
Resistance must be set to 1%, 121Ω, 1/4W.
-V


L
Connect the ground signal to the earth at PE

only one point, near the power supply. H


+V

• The network power supply need not be at 121


the end of the network terminating
resistor

• Maximum number of controllers in a


network: 63

Figure 10. CANbus Wiring Diagram

21
Vision 230/260/280 User Guide

-V 24V common supply for CANbus


(Blk) -V
L CAN low (Blu) L
PE
PE Protective Earth
(Wht) H
H CAN high
(Red) +V
+V 24V power supply for CANbus

Figure 11. CANbus Connector

22
Chapter 6: Information Mode
Information Mode is a utility that is embedded in the operating system of the controller. Via
Information Mode, you can view data on the LCD screen, use the controller’s keyboard to
directly edit data, and perform certain actions such as resetting the controller. You can enter
Information Mode at any time without regard to what is currently displayed on the LCD screen
Viewing data does not affect the controller’s program. Performing actions, such as initializing
the controller, can influence the program.
Note that when you use Information Mode, the keyboard is dedicated to that purpose. The
keys return to normal application functions when you exit Information Mode.

Using Information Mode


1. To enter Information mode, press the <i>button on the Vision’s keyboard down for
several seconds.
2. Enter your password. The default password is 1111. This password remains in effect
until you change it via the Information Mode screen described in the table below.
3. The controller enters Information Mode, showing the first category, Data Types.

Caution • The controller will block entry into Information mode until
the correct password has been entered. This is why you must
record any password you set for your controller.

The data in Information Mode is arranged in Categories. Each Category contains several
Subjects. You navigate Information Mode by using the keyboard buttons as shown below.
To exit Information mode, press the <ESC>button on the Vision’s keyboard. Each press
returns one level up. Press the number of times necessary to exit.
Note that when you reenter Information Mode, the controller will return to the last Category
viewed.

23
Vision 230/260/280 User Guide

Figure 12. Navigating Information Mode

Table 4 shows the categories of information that can be accessed in this mode.

24
Chapter 6: Information Mode

Table 4: Information Mode

Category Subject Possible Actions

Data Types Inputs • View input status.


• Force input status to 1 (FR1) or 0
(FR0). Forced values stay in effect
until Normal mode (NRM) is selected,
or until the controller is initialized or
reset.
Note that forced values do influence
your program. This can be useful in
testing the effect of an input condition
on an output status.
Outputs • View output status.
• Force output status to 1 (FR1) or 0
(FR0). Note that forced output values
do not affect your program.
• Set/Reset output status.
Memory Bits • View bit status.
System Bits • Change bit status (Set/Reset).

Timers • Enter a Preset Timer value.


• View the current timer value and status
by selecting the R.T. option.
Memory Integers • View integer/long integer/double word
values.
System Integers • Change values.
Memory Longs • Toggle Base: view the value in decimal
or hexadecimal form.
System Longs

Memory Double Words

System Double Words

25
Vision 230/260/280 User Guide

Category Subject Possible Actions

System Model & O/S Ver • Check the controller’s model number
and operating system version.
• Check whether the controller is in Run
or Stop mode.
Working Mode • Check whether the controller is in Run
or Stop mode.
• Reset the controller. This restarts your
program; restoring power-up values to
all data types except for those
protected by the battery memory
backup.
• Initialize the controller. This restarts
your program and initializes all values,
restoring 0 values to all data types.
Time & Date • View the Real Time Clock (RTC)
settings. Note that the RTC settings
control all time-based functions.
• Change the RTC settings via the
controller’s keyboard.

Unit ID The Unit ID number identifies a networked


controller. You can:
• Change the ID number. The new ID
number will remain in effect until the
controller is reset.
• Burn the ID number into the controller’s
FLASH memory. This is a permanent
change.
Serial Port 1 • View and edit communication settings.
Serial Port 2 • Select to Change or Burn the new
settings.
CANbus Baud Rate • Change the CANbus baud rate.

Touchscreen Adjustment • Follow the on-screen instructions

26
Chapter 6: Information Mode

Category Subject Possible Actions

Function Block FBs in use • Shows a list of all function blocks that
have been downloaded into the
controller.
Both the FB name and its version are
displayed.

Password New • Set a New Password

Hardware • Check if I/O Expansion Modules are


Configuration installed.
Note that I/O Expansion Modules are
represented by letters. Identical
module types are represented by
identical letters as shown below.
• Shows if an I/O module is short-
circuited.

27
Vision 230/260/280 User Guide

Identical letters signify


identical I/O Expansion
Module types.
X--no I/O Expansion
Module installed

Shows that an I/O on


Expansion Module
Shows that I/Os on # 5 is short-circuited
Snap-in Module
are not short-circuited

Figure 13. Information Mode: Hardware Configuration

28
Chapter 7: Operating Panel Options
You can customize the operating panel by:
• Adjusting the contrast of the LCD screen.
• Labeling the keyboard keys.

Adjusting the LCD screen contrast


To adjust the screen contrast, locate the contrast control on the top of the controller, shown in
Figure 6, page 14. Using a flat-bladed screwdriver, turn the control in either direction; the
screen contrast changes.
To adjust the contrast of the V280 graphic touchscreen, store values into SI 7, LCD Contrast
Control. Note that 0=Minimal Contrast, 50=Medium Contrast, 100=Maximal Contrast.

Labeling keys
You can label most of the controller’s keys by inserting keyboard slides into slots under the
cover of the operating panel. Keyboard slides are strips of plastic that are designed and cut to
fit under specific groups of keys. To label keys, you write or print text onto a slide; then insert
it in the appropriate slot. The text will be visible through the operating panel covering.
There is a special slide that allows you to display a picture, such as company logo or a system
symbol. Note that slides cannot be inserted under the following keys: the directional arrows,
ESC, ↵, and <i > key.
The controller is shipped with two sets of slides appropriate for your model controller. One set
of slides is already inserted into the operating panel; the other set is packaged separately. This
set does not include a picture slide.
Note: Slides must be inserted before the controller is mounted.
Printing Customized Slides Using Templates
You can also create slides by using Visio and Word stencils that are designed for your model
controller. The resulting slides can be printed on film, and then cut to size. For more
information, refer to the on-line help system.
The first step in labeling keys is removing a slide from its slot in the operating panel.
Labeling Slides
You can label slides using a fine-tip permanent marker, or by using a professional labeling tool
to obtain a more professional in appearance.

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Vision 230/260/280 User Guide

Removing and Inserting Your Slides


In order to reach the slides, you must move the rubber seal which is seated in back of the
operating panel.
Caution • Slides fit very tightly into the operating panel slots. This
keeps the correct label over the correct key. When you remove
or insert slides, work carefully, as excessive force may
damage the slide.
Removing a Slide
Slides have tabs to allow the slide to be pulled out more easily.
1. Grasp the tab, with your fingers or using flat-bladed long-nose pliers.
2. Pull gently and steadily; the slide slowly slips out.
Inserting a Slide
• Gently and steadily, slip the slide into the slot.

30
Appendix A: System Data Types
The Vision OPLC operating system – user program interface includes System Bits (SB),
System Integers (SI), System Long Integers (SL), and System Double Words (SDW) listed in
the tables below. Specific data types are linked to fixed parameters and are read-only by the
user program, such as SB 2 Power-up bit.
You may write into certain data types. These are marked with an asterisk (*), such as
SI 8 Unit ID. All SBs, SIs, SLs, and SDWs not listed are reserved for use by the system.

Table 5: System Bit Functions


System Bits (SB) Function
0 Always 0
1 Always 1
2 Power-up bit
3 1 second pulse
4 Divide by zero
5 Output(s) short circuit
6 Keyboard is active
7 100 mS pulse
8 Battery low
30 HMI keypad entries completed
31* Refresh current LCD screen display
32 HMI keypad entry in progress
40-63 Keypad keys (see the following table)
200*-215* Network operands
236 Network communication error
237* Network disable
250 Keypad entry within limits
251 Keypad entry exceeds limits

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Vision 230/260/280 User Guide

Table 6: Keypad System Bit Functions


System Bit (SB) Keypad Key System Bit (SB) Keypad Key
SB 40 SB 51
SB 41 SB 52
SB 42 SB 53
SB 43 SB 55
SB 44 SB 56
SB 45 SB 57
SB 46 SB 58
SB 47 SB 59
SB 48 SB 60
SB 49 SB 61
SB 50 SB 62
SB 63

The System Bits below relate to the additional function keys found on the V260/V280 keypad.

System Bit (SB) Keypad Key System Bit (SB) Keypad Key
SB 64 F7 SB 68 F11

SB 65 F8 SB 69 F12

SB 66 F9 SB 70 F13

SB 67 F10 SB 71 F14

SB 72 F15

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Appendix A: System Data Types

Table 7: System Integer Functions


System Integer Function
0 Scan Time (mSec)
6 Current key pressed
7* LCD Contrast (V280 only)
8* Unit ID
9* LCD Backlight intensity
30* Current second—according to RTC
31* Current time—according to RTC
32 Current date—according to RTC
33 Current year— according to RTC
34 Current day— according to RTC
80 Modem Status: COM 1
81 Modem Error Code: COM 1
82 Modem Status: COM 2
83 Modem Error Code: COM 2
200*-201* Network operands
236 Network communication error code
237 Network: failed unit ID

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Vision 230/260/280 User Guide

Table 8: System Long Integer Functions


System Long Integer Function
4 Divide Remainder (signed divide function)

Table 9: System Double Word Functions


System Double Word Function
0 10mS counter
4 Divide Remainder (unsigned divide function)
5 Output(s) short circuit bitmap

34
Appendix B: Technical Specifications

Power Supply
Input voltage 12VDC or 24VDC
Permissible range 10.2VDC to 28.8VDC with less than 10% ripple
V230 V260 V280
Maximum current consumption 280mA @ 12VDC 460mA@12VDC 540mA@12VDC
140mA @ 24VDC 220mA@24VDC 270mA@24VDC
Typical power consumption 2.5W 4.2W 5.4W
Battery Back-up
7 year typical battery back-up for real-time clock (RTC) and system data
Graphic Display Screen
V230 V260 V280
Type STN LCD Negative blue STN Graphic B&W FSTN
LCD LCD
Illumination backlight LED, yellow-green CCFL (fluorescent CCFL (fluorescent lamp)
lamp)
Display resolution 128x64 pixels 240x64 pixels 320x240 pixels (QVGA)
Touchscreen None None Resistive, analog
Keyboard
V230 V260 V280
Number of Keys 24 33 27
Includes soft keys and alphanumeric keypad
Key type Metal dome, sealed membrane
Slides Provided for picture, alphanumeric keypad, and Function keys
Program
Ladder code memory 192K
Memory Bits (coils) 1024
Operand symbol MB
Memory Integers (Registers) 1024
Operand symbol MI
Long Integers (32 bit) 256
Operand symbol ML
Double Word (signed) 64
Operand Symbol DW
Timers 128
Operand symbol T
HMI displays Up to 255
Execution time for bit operation 0.5msec per 1K word

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Vision 230/260/280 User Guide

Communication
RS232 2 ports
Isolation No
Voltage limits ±20V
RS485 1 port, model-dependent
Isolation No
Nodes Up to 32
CANbus 1 port
Galvanic Isolation Yes
Nodes Up to 63
Baud rate range 20Kbits—1Mbit
Cable length 25m—1000m
I/O Expansion
Expansion port Via adapter, integrates up to 8 I/O Expansion Modules
Dimensions
V230 V260 V280
Size: See mechanical drawings Page 37 Page 38 Page 38
Weight 429g (15.1 oz) 695g (24.5 oz) 854g (30.1 oz)
Mounting
V230 V260/280
Panel-mounting cut-out diagrams Page 12 Page 13
Environment
Inside cabinet IP20 / NEMA1 (case)
Panel mounted IP65 / NEMA4X (front panel)
Operational temperature 0 to 50ºC (32 to 122ºF)
Storage temperature -20 to 60ºC (-4 to 140ºF)
Relative Humidity (RH) 5% to 95% (non-condensing)
Accessories
Programming cable
3 pin power supply connector
5 pin CANbus connector plug
Mounting brackets (x4)
VisiLogic Software CD
Spare set of slides

36
Appendix B: Technical Specifications

Figure 14. V230 Dimensions

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Vision 230/260/280 User Guide

Figure 15. V260/V280 Dimensions

38
Appendix C: New PLC Users
PLCs, or programmable logic controllers, are electronic control systems based on
microprocessors. A PLC performs control functions in accordance with its software program
of external automated equipment.

Parts of a PLC
Operating Panel
The operating panel provides what is called the HMI, or Human Machine Interface, between
you and the PLC. The panel is composed of an LCD screen and a customizable keypad. The
LCD screen displays messages to the operator. You assign functions to the keys when you
write your software program.
Inputs
Inputs receive signals from external devices such as switches, push buttons and variable
voltage signals from analog devices. The inputs convert the voltage to signals that the PLC
can process.
Outputs
Outputs send signals from the PLC to external devices such as lights or contactor coils.
Outputs convert the PLC program results into signals that these external devices can process.
CPU
The Central Processing Unit is the brain of the PLC. It executes the control program.

How PLCs Work


The figure below shows the PLC cycle. This cycle is called a scan. The scan cycle is
performed continuously.

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Vision 230/260/280 User Guide

1
Reads data from inputs

2
Processes data according to
program

3
Sends data to outputs

Figure 16. PLC Scan

First, the input data is read at the beginning of each scan. The data has two sources: the PLC’s
physical inputs, and data that are entered via the PLC’s keypad.
Next, the program is executed. The user creates the PLC control program. The program is
composed of instructions that are written in the Ladder language, and is written using the
PLC’s proprietary software. All program instructions are executed in each scan cycle.
Last, the outputs are updated with the new data.
The sample program below causes an alarm, connected to output #1, to actuate whenever a
gate, connected to input #1, opens.

The command means that the status of the gate is checked at the beginning of each scan.
When the gate is open, the value in the operand is 1 or on. When the gate is closed, the value
in the operand is 0 or off.

The command controls the alarm. When the value in contact 1 is found to be 1, the
alarm is switched on. When the value is 0, the alarm is off.

40
Table of Figures
Figure 1. The Vision System ...........................................................................5
Figure 2. Vision Connnectors and Mounting Brackets....................................9
Figure 3. V230 Panel Cut-out—Front View..................................................12
Figure 4. V260/V280 Panel Cut-out—Front View........................................13
Figure 5. Earth Assembly .............................................................................. 13
Figure 6. Panel Mounted—Rear View ..........................................................14
Figure 7. Power Supply Wiring ..................................................................... 16
Figure 8. Installing a Snap-in I/O Module.....................................................18
Figure 9. Connecting the PC to the Controller ..............................................20
Figure 10. CANbus Wiring Diagram...............................................................21
Figure 11. CANbus Connector ........................................................................ 22
Figure 12. Navigating Information Mode........................................................ 24
Figure 13. Information Mode: Hardware Configuration .................................28
Figure 14. V230 Dimensions ........................................................................... 37
Figure 15. V260/V280 Dimensions .................................................................38
Figure 16. PLC Scan........................................................................................40

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Vision 230/260/280 User Guide

Notes

42

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