Sullair 900 1150 Parts Manual

PARTS LIST MANUAL
PORTABLE AIR COMPRESSOR

750XHH/900XH [A] [F]
900XHH/1150XH [A] [F]
XHH=500 PSIG, XH=350 PSIG
[A] AFTERCOOLED MODELS, [F] FILTERED MODELS
CATERPILLAR IT4
PART NUMBER:
02250207-737 R01
KEEP FOR
FUTURE
WARRANTY NOTICE REFERENCE
Failure to follow the instructions ©
COPYRIGHT 2014 SULLAIR
and procedures in this manual or, The information in this manual is current
as of its publication date, and applies to
misuse of this equipment will compressor serial number:
VOID its warranty!
201305200000
and all subsequent serial numbers.
TABLE OF CONTENTS
PAGE SECTION DESCRIPTION PAGE SECTION DESCRIPTION
5 1.1 PROCEDURE FOR ORDERING PARTS 68 1.21 DRAIN LINES AFTERCOOLED/FIL-

TERED
6 1.2 RECOMMENDED SPARE PARTS
70 1.22 DRAIN LINES STANDARD AIR
10 1.3 FRAME DTQ ASSEMBLY
72 1.23 CONTROL LINES
14 1.4 FRAME/RUNNING GEAR (DTQ) STAN-
DARD 76 1.24 RECEIVER TANK
16 1.5 FRAME/RUNNING GEAR (DTQ) WITH 80 1.25 FUEL SYSTEM

FORK POCKETS 86 1.26 FUEL FILL PANEL
18 1.6 LIFTING BAIL 1600F 88 1.27 ELECTRIC PARTS
20 1.7 ENGINE/COMPRESSOR 92 1.28 INSTRUMENT PANEL/CONTROLS
24 1.8 OPTIONAL BUTTERFLY VALVE 94 1.29 CONTROLLER
26 1.9 AIR INLET 96 1.30 CONTROLS
28 1.10 INLET VALVE 8” 100 1.31 ELECTRIC CONTROLS
30 1.11 INLET VALVE 8” 1600E 102 1.32 CANOPY
32 1.12 EXHAUST SYSTEM 108 1.33 CANOPY REAR ASSEMBLY
36 1.13 EXHAUST BAFFLES 110 1.34 CANOPY CURB SIDE ASSEMBLY
38 1.14 EXHAUST FRAME 114 1.35 CANOPY ROAD SIDE ASSEMBLY
40 1.15 COOLING SYSTEM 116 1.36 CANOPY FRONT ASSEMBLY
46 1.16 COOLER ASSEMBLY 118 1.37 ACOUSTICAL PANELS
48 1.17 DEAERATION TANK 120 1.38 TAIL LIGHTS
50 1.18 DISCHARGE STANDARD AIR 122 1.39 DECALS (DTQ)
54 1.19 DISCHARGE AFTERCOOLED 128 1.40 ENGINE BLOCK HEATER
60 1.20 DISCHARGE AFTERCOOLED/FILTERED 130 1.41 SHUTTERS
132 1.42 FORK POCKET
TABLE OF CONTENTS (Continued)
PAGE SECTION DESCRIPTION PAGE SECTION DESCRIPTION
Parts List
1.1 PROCEDURE FOR ORDERING PARTS
Sullair
3700 East Michigan Boulevard
Michigan City, Indiana, 46360 U.S.A.
Telephone: 1-219-879-5451
Parts should be ordered from the nearest Sullair Representative or the

Representative from whom the compressor was purchased. If for any reason
parts cannot be obtained in this manner, contact the factory directly at the
address, phone numbers or fax numbers below.
When ordering parts always indicate the Serial Number of the compressor. This
can be obtained from the Bill of Lading for the compressor or from the Serial
Number Plate located on the compressor. See Figure 1-1: Serial Number, Plate
Location.
xxxxxxx
The genuine Sullair service parts listed meet or exceed the demands of this xxxx-xxxxx
xxxx/xxxxxxx
compressor. Use of replacement parts other than those approved by Sullair 2007XXXXXXXX
xxx/xx
may lead to hazardous conditions over which Sullair has no control. Such
conditions include, but are not limited to, bodily injury and compressor failure.
Figure 1-1: Serial Number, Plate Location
1600iT4 CAT HP_02250207-737 R01 5

1.2 Recommended Spare Parts
Order Part No. Qty. Description Notes

Elements
1 02250155-691 2 Replacement for compressor air filter - primary
2 02250155-692 2 Replacement for compressor air filter - secondary
3 02250200-155 1 Replacement for coalescing filter for control circuit
4 02250117-782 1 Replacement for receiver tank scavenge line filter
5 02250154-065 2 Replacement for (CAT) fuel filter - secondary: 1R-0749
6 02250175-907 1 Replacement for (CAT) oil filter - 1R-1808
7 02250154-066 2 Replacement for (CAT) fuel filter - primary: 326-1643
8 02250168-415 1 Replacement for receiver tank separator element To be used as spare
This kit contains (3) elements required for
9 02250168-375 1 Replacement for receiver tank separator element
regular maintenance
10 02250139-996 1 Replacement for compressor oil filter
11 02250196-920 1 Replacement for discharge service air water separator for units with aftercooled air option
for units with service air particulate filter
12 02250196-922 1 Replacement for discharge service air particulate filter
option
Kits
13 047525 1 Repair kit for blowdown valve - p/n 45114
14 048409 2 Repair kit for pressure differential valve - p/n 048059, 02250052-358
15 02250177-607 1 Repair kit for 2" oil stop valve
16 02250056-278 1 Repair kit for inlet valve (no springs included)
17 02250167-366 1 Repair kit for compressor oil thermostat (230°F)
18 02250112-531 1 Repair kit for inlet valve (springs included)
19 02250120-889 1 Repair kit for blowdown valve - p/n 02250120-888
20 02250163-466 2 Repair kit for pressure differential valve - p/n 02250115-269
21 02250164-715 1 Repair kit for pressure differential valve - p/n 02250115-268
22 02250183-993 1 Repair kit for minimum pressure valve (MPV) - p/n 02250191-606
23 02250175-911 1 Replacement kit for 2" 4-bolt flange
24 02250175-919 1 Replacement kit for 2.5" 4-bolt flange
25 02250175-918 1 Replacement kit for 1.5" 4-bolt flange
1600iT4 CAT HP_02250207-737 R01 6


26 02250185-692 1 Repair kit for Start/Run 10 watt solenoid on p/n 02250180-128
27 02250185-693 1 Repair kit for hi/low 22 watt solenoid on p/n 02250180-127
Miscellaneous
28 048448 1 Replacement for 0-200 psi gauge for control manifold
29 407749 2 Replacement for upper radiator hoses - 2.5" X 6"
30 02250209-476 2 Replacement for engine charge-air-cooler hump hose
31 02250121-239 2 Replacement for lower radiator hose
32 02250051-629 1 Replacement for starter solenoid
33 02250069-601 1 Replacement for engine drive coupling
34 02250206-520 1 Replacement for fuel tank sender
35 02250141-442 1 Replacement for 0-250 psi transducer
36 02250209-304 1 Replacement for engine intake filter restriction switch
37 02250143-881 1 Replacement for compressor intake filter restriction switch
38 02250193-890 1 Replacement for C-Pro load center (LLC)
39 02250193-895 1 Replacement for C-Pro power converter
40 02250205-030 1 Replacement for C-Pro display unit
41 02250195-577 1 Replacement for C-Pro dual pressure controller
42 02250206-684 1 Replacement for C-Pro single pressure controller
43 02250159-425 1 Replacement key for compass enclosure door
44 02250160-014 1 Replacement for fuel supply quick disconnect - female
45 02250160-017 1 Replacement for fuel return quick disconnect - female
46 02250160-020 1 Replacement for fuel supply quick disconnect - male
47 02250160-023 1 Replacement for fuel return quick disconnect - male
48 02250160-837 1 Replacement for battery disconnect switch
49 02250161-277 2 Replacement for compressor discharge temperature (CDT) sensor
50 02250163-818 1 Replacement for e-stop switch (request p/n 02250163-929 is gasket is needed)
51 02250163-819 1 Replacement for e-stop gasket
52 02250163-929 2 Replacement for interstage temperature (IT) switch and receiver tank temperature (RTT) switch
53 02250165-908 1 Replacement for engine coolant sensor
1600iT4 CAT HP_02250207-737 R01 7


54 02250166-195 1 Replacement for fuel tank cap
Miscellaneous Continued
55 02250182-800 2 Replacement for 0-750 psi transducer
56 02250202-236 1 Replacement for engine radiator
57 02250202-702 1 Replacement for compressor air discharge after-cooler
58 02250202-233 1 Replacement for compressor oil cooler
59 02250202-238 1 Replacement for engine charge-air-cooler
60 02250207-707 1 Replacement for regulator top insulator
61 02250207-709 1 Replacement for regulator bottom insulator
62 02250205-828 1 Replacement for engine radiator cap
63 02250134-501 1 Replacement for fuel cooler
64 02250094-185 6 Replacement for fuel cooler grommets
65 02250208-152 1 Replacement for auxiliary fuel pump
66 02250210-176 2 Replacement for fuel tank vent
67 02250204-672 1 Replacement for main harness fuse breaker
68 02250123-574 1 Replacement for main harness fuel system relays Use with 02250123-142
02250123-142 1 Replacement for main harness fuel system relays Use with 02250123-574
69 02250176-148 1 Replacement for 2.5” Victaulic Coupling
02250176-149 1 Replacement for 2.5” Seal for Victaulic Coupling
Options
70 02250207-639 1 Engine block heater
71 02250205-481 1 Fork pockets for tandem running gear frame
72 02250205-605 1 Cold weather shutters
Lubrication
73 02250207-067 1 Replacement for compressor lubricant - HPL1500 - 5 gal
72 02250207-068 1 Replacement for compressor lubricant - HPL1500 - 55 gal
Please note: When ordering parts, please indicate serial number of the compressor
1600iT4 CAT HP_02250207-737 R01 8

Notes
1600iT4 CAT HP_02250207-737 R01 9

1.3 FRAME DTQ ASSEMBLY
02250204-797 R02
1600iT4 CAT HP_02250207-737 R01 10

KEY PART NO. BLACK STAINLESS QTY DESCRIPTION NOTES

1 02250095-866 2 CHAIN, ASSY 3/8 X 48” W/HOOK
2 02250095-867 1 COUPLING LINK, SAFETY CHAIN
3 02250155-329 4 CHOCK,WHEEL 600-750H
4 02250198-467 4 SUPT,BRKT WHEEL CHUCK 600A
5 02250199-219 8 CORD, TIE-DOWN 8.00 TO 14.00
6 02250202-599 1 SA,LIFT BAIL 1600F
7 02250204-880 1 PLT,CHAIN STOP 1600F
8 02250205-912 02250206-073 02250206-074 1 FENDER,SKIRT FRNT CS 1600F TAB
9 02250205-918 02250206-071 02250206-072 1 FENDER,SKIRT REAR CS 1600F TAB
10 02250205-991 02250206-075 02250206-076 1 FENDER,SKIRT FRONT SS TAB
11 02250207-297 02250206-724 02250207-298 1 BAF,EXH OUTER 1600F TAB
12 02250207-300 02250205-099 02250207-301 1 BAF,EXH PIPE 1600F TAB
13 02250207-878 1 SW ASSY,BREAKAWAY 1600F
14 02250210-394 02250210-371 02250210-395 1 FENDER,SKIRT REAR SS TAB
15 02250210-396 2 SUPT,BRKT REAR FENDER SKIRT
16 408300-004 4 CLAMP, HOSE 7/8”I.D.
17 829116-250 8 CAPSCR, HEX GR5 1-8 X 2 1/2
18 829704-075 1 SCREW, HEX SER WASHER 1/4-20 X 3/4
19 829705-075 879905-075 46 SCREW, HEX SER WASHER 5/16-18 X 3/4
20 829708-150 2 SCREW, HEX SER WASHER 1/2-13 X 1 1/2
21 831102-125 4 SCREW, MACH-HEX #10-32 X 1 1/4
22 837816-250 8 WASHER, SPR LOCK REG PLTD 1
23 838205-071 880305-071 2 WASHER, PL-B REG PLTD 5/16
24 838208-112 2 WASHER, PL-B REG PLTD 1/2
25 838216-174 8 WASHER, PL-B REG PLTD 1
26 SEE TABLE 1 FRM,RUN GEAR ASSY 1600F TAB
1600iT4 CAT HP_02250207-737 R01 11

1600F FRAME TABLE

FORK FRAME PART
MODULE PAINT COLOR MATERIAL
POCKETS NUMBER
02250204-841 BLACK NO GALVANNEAL 02250202-206
STAINLESS
02250207-258 MILL NO 02250207-033
STEEL
02250207-037 BLACK YES GALVANNEAL 02250207-035
STAINLESS
02250207-259 MILL YES 02250207-036
STEEL
1600iT4 CAT HP_02250207-737 R01 12

Notes
1600iT4 CAT HP_02250207-737 R01 13

1.4 FRAME/RUNNING GEAR (DTQ) STANDARD
02250207-032 R03
1600iT4 CAT HP_02250207-737 R01 14

1.4 FRAME/RUNNING GEAR (DTQ) STANDARD
KEY PART NO. GALVANNEAL STAINLESS QTY DESCRIPTION NOTES

1 02250125-032 2 SCREW, CAP SOC HD 1/2-13 X 2 SS
2 02250125-183 1 HOIST, RING 5000LB CL-50-HR DE-18
3 02250186-464 4 WHL, ASSY 245/70R17.5
4 02250202-203 1 FRM, MAIN DTQ 1600F
5 02250202-205 2 AXLE, TOR 12K 91.5TW 1600F T4
6 02250202-638 1 DRWBR, 1600F TIER4
7 02250202-759 1 JK, LG PORTABLE TIER 4
8 02250207-028 02250206-592 02250207-029 6 SUPT, FENDER MTG 1600F TAB
9 02250207-030 02250202-204 02250207-031 2 FENDER, 1600F T4 DTQ TAB
10 02250207-835 1 HARN, BRAKE 1600F
11 02250208-005 1 PLUG, 2NPT PIPE THICK-WALL
12 250029-097 1 EYE, LUNETTE 3” X 60, 000# RIGID
13 408300-001 3 CLAMP, HOSE 9/16”ID
14 829108-125 4 CAPSCR, HEX GR5 1/2-13 X 1 1/4
15 829112-225 4 CAPSCR, HEX GR5 3/4-10 X 2 1/4
16 829116-300 8 CAPSCR, HEX GR5 1-8 X 3
17 829705-100 879905-100 25 SCREW, HEX SER WASHER 5/16-18 X 1
18 837808-125 4 WASHER, SPR LOCK REG PLTD 1/2
EXPLODED VIEW NOTES:
A1 INCLUDED WITH AXLES.
A2 USED TO ATTACH BRAKE HARNESS.
Q1 TORQUE TO (62.5 FT-LBS)
1600iT4 CAT HP_02250207-737 R01 15

1.5 FRAME/RUNNING GEAR (DTQ) WITH FORK POCKETS
02250207-034 R03
1600iT4 CAT HP_02250207-737 R01 16

1.5 FRAME/RUNNING GEAR (DTQ) WITH FORK POCKETS
KEY PART NO. GALVANNEAL STAINLESS QTY DESCRIPTION NOTES

1 02250125-032 2 SCREW, CAP SOC HD 1/2-13 X 2 SS
2 02250125-183 1 HOIST, RING 5000LB CL-50-HR DE-18
3 02250186-464 4 WHL, ASSY 245/70R17.5
4 02250202-203 1 FRM, MAIN DTQ 1600F
5 02250202-205 2 AXLE, TOR 12K 91.5TW 1600F T4
6 02250202-638 1 DRWBR, 1600F TIER4
7 02250202-759 1 JK, LG PORTABLE TIER 4
8 02250204-873 2 PKT, FORK LIFT 1600F
9 02250207-028 02250206-592 02250207-029 6 SUPT, FENDER MTG 1600F TAB
10 02250207-030 02250202-204 02250207-031 2 FENDER, 1600F T4 DTQ TAB
11 02250207-835 1 HARN, BRAKE 1600F
12 02250208-005 1 PLUG, 2NPT PIPE THICK-WALL
13 250029-097 1 EYE, LUNETTE 3” X 60, 000# RIGID
14 408300-001 3 CLAMP, HOSE 9/16”ID
15 829108-125 4 CAPSCR, HEX GR5 1/2-13 X 1 1/4
16 829112-150 8 CAPSCR, HEX GR5 3/4-10 X 1 1/2
17 829112-225 4 CAPSCR, HEX GR5 3/4-10 X 2 1/4
18 829116-300 8 CAPSCR, HEX GR5 1-8 X 3
19 829705-100 879905-100 25 SCREW, HEX SER WASHER 5/16-18 X 1
A1 INCLUDED WITH AXLES.
A2 USED TO ATTACH BRAKE HARNESS.
Q1 TORQUE TO (62.5 FT-LBS)
1600iT4 CAT HP_02250207-737 R01 17

1.6 LIFTING BAIL 1600F
02250205-136 R00
1600iT4 CAT HP_02250207-737 R01 18

1.6 LIFTING BAIL 1600F
KEY PART NO. QTY DESCRIPTION NOTES

1 02250202-592 1 SUPT, A-FRAME LIFT BAIL 1600F
2 02250202-593 2 SUPT, CENTER LIFT BAIL 1600F
3 02250202-594 1 SUPT, EYE LIFT BAIL 1600F
4 02250202-726 1 SUPT, GUSSET LIFT BAIL 1600F
5 02250202-727 1 SUPT, GUSSET2 LIFT BAIL 1600F
6 02250205-140 1 SUPT, A-FRAME LIFT BAIL 1600F
7 825208-448 4 NUT, HEX PLTD 1/2-13
8 825216-887 10 NUT, HEX PLTD 1-8
9 829108-400 8 CAPSCR, HEX GR5 1/2-13 X 4
10 829116-250 10 CAPSCR, HEX GR5 1-8 X 2 1/2
12 838216-174 20 WASHER, PL-B REG PLTD 1
13 878608-100 8 WASHER, NORD-LOCK PL 1/2” SP
1600iT4 CAT HP_02250207-737 R01 19

1.7 ENGINE/COMPRESSOR
02250204-776 R02
1600iT4 CAT HP_02250207-737 R01 20


1 02250043-377 1 SUPPORT, UNIT/ENG H900/350
2 02250069-226 1 BUSHING, TAPER LOCK 4040 W/2.75 BORE
3 02250069-601 1 COUPLING, DRIVE ACT-6 1350/350
4 02250163-929 1 SW, HIGH TEMP 280 DEG F
5 02250166-711 1 CONN, HOSE BARB 5/16” HOSE X 1/4” NPT
6 02250173-966 2 COVER, HP UNIT ADPT 1600D
7 02250201-212 1 SA, BTRFLY VLV 1600F HP
8 02250202-275 1 FAN, MAIN 1600F TIER 4
9 02250202-639 2 SPCR, ENGINE MOUNT 1600F T4
10 02250202-640 1 SUPT, ENGINE 1600F TIER 4
11 02250202-641 1 SUPT, ENGINE/UNIT 1600F T4
12 02250205-671 1 SA, INLET VLV 8”
13 02250209-600 1 SPCR, FAN C15 1600 T4
14 222607 6 WASHER, SNUBBING
15 231811 1 ADAPTER, ENG/COMPR 900XH
16 250010-330 6 ISOLATOR, VIBRATION 500 LB. CAPACITY
17 250031-046 1 VALVE, DRAIN 1-1/8-12UNF
18 811504-025 1 ADAPTER, FEMALE PIPE 1/2 X 1/4
19 821110-300 1 KEY, SQ CL1 5/8” X 3
20 825512-382 4 NUT, HEX LOCKING 3/4-10
21 828408-175 12 CAPSCR, FERRY HD 1/2-13 X 1 3/4
22 829107-300 24 CAPSCR, HEX GR5 7/16-14 X 3
23 829108-250 6 CAPSCR, HEX GR5 1/2-13 X 2 1/2
24 829110-175 4 CAPSCR, HEX GR5 5/8-11 X 1 3/4
25 829112-300 2 CAPSCR, HEX GR5 3/4-10 X 3
26 829112-500 2 CAPSCR, HEX GR5 3/4-10 X 5
27 829116-550 2 CAPSCR, HEX GR5 1-8 X 5 1/2
28 829116-650 6 CAPSCR, HEX GR5 1-8 X 6 1/2
1600iT4 CAT HP_02250207-737 R01 21


35 867308-175 8 CAPSCR, FERRY HD PLTD 1/2-13 X 1 3/4
SEE_CHART_
36 1 ENGINE
ENGINE
SEE_CHART_
37 1 COMPRESSOR, UNIT AND PARTS (SEE BOM)
UNIT
MACHINE SIZE
ENGINE UNIT
(CFM/PSI)
750XHH 02250185-716 02250133-554
750/900XH 02250185-716 02250133-554
900XH 02250185-716 02250091-756
900XHH 02250185-715 02250104-038
1150XH 02250185-716 02250104-038
900/1150XH 02250185-715 02250104-038
1600iT4 CAT HP_02250207-737 R01 22

Notes
1600iT4 CAT HP_02250207-737 R01 23

1.8 OPTIONAL BUTTERFLY VALVE
02250194-797 R00
1600iT4 CAT HP_02250207-737 R01 24

1.8 OPTIONAL BUTTERFLY VALVE

1 02250124-988 1 ROD, END BALL JOINT 1/2-20 UNF
2 02250126-494 1 BRG, SPHERICAL ROD END 3/8”-24
3 02250162-229 1 VENT, FUEL TANK
4 02250162-248 1 HOSE, MP 1/4 ID X 12 OAL
5 02250180-560 1 SUPT, INLET VLV BTRFLY
6 02250183-072 1 LEVER, INLET VLV BTRFLY
7 02250183-073 1 STUD, THRD HEX 1/2-20
8 02250183-074 1 SPCR, TUBE (ROD END) 3/8 X 3/4’LG
9 02250183-075 1 SPACER, TUBE 3/8 X 1-3/16”LG
10 02250183-573 1 VALVE, BUTTERFLY 8” AIR INL
11 02250185-802 1 VLV, SOL 3-WAY W/VENT N.O.
12 02250185-867 1 SCRW, ADJ BUTTERFLY VLV HP
13 02250203-601 1 CYL, HYD 1.5”-BORE X 2”-STROKE
14 040422 2 GASKET, 11 X 8 5/8 X 1/32
15 825212-665 8 NUT, HEX PLTD 3/4-10
16 825305-283 1 NUT, HEX F PLTD 5/16-18
17 825306-347 2 NUT, HEX F PLTD 3/8-16
18 825506-198 1 NUT, HEX LOCKING 3/8-16
19 829106-250 1 CAPSCR, HEX GR5 3/8-16 X 2 1/2
20 829108-125 1 CAPSCR, HEX GR5 1/2-13 X 1 1/4
25 860104-025 1 CONN, 37 FL/MPT PLTD 1/4 X 1/4
26 860204-025 2 ELBOW, 37FL 90M 1/4 X 1/4
27 866608-323 1 NUT, HX JAM LH PLTD 1/2-20
28 867100-005 1 BUSHING, RED PLTD 1/4 X 1/8
29 873812-045 8 STUD, THRD 3/4-10 X 4.5 PLT
30 881204-025 1 ELBOW, PIPE 90M/F 1/4 x 1/4 BRASS
31 890702-138 1 PIN, ROLL PLTD 1/8 X 1 3/8
1600iT4 CAT HP_02250207-737 R01 25

1.9 AIR INLET
02250204-778 R02
1600iT4 CAT HP_02250207-737 R01 26

1.9 AIR INLET

1 02250044-538 1 CLAMP, T-BOLT SS BAND 7.50”ID
2 02250081-440 1 HOSE, HUMP REDUCING 7” X 5”
3 02250155-690 1 FILTER, AIR 18” TIER III
4 02250156-380 4 CLP, 18” AIR FILTER 1600 T3
5 02250190-873 1 SNSR, ENGINE AIR INTAKE TIER4
6 02250202-649 1 TUBE, ENGINE AIR INLET 5” 1600F HP
7 02250202-650 1 TUBE, COMPR AIR INLET 8” 1600F HP
8 02250205-187 1 FILTER AIR 18” 1600 FAMILY TIER4 7” OUTL
9 042324 3 CLAMP, T-BOLT SS BAND 5.50”ID
10 042328 1 ELBOW, AIR DUCT 90 DEG 5.0” I.D.
11 043406 1 ELBOW, AIR INLET 90 RUBBER
12 043596 2 HOSE, 8” HUMP 5” LONG
13 043598 6 CLAMP, T-BOLT SS BAND 8.75”ID
14 250006-651 1 TUBE, ALUM AIR INLET 8”OD X 12”LG
15 250041-286 2 ELBOW, 90D 1/4” TUBE X 1/8”FNPT
16 829706-100 8 SCREW, HEX SER WASHER 3/8-16 X 1
VIEW NOTES:
A1 TO COMPRESSOR
A2 TO FILTER MINDERS
A3 TO TURBO
A5 TO LIFTING BAIL
1600iT4 CAT HP_02250207-737 R01 27

1.10 INLET VALVE 8”
02250205-672 R00
1600iT4 CAT HP_02250207-737 R01 28

1.10 INLET VALVE 8”

1 02250110-557 2 VLV, CHK 1/4”NPTF VITON SEAT
2 02250118-275 2 HOSE, MP 5/16 X 12” LG 37
3 02250118-588 1 ORF, .109 .25 FNPT X .25 MNPT
4 02250120-888 1 VLV, BLWDN N.C. 8:1 RATIO
5 02250179-441 1 CLP, HOSE 9/16” MED DUTY/GALV
6 02250179-530 1 PLUG, OIL FILLER 8”VLV 5/16 37 FL
7 02250180-960 1 SA, 8” INLET VALVE
8 02250203-063 1 HOSE, MP 5/16 ID X 12 OAL
9 250025-294 1 ORIFICE, .187 .50M X .50M
10 250040-099 1 WASHER, .500 HARDENED
12 860005-025 1 ELBOW, 37FL 45M 5/16 X 1/4
13 860008-050 2 ELBOW, 37FL 45M 1/2 X 1/2
14 860504-025 1 ELBOW, PIPE-90M 1/4 X 1/4
15 861806-025 1 TEE, 37FL M RN 3/8 X 1/4
16 866408-020 2 NIPPLE, PIPE-XS PLT 1/2 X 2
17 866900-020 1 PLUG, PIPE 1/2” 3000# STL PLT
18 868030-020 1 UNION, PIPE-BRS SEAT 1/2 300# PLT
19 868430-020 1 TEE, PIPE PLTD 1/2
20 868902-010 1 BUSHING, RED HEX PLTD 1/2 X 1/4
21 889304-025 2 ELBOW, 37FL 90M SS 1/4 X 1/4
22 889306-025 1 ELBOW, 37FL 90M SS 3/8 X 1/4
23 898704-025 1 NIPPLE, PIPE-HEX 1/4 X 1/4 SS
EXPLODED VIEW NOTES
A1 FLOW DIRECTION
1600iT4 CAT HP_02250207-737 R01 29

1.11 INLET VALVE 8” 1600E
02250180-961(R02)
1600iT4 CAT HP_02250207-737 R01 30

1.11 INLET VALVE 8” 1600E

1 250042-276 1 HOUSING, BODY 8” INLET VALVE
2 02250048-491 1 COVER, ASSEMBLY 8” INLET VALVE
3 02250180-963 1 PLATE, FLOW CONTROL 8” INLET VLV
4 250042-301 1 COVER, INTER 8” INLET VALVE
5 250042-299 1 PISTON, 8” INLET VALVE
6 250042-384 1 SPRING, COMP. 144 LBS INTER
7 02250139-188 1 SHAFT, 8” INLET VALVE
8 250042-383 1 SPRING, COMP. 109 LBS OUTER
9 250042-656 1 SPRING, COMP. 2.61 LBS
10 829104-075 1 CAPSCR, HX GR5 1/4-20 X 3/4”
11 837804-062 1 WASHER, SPRLOCK REG PLTD 1/4”
12 826502-426 1 O-RING, VITON 4 5/8 X 1/4
13 826502-214 1 O-RING, VITON 1 X 1/8
14 828406-175 18 SCREW, FERRY HD, 3/8-16 X 1 3/4 LG
15 866900-020 1 PLUG, PIPE 1/2” STL PLTD
16 040127 1 ORIFICE, .063 X .125M X .125F
NOTES
1 SEAL WITH SULLAIR GASKET COMPOUND #5910 COLOR CODE: PURPLE
2 TORQUE PER SULLAIR SPEC. PE008
3 APPLY ANTI-SEIZE
4 LOCK WITH SULLAIR ADHESIVE #5910 COLOR CODE: PURPLE
1600iT4 CAT HP_02250207-737 R01 31

1.12 EXHAUST SYSTEM
02250204-779 R04 S1
1600iT4 CAT HP_02250207-737 R01 32

1.12 EXHAUST SYSTEM
02250204-779 R04 S2
1600iT4 CAT HP_02250207-737 R01 33

1.12 EXHAUST SYSTEM

1 02250189-778 1 ELB,90 SAE X ORFS 3/8”
2 02250190-468 2 HOSE, HUMP 1.75” ID
*3 02250190-484 2 *CLP,BAND 5” FLAT CAT
*4 02250191-399 2 *JNT,EXP 5” BELLOWS CAT
*5 02250191-406 4 *CLAMP,BAND BALL JOINT 5” CAT
*6 02250192-864 1 *HARN,WRG CEM 1600F
*7 02250193-412 2 *WRAP,BLANKET CEM BELLOWS
8 02250202-511 1 PIPE,EXHAUST CONNECTOR 1600F
9 02250202-514 1 PIPE, EXHAUST CONNECTOR TO CEM 1600F
*10 02250202-605 1 *ENG EXH SYS CAT C18 TIER 4
11 02250202-611 1 PIPE, EXHAUST CAC TO CEM 1600F
12 02250203-089 2 HOSE,MP 5/16”ID X 126 OAL
13 02250203-090 1 HOSE,MP 5/16”ID X 116 OAL
14 02250204-369 2 BAND, MOUNTING 5”
15 02250205-677 1 WRAP,BLANKET EXHAUST FRAME TO CEM 1600F
16 02250205-878 2 PIPE,EXHAUST 5.00 1600F
17 02250205-931 1 MUF,5.00ID X 5.00 X 19.38 OD
18 02250205-964 1 PIPE,EXHAUST 5.00 1600F
19 02250206-396 1 SUPT,FORMED “C” EXH PIPE 1600F
20 02250206-513 1 DFTR,COOLER EXHAUST 1600F
21 02250206-862 1 SHLD, TURBO 1600F T4
23 02250207-349 2 CHAN,SUPPORT EXH DEFLECTOR 1600F
25 02250207-416 1 SA,EXHAUST BAFFLES 1600F
26 02250208-540 1 PIPE,EXHAUST 1600F
27 02250208-547 1 WRAP,BLANKET EXHAUST 1600F
28 02250210-393 1 CAP,RAIN 5” STAINLESS
29 02250210-925 1 SA,CEM MOUNT 1600F
30 040083 4 CLAMP, HOSE 1 13/16” TO 2 3/4” ADJ.
31 241260 5 CLAMP, SEAL 5”
32 408300-004 2 CLAMP, HOSE 7/8”I.D.
33 825304-236 6 NUT, HEX F PLTD 1/4-20
1600iT4 CAT HP_02250207-737 R01 34

1.12 EXHAUST SYSTEM

34 825305-283 8 NUT, HEX F PLTD 5/16-18
35 827908-100 2 CAPSCR, HEX GR8 1/2-13 X 1
36 827908-125 4 CAPSCR, HEX GR8 1/2-13 X 1 1/4
37 827910-150 4 CAPSCR, HEX GR8 5/8-11 X 1 1/2
38 829216-050 8 CAPSCR, HEX 10.9 M16 X 50MM
43 831502-031 1 SCREW, MACH-FIL #10-32 X 5/16
44 838202-045 1 WASHER, PL-B REG PLTD #10
47 865716-500 8 WASHER, ISO 7093-16-140HV
48 868305-125 1 U-BOLT, 5/16” X 1 1/4” PIPE PLTD
49 870710-178 4 WASHER, EXTRA THK PLTD 5/8
50 871014-012 3 GROMMET,RUBBER 7/8 1.28 X .09 THK
51 884406-044 2 CONN, STR THD/ORFS 7/16 X 3/8
A1: EXHAUST FROM TURBOCHARGER OUTLET
A2: FEED FROM CHARGE AIR COOLER
A3: COOLANT SUPPLY FROM ENGINE
A4: COOLANT RETURN TO ENGINE
A5: FUEL SUPPLY FROM ENGINE
A6: MOUNT TO COOLER PACK
A7: MOUNT TO LIFTING BAIL
A8: MOUNT TO FUEL TANK
A9: MOUNT TO FRAME
A10: EXHAUST RAIN CAP ORIENTATION SEE SHEET 2
A11: REFERENCE SULLAIR P/N:02250208-601
*Q1: INCLUDED AS PART OF LOOSE PARTS KIT 02250191-505 OR WITH ENGINE
1600iT4 CAT HP_02250207-737 R01 35

1.13 EXHAUST BAFFLES
02250207-417 R00
1600iT4 CAT HP_02250207-737 R01 36

1.13 EXHAUST BAFFLES

1 02250207-418 1 SUPT, BRKT CS EXH BAF 1600F
2 02250207-419 1 SUPT, BRKT SS EXH BAF 1600F
3 02250207-420 2 BAF, SOUND EXHAUST 1600F
5 02250207-430 1 BAF, EXHAUST BAF 1600F
7 02250207-437 1 SUPT, BRKT EXHAUST BAF 1600F CS
8 02250207-438 1 SUPT, BRKT EXHAUST BAF 1600F SS
9 02250207-439 1 SUPT, BRKT EXHAUST BAF 1600F, CENTER
1600iT4 CAT HP_02250207-737 R01 37

1.14 EXHAUST FRAME
02250202-600 R01
1600iT4 CAT HP_02250207-737 R01 38

1.14 EXHAUST FRAME

1 02250202-420 1 SUPT, CENTER CEM MOUNT 1600F
2 02250202-421 2 SUPT, GUSSET CEM MOUNT 1600F
3 02250202-587 2 SUPT, BRACKET CEM TO COOLER 1600F
4 02250208-930 1 SUPT, UPRIGHT CEM MOUNT 1600F
5 02250208-931 1 SUPT, UPRIGHT CEM MOUNT RS 1600F
6 827910-150 10 CAPSCR, HEX GR8 5/8-11 X 1 1/2
9 870710-178 10 WASHER, EXTRA THK PLTD 5/8
1600iT4 CAT HP_02250207-737 R01 39

1.15 COOLING SYSTEM
02250204-780 R03 S1
1600iT4 CAT HP_02250207-737 R01 40

1.15 COOLING SYSTEM
02250204-780 R03 S2
1600iT4 CAT HP_02250207-737 R01 41

1.15 COOLING SYSTEM
02250204-780 R03 S3
1600iT4 CAT HP_02250207-737 R01 42

1.15 COOLING SYSTEM

1 02250084-842 16 CLAMP, T-BOLT SS BAND 4.50”ID
2 02250109-601 19 WEATHERSTRIP, EPDM SPRINGBACK
3 02250121-239 2 HOSE, RAD CAT 3” ID X 6” LG
4 02250138-968 8 CLAMP, HOSE CONST TORQUE 57-79
6 02250202-157 1 TUBE, RAD LOWER 1600F T4
7 02250202-158 1 TUBE, RAD UPPER 1600F T4
8 02250202-159 1 TUBE, CAC UPPER 1600F T4
9 02250202-328 1 CLR, ASSY MAIN 1600F OIL/RAD/AIR
10 02250202-579 1 SHRD, FAN MAIN 1600F
11 02250202-580 2 PNL, ACCESS MAIN COOLER PACK 1600F
12 02250203-818 2 HDL, CLR CLEANOUT PANEL 1600F
13 02250204-553 1 PNL, VENTURI 1600F
14 02250204-834 1 BRKT, TOP FAN GUARD
15 02250204-911 1 BAF, COOLER LS 1600F
16 02250204-912 1 BAF, COOLER RS 1600F
17 02250205-053 1 SA, DEAERATION 1600F
18 02250205-205 1 BAF, COOLER LOWER CS 1600F
19 02250205-206 1 PLT, HOSE PASSTHRU 1600F
20 02250205-214 1 BAF, COOLER LOWER SS 1600F
21 02250206-662 1 SUPT, UPPER RAD 1600F
22 02250208-233 8 WASHER, 1/2” BELLEVILLE
23 02250208-234 4 WASHER, PTFE FLAT 1/2”
24 02250208-266 11 BLT, SHOULDER 3/8X3/8X5/16 UNC
25 02250208-270 10 WSHR, CLIPPING 3/8 ANTI-ROTATIN
26 02250208-543 1 PIPE, CAC LOWER 1600F
27 02250208-548 1 SUPT, FAN GUARD 1600F
28 02250208-550 1 GD, FAN 1600F
1600iT4 CAT HP_02250207-737 R01 43

1.15 COOLING SYSTEM

29 02250209-335 1 TUBE, 2.00 SQ 1600F CS BAF
30 02250209-476 4 HOSE, BELLOW CAC 4”ID X 6”
31 250022-436 4 WEATHERSTRIP, 3/16 X 3/8 FT
32 407749 2 HOSE, RAD UPPER 2-1/2 X 6”
33 408300-008 1 CLAMP, HOSE 1 3/8” I.D.
34 825306-347 8 NUT, HEX F PLTD 3/8-16
37 829705-300 1 SCREW, HEX SER WASHER 5/16-18 X3
40 830508-062 4 SCREW, MACH SHLD 1/2 X 5/8
43 838305-071 19 WASHER, PL-B WIDE PLTD 5/16
45 868308-250 1 U-BOLT, 1/2” X 2 1/2” PIPE PLTD
46 870108-008 2 CONN, STR X JIC 3/4 X 3/4
47 886220-131 1 ADPT, 1 1/4” HOSE X 1 5/16 SAE STR THD
NOTES:
A1 TO ENGINE INLET
A2 FROM ENGINE TURBO
A3 TO ENGINE
A4 TO DRAIN LINES
A5 TO FRAME
A6 TO LIFTING BAIL
1600iT4 CAT HP_02250207-737 R01 44

Notes
1600iT4 CAT HP_02250207-737 R01 45

1.16 COOLER ASSEMBLY
02250202-328 R02
1600iT4 CAT HP_02250207-737 R01 46

1.16 COOLER ASSEMBLY

1 02250202-233 1 CLR,OIL 1600F T4
2 02250202-236 1 CLR, RADIATOR 1600F T4
3 02250202-238 1 CLR,CHARGE AIR 1600F T4
4 02250206-925 1 PLT,MOUNTING 1600F COOLERS
5 02250206-926 1 ANL,MOUNTING 1600F COOLERS
6 02250206-927 2 SLV,MOUNTING 1600F COLLERS
7 825506-198 15 NUT, HEX LOCKING 3/8-16
8 829108-100 6 CAPSCR, HEX GR5 1/2-13 X 1
9 829108-200 2 CAPSCR, HEX GR5 1/2-13 X 2
11 837508-125 2 WASHER, SPR LOCK 1/2
NOTES:
1. ALL PARTS SUPPLIED FROM VENDOR WITH HARDWARE.
2. INSPECT ALL INDIVIDUAL COMPONENTS CALLED OUT IN THE PARTS LIST PER THEIR LATEST REVISION.
3. ALL PORTS TO BE PLUGGED.
DATA PLATE TO INCLUDE: MANUFACTURING LOCATION, AKG PART NUMBER, SULLAIR PART NUMBER AND REVISION, ORDER NUMBER,
4.
MANUFACTURING DATE, MAX PRESSURE AND MAX TEMP.
1600iT4 CAT HP_02250207-737 R01 47

1.17 DEAERATION TANK
02250202-827 R00
1600iT4 CAT HP_02250207-737 R01 48

1.17 DEAERATION TANK

1 02250097-610 1 PLUG, SIGHT GLASS 1 5/16” SAE
2 02250165-908 1 SNSR, ENGINE COOLANT CAT
4 02250202-828 1 TANK, DEAERATION 1600F
5 040014 2 CLAMP, HOSE 1 5/16” TO 2 1/4” ADJ.
6 047235 5 CLAMP, HOSE 3/8”
7 842115-125 5 HOSE, HEATER 1 1/4 (FT)
8 842315-031 12 HOSE, FUEL LINE 5/16 (FT)
9 886220-131 1 ADPT, 1 1/4” HOSE X 1 5/16 SAE STR THD
NOTES:
A1 LIFTING BAIL
A2 ENGINE
A3 RADIATOR
1600iT4 CAT HP_02250207-737 R01 49

1.18 DISCHARGE STANDARD AIR
02250204-783 R03 S1
1600iT4 CAT HP_02250207-737 R01 50

02250204-783 R03 S2
1600iT4 CAT HP_02250207-737 R01 51


1 02250105-534 2 FLG, 3” SAE J518 CODE 61
2 02250119-649 2 PLUG,NYLON BLACK 1 3/8” MOUNTING DIA
3 02250156-345 1 ELEMENT, FILTER 80CN-2 CORELESS
4 02250156-351 1 BOWL OIL FILTER, 1600F
5 02250161-277 1 SNSR, TEMP THERMISTOR BRASS
6 02250166-898 4 PLUG, HOLE 750-900 T3
7 02250175-796 1 VLV, DISCHARGE CHECK M85 X 3”SAE1600D CE
8 02250175-911 7 FLG, 2” SAE J518 SPLIT CE
9 02250175-919 1 FLG, 2.5” SAE J518 SPLIT CE
10 02250176-694 1 ADPT, DISCH CHK VLV 1600D US
11 02250177-601 1 NUT, HX M85-2 6H 1600E DISH CHEK VLV
12 02250186-767 4 CLAMP, MT6 W/CUSHION 2” TUBE
13 02250188-866 1 CLAMP,MTG W/CUSHION 2.5” TUBE
14 02250202-219 1 PIPE, FLUID-THRM VLV TO CLR 1600F
15 02250202-220 1 PIPE, FLUID-OIL CLR TO FLTR 1600F
16 02250202-221 1 PIPE, FLUID-OILSTP-SPLY 1600F
17 02250202-251 1 PIPE, DISCH-COMPR-SEP 1600F HP
18 02250202-310 1 HOSE, 2” OIL RETURN 1600F T4
19 02250202-690 1 SUPT, SERVICE VLVS 1600F T4
20 02250202-691 1 SUPT, AIR/OIL FILTERS 1600F T4
21 02250202-700 1 MANF, COMP OIL FILT 1600F 230F
22 02250203-049 1 SUPT, AFTER CLR HP 1600F ENCL
23 02250204-818 1 SA,RECIEVER TANK 1600F HP
24 02250205-212 1 GA,DIFF PRESSURE
25 02250205-259 2 SUPT,BRKT LOWER OIL LINE 1600F
26 02250205-266 1 TUBE,1/4”SS FORMED1 DP 1600F
28 02250205-386 1 SUPT,BRKT AC 1600F
29 02250205-387 1 SUPT,FORMED “C” AC 1600F
30 02250206-882 1 CABLE,GROUNDING 14.00 LG
31 02250206-905 1 SA,DRAIN LINES 1600F ACF
1600iT4 CAT HP_02250207-737 R01 52


32 02250208-369 1 PIPE, DISCH UPPER STD 1600F
33 02250208-520 1 PIPE, DISCH, LOWER STD 1600F
34 46053 1 GASKET, 2-1/2” FLANGE
35 810204-025 3 CONN, TUBE-M 1/4 X 1/4
36 810504-025 1 ELBOW, TUBE 90 DEG M 1/4 X 1/4
37 825308-458 3 NUT, HEX F PLTD 1/2-13
38 825501-070 4 NUT, HEX LOCKING #8-32
39 829108-400 3 CAPSCR, HEX GR5 1/2-13 X 4
40 829112-225 8 CAPSCR, HEX GR5 3/4-10 X 2 1/4
44 831601-100 4 SCREW, MACH-RD HD #8-32 X 1
47 866900-030 2 PLUG, PIPE 3/4” 3000# STL PLT
48 875712-106 2 PLUG, STR THD HOL HX 1 1/16-12
49 879505-283 1 NUT, HEX FLGD SS 5/16-18
50 879905-075 1 SCREW, HX SER WSHR 5/16 X 3/4”
51 880305-071 2 WSHR, PL B REG SS 5/16”
53 884432-250 1 CONN, STR THD/ORFS 2 1/2 X 2 1/2
54 888732-250 1 ELBOW, ST THD/ORFS 2 1/2 X 2
NOTES:
A1 TO CONTROL LINES
A2 TO OIL COOLER
A3 TO COMPRESSOR
A4 TO FRAME
A5 TO ENGINE OIL
A6 TO RADIATOR
1600iT4 CAT HP_02250207-737 R01 53

1.19 DISCHARGE AFTERCOOLED
02250204-785 R03 S1
1600iT4 CAT HP_02250207-737 R01 54

02250204-785 R03 S2
1600iT4 CAT HP_02250207-737 R01 55

02250204-785 R03 S3
1600iT4 CAT HP_02250207-737 R01 56


1 02250105-534 2 FLG, 3” SAE J518 CODE 61
2 02250119-649 2 PLUG,NYLON BLACK 1 3/8” MOUNTING DIA
3 02250156-345 1 ELEMENT, FILTER 80CN-2 CORELESS
4 02250156-351 1 BOWL OIL FILTER, 1600F
5 02250161-277 2 SNSR, TEMP THERMISTOR BRASS
6 02250163-061 1 SEP,WTR TRAP FLOAT 600PSIG
7 02250166-898 4 PLUG, HOLE 750-900 T3
8 02250171-069 1 HOSE, MP, FEMALE SWIVEL 3/16 ID X 50” OAL
10 02250175-911 6 FLG, 2” SAE J518 SPLIT CE
11 02250175-918 2 FLG, 1.5” SAE J518 SPLIT CE
12 02250175-919 2 FLG, 2.5” SAE J518 SPLIT CE
17 02250190-948 1 HOSE, MP, 5/16 ID X 33” OAL
21 02250202-222 1 PIPE, DISCH-MPV-AFTCLR 1600F
22 02250202-223 1 PIPE, DISCH-AFTCLR-FLTR 1600F
28 02250202-702 1 COOLER, AIR/AIR H.P. 1600F TIER4
1600iT4 CAT HP_02250207-737 R01 57


35 02250205-386 1 SUPT,BRKT AC 1600F
36 02250205-387 1 SUPT,FORMED “C” AC 1600F
37 02250206-125 1 PIPE, DISCH-FLTR-OUTLET 1600F AC
39 02250206-886 1 SEP,H2O
40 02250206-904 1 DWG, SA DRAIN LINES 1600F STD
41 02250207-526 1 SUPT, WATER TRAP 1600F
42 045114 1 VALVE, PNEU(NO)500#-SHTDN BDV
43 046053 1 GASKET, 2-1/2” FLANGE
44 249606-011 1 HOSE, MP 5/16 ID X 22” OAL
45 249608-005 2 HOSE, MP, 13/32 ID X 24” OAL
46 406480 1 STRAINER, 1/2” “Y”
47 408300-004 1 CLAMP, HOSE 7/8”I.D.
48 810204-025 3 CONN, TUBE-M 1/4 X 1/4
49 810504-025 1 ELBOW, TUBE 90 DEG M 1/4 X 1/4
50 811632-250 2 ELBOW, TUBE STR THRD 2 X 2 1/2
51 825308-458 3 NUT, HEX F PLTD 1/2-13
52 825501-070 4 NUT, HEX LOCKING #8-32
53 827908-125 2 CAPSCR, HEX GR8 1/2-13 X 1 1/4
54 829108-400 3 CAPSCR, HEX GR5 1/2-13 X 4
55 829112-225 8 CAPSCR, HEX GR5 3/4-10 X 2 1/4
59 831601-100 4 SCREW, MACH-RD HD #8-32 X 1
1600iT4 CAT HP_02250207-737 R01 58


62 860106-012 1 CONN, 37 FL/MPT PLTD 3/8 X 1/8
63 860106-038 1 CONN, 37 FL/MPT PLTD 3/8 X 3/8
64 860204-025 1 ELBOW, 37FL 90M 1/4 X 1/4
65 860206-038 1 ELBOW, 37FL 90M 3/8 X 3/8
66 860206-050 1 ELBOW, 37FL 90M 3/8 X 1/2
67 860208-050 1 ELBOW, 37FL 90M 1/2 X 1/2
68 860408-050 2 NIPPLE, PIPE-HEX 1/2 X 1/2
69 866900-030 2 PLUG, PIPE 3/4” 3000# STL PLT
70 867104-020 2 BUSHING, RED PLTD 1 X 1/2
71 868306-200 1 U-BOLT, 3/8 X 2 PIPE PLTD
73 877208-050 1 ADPT, PIPE MALE 3/4 ORNG X 1/2
74 878900-020 1 TEE, PIPE 1/2” 2000# SS
75 879505-283 1 NUT, HEX FLGD SS 5/16-18
77 880305-071 2 WSHR, PL B REG SS 5/16”
80 888732-250 1 ELBOW, ST THD/ORFS 2 1/2 X 2
81 889108-050 3 CONN, 37 FL/MPT SS 1/2 X 1/2
NOTES:
A1 TO CONTROL LINES
A2 TO OIL COOLER
A3 TO COMPRESSOR
A4 TO FRAME
A5 TO ENGINE OIL
A6 TO RADIATOR
1600iT4 CAT HP_02250207-737 R01 59

1.20 DISCHARGE AFTERCOOLED/FILTERED
02250204-787R04 S1
1600iT4 CAT HP_02250207-737 R01 60

02250204-787R04 S2
1600iT4 CAT HP_02250207-737 R01 61

02250204-787R04 S3
1600iT4 CAT HP_02250207-737 R01 62


1 02250105-534 2 FLG, 3” SAE J518 CODE 61
2 02250156-345 1 ELEMENT, FILTER CORELESS
3 02250156-351 1 BOWL OIL FILTER, 1600F
4 02250161-277 1 SENSOR TEMP, THERMISTOR
5 02250163-061 1 SEP,WTR TRAP FLOAT 600PSIG
6 02250171-069 1 HOSE, MP, FEMALE SWIVEL 3/16 ID X 50” OAL
8 02250175-911 8 FLG, 2” SAE J518 SPLIT CE
9 02250175-919 2 FLG, 2.5” SAE J518 SPLIT CE
11 02250176-957 1 SW, DIFF PRESS 750B/1600C AF
13 02250177-852 1 VLV,CAC DRAIN VALVE
14 02250186-458 1 FLTR,H20 SEP/FILTER
17 02250190-948 1 HOSE, MP, 5/16 ID X 33” OAL
21 02250202-222 1 PIPE, DISCH-MPV-AFTCLR 1600F
22 02250202-223 1 PIPE, DISCH-AFTCLR-FLTR 1600F
23 02250202-224 1 PIPE, DISCH-FLTR-OUTLET 1600F
1600iT4 CAT HP_02250207-737 R01 63


29 02250202-702 1 COOLER, AIR/AIR H.P. 1600F TIER4
31 02250203-498 1 SUPT, DELTA P SWITCH 1600F
32 02250203-574 2 HOSE, MP 3/16ID X 14 OAL
38 02250205-386 1 SUPT,BRKT AC 1600F
39 02250205-387 1 SUPT,FORMED “C” AC 1600F
41 02250206-904 1 SA DRAIN LINES 1600F STD
42 02250207-526 1 SUPT, WATER TRAP 1600F
44 046053 1 GASKET, 2-1/2” FLANGE
45 249606-011 1 HOSE, MP 5/16 ID X 22” OAL
46 249608-005 2 HOSE, MP, 13/32 ID X 24” OAL
47 406480 1 STRAINER, 1/2” “Y”
48 408300-004 1 CLAMP, HOSE 7/8”I.D.
49 810204-025 3 CONN, TUBE-M 1/4 X 1/4
50 810504-025 1 ELBOW, TUBE 90 DEG M 1/4 X 1/4
51 811632-250 2 ELBOW, TUBE STR THRD 2 X 2 1/2
52 825308-458 3 NUT, HEX F PLTD 1/2-13
53 825501-070 4 NUT, HEX LOCKING #8-32
54 827908-125 2 CAPSCR, HEX GR8 1/2-13 X 1 1/4
55 829108-400 3 CAPSCR, HEX GR5 1/2-13 X 4
56 829112-225 8 CAPSCR, HEX GR5 3/4-10 X 2 1/4
1600iT4 CAT HP_02250207-737 R01 64


61 831601-100 4 SCREW, MACH-RD HD #8-32 X 1
62 831702-050 1 SCREW, MACH-RD HD #10-32 X 1/2
65 860104-012 1 CONN, 37 FL/MPT PLTD 1/4 X 1/8
66 860106-012 1 CONN, 37 FL/MPT PLTD 3/8 X 1/8
67 860106-038 1 CONN, 37 FL/MPT PLTD 3/8 X 3/8
68 860204-012 1 ELBOW, 37FL 90M 1/4 X 1/8
69 860204-025 3 ELBOW, 37FL 90M 1/4 X 1/4
70 860206-038 1 ELBOW, 37FL 90M 3/8 X 3/8
71 860206-050 1 ELBOW, 37FL 90M 3/8 X 1/2
72 860208-050 1 ELBOW, 37FL 90M 1/2 X 1/2
73 860408-050 2 NIPPLE, PIPE-HEX 1/2 X 1/2
74 866900-030 2 PLUG, PIPE 3/4” 3000# STL PLT
75 867104-020 2 BUSHING, RED PLTD 1 X 1/2
76 868306-200 2 U-BOLT, 3/8” X 2” PIPE PLTD
77 870632-032 1 CONN, 90D STR X JIC 2 1/2 X 2 1/2
80 878900-020 1 TEE, PIPE 1/2” 2000# SS
81 879505-283 1 NUT, HEX FLGD SS 5/16-18
83 880305-071 6 WSHR, PL B REG SS 5/16”
1600iT4 CAT HP_02250207-737 R01 65


86 889108-050 3 CONN, 37 FL/MPT SS 1/2 X 1/2
87 898504-088 1 ADPT, NPTM/STRF 1/2 X 7/8
NOTES:
A1 TO CONTROL LINES
A2 TO OIL COOLER
A3 TO COMPRESSOR
A4 TO FRAME
A5 TO ENGINE OIL
A6 TO RADIATOR
A7 TO CONTROL LINE ASSY
A8 TO FUEL TANK
A9 TO LIFTING BAIL
1600iT4 CAT HP_02250207-737 R01 66

Notes
1600iT4 CAT HP_02250207-737 R01 67

1.21 DRAIN LINES AFTERCOOLED/FILTERED
02250205-366R00
1600iT4 CAT HP_02250207-737 R01 68

1.21 DRAIN LINES AFTERCOOLED/FILTERED

1 02250056-579 1 HOSE, MP 0.50 X 019”
2 02250189-468 4 VLV, BALL 3/4-16 M/F STR THD
3 02250202-634 6 TUBE RACK 1/2”, 5 POS 1600F
4 02250202-635 1 HOSE, TUBE ASY ENG OIL DRN 1600F
5 02250202-636 1 HOSE, TUBE ASY RAD DRN 1600F
6 02250202-637 1 HOSE, TUBE ASY OIL CLR DRN 1600F
7 02250203-455 1 HOSE, HP 13/32ID X 31 OAL
8 02250203-457 1 HOSE, MP 13/32ID X 19 OAL
9 02250203-458 1 HOSE, MP 13/32ID X 25.5 OAL
10 02250205-052 6 STRAP, TIE-DOWN DRAIN LINES 1600F
11 02250205-517 1 HOSE, LP 3/4ID x 16.00 OAL
12 249608-005 2 HOSE, MED PRESS 0.50 X 024”
13 249608-014 1 HOSE, MED PRESS 0.50 X 017”
14 249608-022 1 HOSE, MED PRESS 0.50 X 009”
15 870106-008 1 CONN, STR X JIC 9/16 X 3/4
16 870108-008 5 CONN, STR X JIC 3/4 X 3/4
17 884302-050 6 SCREW, HEX SER WASHER #10-24 X 1/2
A1 ENGINE OIL DRAIN
A2 RADIATOR DRAIN
A3 OIL COOLER DRAIN
A4 SEPARATOR TANK DRAIN
A5 MOISTURE SEPARATOR DRAIN
A6 CONTROL LINE SEPARATOR DRAIN
1600iT4 CAT HP_02250207-737 R01 69

1.22 DRAIN LINES STANDARD AIR
02250207-781 R00
1600iT4 CAT HP_02250207-737 R01 70

1.22 DRAIN LINES STANDARD AIR

1 02250056-579 1 HOSE, MP 0.50 X 019”
2 02250189-468 4 VLV, BALL 3/4-16 M/F STR THD
3 02250202-634 6 TUBE RACK 1/2”, 5 POS 1600F
4 02250202-635 1 HOSE, TUBE ASY ENGOIL DRN 1600F
5 02250202-636 1 HOSE, TUBE ASY RAD DRN 1600F
6 02250202-637 1 HOSE, TUBE ASY OIL CLR DRN 1600F
7 02250203-455 1 HOSE, MP 13/32ID X 31 OAL
8 02250203-457 1 HOSE, MP 13/31ID X 19 OAL
9 02250203-458 1 HOSE, MP 13/32ID X 25.5 OAL
10 02250205-052 6 STRAP, TIE-DOWN DRAIN LINES 1600F
11 02250205-517 1 HOSE, LP 3/4ID x 16.00 OAL
12 249608-005 2 HOSE, MED PRESS 0.50 X 024”
13 249608-014 1 HOSE, MED PRESS 0.50 X 017”
14 870108-008 5 CONN, STR X JIC 3/4 X 3/4
A1 ENGINE OIL DRAIN
A2 RADIATOR DRAIN
A3 OIL COOLER DRAIN
A4 SEPARATOR TANK DRAIN
A5 CONTROL LINE SEPARATOR DRAIA
1600iT4 CAT HP_02250207-737 R01 71

1.23 CONTROL LINES
02250204-791 R00 S1
1600iT4 CAT HP_02250207-737 R01 72

1.23 CONTROL LINES
02250204-791 R00 S2
1600iT4 CAT HP_02250207-737 R01 73

1.23 CONTROL LINES

1 02250098-303 1 VLV, BALL 3/4”SAE-M X 1/2”NPT-F
2 02250163-359 1 HOSE, BALL VLV 3 WAY - ENG
3 02250177-852 1 VLV, CAC DRAIN VALVE
4 02250198-836 1 HOSE, HP 13/32”ID X 69 OAL
5 02250200-150 1 FLTR, COALESCING
6 02250202-765 1 SUPT, BRKT SEPARATOR 1600F
7 02250203-570 1 HOSE, MP 3/16ID X 60 OAL
8 02250205-569 1 HOSE, HP 13/32”ID X 84 OAL
9 02250205-642 1 HOSE, HP 13/32”ID X 69 OAL
10 02250205-647 1 HOSE, MP 3/16”ID X 102 OAL
11 02250205-670 1 HOSE, HP 13/32”ID X 77 OAL
12 02250207-870 1 HOSE, ASSY MP 3/16ID X 42 OA
13 249604-020 1 HOSE, MED PRESS 0.25 X 036”
14 249604-026 1 HOSE, MED PRESS 0.25 X 056”
15 249604-033 1 HOSE, MED PRESS 0.25 X 075”
16 250034-587 1 NUT, CAP 37F X .25
17 408300-001 4 CLAMP, HOSE 9/16”ID
18 408300-004 2 CLAMP, HOSE 7/8”I.D.
19 408300-007 1 CLAMP, HOSE 1-1/8” I.D.
20 408300-009 3 CLAMP, HOSE 1 13/16” I.D.
21 408300-010 5 CLAMP, HOSE 2 3/8” I.D.
22 811504-050 2 ADAPTER, FEMALE PIPE 1/2 X 1/2
23 825305-283 3 NUT, HEX F PLTD 5/16-18
27 860104-025 2 CONN, 37 FL/MPT PLTD 1/4 X 1/4
28 860105-025 1 CONN, 37 FL/MPT PLTD 5/16 X 1/4
1600iT4 CAT HP_02250207-737 R01 74

1.23 CONTROL LINES

29 860108-050 1 CONN, 37 FL/MPT PLTD 1/2 X 1/2
30 861804-025 1 TEE, 37FL M RN 1/4 X 1/4
31 870006-008 1 RDC, STR THRD VITON 3/8 X 1/2
32 870008-010 1 RDC, STR THRD VITON 1/2 X 5/8
33 871800-075 1 TEE, STR THD M-RN VITON 3/4”
34 889108-050 1 CONN, 37 FL/MPT SS 1/2 X 1/2
35 889308-050 1 ELBOW, 37FL 90M SS 1/2 X 1/2
1600iT4 CAT HP_02250207-737 R01 75

1.24 RECEIVER TANK
02250203-679 R02 S1
1600iT4 CAT HP_02250207-737 R01 76

1.24 RECEIVER TANK
02250203-679 R02 S2
1600iT4 CAT HP_02250207-737 R01 77

1.24 RECEIVER TANK

1 02250046-110 1 BSHG, RED BRS 1/2 X 1/4
2 02250046-118 1 BSHG, RED BRS 3/4 X 1/2
3 02250097-611 1 PLUG, SIGHT GLASS 1-7/8” SAE
4 02250115-268 1 VALVE, PRESSURE REGULATOR
5 02250117-782 1 FILTER, ASSEMBLY SCREEN FILTER
6 02250125-776 1 ORF,PLUG BRASS 1/8”NPT x 3/32”
7 02250126-129 1 SIGHTGLASS, ORF BLOCK SAE
8 02250140-725 1 VLV, REL 1” MNPT 600PSIG ASME/CE
9 02250159-105 1 SW,HTM 300 DEG F - 3/4”-16 SAE
10 02250182-800 2 XDCR, PRESS 0-750PSIG 1-5VDC
11 02250191-606 1 VLV,MIN PRESS CHK H.P. 2 1/2” SAE
12 02250202-088 1 TANK, AIR-OIL SEP 600PSI 1600F US
13 02250205-324 1 SUPT,BRKT RETURN LINE DISC SYS 1600F
14 02250205-518 1 VLV,PRESSURE RELIEF 150PSI, 125 CFM
15 02250209-287 1 TUBE,1/4OD FORMED
16 40029 1 PLUG, O-RING BOSS SAE 1 1/4
18 45244 1 VALVE, INLINE CHECK(1/4”NPT)DC
19 825210-559 4 NUT, HEX PLTD 5/8-11
20 826502-237 1 O-RING, VITON 3 3/8 X 1/8”
21 829110-200 4 CAPSCR, HEX GR5 5/8-11 X 2
24 842810-035 4 STUD, WITH 2 NUTS 5/8-11X3 1/2
25 866115-020 1 ELBOW, PIPE 45 DEG PLT 1/2”
26 868504-025 1 NIPPLE, PIPE-HX PLTD 1/4 X 1/4
27 869524-290 1 NIPPLE, HALF-PLTD 1 1/2 X 29
28 870108-012 1 CONN, STR X JIC 1 1/16 X 3/4
1600iT4 CAT HP_02250207-737 R01 78

1.24 RECEIVER TANK

29 870608-008 1 CONN, 90D STR X JIC 3/4 X 3/4
30 870804-044 1 ELB, TB-M STR THD SS 1/4 X 7/16
31 870904-044 1 CONN, TB-M STR THD SS 1/4 X 7/16
32 875110-112 4 WASHER, PL-B HARDENED PLTD 5/8
34 877212-075 2 ADPT, PIPE MALE 1 1/16 ORNG X 3/4
35 878800-005 2 ELBOW, PIPE 90 1/8” 2000# SS
36 878900-030 1 TEE, PIPE 3/4” FORGED SS
37 879000-010 1 CROSS, PIPE 1/4” FORGED SS
38 881304-025 1 NIPPLE, PIPE-HX BRASS 1/4 X 1/4
40 886812-008 1 ADPT,3/4F X 1/2M BRS
41 889104-025 1 CONN, 37 FL/MPT SS 1/4 X 1/4
42 889108-050 2 CONN, 37 FL/MPT SS 1/2 X 1/2
43 889304-025 1 ELBOW, 37FL 90M SS 1/4 X 1/4
44 896800-010 1 PLUG, PIPE 1/4” 3000# SS
A1 FOR SHUTTER OPTION, REMOVE PLUG AND CONNECT TO THIS LOCATION.
A2 TO BUTTERFLY VALVE.
1600iT4 CAT HP_02250207-737 R01 79

1.25 FUEL SYSTEM
02250204-792 R07 S1
1600iT4 CAT HP_02250207-737 R01 80

1.25 FUEL SYSTEM
02250204-792 R07 S2
1600iT4 CAT HP_02250207-737 R01 81

1.25 FUEL SYSTEM
02250204-792 R07 S3
1600iT4 CAT HP_02250207-737 R01 82

1.25 FUEL SYSTEM

1 02250053-256 4 COVER, BATTERY RUBBER 900/350-1600
2 02250094-185 6 GROMMET, RUB MTG 35 LBS
3 02250111-934 1 VALVE, CHECK FUEL 1/2” NPT
4 02250123-806 1 VLV, THRM BYPASS 3/4” NPT DE18
5 02250134-501 1 COOLER, OIL ES -6 FUEL DE-18 (FLAT)
6 02250138-968 4 CLAMP, HOSE CONST TORQUE 57-79
7 02250144-566 1 AID, STARTING ELEC 24V C15
8 02250185-733 1 TUBE,FUEL RETURN 3/8
9 02250196-491 1 SUPT,BRACKET AUX FUEL PUMP
10 02250202-644 1 PLT, FUEL FILL 1600F
11 02250202-646 1 TUBE, FUEL SUPPLY 1600F
12 02250202-825 1 PNL, SA FUEL FILL 1600F T4
13 02250204-145 1 TNK,FUEL 1600F TIER 4
14 02250205-046 2 SUPT,BRKT FUEL TANK 1600F
15 02250205-101 1 SUPT,BRKT PRIMARY FUEL 1600F
16 02250205-119 1 SA,PRIMARY FUEL FLTR 1600F
17 02250205-120 2 HOSE,MP 13/32ID X 16.00 OAL
18 02250205-126 1 HOSE,MP 13/32ID X 30.00 OAL
19 02250205-130 1 HOSE,MP 13/32ID X 30.00 OAL
20 02250205-134 1 SUPT,BRKT ETHER START 1600F
21 02250205-521 1 HOSE,LP 1/2”ID X 40.00 OAL
22 02250205-523 2 HOSE,MP 13/32ID X 100.00 OAL
23 02250205-524 2 HOSE,MP 13/32ID X 36.00 OAL
24 02250205-525 1 HOSE,MP 13/32ID X 84.00 OAL
25 02250206-466 1 GSKT,FUEL FILL PLATE 1600F
26 02250206-511 1 TUBE,FUEL FILL NECK 1600F
27 02250206-512 2 HOSE, FUEL FILL NECK 1600F
28 02250206-520 1 SDR, FUEL LVL 1600F T4
1600iT4 CAT HP_02250207-737 R01 83

1.25 FUEL SYSTEM

29 02250208-152 1 PMP,AUX FUEL TIER 4
30 02250208-739 1 CONN,TUBE-M 1/2 X 1/2
31 02250209-282 1 SUPT,BRKT LWR FUEL CLR 1600F
32 02250209-283 1 SUPT,BRKT UPR FUEL CLR 1600F
33 02250209-793 1 HOSE,MP 13/32ID X 54 OAL
34 02250210-176 2 VENT,FUEL 4 MICRON
35 02250210-330 1 SUPT,FUEL VENT
36 02250211-002 1 SUPT,BKT FUEL TANK VENT
37 250004-752 1 GASKET, FUEL GAUGE NEOPRENE
38 408300-004 8 CLAMP, HOSE 7/8”I.D.
39 810206-038 1 CONN, TUBE-M 3/8 X 3/8
40 810508-050 1 ELBOW, TUBE 90 DEG M 1/2 X 1/2
41 825205-273 3 NUT, HEX PLTD 5/16-18
42 829105-300 3 CAPSCR, HEX GR5 5/16-18 X 3
43 829702-100 2 SCREW, HEX SER WASHER #10-24 X 1
48 831102-125 5 SCREW, MACH-HEX #10-32 X 1 1/4
49 831502-031 2 SCREW, MACH-FIL #10-32 X 5/16
52 838202-045 4 WASHER, PL-B REG PLTD #10
56 867430-030 1 COUPLING,PIPE 3/4 300# PLT
1600iT4 CAT HP_02250207-737 R01 84

1.25 FUEL SYSTEM

57 868304-100 1 U-BOLT, 1/4” X 1” PIPE PLTD
58 871014-012 2 GROMMET,RUBBER 7/8 1.28 X .09 THK
59 875706-056 5 PLUG, STR THD HOL HX 9/16-18
60 876106-056 1 ADAPTER, PLTD 3/8 X 9/16-18
61 877512-000 1 NIPPLE, PIPE SS 300# 3/4 X CL
62 879504-236 10 NUT, HEX FLGD SS 1/4-20
63 881608-050 3 ELBOW,ORFS 90 DEG M 1/2” X 1/2”
66 888708-056 2 ELBOW, ST THD/ORFS 9/16 X 1/2
67 892608-075 1 ELB,45M STR THD/ORFS 1/2
68 897108-080 2 CONN,1/2 NPT X 1/2 ORFS
69 897108-120 4 CONN,3/4 NPT X 1/2 ORFS
70 898408-081 1 TEE,ORFS 13/16-16
NOTES:
A1: TO FRAME
A3: TO ENGINE
A4: TO LIFTING BAIL
A5: TIGHTEN TO 12 IN-LBS THEN APPLY JAM NUT
A6: BOLT AND PIPE CLAMP SHOWN FOR P-CLAMP MOUNTING CLARITY.
A7: FITTINGS TO BE ROTATED TO ALLOW FOR MOST CLEARANCE.
1600iT4 CAT HP_02250207-737 R01 85

1.26 FUEL FILL PANEL
02250205-105 R00
1600iT4 CAT HP_02250207-737 R01 86

1.26 FUEL FILL PANEL

1 02250160-020 1 CPLG, QIK DISC MALE X 1/2”
2 02250160-023 1 CPLG, QIK DISC MALE 3/8”
3 02250164-184 1 COVER, DUST FUEL CONN. 3/8 FM
4 02250164-185 1 COVER, DUST FUEL CONN. 1/2 FM
5 02250186-193 1 VLV, FUEL 3-WAY 1/2NPT 3/8NPT
6 02250186-199 1 SUPT, FUEL SELECTOR T4
7 02250202-824 1 PNL, FUEL FILL 1600F TIER4
8 02250205-123 1 HOSE, MP 13/32ID X 10.00 OAL
9 02250205-124 1 HOSE, MP 13/32ID X 13.00 OAL
11 892308-081 2 UNION, ORFS BHD 1/2
12 897108-060 3 CONN, 3/8 NPT X 1/2 ORFS
13 897108-080 3 CONN, 1/2 NPT X 1/2 ORFS
14 897208-060 1 CONN, 3/8 NPT X 1/2 ORFS
15 897208-080 1 CONN, 1/2 NPT X 1/2 ORFS
1600iT4 CAT HP_02250207-737 R01 87

1.27 ELECTRIC PARTS
02250205-193 R02 S1
1600iT4 CAT HP_02250207-737 R01 88

1.27 ELECTRIC PARTS
02250205-193 R02 S2
1600iT4 CAT HP_02250207-737 R01 89

1.27 ELECTRIC PARTS

1 02250051-629 1 SOLENOID, SPNO 24 VOLT DC CONT-DUTY
2 02250125-511 1 LATCH, LOCKING INSTRUMENT PANEL
3 02250143-881 1 IND, SWT FLR ELEM CMACS LEFT
4 02250160-837 1 SWITCH, BATTERY DISCONNECT 6-36V; 175 AMPS CONTINUOUS
5 02250165-472 1 LOCK, BATT DISCONNECT SWITCH
6 02250167-768 2 MAT, ANTI-SLIP BATTERY
7 02250168-418 1 COVER, ACCESS RELAY & SWITCH
8 02250174-782 1 CABLE, BATY BLACK 1/0 X 6.0
9 02250176-460 2 BATY, 8D/12 VOLT - WET
10 02250187-537 1 ALM, SIREN 36VDC 107DB
11 02250190-473 1 SEAL, GROMMET SILICONE 0-1” DIA
12 02250193-884 2 LAMP, AUXILIARY LED 24V FLD
13 02250202-768 1 SUPT, PLATE SIREN 1600F
14 02250202-781 1 HARNESS, MAIN WIRING 1600F
15 02250204-752 1 TRAY, BATTERY 1600F
16 02250204-898 1 TRAY, MAIN HARNESS 1600F
17 02250205-024 2 STRAP, BATTERY TIE DOWN 8D
20 02250205-170 1 SUPT, BRKT BUSSMAN MTG 1600F
21 02250205-185 1 SUPT, BATT DISC SW 1600F
22 02250205-188 1 CVR, RELAY/CB/SOL 1600F
23 02250205-219 1 CVR, MAIN WIRING HARNESS 1600F
24 02250205-496 1 HARN, BATTERY CABLE 1660F
25 02250207-757 1 HARN, ENG. PRIME SWITCH EXTENSION
26 02250207-941 1 SA, E-STOP PANEL 1600F
27 02250209-304 1 IND, SWT FLTR ELEM LEFT 5.0KPA
28 02250209-376 1 CVR, BATTERY 1600F
1600iT4 CAT HP_02250207-737 R01 90

1.27 ELECTRIC PARTS

29 02250209-384 1 STRIP, SLIP RESISTANT 18” (FT)
30 408300-001 2 CLAMP, HOSE 9/16”ID
31 408300-005 2 CLAMP, HOSE 5/8” I.D.
32 408300-007 7 CLAMP, HOSE 1-1/8” I.D.
33 825305-283 1 NUT, HEX F PLTD 5/16-18
34 825500-102 4 NUT, HEX LOCKING #6-32
40 831102-075 4 SCREW, MACH-HEX #10-32 X 3/4
41 831300-075 4 SCREW, MACH-PAN HD #6-32 X 3/4
42 831602-038 2 SCREW, MACH-RD HD #10-24 X 3/8
44 876001-038 2 SCREW, RND PHILLIPS 8-32 X 3/8”
NOTES
A1: TO LIFTING BAIL
A2: TO FRAME
A3: TO CANOPY PANEL
A4: TO AFTERCOOLER SUPPORT PANEL
A5: TO ENGINE SUPPORT
A6: TO MAIN WIRING HARNESS
A7: TO ENGINE
A8: TO ENGINE PRIMER SWITCH
A9: ENGINE PRIMER SWITCH RELOCATED FROM
ENGINE. SUPPLIED BY CAT.
A10: INCLUDED WITH MAIN WIRING HARNESS
1600iT4 CAT HP_02250207-737 R01 91

1.28 INSTRUMENT PANEL/CONTROLS
02250205-536 R00
1600iT4 CAT HP_02250207-737 R01 92

1.28 INSTRUMENT PANEL/CONTROLS

1 02250195-577 1 CONT, SYS C-PRO 600PSI
2 02250202-994 1 SUPT, CONTROLLER 1600F
3 02250205-015 1 SA, CTRLS 1600F HP
4 825304-236 6 NUT, HEX F PLTD 1/4-20
1600iT4 CAT HP_02250207-737 R01 93

1.29 CONTROLLER
02250195-577R02
1600iT4 CAT HP_02250207-737 R01 94

1.29 CONTROLLER

1 02250193-890 1 PNL,LOAD CENTER
2 02250193-892 1 ENCLOSURE,MAIN
3 02250193-893 1 HARN,INTERCONNECT
4 02250193-895 1 PNL,POWER CONVERTER
5 02250193-896 1 SW, ON/OFF ROCKER
6 02250193-898 1 CONN,DIAGNOSTIC PORT
7 02250194-276 1 DECAL,DIAGNOSTIC SERVICE PORT CONTROL SYS 900B
8 02250194-277 1 HARN,WIRING CONTROL SYS BOX 900B
9 02250202-386 1 REGEN ROCKER
10 02250202-387 1 CABIN LIGHTS ROCKER
11 02250202-388 1 HIGH / LOW PRESSURE ROCKER
12 02250202-389 1 LCD TOGGLE UP/DOWN ROCKER
13 02250202-390 1 LCD SELECT ROCKER
14 02250205-030 1 PNL,ASSY 600PSI CLUSTER
15 02250208-370 1 SUPT,BRKT C-PRO CAPACITOR
16 02250208-372 1 CAPACITOR,30V
17 02250208-903 2 CLAMP,C-PRO CAPACITOR
NOTES:
1. VENDOR: ACTIA
2. VENDOR P/N: 113069
3. MARK/TAG WITH SULLAIR PART NUMBER AND REVISION.
4. THIS IS PURCHASED S/A.
1600iT4 CAT HP_02250207-737 R01 95

1.30 CONTROLS
02250204-789 R00 S1
1600iT4 CAT HP_02250207-737 R01 96

1.30 CONTROLS
02250204-789 R00 S2
1600iT4 CAT HP_02250207-737 R01 97

1.30 CONTROLS

1 02250052-358 1 REG, BACK PRESS CONTROL 1/4”
2 02250115-268 2 VALVE, PRESSURE REGULATOR
3 02250115-269 1 VLV, PRESS DIFFERENTIAL
4 02250141-442 1 SNSR, PRESS 225PSIG 1-5VDC
5 02250180-127 1 VLV, SOL 2-WAY NC 0-1500 PSI
6 02250180-128 1 VLV, SOL 3-WAY 0-235 PSI
7 02250202-776 1 SUPT, CONTROLS BAR
8 02250207-707 5 WRAP, REGULATOR FOAM TOP
9 02250207-709 5 WRAP, REGULATOR FOAM BOTTOM
10 02250207-844 1 TUBE, SS 1/4OD CNTLS 1600F HP
14 048059 1 VALVE, REGULATOR 400 PSI
15 048448 1 GAUGE, CTL AIR PRESS 0-200 PSI
16 248614-003 1 BUSHING, RED HX 1/4 X 1/8 304SS
17 249606-011 1 HOSE, MED PRESS 0.38 X 022”
18 408893 1 VALVE, SHUTTLE 1/4” (DBL CHK)
19 841500-004 4 BULKHEAD, PIPE 1/4” NPT
20 876804-025 2 CONN, TUBE-M 1/4 X 1/4 SS
21 877004-025 5 ELBOW, TUBE 90 DEG M 1/4 X 1/4 SS
22 877004-050 1 ELBOW, TUBE 90 DEG M 1/4 X 1/2 SS
23 878900-010 2 TEE, PIPE 1/4” 2000# SS
24 881004-025 1 ELBOW, PIPE-90M 1/4 X 1/4 BRASS
26 889106-025 2 CONN, 37 FL/MPT SS 3/8 X 1/4
27 889304-025 2 ELBOW, 37FL 90M SS 1/4 X 1/4
28 889306-025 1 ELBOW, 37FL 90M SS 3/8 X 1/4
1600iT4 CAT HP_02250207-737 R01 98

1.30 CONTROLS

29 889308-050 1 ELBOW, 37FL 90M SS 1/2 X 1/2
30 895804-200 3 NIPPLE, PIPE HXL BRASS 1/4 X 2.0
NOTES:
A1 RUN CIRCUIT (INLET VALVE OPEN FEED)
A2 START CIRCUIT (INLET VALVE CLOSE FEED)
A3 PILOT SIGNAL FOR BLOWDOWN
A4 MAIN FEED LINE FROM RCVR TANK
A5 P2-CONTROL PRESSURE TRANSDUCER
A6 LOW PRESSURE REGULATOR
A7 HIGH PRESSURE REGULATOR
A8 CONTROL AIR REDUCING REGULATOR
A9 CONTROL PRESSURE DAMPENING REGULATOR
A10 BACK PRESSURE REGULATOR (ADJ. STARTUP PRESS.)
A11 ARROWS INDICATE AIR FLOW DIRECTION
1600iT4 CAT HP_02250207-737 R01 99

1.31 ELECTRIC CONTROLS
02250204-794 R00
1600iT4 CAT HP_02250207-737 R01 100

1.31 ELECTRIC CONTROLS

1 02250142-101 4 WASHER, FLAT 5/16 X 11/16 SS BLACK
2 02250157-353 1 ENCLOSURE, MANUAL-PAK
3 02250194-434 1 SUPT, MANUAL BOX 600SA
4 02250205-019 1 SA, E-PARTS 1600F
5 02250205-021 1 SA, INST PNL & CTRLS 1600F HP
6 02250205-023 1 SA, CONTROL LINES 1600F HP
7 02250208-243 4 SPCR, TUBE .75OD/.38ID/2.00L
8 825302-219 4 NUT, HEX F PLTD #10-24
9 829705-300 4 SCREW, HEX SER WASHER 5/16-18 X3
1600iT4 CAT HP_02250207-737 R01 101

1.32 CANOPY
02250204-755 R04 S1
1600iT4 CAT HP_02250207-737 R01 102

1.32 CANOPY
02250204-755 R04 S2
1600iT4 CAT HP_02250207-737 R01 103

1.32 CANOPY
02250204-755 R03 S3
1600iT4 CAT HP_02250207-737 R01 104

1.32 CANOPY
KEY PART NO. GREEN P/N WHITE P/N YELLOW P/N STAINLESS QTY DESCRIPTION NOTES
1 02250158-314 87 GASKET, SPONGE-RUBBER BLACK
2 02250174-393 9 PLUG,HOLE 1.00 BLACK NYLON
3 02250202-840 02250202-841 02250202-842 02250202-843 02250202-844 1 PNL, ASSY EXH END TAB 1600F
4 02250202-912 02250202-913 02250202-914 02250202-915 02250202-916 1 PNL, ASSY CS ACCESS TAB 1600F
5 02250202-948 02250202-949 02250202-950 02250202-951 02250202-952 1 PNL, ASSY RS ACCESS TAB 1600F
6 02250202-973 02250202-974 02250202-975 02250202-976 02250202-977 1 PNL,ASSY FRONT END 1600F TAB
7 02250203-001 1 PNL, BEZEL SERVICE VLVS 1600F
8 02250203-020 02250203-021 02250203-022 02250203-023 02250203-024 1 PNL, ROOF FRONT TAB 1600F
9 02250203-025 02250203-026 02250203-027 02250203-028 02250203-029 1 PNL, ROOF MID TAB 1600F
10 02250203-030 02250203-031 02250203-032 02250203-033 02250203-034 1 PNL, ROOF EXH TAB 1600F
11 02250204-962 02250204-963 02250204-964 02250204-965 02250204-966 1 PNL,CS FRNT TAB 1600F
12 02250204-993 02250204-994 02250204-995 02250204-996 02250204-997 1 PNL,RS FRNT TAB 1600F
13 02250206-703 02250206-876 02250206-877 02250206-878 02250206-879 1 PNL, ROOF EXH TAB 1600F
14 02250206-880 1 GD, CANOPY EXHAUST 1600F
15 02250206-881 1 GD, PANEL, EXHAUST, 1600F
16 02250207-118 1 SUPT,BRACKET FRONT PANEL 1600F
17 02250207-262 1 BAF,DOOR CS 1600F
18 02250209-324 1 BAF, DOOR RS 1600F
19 02250209-340 1 SUPT, BAFF 1600F DOOR
20 250022-436 8 WEATHERSTRIP, RIBBED 3/16” X 3/8” (FT)
21 825305-283 4 NUT, HEX F PLTD 5/16-18
25 879504-236 53 NUT, HEX FLGD SS 1/4-20
27 880305-071 10 WSHR, PL B REG SS 5/16”
1600iT4 CAT HP_02250207-737 R01 105

1.32 CANOPY
A1: IF COLUMN PART NUMBERS LEFT BLANK FOR COLORED ASSEMBLY,REFER TO THE BASE PART NUMBER IN FIRST COLUMN
A2: THROUGH FRAME
A3: INSTALL WEATHERSTRIP 250022-436 (ITEM 167296) BETWEEN TOP EDGES OF ITEMS 211476 AND 211477.
MACHINE
ENG/COMPR ENGINE UNIT
SIZE
1300H 02250204-823 02250185-716 02250192-895
1300HH 02250204-826 02250185-715 02250192-896
1450HH 02250204-827 02250185-715 02250192-897
1600 02250204-824 02250185-716 02250192-898
1600H 02250204-825 02250185-715 02250192-898
1600iT4 CAT HP_02250207-737 R01 106

Notes
1600iT4 CAT HP_02250207-737 R01 107

1.33 CANOPY REAR ASSEMBLY
02250202-840 R02
1600iT4 CAT HP_02250207-737 R01 108

1.33 CANOPY REAR ASSEMBLY
KEY PART GREEN P/N WHITE P/N YELLOW P/N STAINLESS QTY DESCRIPTION NOTES
1 02250187-535 1 LAMP, STROBE 12/24 VDC
2 02250202-845 02250202-846 02250202-884 02250202-885 02250202-886 1 PNL, EXH END DOOR TOP TAB 1600F
3 02250204-973 02250204-974 02250204-975 02250204-976 02250204-977 1 PNL, CS EXH END CNR TAB 1600F
4 02250204-978 02250204-979 02250204-980 02250204-981 02250204-982 1 PNL, EXH END DOOR BTM TAB 1600F
5 02250204-983 02250204-984 02250204-985 02250204-986 02250204-987 1 PNL, RS EXH END CNR TAB 1600F
6 02250206-944 02250206-945 02250206-946 02250206-947 02250206-948 1 PNL, CAN SER ACCESS 1600F TAB
9 880305-071 12 WSHR, PL B REG SS 5/16”
10 895401-075 2 CAPSCR, SOC BTN HD #8-32 X 3/4
1600iT4 CAT HP_02250207-737 R01 109

1.34 CANOPY CURB SIDE ASSEMBLY
02250202-912 R03
1600iT4 CAT HP_02250207-737 R01 110

1 02250168-277 12 HINGE, DR HD 2 3/8”SQ X 5/16”PIN
2 02250181-274 2 HOLDER, DOOR RUBBER
3 02250184-022 2 PLT,DOOR WEAR CANOPY
4 02250188-402 2 SPG,GAS PISTON DOOR T4
5 02250188-404 4 STUD, BALL 10MM X 5/16 THD T4
6 02250202-877 02250202-878 02250202-879 02250202-880 02250202-881 1 PNL,CS REAR TAB 1600F
7 02250202-882 02250202-883 02250202-884 02250202-885 02250202-886 1 PNL,SM DOOR TOP TAB 1600F
8 02250202-887 02250202-888 02250202-889 02250202-890 02250202-891 1 PNL, DOOR CS CLR ACC TAB 1600F
9 02250202-929 02250202-931 02250202-933 02250202-934 02250202-935 1 PNL, DOOR SIDE TAB 1600F
10 02250202-936 02250202-937 02250202-938 02250202-939 02250202-940 1 PNL, DOOR CS INL TAB 1600F
11 02250204-967 02250204-968 02250204-969 02250204-970 02250204-972 1 PNL,SIDE MID TAB 1600F
12 02250205-792 02250205-900 02250205-901 02250205-902 02250205-903 1 PNL,BAF AIR INTAKE TAB 1600F
13 02250205-856 02250205-857 02250205-858 02250205-859 02250205-860 1 PNL,LG DOOR TOP TAB
14 02250206-209 2 SUPT, GAS PISTON T4 CS
15 825304-236 4 NUT, HEX F PLTD 1/4-20
16 828006-012 2 CAPSCR, HEX 8.8 M6 X 12MM
17 828006-030 2 CAPSCR, HEX 8.8 M6 X 30MM
18 831202-075 2 SCREW, MACH-FLAT HD #10-24 X 3/4
19 865308-150 48 WASHER, METRIC-ISO 7092 8 X 15
21 880305-071 13 WSHR, PL B REG SS 5/16”
22 884708-125 48 NUT, HEX LOCKING M8
1600iT4 CAT HP_02250207-737 R01 111

GREEN WHITE YELLOW 304

GALVANNEAL GALVANNEAL GALVANNEAL STAINLESS
ASSEMBLY P/N 02250202-913 02250202-914 02250202-915 02250202-916
REVISION 3 3 3 3
1600iT4 CAT HP_02250207-737 R01 112

Notes
1600iT4 CAT HP_02250207-737 R01 113

1.35 CANOPY ROAD SIDE ASSEMBLY
02250202-948 R03
1600iT4 CAT HP_02250207-737 R01 114

1.35 CANOPY ROAD SIDE ASSEMBLY
1 02250168-277 12 HINGE, DR HD 2 3/8”SQ X 5/16”PIN
2 02250181-274 2 HOLDER, DOOR RUBBER
4 02250188-402 2 SPG,GAS PISTON DOOR T4
6 02250202-918 02250202-919 02250202-920 02250202-922 02250202-924 1 TAB,CS DBL DR HEADER
7 02250202-929 02250202-931 02250202-933 02250202-934 02250202-935 1 PNL, DOOR SIDE TAB 1600F
8 02250202-953 02250202-954 02250202-955 02250202-956 02250202-957 1 PNL, DOOR RS INL TAB 1600F
9 02250204-988 02250204-989 02250204-990 02250204-991 02250204-992 1 PNL,RS REAR TAB 1600F
10 02250205-224 02250205-225 02250205-226 02250205-227 02250205-228 1 PNL,DOOR RS CLR ACC TAB 1600F
11 02250205-244 02250205-245 02250205-246 02250205-247 02250205-248 1 PNL,SIDE MID TAB 1600F
13 02250206-297 02250206-298 02250206-299 02250206-300 02250206-301 1 TAB,CS DBL DR HEADER
14 825304-236 4 NUT, HEX F PLTD 1/4-20
15 828006-012 2 CAPSCR, HEX 8.8 M6 X 12MM
16 828006-030 2 CAPSCR, HEX 8.8 M6 X 30MM
17 831202-075 2 SCREW, MACH-FLAT HD #10-24 X 3/4
20 880305-071 9 WSHR, PL B REG SS 5/16”
21 884708-125 48 NUT, HEX LOCKING M8

ASSEMBLY P/N 02250202-949 02250202-950 02250202-951 02250202-952
REVISION 3 3 3 3
1600iT4 CAT HP_02250207-737 R01 115

1.36 CANOPY FRONT ASSEMBLY
02250202-973 R03
1600iT4 CAT HP_02250207-737 R01 116

1.36 CANOPY FRONT ASSEMBLY
1 02250166-898 12 PLUG, HOLE 750-900 T3
2 02250187-535 1 LAMP, STROBE 12/24 VDC
5 02250190-253 1 SPG, GAS PISTON DOOR LG
6 02250202-978 02250202-979 02250202-980 02250202-981 02250202-982 1 PNL, FRONT END TAB 1600F
7 02250202-983 02250202-984 02250202-985 02250202-986 02250202-987 1 PNL, DOOR CNTRLR TAB 1600F
8 02250202-988 02250202-989 02250202-990 02250202-991 02250202-992 1 PNL, DOOR FRONT TAB 1600F
9 02250204-998 02250204-999 02250205-001 02250205-002 02250205-003 1 PNL, FRONT END TAB 1600F
10 825304-236 2 NUT, HEX F PLTD 1/4-20
13 880305-071 4 WSHR, PL B REG SS 5/16”
14 884708-125 6 NUT, HEX LOCKING M8

ASSEMBLY P/N 02250202-949 02250202-950 02250202-951 02250202-952
REVISION 3 3 3 3
1600iT4 CAT HP_02250207-737 R01 117

1.37 ACOUSTICAL PANELS
02250206-034 R02
1600iT4 CAT HP_02250207-737 R01 118

1.37 ACOUSTICAL PANELS

1 02250205-782 1 BAF, AIR INTAKE 1600F
2 02250205-791 1 SUPT, BRKT BAF AIR INLET 1600F
3 02250205-807 1 BAF, AFT CLR AIR INLET 1600F
4 02250205-809 1 BAF, AFT CLR AIR INLET 2 1600F
5 02250205-848 2 SUPT, BRKT TOP CURB SIDE 1600F
6 02250205-849 1 SUPT, BRKT BOTTOM CURB SIDE 1600F
7 02250205-909 2 BAF, SOUND FRAME 1600F
8 02250206-037 1 BAF, LS MIDDLE CURB SIDE 1600F
9 02250206-038 1 BAF, COMP CURB SIDE 1600F
10 02250206-095 1 SUPT, BRKT AIR INLET BAFFLE 1600F
11 02250206-121 1 BAF, SOUND FRAME 1600F
12 02250209-321 1 BAF, RS MIDDLE CURB SIDE 1600F
13 02250209-329 1 GD, FAN 1600F SS
14 02250209-331 1 BAF, PANEL 1600F CS
15 02250209-334 1 CHAN, J 1600F CS BAF
16 02250209-336 1 BAF, 1600F CS REMOVABLE
21 868306-200 3 U-BOLT, 3/8” X 2” PIPE PLTD
1600iT4 CAT HP_02250207-737 R01 119

1.38 TAIL LIGHTS
02250204-799 R03
1600iT4 CAT HP_02250207-737 R01 120

1.38 TAIL LIGHTS

1 02250139-569 4 LAMP, SIDE CLEARANCE RED
2 02250139-570 4 LAMP, SIDE CLEARANCE YELLOW
3 02250139-571 8 HLDR, LAMP SIDE CLEARANCE BLK
4 02250163-493 2 LAMP, TAIL RED LED SHK MTG
5 02250163-494 2 GROMMET, PVC TAIL LAMP MTG
6 02250193-713 1 LAMP, TRI-ID CLEARANCE RED LED
7 02250202-820 1 HARN, WIRING FRT RUN LIGHTS 1600F
8 02250202-821 1 HARN, WIRING REAR RUN LIGHTS 1600F
9 876002-050 16 SCREW, RND PHILLIPS 10-24 X 1/2”
1600iT4 CAT HP_02250207-737 R01 121

1.39 DECALS (DTQ)
02250204-800 R01 SI
1600iT4 CAT HP_02250207-737 R01 122

1.39 DECALS (DTQ)
02250204-800 R01 S2
1600iT4 CAT HP_02250207-737 R01 123

1.39 DECALS (DTQ)
02250204-800R01 S3
1600iT4 CAT HP_02250207-737 R01 124

1.39 DECALS (DTQ)

1 02250057-624 1 DECAL, ISO 9001 BLK 3.44X5.75
2 02250097-455 1 DECAL, 5 YEAR WARRANTY AWF
3 02250101-375 37 DECAL, CONSPICUITY TAPE 2” R/W
4 02250101-442 4 DECAL, CONSPICUITY TAPE 2” WHITE
5 02250109-529 1 DECAL, CAT DIESEL POWER
6 02250118-638 1 DECAL, LEAD WARN. PROP. 65
7 02250155-495 1 DECAL, BLACK WWW.SULLAIR.COM
8 02250166-385 1 DECAL, CONTAINMENT DRAIN
9 02250171-788 2 DECAL, DO NOT OPER W/O GRD #2
10 02250171-789 2 DECAL, DO NOT OPER W/O GRD #3
11 02250171-790 2 DECAL, PROP STAND, HAND BRAKE, & WHL CHOCKS
12 02250171-794 5 DECAL, TIE DOWN
13 02250171-798 3 DECAL, DO NOT STAND ON SVS VLV
14 02250171-808 1 DECAL, PRESSURIZED VESSEL
15 02250171-813 1 DECAL, WARNING REMOTELY CONTROLLED
16 02250171-814 1 DECAL, CORROSIVE
17 02250171-815 6 DECAL, READ INSTRUCTION MANUAL
18 02250171-818 2 DECAL, WARNING
19 02250171-821 2 DECAL, TOW BAR/COMMENCING
20 02250172-064 2 DECAL, AXLE LUBRICATION INSTR
21 02250172-091 1 DECAL, STANDARD AIR
22 02250172-092 1 DECAL, AFTERCOOLED AIR
23 02250172-271 6 DECAL, WARNING HOT SURFACES
24 02250172-274 4 DECAL, DO NOT FORK LIFT HERE
25 02250172-275 1 DECAL, BATTERY DISCONNECT
26 02250172-276 1 DECAL, RAD FILL/HOT/SEE MANUAL
27 02250172-282 1 DECAL, COMPR OIL SULLAIR AWF
28 02250172-283 1 TAG, INLET VALVE OIL CHAMBER FILL IND.
29 02250172-284 1 DECAL, INTERNAL FUEL
30 02250172-285 1 DECAL, EXTERNAL FUEL
1600iT4 CAT HP_02250207-737 R01 125

1.39 DECALS (DTQ)

31 02250172-298 1 DECAL, COMPR OIL FILTER ELEMENT REPL
32 02250172-303 7 DECAL, INTAKE AIR
33 02250172-453 3 DECAL, WARNING ELECTRICAL SHOCK
34 02250172-457 1 DECAL, WARNING EXHAUST GASES
35 02250172-459 4 DECAL, WARNING
36 02250172-803 1 DECAL, CAUTION BELOW 0 READ MANUAL
37 02250172-828 1 DECAL, DO NOT GROUP 185-375 T3
38 02250173-353 1 DECAL, CAUTION DO NOT MIX
39 02250179-647 1 DECAL, COMPR FIL W/MOBIL DELVAC
40 02250181-498 2 DECAL, DRAIN WATER CONDENSATE
41 02250186-320 4 DECAL, FORK LIFT HERE
42 02250201-729 1 DECAL, ULTRA LOW SULFUR DIESEL FUEL
43 02250201-850 8 DECAL, SERVICE POINT
44 02250201-851 2 DECAL, EXAMINE/CHECK
45 02250207-463 1 DECAL, HPL1500 5 YEAR WARRANTY 350PSIG +
46 02250207-540 2 DECAL, IT4 INTERIM TIER 4 15.0L
47 02250208-167 3 DECAL, SULLAIR TOP LOGO 40.0L
48 02250208-278 1 DECAL, DISCHARGE TIE DOWN ONLY
49 02250208-279 1 DECAL, CPRO STARTUP
50 02250208-280 1 DECAL, GENERAL MAINTENANCE
51 02250208-383 6 DECAL, DOOR STD WARNING 1600F
52 02250208-388 1 DECAL, DO NOT GROUP, VERTICAL 1600F
53 02250208-389 1 DECAL, DRAINS 1600F
54 02250208-395 1 TAG, INLET VALVE OIL CHAMBER FILL IND.
55 02250208-396 1 DECAL, COMPR OIL SULLAIR HPL 1500
56 02250208-402 1 DECAL, FUSE BLOCK 1600F
57 02250208-418 1 DECAL, 100AMP CIRCUIT BREAKER
58 02250208-419 1 DECAL, FUSE BLOCK
59 02250208-420 1 DECAL, STARTER RELAY
60 02250208-421 1 DECAL, FUEL PRIMER RELAY
1600iT4 CAT HP_02250207-737 R01 126

1.39 DECALS (DTQ)

61 02250208-422 1 DECAL, AUX. FUEL PUMP
62 02250208-447 1 DECAL, VALVE POSITION STD 1600F
63 02250208-449 1 DECAL, VALVE POSITION AC 1600F
64 02250208-468 1 DECAL, SRVC VLVE MAIN 1600F
65 02250208-469 2 DECAL, SRVC VLVE
66 02250208-521 1 DECAL, ETHER START KBI
67 02250208-522 1 DECAL, AIR FILTER HOUSING LABEL
68 49463 1 DECAL, NOISE EMISSION CONTROL
69 250038-030 5 DECAL, CAUTION DOORS CLOSED
70 843102-038 4 RIVET, POP 1/8 X 3/8
71 MODEL 1 SEE CHART
NOTES:
A1: DOOR SHOWN IN OPEN POSITION
TO SHOW DECALS ON INSIDE
A2: WITH FORK POCKETS ONLY
A3: WITHOUT FORK POCKETS ONLY
A4: INSIDE OF FUSEBOX COVER SHOWN
TO SHOW DECAL ON INSIDE
A5: FUSEBOX COVER REMOVED TO SHOW
DECALS INSIDE OF FUSEBOX
A6: HIGH PRESSURE 350PSI AND GREATER ONLY
A7: LOW PRESSURE 200PSI AND LOWER ONLY
A8: AFTERCOOLED MACHINES ONLY
MODEL CHART
MODEL PART NUMBER
1300H 02250208-578
1600iT4 CAT HP_02250207-737 R01 127

1.40 ENGINE BLOCK HEATER
02250204-802 R02
1600iT4 CAT HP_02250207-737 R01 128

1.40 ENGINE BLOCK HEATER

1 02250120-463 1 GRIP, CD 10-14 AWL
2 02250208-036 1 SA, ENGINE BLOCK HEATER 1600F
3 02250208-117 1 HARN, BLOCK HEATER 1600F
4 02250208-387 1 DECAL, BLOCK HEATER 1600F
NOTES:
A1 ALL MOUNTING HARDWARE INCLUDE WITH ITEM 2
1600iT4 CAT HP_02250207-737 R01 129

1.41 SHUTTERS
02250205-606 R02
1600iT4 CAT HP_02250207-737 R01 130

1.41 SHUTTERS

1 02250091-395 1 ORF,.040 1/4FNPT X 1/4MNPT
2 02250099-630 1 TUBE,NYLON 3/8” O.D. X .063W
3 02250144-933 1 CONN,TUBE-M 3/8TUBE X 1/8”MNPTF
4 02250148-188 1 CONN, 3/8 TUBE X 1/4NPT
5 02250171-070 1 HOSE,MP .25 X 40” 37STR X 90DG
6 02250172-577 1 VALVE, SOL 3-WAY W/VENT 1600D
7 02250205-835 1 SHTR,COLD WEATHER 1600F
8 806130-010 1 CAP, PIPE 1/4 300#
11 866404-000 1 NIPPLE, PIPE-XS PLT 1/4 X CL
12 866404-015 1 NIPPLE, PIPE-XS PLT 1/4 X 1 1/2
13 868430-010 1 TEE, PIPE PLTD 1/4
14 871016-007 1 GROMMET,RUBBER 7/16X11/16X16GA
15 889104-025 2 CONN, 37 FL/MPT SS 1/4 X 1/4
NOTES:
A1. CONNECT TO DISCHARGE SYSTEM
A2. ATTACHED TO CANOPY
1600iT4 CAT HP_02250207-737 R01 131

1.42 FORK POCKET
02250208-339R00
1600iT4 CAT HP_02250207-737 R01 132

1.42 FORK POCKET

1 02250204-873 2 PKT, FORK LIFT 1600F
2 829112-150 8 CAPSCR, HEX GR5 3/4-10 X 1 1/2
1600iT4 CAT HP_02250207-737 R01 133

Notes
1600iT4 CAT HP_02250207-737 R01 134

NOTES
WWW.SULLAIR.COM
SULLAIR
3700 East Michigan Boulevard • Michigan City, Indiana, 46360 U.S.A.
Telephone: 1-219-879-5451
Printed in the U.S.A.

Specifications subject to change
without prior notice.
E12EP

Sullair 900 1150 Parts Manual

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PARTS LIST MANUAL

PORTABLE AIR COMPRESSOR

5 1.1 PROCEDURE FOR ORDERING PARTS 68 1.21 DRAIN LINES AFTERCOOLED/FIL-

16 1.5 FRAME/RUNNING GEAR (DTQ) WITH 80 1.25 FUEL SYSTEM

1.1 PROCEDURE FOR ORDERING PARTS

Parts should be ordered from the nearest Sullair Representative or the

Figure 1-1: Serial Number, Plate Location

1600iT4 CAT HP_02250207-737 R01 5

Order Part No. Qty. Description Notes

1600iT4 CAT HP_02250207-737 R01 6

Order Part No. Qty. Description Notes

1600iT4 CAT HP_02250207-737 R01 7

Order Part No. Qty. Description Notes

1600iT4 CAT HP_02250207-737 R01 8

1600iT4 CAT HP_02250207-737 R01 9

1600iT4 CAT HP_02250207-737 R01 10

KEY PART NO. BLACK STAINLESS QTY DESCRIPTION NOTES

1600iT4 CAT HP_02250207-737 R01 11

1600F FRAME TABLE

1600iT4 CAT HP_02250207-737 R01 12

1600iT4 CAT HP_02250207-737 R01 13

1600iT4 CAT HP_02250207-737 R01 14

KEY PART NO. GALVANNEAL STAINLESS QTY DESCRIPTION NOTES

1600iT4 CAT HP_02250207-737 R01 15

1600iT4 CAT HP_02250207-737 R01 16

KEY PART NO. GALVANNEAL STAINLESS QTY DESCRIPTION NOTES

1600iT4 CAT HP_02250207-737 R01 17

1600iT4 CAT HP_02250207-737 R01 18

KEY PART NO. QTY DESCRIPTION NOTES

1600iT4 CAT HP_02250207-737 R01 19

1600iT4 CAT HP_02250207-737 R01 20

KEY PART NO. QTY DESCRIPTION NOTES

1600iT4 CAT HP_02250207-737 R01 21

KEY PART NO. QTY DESCRIPTION NOTES

1600iT4 CAT HP_02250207-737 R01 22

1600iT4 CAT HP_02250207-737 R01 23

1600iT4 CAT HP_02250207-737 R01 24

KEY PART NO. QTY DESCRIPTION NOTES

1600iT4 CAT HP_02250207-737 R01 25

1600iT4 CAT HP_02250207-737 R01 26

KEY PART NO. QTY DESCRIPTION NOTES

1600iT4 CAT HP_02250207-737 R01 27

1600iT4 CAT HP_02250207-737 R01 28

KEY PART NO. QTY DESCRIPTION NOTES

1600iT4 CAT HP_02250207-737 R01 29

1600iT4 CAT HP_02250207-737 R01 30

KEY PART NO. QTY DESCRIPTION NOTES

1600iT4 CAT HP_02250207-737 R01 31

1600iT4 CAT HP_02250207-737 R01 32

1600iT4 CAT HP_02250207-737 R01 33

KEY PART NO. QTY DESCRIPTION NOTES

1600iT4 CAT HP_02250207-737 R01 34

KEY PART NO. QTY DESCRIPTION NOTES

1600iT4 CAT HP_02250207-737 R01 35

1600iT4 CAT HP_02250207-737 R01 36