A Study of Feasibility of Atmospheric Water Generator: Chhattisgarh Swami Vivekanand Technical University, Bhilai (INDIA)
A Study of Feasibility of Atmospheric Water Generator: Chhattisgarh Swami Vivekanand Technical University, Bhilai (INDIA)
Bachelor of Technology
in
Mechanical Engineering
By
meet the agricultural water requirements of the farmers in India" carried out by
Shreyansh Chandrakar, Shriya Vaishnaw, Shubham Sahu and Siddhart Sharma under
the supervision of Prof. Shashank S. Mishra for the partial fulfilment of the requirement of
the degree of Bachelor of Technology, is hereby approved and being recommended and
forwarded to Chhattisgarh Swami Vivekanand Technical University, Bhilai (C.G.), India for
generator : To meet the agricultural water requirements of the farmers in India" carried
Shri Shankaracharya Technical Campus_SSGI, Bhilai, (C.G.) has been examined and
approve any statements made, opinion expressed or conclusion therein, but approve the report
Name: ………………………………..…..
Name: ………………………………..…..
Designation: ……………………………..
Designation: ……………………………..
Institution: ……………………………….
Institution: ……………………………….
Date : ……./……./2019
Date : ……./……./2019
ACKNOWLEDGEMENT
Last but not the least, I express my profound gratitude to the Almighty and my
parents for their blessings and support without which this task could have never
been accomplished.
Abstract .....................................................................................................................................1
Nomenclature..........................................................................................................................................2
List of tables...........................................................................................................................4
Chapter-3: Methodology...................................................................................................16-19
Bibliography.....................................................................................................................32-33
Abstract
Water scarcity is one of the burning issues of today’s world. Though water covers more than
two third (about 70%) of the Earth’s surface but still fresh water which can be used for
drinking and carrying out everyday chores remains scarce (only about 2.5%).
India is a country having 65% population as farmers and they are mostly dependent on the
rain water for their crops, but due to change in weather conditions, increase in Global
Warming, the monsoon pattern, rain fall etc have changed a lot and due to this the farmers are
facing a lot of trouble and loss. India needs to work forward in this direction in order to
The purpose of this project is to ease the difficulty of our farmers and to provide them the
best water resource in the lowest possible cost. Atmospheric Water Generator is an appliance
that employs dehumidification/condensing technology, that extracts water present in the air in
the form of vapour by applying Peltier effect of Thermo-Electric Cooling. This project
(TEC) that used 12 Volt DC, hence its suitability for using renewable energy resource.
1
Nomenclature
Relative humidity : RH
2
List of figures
3
List of tables
4
Chapter-1
Introduction
The aim of the project is to create a portable device that can be used to meet the water
requirements of an irrigation field. The device will first condense water present in the
atmosphere and then supply it to the farm for irrigation.
While designing the atmospheric water generator it was identified that three requirements were
necessary to ensure that the final project would effectively fulfill its intended purpose. They are-
Potability of Water.
Simplicity of Use - Design must be operable by persons of limited technical experience.
Safety - Design must not pose a hazard to users at any point during its normal
operation.
We developed several goals that the design should be able to meet. They are-
Flexibility in Power Source - The design should be able to utilize a variety of power
sources, including (but not limited to) solar, wind, and the traditional power grid. .
Maximize Efficiency - The design should maximize the water produced per unit energy.
Minimize Cost - The design should minimize the cost per unit water production for both
capital cost and production cost.
1. Dehumidification techniques
When approaching the problem of atmospheric water generation the first step is to analyse different
methods of dehumidification. In this application we seek to harness this water from the atmosphere
and utilize it for drinking. Three common psychometric methods of dehumidification stood out
during preliminary research; a temperature drop below the dew point (refrigeration condensing),
pressure condensing, or a combination of the two. Along with this wet desiccation technique can also
be used for the above purpose. Each of these techniques are discussed below:
Refrigeration can be achieved by many methods. Some of these are discussed below:
The vapour-compression consists of a circulating liquid refrigerant as the medium which absorbs
and removes heat from the space to be cooled and subsequently rejects that heat to the
atmosphere. Figure 2 depicts a single-stage vapour-compression system. Basically the system
has four components: a compressor, a condenser, a thermal expansion valve and an evaporator.
Circulating refrigerant enters the compressor as saturated vapour and is compressed [1]. This
results in high pressure which in turn is responsible for higher temperature. The compressed
vapour then comes out as superheated vapour and attains a temperature and pressure at which
condensation can take place with the help of cooling water or cooling air. That hot vapour is
passed through a condenser where it is cooled and condensed. This is where the circulating
refrigerant rejects heat from the system.
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The condensed liquid refrigerant known as saturated liquid is next passed through an expansion
valve where there is a sudden drop in pressure. This results in the adiabatic flash evaporation of
the liquid refrigerant. The Joule-Thomson effect [2] as it is called lowers the temperature of the
liquid and vapour refrigerant mixture which makes it colder than the temperature to be achieved
(temperature of the enclosed space).
The cold mixture is passed through the coils in the evaporator. A fan circulates the warm air in
the enclosed space across the coils carrying the cold refrigerant liquid and vapour mixture. That
warm air evaporates the liquid part of the cold refrigerant and at the same time, the circulating
air is cooled and as a result it lowers the temperature of the enclosed space to the temperature to
be achieved. The circulating refrigerant absorbs and removes heat from the evaporator which is
then rejected in the condenser and transferred by the water or air used in the condenser.
For the completion of the refrigeration cycle, the refrigerant vapour coming out of the
evaporator which is again a saturated vapour is returned back into the compressor.
The thermodynamics of the vapour compression cycle can be studied with the help of a
temperature versus entropy diagram as shown in Figure 3. At point 1 as shown in the figure 3,
the circulating refrigerant enters the compressor as a saturated vapour. From point 1 to point 2,
there is compression of the circulating refrigerant at constant entropy and it comes out of the
compressor as superheated vapour.
Between point 2 and point 3, the vapour travels through the condenser where there is removal of
the superheat by cooling the vapour. From point 3 to point 4, the vapour travels through the rest
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of the condenser and thereby resulting in a saturated liquid. This process occurs at constant
pressure.
From point 4 to 5, the saturated liquid refrigerant is routed through the expansion valve resulting
in a sudden drop of pressure. That process is responsible for adiabatic flash evaporation and
auto-refrigeration of a portion of the liquid which is known as Joule Thomson effect. The
adiabatic flash evaporation process occurs at constant enthalpy.
From point 5 to 1, the cold refrigerant which is in a partially vaporised state is routed through
the coils present in the evaporator which is responsible for its complete vaporisation by the
warm air that is circulated by a fan present in the evaporator. The evaporator works at constant
pressure (isobaric) and boils of all available liquid thereby superheating the liquid and vapour
mixture of refrigerant. The resulting refrigerant vapour then flows back to the compressor inlet
at point 1 thereby completing the thermodynamic cycle.
It should be noted that the above representation of the thermodynamic cycle does not take into
account real world irreversibility like frictional pressure drop, slight internal irreversibility
during the compression of the refrigerant vapour and non-ideal gas behaviour. Hence, the above
idea simply represents an ideal vapour compression refrigeration cycle.
2) Refrigerant
After the introduction of the Montreal Protocol in the year 1987 all the parties agreed to phase out
the dangerous ozone depleting refrigerants like CFCs which is one of the most crucial item of a
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vapour compression refrigeration system. Thus there is a gradual shift from the CFCs to the
HCFCs with the motive of saving our ozone layer.
Now a days a lot of research is being carried out to explore environment friendly refrigerants,
supercritical carbon dioxide known as R-744 [3] being one of them, which have same
efficiencies as compared to existing CFC and HFC based refrigerants, and have many orders of
magnitude lower global warming potential.
The various types of compressors used are reciprocating, rotary screw, centrifugal, and scroll
compressors. Each of these types have their respective application based on their size, noise, and
efficiency and pressure ratings. Generally compressors are of three types. They are - open,
hermetic, or semi-hermetic, depending on the position of the compressor and/or motor in
relation to the refrigerant being compressed. The following configurations maybe achieved:
In most of the hermetic, and semi-hermetic compressors, the compressor and motor driving the
compressor are integrated. The refrigerant being compressed during operation itself cools the
hermetic motor. The obvious disadvantage being the motor is integral with that of compressor
and in case of any failure in the motor it cannot be removed and repaired. Further the burnt out
windings may contaminate the whole refrigeration system requiring the system to be entirely
pumped down and replacement of the refrigerant [4].
An open compressor consists of a motor drive which is placed outside of the refrigeration
system, and an input shaft is used to provide drive to the compressor which are sealed with the
help of gland seals. Generally the open compressor motors are air-cooled and can be fairly easily
exchanged or repaired without degassing of the refrigeration system. The disadvantage of this
type of compressor is loss of refrigerant due to failure of gland seals.
Easy cooling and simple design makes the open motor compressors more reliable in case of high
pressure applications where compressed gas temperatures can be very high. However the use of
liquid injection for additional cooling can generally overcome this issue in most hermetic motor
compressors.
9
B. Peltier cooling
This method is exactly same as that of Vapour Compression Refrigeration method but here we
use a Peltier device to achieve the required dew point temperature. Peltier device is compact, has
less moving parts, is energy efficient and has a very long life span which requires very less
maintenance.
Thermoelectric cooling uses the Peltier effect to create a heat flux between the junctions of two
different types of materials. A Peltier cooler, heater, or thermoelectric heat pump is a solid-state
active heat pump which transfers heat from one side of the device to the other, with consumption
of electrical energy, depending on the direction of the current. Such an instrument is also called
a Peltier device, Peltier heat pump, solid state refrigerator, or thermoelectric cooler (TEC) [5].
Wet desiccation is a process where a brine solution is exposed to humid air in order to absorb
water vapour from that air. The solution is then sent into a regenerator where the water vapour is
extracted from the solution 2. This method has grown in popularity because of its efficiency and
the ease with which it can be adapted to renewable energy, particularly solar. Figure 6 below is a
basic representation of this approach.
A primary advantage to this approach is that the desiccant accomplishes the most difficult part
of dehumidification, extracting the water from the air, without a direct expenditure of energy.
The problem is thus recast into terms of regenerating the desiccant and capturing the resultant
water. The main disadvantage of wet desiccation is the complexity that is introduced, both in
terms of system and materials.
11
Figure 6: Dehumidification by desiccation
12
Chapter-2
Literature review
Vapour compression refrigeration system, can be utilised to generate fresh drinking water by
extracting water from humid ambient air by using Cooling Condensation process. In a cooling
condensation based atmospheric water generator, a compressor circulates refrigerant through a
condenser and an evaporator coil which cools the air surrounding it, lowering the air’s
temperature to that of dew point and causing water to condense. A controlled-speed fan pushes
filtered air over the coil. The resulting water is then passed into a holding tank with purification
and filtration system to keep the water pure. Atmospheric water generating technology offers
99.9% pure water 365 days a year. The atmospheric water generator is an environmentally safe
source of sustainable water.
A senior design project was aimed at designing and creating a prototype of an atmospheric water
generator (Niewenhuis et.al. 2012). They have tried to incorporate Liquid Desiccant method to
extract humidity from air and convert it into drinking water. Wet desiccation is a process where
a brine solution is exposed to humid air in order to absorb water vapour from that air. The
solution is then sent into a regenerator where the water vapour is extracted from the solution.
This method has grown in popularity because of its efficiency and the ease with which it can be
adapted to renewable energy, particularly solar.
In their product (Mimir by immerseglobal and in paper Niewenhuis et.al. 2012) and others have
also described a novel and unique method to extract water from air. They have said that it is
possible to compress humid air so much that it will start condensing at the ambient temperature
itself. As pressure increases the dew point rises; thus, enough compression will force the dew
point above the ambient temperature resulting in spontaneous condensation.
13
But compressing air to extract water could potentially require pressures up to five times the ambient
pressure. This will require a very sturdy tank that can handle high amounts of stress in its walls. This
method has great potential for low energy demands, especially if one was able to recapture some of
the energy in the compressed air using a turbine or piston. The energy efficiency of this design
option has great promise but it is heavily dependent on compressor and decompressor efficiency and
humidity. The primary advantage of pressure dehumidification is the low energy requirement; the
only unavoidable loss is the pressure applied to the water vapour. However, any inefficiency in the
compression/decompression cycle is amplified by the large volume of air processed per unit water
produced. Additionally, the rate of production when driven by natural convection cooling to the
atmosphere is too slow for significant production; some mechanism to speed up this heat transfer
needs to be implemented, increasing the energy cost.
(Kabeela et.al. 2014) In his paper “Solar-based atmospheric water generator utilisation of a
fresh water recovery: A numerical study” has done thermodynamic analysis for a Peltier device
which is used to develop a device that uses the principle of latent heat to convert molecules of
water vapour into water droplets called the Atmospheric Water Generator. It has been introduced
a bit before, though it is not very common in India and some other countries. It has a great
application standing on such age of technology where we all are running behind renewable
sources. Here, the goal is to obtain that specific temperature, called the dew point temperature,
practically or experimentally to condense water from atmospheric humid air with the help of
thermoelectric Peltier (TEC) couple.
From the paper “Vapour Compression Refrigeration System Generating Fresh Water
from Humidity in the Air” (Anbarasu and Pavithra 2011), we infer that even though
dehumidifying unit using vapour compression refrigeration system is more effective than
the Peltier system but it lacks in the sense that it is not portable and it generates a lot of
sound. And also this system is more costly.
From the product paper “Water generator water from air using liquid desiccant method”
(Mimir by immerseglobal and Niewenhuis et.al. 2012), we observed that even though
dehumidification by liquid desiccant method is new and possess a lot of potential
theoretically but when the researchers made a prototype and tested it the results were not
satisfactory. The device could produce only 72.1 mL of water per kW-hr.
After studying the paper “Solar-based atmospheric water generator utilisation of a fresh
water recovery: A numerical study” (Kabeela et.al. 2014), we can in no way refuse to
14
accept the fact that dehumidification unit using Peltier device is very portable and
environment friendly. It has simple design and has high endurance capability. So, this
type of Atmospheric Water Generator 10is the device which can be implemented in
extreme situations like during floods or in desert and rural areas. It has great
advantages as it works like a renewable source of atmosphere water and doesn’t need
a heavy power source. Applying this system in a highly humid region almost 1 Litre
of condensed water can be produced per hour during the day light, which is a very
promising result.
Moisture Farming With Metal Organic Framework: This novel device utilizes a
metal-organic framework (MOF) as the active water sorbent, which, because of its
superb water-uptake profile, enables water harvesting in dry climates with a relatively
low energy requirement. MOFs are designer sorbents by virtue of their modular
composition, allowing for tuning of the water uptake step by varying factors such as pore
size and hydrophilicity. Additionally, their large and uniform internal voids allow for
record capacity and stepwise uptake of water vapor.In device, Kim et al. employed the
wellstudied MOF-801, a porous material consisting of Zr6 oxo nodes and fumarate
linkers, as the active sorbent.8,9 This MOF has a water-vapor uptake step at
approximately 20% RH, as well as regeneration at temperatures as low as 65_C.
15
Chapter-3
Methodology
Using CAD software a model was first created. The various components of the model are as
follows:
1. Fan assembly
2. Peltier assembly
16
3. Casing and wiper
4. Final Product
17
The Problem With Existing Models
In fact there are many products that are available in the market which use this
technology. But on prior research and going through the product development page of
various companies we found that the devices which use this technology are very bulky
and heavy. They are not portable and since they use a compressor they have heavy
electricity demand and are not eco-friendly. Also these devices produce a lot of noise and
require periodic maintenance. Since we wanted to make a portable device hence we
thought of using some other method to achieve our goal.
In their design report “Water generator water from air using liquid desiccant method”
designers have tried to incorporate liquid desiccant method for dehumidification. After
they created a prototype and put it into testing they found that water output from the
device was very dismal. Hence we decided not to use this method of dehumidification
for our prototype.
After going through all the available options we finally concluded that we would use a
Peltier device to create the Atmospheric Water Generator. In the paper “Solar-based
atmospheric water generator utilisation of a fresh water recovery: A numerical study”
Kabeela and others had already done a numerical study of the efficacy of a Peltier
device..
Most of the device present focus on the drinking water models and not on the
agricultural ones.
Even if there are agricultural AWGs then also the cost is too high for the rural farmers.
here is also a lack of awareness among the farmers that these kind of devices exist, so
the work does not stop just by building a model of the Krishi Amrit, it has to be
accessible, available, and knowledgible to the farmers.
The biggest problem is the cost of the devices as the farmers may not be able to buy such
luxury devices so to control the cost must be our first priority.
The system starts condensing water but due to the collection of water droplets it tends to
slow down i.e. the efficiency is lost.
18
Components used
Sl. no. Component name Quantity Specification
1. Draft fan 1 DC 12V 0.16 Amp
2. Peltier 1 TEC 12706
3. Heat sink 1 Heat sink of Pentium 4
motherboard
4. Casing Acrylic
5. 400W PSU 1 Zebronics
6. Wiper 1
Description
As can be seen from the CAD model the casing consists of three parts.
The upper part consists of draft fan. The draft fan draws air from atmosphere into the device.
The casing is further divided into two chambers. The inlet air is passed through the middle
chamber where it comes in contact with the cold surface of the Peltier device. The inlet
atmospheric air thus loses heat and its temperature falls to that of the dew point temperature and
thus water starts condensing. The dehumidified air is then expelled from the device by the heat
sink.
The lower part acts as a water collecting unit. Condensed water from the middle part is collected
in this lower part by dripping action as water droplets are pulled down by gravitational force.
The wiper is added in the fan so as to wipe out the condensed water otherwise it tends to
decrease the efficiency.
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Chapter 4
Work done And Calculations
Dew point temperature calculation
Definitions:
Dew-point temperature (Tdp) is the temperature at which humidity in the air starts condensing
at the same rate at which it is evaporating at a given constant barometric pressure.
Relative humidity (RH) is the ratio of the vapour pressure vapour to the equilibrium vapour
pressure of water at the same temperature.
The dew point is the saturation temperature for water in air. The dew point is associated with
relative humidity. A high relative humidity implies that the dew point is closer to the current air
temperature. Relative humidity of 100% indicates the dew point is equal to the current
temperature and that the air is maximally saturated with water. When the moisture content
remains constant and temperature increases, relative humidity decreases. [9]
This calculation forms an important part of this project as this helps us to determine at
temperature the Peltier device must be maintained in order to condense the humidity present in
air at the given atmospheric condition.
A well-known approximation used to calculate the dew point, Tdp, given just the actual ("dry
bulb") air temperature, T and relative humidity [in percent], RH, is the Magnus formula:
T,RHln RH + bT
100 c+T
The above formulas is used to calculate the dew point temperature for different atmospheric
conditions at which the device may be subjected to operate. With the help of Microsoft excel the
operating parameters are calculated and tabulated.
20
Sample Calculations:
(for DBT=300c and RH=45%)
30,45ln(0.45) + 17.67 x 20
243.5 + 30
=1.139
=16.77735769
The table for the dew point temperature calculation for different atmospheric conditions is
as follows:
Table 1: Dew point temperature calculations at 300C and different relative humidity
conditions
21
Table 2: Dew point temperature calculations at 350C and different relative
humidity conditions
Dry Bulb Temp. Relative Humidity Required Dew
(in C) (%) point Temp. (in C)
35 45 21.36839262
35 50 23.0900802
35 55 24.66719049
35 60 26.12347831
35 65 27.47719267
35 70 28.74266924
35 75 29.9313834
35 80 31.0526698
35 85 32.11422798
35 90 33.12248638
35 95 34.08286984
35 100 35
22
Table 4: Dew point temperature calculations at 450C and different relative humidity
conditions
Dry Bulb Required Dew point
Temp. (in C) Relative Humidity (%) Temp. (in C)
45 45 30.5134486
45 50 32.34311659
45 55 34.01913972
45 60 35.56676266
45 65 37.00537897
45 70 38.3502234
45 75 39.61349107
45 80 40.80510205
45 85 41.9332388
45 90 43.00473291
45 95 44.02534948
45 100 45
Amount of water (in L) present in 1m3 of air for different humidity and
temperature conditions
Definitions:
Saturation Pressure (Ps) is the pressure of a vapour which is in equilibrium with its liquid
(as steam with water) i.e. the maximum pressure possible by water vapour at a given
temperature. The saturation pressure of water at different atmospheric temperature is obtained
from the commercially available steam tables.
Air is a mixture of both air molecules and water molecules. Vapour pressure (Pw) is the
pressure of water vapour present in a mixture of air and water vapour. [10]
Relative Humidity (RH) is the ratio of vapour pressure (Pw) to that of saturation pressure (Ps)
i.e.
RH = PW x 100
PS
23
Vapour pressure (Pw) can be obtained as
PW = RH x Ps
100
Humidity Ratio gives the volume of water (in m3) present in 1m3 of air.
Humidity ratio is the amount of water (in m3) present in 1m3 of air.
Thus if 1m3 = 1000L, therefore humidity ratio multiplied by 1000 gives amount of water.
Sample Calculations:
(For atmospheric temperature 250C and relative humidity 35%)
Saturation Pressure of water vapour (Pw) at 250C is obtained from steam table as
0.03167bar.
PW = RH x Ps
100
= .35 x 0.03167 = 0.0110845 bar
The amount of water present in 1m3 of air consisting of the above mentioned calculations
for different atmospheric conditions are tabulated below:
24
Table 5: Amount of water which can be obtained in 1m3 of air at 35% relative humidity for
various temperatures
25
Table 6: Amount of water which can be obtained in 1m3 of air at 40% relative humidity
for various temperatures
26
Table 7: Amount of water which can be obtained in 1m3 of air at 45% relative humidity for
various temperatures
27
Table 8: Amount of water which can be obtained in 1m3 of air at 50% relative humidity for
various temperatures
28
Table 9: Amount of water which can be obtained in 1m3 of air at 55% relative humidity for
various temperatures
29
Chapter-5
Conclusion : Discussion of calculations and results
After carrying out various calculations the results obtained are tallied and analysed. Earlier
we had calculated the dew point temperatures required for different atmospheric conditions.
Tables 1, 2, 3 and 4 shows the results obtained. The conclusions are:
1. Table 1 shows that for temperature 300C the dew point temperature is greater than
200C for relative humidity 60% or higher. Thus it is clear that if atmospheric
temperature is 300C and relative humidity is greater than 60% then the device will
start condensing water.
2. Table 2 shows that for temperature 350C the dew point temperature is greater than
22.50C for relative humidity 50% or higher. Thus it is clear that if atmospheric
temperature is 350C and relative humidity is greater than 50% then the device will
start condensing water.
3. Table 3 shows that for temperature 400C the dew point temperature is greater than
250C for relative humidity 45% or higher. Thus it is clear that if atmospheric
temperature is 400C and relative humidity is greater than 45% then the device will
start condensing water.
4. Table 4 shows that for temperature 450C the dew point temperature is greater than
27.50C for relative humidity 45% or higher. Thus it is clear that if atmospheric
temperature is 450C and relative humidity is greater than 45% then the device will
start condensing water.
From all the above inferences we can finally conclude that if ambient temperature is 350C or
higher and if relative humidity is greater than 50% then the device will function well and it
will start condensing water.
30
Proposed Future Extension Of Work
In this part of the project, a detailed thesis of the AWG: Krishi Amrit is presented and we
conclude that it is a possibility to challenge the biggest problems for the farmers around india
by just opening up our minds and a little bit of precious knowledge that we gained from our
mentors. Some of the possible future extensions are:-
By using a peltier device, the AWG becomes useful with many other energy options
such as solar, wind as well as bio energy if worked on it.
During the major project, a prototype of the proposed model is to be designed.
Hygroscopic Materials may also be added to increase the efficiency of the AWG.
The usage of Peltier device may also vary according to the purpose and size of the
AWG.
For a drinking water module, a carbon filter and a UV light case may be added to
modify the design for household purpose.
31
Bibliography
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1984
[6] Anbarasu T., Pavithra S. “Vapour Compression Refrigeration System Generating Fresh
Water from Humidity in the Air”, 2011
[7] Mimir by immerseglobal, Niewenhuis B., Shepperly C., Beek R.V., Kooten E.V. “Water
generator water from air using liquid desiccant method”, 2012
[8] Kabeela A.E, Abdulazizb M., Emad M.S. “Solar-based atmospheric water generator
utilisation of a fresh water recovery: A numerical study”, 2014
[9] Brown, D.R., Fernandez N., Dirks J.A., Stout T.B. "The Prospects of Alternatives to
Vapor Compression Technology for Space Cooling and Food Refrigeration
Applications". Pacific Northwest National Laboratory (PNL). U.S. Department of
Energy, 2010
[10] Arora C.P, Refrigeration and air conditioning. Tata McGraw-Hill Education, 1July 2001
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