Mil STD 1168C
Mil STD 1168C
com
NOT MEASUREMENT
SENSITIVE
MIL-STD-1168C
11 March 2014
SUPERSEDING
MIL-STD-1168B
10 June 1998
DEPARTMENT OF DEFENSE
STANDARD PRACTICE
MIL-STD-1168C
FOREWORD
1. This Military Standard is approved for use by all Departments and Agencies of the
Department of Defense.
2. This standard covers the requirements for ammunition lot numbering and ammunition
data cards.
3. The purpose of lot numbering ammunition items and creation of ammunition data
cards as outlined herein is to provide the identification of homogeneous materiel
necessary to ensure accurate control of items during development and experimental
stages; during movement of items from production line to production line, from plant
to plant, from plant to storage facilities; while at test facility or in the field; for issue
to the using services; to enable the proper establishment and maintenance of
surveillance records; and to provide a means for properly identifying materiel when
withdrawal of defective, deteriorated, hazardous or obsolete ammunition and
energetic materiel from service is required. Lot numbering and ammunition data
cards also provide documentation and traceability for ammunition lots.
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CONTENTS
PARAGRAPH PAGE
FOREWORD ii
1. SCOPE 1
1.1 Scope 1
1.2 Exceptions 1
2. REFERENCED DOCUMENTS 1
2.1 General 1
2.2 Government documents 1
2.2.1 Specifications, standards, and handbooks 1
2.3 Order of precedence 1
3. DEFINITIONS 1
3.1 Acronyms 1
3.2 Terms and definitions 2
3.2.1 Ammunition 2
3.2.2 Ammunition data card (ADC) 3
3.2.3 Ammunition lot 3
3.2.4 Ammunition lot number 3
3.2.4.1 Manufacturer’s identification symbol 3
3.2.4.2 Year of production 4
3.2.4.3 Month of production 4
3.2.4.4 Interfix number 4
3.2.4.5 Ammunition lot identifier codes 4
3.2.4.6 Sequence number 4
3.2.4.7 Ammunition lot suffix 4
3.2.4.8 Ammunition lot theater indicator 4
3.2.5 Calibration lot 5
3.2.6 Complete round 5
3.2.7 Component lot number 5
3.2.8 Configuration management change 5
3.2.9 Energetic material 5
3.2.10 Functional lot 6
3.2.11 Homogeneity/homogenous material 6
3.2.12 Hybrid lot 6
3.2.13 Interfix series 6
3.2.14 Items of issue 6
3.2.15 Items of a similar nature 6
3.2.16 Lotting 7
3.2.17 Lotting concepts 7
3.2.18 Maintenance operations 7
3.2.19 Manufacturing activity 7
3.2.20 Modification 7
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3.2.21 Overhaul 7
3.2.22 Parent lot 8
3.2.23 Procuring activity 8
3.2.24 Propellant lot number 8
3.2.25 Propellant serial number 8
3.2.26 Production line 8
3.2.27 Reference lot 8
3.2.28 Regrouped lot 8
3.2.29 Repair 8
3.2.30 Rework 9
3.2.31 Serial number 9
3.2.32 Sustainment activity 9
4. GENERAL REQUIREMENTS 9
4.1 Ammunition lot number - overview 9
4.1.1 Ammunition lot number description and use 9
4.1.2 Mandatory numbering of ammunition lots 10
4.1.3 Required use of complete lot number 11
4.1.4 Changes in lot numbers during assembly 11
4.1.5 Serialized items 11
4.2 Ammunition lot number - manufacturer’s identification
symbol 11
4.2.1 Manufacturer’s identification symbol description 11
4.2.2 Assignment of manufacturer’s identification symbols 12
4.2.3 Listing of manufacturers and their identification symbols 12
4.2.4 Changes in manufacturer’s identification symbols 12
4.3 Ammunition lot number - month and year of production 13
4.3.1 Year of production 13
4.3.2 Month of production 13
4.4 Ammunition lot number - interfix number 14
4.4.1 Lot interfix number description 14
4.4.2 Correctness of interfix numbers 14
4.4.3 Interfix sequences 14
4.4.3.1 Blocks of interfix numbers 14
4.4.4 Actions requiring changes in interfix numbers 15
4.4.5 Changes in interfix for administrative purposes 15
4.4.5.1 Different interfix numbers 15
4.4.5.1.1 Concurrent manufacturing 15
4.4.5.1.2 Development 16
4.4.5.1.3 Same size or caliber items 16
4.4.5.1.3.1 Different type projectiles 17
4.4.5.1.3.2 Different type cartridge cases 17
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special conditions
4.12 Ammunition data card - submission and distribution 39
4.12.1 Distribution of data cards 39
4.12.2 Accompany lot 39
4.12.3 Cards enclosed with shipping document 39
4.12.4 Electronic submission 39
4.12.5 Sample card submission 39
4.12.6 Provisional card to the proving ground 40
4.12.7 Rejected lots 40
4.12.8 Partial lot 40
5. DETAILED REQUIREMENTS 40
5.1 Propellant lot numbers 40
5.1.1 Propellant serial number 41
5.1.2 Propellant lot identifier code placement 41
5.1.3 Reprocessed propellant lots 42
5.1.4 Re-blending of a single lot of propellant 42
5.1.5 Blending of multiple propellant lots 42
6. NOTES 42
6.1 Intended use 42
6.2 Acquisition requirements 42
6.3 Items 43
6.4 Historical information 43
6.5 “Unless otherwise specified” 43
6.6 Method for obtaining required technical data 43
6.7 General responsibilities 44
6.8 Manufacturer’s identification symbol responsibilities 44
6.9 Year and month of production responsibilities 45
6.10 Interfix management responsibilities 45
6.11 Sequence number responsibilities 47
6.12 Suffix responsibilities 47
6.13 Lot identifier code responsibilities 48
6.14 Ammunition data card responsibilities 49
6.15 Partial lot responsibilities 50
6.16 Propellant responsibilities 50
6.17 Ammunition lot theater indicator history 50
6.18 Associated Data Item Descriptions (DIDs) 51
6.19 Method for acquiring ammunition data cards 51
6.20 Subject term (key word) listing 51
6.21 Changes from previous issue 52
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FIGURE PAGE
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1. SCOPE
1.1 Scope. This standard establishes and describes the lot numbering system and
ammunition data card requirements that are used to identify and document items of
ammunition (including guided missiles) and energetic materiel during all phases of their
life cycles.
1.2 Exceptions. The provisions of this standard do not cover the lot numbering
system used on nuclear materiel, assemblies and associated parts designed specifically for
nuclear applications.
2. REFERENCED DOCUMENTS.
2.1 General. The documents listed in this section are specified in sections 3, 4, or
5 of this standard. This section does not include documents cited in other sections of this
standard or recommended for additional information or as examples. While every effort
has been made to ensure the completeness of this list, document users are cautioned that
they must meet all specified requirements of documents cited in sections 3, 4, and 5 of
this standard, whether or not they are listed.
2.3 Order of precedence. Unless otherwise noted herein or in the contract, in the
event of a conflict between the text of this document and the references cited herein, the
text of this document takes precedence. Nothing in this document, however, supersedes
applicable laws and regulations unless a specific exemption has been obtained.
3. DEFINITIONS.
3.1 Acronyms. The following acronyms used in this standard are defined as
follows:
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3.2 Terms and definitions. The following terms and definitions apply to this
standard:
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3.2.2 Ammunition data card (ADC). An ammunition data card is a record that
documents essential information pertaining to the build and lifecycle of an end item lot of
ammunition, a component lot of ammunition, energetic material, or a serially numbered
item such as a missile. The ADC contains all required data and information pertaining to
the creation of the lot and any further changes throughout the lifecycle such as rework,
repairs, maintenance, and demilitarization. The ammunition data card is used to provide
traceability of energetic or non-energetic end items, assemblies, sub-assemblies,
component parts, and compositions/mixtures. It is also used in engineering investigations
to isolate defective components and materials. The format of ADCs can vary from a
paper record to electronic database entries depending upon the requirements and
procuring activity. Unless otherwise specified, the default ADC electronic database is the
Worldwide Ammunition-data Repository Program (WARP), currently located in the
Munitions History Program (MHP) (https://mhpwarp.redstone.army.mil). Applicable
information contained in the ADC includes the lot number, item nomenclature,
manufacturers, contracts, drawings, specifications, components, temporary configuration
management changes (such as waivers, variances, and deviations), engineering change
proposals (ECPs), shipment dates, partial shipments, National Stock Numbers (NSNs),
and other detailed information.
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3.2.4.2 Year of production. A numeric code consisting of the last two (2) digits of
the calendar year in which the manufacture, assembly, or regrouping of the lot was
initiated. This numeric code is placed directly between the manufacturer’s identification
symbol and the month of production code (see 4.3.1).
3.2.4.4 Interfix number. A three (3) digit number ranging from “001” to “999”
placed between the month of production code letter and the sequence number. The
interfix number is designed to identify those lots in a series which have been produced or
assembled by the same manufacturing activity at the same location for the same item,
made according to a specific design and manufacturing process using like materials in
accordance with certain administrative procedures (see 4.4). The interfix number “000”
is reserved for experimental and reference lots only (see 4.7.2 and 4.7.7).
3.2.4.5 Ammunition lot identifier codes. An alpha character placed instead of the
hyphen in the ammunition lot number’s tenth position. For propellant lot numbers the
character is placed in the eighth position instead of the 0. These codes identify specific lot
types such as special lots, first article lots, calibration lots, hybrid lots, etc. These
identifier codes are used to ensure the lots are properly identified and to maintain
traceability (see 4.7).
3.2.4.6 Sequence number. A number ranging from “001” to “999” placed after the
interfix number in an ammunition lot number. The sequence number identifies the lot
within the interfix series according to the sequence of production or assembly of the item
(see 4.5).
3.2.4.7 Ammunition lot suffix. An alpha character added directly after the lot
sequence number in the 14th and if applicable 15th position to denote a rework, or to
identify reprocessed propellant lots, etc. Ammunition lot suffixes are always in capital
letters and are applied sequentially starting with “A” and continuing through “ZZ.”
Restricted or prohibited alpha characters are listed in 4.6.4. Application and use of the lot
suffix to identify changes, modifications, maintenance, etc., to the original lot provides a
more efficient method to control the affected portions of the original lot in the event of
malfunctions, suspensions, and releases. It is also sometimes referred to as the “alpha
suffix” (see 4.6).
3.2.4.8 Ammunition lot theater indicator. The ammunition lot theater indicator is
an alpha character placed at the end of the lot number in the 15th or 16th position. When
the lot theater indicator is used, it is the last part of the lot number. These codes identify
items that were exposed to combat conditions and environments and provide a means of
tracking which lots were sent to which theaters. This positive identification allows future
monitoring of those lots for accelerated deterioration or reductions in performance and
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also benefits future testing, malfunction investigations, and maintenance functions (see
4.8).
3.2.5 Calibration lot. A calibration lot serves as the current standard against which
other lots may be evaluated.
a. bomb – consisting of all component parts required to function the bomb once.
c. missile – consisting of complete warhead section and a missile body with its
associated components and propellants.
3.2.7 Component lot number. A component lot number follows the same format
as an ammunition lot number as described in 3.2.4. Not all components are energetic or
are themselves ammunition, but they may still be required to have an ammunition lot
number assigned.
3.2.9 Energetic material. For the purposes of this standard, energetic material is
considered material which undergoes a chemical reaction as part of the functioning of the
ammunition. Energetic materials consist of chemical compounds or mixtures of chemical
compounds that are divided into three classes according to use: explosives, propellants,
and pyrotechnics.
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3.2.12 Hybrid lot. A hybrid lot of ammunition is an item of issue lot consisting of
components with various interfix numbers or manufacturing activities, in excess of the
number permitted in the item of issue specifications, drawings, or contract.
Example:
XYZ07B006-001
XYZ07B006-002
XYZ07C006-003
XYZ07D006-004 etc.
to XYZ08A006-015
3.2.15 Items of a similar nature. Those items produced or assembled by the same
manufacturing activity at the same plant which are basically the same but vary slightly.
This includes items which are used in nearly identical manners but produce different
intended results, such as high-explosive, illumination, blank, less-than-lethal, and training
rounds for the same weapon. Also included are those items of the same caliber or size
which are manufactured or assembled at the same plant.
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3.2.16 Lotting. This is the process of creating a lot in accordance with lotting
concepts and in accordance with any lot formation restrictions in the item specifications,
drawings, or contract. It includes the production or assembly of an item or component,
the issuance and marking of a lot number in accordance with this standard, and the
documentation of the lot number with an ADC.
3.2.17 Lotting concepts. This incorporates the basic philosophy that the
homogenous units of product comprising a lot of ammunition have been produced or
assembled at the same plant under consistent conditions and numbered systematically to
ensure accurate identification and control of the lot and its major components during their
entire life cycle. Moreover, it accepts the theory that all portions of the lot are reasonably
identifiable or capable of being identified with the parent lot.
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components that have failed or are of marginal quality due to wear, deterioration, or
damage so as to preclude premature failure. When an overhaul is performed, a suffix will
be added to the lot number and all overhaul actions will be documented in the “Remarks”
section of the ADC. This change is necessary to ensure that the material changes are
clearly understood.
3.2.22 Parent lot. The “original” or “basic” lot prior to any changes,
modifications, maintenance, etc., which result in either the addition of a lot suffix, a lot
identifier code, a lot theater indicator, or the assignment of a completely new lot number.
3.2.23 Procuring activity. Within this standard, the term procuring activity will be
used to identify the Government activities that are purchasing the ammunition
components, assemblies, or complete rounds. There are multiple procuring activities
both across the services and within each service.
3.2.25 Propellant serial number. A unique five digit numeric code ranging from
"00001" to "99999" (see 6.16.a and 6.16.b). The propellant serial number is critical in
providing a means for properly identifying propellant material when withdrawal of
defective, deteriorated, hazardous or obsolete propellant from storage or service is
required.
3.2.27 Reference lot. A component lot or end item lot selected for use in ballistic
tests where acceptance is based upon a comparison between the reference round
performance and the test round performance.
3.2.28 Regrouped lot. A regrouped lot is formed when two (2) or more complete
round lots (or item of issue lots) are combined to form one (1) lot, regardless of the type
of operations which may or may not be performed in conjunction with the assemblage of
these lots. (“Regrouped lots” vary from hybrid lots in that they are assembled from
multiple complete round lots as opposed to multiple lots of a component.)
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after repair still does not completely conform to all of the applicable drawings,
specifications, or contract requirements. Repair must be authorized by the Government
typically via temporary configuration management change (RFD/RFW/RFV). The
source of the authorization must be annotated on the ADC. All lots or quantities thereof
which are repaired will be identified by the assignment of an ammunition lot number
suffix in accordance with the provision of this standard. This could apply at the
manufacturing activity’s facility prior to Government acceptance if the Government so
decides. This addition is necessary to ensure that any changes or variations are clearly
and readily identified.
3.2.32 Sustainment activity. Within this standard, the term sustainment activity
will be used to identify the wide variety of activities which perform sustainment actions
on ammunition components, assemblies, or complete rounds. The activities include:
GOGO facilities, GOCO facilities, COCO facilities, field activities, program offices,
depots, plants, and arsenals. Sustainment actions include: renovating, reworking,
repairing, overhauling, regrouping, blending, re-blending, applying lot identifier codes,
and applying theater indicator codes.
4. GENERAL REQUIREMENTS.
4.1.1 Ammunition lot number description and use. Lot numbers shall be used for
all ammunition end items and their major components, including inert, dummy, or non-
energetic items and components. Major components include but are not limited to items
such as fins, fuzes, guidance systems, primers, chemical agents, and energetic materials.
An exception is propellant lot numbering which is described in 5.1. The ammunition lot
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number shall consist of a manufacturer’s identification symbol, a numeric code showing
the year of production, an alpha code representing the month of production, a lot interfix
number followed by a hyphen, and a lot sequence number. When necessary, the lot
number can also include one or two alpha characters used as an ammunition lot suffix
and a theater indicator. As required, the hyphen is replaced by a lot identifier code. The
ammunition lot number shall not exceed sixteen (16) characters in length and no
characters shall be separated by spaces. The minimum number of characters used shall
be thirteen (13). The following examples, and Figure 1, illustrate the construction of an
ammunition lot number.
a b c d e f a b c d g e a b c d e f h
(b) Two (2) digit numeric code identifying the year of production
(g) Ammunition lot identifier code which can replace the hyphen
(h) Lot theater indicator – NOTE: “Z” has not been chosen as a lot theater
indicator; it is just used here as an example. The current lot theater indicators
are Y, W, and T and follow older formatting requirements. See 4.8 for a more
detailed description.
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number is incorrectly applied. Any noted or suspected errors in lot numbers, their
formatting, their application, or associated documentation shall be identified for
correction (see 6.7.a).
4.1.4 Changes in lot numbers during assembly. Unless otherwise specified (see
6.5), as components from various manufacturing activities are processed or combined to
the next higher assembly levels, new lot numbers shall be required. If components are
assembled into a higher level assembly, then the assembly shall be identified by an
appropriate assembly lot number instead of by any of the component lot numbers. The
new lot number shall have a manufacturer’s identification symbol that corresponds to the
facility currently performing the load, assemble, or pack (LAP) operations. Additionally
the lot number shall have the appropriate year of manufacture/assembly, month of
production, lot interfix, and sequence numbers that correspond to the LAP operations (see
6.7.b and 6.7.c). The same applies to LAP plants processing propellants, propellant
charges and other types of energetics with the exception of propellants used in single
granulation propellant charges (see 5.1). The assembly lot number does not replace the
component lot number; the component lot numbers are still associated with the
components and shall be noted on the ADC to maintain traceability.
Example:
Fuze, Point Initiating (PI), Base Detonating (BD), M509A1 Metal Parts (MPTS) –
The metal parts manufacturing activity’s lot number is NNN97F007-001. The
LAP facility loading the fuze shall assign its own lot number to the LAP fuze lot.
(Example: XYZ97G001-001 shall be the LAP lot number for the assembled fuze.)
The assembled fuze shall not retain the NNN97F007-001 lot number
identification.
4.1.5 Serialized items. As specified by the contract or TDP, serial numbers shall
be consecutively assigned to those ammunition end items or component items which
require serialization control. The requirement for serialization can eliminate the
requirement for ammunition lot numbering. Any serialization requirements should be
interpreted as requirements in addition to the lot numbering requirements, unless it is
specifically identified that a lot number is not required (see 6.2, 6.5, and 6.7.e). Serial
numbers shall not be repeated on items with the same part number regardless of changes
in the lot number.
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the remaining positions of the three (3) character field shall be filled with hyphens (-),
e.g. A--, AB-, etc. Another rare exception is the use of a number in the manufacturer
identification symbol such as MA1. This symbol is a part of the ammunition lot number.
It is used to identify the manufacturing activity (such as arsenal, plant, depot, station,
private contractors, vendors, etc.), which manufactured, assembled, loaded, or regrouped
the specific lot of ammunition. It is used in the marking of the ammunition and the
ammunition packaging to ensure the accurate control of ammunition, ammunition
components, and energetic material during movement, storage, maintenance, issue and
receipt transactions. The applicable lot(s) shall not be accepted if the manufacturer’s
identification symbol is incorrectly applied.
Example:
Aerojet – General Corp., Azusa, CA – symbol “AJA,”
Aerojet – General Corp., Sacramento, CA – symbol “AJL,”
Aerojet – General Corp., Fullerton, CA – symbol “AJD,”
Aerojet – General Corp., Solid Rocket Plant, Sacramento, CA – symbol “AJS.”
Different symbols shall be assigned for individual facilities when the same manufacturing
concern has two or more different facilities, even if they are in the same city. Unless
otherwise authorized (see 6.5), these provisions also apply to GOGO facilities or
contractors who operate GOCO facilities.
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Example:
A manufacturing activity with the basic identification symbol of “EEE” had
manufactured lots EEE97G001-001 through EEE98A003-006, when the
identification symbol was changed to “EEF.” The next lot manufactured was
numbered EEF98B001-001.
Reasons for the manufacturing identification symbol change shall be annotated in the
remarks section of the ADC. Changes in manufacturers’ identification symbols are
relatively rare but could be due to the following reasons:
a. When it is learned that a manufacturer’s identification symbol is being
duplicated by one or more manufacturing activities; or
4.3.1 Year of production. Each ammunition lot number shall have the year of
production inserted after the manufacturer’s identification symbol (see 6.9). The year of
production is a two (2) digit code represented by the last two (2) numbers of the year that
manufacture, assembly, or regrouping of the lot was initiated. Once initiated, the lot
number shall keep the same year code until the lot is completed. There are no spaces
between the manufacturer’s identification symbol, the year of production code, and the
alpha code used to identify the month of production. The year of production is the start
of the manufacturing activity’s operations and not the dates of the sub-component
manufacture. The applicable lot(s) shall not be accepted if the year of production is
incorrectly applied.
4.3.2 Month of production. Each ammunition lot number shall have the month of
production inserted after the year of production code (see 6.9). The month of production
is a single alpha code assigned as follows:
January – A July – G
February – B August – H
March – C September – J
April – D October – K
May – E November – L
June – F December – M
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The single alpha code reflects the month of the year in which the manufacture, assembly,
or regrouping of the lot was initiated. Once initiated the lot number shall keep the same
month code until the lot is completed. The month of production is the start of the
manufacturing activity’s operations and not the dates of the sub-component manufacture.
There are no spaces between the year of production code, the month of production code
and the lot interfix number. A change in the month of production does not necessitate the
lot interfix number or the lot sequence number to revert to “001.” Unless otherwise
specified (see 6.5) and as applicable, date calculations, such as expiration date or shelf
life, shall be calculated from the date of manufacture indicated in the lot number and
expire on the last day of the month in the designated year. The applicable lot(s) shall not
be accepted if the month of production is incorrectly applied.
4.4.1 Lot interfix number description. Each ammunition lot number commencing
with the first lot produced or assembled shall have an interfix number consisting of three
(3) digits. The interfix number will usually start with “001” and continue through “999.”
Lot interfixes are used to maintain traceability of any significant changes during
production. Types of changes include administrative, manufacturing, and configuration
changes. The interfix number “000” is reserved for experimental and reference lots only
(see 4.7.2 and 4.7.7).
4.4.3.1 Blocks of interfix numbers. In some cases interfix numbers are not
assigned sequentially but are instead assigned in “blocks of interfix numbers.” This
primarily occurs when manufacturing activities: produce “items of a similar nature”;
produce the same ammunition item on parallel production lines; or produce items that
could easily be confused with each other. The “block of interfix” numbering
methodology helps prevent duplication of lot numbers, allows for simplified
identification by field users, and helps to avoid use of the wrong type of ammunition in
certain given situations. Blocks of interfix numbers may be assigned to “010’s”, “020’s”,
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a. for similar items (see 3.2.15), or for items which may be confused with one
another, made or assembled by the same manufacturing activity at the same
location,
Example 1:
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At the start of production, the M800 series would be assigned the “block of
interfix numbers” from “001” to “009”; the M801 items, block “010” through
“019”; and the M802 bomb tail fuzes, interfix numbers “020” through “029.” The
initial production lot number for the M800 would be XYZ12H001-001. The
“001” interfix series shall continue until an approved engineering change order or
some other factor requires a change from the “001” interfix. The next interfix
number for the M800 production would be “002” and the initial lot produced
reflecting the change would be XYZ12L002-001, then XYZ12M002-002 and so
on through XYZ13J009-001, XYZ13K009-002, XYZ13L009-003, etc.
The first lot of M801 bomb tail fuzes shall be numbered XYZ12J010-001,
XYZ12K010-002 and so on through XYZ13K019-001, XYZ13L019-002,
XYZ13M019-003, etc.
The first group to exhaust its block of interfix numbers would proceed to the next
logical progression.
Example 2:
The M801 bomb tail fuze production reaches lot number XYZ13M019-003. A
change in interfix number is now required. This group would then be assigned a
block of interfix numbers from “030” to “039.” As a result, the next lot of M801
fuzes produced will have a lot number XYZ14A030-001. Also, primers,
detonators, bursters, etc., produced at the same facility may be assigned the same
interfix number as long as the basic model numbers are different in each case.
Example:
Fuze, XM302 with lot number NNN97H002-004 is re-designated as fuze, M302.
The next production lot of the now standardized model shall be numbered
NNN97J003-001.
4.4.5.1.3 Same size or caliber items. Whenever items of the same size or caliber
are being manufactured or assembled by the same manufacturing activity at the same
facility, all such items shall be assigned different blocks of interfix numbers. In these
instances, blocks of interfix numbers shall be assigned in the order that production or
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assembly of such items is accomplished, as noted herein and in accordance with the
provisions of 4.4.3, 4.4.5.1.1, 4.4.5.1.3.3, 4.4.6.3, and 4.4.6.4.
4.4.5.1.3.2 Different type cartridge cases. Different type cartridge cases of the
same caliber manufactured by the same manufacturing activity shall be assigned different
blocks of interfix numbers. However, cartridge cases of different calibers may be
assigned the same interfix number.
4.4.5.1.3.3 Different rounds of the same caliber. Different complete round items
of the same caliber assembled at the same facility shall be assigned different blocks of
interfix numbers. However, complete rounds of different calibers may be assigned the
same interfix number.
Example:
A LAP facility is loading the 81mm cartridge, M375. The lot currently being
produced is numbered NNN97H011-006. At this point the same plant starts
production on the 81mm cartridge, M374. The M374 cartridge production will be
assigned a block of interfix numbers, preferably “020” through “039.” The first
M374 cartridge lot number would be NNN97H020-001, etc. When the M375
cartridge production finished the “019” interfix, interfix block “040” through
“059” should then be assigned. These procedures are in accordance with 4.4.3.1.
4.4.5.1.3.4. Different type bombs or rocket motors. Different type bombs of the
same size with identical manufacturer’s identification symbols shall be assigned different
blocks of interfix numbers, but bombs of different sizes may be assigned the same
interfix number. These procedures also apply to rocket motors.
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4.4.5.1.5 Sequence number exceeds “999.” The next higher interfix number shall
be assigned in those rare instances where the lot sequence number for an ammunition
item manufactured or assembled by the same manufacturing activity reaches “999”
(exceeding three digits). The next lot produced shall require that the sequence number
again start with “001.”
Example:
The lot number for an item produced by a company with manufacturer’s
identification symbol “VVV” is VVV97A006-999. The next lot of this item
produced will be numbered VVV97A007-001.
b. If a production line is reconfigurable, then the interfix shall change each time
the line is reconfigured to produce a different item. This process shall also
follow the block of interfix procedure described in 4.4.3.1 to assign blocks of
interfixes to the different models.
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Example:
A line is initially configured to produce 60mm propelling charges with lot
number XYZ12A001-001. The line then is changed to produce 81mm
propelling charges for lot XYZ12B010-001. To fulfill their schedule, the
manufacturing activity switches back to 60mm propelling charges but
increases to the next interfix and lot number XYZ12C002-001. To resume
production of 81mm propelling charges, the interfix within that block of
interfixes would also increase to lot number XYZ12D011-001.
c. If there are two, or more, separate production lines creating lots of the same
item, then the lots shall have different interfix numbers assigned based upon
the order of their production or in accordance with the “block of interfix
numbers” procedure outlined in 4.4.3.1.
4.4.6.3.1 Request for a single interfix. Requests for use of a single interfix shall
not be approved if:
c. the operations involve “special processes” such as welding, explosive melt
pouring, or radiographic examination;
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Example 1:
A manufacturing activity uses two different welding processes when the
specification or drawing gives a choice between Electric Resistance
Welding (ERW) or Gas Metal Arc Welding (GMAW) for assembling the
Canister Metal parts for an Artillery Illumination Candle.
Example 2:
A manufacturing activity has two different parallel melt pouring lines for
loading high explosive but the product can come together at the Loading,
Assembling, and Packing line. Since these operations involve special
processes and critical defects (see 4.4.6.3.1.b), different interfixes are used
and the product is not allowed to combine.
Example 1:
A production line is modified where some operations that were previously done
by a human have been automated instead, such as with the addition of a robot.
This modification requires a change in interfix number.
Example 2:
A type of automated machining center is used to manufacture a metal component.
Changes are made to the software programming, such as to address a problem or
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4.4.6.4.1 Production line splitting. If an existing production line is split into two
or more production lines, then different block(s) of interfix numbers shall be assigned for
those lots produced on the “new” production line(s). The lots being produced on the
original production line shall continue with the old interfix number and in the lot
sequence number order previously used until such time as a change is effected which
normally requires an interfix number change. All changes and further assignment of
interfix numbers shall be accomplished in accordance with the provisions of 4.4.
4.4.6.4.2 Production line merging. If two or more existing production lines are
merged into a single line, then the lots produced on the new single line shall be assigned a
different interfix number in sequence to the next highest number of those interfix
numbers used previously on the separate lines. The lot sequence number shall again
begin with “001.”
Example:
Two (2) lines are producing lots with lot numbers VVV09H007-014 and
VVV09H015-003. After the two (2) lines are merged the next lot produced on
the new single production line will be numbered VVV09J016-001.
4.4.6.5 Same item – new designs. Lots of the same item made to new designs
shall be assigned different interfix numbers to the next higher interfix number with the lot
sequence number reverting to “001” as shown in examples 1 and 2. However, when the
basic model number changes, then the interfix number shall start over at “001”
commencing with the first lot produced under the new basic model number. An example
of this situation is presented in example 3.
Example 1:
A change in designation from igniter, rocket motor, M23A1 to igniter M23A2
will require a change in interfix number to the next higher interfix number. If the
final production lot of the M23A1 was NNN97H011-007, then the first lot of the
M23A2 would be numbered NNN97J012-001.
Example 2:
The final production lot of the rocket, M72A1, 66mm was NNN97D016-012.
Extensive changes are made. As a result, only the rocket motor, rocket launcher,
and igniter system remain the same. The changes are reflected by merely
changing the model number to M72A2. The first production lot of the M72A2
would be numbered NNN97L017-001.
Example 3:
The M52A2 fuze is last produced in 1970. After a 40 year lapse, production is
again started. However, some changes are made, such as altering a timing delay
through an arming slider mechanism. The fuze model number is changed to
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XM717 with the intention of creating a separate identity from the original M52
fuze series. Then only at this point will the manufacturing activity revert back to
a “001” interfix for the item. The lot number would then be NNN10D001-001.
4.4.6.6 Explosives and chemicals. Unless otherwise specified (see 6.5), for
explosives and chemicals including black powder, blank powder, nitrocellulose, etc., the
interfix number shall be used to designate different types, grades, or classes of the same
material.
Example:
Aluminum powder, type 1, grade 1, class 1 will be assigned interfix “001.” For
aluminum powder, type II grade 1, class 1 the interfix number will be “002.” Any
change in any designations of the basic item will necessitate a change in the
interfix number.
4.4.6.7 Best interest of the Government. Changes in interfix numbers shall also
be accomplished when it is determined that it is necessary to change or the best interest of
the Government will be served by changing interfix numbers (see 6.10.g).
4.5.1 Lot sequence number description. The three (3) digit lot sequence number
identifies a lot according to the sequence of production, within each lot interfix number.
A sequence number shall be assigned to each lot produced regardless of the final
disposition (see 4.1.2). The lot sequence number within each interfix shall always begin
with “001” and continue sequentially to a maximum of “999.” The lot sequence number
shall also begin with “001” following a successful first article.
Example:
A manufacturing activity submits lot XYZ12C001A001 as a first article sample.
The first article test failed. The manufacturing activity then produces
XYZ12D001A002 as a second First Article submission. This lot passed and the
manufacturing activity was given permission to start production with lot
XYZ12E001-001.
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4.5.3.1.1 Time. Lot sequence numbers may be required to change when the
contractually stipulated time frame for a lot has been attained. Frequently, the contract
states that specific production time frames such as a shift, a day, a week, a month, etc.,
shall constitute a production lot, regardless of the quantity produced during the period.
When such requirements have been met, a new lot sequence number, continuing in the
sequence of the previous production, shall be assigned.
4.5.3.1.2 Quantity. Lot sequence numbers may be required to change when the
contractually stipulated quantity has been produced. In certain instances, a contract states
that a particular number of units such as 5,000, 10,000, 20,000, etc., shall constitute a
production lot regardless of the length of time required to produce such an amount.
When such requirements have been met, a new lot sequence number, continuing in the
order of the previous production, shall be assigned.
4.5.3.2.2 Homogeneity. Lot sequence numbers shall be changed to ensure that the
material in the lot is homogenous and can be expected to perform in a uniform manner
(see 3.2.3 and 3.2.11). If a lot was originally determined by a different method, such as
by time or quantity, and it is determined that the material is not homogenous, then the
sequence numbering method shall be changed and lots determined based upon
homogeneity instead. Additionally, lot sequence number changes shall conform to the lot
formation and homogeneity restrictions in place in other documentation such as the
specifications, drawings, or contract.
Example:
A lot of material is made via a batch process. The lots are normally determined
by a quantity of time (see 4.5.3.1.1) such as a one month period. Testing found
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that, within a lot, the performance was significantly different due to the batch
nature of the manufacturing process. The procuring activity determined that the
lots going forward should consist of a smaller amount of material to maintain
traceability and preserve homogeneity.
4.6.1 Ammunition lot suffix description. The lot suffix, as defined herein and
when required, becomes an integral part of the ammunition lot number and is applied
directly after the sequence number as shown in 4.1. Lot suffixes shall in all instances
consist of one (1) or two (2) capitalized alpha characters. In identifying lots of
ammunition or any quantities thereof which are being reworked, modified, overhauled,
etc., the lot suffix shall be assigned in alphabetical sequence starting with the letter “A”
and continuing through “ZZ.” (See 4.6.4 for a listing of alpha characters whose use is
restricted or prohibited.) Once a lot of ammunition or any portion thereof has been
assigned an ammunition lot number suffix, the suffixed lot assumes an independent status
and a completely separate identity from that of the original basic lot or any quantities of
the original lot which may be assigned a different suffix letter. Suffixed lots shall have
their own ADC. The remarks section of the ADC shall specify the reason and
authorization for the application of the suffix. Common reasons include rework, repair,
modifications, and overhaul. Further pertinent data relevant to the authorization and
detailed use of ammunition lot suffixes is contained in 4.6.2 through 4.6.8.
4.6.2. Use and documentation of suffixing. Lot suffixes shall be used to identify
operations (such as rework, repair, modifications, and overhaul) performed on a lot of
ammunition under the conditions described in 4.6. When a request for a suffix is
submitted prior to starting the operations, the activity shall also submit definitive
information relative to the planned procedures. When suffixes are added, traceability to
the parent lot and documentation of the changes made shall be maintained as long as it is
considered practical or economically feasible. To do this, the changes made to the lot
shall be documented and recorded in the remarks portion of the new ADC (see 6.12).
The ADC shall include the operations performed, the authorizations provided, the
performing facility, and updated component lists showing any changes.
4.6.3 Suffix request. The suffix request or authorization shall contain the specific
quantity of the item, the lot number for which the rework is to be performed, and a
description of the changes being made during the operation or maintenance process. All
suffix requests should be documented e.g., letter, email, etc. Once a procedure has been
issued for a lot of ammunition or a quantity thereof to a facility other than the original
production plant, a unique suffix shall be assigned (see 6.12). If an operation is cancelled
and a suffix is no longer required, then the activity that assigned the suffix shall be
notified so that the suffix may be released and used elsewhere.
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4.6.4 Suffix sequence and exceptions. The suffix is a one to two character code
that usually progresses sequentially. When reworking any items of ammunition at a
manufacturing activity or sustainment activity, where the application of an ammunition
lot suffix is required, the following letters shall not be used as suffixes except as noted
herein:
b. “I” – no exceptions. Can easily be confused with the number “1.”
c. “O” – no exceptions. Can easily be mistaken for the number “0” (zero).
e. “Y”, “W”, and “T” – no exceptions. Can be confused with the ammunition
theater indicator codes. (When new theater indicators are identified, they shall
be added to this suffix exclusion list.)
The suffix sequence is initially: A, B, C, D, F…V, Z. Due to some lots requiring suffixes
beyond Z, a second suffix character may now be used. After Z, the suffix transitions to:
AA, AB, AC, AD…AV, AZ, BA, BB…ZV, ZZ. The excluded characters may not be
used in either space of the two character suffix.
Example 1:
Lot EEE97J006-002 original production lot is rejected. After reworking, the lot
number becomes EEE97J006-002A. The reworked lot EEE97J006-002A is again
rejected and reworked. The revised lot number then will be EEE97J006-002B,
etc. Authorizations for the suffixes were obtained from the appropriate QAR,
ACO, PCO, or PQM.
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Example 2:
Lot XYZ09C600-007 was produced. During lot acceptance, defects are found
and the lot is initially rejected. The manufacturing activity conducts screening
and divides the lot into three groups: conforming, reworkable, and
nonconforming. The screened and conforming portion is assigned suffix A so the
lot number becomes XYZ09C600-007A. The portion that was screened and
reworked to a conforming condition is assigned suffix B so the lot number
becomes XYZ09C600-007B. The nonconforming portion was assigned suffix C
for a lot number of XYZ09C600-007C. The Government then accepted the A and
B suffixed lots and determined the nonconforming suffixed lot C could be used as
destructive test samples.
Example 3:
Lot YYY11F200-001 is rejected during lot acceptance testing due to the
identification of a critical defect escape. The manufacturing activity then
performs a radiographic rescreening and issues a suffix of A to those that were
determined to be acceptable. Since it was a critical defect that could not be
reworked or repaired, the nonconforming product was discarded. With the
completion of the rescreening, root cause analyses, corrective action, and update
to the ADC, the Government then accepted the rescreened lot YYY11F200-001A.
Example:
a. The original quantity of VVV97J002-012 is 10,000 rounds. Three (3) years
later 2,000 rounds at Depot 1 are defuzed and plugged. This 2,000 quantity now
becomes VVV97J002-012A.
b. Depot 2 has 3,000 rounds of the same basic lot. Four (4) years later it is found
that 1,000 of these rounds need replacement primers. The 1,000 are then
identified as VVV97J002-012B. The 2,000 rounds with the original primer at
depot 2 remain as VVV97J002-012.
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d. Five (5) years later Depot 1 decides to unplug and refuze 500 rounds of the
original 2,000 rounds which were defuzed and plugged. These 500 rounds now
become lot VVV97J002-012D.
4.6.7.1 Navy Exception. The only Navy exception (see 6.7.f) to the requirement
for different suffixes for actions performed by different units or at different times is the
Navy practice to assign one suffix per specific operation, regardless of where or when the
actions are performed.
Examples:
a. The original quantity of PFC09A850-001 is 10,000 rounds. Two (2) years after
production it is noted that rounds have been found without proper markings
indicating suspect identity. There are 6,000 of the original lot remaining in the
inventory. The assets are held by 27 different activities. The governing Navy
authority directs 100% inspection for appropriate markings by all holding
activities. Suffix A is directed for all properly marked rounds with the application
of suffix A to the lot number marked on the outer packaging. Even though the
action is performed by 27 different activities, suffix A is applied for all 5,800
rounds found to be properly marked. Their lot number is now PFC09A850-001A.
The 200 rounds found without proper markings are reclassified unserviceable for
disposition and retain the original lot number.
b. The original quantity of JJJ92G001-001 is 1,000 rounds. Four (4) years after
delivery a fleet installed upgrade kit is required. The 700 remaining assets are
held by multiple fleet activities. The governing Navy authority directs kits to be
installed upon de-containerization with suffix A to be applied upon completion of
kit installation. Even though the kit installation is completed by different
activities and at different times, suffix A is to be assigned. The lot number is now
JJJ92G001-001A.
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4.6.8 Assignment of suffixes on previous lot number formats. Over time, lot
numbering formatting and requirements have changed (see 6.4). Whenever lots with
older lot number formats, or quantities thereof, are reworked, the assigned lot suffix shall
be the last entry in the lot number. The exception to this shall be when a theater indicator
code is applied, in which case the suffix shall be the second to last entry. (Due to a large
variation in the past application of theater indicator codes, this may not be true with
characters Y, W, and T.)
4.6.9 Situations which may not require a suffix. In some instances, such as where
the actions cause the items to change to another approved NSN, an addition of a suffix
may not be required (see 6.12.j). This most commonly occurs with actions such as
repackaging to a different configuration. If it is approved to proceed without a new
suffix, a new ADC shall still be created. ADC comments shall include the original NSN
and the approval to not add a suffix. This should only occur in situations where the NSN
in association with the new ADC can provide sufficient traceability to the items.
4.7.1 Lot identifier code description. The lot identifier code is a capital letter
inserted in the ammunition lot number by replacing the hyphen in the ammunition lot
number’s tenth position with the appropriate alpha code or inserted into the propellant lot
number by replacing the numeric character “0” in the propellant lot number’s eighth
position with the appropriate alpha code as specified in the following paragraphs. The
following is a list of non-standard lots with their corresponding lot identifier codes. This
list only includes those lots that require special marking identification in the lot number
for proper handling.
LOT IDENTIFIER
TYPES OF NON-STANDARD LOTS
CODE
Experimental Lots E
First Article Lots A
Functional Packed Lots L
Hybrid Lots H
Master Calibration Component Lots and
C
Master Calibration Lots
Reference Lots R
Regrouped Lots (includes blended
G
propellant lots)
Special Lots – Proving Ground Tests,
Special Requirements, Special Tests, S
Engineering Tests, etc.
4.7.2 Experimental lots. (The “E” lots.) These lots shall be identified by
replacing the hyphen between the lot interfix number and the lot sequence number with a
capital letter “E.” The appropriate manufacturer’s identification symbol shall be applied
and the lot sequence number shall identify in sequence the number of experimental lots
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developed by the particular manufacturing activity. The lot interfix number shall be
identified by the numeric characters “000.” At no time shall the same manufacturing
activity duplicate experimental lot numbers even though the type of materiel involved is
different. Experimental lots shall be numbered in accordance with the following
example.
Example:
1st Experimental Lot: PA-97K000E001
2nd Experimental Lot: PA-97K000E002
3rd Experimental Lot: PA-97L000E003
Etc.
Experimental lots are produced in accordance with special instructions and are covered
by engineering production orders. Experimental lots are those generally small quantities
of ammunition items that are produced for:
Special and engineering experiments performed outside the place of manufacture, such as
at the proving grounds, are normally covered by engineering test program requests –
exclusive of engineering production orders. Ammunition designated as experimental lots
shall not be issued for field use nor flow into the regular supply stream without special
and specific authorization.
4.7.3 First article lots. (The “A” lots.) These types of lots shall be identified by
replacing the hyphen between the lot series number and the lot sequence number with a
capital “A.”
Example:
XYZ97B001A001 (Indicates interfix 001 – first submission)
XYZ97C001A002 (Indicates interfix 001 – second submission)
XYZ97M002A001 (Indicates interfix 002 – first submission)
Etc.
Uses and applications of the manufacturer’s identification symbol, the year of production
code, the month of production code and the lot interfix procedures remain consistent with
the pertinent provisions of this standard. The term “first article lots” is used herein and
replaces previous use of such terms as, “pre-production lots”, “pilot lots”, “initial
production”, “prototypes”, “first lots”, etc.
NOTE: Upon successful completion of the first article the sequence number of the
production lot reverts to 001.
4.7.4 Functional packed lots. (The “L” lots.) These lots shall be identified by
replacing the hyphen between the lot interfix number and the lot sequence number with a
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capital letter “L.” The appropriate manufacturer’s identification symbol shall be applied
and the lot sequence number shall identify the order of production of a particular pack.
At no time shall the same manufacturing activity duplicate functional lot numbers for
items of a similar nature or for the same item in different combinations. Functional lots
shall be numbered in accordance with the following examples.
Examples:
4.7.5 Hybrid lot. (The “H” lots.) A hybrid lot of ammunition is an item of
assembly or item of issue lot consisting of components of various interfix numbers or
manufacturing activities in excess of the number permitted in the item of assembly or
item of issue detailed specification. The primary purpose for the formation of hybrid lots
is to reduce the waste of remnant accumulations of component items and lots through
utilization in one or more conglomerate lots.
4.7.5.1 Hybrid lot formation. Hybrid lots are formed from remnants of acceptable
item-of-assembly lots which are considered to have an inherent quality of performance
good enough to economically justify their formation. Hybrid lots should only be
authorized for those cases in which experience has demonstrated that the safety and
functioning of the item shall not be jeopardized to any undesirable extent.
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Example:
A manufacturing activity has produced 37 lots in the “004” interfix series of a
particular item of assembly. The last lot interfix number of this production is
YYY97K004-037. The manufacturing activity finds they have a large amount of
components remaining which are from an assortment of manufacturing activities
and metal parts lot numbers. Throughout the production of the “004” interfix
series the product had been conforming to the TDP requirements, contractually
accepted, and had no quality problems noted. The manufacturing activity submits
a request for variance and requests permission to produce a “hybrid lot” with a
quantity of 8,127 units. Upon receiving approval, they produce a “hybrid lot”
consisting of 8,127 units. The lot is numbered as YYY97L004H038.
4.7.5.4 Multiple hybrid lots. Occasionally more than one (1) hybrid lot would be
formed within an interfix. In such instances, the lot sequence number would progress in
the usual manner – YYY97M004H039, YYY98A004H040, etc. Year of production and
month of production would progress as appropriate.
4.7.6 Master calibration component lots and master calibration lots. (The “C”
lots.) Non-propellant component or end item lots approved as master calibration lots
shall be identified by replacing the hyphen between the lot interfix number and the lot
sequence number with a capital “C.” Propellant lots approved as master calibration lots
shall be identified by replacing the character immediately after the hyphen in the
propellant lot number with a capital letter “C.” The updated lot number with the lot
identifier code shall be applied directly to the ADC and all appropriate controlling
documents. Any detailed comments shall be made in the remarks block of the ADC. As
a minimum, the revised lot number shall be marked on all external packages or cartons,
and if necessary, applied directly to the individual units for identification purposes (see
6.13). Upon selection of a lot to be a calibration lot, the manufacturing activity shall be
notified of the selection (see 6.13). Where only a portion of a lot is approved as a
calibration lot, then only those units shall be marked appropriately. Ammunition
designated as calibration lots shall not be issued for field use nor flow into the regular
supply stream without special and specific authorization.
4.7.7 Reference lots. (The “R” lots.) These lots pertain to the reference lots for:
ammunition up to and including .50 caliber; reference standard component lots and items
of issue lots above .50 caliber; and reference propellant lots. Component or end item lots
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approved as reference lots shall be identified by replacing the hyphen between the lot
interfix number and the lot sequence number with a capital letter “R.” The appropriate
manufacturer’s identification symbol, year of production code, and month of production
code remain consistent with the pertinent provisions of this standard. At no time shall the
same manufacturing activity duplicate a reference lot sequence number even though the
type of material involved is different. The specific requirements for the three categories
of reference lots are described below with associated examples:
a. For ammunition reference lots up to and including .50 caliber, the lot
sequence number shall be used to identify in sequence the number of
reference lots produced by the manufacturing activity identified with the
manufacturer’s identification symbol. The interfix number shall be the
number “000.”
The revised lot number shall be applied directly to the ADC and all appropriate
controlling documents. Any detailed comments shall be made in the remarks block of the
ADC concerning reference lots. As a minimum, the new lot number shall be marked on
all external packages or cartons, and if necessary, applied directly to the individual units
for identification purposes (see 6.3). Ammunition designated as reference lots shall not
be issued for field use nor flow into the regular supply stream without special and
specific authorization.
4.7.8 Special lots. (The “S” lots.) Certain lots of ammunition are manufactured
for specially expressed purposes, such as proving ground tests, special requirements,
special tests, engineering tests, etc. Generally they are not intended for use as service or
training ammunition. These “S” lots shall be numbered consecutively regardless of type
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and size of the item and no matter how small the quantity. Lots shall simply be
numbered UVW97F001S001, UVW97F001S002, etc. When UVW98D001S999 is
reached the producing facility shall continue numbering by merely changing the interfix
to 002. The next “special lot” of these types would then be UVW98E002S001, etc. The
following exemplifies this type of lot numbering.
Example:
A quantity of grenade bodies is diverted from an assembly line and is loaded with
an inert filler in lieu of an explosive bursting charge. A standard line fuze is then
assembled to the inert loaded grenade bodies. This special lot is being assembled
for use in special tests. Lot number UVW97K001S001 will be assigned. At the
same plant a special lot of a completely different item is prepared. Despite the
different item and because it is a special lot, this lot number will keep the same
interfix and be UVW97L001S002. (No national stock number shall be
assigned/used for these special lots. The sole identification for these lots shall be
the complete nomenclature and the lot number.)
The authority for creation of the special lot, how it is to be used, where to be used, the
test project designation, and all other information pertinent thereto shall be cited in the
remarks block of the ADC. Ammunition designated as special lots shall not be issued for
field use nor flow into the regular supply stream without special and specific
authorization.
4.7.9 Regrouped lots (includes blended propellant lots). (The “G” lots). The “G”
lots shall be identified by replacing the hyphen between the lot interfix number and the
lot sequence number with a capital letter “G.” Regrouping is when two (2) or more
complete round lots are combined to form one (1) lot. Regrouping shall only be
authorized (see 6.13.c) and occur when the items do not, or no longer, follow the
principles of homogenous lotting. Examples of this include: purchases of commercial
items for which the lotting practices are unknown; items affected by actions, such as
rework or maintenance, to the extent that the original lotting concepts are destroyed; and
when there has been a loss of lot visibility. Regrouping can occur, provided the above
requirement is met, regardless of type of operations which may or may not be performed
in conjunction with the assemblage of these lots. The regrouping action may or may not
include modification, conversion, overhaul, propellant blending, or extensive
maintenance. Work may be performed at LAP facilities, depots, bases, etc.
4.7.9.2 Regrouped lots – lot number assignment. New lots shall be formed in
accordance with the requirements of the regrouping directive. Lot numbers shall be
assigned in the normal manner with the interfix numbering beginning at “001” and
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advance numerically in accordance with the provisions contained herein for assigning lot
interfix numbers (see 4.4 and all paragraphs thereto).
a. The manufacturer’s identification symbol shall be that of the activity
performing the regrouping.
b. The year and month codes shall correspond to the year and month in which
the regrouping was initiated.
c. Assignment, changes, etc. of the lot interfix numbers and lot sequence
numbers for the “G” lots, shall be accomplished in the same manner as normal
production lots as outlined in 4.4 and 4.5 and all subparagraphs thereto.
The following exemplifies the numbering of regrouped lots by a given depot for any item
on which regrouping operations are performed.
Example:
QRS75A001G001, QRS75A001G002, etc.
QRS75C002G001, QRS75C002G002, etc.
QRS75E003G001, QRS75E003G002, etc.
QRS75G004G001, QRS75G004G002, etc.
4.7.9.3 Regrouped lots – Navy lot numbering exceptions. In some cases, the
Navy’s practice is to assign the manufacturer’s identification symbol corresponding to
the activity authorizing the regrouping (see 6.7.f). In other cases when the manufacturing
activity is known, an alternate Navy practice is to keep the original manufacturer
identification symbol when assigning the new regrouping lot number (see 6.7.f).
4.7.9.4 Regrouped lots – lot number revisions. If any additional actions need to
be performed on the regrouped lot after the establishment of the lot, such as rework or
repair, then suffixes shall be added or changed per this standard. If applicable, a lot
theater indicator can also be added to a regrouped lot number.
4.8.1 Ammunition lot theater indicator description. The ammunition lot theater
indicators identify items that were exposed to combat conditions and environments and
provide a means of tracking which lots were sent to which theaters. The lot theater
indicators are normally applied by the using military service prior to returning from
theater. Previous ammunition lot theater indicators used were Y, W, and T and the
practice associated with applying an ammunition lot theater indicator varied greatly by
service (see 4.8.5 and 6.17).
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If no suffix is currently assigned or a single character suffix is present, then the theater
indicator shall be in the fifteenth (15th) position. When no suffix is present, then a single
hyphen shall be used as a placeholder for a possible future suffix. (Note: To prevent
confusion and ensure readability, it was determined that a double hyphen placeholder for
the two character suffix shall not be used.) If a two character suffix is already present or
a single character suffix transitions to a two character suffix, then the theater indicator
shall be in the sixteenth (16th) position. The following examples illustrate how the theater
indicator shall be assigned. While most of the examples use ammunition lot numbers,
propellant lot numbers shall follow the same guidance.
Examples:
For the purposes of this example, the character “Z” is hypothetically chosen as the
next lot theater indicator.
If the theater indicator is to be placed on older format lot numbers, then the theater
indicator shall be added at the end of the lot number and preceded by a hyphen if no
suffix is present or after the suffix if one is present.
Examples:
For the purposes of this example, the character “Z” is hypothetically chosen as the
next lot theater indicator.
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4.8.3 Ammunition lot theater indicator marking and documentation. The theater
indicator shall be placed on the outer packaging of the assets. Inner packs and assets
shall be marked when the ammo is opened for any type of maintenance, inspection, or
use. A new ADC shall be created and associated with the revised lot number. The ADC
shall note the specific theater the ammunition was in and the corresponding theater
indicator that was applied. Any suspensions and restrictions applied to the parent lot
shall also be applied to the lot with the theater indicator.
4.8.5 Previous ammunition lot theater indicators. The guidance and examples
above apply to theater indicators assigned after the date of this standard. This is not
intended to affect lots previously marked with Y, W, or T per the previous MIN and AIN
instructions.
4.9.1 Marking drawings. Drawings shall be prepared for each item showing all
required markings. These drawings shall locate, describe, and specify method(s) and
material(s) for all markings and shall be known as marking drawings. Approved marking
drawings shall be required before commencing the manufacture of the ammunition or
energetic materiel involved. Marking shall be accomplished in accordance with the
appropriate marking drawing.
4.9.2 Energetic loaded components. (See 4.9) Each energetic loaded component
shall be identified by a loader’s lot number, meeting the requirements of this standard,
which shall appear on the item itself. If the size of the item does not permit a lot number,
guidance from the procuring activity shall be requested. The location, method of
marking, and size of the lot number shall be shown on the applicable marking drawing.
The marking shall be permanent in nature and may consist of a stamping in the material
of the item; a permanently attached non-destructible plate; or stenciling with a marking
fluid of material that is highly resistant to weather and wear. The method of marking
shall be an engineering determination (see 6.3). The location of the marking shall be an
engineering determination also, due to such considerations as kind of material to be
marked, size and shape of item, etc. The size the marking shall be such that the
identification of the lot number may be readily determined. Examples of such
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4.9.3 Inert components. Unless otherwise specified (see 6.5) or if authorized due
to the size of the item, inert components, subassemblies, and parts shall be marked with
their respective lot numbers. When size does not permit marking on the individual item,
the lot number shall be recorded/ marked on the appropriate packing containers.
4.9.4 Complete assembled rounds. Unless otherwise specified (see 6.5), complete
assembled rounds, except for small caliber cartridge (below 20mm) shall be identified by
lot numbers on the item itself. Some exceptions are for items that are identified by serial
number instead of lot number (see 6.3 for other type exceptions). The location, method
of marking, size, and color of the lot number shall be as shown on the applicable marking
drawing. The marking shall be permanent in nature and may consist of a stamping in the
material of the item; a permanently attached non-destructible plate; or stenciling with a
marking fluid of material that is highly resistant to weather and wear. The method of
marking shall be an engineering determination (see 6.3). The markings shall be
prominently displayed on the body of the items in such a manner as to be easily read.
Marking shall be accomplished in the color specified for the type of ammunition or
energetic materiel concerned. For items too small to be identified by lot number or serial
number on the item, at a minimum, the lot number shall be recorded/marked on the
packaging material down to and including the smallest immediate pack.
4.9.5 Missiles. (See 4.9) Unless otherwise specified (see 6.5), missiles as
complete items of ammunition shall be lotted/ serialized. Energetic loaded components
shall be lotted and properly identified by the loader’s component lot number as described
in 4.9.2. If specifically required, the complete nomenclature and lot number of each
energetic component shall be marked on the body of the guided missile. Details of
marking shall be shown on applicable marking drawings. The size, placement, and
application method of the markings shall be verified.
4.10.1 Description. Ammunition data cards shall be used for all ammunition end
items and their major components, including inert, dummy, or non-energetic items and
components unless otherwise specified (see 6.5). Components include but are not limited
to items such as fins, fuzes, guidance systems, primers, and energetic materials.
Ammunition data cards shall link to the associated ammunition lot number. The ADCs
shall contain all required data and information pertaining to the creation of the lot and
any further changes throughout the lifecycle such as rework, repairs, maintenance, and
demilitarization. Applicable information contained in the ADC includes manufacturing
activities, contracts, drawings, specifications, components, temporary configuration
management changes (RFD/RFW/RFV), ECPs, shipment dates, partial shipments, NSNs,
and other detailed information. Unless otherwise listed on a sub-assembly or component
ADC, the ADC for the ammunition materiel shall be sufficiently detailed to identify all
the components.
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4.10.2 Applicability. Unless otherwise specified (see 6.5), an ADC is required for
each lot of ammunition materiel and serially numbered item of ammunition. Unless
otherwise specified, the default ADC electronic database shall be WARP.
4.11.1 Preparation instructions. Unless otherwise specified (see 6.18 and 6.5),
ADCs shall be prepared using the secure web-based database WARP and in accordance
with the WARP User’s Manual (see 6.14.a). Propellant description sheets shall also be
prepared in accordance with requirements from the contract and/or WARP. Any noted or
suspected errors in ADCs, their associated documentation, or their associated lot numbers
shall be identified for correction.
4.11.4 New ammunition data cards. A new ADC is created when a lot number is
created or changes. This includes when lots are suffixed, lot identifier codes added, lot
theater indicator codes added, or if a completely new lot number is created. When all or
part of an ammunition lot is reworked, renovated, or modified, a new ADC for the
suffixed lot shall be prepared (see 6.14). All of the changes from the previous lot and
ADC shall be noted.
4.11.5 Data card format for inert items. The format of the data card for inert
items shall be the same format as that for energetic items, with unnecessary blocks left
blank.
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4.11.6 Revised data cards. Data cards are revised for situations such as updates of
acceptance status, correction of errors or typos, or for addition of information in the
remarks section (see 6.14). The revised data card shall include a description of the work
performed or action taken on the lot. Information shall be entered into all blocks where it
differs from the original data card.
4.12.1 Distribution of data cards. Distribution of data cards beyond what is listed
in 4.12.2 through 4.12.8, shall be in accordance with furnished instructions (see 6.14).
4.12.2 Accompany lot. Unless otherwise specified (see 6.5), a hardcopy or paper
ADC shall accompany each lot of ammunition materiel and each serially numbered item
of ammunition.
4.12.3 Cards enclosed with shipping document. To reduce paper use and to
promote cost savings, requests to eliminate or reduce the paper copies shall be submitted
for approval. Requests shall not be considered if the ADC information is not present in
WARP.
4.12.4 Electronic submission. Unless otherwise specified (see 6.5), prior to lot
acceptance, a copy of the ADC shall be entered into the WARP database.
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4.12.6 Provisional card to the proving ground. For lots requiring function test, a
provisional data card shall be prepared for distribution pending determination of the final
disposition of the lot (see 6.14.f). A provisional data card is identical in all respects to a
final data card, except that the disposition block is marked “PA”. This stands for
“Provisionally Accepted” and is used when the lot is awaiting functional or ballistic
testing. Two copies of the provisional data card shall be forwarded to the proving ground
with the test samples. Upon learning the final disposition of the lot and after any required
configuration management requests have been completed, the disposition shall be
changed to reflect the determination.
4.12.8 Partial lot. Partial lots are defined as “sub-divisions” of normal ammunition
lots. Usually they are of predetermined equal quantities or represent specific production
time frames. A partial lot is not intended to be identified as an independent lot and shall
never be so considered. Partial lots are usually permitted for: use to expedite shipments
and deliveries of critically needed items, as a convenience in controlling production
quantities of a shift, day, week, etc.; to facilitate ease of shipments, e.g., an exact amount
for loading in a railroad car or semi-trailer; or to allow for split shipments to two (2) or
more plants, depots, etc. Their intended purposes and usage are temporary.
Identification shall only be shown on the appropriate controlling documents which shall
be updated after the “partial” has served its intended purposes. Partial lots shall simply
be identified with the basic lot in a numerical sequence based on the order of production.
This information shall be placed in the remarks block of the ADC and shall not be a part
of the lot number. Authorizations to manufacture, assemble, and move partial lots of
ammunition shall be requested in advance (see 6.15).
5. DETAILED REQUIREMENTS.
5.1 Propellant lot numbers. An exception to the lot numbering system for
standard ammunition as defined in 4.1 is the propellant lot numbering system for bulk
and unassembled propellants. The propellant lot numbering system shall follow the
requirements for the manufacturing identification symbol, the year and month of
production, the ammunition suffix, and the lot theater indicator. The system shall also
follow the requirements for the lot identifier codes with a different placement in the
propellant lot number. The interfix and sequence number requirements shall not be
followed for propellant lot numbers and the propellant serial number shall be used
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instead. The following, and Figure 2, illustrate the construction of a propellant lot
number.
(b) A two (2) digit numeric code identifying the year of production
(d) A one (1) digit code signifying regular production propellant lots or
nonstandard propellant lots as specified in the following paragraphs and 4.7
(e) A five (5) digit number representing the propellant serial number
(g) A lot theater indicator as applicable (not shown in image above – see 4.8)
The appropriate manufacturer’s identification symbol (see 3.2.4.1 and 4.2) and the
correct month and year of production (see 3.2.4.2, 3.2.4.3, and 4.3) shall be applied.
Propellant lot numbers shall not exceed sixteen (16) characters in length and no
characters shall be separated by spaces. The minimum number of characters used shall
be thirteen (13). This occurs only if no ammunition lot suffix (see 4.6) or theater
indicator (see 4.8) are added. When the theater indicator is applied, it is the last character
of the propellant lot number.
5.1.1 Propellant serial number. Propellant lot serial numbers (see 3.2.25) shall be
assigned (see 6.16) and shall range from “00001” to “99999”. Propellant serial numbers
shall be unique and not repeated. Unless otherwise specified (see 6.5), once the
propellant is assembled (such as into propelling charges) a lot number of the standard
ammunition lot number construction shall be assigned. A known exception to this
standard practice is to assign a lot number with the propellant lot number format for some
of the assembled propellants subject to stability monitoring. If this exception applies,
then the propellant lot number assigned shall contain the same serial number as that of
the bulk propellant used in the assembly. This exception is not valid if multiple
propellant lots are assembled together.
5.1.2 Propellant lot identifier code placement. Regular production lots shall be
identified by retaining the numeric character “0” immediately after the hyphen in the
propellant lot number, while those lots not of regular production, included in the non-
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standard lots (see 4.7), shall be identified by replacing that numeric character “0” with the
appropriate lot identifier code.
5.1.3 Reprocessed propellant lots. Propellant lots that are reprocessed shall have
been ground, re-solvated, and taken through the entire manufacturing process.
Reprocessed propellant lots shall be considered new lots and shall take on an entirely new
identity. The manufacturer’s identification symbol shall be that of the activity
performing the re-processing operation and a new propellant lot number shall be assigned
at the completion of this process.
5.1.4 Re-blending of a single lot of propellant. Single propellant lots may be re-
blended without losing their physical identity. The propellant lot number shall remain the
same except for the addition of a suffix. No change is required for the year and month in
which the re-blending was accomplished as illustrated below.
Example:
XYZ97K-067210 is re-blended.
The revised lot number becomes XYZ97K-067210A.
Example:
HCL88J-071104 and HCL88J-071060 are blended together a propellant
manufacturing activity in June of 2009. The new lot number becomes EG-09F-
G72931.
6. NOTES.
(This section contains information of a general or explanatory nature that may be helpful,
but is not mandatory.)
6.1 Intended use. This document describes the standard practices for lot
numbering and data cards for use with ammunition and energetic materiel lots. Lot
numbers and data cards provide traceability and documentation of the materiel
throughout its lifecycle.
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6.3 Items. Items (squibs, small arms cartridges, etc.) too small to be identified by
lot number or serial number on the item proper may be identified by tag or like methods
if considered necessary or desirable. These determinations are functions and
responsibilities of the appropriate engineering agency. (See 4.9 and pertinent sub-
paragraphs thereto.)
Listed below are the previous standards and the approximate time periods for
which they were active. It is not guaranteed that lots produced within these years were
numbered in accordance to that associated standard. This information is provided for
reference only.
6.5 “Unless otherwise specified”. While the default requirements for ammunition
lot numbering and ammunition data cards are specified in this standard, there may be
some exceptions to the requirements. For those situations, the procuring activities or
owning services will specifically describe any deviations from this standard practice in
the applicable documentation such as the contract, specifications, or drawings. If no
exceptions are enumerated, then all of the requirements of this standard practice apply.
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c. The procuring activities and owning services have the responsibility to verify
that the lot numbers were properly applied and documented in accordance
with the requirements of this standard.
f. The Navy exceptions listed in sections 4 and 5 are only authorized as directed
by the governing Navy authority (see 4.6.7.1 and 4.7.9.3).
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c. The manufacturing activity or sustainment activity should ensure that they are
using the proper manufacturer’s identification symbol at all times.
Additionally, it is their responsibility to inform the PQM if under a contract,
or the applicable QASAS or Chief Inspector for sustainment actions, if any of
the conditions have been met which could require the assignment of a new
manufacturer’s identification symbol (see 4.2.4).
d. For manufacturing activities, the PQM should ensure that the activity is
assigned a symbol from JMC prior to the start of production and should verify
that the activity uses the correct manufacturer’s identification symbol at all
times.
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h. Interfix numbers may be changed for reasons other than those noted herein
when it is considered necessary by either the Government or by the contractor
with concurrence from the Government functional specialist.
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i. When there is any uncertainty as to the last previous interfix number used for
the item, the assignment should be coordinated with the appropriate procuring
service prior to authorizing production and assignment of an interfix number.
(See 4.10 and 4.11 for the WARP data card repository information.)
j. Taking into consideration the item and the manufacturing processes, the
responsible functional specialist may determine an alternate interruption time
period, less than 90 days, after which the manufacturer is required to change
the interfix number. (See 4.4.6.1)
b. The PQM if under a contract or the applicable QASAS or Chief Inspector for
sustainment actions should ensure that the sequence numbers are being used
correctly, changed properly, etc. (see 4.5). These persons are the cognizant
authorities for uses and applications of the sequence numbers.
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d. For service unique items that are not shared across services, suffix assignment
should be from the owning service’s designated functional specialist.
e. The activities that assign suffixes are responsible for ensuring that the suffixes
assigned are unique, traceable, and do not duplicate other existing suffixes for
the same lot.
j. For situations which may not require a suffix (see 4.6.9), the manufacturing or
sustainment activity should request a determination from the applicable
QASAS or other designated Government functional specialist.
a. For new lots in production, the procuring activity is responsible for notifying
the manufacturing activity that a lot has been selected to be a calibration lot
(see 4.7.6). The manufacturing activity is then responsible for taking actions
needed to apply the appropriate identification to the individual units in the lot,
the containers in which the lot is packed, the ADC (in WARP) for the lot, and
all other pertinent documents.
b. For lots which have already been accepted by the Government and are later
selected as calibration lots, the owning service is responsible for taking
actions needed to apply the appropriate identification to the individual units in
the lot, the containers in which the lot is packed, the ADC (in WARP) for the
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lot, and all other pertinent documents (see 4.7.6). This can be delegated to
sustainment activities or even the testing activity.
c. Proper use and application of the “G” lots is the responsibility of the Joint
Munitions Command in coordination with the owning service, if appropriate
(see 4.7.9). This includes establishment of the instructions and conditions
under which the work is performed and oversight to ensure the regrouping is
performed and documented properly. The owning service is responsible for
ensuring a new ADC is created and the old ADCs updated. If the owning
service chooses, this may be delegated to the sustainment activity.
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submission of the data card to the applicable proving ground or testing facility
(see 4.12.6).
6.17 Ammunition lot theater indicator history. For reference on how the
ammunition lot theater indicators Y, W, and T were used previously to identify lots
which had been in Southwest Asia (SWA), see Army MIN 09-05, Navy AIN 038-2009,
Navy AIN 067-2001, and TB 9-1300-385 –Introduction. The Y indicator only applies to
Desert Shield/Storm. The W indicator denotes missiles shipped into Iraq or Afghanistan.
The T indicator denotes two deployments, Desert Shield/Storm and either Iraq or
Afghanistan. It should also be noted that the W and T indicators only apply to the
following Army owned missile systems: Hellfire; Tube-Launched, Optically-Tracked,
Wire-Guided (TOW); Javelin; Stinger; Guided Missile Large Rocket System (GMLRS);
Army Tactical Missile System (ATACMS), and High Mobility Artillery Rocket System
(HIMARS).
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6.18 Associated Data Item Descriptions (DID). This standard has been assigned
an Acquisition Management Systems Control (AMSC) number authorizing it as the
source document for the following DID. When it is necessary to obtain the data, the
applicable DIDs must be listed on the Contract Data Requirements List (DD Form 1423).
The above DIDs were current as of the date of this standard. The ASSIST database
should be researched at https://assist.dla.mil to ensure that only current and approved
DIDs are cited on the DD Form 1423.
6.19 Method for acquiring ammunition data cards. ADCs are maintained in the
WARP database and accessible to authorized users. ADCs are also accessible in other
Government electronic databases such as Conventional Ordnance Resource Program
(CORP). An alternate means of acquiring the ADCs is to direct the request to the
appropriate agency as follows:
b. For the Air Force – Commander, Ogden Air Logistics Complex, ATTN:
AFLCMC/EBH, Hill AFB, UT 84056.
ADC
Energetic material
Explosive materiel
Homogeneous material
Lot identifier code
Lot interfix number
Lot sequence number
Lot suffix
Manufacturer’s identification symbol
Marking
Missiles
Production Line
Propellant
Propellant lot numbers
Pyrotechnics
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Rejected lots
Worldwide Ammunition-data Repository Program (WARP)
6.21 Changes from previous issue. Marginal notations are not used in this revision
to identify changes with respect to the previous issue due to the extent of the changes.
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Review activities:
Army –MI
Navy - MC
Air Force – 70
NOTE: The activities listed above were interested in this document as of the date
of this document. Since organizations and responsibilities can change, you should verify
the currency of the information above using the ASSIST Online database at
https://assist.dla.mil.
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