C6.6 Gen Set Uenr59950001

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INTERACTIVE SCHEMATIC

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EC-C2 E-C60 this interactive schematic
EC-C3
to your desktop
E-C61

VIEW ALL CALLOUTS

EC-C1
When only one callout is showing on a
machine view, clicking on this button will
Click on any text that is BLUE and make all of the callouts visible. This
underlined. These are hyperlinks button is located in the top right corner
that can be used to navigate the of every machine view page.
schematic and machine views.

ELECTRICAL SYMBOLS BASIC HYDRAULIC


HOTKEYS (Keyboard Shortcuts) COMPONENT SYMBOLS
T

Pressure Temperature Level Flow


Pump

FUNCTION KEYS
Switch Switch Switch Switch Circuit Breaker
or Motor Variability

Click here to view the


Zoom In “CTRL” / “+” Schematic Symbols
Fluid
Conditioner
Spring
(Adjustable)

Zoom Out “CTRL” / “-” and Definitions page

Fit to Page “CTRL” / “0” (zero)


Hand Tool “SPACEBAR” (hold down)
Find “CTRL” / “F”
SCHEMATIC SYMBOLS AND DEFINITIONS

VALVES INTERNAL PASSAGEWAYS PUMPS BASIC HYDRAULIC


ENVELOPES FLOW IN ONE
DIRECTION
FLOW ALLOWED IN
EITHER DIRECTION
PARALLEL
FLOW
CROSS
FLOW
FIXED DISPLACEMENT
COMPONENT SYMBOLS

One Position Two Position Three Position Unidirectional Bidirectional Pump


Infinite Two Three Variability
Positioning Position Position or Motor
PORTS VARIABLE DISPLACEMENT
NON- COMPENSATED

CYLINDERS Fluid Spring


(Adjustable)
Two-way Three-Way Four-Way Conditioner
Unidirectional Bidirectional
CONTROL
AB AB
Single Acting Double Acting
MOTORS Pressure
FIXED DISPLACEMENT Spring
P T P T Compensation
Normal Position Shifted Position Infinite Position

CHECK
Control
ACCUMULATORS Unidirectional Bidirectional
Valves
Line Restriction
(Variable)
VARIABLE DISPLACEMENT
Basic Spring Shuttle NON- COMPENSATED
Pilot
Symbol Loaded Line Restriction
Controlled Spring Loaded Gas Charged Restriction
(Fixed)

Unidirectional Bidirectional

MAIN AUX.
Line Restriction
PILOT CONTROL 2-Section
RELEASED PRESSURE ROTATING SHAFTS Variable and Pressure
Compensated
Pump

Unidirectional Bidirectional
External Return Internal Return
Attachment Pump: Variable and
REMOTE SUPPLY PRESSURE Pressure Compensated

Internal Hydraulic Pneumatic


Simplified Complete Supply Pressure Energy Triangles

COMBINATION CONTROLS
LINES MEASUREMENT

Solenoid Solenoid Solenoid Solenoid and Servo Thermal Detent Crossing Joining
or Manual and Pilot Pilot or Manual Pressure Temperature Flow

MANUAL CONTROL FLUID STORAGE RESERVOIRS

Push-pull Lever Manual Shutoff General Manual Push Button Pedal Spring Vented Pressurized Return Above Fluid Level Return Below Fluid Level

HYDRAULIC SYMBOLS - ELECTRICAL ELECTRICAL SYMBOLS


G
M T

Pressure Temperature Level Flow


Transducer Transducer Generator Electric Pressure Pressure Switch Temperature Electrical
Switch Switch Switch Switch Circuit Breaker
(Fluid) (Gas / Air) Motor Switch (Adjustable) Switch Wire

BASIC ELECTRICAL COMPONENT SYMBOLS HARNESS AND WIRE SYMBOLS


Wire, Cable, or Harness Assembly Identification:
Fuse: A component in an electrical circuit that will open the circuit if too much current flows through it. Includes Harness Identification Letters and Harness
Connector Serialization Codes (see sample).
Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The circle indicates
that the component has screw terminals and a wire can be disconnected from it.
AG-C4 L-C12
Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.). 111-7898 3E-5179
No circle indicates that the wire cannot be disconnected from the component. Part Number: for 1
Connector Plug
Ground (Wired): This indicates that the component is connected to a grounded wire. 2
The grounded wire is fastened to the machine.
Plug Receptacle
Pin or Socket Number
Ground (Case): This indicates that the component does not have a wire connected to ground.
It is grounded by being fastened to the machine. Harness Identification Letter(s): (A, B, C, AA, AB, AC, ...)

Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the contacts of Harness Connector Serialization Code: The "C" stands for
"Connector" and the number indicates which connector in the
a normally open reed switch; it opens the contacts of a normally closed reed switch.
harness (C1, C2, C3, ...)
L-C12
Sender: A component that is used with a temperature or pressure gauge. 3E-5179
The sender measures the temperature or pressure.
T Its resistance changes to give an indication to the gauge of the temperature or pressure. 5A
Component
Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity. Fuse (5 Amps) 9X-1123 Part Number
It has a coil that makes an electromagnet when current flows through it.
The electromagnet can open or close the switch part of the relay. 325-AG135 PK-14
Harness identification code:
This example indicates wire group 325, Wire Gauge
Solenoid: A solenoid is an electrical component that is activated by electricity. wire 135 in harness "AG". Wire Color
It has a coil that makes an electromagnet when current flows through it.
The electromagnet can open or close a valve or move a piece of metal that can do work. 1 Deutsch connector: Typical representation
of a Deutsch connector. The plug contains all
2 sockets and the receptacle contains all pins.
Magnetic Latch Solenoid: An electrical component that is activated by electricity and held latched by a
permanent magnet. It has two coils (latch and unlatch) that make electromagnet 1 Sure-Seal connector: Typical representation
when current flows through them. It also has an internal switch that places of a Sure-Seal connector. The plug and receptacle
2 contain both pins and sockets.
the latch coil circuit open at the time the coil latches.
UENR5995
October 2014

C6.6 Genset Engine


Electrical System
SDA1-UP
N6D1-UP

© 2014 Caterpillar, All Rights Reserved Printed in U.S.A.


F

C
D

A
B

7
7

COOLANT

WASTEGATE
SMART
SOLENOID
FUEL PUMP
OIL PRESSURE
PRESSURE
FUEL RAIL
PRESSURE
INTAKE MANIFOLD
CONNECTOR
SERVICE TOOL
TEMPERATURE
INTAKE MANIFOLD
TEMPERATURE
CAM SPEED
CRANK SPEED

2
1
2
1
3
2
1
3
2
1
3
2
1
J
H
G
F
E
D
C
B
A
2
1
2
1
2
1
2
1

E-C2
E-C5
E-C6
E-C7

E-C15
E-C8
E-C3
E-C4

E-C11
E-C10

8T8736

155-2269
155-2269
230-4013
230-4013
237-0227
230-4011
230-4011
238-8247
238-8247

945-E20
944-E21
229-E45
101-E18

Y792-E24
Y793-E23

6
6

C211-E44 BK-18
C967-E42 BU-18

Y951-E26 PU-18
Y950-E25 YL-18
994-E56 GY-18
Y947-E39 BR-18
L730-E47 OR-18
Y946-E51 BU-18
Y948-E40 BR-18
R997-E48 OR-18
X731-E55 BU-18
T993-E38 BR-18
T997-E46 OR-18
PK-18
YL-18
BR-18
OR-18
BK-18
RD-18
L731-E68 BR-18
L731-E66 BR-18
995-E43 BU-18
P920-E53 BR-18
996-E70 GN-18
E965-E52 BU-18
996-E69 GN-18

M795-E17 WH-18

HIGHWAYS
(+) BATTERY

CAT DATA LINK


SIGNAL TO ECM

J1939 DATA LINK


STARTING CIRCUIT
(+) BATTERY SWITCHED

5
5

996-E70 GN-18
996-E69 GN-18

ENGINE CONTROL MODULE


245-1043
E-C1
L731-E68 BR-18
L731-E66 BR-18

SENSOR / ACTUATOR SUPPLY


(-) BATTERY / SENSOR RETURN

CONTROL (RETURN) FROM ECM


Y951-E26 PU-18

CONTROL (POSITIVE) FROM ECM


65 Y950-E25 YL-18
INJECTOR 4 HIGH SIDE DRIVER 64 X923-E64 OR-18 M795-E17 WH-18
P920-E53 BR-18
E965-E52 BU-18

INJECTOR 5 HIGH SIDE DRIVER 63 X924-E63 BR-18 C211-E44 BK-18


INJECTOR 6 HIGH SIDE DRIVER 62 X925-E62 PK-18
61 T993-E38 BR-18
60 X731-E55 BU-18
INJECTOR 3 HIGH SIDE DRIVER 59 X922-E59 WH-18 R997-E48 OR-18
INJECTOR 2 HIGH SIDE DRIVER 58 X921-E58 PK-18 Y946-E51 BU-18
INJECTOR 1 HIGH SIDE DRIVER 57 X920-E57 BR-18 994-E56 GY-18
995-E43 BU-18

E54, E70
E53, E69
C967-E42 BU-18

OIL PRESSURE SIGNAL 56 994-E56 GY-18 Y948-E40 BR-18


INTAKE MAN PRESSURE SIGNAL 55 X731-E55 BU-18 Y947-E39 BR-18

TRIPLE TWIST
TWISTED PAIR

E55, E53, E54


54 L730-E47 OR-18
PUMP CAM SPEED SIGNAL 53 P920-E53 BR-18 T997-E46 OR-18
996-E10

CRANK SPEED SIGNAL 52 E965-E52 BU-18


FUEL RAIL PRESSURE SIGNAL 51 Y946-E51 BU-18
50 Y792-E24 PK-18
L731-E37 BR-18
GN-18

49

4
4

Y793-E23 YL-18
FUEL RAIL PRESS POWER SUPPLY 48 R997-E48 OR-18 945-E20 BR-18
OIL PRESSURE POWER SUPPLY 47 L730-E47 OR-18 944-E21 OR-18
INT MAN AIR PRESS PWR SUPPLY 46 T997-E46 OR-18

H
G
F
E
DIAGNOSTIC GROUND 45 229-E45 BK-18 229-E45 BK-18
SMART WASTEGATE GROUND 44 C211-E44 BK-18 101-E18 RD-18
COOLANT TEMPERATURE SIGNAL 43 995-E43 BU-18
INTAKE MAN AIR TEMP SIGNAL 42 C967-E42 BU-18
41
FUEL RAIL PRESSURE GROUND 40 Y948-E40 BR-18
39

238-2666
238-2666
238-2666
260-5540
OIL PRESSURE GROUND Y947-E39 BR-18
INT MAN AIR PRESSURE GROUND 38 T993-E38 BR-18 995-E43 BU-18

IDENT PART NUMBER


COMMON SENSOR GROUND 37 L731-E37 BR-18
36 L731-E37 BR-18 H-T11
INJECTOR 1 DRIVER RETURN 35 X926-E35 GY-18 C967-E42 BU-18 245-1054
INJECTOR 2 DRIVER RETURN 34 X927-E34 YL-18 P920-E53 BR-18

NAME
INJECTOR 3 DRIVER RETURN 33 X928-E33 GN-18 996-E10 GN-18
32 E965-E52 BU-18
INJECTOR 1

H-T22
31 245-1054

3
3

30 X920-E57 BR-18 4 T951-H1 BK-16


29 X920-E57 BR-18 X926-E35 GY-18 3 T957-H2 BK-16

ENGINE HARNESS
28 X926-E35 GY-18 X921-E58 PK-18 2 T952-H3 BK-16

INJECTOR HARNESS
INJECTOR HARNESS
INJECTOR HARNESS
27 X921-E58 PK-18 X927-E34 YL-18 1 T958-H4 BK-16
FUEL PUMP SOLENOID RETURN 26 Y951-E26 PU-18 X927-E34 YL-18 H-T33
FUEL PUMP SOLENOID SIGNAL 25 Y950-E25 YL-18 245-1054
H-C1

E-C12

CAN A+ 24 Y792-E24 PK-18 X922-E59 WH-18


CAN A- 23 Y793-E23 YL-18 X928-E33 GN-18
155-2272
113-4630

22 X923-E64 OR-18
INJECTOR 2

H-T44
DATALINK + 21 944-E21 OR-18 X929-E8 BU-18 245-1054
DATALINK - 20 945-E20 BR-18
19 X924-E63 BR-18
DIAG POWER SUPPLY (BAT+) 18 101-E18 RD-18 X930-E7 GY-18 G-T11
SMART WASTEGATE PWM SIGNAL 17 M795-E17 WH-18 X925-E62 PK-18 245-1054
16 X931-E6 YL-18
15
14
INJECTOR 3

G-T22
13 245-1054
12 X922-E59 WH-18 4 T953-G1 BK-16

2
2

11 X928-E33 GN-18 3 T959-G2 BK-16


SPEED SENSOR SUPPLY 10 996-E10 GN-18 X923-E64 OR-18 2 T954-G3 BK-16
9 X929-E8 BU-18 1 T960-G4 BK-16
G-T33

MEDIA NUMBER: UENR5995


INJECTOR 4 DRIVER RETURN 8 X929-E8 BU-18
INJECTOR 5 DRIVER RETURN 7 X930-E7 GY-18 245-1054
G-C1

E-C13

INJECTOR 6 DRIVER RETURN 6 X931-E6 YL-18


5
155-2272
113-4630

4
INJECTOR 4

G-T44
3 245-1054
2
1
F-T11
245-1054
INJECTOR 5

Components are shown installed on a fully operable engine in a non powered state.
F-T22
245-1054
X924-E63 BR-18 4 T955-F1 BK-16
X930-E7 GY-18 3 T961-F2 BK-16
SCHEMATIC PART NUMBER: 254-7336, CHANGE: -, VERSION: 01

1
1

X925-E62 PK-18 2 T956-F3 BK-16


X931-E6 YL-18 1 T962-F4 BK-16
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

F-T33
245-1054
F-C1

E-C14

Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.
THIS SCHEMATIC IS FOR THE C6.6 GENSET ENGINE ELECTRICAL SYSTEM
155-2272
113-4630
INJECTOR 6

F-T44
245-1054
F

C
D

A
B
TOP VIEW
VIEW ALL CALLOUTS

INTAKE MANIFOLD E-C13 INJECTOR


PRESSURE 3 & 4 CONNECTOR

INTAKE MANIFOLD E-C14 INJECTOR


TEMPERATURE 5 & 6 CONNECTOR
LEFT SIDE VIEW

COOLANT E-C12 INJECTOR FUEL RAIL


VIEW ALL CALLOUTS

TEMPERATURE 1 & 2 CONNECTOR PRESSURE


SMART
WASTEGATE
ECM

CAM SPEED FUEL PUMP OIL PRESSURE CRANK SPEED SERVICE TOOL
SOLENOID CONNECTOR

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