Sl. No.

Description

INPUT DATA

Pipe Size

Pipe Material (Grade)

OD of Pipe

Thickness of Pipe

ID of Pipe

Anti corrosion coating thickness ( 3LPE )

Pipe OD with anti corrosion coating

Density of Steel

Density of 3LPE Coating

Specified minimum yield strength

Young's modulus

Poisson's ratio

Linear coefficient of thermal expansion

Allowable longitudinal stress

Pipeline installation temperature

Length of Pipe

Weight of Steel

Weight Coating

Total Weight of Pipe Including Coating

TRENCH DETAILS

Height of Skid

Depth of Cover

Depth of Trench (Dc+Y2)

Verticle distance between pipe on skid and pipe on trench bottom

Trench gap on left side of pipe

Trench gap on right side of pipe

Trench side angle

Width of Trench Top

Width of Trench Bottm

Position of pipe resting on Skid from edge of trench

Width of Pipe Skid ( assumed as equal to pipe OD )

Design boom overhang to be considered for side boom load capacity estimation

CALCULATIONS

Moment of inertia

Section Modulus

Minimum radius of curvature for elastic bending during installation

Side boom details:

Based on the information collected from site and it is suggested that overhanging to be considered is as given bello

1. First side boom moving in forward direction ) - X8 = 4500 mm from trench centre

2. Second side boom ( behind side boom which will place the pipe section in the trench ) - X8 = 3500 mm from tren

3. Third side boom ( behind second side boom which will place the pipe section in the trench ) - X8 = 2500 mm from

4. The side boom will be placed in staggered position with respect to trench centre line. It will result in nearly same
will give the more conservative results.

5. Number of side booms placed

6. Safe lift capacity at boom overhang at distance X7 (Boom Radius)

7. Selected safe lifting capacity = safe lifting capacity

8. Safety factor (assumed)

CALCULATIONS

Moment of inertia

Section modulus

Minimum radius of curvature for elastic bending during installation

CALCULATION FOR SAFE LIFT POINT SPACING:

Minimum spacing between two side booms with considering total weight of pipe

Selected sideboom spacing

CHECK FOR DEFLECTION:

Maximum deflection with considering steel weight only

Chord Length

Maximum allowable sag as per elastic bend radius

Deflection check : δactual should be less than δallowable

CHECK FOR BENDING MOMENT:

Maximum bending moment

Maximum allowable bending stress

Maximum allowable bending moment

Check for bending moment : B max should be less than Ballowable

CALCUATIONS FOR POSITIONNING AND LAYING OF PIPELINE:

Maximum horizantal distance between cetere of trench and original position of pipe

Total verticle distance to be covered

During the process of positionning and laying of pipe it will bend in double curvature in
horizantal as well as inverticle plane.

Length of pipe string between touchdown point at skid on ground and touch down point at
the trench bottom

Total arc length

Half arc Length

Angle

Maximum deflection
Maximum allowable deflection

Check for max deflection = maximum allowable deflection should be more than the
maximum distance to be covered
Symbol Value Unit

52"

X60

Do 1321 mm

t 12.5 mm

Di 1296 mm

tc 3 mm

Dc 1327 mm

ρsteel 7850 Kg/m3

ρcoat 990 Kg/m3

SMYS 414 N/mm2

E 200000 N/mm2

ν 0.3

α 1.17E-05 / 0C

σAL 372.6 N/mm2

Ti 30 0
C

L 210 m

WSteel 403.37 Kg/m

Wcoat 12.35 Kg/m

Wp 415.72 Kg/m

Y1 1000 mm

Y2 6673 mm

Y3 8000 mm

Y4 9000 mm

X1 300 mm
 X2 300 mm

Ø 16 Degree

X3 X3=(Y4/tan(90-Ø)) 2293.96 mm

Wtop Wtop=Dc+X1+X2+2x (X3) 6514.93 mm

Wbottom Wbottom=Dc+X1+X2 1927.00 mm

X4 500.00 mm

Wskid 1327.00 mm

X5 X6=(Wtop/2) + X4+(Dc/2) 4420.96 mm

I I=π/64 (Do4-Di4) 0.011 m4

Z Z=π/32 (Do3-Di3) 0.013 m3

Rc Rc=(0.5E x Do)/ (0.65 x SMYS) 490.90 m

to be considered is as given bellow:-

tre

rench ) - X8 = 3500 mm from trench centre

the trench ) - X8 = 2500 mm from trench centre

e line. It will result in nearly same boom overhang ( X7 ) which may vary from 2500 mm to 3500 mm which

= 3 Nos.

= 19 Tonnes

Capacitysideboom 19 Tonnes

SF 1.25

I I=𝜋/64(𝐷𝑜4−𝐷𝑖4) 0.01 m4

Z Z=𝜋/32(𝐷𝑜3−𝐷𝑖3) 0.02 m3

Rc Rc=(0.5E x Do)/ (0.65 x SMYS) 490.90 m

 Ssideboom Ssideboom=Capacitysideboom/ SFx Wtotal 36.56 m

Ssideboom 24.00 m

SPACING IS SAFE

δactual δactual=(5xWsteel x Ssideboom4)/384 x Ex I 7.77 mm

AC AC=Ssideboom/2 12 m

X X= SQRT(Rc2 -AC2) 490.75 m

δallowable δallowable=Rc-X 0.15 m

DEFLECTION IS NOT SAFE

Bmax Bmax=(Wp x Ssideboom2)/8 293633.695

Nm

BSallowable BSallowable=0.65 x SMYS 269.1

N/mm2

Ballowable Ballowable=Bsallowable x Z 5919355.2

DEFLECTION IS SAFE

X5 4.42 m

Y5 9.00 m

Distance max Distance max=SQRT(X52+Y52) 10.03 m

Dsb 72 m

Ltotal arc 72 m

LHalfarc 36 m

Ф Sin Ф= Lhalfarc/ Rc Degree

4.21

X=Lhalfarc/tan Ф m
X 489.57

δmax δmax=Rc-X 1.32 m

Sallowable 2x δmax 2.64
m

DEFLECTION IS NOT SAFE

Pipe Size