04 SICAM1703 Architecture Act Important

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SICAM 1703

Architecture, Terms & Concepts


Energy Automation

© Siemens AG 2009
Energy Sector
ACP 1703 – Architecture, Terms & Concepts
Content

Architecture
Terms
Overview of functions
 Master control element
 Processing- and communication elements
 Protocol elements
 Periphery
 Ax 1703 peripheral bus
 Telecontrol and automation
 Communication
 System services

© Siemens AG 2009
Page 2 Nov-09 Energy Automation M. Haslinger E D EA PRO LM2 Energy Sector
Scalable Products
... ensures optimum scaling

low high

BC 1703 ACP
Bay
Bay control
control unit
unit with
with integrated
integrated protection
protection Control/telecontrol
Control/telecontrol
for
for medium
medium toto large
large
Control/telecontrol
Control/telecontrol for
for data
data volumes
volumes
small
small to
to medium
medium data
data volumes
volumes

Compact
Compact telecontrol
telecontrol AK 1703 ACP
system
system TM 1703 ACP

TM 1703 mic

© Siemens AG 2009
Page 3 Nov-09 Energy Automation M. Haslinger E D EA PRO LM2 Energy Sector
ACP 1703
The scalable Product Concept

Common features
 Architecture
 Kernel structure
 Internal Interfaces
 Technology
 Flash Technology
 Identical functions
 Application
 Communication
 Engineering
 Identical hardware modules
 I/O-Modules
 Communication interfaces
© Siemens AG 2009
Page 4 Nov-09 Energy Automation M. Haslinger E D EA PRO LM2 Energy Sector
Architecture of AK 1703 ACP
Master control element
 M-CPU

Communication element

Communication element
Master control element
Node bus

Peripheral element

Peripheral element
 C0-CPU

Protocol element

Protocol element

Protocol element
Processing and

Processing and
Node bus
 up to 16 processing- and Ax-PE Bus internal
communication elements
(C1-CPU ...C16 CPU)
Protocol elements
 M-CPU: up to 2
 C1-CPU ...C16 CPU: up to 4
Internal peripheral elements (PE):
Peripheral Peripheral
 up to 16 to one element element
parameter-
Peripheral Peripheral
settable C-CPU element element
External peripheral elements:
max 2x max 4x max 4x
 up to 16 PE per C-CPU serial, serial, serial,
Ethernet Ethernet Ethernet
© Siemens AG 2009
Page 5 Nov-09 Energy Automation M. Haslinger E D EA PRO LM2 Energy Sector
Architecture of TM 1703 ACP
Master control element
 M-CPU

Communication element

Communication element
Master control element
Node bus

Peripheral element

Peripheral element
 C0-CPU

Protocol element

Protocol element

Protocol element
Processing and

Processing and
Node bus
 up to 16 processing- and Ax-PE Bus internal
communication elements
(C1-CPU ...C16 CPU)
Protocol elements
 M-CPU: up to 4
 C1-CPU ...C16 CPU: up to 4
Internal peripheral elements (PE) :
Peripheral Peripheral
 up to 16 to one element element
parameter-
Peripheral Peripheral
settable C-CPU element element
External peripheral elements:
max 4x max 4x max 4x
 up to 16 PE per C-CPU serial, serial, serial,
Ethernet Ethernet Ethernet
© Siemens AG 2009
Page 6 Nov-09 Energy Automation M. Haslinger E D EA PRO LM2 Energy Sector
Architecture of BC 1703 ACP/C
Master control element
 M-CPU

Communication element
Master control element
Node bus

Processing element

Peripheral element

Peripheral element
 C0-CPU

Protocol element

Protocol element

Protocol element
Processing and
(Protection)
Node bus
 up to 1 processing- and Ax-PE Bus internal
communication elements
(C1-CPU)
Protocol elements
 M-CPU: up to 2 + 1
 C1-CPU ...C16 CPU: up to 4
Internal peripheral elements (PE):
Peripheral Peripheral
 up to 5 element element
Peripheral Peripheral
element element
External peripheral elements:
 up to 16 PE per C-CPU max 2x max 4x max 4x
serial, serial, serial,
Ethernet Ethernet Ethernet
© Siemens AG 2009
Page 7 Nov-09 Energy Automation M. Haslinger E D EA PRO LM2 Energy Sector
Architecture of BC 1703 ACP/M
Master control element
 M-CPU

Communication element
Master control element
Node bus

Processing element

Peripheral element

Peripheral element
 C0-CPU

Protocol element

Protocol element

Protocol element
Processing and
(Protection)
Node bus
 up to 1 processing- and Ax-PE Bus internal
communication elements
(C1-CPU)
Protocol elements
 M-CPU: up to 2 + 1
 C1-CPU ...C16 CPU: up to 4
Internal peripheral elements (PE):
Peripheral Peripheral
 up to 15 element element
Peripheral Peripheral
element element
External peripheral elements:
 up to 16 PE max 2x max 4x max 4x
serial, serial, serial,
(Summary internal + external ≤16 PE) Ethernet Ethernet
Ethernet
© Siemens AG 2009
Page 8 Nov-09 Energy Automation M. Haslinger E D EA PRO LM2 Energy Sector
ACP 1703
The Scaleable Automation Concept

Communication element
Master control element
Node bus

Processing element

Peripheral element

Peripheral element
Protocol element

Protocol element

Protocol element
Processing and
(Protection)
Ax-PE Bus internal

Peripheral
element
Peripheral
element

max 2x max 4x max 4x


serial, serial, serial,
Ethernet Ethernet Ethernet
© Siemens AG 2009
Page 9 Nov-09 Energy Automation M. Haslinger E D EA PRO LM2 Energy Sector
ACP 1703 – Architecture, Terms & Concepts
Content

Architecture
Terms
Overview of functions
 Master control element
 Processing- and communication elements
 Protocol elements
 Periphery
 Ax 1703 peripheral bus
 Telecontrol and automation
 Communication
 System services

© Siemens AG 2009
Page 10 Nov-09 Energy Automation M. Haslinger E D EA PRO LM2 Energy Sector
Terms

Basic system elements (BSE):


All system elements connected

Communication element

Communication element
Master control element
Node bus
to the node bus:

Peripheral element
Peripheral element
Protocol element

Protocol element

Protocol element
Processing and

Processing and
 M-CPU (Master control element)
 C0-CPU (Master control element)
 C1-CPU to C16-CPU (Processing Ax-PE Bus internal
and communication elements)

Supplementary system
elements (SSE):
All system elements connected
to basic system elements:
Peripheral
 Protocol elements (PRE) element
 Serial interface (SIP)
Peripheral
 Network Interface (NIP element
 Field bus Interface (FIP)
max 2x max 4x max 4x
 Peripheral elements (PE) serial, serial, serial,
16 per C-CPU Ethernet Ethernet ©Ethernet
Siemens AG 2009
Page 11 Nov-09 Energy Automation M. Haslinger E D EA PRO LM2 Energy Sector
ACP 1703 – Architecture, Terms & Concepts
Content

Architecture
Terms
Overview of functions
 Master control element
 Processing- and communication elements
 Protocol elements
 Periphery
 Ax 1703 peripheral bus
 Telecontrol and automation
 Communication
 System services

© Siemens AG 2009
Page 13 Nov-09 Energy Automation M. Haslinger E D EA PRO LM2 Energy Sector
Master Control Element (1)

Centrally coordinating element for

Communication element

Communication element
Master control element
Node bus
all system services

Peripheral element
Peripheral element

Protocol element
Protocol element

Protocol element
Processing and

Processing and
 Data flow control
 Control function Ax-PE Bus internal

 Diagnosis
 Connecting TOOLBOXII
 Time management
 Saving parameter and firmware
onto flashcard Peripheral Peripheral
Communication element element
with Processing and Peripheral Peripheral
Communication elements element element
connected to the node bus
max 4x max 4x max 4x
serial, serial, serial,
Ethernet Ethernet Ethernet
© Siemens AG 2009
Page 14 Nov-09 Energy Automation M. Haslinger E D EA PRO LM2 Energy Sector
Master Control Element (2)

 Open- and closed loop control

Communication element

Communication element
Master control element
Node bus
function in accordance

Peripheral element
Peripheral element

Protocol element
Protocol element

Protocol element
Processing and

Processing and
with IEC-61131-3
 Telecontrol function
Ax-PE Bus internal
 Communication with other
automation units (AU)
via protocol elements
 Communication with
peripheral elements
via Ax 1703
peripheral bus (Ax-Bus) Peripheral Peripheral
element element
Peripheral Peripheral
element element

max 4x max 4x max 4x


serial, serial, serial,
Ethernet Ethernet Ethernet
© Siemens AG 2009
Page 15 Nov-09 Energy Automation M. Haslinger E D EA PRO LM2 Energy Sector
Processing and Communication Elements

 Open- and closed loop control

Communication element

Communication element
Master control element
Node bus
function in accordance

Peripheral element

Peripheral element
Protocol element
Protocol element

Protocol element
Processing and

Processing and
with IEC-61131-3
 Telecontrol function
Ax-PE Bus internal
 Communication with other
automation units (AU)
via protocol elements
 Communication with
peripheral elements
via Ax 1703
peripheral bus (Ax-Bus) Peripheral Peripheral
element element

 Special processing function Peripheral


element
Peripheral
element
(e.g. protection)
max 4x max 4x max 4x
serial, serial, serial,
Ethernet Ethernet ©Ethernet
Siemens AG 2009
Page 16 Nov-09 Energy Automation M. Haslinger E D EA PRO LM2 Energy Sector
ACP 1703 – Architecture, Terms & Concepts
Content

Architecture
Terms
Overview of functions
 Master control element
 Processing- and communication elements
 Protocol elements
 Periphery
 Ax 1703 peripheral bus
 Telecontrol and automation
 Communication
 System services

© Siemens AG 2009
Page 17 Nov-09 Energy Automation M. Haslinger E D EA PRO LM2 Energy Sector
Protocol Elements (1)

For data exchange with other

Communication element

Communication element
Master control element
automation units or control systems Node bus

Peripheral element
Peripheral element

Protocol element
Protocol element

Protocol element
Processing and

Processing and
Exchange carried out via telegrams
Ax-PE Bus internal
Standard communication in
accordance with
 IEC 60870-5-101 (serial)
 IEC 60870-5-104 (Ethernet, TCP/IP)

Many third-party
protocols available
Peripheral Peripheral
element element
Peripheral
Standardised internal communication Peripheral
from/to superior CPU with dataelement
types element
and structures in accordance with
IEC 60870-5 max 4x max 4x max 4x
serial, serial, serial,
Ethernet Ethernet Ethernet
© Siemens AG 2009
Page 18 Nov-09 Energy Automation M. Haslinger E D EA PRO LM2 Energy Sector
Hardware for Protocol Elements

1 SIM (serial interface modul) is


equipped with:
 2 Serial communication interfaces SM-2551

 1 Network interface (Ethernet) SM-2556

 1 Network interface (Ethernet) + SM-2556 and


1 Serial communication interface SM-0551

 1 Profibus interface (DP-Master) SM-2545

Can be used in AK 1703 ACP, TM 1703 ACP and BC 1703 ACP


© Siemens AG 2009
Page 19 Nov-09 Energy Automation M. Haslinger E D EA PRO LM2 Energy Sector
ACP 1703 – Architecture, Terms & Concepts
Content

Architecture
Terms
Overview of functions
 Master control element
 Processing- and communication elements
 Protocol elements
 Periphery
 Ax 1703 peripheral bus
 Telecontrol and automation
 Communication
 System services

© Siemens AG 2009
Page 20 Nov-09 Energy Automation M. Haslinger E D EA PRO LM2 Energy Sector
Peripheral Element (1)

Acquisition and output of

Communication element
Communication element
Master control element
process information, Node bus

Peripheral element

Peripheral element
Protocol element

Protocol element

Protocol element
Processing and
Processing and
sensor- and actuator adaptation
Pre-processing, control and
adaptation at entry point resp. exit Ax-PE Bus internal
point, e.g.
 Adaptation of measured values
 Live Zero monitoring
 Time tagging
 Suppression of intermediate position
for double-point information Peripheral Peripheral
element element
 Flatter suppression Peripheral Peripheral
element element
 Complete command
procedure in accordance
max 4x max 4x max 4x
with IEC 60870-5 serial, serial, serial,
(Confirmation, Termination..) Ethernet Ethernet Ethernet
© Siemens AG 2009
Page 21 Nov-09 Energy Automation M. Haslinger E D EA PRO LM2 Energy Sector
Peripheral Element (2)

SICAM 1703 provides a comprehensive,


standardised pre-processing functionality,
regardless
of the actually used product.

Allows target system neutral engineering of


the process periphery

The process is at the centre


of the engineering tool OPMII

Complete engineering in accordance


with IEC 60870-5-101/104 starting
from peripheral element

© Siemens AG 2009
Page 22 Nov-09 Energy Automation M. Haslinger E D EA PRO LM2 Energy Sector
Peripheral Element (3)

Secured transmission

Communication element

Communication element
Master control element
via Node bus

Peripheral element
Peripheral element

Protocol element
Protocol element

Protocol element
Processing and
serial Ax 1703 peripheral bus from/to

Processing and
superior CPU
Ax-PE Bus internal

Peripheral Peripheral
element element
Peripheral Peripheral
element element

max 4x max 4x max 4x


serial, serial, serial,
Ethernet Ethernet Ethernet
© Siemens AG 2009
Page 23 Nov-09 Energy Automation M. Haslinger E D EA PRO LM2 Energy Sector
Ax 1703 Peripheral Bus

Master - slave principle

Communication element

Communication element
Master control element
Node bus
 Master control resp. processing

Peripheral element
Peripheral element

Protocol element
Protocol element

Protocol element
Processing and

Processing and
and communication element are
used as masters
 Peripheral element are slave Ax-PE Bus internal
Max. 16 peripheral elements per
master
Addressing
 Bus users are addressed by
an adjustable peripheral
board address
(PBA). Peripheral Peripheral
 PBA is adjusted at the element element
peripheral element. Peripheral Peripheral
element element

max 4x max 4x max 4x


serial, serial, serial,
Ethernet Ethernet Ethernet
© Siemens AG 2009
Page 24 Nov-09 Energy Automation M. Haslinger E D EA PRO LM2 Energy Sector
Ax 1703 Peripheral Bus

Inside the mounting rack

Communication element

Communication element
Master control element
Node bus
External

Peripheral element
Peripheral element

Protocol element
Protocol element

Protocol element
Processing and

Processing and
 electrical (up to 3m),
 optical (up to 200m) Ax-PE Bus internal
Serial, 16MB,
secured communication with
Hamming distance 4

Peripheral Peripheral
element element
Peripheral Peripheral
element element

max 4x max 4x max 4x


serial, serial, serial,
Ethernet Ethernet Ethernet
© Siemens AG 2009
Page 25 Nov-09 Energy Automation M. Haslinger E D EA PRO LM2 Energy Sector
ACP 1703 – Architecture, Terms & Concepts
Content

Architecture
Terms
Overview of functions
 Master control element
 Processing- and communication elements
 Protocol elements
 Periphery
 Ax 1703 peripheral bus
 Telecontrol and automation
 Communication
 System services

© Siemens AG 2009
Page 26 Nov-09 Energy Automation M. Haslinger E D EA PRO LM2 Energy Sector
Telecontrol versus Automation

Requirements for
Telecontrol Automation
 Data transmission  Periodical transmission
caused by change only of all data
(spontaneous transmission)

 Prioritisation of data  Deterministic reaction time

 Highly standardised  Low pre-processing functions


pre-processing functions

 Widely distributed networks  Usually restricted to one place,


decoupled networking on
telecontrol level

Due to the increasing network solution modern systems have to fulfil


both requirements simultaneously!
© Siemens AG 2009
Page 27 Nov-09 Energy Automation M. Haslinger E D EA PRO LM2 Energy Sector
Telecontrol AND Automation
Communication functions

Telecontrol Automation
(open- and closed loop control function)
process
interfacing

Telecontrol functions Automation


(spontaneous) (periodical)
Counter Monitoring
Single point information Controlling and sequences
Double point information Interlocking
Checked command output Mathematical functions
Time tagging

ACP 1703 meets both requirements!


© Siemens AG 2009
Page 28 Nov-09 Energy Automation M. Haslinger E D EA PRO LM2 Energy Sector
Telecontrol AND Automation

Secured Transmission

Communication element

Communication element
Master control element
Node bus
via

Peripheral element
Peripheral element

Protocol element
Protocol element

Protocol element
Processing and

Processing and
serial Ax 1703 peripheral bus
from/to superior CPU
Ax-PE Bus internal
 periodically for
automation tasks in
 10ms grid or
 control cycle
 spontaneously for
telecontrol tasks
Peripheral Peripheral
element element

Peripheral Peripheral
element element

max 4x max 4x max 4x


serial, serial, serial,
Ethernet Ethernet Ethernet
© Siemens AG 2009
Page 29 Nov-09 Energy Automation M. Haslinger E D EA PRO LM2 Energy Sector
Automation Tasks

 Periodical processing

Acquisition of
 Guaranteed reaction time all process data

Constant cycle time


 Freely definable
automation functions Processing in
Function diagram

 Creation in function diagram

Output of all process data

© Siemens AG 2009
Page 30 Nov-09 Energy Automation M. Haslinger E D EA PRO LM2 Energy Sector
Automation Tasks - CAEx plus

 Compliant to IEC 61131-3

 Up to 3 tasks

 Bump less reload

 Available in all
ACP 1703 systems

© Siemens AG 2009
Page 31 Nov-09 Energy Automation M. Haslinger E D EA PRO LM2 Energy Sector
Telecontrol Tasks

Peripheral functions such as:


 Acquisition of single and double point information
 Time tagging with 1ms resolution
 Checked command output

Central spontaneous, processing such as:


 Creation of messages
 Change monitoring for data from
open- and close-loop control function,
creation of messages and time tagging
 Prioritization of spontaneous communication

© Siemens AG 2009
Page 32 Nov-09 Energy Automation M. Haslinger E D EA PRO LM2 Energy Sector
ACP 1703 – Architecture, Terms & Concepts
Content

Architecture
Terms
Overview of functions
 Master control element
 Processing- and communication elements
 Protocol elements
 Periphery
 Ax 1703 peripheral bus
 Telecontrol and automation
 Communication
 System services

© Siemens AG 2009
Page 33 Nov-09 Energy Automation M. Haslinger E D EA PRO LM2 Energy Sector
Manifold Communication

TOOLBOX II

IEC 60870-5-104

Front End Front End,


(redundant) Gateway

Turbine Controller,
IEC 60870-5-104

Machine Control
Unit......
IEC 101

Dial up, GPRS

Subnode,
Station-
controller.. SICAM 230,
RTU 250 SCALA

IEC 60870-5-104 / IEC 61850

IEC 60870-5-101 IEC 60870-5-103 IEC 60870-5-103

RTU Integrated Bay Control Unit + Protection


© Siemens AG 2009
Page 34 Nov-09 Energy Automation M. Haslinger E D EA PRO LM2 Energy Sector
Flexible Communication

Standard Communication based on IEC 60870-5-101/104


 Serial communication
 end-end traffic Manifold Communication

IEC 60870-5-101 balanced


TOO LBOX II

 multi-point traffic IEC 6087 0-5-1 04

IEC 60870-5-101 unbalanced Front End


(redundant )
Front End,
Gat eway

 dial-up traffic Turbin e Controller,

IEC 6 0870 -5-104


Machin e Control
Unit......

IEC 101
IEC 60870-5-101 unbalanced Dial up, GPRS

Subnode,
Station-
controller.. SICAM 230,
RTU 250 SCALA

 Ethernet (LAN, WAN) I E C 608 70-5-1 04 / I E C 6 185 0

IE C 60870-5-101 IEC 60870-5-103 I EC 60870-5-103

 TCP/IP
IEC 60870-5-104 RT U Integrated Bay Control Unit + Protection In tegrat ed Bay Con trol Unit
© Siemens AG 2008
+ Protection

IEC 61850 Page 34 Feb-09 E nergy Automat ion E nergy Sector

Internal address structures based on IEC 60870-5-101/104


 No conversion of addresses and formats required
 SEAMLESS COMMUNICATION

© Siemens AG 2009
Page 35 Nov-09 Energy Automation M. Haslinger E D EA PRO LM2 Energy Sector
ACP 1703
Flexible Communication
ABB Miscellaneous
 Indactic 21 Multislave  Kayser Threde BDK-III Slave
 Indactic 21 end/end Master/Slave  Johnson Controls Master
 Indactic 35 MPT-Master
 TLS Trafficsystems
 RP 570/571 MPT-Slave
 RP 570/571 MPT-Master  DSFGS1 Gas meas. instr.
 SPA-Bus MPT-Master  Gould Modbus Master
AEG / Areva
 Gould Modbus Slave
 ASCII Printer & SMS
 SEAB 1F MPT-Master
 SEAB AEG350 Master/Slave Standard protocols
 SEAB AEG500 Master  IEC 61107 Master
 AEG Modicon 3964R
 IEC 60870-5-101 bal. & unbal.
SAT/SIEMENS/Landis&Gyr  IEC 60870-5-101 dialup (M/S)
 Telegyr 800 MPT-M/S
 IEC 60870-5-103 Master/Slave
 3964R/RK 512 (Simatic)  IEC 60870-5-104 Ethernet
 Sinaut 8 PDM/PCM M/S  IEC 61850 Client/Server
 Simatic S5 ST1 MPT-M  Profibus - DP Master
 Sinaut ST7  DNP 3.0 (Master/Slave)
 EMPROS 8890 CDC-II MPT-M  IEC 61850 (Client/Server)
 SAT PCMBA-EE, SSI
 SAT PCMBA-GM/S
© Siemens AG 2009
 ILSA Protokoll
Page 36 Nov-09 Energy Automation M. Haslinger E D EA PRO LM2 Energy Sector
ACP 1703 – Architecture, Terms & Concepts
Content

Architecture
Terms
Overview of functions
 Master control element
 Processing- and communication elements
 Protocol elements
 Periphery
 Ax 1703 peripheral bus
 Telecontrol and automation
 Communication
 System services

© Siemens AG 2009
Page 37 Nov-09 Energy Automation M. Haslinger E D EA PRO LM2 Energy Sector
System Services

 Addressing  General interrogation


 Data structures  Monitoring functions

 Parameterisation  Diagnosis

 Time management  Failure concept

 Data flow routing

© Siemens AG 2009
Page 38 Nov-09 Energy Automation M. Haslinger E D EA PRO LM2 Energy Sector
Why Addressing?

For network-wide unique identification of...


 user data
 process information
 derived process information
e.g. from control function
 system information
e.g. diagnosis information

Addressing
Addressingstructure
structureof
of Addressing
Addressingstructure
structure
IEC
IEC60870-5
60870-5 of
ofACP
ACP1703
1703
Common
CommonAddress
AddressofofASDU
ASDU(2
(2Byte)
Byte) CASDU1
CASDU1(1 (1Byte),
Byte),CASDU2
CASDU2(1Byte)
(1Byte)
IOA1, IOA2, IOA3 (1Byte each)
IOA1, IOA2, IOA3 (1Byte each)
Information
InformationObject
ObjectAddress
AddressIOA
IOA(3
(3Byte)
Byte) Type
Typeidentification
identification
Type
TypeIdentification
Identification
Free
Freedefinition
definitionof
ofaddress
addressby
by
user!
user!
© Siemens AG 2009
Page 39 Nov-09 Energy Automation M. Haslinger E D EA PRO LM2 Energy Sector
Why Addressing?

For network-wide unique identification of...


 All parts of the system  System technical parts within an
 Automation units automation unit

Manifold Communication

TOOLBOX I I

IEC 60870- 5- 104

Front E nd Front E nd,


(redu ndant) Gateway

Turbi ne Contro ller,


IEC 60870- 5- 104

Machine Con trol


Unit.. ... .
IEC 101

Di al u p, GP RS

Subn ode,
Stati on-
control ler.. S ICAM 230,
RTU 250 SCALA

IEC 60870- 5- 104 / IEC 61850


IEC 608 70- 5-10 1 IEC 60 870- 5-1 03 IEC 6087 0-5- 103

RTU Integrated Bay Control Uni t + P rotection In tegrated Bay Control Unit
© S iemens A G 2008
+ P rotection
Page 34 Fe b-0 9 Ene rgy Automati on Ene rgy Se cto r

Addressing
Addressingstructure
structureof
of Addressing
Addressingof
ofthe
the
automation
automationunits
units(AU)
(AU) systemtechnical
systemtechnicalparts
partsof
ofan
an AU
AU
Region
Regionnumber
number(R#),
(R#),11Byte
Byte Basic
Basicsystem
systemelement
elementnumber
number(BSE)
(BSE)
Component
Componentnumber
number(K#),
(K#),11Byte
Byte Supplementary
Supplementarysystem
systemelement
elementnumber
number(SSE)
(SSE)
© Siemens AG 2009
Page 40 Nov-09 Energy Automation M. Haslinger E D EA PRO LM2 Energy Sector
Addressing Limits of a Plant

Automation units
 Region number 1 Byte More
Morethan
than60,000
60,000
automation
automationunits!
units!
 Component number 1 Byte

User data
 CASDU1 (1 Byte)
 CASDU2 (1 Byte) More
Morethan
than1,000,000,000,000
1,000,000,000,000
Data
Datapoints!
points!
 IOA1 (1 Byte)
 IOA2 (1 Byte)
 IOA3 (1 Byte)
© Siemens AG 2009
Page 41 Nov-09 Energy Automation M. Haslinger E D EA PRO LM2 Energy Sector
Typical Addressing Concepts

 Fully free addressing possible


 Big advantage compared to conventional systems, where addresses are
defined by the manufacturer and not adjustable
 Every addressing should have a structure
 Addressing can be structured system technically
(system technically addressing)
and reflects the Hardware of ACP 1703.
 Process technically addressing
 Dependent on process,
CASDU = substation,
IOA3=field, IOA2=operational equipment, IOA1=number
 Dependent of address concept of a 3rd party system,
CASDU= substation,
IOA3=individual information type,
IOA2=individual group address, IOA1=individual group object
© Siemens AG 2009
Page 42 Nov-09 Energy Automation M. Haslinger E D EA PRO LM2 Energy Sector
Parameterization

Parameter
Parameter
for
for Required
Required
selection
selection
System
System plant
plant
Hardware
Hardware Firmware
Firmware of
of
element
element function
function
functions
functions
and
and
adaptation
adaptation

© Siemens AG 2009
Page 43 Nov-09 Energy Automation M. Haslinger E D EA PRO LM2 Energy Sector
Time Management

 Automatic time tagging at every data


creation point

 Transmission of data is generally


carried out by time and date; priority
controlled

 Resolution 1ms

 Manifold synchronisation possibilities

© Siemens AG 2009
Page 44 Nov-09 Energy Automation M. Haslinger E D EA PRO LM2 Energy Sector
Time management - Time Synchronisation (1)

 Local GPS/DCF77
GPS/DCF
Clock

Remote synchronisation via serial communication


 with standard protocol IEC 60870-5-101
 with third party protocol (depends on protocol type)

Also combination of several time


synchronisations possible

© Siemens AG 2009
Page 45 Nov-09 Energy Automation M. Haslinger E D EA PRO LM2 Energy Sector
Time management - Time Synchronisation (2)

Via Ethernet TCP/IP


exact time distribution via LAN/WAN possible
 Network Time Protocol (NTP)
 Internet Standard RFC1303/2030
 Up to 4 NTP time servers with GPS/NTP
GPS antenna possible time server

 Cost-effective time distribution


Ethernet - TCP/IP

SCADA Control room


clock

© Siemens AG 2009
Page 46 Nov-09 Energy Automation M. Haslinger E D EA PRO LM2 Energy Sector
Data Flow

Requirements

 Keeping a process image in order to


enable failure marking
 Minimal configuration expenditure and a
simple concept
 Quick and easy execution of changes
 Realization of large and complex plants
must be possible
 Manifold functionality in communication

© Siemens AG 2009
Page 47 Nov-09 Energy Automation M. Haslinger E D EA PRO LM2 Energy Sector
Data Flow

Basic Concept

 Automatic Data Flow


 Definition of data sinks with
Toolbox II
 Automatic data flow within and
between the automation units

 For more complex applications


„Selective Data Flow Routing"
via Toolbox II

 Combinations are possible as well

© Siemens AG 2009
Page 48 Nov-09 Energy Automation M. Haslinger E D EA PRO LM2 Energy Sector
Automatic Data Flow

Basic concept

 All routing to data sinks are carried out by Toolbox II


(periphery, third party system, CAEx plus, system functions)

 Data exchange within and between the automation units is learnt


automatically with ACP 1703 ("self-learining data flow")

© Siemens AG 2009
Page 49 Nov-09 Energy Automation M. Haslinger E D EA PRO LM2 Energy Sector
Automatic Data Flow

Boundary Conditions

 A net wide unique address can be parameterized at the data source of every
data point.
 Address structure in accordance with IEC60870-5, however, in byte structure
(CASDU1, CASDU2, IOA1, IOA2, IOA3)

 Binary information, measured values… has to be addressed to source

 Commands, setpoints has to be addressed to target


(according to IEC 60870-5),
i.e. same CASDU1, CASDU2 as corresponding data in monitoring direction
(IOA1,2,3 are not affected)

© Siemens AG 2009
Page 50 Nov-09 Energy Automation M. Haslinger E D EA PRO LM2 Energy Sector
Automatic Data Flow

Functions in ACP 1703

 All data for the monitor direction (single point information, double point
information, measured values etc.) are sent via interfaces with
parameterization “monitor direction"

 Commands, setpoint values are sent via interfaces with configuration


„Control direction" AND, whose address (CASDU1,2) is corresponding
to the address of the received information
( commands have target address)

 The data flow is continuously being learned, it is no reset necessary for


new data

© Siemens AG 2009
Page 52 Nov-09 Energy Automation M. Haslinger E D EA PRO LM2 Energy Sector
Example Telecontrol

Binary information, values


Commands

C
Signals are distributed Command with CASDU 100 is
where "M" is entered in topology. sent where binary information,
M
values etc. with CASDU100
have already been received.

C C C

M M M

CASDU1,2 100 CASDU1,2 200 CASDU1,2 300

Parameterization in topology:
C… Control direction
© Siemens AG 2009
M… Monitoring direction
Page 53 Nov-09 Energy Automation M. Haslinger E D EA PRO LM2 Energy Sector
Example Station Automation (SAS)

Command with CASDU 100 is


sent, where binary information, Binary information, values
values etc. with CASDU100 Network
control center Commands
have already been received, and
to all to interfaces, where it is
parameterized
"both direction (C+M).

M
Station
operation
Station control unit

C C C+M
Ethernet
(representation of all individual
connections)
M M M M M M

Bay level

Special case at LAN:


CASDU 100 CASDU 200 Data will not be reflected back!
Parameterization in topology:
C… Control direction
© Siemens AG 2009
M… Monitoring direction
Page 54 Nov-09 Energy Automation M. Haslinger E D EA PRO LM2 Energy Sector
Further Functions

For special cases:


Data flow filter,
(FOR SPECIAL CASES ONLY!)
 Example: Interlocking information
from station control device to the bays
 possible parameterization:

 A different variant: Interlocking information get a separate CASDU,


and this CASDU will be sent to all interfaces

© Siemens AG 2009
Page 55 Nov-09 Energy Automation M. Haslinger E D EA PRO LM2 Energy Sector
Example Station Automation (SAS)

Command with CASDU 100 is


sent, where binary information, Binary information, values
values etc. with CASDU100 Network
control center Commands
have already been received, and
to all to interfaces, where it is
parameterized
"both direction (C+M).
With the par. data flow filter
all single point information,
which are created in the M
station control device, Station
will be sent to AU with CASDU 100 operation
Station control unit

C C C+M
Ethernet
(representation of all individual
connections)
M M M M M M

Bay level

Special case at LAN:


CASDU 100 CASDU 200 Data will not be reflected back!
Parameterization in topology:
C… Control direction
© Siemens AG 2009
M… Monitoring direction
Page 56 Nov-09 Energy Automation M. Haslinger E D EA PRO LM2 Energy Sector
Monitoring Functions - Internal

Monitoring of the whole internal system functionality


 functionality of single processors and memory
 periodical testing of program-, data- and parameter memory
 Watch dog - function
 internal communication ability
 periodical internal test telegrams with monitoring function
 Data integrity
 internally secured data transfer with parity
 plausibility check at internal interfaces
 marking data of failed modules
 Loss of information through buffer overflow
 Correctness of internal procedures
© Siemens AG 2009
Page 59 Nov-09 Energy Automation M. Haslinger E D EA PRO LM2 Energy Sector
Monitoring Functions - External

Monitoring the system environment with respect to


 plausibility of process status
 plausibility of process procedures
 availability of process circuits
Monitoring of communication with respect to
 functionality (periodical telegrams with monitoring function, monitoring of
transmission quality)
 Data integrity (secured transmission, marking through failure of affected data)

© Siemens AG 2009
Page 60 Nov-09 Energy Automation M. Haslinger E D EA PRO LM2 Energy Sector
Diagnosis

Detailed evaluation of indicated system states


 Transmission of diagnostic information to
SCADA systems / Control center systems
 Evaluation with TOOLBOX II (plain text)
 Local
 Remote
 Optical signalling of faults - LED indicators on the front panels of the boards

 Red LED on  FAULT

 Red LEDs off  NO FAULT

© Siemens AG 2009
Page 61 Nov-09 Energy Automation M. Haslinger E D EA PRO LM2 Energy Sector
Diagnostic stage: TOOLBOX II local / plant

local

IEC 60870-5-101/4

 communication to automation unit direct


via optical cable
via other automation
 The location of the TOOLBOX II is not
units
relevant, as long as all other automation
units are connected together via IEC
60870-5-101 or IEC 60870-5-104.
 Exception: TM 1703 mic

© Siemens AG 2009
Page 62 Nov-09 Energy Automation M. Haslinger E D EA PRO LM2 Energy Sector
Diagnostic stage: TOOLBOX II via remote network

remote
analogue
ISDN

 Extension of communication to automation unit


via public telephone network
 Same behaviour as local

© Siemens AG 2009
Page 63 Nov-09 Energy Automation M. Haslinger E D EA PRO LM2 Energy Sector
Diagnostic stage Remote Mainenance

SIEMENS Customer - Central station


Customer - Central station Substation, RTU
POTS
ISDN…

 No direct communication with the automation unit


 „Remote control“ of a second PC which is connected to the automation unit, via
software like RSM, NetOP or PC-Anywhere
 Advantage: interactive supervision possible
 The Toolbox II has web ability, it can also be started in a web browser
(Windows 200x Server required)

© Siemens AG 2009
Page 64 Nov-09 Energy Automation M. Haslinger E D EA PRO LM2 Energy Sector
Transmission of diagnostic information to
SCADA systems

It is possible to transmit many diagnostic information as user data (like


regular process information) to SCADA systems or other automation
units.

© Siemens AG 2009
Page 65 Nov-09 Energy Automation M. Haslinger E D EA PRO LM2 Energy Sector
Failure Concept

 Marking of user data of failing system parts ("not topical“, NT)

 Passing on user data to data sinks


(output modules, processing functions, SCADA systems)

 Definable system reaction in case of failure

 Behaviour of output modules in relation to process


(e.g. terminate / maintain state)

 Processing of failure information in internal processes

© Siemens AG 2009
Page 66 Nov-09 Energy Automation M. Haslinger E D EA PRO LM2 Energy Sector

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