Part Manual - S02001142 - Pelindo IV - 18 X TT, 2011
Part Manual - S02001142 - Pelindo IV - 18 X TT, 2011
Part Manual - S02001142 - Pelindo IV - 18 X TT, 2011
s/n SH20521-38
2011
A Catalogue instructions
C Filter kit
0 Complete machine
1 Engine
Spare Part
Catalogue 2 Transmission
3 Driveline/axle
4 Brakes
5 Steering
6 Suspension
7 Load handling
8 Control system
10 Common hydraulics
11 Common electrics
12 Common pneumatics
G Index list
A Catalogue Instructions A Catalogue instructions 1
A Catalogue Instructions
A Catalogue instructions
A Catalogue Instructions –
NOTE
The structure of the manual is programmatically defined. This
means that the headings and contents are structured in a fixed
way. This way, Chapter 4.4 can be presented right after Chapter
4.2, if the machine is not equipped with the properties de-
scribed in Chapter 4.3.
Position numbering is not necessarily continuous. For example
position number 50 can be presented right after 30.
. . .
1 N2001140H CARDAN SHAFT 4
2 53060223 SCREW 64 ISO4017M12X40
3 51010120 NUT 64 ISO7040NYLON M12
4 53060301 SCREW 4 ISO4017M16X30
.
5 53060309 SCREW .
32 .
ISO4017M16X70
. . .
6 51010160 NUT 32 ISO7040N M16
7 50012160 WASHER 32 DIN12517
8 N5906740 FLANGE 4
.
. . .
N5899940 BATTERY BRACKET
1 N5900580 FLAT
2
3
N5900590
N5900600
STUD BOLT
NUT
B
4 N5900610 TUBE
. . .
1 N2001140H CARDAN SHAFT
2 53060223 SCREW
3 51010120 NUT
4 53060301 SCREW
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C. FILTER KIT.
5 2 3,4
6 1
. . .
1 90023953 FILTER ELEMENT 1 AIR CLEANER
2 90032021 FUEL FILTER 1 PRE-FUEL FILTER
3 90031422 FILTER ELEMENT 1 FUEL FILTER
4 90031365 OIL FILTER 1 ENGINE
.
5 53103500 FILTER ELEMENT .
1 .
HYDRAULIC
. . .
6 90031386 FILTER KIT 1 TRANSMISSION
90031447 FILTER KIT 1 INCL.PART2-5
C. FILTER KIT
01. ENGINE
1.0 ENGINE
*ENGINE MOUNT. EG1741 2
*ENGINE MOUNT. EG1810 4
*ENGINE MOUNT. EG1988 6
*ENGINE MOUNT. EG2009 8
*ENGINE BRACKET EG1503 10
1.2 FUEL SYSTEM
*FUELPIPES FL1192 12
*FUEL TANK FT1043 14
**FUEL, INDICATING 53575651 16
1.6 AIR INTAKE AND EXHAUST OUTLET
*INTAKE PIPE AI5518 18
*AIR CLEANER AI1546 20
**AIR CLEANER 90029855 22
*INDICATOR AI1529 24
*EXHAUST SYSTEM EX1683 26
*EXHAUST PIPE EX1609 28
*MUFFLER EX1558 30
1.7 COOLING SYSTEM
*COOLING SYSTEM CS1234 32
**RADIATOR MOUNTING 53550499 36
**COOLING SYSTEM 53570410 38
*FAN EG1517 40
*INTER COOLER EG1709 42
*RADIATOR EG1712 44
**RADIATOR 53545889 46
*COOLING PIPING EG1833 48
02. TRANSMISSION
2.3 GEARBOX
*TRANSMISSION, MOUNT. TR1585 2
*TRANSMISSION, MOUNT. TR1828 4
*GAUGE TR1853 6
**PANEL 53570031 8
*TRANSMISSION, MOUNT. TR1887 10
*DIPSTICK TR1597 12
*ADAPTER TR1763 14
2.7 COOLING SYSTEM
*HOSING / GEARBOX TR1852 16
TRANSMISSION SCHEMATIC SK8343C
04. BRAKES
05. STEERING
06. SUSPENSION
6.2 SUSPENSION
*SUSPENSION FS1001 2
*SUSPENSION RS1033 4
6.3 TYRE AND RIM SYSTEM
*WHEELS WT1415 6
9.1 INSTRUMENTATION
01. ENGINE.
1.0 ENGINE
*ENGINE MOUNT. EG1741 2
*ENGINE MOUNT. EG1810 4
*ENGINE MOUNT. EG1988 6
*ENGINE MOUNT. EG2009 8
*ENGINE BRACKET EG1503 10
1.2 FUEL SYSTEM
*FUELPIPES FL1192 12
*FUEL TANK FT1043 14
**FUEL, INDICATING 53575651> 16
1.6 AIR INTAKE AND EXHAUST OUTLET
*INTAKE PIPE AI5518 18
*AIR CLEANER AI1546 20
**AIR CLEANER 90029855> 22
*INDICATOR AI1529 24
*EXHAUST SYSTEM EX1683 26
*EXHAUST PIPE EX1609 28
*MUFFLER EX1558 30
1.7 COOLING SYSTEM
*COOLING SYSTEM CS1234 32
**RADIATOR MOUNTING 53550499> 36
**COOLING SYSTEM 53570410> 38
*FAN EG1517 40
*INTER COOLER EG1709 42
*RADIATOR EG1712 44
**RADIATOR 53545889> 46
*COOLING PIPING EG1833 48
10 50
30,40,60
20,30,40
80 100 70
. . .
10 53568622 CHANNEL 1
20 90804495 SCREW 6 3/8-16 X 1 1/2
30 98421135 WASHER 16 3/8
40 90008871 LOCK NUT 8
.
50 90029818 VIBRATION DAMPER .
1 .
. . .
60 90804485 SCREW 2 3/8-16 X 1 1/4
70 53567717 SCREW 1
80 90005159 WASHER 1 FLAT 5/8 HARDENED F4
100 90011335 WIRE 10"
10
10
30,90
40,50
60
70
80
. . .
10 53573655 BRACKET 2
30 90029828 SCREW 8 M12-1.75 X 40MM CL10
40 90019912 SCREW 2 7/8-9 X 5 GRD 8
50 90016378 NUT 2 7/8-9 GRADE C
.
60 90017517 WASHER .
2 .
25X3.50
. . .
70 90017516 ISOLATOR 2
80 90005160 WASHER 2 7/8 HARDENED F436
90 98415050 LOCK WASHER 8 1/2
280 270
560 520
10
160
260
860
281 350 360
710
690
. . .
10 90032468 ENGINE 1 QSB6.7
160 53552725 BRACKET 1
260 90027267 OIL PRESSURE SENSOR 1
270 90018285 TEMPERATURE SENSOR 1
.
280 70000013 SWITCH .
1 .
. . .
281 90026784 ADAPTER 1 1/8FNPT X M10-1.0 O-R
350 90016921 FASTENER 1 RUBBER COATED 9/16 I
360 90009596 PIPE 32" SPIRAL PLASTIC
520 90020738 STICKER 2 WARNING ETHER START AIDS
560 90027214 STICKER 1 CAUTION - BATTERY
. . .
COMPARTMENT
. . .
690 53576861 WIRING HARNESS 1
710 90028166 CLAMP 1 12.9"" W/ 1/4"
860 90032116 STARTER MOTOR 1
90029924 ADAPTER 1 M14 X 1/8NPT
.
90020068 NUT .
2 .
METRIC 8MM-1.25
. . .
90030696 HOSE 1 COOLANT VENT .12 OR BARB
90030697 MOUNTING PLATE 1 25.4 MM
90008201 SCREW 1 M8-1.25 X 20MM CL8.8
90005166 WASHER 1 5/16 HARDENED F436
.
98415017 LOCK WASHER .
1 .
. . .
91603098 ELBOW 1 45 STREET 1/8 NPT
90804035 SCREW 6 5/16-18 X 1
98421145 WASHER 5 5/16
95210420 NUT 6 ESNA 5/16-18 NC
10,20,40,50,190
180,200,220,300 270
210
160
80
. . .
10 90029931 REGULATOR 1 AIR
20 53140297 GASKET 1
40 98415035 LOCK WASHER 2 5/16
40 95210420 NUT 1 ESNA 5/16-18 NC
.
50 90008345 PLUG .
4 .
. . .
80 H50912120120550 HOSE 1
160 53100533 FITTING 1
180 90804035 SCREW 2 5/16-18 X 1
200 90005166 WASHER 4 5/16 HARDENED F436
210 90029813 ADAPTER 1 90 ADJ M27X2 ORING MALE X
. . .
#12 JIC
. . .
220 53527753 BRACKET 2
270 90028528 CLAMP 2
300 90017716 NUT 1 CROWNLOCK 5/16-18UNC
GRADE B
91603098 ELBOW 1
.
90005167 WASHER .
1 .
. . .
90029935 SCREW 2 SOC HD M8-1.25 X 70MM
3 4
. . .
1 53542788 ENGINE BRACKET 1 LH
2 53542789 ENGINE BRACKET 1 RH
3 90011043 SCREW 6 1/2-13 X 1-3/4 GRADE 8
4 90017719 NUT 6 1/2-13 GRADE C
260,270,280
140,150
A
10,60
220
50 290
30
B B
110 50
340,360,350 50
330,380 250 330,380
80
130
210
170
180
190
200
220 330,380
SECTION B-B
290 160
SECTION A-A
290
. . .
10 53101500 CLAMP 1 RUBBER COATED 1 ID
30 90005480 HOSE 16" WH H057-05 5/16 ID
50 90817033 HOSE CLAMP 3
60 95210420 NUT 1 ESNA 5/16-18 NC
.
80 90021818 HOSE FITTING .
1 .
90D 3/8NPT X 5/16ID BARB
. . .
110 90005480 HOSE 72" WH H057-05 5/16 ID
130 53559696 PLATE 1 ANGLE, MUD FLAP/FUEL
FILTER RHD
140 90005159 WASHER 2 FLAT 5/8 HARDENED F4
150 90804366 SCREW 2 5/8-11 X 2
.
160 53558071 MUDGUARD .
1 MOD 20 X 30 BLACK
.
. . .
170 90005167 WASHER 3 FLAT 1/4 HARDENED F4
180 90804018 SCREW 3 1/4-20 X 1
190 90009685 WASHER 3 9/32 ID X 1 1/4 OD
200 90013919 LOCK NUT 3 1/4-20 NC
.
210 96082218 ADAPTER .
1 .
90 #8JIC X 3/8 MNPT
. . .
220 H50808089082750 HOSE 1 H508 OAL 2750MM
250 53574119 BRACKET 1
260 90804267 SCREW 2 1/2-13 X 1 1/2
270 90005158 WASHER 4 1/2 HARDENED F436
.
280 90017719 NUT .
2 .
1/2-13 GRADE C
. . .
290 H50808089082300 HOSE 1 H508 OAL 2300MM
330 90029916 ADAPTER 3 M12-1.5 X #8 JIC
340 90804485 SCREW 2 3/8-16 X 1 1/4
350 90005165 WASHER 4 3/8"
360 90017717 NUT 2 CROWNLOCK 3/8-16UNC
. . .
GRADE B
. . .
380 90029919 SEAL 3 12MM
53573122 WIRING HARNESS 1 FUEL SENDER
53575820 WIRING HARNESS 1 WATER-IN-FUEL SENSOR
JUMPER
53569999 WIRING HARNESS 1 E6/03 CP FUEL SNDR
. . .
10 90021763 BRACKET 2
20 90005159 WASHER 4 FLAT 5/8 HARDENED F4
30 90018974 SCREW 4 5/8-11 X 2 COUNTER BORE
40 70000018 FUEL TANK 1 50 GAL 24" DIAMETER
.
50 90021758 FIXING STRAP .
2 .
RUBBER
. . .
60 90021764 FIXING STRAP 2
70 90017719 NUT 4 1/2-13 GRADE C
80 53575651 FUEL, INDICATING 1 LOW FUEL LEVEL LIGHT
SEE GROUP 01 PAGE 16
90 90005158 WASHER 4 1/2 HARDENED F436
.
100 98415055 LOCK WASHER .
4 .
5/8
. . .
110 J030145 CAP/FUEL TANK 1
120 J030146 FILLING PIPE/FUEL TANK 1
90
80 50
40
100 70 60
10, 20
110
30
LEFT HAND DRIVE SHOWN
120
SCHEMATIC
. . .
10 90017145 LEVEL SENSOR 1 FUEL LEVEL W/ALARM 24V
20 90032978 SCREW 5 #10-32 X 1 1/4" PAN HEAD
PHILLIPS SS
30 53573121 WIRING HARNESS 1 FUEL SENDER- 4 WIRE
CENTROID PRODS
40 53570000 WIRING HARNESS 1 LOW FUEL WARNING - CHASSIS
50 53575781 WIRING HARNESS, CAB 1 LOW FUEL WARNING
. . .
EXTERIOR
. . .
60 53575782 WIRING HARNESS, CAB 1 LOW FUEL WARNING INTERIOR
70 53578220 WIRING HARNESS 1 LOW FUEL WARNING
DASH-LIGHT/SIREN 24V LED
80 53563323 INDICATOR LIGHT 1 LOW FUEL AMBE
90 90033250 BULB 1 LED 24V
100 53573123 STICKER 1 FUSE BLOCK OVERLAY FUEL
. . .
SENDER POWER 5 AMP
. . .
110 90020504 FUSE 1 5 AMP
120 90010212 BUZZER 1 MINI
40
40 50
30
20 110,120,130
90
100
60
10
. . .
10 53573882 TUBE 1
20 90004873 ELBOW PIPE 1 RUBBER
30 90016101 ELBOW PIPE 1
40 90022397 CLAMP 3
.
50 90022399 CLAMP .
1 .
. . .
60 90003587 PLUG 1 1/4-18NPT BRASS HEX HEA
90 53570408 BRACKET 1
100 90002305 CLAMP 1
110 90005167 WASHER 2 FLAT 1/4 HARDENED F4
.
120 98415020 LOCK WASHER .
2 .
1/4
. . .
130 90804016 SCREW 2 CAP 1/4-20 X 3/4
140
20 30 120 30
160
20
80
240
150 20
250,260 50,60,70
10
130
210,220,230
90,100,110
Rear view
. . .
10 53569834 BRACKET 1
20 90812099 CLIP 3
30 90033207 CLAMP 2 SS 3.63"-6.50" OD
50 90005166 WASHER 8 5/16 HARDENED F436
.
60 95210420 NUT .
4 .
ESNA 5/16-18 NC
. . .
70 90804035 SCREW 4 5/16-18 X 1
80 90029855 AIR CLEANER 1 ASSEMBLY
SEE GROUP 01 PAGE 22
90 90007939 SCREW 4 5/8-11 X 1 3/4 GRADE 8
100 90005159 WASHER 8 FLAT 5/8 HARDENED F4
.
110 90017712 NUT .
4 .
5/8-11 GRADE C
. . .
120 70000014 TUBE 24" 5-1/2"
130 53569217 BRACKET 2
140 53570027 SUPPORT 1
150 53569044 TUBE 1 5.5 OD X 5"
.
160 90000904 ELBOW PIPE .
1 .
. . .
210 90804485 SCREW 4 3/8-16 X 1 1/4
220 90017717 NUT 4 CROWNLOCK 3/8-16UNC
GRADE B
230 90005165 WASHER 8 3/8"
240 53569839 HOUSING 1
.
250 90027537 SCREW .
4 .
. . .
260 90027717 NUT 4
3 4
2 2
. . .
1 90023953 FILTER ELEMENT 1 AIR CLEANER
2 90027024 VALVE 1
3 90029379 COVER 1
4 90029380 SCREW 2
10
20
. . .
10 90003940 INDICATOR 1 AIR CLEANER SERVICE
20 90709340 BUSHING 1 1/4M 1/8F NPT
. . .
10 53577423 BRACKET 1
20 90002993 SCREW 2 3/8-16 X 1 1/4 GRADE 8
30 90005165 WASHER 4 3/8"
40 90017717 NUT 2 CROWNLOCK 3/8-16UNC
GRADE B
.
50 90002305 CLAMP .
1 .
. . .
170
10
40 90,120
100
20
100
130 100
30
90,120
Bottom view
. . .
10 53574088 EXHAUST PIPE 1 UPPER TURBO RHD
20 60000098 TUBE 1 EXHAUST AT MUFFLER RHD
30 53573896 BRACKET 1
40 60000099 BRACKET 1
.
60 53574089 TUBE .
1 .
EXHAUST LOWER TURBO RHD
. . .
90 90002305 CLAMP 3
100 90010787 CLAMP 6
120 98421135 WASHER 6 3/8
130 90015036 TUBE 1 FLEX EXHAUST 4"ID 16"L
.
140 90024217 SCREW .
4 .
M8-1.25 X 30MM CL8.8
. . .
150 98415035 LOCK WASHER 4 5/16
160 53570380 EXHAUST MANIFOLD 1
170 90017791 CLAMP 1
180 53574087 TUBE 1 EXHAUST 4" UNDER ENGINE
RHD
.
190 90005166 WASHER .
4 .
5/16 HARDENED F436
. . .
130
70
70
70
70
90 100
30 40
110
70
60
120
20 70
40 90
50 10 70 70
110
. . .
10 60000000 CHANNEL 1
20 53570452 BRACKET 1 EXHAUST STANDOFF
30 90802064 SCREW 6 5/8-11 X 1 3/4
40 90005159 WASHER 12 FLAT 5/8 HARDENED F4
.
50 90804366 SCREW .
6 .
5/8-11 X 2
. . .
60 90017712 NUT 6 5/8-11 GRADE C
70 90002305 CLAMP 3
90 98421135 WASHER 4 3/8
100 90007177 MUFFLER 1
.
110 90007234 BAND .
2 .
. . .
120 90007233 PROTECTION 1
130 90000966 EXHAUST PIPE 1
200
470
90
60
300,320,330
400 150 280,270
240
420 230
260
360
250
370 10
240 40
380 70
260
390 250
220
50
450
420
360
190
500 180 430
450 360
510 520 410
440
410
420
600 120 60 80
450
210 130
. . .
10 53103024 HOSE CLAMP 2
40 90009702 HOSE 1 FLEX RAD 1.75 X 23.5
50 90014994 HOSE 1 FLEX RAD 2 1/4 ID X 9 GS
50.1 53569239 ELBOW PIPE 1 2.25 OD X 4 X 4 WITH 3/4
.
50.2 90812137 FASTENER .
4 .
2 1/16 X 3
. . .
50.3 53573163 HOSE 1 RAD 2.25 ID X 3.00 LG
60 90812097 HOSE CLAMP 2
70 90812137 FASTENER 4 2 1/16 X 3
80 99802336 HOSE 250" HEATER 5/8" ID
.
90 90021614 HOSE .
32" .
FUEL WH HO57-06 3/8 ID
. . .
120 96084224 HOSE 1 90 1/2NPT X 5/8ID
130 90027449 HOSE 1 90 3/4NPT X 1" ID
150 99802351 HOSE 50" 1" ID
180 90022527 STICKER 1 RADIATOR FILL PROCEDURES
.
190 53550499 RADIATOR MOUNTING .
1 .
SEE GROUP 01 PAGE 36
. . .
200 90032038 RADIATOR 1
200.1 90031180 RADIATOR FILLER CAP 1
210 96084016 HOSE 1 BARB 1/4NPT X 3/8ID
220 53559754 FLANGE 1
.
230 53560155 FLANGE .
1 .
1.75ODX#24 BEND
. . .
240 90000890 GASKET 2
250 90804226 SCREW 4 7/16-14 X 1
260 98415045 LOCK WASHER 4 7/16
270 53573762 FRAME 1 BOTTOM
.
280 53575233 FRAME .
1 .
TOP
. . .
300 90804016 SCREW 12 CAP 1/4-20 X 3/4
320 98415020 LOCK WASHER 12 1/4
330 90005167 WASHER 12 FLAT 1/4 HARDENED F4
360 90009818 BAND 4
.
370 53569909 PLATE .
2 .
. . .
380 90804267 SCREW 4 1/2-13 X 1 1/2
390 90017719 NUT 4 1/2-13 GRADE C
400 90802047 SCREW 2
410 90005159 WASHER 6 FLAT 5/8 HARDENED F4
.
420 90023091 WASHER .
4 .
66ID X 2 OD X .094 T
. . .
430 95210398 NUT 4 JAM 5/8-11 HEX GRADE 2
440 53549793 ROD 1 5/8-11 X 10
450 90017712 NUT 4 5/8-11 GRADE C
470 90817033 HOSE CLAMP 1
.
500 90032350 LEVEL SENSOR .
1 .
. . .
510 53574507 WIRING HARNESS 1
520 53527753 BRACKET 1
600 90009596 PIPE 30" SPIRAL PLASTIC
53570410 COOLING SYSTEM 1 COOLANT RECOVERY
SEE GROUP 01 PAGE 38
.
90033102 CLAMP .
3 RUBBER COAT, 1" DOUBLE
.
. . .
200
470
90
60
300,320,330
400 150 280,270
240
420 230
260
360
250
370 10
240 40
380 70
260
390 250
220
50
450
420
360
190
500 180 430
450 360
510 520 410
440
410
420
600 120 60 80
450
210 130
. . .
90005361 SCREW 1 M10-1.5 X 20MM CL10.9
98415017 LOCK WASHER 1
90016002 HOSE CLAMP 1 RUBBER COATED 1 3/8 ID
90804035 SCREW 1 5/16-18 X 1
.
95210420 NUT .
1 .
ESNA 5/16-18 NC
. . .
98421145 WASHER 2 5/16
53101502 CLAMP 2 RUBBER COATED 1/2 ID
53103347 HOSE CLAMP 2
90029422 CLAMP 1 EX BAND #6 7/16 X 25/32
.
90032215 HOSE .
1 .
2 1/4" I.D. REDUCER
. . .
53569239 ELBOW PIPE 1 2.25 OD X 4 X 4 WITH 3/4
53573163 HOSE 1 RAD 2.25 ID X 3.00 LG
20,40
10
. . .
10 53543616 BRACKET 1
20 90804185 SCREW 3 3/8-16 X 1
40 90017717 NUT 3 CROWNLOCK 3/8-16UNC
GRADE B
20
70 110
120,130,140
80,120,130 80,120,130
30,50,100
10
60,80,90,160 40
70
. . .
10 53570409 BRACKET 1
20 90001448 STICKER 1 CLOSED SYSTEM DO NOT
OPEN
30 90013919 LOCK NUT 4 1/4-20 NC
40 90023070 CONTAINER 1
.
50 90804018 SCREW .
4 .
1/4-20 X 1
. . .
60 90803066 SCREW 2 5/16-18 X 1 1/2
70 90817033 HOSE CLAMP 2
80 98415035 LOCK WASHER 4 5/16
90 90005166 WASHER 2 5/16 HARDENED F436
.
100 90005167 WASHER .
8 .
FLAT 1/4 HARDENED F4
. . .
110 90005480 HOSE 54 WH H057-05 5/16 ID
120 90016921 FASTENER 3 RUBBER COATED 9/16 I
130 90804039 SCREW 3 5/16-18 X 1 1/4 FULL
140 95210420 NUT 1 ESNA 5/16-18 NC
.
160 90022099 BRACKET .
1 .
CENTER BOND
. . .
10
30
40
50
. . .
10 90027162 FAN 1
30 90022688 SCREW 4
40 90007549 LOCK WASHER 4 M10
50 90013242 WASHER 4
10
A A
30,40,50
A-A
10
20
30
. . .
10 90029914 CHARGE AIR COOLER 1
20 90022099 BRACKET 4 CENTER BOND
30 90022102 WASHER 4 1.36OD.085THK
40 90803066 SCREW 4 5/16-18 X 1 1/2
.
50 98415035 LOCK WASHER .
4 .
5/16
. . .
290 100,150,200
View from
front of truck
130
30
80,120,180
100,150,230
80,120
190
. . .
30 53570071 GUIDE PLATE 1 BAFFLE, LH SIDE
60 53570072 GUIDE PLATE 1 BAFFLE, RH SIDE
70 53550488 GUIDE PLATE 1 RADIATOR BOTTOM SUPPORT
80 90804016 SCREW 8 CAP 1/4-20 X 3/4
.
100 90013919 LOCK NUT .
6 .
1/4-20 NC
. . .
120 98415020 LOCK WASHER 8 1/4
130 70000015 SEAL 48" 1.90" LONG CAC
150 90009685 WASHER 6 9/32 ID X 1 1/4 OD
160 90022102 WASHER 8 1.36OD.085THK
.
170 95210420 NUT .
8 .
ESNA 5/16-18 NC
. . .
180 98421145 WASHER 10 5/16
190 53570468 BRACKET 2
200 90027537 SCREW 4
230 90804018 SCREW 2 1/4-20 X 1
240 53545889 RADIATOR 1 BAFFLE MOUNTING
. .
SEE GROUP 01 PAGE 46
.
. . .
250 90804039 SCREW 4 5/16-18 X 1 1/4 FULL
290 98421150 WASHER 1 1/4
20 10
. . .
10 53546921 BRACKET 1 LEFT
20 53546922 BRACKET 1 RIGHT
P W
P W
20
30
20 90 60
60
80
70
20
30
20
10
20
20
. . .
10 90020702 HOSE 1
20 90021754 CLAMP 6
30 90020702 HOSE 2
60 90018126 CLAMP 2
.
70 53568957 TUBE .
1 .
. . .
80 53573867 TUBE 1
90 53571781 HOSE 1
02. TRANSMISSION.
2.3 GEARBOX
*TRANSMISSION, MOUNT. TR1585 2
*TRANSMISSION, MOUNT. TR1828 4
*GAUGE TR1853 6
**PANEL 53570031> 8
*TRANSMISSION, MOUNT. TR1887 10
*DIPSTICK TR1597 12
*ADAPTER TR1763 14
2.7 COOLING SYSTEM
*HOSING / GEARBOX TR1852 16
TRANSMISSION SCHEMATIC SK8343C
40 20 70,80,90
10 60,70 30
40
20
10
70,80,90
60,70
. . .
10 90027447 NUT 2 1/2-13
20 90027448 SPRING 2
30 53560411 MOUNTING PLATE 1
40 53560447 CORNER PIECE 2
.
60 98415050 LOCK WASHER .
2 .
1/2
. . .
70 90804267 SCREW 6 1/2-13 X 1 1/2
80 90005158 WASHER 8 1/2 HARDENED F436
90 90017719 NUT 4 1/2-13 GRADE C
40
60,70,80,90 50
10
30 20
. . .
10 90033001 TRANSMISSION 1 3000RDS MY09 TC413
20 90022390 FIXING STRAP 2 1/2 ROUND YOKE
30 90022391 SCREW 4 12PT FLANGE HD 1/2-20
40 53576267 WIRING HARNESS 1
.
50 53527753 BRACKET .
2 .
. . .
60 90011043 SCREW 2 1/2-13 X 1-3/4 GRADE 8
70 90005158 WASHER 4 1/2 HARDENED F436
80 90017719 NUT 2 1/2-13 GRADE C
90 53101500 CLAMP 3 RUBBER COATED 1 ID
.
90804185 SCREW .
2 .
3/8-16 X 1
. . .
90804082 SCREW 1 3/8-16 X 2 FULL THRD
90005167 WASHER 8 FLAT 1/4 HARDENED F4
90017717 NUT 4 CROWNLOCK 3/8-16UNC
GRADE B
95210330 NUT 1 3/8
30
40
50
60
70 80
90
10
100
. . .
10 90018285 TEMPERATURE SENSOR 1
30 90029099 GAUGE 1 OIL TEMPERATURE
40 53570031 PANEL 1 AIR GAUGE 12V RHD
SEE GROUP 02 PAGE 8
50 53575438 WIRING HARNESS 1 RHD
.
60 53575439 WIRING HARNESS .
1 .
RHD
. . .
70 53569733 WIRE 1 TRANS TEMP GAUGE -
FIREWALL
80 53569734 WIRE 1
90 90033118 ADAPTER 1 RUN TEE #12 M O-R X #12 F O-R
X #12 F O-R
100 90033119 ADAPTER 1 #12 M O-RING X 1/2 F NPT
Front view
Rear view
5 3
. . .
1 53570003 PANEL 1 AIR GAUGE
2 53542724 INDICATOR LIGHT 4 TILE INDICATION LIGHT, BLANK
3 90029037 SIGNAL LIGHT MODULE 1 PEEL & GLOW 5.25 12V
4 90029085 SCREW 2 FLAT HEAD #6-32X3/4
.
5 95210656 LOCK NUT .
2 .
ESNA #6-32 NC
. . .
. . .
10 90033444 CONTROL UNIT 1
20 53568563 BRACKET 1
30 90804018 SCREW 7 1/4-20 X 1
40 90013919 LOCK NUT 6 1/4-20 NC
.
60 98415020 LOCK WASHER .
4 .
1/4
. . .
80 53577277 WIRING HARNESS 1 ECU TO FLOOR CAB
90 90029890 SCREW 4 #8 X 1/2 HEX WASH HD SEL
100 53568940 COVER 1
110 90020773 SCREW 4 #10-24 X 3/4
.
120 53572956 COVER .
1 .
. . .
130 90028724 NUT 2 5/16-18, U-TYPE
140 90804035 SCREW 2 5/16-18 X 1
150 98415035 LOCK WASHER 2 5/16
90016921 FASTENER 3 RUBBER COATED 9/16 I
.
90005167 WASHER .
7 .
FLAT 1/4 HARDENED F4
. . .
60
A
30,40,50
90
80
20 80
View A
. . .
20 53553110 BRACKET 1
30 90804035 SCREW 1 5/16-18 X 1
40 98421145 WASHER 1 5/16
50 95210420 NUT 1 ESNA 5/16-18 NC
.
60 53569175 DIPSTICK .
1 .
. . .
80 53101500 CLAMP 2 RUBBER COATED 1 ID
90 90027092 SCREW 1
. . .
30 90027205 SCREW 6
40 90032519 ADAPTER 1
50 90030810 SCREW 12 HEX HD M10-1.5 X 35 MM
60 90019771 WASHER 12 EXTERNAL 3/8
30 30
40
90
100
20
50
50 50
60, 70, 80, 130 110, 120 60, 70, 80, 130
. . .
20 H50216169162000 HOSE 1
30 90033214 ADAPTER 2
40 H50216164161550 HOSE 1 H502 OAL 1550MM, 45
50 53527753 BRACKET 3
.
60 53109268 CLAMP .
6 .
RUBBER COATED 1-1/4 ID
. . .
70 90804485 SCREW 3 3/8-16 X 1 1/4
80 90017717 NUT 3 CROWNLOCK 3/8-16UNC
GRADE B
90 90032354 ADAPTER 1
100 90032355 ADAPTER 1
.
110 90009768 SCREW .
1 .
M12-1.75 X 30MM CL8.8
. . .
120 90005158 WASHER 3 1/2 HARDENED F436
130 90005165 WASHER 6 3/8"
Service parts 8
4 7
5 6
. . .
3 90022411 DRIVE SHAFT 1
4 90022392 KIT 1 CROSS-BEARING, 1/2 RND
5 53501015 SLEEVE 1
6 53501034 DUST COVER 1 KIT
.
7 90003949 KIT .
1 .
1710 DRIVE SHAFT
. . .
8 53141155 GREASE FITTING 1
10
. . .
10 90028792 FRONT AXLE 1 FF961 ASA 16.5X5 335MM RHD
D/S
FRONT AXLE SEE GROUP 03 PAGE 6
BRAKE SEE GROUP 03 PAGE 8
WHEEL HUB SEE GROUP 03 PAGE 10
. . .
1 90024546 AXLE BEAM 1
2 90024602 KNUCKLE 1 LH
2 90024603 KNUCKLE 1 RH
3 90028741 JOINTPIN 2
.
4 90014012 KEY .
2 .
UPPER
. . .
5 90014013 KEY 2 LOWER
6 90002452 NUT 4
7 90002446 SEAL 2
8 90002447 SHIM .005"
.
8 90002448 SHIM . .
.010"
. . .
8 90007521 SHIM .015"
9 90002446 SEAL 2
10 90024414 THRUST BEARING 2
11 90024415 SCREW 2
.
12 90024416 NUT .
2 .
. . .
13 90008413 BUSHING 4
14 90014014 GASKET 4
15 90009894 CAP 4
16 90026079 SCREW 12
.
17 90025792 LOCK WASHER .
12 .
. . .
18 90002442 GREASE FITTING 4
19 90024604 STEERING ARM 1
20 90025793 KEY 1
21 90000355 NUT 1
.
22 90000353 COTTER PIN .
1 .
. . .
26 90026898 ARM 1 LH
26 90026899 ARM 1 RH
27 90025793 KEY 2
28 53141802 NUT 2
.
29 90000353 COTTER PIN .
2 .
. . .
30 90026900 TUBE 1 ASSEMBLY, WITH ENDS
31 53100736 CLAMP 2
32 90002457 SCREW 2
33 95210150 NUT 2
.
34 90003920 TIE ROD END .
1 .
LH
. . .
34 90003919 TIE ROD END 1 RH
35 53100737 NUT 2
36 90017182 COTTER PIN 2
90013937 KNUCKLE KING PIN KIT, BOTH ENDS
.
90028256 TUBE . .
ASSEMBLY, NO ENDS
. . .
. . .
1 90027989 BRAKE SHOE 4
2 90026087 SPRING 4
3 90003466 BUSHING 4
4 90003469 PIN 4
.
5 90024403 CAMSHAFT .
1 .
LH
. . .
5 90024404 CAMSHAFT 1 RH
6 90026086 WASHER 2
7 90003463 SEAL 4
8 90024551 BUSHING 4
.
9 53140862 PIN .
4 .
. . .
10 90028324 ROLLER 4
11 90008606 RETAINER 4
12 90024626 SPRING 2
13 90028325 BODY 1 LH
.
13.1 90003466 BUSHING .
1 .
. . .
13.2 90003469 PIN 1
13.3 90003463 SEAL 1
13.4 90024551 BUSHING 1
13 90028326 BODY 1 RH
.
13.1 90003469 PIN .
1 .
. . .
13.2 90003463 SEAL 1
13.3 90024551 BUSHING 1
13 90002312 SCREW 14
13 90001875 WASHER 28
.
13 90007938 LOCK NUT .
14 .
. . .
14 90022039 O-RING 2
15 90026076 BRACKET 1 LH
15 90026072 BRACKET 1 RH INCL.PART7
16 90003470 WASHER 8
.
17 90028327 SCREW .
8 .
. . .
18 90002442 GREASE FITTING 2
19 90024459 SPACING WASHER 2
19 90024460 WASHER 2
20 90024850 CLIP 1 AUTO LH
.
20 90024851 CLIP .
1 .
AUTO RH
. . .
21 90003476 WASHER 2 OUTER
22 90005485 CIRCLIP 2
23 90008610 DUST COVER 2
24 90024413 SCREW 12
.
90024412 BRAKE .
1 CHAMBER, RH
.
. . .
90024763 BRAKE 1 CHAMBER, RH
90028656 REPAIR KIT MINOR BRAKE KIT
90028824 REPAIR KIT MAJOR BRAKE OVERHAUL KIT,
1 WHEEL END
. . .
1 90024615 WHEEL NUT 20
3 90021506 BRAKE DRUM 2
4 90025791 SCREW 12
5 90025792 LOCK WASHER 12
.
6 90024354 HUB CAP .
2 .
. . .
7 90024424 GASKET 2
8 53100721 NUT 2
9 53100723 RING 2
10 53100722 NUT 2
.
11 53140509 NUT .
2 .
. . .
12 53141813 CONE 2 OUTER
13 90010076 CUP 2 OUTER
14 90028329 HUB 2 W/TONE RING
15 90024356 WHEEL STUD 20
.
16 90010077 CUP .
2 .
INNER
. . .
17 90007534 CONE 2 INNER
18 90002479 SEAL 2
90028328 WHEEL HUB
160
30
170
. . .
30 90023486 BRAKE 2 CHAMBER
160 90030943 DRIVE AXLE, COMPL. 1 05 SRDP 12.28 ASA SQ
170 90032112 CONTROL PART 2 AUTO 7" LONG
90032113 BRACKET 2 KIT
.
RA1186-1 AXLE HOUSING . .
SEE GROUP 03 PAGE 14
. . .
RA1186-2 WHEEL HUB SEE GROUP 03 PAGE 16
RA1186-3 WHEEL NUT SEE GROUP 03 PAGE 18
RA1186-4 PLANETARY GEAR SEE GROUP 03 PAGE 20
RA1186-5 PLANETARY GEAR SEE GROUP 03 PAGE 22
.
RA1186-6 REAR AXLE . .
SEE GROUP 03 PAGE 24
. . .
RA1186-7 DIFFERENTIAL SEE GROUP 03 PAGE 26
RA1186-8 BRAKE SEE GROUP 03 PAGE 28
2
1
Breather 1
11 9
10
. . .
1 90031308 DRIVE GEAR 1 12.28 W/O DIFF LOCK
2 90023643 SCREW 16
3 90031309 AXLE HOUSING 1
4 90029293 PLUG 1
.
4 90023682 SEAL RING .
1 .
. . .
5 90023630 RIVET 4
9 90023629 COVER 1
10 90023628 BREATHER PIPE 1
11 90023659 PIN 1
. . .
1 90031310 WHEEL HUB 2
2 90025614 BEARING 2
3 90023701 TAPER ROLLER BEARING 2
4 90031311 SPACING RING 2
.
5 90031015 OIL SEAL .
2 .
. . .
6 90031038 COVER 2
7 90026108 O-RING 2
8 90026110 SCREW 16
9 90023682 SEAL RING 4
.
10 90024172 PLUG .
2 .
. . .
11 90029293 PLUG 2
. . .
1 90027058 WHEEL NUT 20 M22X1.5
2 90023575 BOLT 20 93 MM
2 90031037 BOLT 20 103 MM
. . .
1 90023578 PLANETARY GEAR 2
2 90023554 RINGGEAR 2
3 90028242 HUB 2
4 90031312 SPACING RING 2
.
5 90028243 LOCK WASHER .
2 .
. . .
6 90028244 LOCK NUT 2
7 90028245 SCREW 2 M8 X 12
8 90028246 SCREW 2 M8 X 18
9 90023551 SUN GEAR 2
.
10 90023529 SPACING RING .
2 .
. . .
11 90023699 CIRCLIP 2
12 90023698 CIRCLIP 2
13 90023695 CIRCLIP 2
14 90029299 SHIM 0.2MM
.
15 90031313 SHIM . .
0.3MM
. . .
16 90029300 SHIM 0.5MM
17 90031314 SHIM 1.0MM
. . .
1 90026107 SCREW 5
2 90023685 BALL 4
3 90026106 LOCK WASHER 1
4 90023502 NEEDLE ROLLER 240
.
5 90023580 PLANET CARRIER .
1 .
. . .
6 90023552 PLANET WHEEL 4
7 90023553 SHAFT 4
8 90023519 SPACING PLATE 8
9 90023518 SPACING RING 4
.
10 90023581 THRUST WASHER .
1 .
. . .
. . .
1 90031315 SHAFT 1 RH, L=1090
1 90031316 SHAFT 1 LH, L=1140
2 1
3
11
12
4
5
6
7 13
8
9
16
17
15
14
20 19 18
21
24
25
26
29
31
23 27
20 28
30
19
18 22
34
35
32
36
. . .
1 90023662 COTTER PIN 1
2 90023651 NUT 1
3 90023665 WASHER 1
4 90031039 FLANGE 1
.
5 90023528 SHIELD .
1 .
. . .
6 90031317 OIL SEAL 1
7 90023507 BEARING 1 INNER RACE
8 90023512 BEARING 1 OUTER RACE
9 90023630 RIVET 4
.
11 90023672 PLUG .
1 .
. . .
12 90023682 SEAL RING 1
13 90023584 HOUSING 1 NO DIFF. LOCK
14 90023542 SPACING RING L=53.70MM
14 90023543 SPACING RING L=53.72MM
.
14 90023544 SPACING RING . .
L=53.74MM
. . .
14 90031318 SPACING RING L=53.76MM
14 90023546 SPACING RING L=53.78MM
15 90023539 SHIM 0.30MM
15 90023540 SHIM 0.40MM
.
15 90023541 SHIM . .
0.50MM
. . .
16 90023667 SHIM 0.1MM
16 90023668 SHIM 0.2MM
16 90023667 SHIM 0.1MM
16 90023670 SHIM 1.0MM
.
17 90023503 BEARING .
1 .
. . .
18 90023517 ADJUSTING NUT 2
19 90023513 BEARING 2 OUTER RACE
20 90023508 BEARING 2 INNER RACE
21 90023654 NUT 12
.
22 90031319 HOUSING .
1 NO DIFF. LOCK
.
. . .
23 90031320 SCREW 12
24 90031321 THRUST WASHER 1
25 90031322 DIFFERENTIAL GEAR, LARGE 1
26 90031323 CROSS PIECE 1
.
27 90031324 PINION GEAR .
4 .
. . .
28 90031325 THRUST WASHER 4
29 90031326 DIFFERENTIAL GEAR, LARGE 1
30 90031327 THRUST WASHER 1
31 90031328 DIFFERENTIAL GEAR SET 1 12.28:1
.
32 90026495 PIN .
4 .
. . .
34 90023588 LOCK PLATE 2
35 90023638 SCREW 4
36 90023636 SCREW 4
1
2
5 3
12 4
13
14 6
15 7
20 8
16
19
9
17
18 4 10 11
4 21
23
26 24
6
22
3
25 25
24
30
31
42 29
32
33
35
41 36
37
39
40
. . .
1 90023696 CIRCLIP 2
2 90023663 WASHER 2
3 90023700 SUPPORT RING 2
4 90025763 OIL SEAL 6
.
5 90026501 BRACKET .
1 .
RH
. . .
5 90024159 BRACKET 1 LH
6 90029304 BUSHING 4
7 90023679 OIL SEAL 2
8 90024176 CIRCLIP 2
.
9 90023687 GREASE NIPPLE .
2 .
M10 X 1
. . .
10 90023689 SHIELD COVER 2
11 90026116 SCREW 4
12 90023599 SHIELD PLATE 2
13 90023532 PLUG 4
.
14 90023637 SCREW .
14 .
. . .
15 90023634 SCREW 4
16 90023632 SCREW 24
17 90023653 NUT 28
18 90023688 GREASE NIPPLE 2
.
19 90023689 SHIELD COVER .
2 .
. . .
20 90023598 BRACKET 2
21 90023689 SHIELD COVER 4
22 90023687 GREASE NIPPLE 4 M10 X 1
23 90026502 BOLT 4
.
24 90023676 O-RING .
8 .
. . .
25 90029305 BUSHING 8
26 90023692 RIVET 96
29 90023612 BRAKE SHOE 4
30 90023610 SUPPORT 2
.
31 90023640 SCREW .
4 .
. . .
32 90023602 SHAFT 1 RIGHT
32 90023603 SHAFT 1 LEFT
33 90026507 PIN 4
35 90023657 PIN 4
.
36 90025780 SLEEVE .
4 .
. . .
37 90026509 BUSHING 6
39 90023702 SPRING 4
40 90023664 WASHER 6
41 90023641 SCREW 6
.
42 90031329 BRAKE DRUM .
2 .
. . .
46 90031013 BRAKE SHOE,COMPL. 4 INCL.PART25-29, 33-36
47 90031330 BRAKE LINING SET, FOR ONE WHEEL
INCL.PART26
04. BRAKES.
150
210
240 160 90 60
70
170
190 90
70
50
80
130
80 50
70
190 90
170 70
90 60
160
150
. . .
50 90003339 PIPE 48" NYLON AIRBRAKE 3/8 ORANGE
60 90003344 PIPE 48" IN., NYLON AIRBRAKE 1/2 BLUE
70 90003937 REDUCER 4 3/8X1/4
80 91603183 ELBOW 5 90 3/8ODTX1/4P NYL
.
90 91603186 ELBOW .
4 .
. . .
130 99802340 PIPE 35" NYLON AIRBRAKE 3/8 BLACK
150 53569844 HOSE 2 FRONT BRAKE AIR
160 90003592 ELBOW 2 90 1/4 NPT MAGNUM
170 92003011 CONNECTION 2 1/4 NPT
.
190 90027222 PIPE .
96" .
NYLON AIRBRAKE 1/2 Y W
. . .
210 90812042 CLAMP 2 RUBBER COATED 3/4 ID
240 95210420 NUT 10 ESNA 5/16-18 NC
Detail A Detail B
240
290 80
230
270
280
260 330
240
290 40 10
30
330 270
240
250
Detail C
300
320
310
30
20
120 30
330 220
240 140 80
250
. . .
10 90828097 CONNECTION 1 MALE 3/8ODX3/8P
20 90828102 CONNECTION 1
30 91603178 ELBOW 3 90 1/2ODTX1/2P NYL
40 91603188 ELBOW 1 90 3/8ODTX3/8P NYL
.
80 91603183 ELBOW .
5 .
90 3/8ODTX1/4P NYL
. . .
120 90010640 BRANCH TEE 1
140 91603176 ELBOW 1 90 3/8ODTX1/8P NYL
220 91603196 ELBOW 1 90 3/8ODTX1/2P NYL
230 90015034 VALVE 1 QUICK RELEASE 3/8
.
240 95210420 NUT .
10 .
ESNA 5/16-18 NC
. . .
250 90803066 SCREW 4 5/16-18 X 1 1/2
260 90011444 VALVE 1
270 90001353 CONNECTION 2
280 53557886 PLATE 1 ANGLE, VALVE MOUNTING
.
290 90804039 SCREW .
4 .
5/16-18 X 1 1/4 FULL
. . .
300 53542908 BRACKET 1
310 90020596 VALVE 1
320 90003589 PLUG 1
330 53542907 SPACING PLATE 3 BP-R1 VALVE
20
60 50
40
10
30
35
. . .
10 53452488 CONNECTION 1 GLADHAND, SERVICE
20 53452489 CONNECTION 1 GLADHAND, EMERGENCY
30 90019027 HOSE 1 15' COILED STD
35 90028863 ADAPTER 2 1/2" MNPT X 1/2" FNPT
.
40 53105026 CONNECTION .
2 .
COUPLING DUMMY
. . .
50 90804035 SCREW 4 5/16-18 X 1
60 98415035 LOCK WASHER 4 5/16
10,50 30,60
40 20
. . .
10 90029996 CONNECTION 1
20 90029890 SCREW 4 #8 X 1/2 HEX WASH HD SEL
30 90025055 CONNECTION 1
40 90019585 PLUG 12
.
50 90026396 LOCK PLATE .
1 SECONDARY LOCK
.
. . .
60 90025057 LOCK PLATE 1 SECONDARY LOCK
90013919 LOCK NUT 5 1/4-20 NC
90027537 SCREW 5
98421150 WASHER 5 1/4
05. STEERING.
300
60
61
290
280
80
70
310 130
270
40
180
20,30,50
43
44
130
41 45
90,100
110
120
42
46
44
160,170
47
. . .
20 90008163 GASKET 1
30 90008164 CONNECTION 1 TERMINAL
40 90020330 JOINT 1
41 90026094 JOINT 1 SUB-ASSEMBLY
INCL.PART43-45
42 90026095 JOINT 1 SUB-ASSEMBLY INCL.PART44,
. . .
46-47
. . .
43 90026096 FORK 1 END YOKE
44 90026097 BEARING 2 KIT
45 90026098 SLEEVE COUPLING 1
46 90026099 SHAFT 1
.
47 90026100 FORK .
1 .
END YOKE
. . .
50 90024912 SCREW 2 8-32X5/16 PAN HD
60 90025071 HORN BUTTON 1
61 99207100 NUT 1
70 90025685 STEERING WHEEL 1
.
80 90027783 STEERING COLUMN .
1 .
W/O TURN SIGNAL
. . .
90 90012240 SCREW 1 3/8-16 X 2
100 90017717 NUT 1 CROWNLOCK 3/8-16UNC
GRADE B
110 90021839 SHIELD 1
120 90021841 SEAL RING 1
.
130 90021880 FITTING SET .
1 .
. . .
160 90007015 SCREW 1 7/16-14 X 2
170 90017718 NUT 1 7/16-14UNC GRADE B
180 90804051 SCREW 2 1/4-20 X 3 1/2
270 90803038 SCREW 2 1/4-20 X 3 1/2
.
280 90030166 GREASE FITTING .
2 .
1/4-28 X 45 DEG
. . .
290 90030160 GREASE FITTING 1 1/4-28 STRAIGHT
300 53570399 PLATE 1 STEERING COLUMN OFFSET
RHD
310 90804018 SCREW 2 1/4-20 X 1
20,40,70 10 60,90,100
20,40,70
110 20,30,50,70 120 80
30 30 20
A-A
50 70
. . .
10 90022655 STEERING GEAR 1 SEE GROUP 05 PAGE 6
20 90005160 WASHER 3 7/8 HARDENED F436
30 53556995 SPACER 4
40 90023006 SCREW 2 7/8-9 X 3 1/2 GRADE 8
.
50 90019912 SCREW .
1 .
7/8-9 X 5 GRD 8
. . .
60 90005157 WASHER 1 3/4 HARDENED F436
70 90016378 NUT 3 7/8-9 GRADE C
80 90024133 STEERING ARM 1
90 90009575 SCREW 1 3/4-16 X 4 GRADE 8
100 90011534 LOCK NUT 1 CROWNLOCK 3/4-16
. . .
GRACROWNLOCK 3/4-16 GRA
. . .
110 90021195 INTERMEDIATE PIECE 1 DRAGLINK
SEE GROUP 05 PAGE 10
120 90032643 COTTER PIN 2 9/64 X 2
. . .
1 9009228 BOLT 4
2 90017189 SEAL 1 DIRT & WATER
6 90009227 SEAL RING 1
7 90017993 SEAL RING 1
.
8 90024699 SEAL RING .
2 .
. . .
9 90017994 O-RING 2
10 90017995 SEAL RING 1
11 90017996 O-RING 1
12 90017979 THRUST WASHER 1
.
13 90024700 SHAFT .
1 .
. . .
15 90017999 THRUST BEARING 2
16 90018116 THRUST WASHER 1
17 90018153 ADJUSTER 1
18 90018154 LOCK NUT 1
.
19 90024701 PISTON .
1 .
. . .
20 90018155 SEAL RING 1
21 90018156 SEAL RING 1 TEFLON
22 90018157 ADJUSTER 2 POPPET
23 90018158 SEAT 2 POPPET
.
24 90018159 SPRING .
1 .
POPPET
. . .
25 90018160 ROD 1
26 90018161 TUBE 1 PUSH
27 90024702 REPAIR KIT 1 BALL SERVICE
28 90024703 GUIDE 1 RH
.
28 90018162 GUIDE .
1 .
LH
. . .
29 90018163 SEAL 1
30 90018164 CAP 1
31 90018165 SCREW 2 TORX
35 90018166 GREASE FITTING 1
.
36 90018167 RETAINER .
1 .
. . .
37 90018168 ROLLER BEARING 1
38 90018169 SEAL 1 DIRT
39 90018170 SEAL 1 DIRT & WATER
40 90018171 WASHER 1
.
41 90018173 SEAL .
1 .
. . .
42 90012904 SHAFT 1
43 90009238 ADJUSTING SCREW 1
44 90009239 RETAINER 1
45 90009143 GASKET 1
. . .
46 90024705 COVER 1
47 90009245 NUT 1
48 90009244 BOLT 6
49 90009247 PLUG 1 VENT
.
51 90018174 PLUG .
1 .
. . .
52 90024706 SCREW 1
54 90024707 PLUG 2
55 90024708 O-RING 2
90018178 SEAL KIT MASTER
2 3
4 1
. . .
1 90008212 ROD END 1 RH THREAD
2 90008213 ROD END 1 LH THREAD
3 90021194 TUBE 1 FORMED DRAGLINK
4 90011579 CLAMP 2
.
5 90009767 DUST COVER .
2 .
. . .
06. SUSPENSION.
6.2 SUSPENSION
*SUSPENSION FS1001 2
*SUSPENSION RS1033 4
6.3 TYRE AND RIM SYSTEM
*WHEELS WT1415 6
120
60
90
160
110 150
140,190
20, 140,190
30,
40 80
10
100
160 150
140,190
70
135
130
. . .
10 53540449 RUBBER PLATE 2
20 90804495 SCREW 4 3/8-16 X 1 1/2
30 90017717 NUT 4 CROWNLOCK 3/8-16UNC
GRADE B
40 98421135 WASHER 4 3/8
.
60 53540075 LEAF SPRING .
1 .
. . .
70 90022880 LEAF SPRING 1
80 53540500 MOUNTING PLATE 2
90 53540501 PLATE 2
100 53540768 STOPPER 2 AXLE
.
110 90009067 SCREW .
4 .
3/4-10 X 7 1/2
. . .
120 90009066 SCREW 4 CAP 3/4-10 X 7 GRADE 8
130 90014217 NUT 8 CROWNLOCK 3/4-10 GRADE C
135 90005157 WASHER 16 3/4 HARDENED F436
140 53519721 PIN 6
.
150 90005157 WASHER .
6 .
3/4 HARDENED F436
. . .
160 90014217 NUT 6 CROWNLOCK 3/4-10 GRADE C
190 92408022 GREASE NIPPLE 6
30
20
70
30
110
20
80
100
90
70
. . .
20 53502218 CLAMP 2
30 53526784 PAD 2
70 90014218 NUT 12 1-8 GRADE C
80 90014216 SCREW 8 CAPSCREW 1-8 X 12
.
90 53504884 TORQUE PIN .
4 1.02 DIA X 7.0 CTR
.
. . .
100 90804433 SCREW 4 1-8 X 3.5
110 90005161 WASHER 24 FLAT 1"
20
20
10 30 10 30
60 40
50 50
. . .
10 90032429 RIM 6 22.5 X 8.25 X 6.5 335MM
20 90030187 TYRE 6 280/75R22.5
30 90029315 VALVE 6 STEM
40 90014985 EXTENSION 2 VALVE STEM 6"
.
50 90019517 WHEEL NUT .
40 .
. . .
60 90025743 EXTENSION 2 METAL 1"
. . .
10 53572857 FIFTH WHEEL 1 SEE GROUP 07 PAGE 4
20 90008358 SCREW 16 CAPSCREW 3/4-10 X 4 GRADE 8
30 90014217 NUT 16 CROWNLOCK 3/4-10 GRADE C
40 90005157 WASHER 16 3/4 HARDENED F436
.
50 99802340 PIPE 105"
. .
NYLON AIRBRAKE 3/8 BLACK
. . .
60 92408022 GREASE NIPPLE 2
70 92003011 CONNECTION 1 1/4 NPT
80 91603183 ELBOW 2 90 3/8ODTX1/4P NYL
90 99802340 PIPE 16" NYLON AIRBRAKE 3/8 BLACK
.
100 90028339 CONNECTOR .
2 .
90 DEG 3/8 PTC SWIVEL
. . .
. . .
10 90027837 FIFTH WHEEL 1 TOP PLATE FW35
SEE GROUP 07 PAGE 6
20 53573346 FIFTH WHEEL 2 FEET WELDED
30 90008854 PIN 2
40 90011909 RUBBER MOUNTING 2
.
50 90008855 PIN .
2 .
ROLL 3/8 DIA X 1-3/4
. . .
14 13 12 11 10 9 8 5,6 4 3 31 1
19
16 30
18
15
2
25 20
21
27 26
View A
24
15
22,23
17
12
28
29
.
. . . .
. . .
12 90008682 WASHER 3 1/2" SAE
13 90009735 SPRING 1
14 90026593 HAND RELEASE 1
15 90002863 WASHER 3 1/2"
.
16 90008685 HANDLE .
1 .
. . .
17 90831050 COTTER PIN 2 1/8 X 1
18 91603188 ELBOW 1 90 3/8ODTX3/8P NYL
19 90026594 CYLINDER 1 S/A, AIR
20 90026595 SPRING 1 EXTENSION
.
21 90026596 GREASE NIPPLE .
2 .
. . .
22 90804270 SCREW 1 HEX HD 1/2-20 X 1-3/4
23 90022279 NUT 1 CROWNLOCK 1/2-20
24 53102538 ROLLER 1
25 90831099 COTTER PIN 2 1/4" X 2"
.
26 90026597 JAW .
1 .
SET
. . .
27 90026598 PIN 2
28 90026599 RIVET 2
29 90026600 PLATE 1
30 90026601 PIN 2
.
31 91603181 ELBOW .
1 .
90 1/4 NYL TUBE X 1/4 NP
. . .
90027760 REPAIR KIT
53102509 SPRING 1
9.1 INSTRUMENTATION
*INSTRUMENT PANEL AS1911 2
**PANEL 53575754 4
*DASHBOARD PANEL DP1665 6
**INSTRUMENT PANEL 53575105> 8
*DASHBOARD PANEL DP1672 12
**INSTRUMENT PANEL 53575740> 14
*TACHOMETER DP1539 16
*DASHBOARD PANEL DP1628 18
**INSTRUMENT PANEL 53573866> 20
*ACCELERATOR PEDAL ES1628 22
*SPEEDOMETER SP1025 24
*PANEL TR1762 26
*GEAR SELECTOR TR1848 28
9.2 SAFETY/EMERGENCY EQUIP.
*FLASHING BEACON SL1002 30
*HORN HN1004 32
*REVERSE ALARM SS1570 34
*STICKERS, PLATES SS1789 36
**STICKER 53546434> 38
**STICKER 53549725> 40
9.3 SEAT
*DRIVER'S SEAT DS1083 42
9.4 HVAC
*HEATER,INSTL HC1618 44
*HEATER HC1575 46
**HEATING UNIT 90032648> 48
*AIR CONDITIONING HC1543 50
*COMPRESSOR HC1592 52
*HOSES FOR HEATER HC1523 54
*HOSES FOR HEATER HC1627 56
*CONTROL UNIT HC1581 58
**CONTROL UNIT 90032108> 60
9.5 WIPER/WASHER SYSTEM
*WINDSCREEN WIPER WP1072 62
**ELECTRIC MOTOR 90033100> 66
**WASHER FLUID RESERVOIR 53573243> 68
9.6 LIGHTS
*WORKING LIGHT EF1073 70
**WORKING LIGHT 53567603> 72
*HEADLIGHT EL1547 74
**HEADLIGHT 53576595> 76
***HEADLIGHT 53542459 78
9.9 GLASS/WINDOWS/MIRRORS
*GLASSES/CAB CG1050 80
**SIDE WINDOW 90017053> 82
**SIDE WINDOW 90025942 84
*SIDE MIRROR MR1072 86
**SIDE MIRROR 53576538> 88
**SIDE MIRROR 53576539> 90
9.10 CAB STRUCTURE, SUSP.
*VALVE CB1506 92
*SUPPORT CB1515 94
*INSTRUMENT PANEL CB1516 96
*ENGINE HOOD CB1517 98
**COVER 53569702 100
*PANEL CB1567 102
*DOOR CB1582 104
**DOOR 53569970> 106
***GUIDE 53561159 108
*CAB CB1587 110
*INSULATION CB1593 112
*DOOR CB1660 114
**DOOR 53576964> 116
*DECK CD1021 118
*SWITCH, TILT OF CABIN CM1554 122
*PIN CM1558 124
*PUMP ASSEM. / TILT OF CABIN CM1567 126
*CYLINDER MOUNT. / TILT OF CABIN CM1593 128
*SUSPENSION CM1601 130
**SUSPENSION 90032205 134
*TILT OF CABIN CM1653 136
*HANDLE GH1022 138
9.11 CAB INTERIOR
*SUN PANEL SV1006 140
9.12 FRAME
*BUMPER BP1033 142
*MUDGUARD FF1064 144
*FENDERS FF1128 146
*CROSSMEMBER FR1501 148
*FRAME FR2037 150
*SERVICE PLATFORM PF1546 152
*SERVICE PLATFORM PF1557 154
*SERVICE PLATFORM PF1602 156
*TOWING PIN TP1021 158
SCHEMATIC SK8314B
5
2
6 2
7
3 1
. . .
1 53100508 SWITCH 2
2 53575754 PANEL 1 SEE GROUP 09 PAGE 4
3 53569959 WIRING HARNESS 1
4 90005172 UNION TEE 2 1/8 NPT
.
5 90020773 SCREW .
4 .
#10-24 X 3/4
. . .
6 90033212 PRESSURE GAUGE 2 AIR
7 90030917 ELBOW 2 90 3/8 ODT X 1/8NPT
8 90001952 BUZZER 1 LOW AIR PRESSURE
9 96002102 ADAPTER 2 1/8M X 1/4F NPT
50 30
10
20
40
.
. . . . .
53575754 PANEL
10 53575757 INSTRUMENT PANEL 1
20 53542724 INDICATOR LIGHT 4 TILE INDICATION LIGHT, BLANK
30 90029274 SIGNAL LIGHT MODULE 1 PEEL & GLOW 5.25 24V
40 90029085 SCREW 2 FLAT HEAD #6-32X3/4
.
50 95210656 LOCK NUT .
2 .
ESNA #6-32 NC
. . .
80
10
100
40
110 60
30
70
50
20
90
. . .
10 53575105 INSTRUMENT PANEL 1 24V RHD
SEE GROUP 09 PAGE 8
20 90030655 HOUR METER 1
30 90030281 IGNITION SWITCH 1 KEYLESS 2 POSITION 3/4-20
STEM
40 90033250 BULB 4 LED 24V
.
50 53573818 WIRING HARNESS .
1 .
RHD
. . .
60 53573821 WIRING HARNESS 1 IGNITION SWITCH
70 53569029 SWITCH 1 FLOOD & BEACON LIGHTS
80 90032930 SCREW 5 10-24 X 1 TORX (BLACK)
90 90029102 GAUGE 1 VOLTMETER 24V
.
100 53102153 IGNITION SWITCH .
1 .
. . .
110 53569682 WIRE 1 IGNITION
. . .
10 53570020 INSTRUMENT PANEL 1
80 53563334 INDICATOR LIGHT 1 HI-BEAM
90 53563333 INDICATOR LIGHT 1 TURN SIGNAL
100 53542724 INDICATOR LIGHT 5 TILE INDICATION LIGHT, BLANK
.
120 53563308 INDICATOR LIGHT .
1 .
BRAKE AIR
. . .
130 53563325 INDICATOR LIGHT 1 CHECK TRANSMISSION
20
50
40
30 70
20
60
. . .
20 53566098 BACK PLATE 1
30 90029069 FRAME 6 LIGHT TOWER, ALUMINUM
40 90029276 ROD 1 LIGHT BAR, PEEL & GLOW 5.88
24V
50 90029277 ROD 3 LIGHT BAR, PEEL & GLOW .75 X
3.00 24V
.
60 90029085 SCREW .
11 FLAT HEAD #6-32X3/4
.
. . .
70 95210656 LOCK NUT 11 ESNA #6-32 NC
10
20
40
. . .
10 53575740 INSTRUMENT PANEL 1 24V RHD OPTIONAL SWITCHES
SEE GROUP 09 PAGE 14
20 90032930 SCREW 4 10-24 X 1 TORX (BLACK)
40 53569249 WIRING HARNESS 1
20
10 40
30
50
. . .
10 53570101 INSTRUMENT PANEL 1
20 53542724 INDICATOR LIGHT 5 TILE INDICATION LIGHT, BLANK
30 90029275 SIGNAL LIGHT MODULE 1 PEEL & GLOW 6.50 24V
40 90029085 SCREW 2 FLAT HEAD #6-32X3/4
.
50 95210656 LOCK NUT .
2 .
ESNA #6-32 NC
. . .
10
50
20
30
80
70
. . .
10 53570011 WIRING HARNESS 1 OPTIONAL GAUGE
POWER/GROUND/LT
20 53570010 WIRING HARNESS 1 TACHOMETER - DASH PANEL
30 53570009 WIRING HARNESS 1 TACHOMETER - CAB INTERIOR
50 90029110 TACHOMETER 1
.
70 53570007 WIRING HARNESS .
1 .
TACHOMETER CHASSIS RHD
. . .
80 53570008 WIRING HARNESS 1 TACHOMETER - CAB EXTERIOR
90016010 BULB 1
20 30 50
110 10
80
70
. . .
10 53573866 INSTRUMENT PANEL 1 SEE GROUP 09 PAGE 20
20 90029094 GAUGE 1 FUEL LEVEL
30 90029097 OIL PRESSURE GAUGE 1 0-100 PSI
50 90029105 GAUGE 1 WATER TEMPERATURE
100-280F
.
70 53568715 SWITCH .
1 .
HEADLIGHT
. . .
80 53573816 WIRING HARNESS 1
110 90032930 SCREW 4 10-24 X 1 TORX (BLACK)
90033250 BULB 5 LED 24V
130
10
SEE EXPLODED
VIEW 20
40
EXPLODED VIEW
20
30
60
40
50
. . .
10 53569995 PANEL 1 ENGINE GAUGE & WARNING
PANEL ELECTRONIC ENGINE
20 53566098 BACK PLATE 2
30 90029069 FRAME 12 LIGHT TOWER, ALUMINUM
40 90029273 ROD 1 LIGHT BAR, PEEL & GLOW 4.25
24V
.
50 90029085 SCREW .
8 FLAT HEAD #6-32X3/4
.
. . .
60 95210656 LOCK NUT 8 ESNA #6-32 NC
70 53563312 INDICATOR LIGHT 1 SERVICE SOON
80 53563321 INDICATOR LIGHT 1 WAIT TO START
90 53563310 INDICATOR LIGHT 1 CHECK ENGINE
.
100 53563306 INDICATOR LIGHT .
1 .
STOP ENGINE
. . .
110 53563333 INDICATOR LIGHT 1 TURN SIGNAL
120 53542724 INDICATOR LIGHT 7 TILE INDICATION LIGHT, BLANK
130 53567109 INDICATOR LIGHT 1 HEAD LIGHT
30 40 50
20
. . .
20 90029952 GAS PEDAL 1
30 90028959 SCREW+WASHER 3 5/16-18 X 1-1/
40 90005166 WASHER 3 5/16 HARDENED F436
50 95210420 NUT 3 ESNA 5/16-18 NC
60
S I
. . .
60 90029116 SPEEDOMETER 1
20
30 10
. . .
10 53574897 PANEL 1 WELDMENT
20 53570069 INSULATION 1
30 90020773 SCREW 5 #10-24 X 3/4
170
230
220
180
. . .
170 53576266 WIRING HARNESS 1
180 90033028 GEAR SELECTOR 1 LEVER 4SPEED
220 90017743 SCREW 5 MN BUT HD 1/4-20X5/8 SS
230 90013919 LOCK NUT 5 1/4-20 NC
.
98421145 WASHER .
1 .
5/16
. . .
90812042 CLAMP 3 RUBBER COATED 3/4 ID
90017716 NUT 1 CROWNLOCK 5/16-18UNC
GRADE B
90002993 SCREW 2 3/8-16 X 1 1/4 GRADE 8
90005165 WASHER 4 3/8"
90017717 NUT 2 CROWNLOCK 3/8-16UNC
. . .
GRADE B
. . .
53101500 CLAMP 1 RUBBER COATED 1 ID
10
. . .
10 90028347 FLASHING BEACON 1
10.1 90028834 LENS
10.2 90028835 FLASH TUBE
53571229 SWITCH 1
. . .
10 90030620 HORN 1 ELECTRIC 24V
20 90804035 SCREW 1 5/16-18 X 1
30 90019769 WASHER 1
40 95210420 NUT 1 ESNA 5/16-18 NC
.
60 53572368 WIRE .
1 .
. . .
. . .
10 90005361 SCREW 2 M10-1.5 X 20MM CL10.9
20 90007549 LOCK WASHER 2 M10
30 53563562 REVERSE ALARM 1
40 90804016 SCREW 2 CAP 1/4-20 X 3/4
.
50 90013919 LOCK NUT .
2 .
1/4-20 NC
. . .
60 98421150 WASHER 2 1/4
90 53563758 BRACKET 1
90005164 WASHER 2 7/16 HARDENED F436
120 60
130
260
40
110
220
200
20
240
160
150 70
. . .
20 53545038 STICKER 1 CAUTION JAWLOCK
40 53571090 STICKER 1 OFF-HIGHWAY KALMAR
60 90029702 STICKER 1 OPERATING INSTRUCTIONS
70 90018676 STICKER 1 EMERGENCY EXIT
.
110 53571726 STICKER .
1 .
KALMAR CAB - RED
. . .
120 53571724 PLATE 1 MODEL DESIGNATION
130 53574744 STICKER 1 MODEL DESIGNATION
"OTTAWA"
150 90005374 STICKER 2 "DO NOT STEP"
160 90008555 STICKER 1 USE DIESEL FUEL
.
200 90025945 STICKER . .
USE DEXRON III ONLY
. . .
220 90029336 STICKER 4 CAUTION KEEP CLEAR
240 90027214 STICKER 1 CAUTION - BATTERY
COMPARTMENT
260 53571789 STICKER 2 WARNING - FALL HAZARD
90014274 STICKER WARNING ROTATING SHAFT
.
90027021 RIVET .
8 .
SPLIT BRAKE SYSTEM
. . .
53546434 STICKER 1 INSTL CAB TILT CAUTION
SEE GROUP 09 PAGE 38
53549725 STICKER 1 INSTL NO RIDERS
SEE GROUP 09 PAGE 40
10 20
. . .
10 90022258 STICKER 1 CAB TILT CONTROL-CAUTION
20 90022259 STICKER 1 TILT SWITCH "UP/DOWN"
10
. . .
10 90023039 STICKER 1 NO RIDERS
170 130
80
160
90,100,120
240,250
20
140 60
70 110
. . .
20 92003011 CONNECTION 1 1/4 NPT
40 95210420 NUT 1 ESNA 5/16-18 NC
60 99802340 PIPE 37" NYLON AIRBRAKE 3/8 BLACK
70 53543435 TRIM 1
.
80 53569941 FLOORMAT .
1 .
. . .
90 90002993 SCREW 4 3/8-16 X 1 1/4 GRADE 8
100 90005165 WASHER 8 3/8"
110 90021373 SCREW 4 MN BUT HD #10-24X3/8 SS
120 90017717 NUT 4 CROWNLOCK 3/8-16UNC
GRADE B
.
130 90029846 SEAT, COMPL. .
1 .
. . .
160 91603181 ELBOW 1 90 1/4 NYL TUBE X 1/4 NP
170 90000305 SAFETY BELT 1
240 53569003 TRIM 1
250 90021373 SCREW 5 MN BUT HD #10-24X3/8 SS
.
53451198 PLUG .
3 .
NYLON 3/8 DIA HOLE
. . .
90804160 SCREW 3 7/16-20 X 1 1/2
53527753 BRACKET 1
90804035 SCREW 1 5/16-18 X 1
90005166 WASHER 1 5/16 HARDENED F436
90017717 NUT 1 CROWNLOCK 3/8-16UNC
. . .
GRADE B
. . .
53101504 CLAMP 1 RUBBER COATED 3/8 ID
91603183 ELBOW 1 90 3/8ODTX1/4P NYL
98415060 LOCK WASHER 1 3/4" NPT
50
70
60
80,
90,
110,120,160 100
60
10 40
40
. . .
10 90030759 CONDENSER 1
40 53549607 BRACKET 4
50 90030745 FILTER 1
60 53570089 PLATE 1 RECEIVER DRYER MOUNTING
HIGH
.
70 90032347 CLAMP .
2 .
EX BD #48 2 9/16 X 3 1/
. . .
80 90804016 SCREW 4 CAP 1/4-20 X 3/4
90 90005167 WASHER 4 FLAT 1/4 HARDENED F4
100 98415020 LOCK WASHER 4 1/4
110 98421145 WASHER 2 5/16
.
120 98415035 LOCK WASHER .
4 .
5/16
. . .
160 90804037 SCREW 2 5/16-18 X 3/4
50
70,120,140,200
100
60
90
80
10
90
60 20
40,150,160,210
60 20
. . .
10 90017562 AIR JET 2
20 90008862 CLAMP 2 EX BD #36 1 13/16X2 3/4
40 90032011 HEATER 1 BLOWER ASSEMBLY, MOBILE
CLIMATE CONTROLS
50 90032087 DRIER 2 DRAIN KIT
.
60 90021161 HOSE .
52 2 1/2"ID FLEXIBLE DUCT
.
. . .
70 90032648 HEATING UNIT 1 SEE GROUP 09 PAGE 48
80 90032216 HOSE 1 5" FLEXIBLE DUCT
90 90027604 CLAMP 2
100 92413000 INLET RING 2 11/16ID X 1/8G X 1 GD
.
120 90804016 SCREW .
3 .
CAP 1/4-20 X 3/4
. . .
140 98415020 LOCK WASHER 3 1/4
150 98415035 LOCK WASHER 2 5/16
160 98421145 WASHER 2 5/16
200 90005167 WASHER 3 FLAT 1/4 HARDENED F4
210 90017716 NUT 2 CROWNLOCK 5/16-18UNC
. . .
GRADE B
. . .
220 90030549 INSULATION 10
6,36
1,20
34 2
40
19 27,37,28
23
30,31,32,
18,38
11,25
26
3,33
12,36
8
17,29
5 13,36
21
22
9
10,36
24
41 39
15,35 7,36 14,36
. . .
1 90032071 EVAPORATOR 1
2 90032072 HEATER 1
3 90032077 SERVICE HATCH 1
5 90032727 HOUSING 1
.
6 90032726 COVER .
1 .
TOP
. . .
7 90032725 COVER 1 SIDE
8 90032724 BRACKET 1 COIL, R
9 90032723 BRACKET 1 COIL, L
10 90032722 BRACKET 1 VALVE
.
11 90032721 SERVICE HATCH .
1 .
FLAPPER
. . .
12 90032720 COVER 1
13 90032719 COVER 1 COIL /A
14 90032718 COVER 1 COIL /B
15 90031213 THERMOSTAT 1
.
16 90032717 WIRING HARNESS .
1 .
. . .
17 90031215 CLAMP 1 CABLE
18 90031216 VALVE 1 BLOCK
19 90032080 AIR FILTER 1
20 90032716 O-RING 2 #8
.
21 90031218 INLET RING .
1 .
SMALL
. . .
22 90031219 INLET RING 2 LARGE
23 90032081 INSULATION 1 1/4" (225 X 68)
24 90032715 INLET RING 2
25 90031221 BUSHING 2 3/16"
.
26 90032714 SEAL .
1 .
FOAM, L=660
. . .
27 90031223 CONNECTION 1
28 90031224 RETAINER 1
29 90032713 BOLT 1 M5 X 16
30 90032712 NUT 2 M6
.
31 90032711 LOCK WASHER .
2 .
1/4"
. . .
32 90032710 WASHER 2 1/4"
33 90032709 RIVET 3 1/8" X .265"
34 90032708 PANEL 1 COIL CLIP
35 90032707 BOLT 2 M4 X 8 YELL. CROM. TAP
.
36 90032706 BOLT .
27 .
M5 X 10 YELL. CROM. TAP
. . .
37 90032082 STUD BOLT 1
38 90032705 BOLT 2 M6 X 40
39 90032704 INSULATION 1
40 90032703 INSULATION 1 252 X 115
.
41 90032702 INSULATION .
1 .
3/16" X 3" 240 X 60
. . .
42 90030549 INSULATION 10"
. . .
20 53569004 SWITCH 1
40 53569006 WIRING HARNESS 1
50 10 70
View A
40,60 30
. . .
10 70000010 COMPRESSOR, MOUNT. 1 KIT
30 53574722 COMPRESSOR 1
40 90010381 SCREW 4 M8-1.25 X 100MMCL10.9
50 90020346 V-BELT PULLEY
.
60 90005166 WASHER .
4 .
5/16 HARDENED F436
. . .
70 70000000 V-BELT 1
10 20
30
40
30
. . .
10 90020989 VALVE 1 SHUT-OFF 5/8 ID HOSE
20 90028717 INLET RING 2 1ID X 3/16 X 1-1/4 GDX1-1
30 90812097 HOSE CLAMP 4
40 99802336 HOSE 5 HEATER 5/8" ID
140
130 60,190
60,190
120
280
40
60,190
250
300,310 70,80,150,290
35
20
70,80,90,290
320 30
. . .
20 53551712 SWITCH 1
30 90024287 ADAPTER 1 90 #10MX#10F
35 90024288 ADAPTER 1 90 #8MX#8
40 53575954 HOSE 1
.
60 90812057 CLAMP .
3 .
. . .
70 90804037 SCREW 4 5/16-18 X 3/4
80 98421145 WASHER 4 5/16
90 53102444 CLAMP 1 RUBBER COATED 2 ID
120 53576479 HOSE 1
.
130 53576480 HOSE .
1 .
. . .
140 53552685 SWITCH 1 A/C 34-6PSI M10 INT
150 90812042 CLAMP 3 RUBBER COATED 3/4 ID
190 95210420 NUT 3 ESNA 5/16-18 NC
250 90028144 ADAPTER 1 90 #6M X #6F BUMP TUBE
.
280 53575963 HOSE .
1 .
LHD/RHD
. . .
290 98415035 LOCK WASHER 4 5/16
300 90812042 CLAMP 1 RUBBER COATED 3/4 ID
310 95210420 NUT 1 ESNA 5/16-18 NC
320 90029927 ADAPTER 1 90 #10, X #10F
10
20
. . .
10 90032108 CONTROL UNIT 1 HEATER
SEE GROUP 09 PAGE 60
20 90028861 SCREW 4 #6 X 1/2 FLAT HEAD
3 5
13 18
A
6 7 10 11
16
17
A
17 13
15 8
18
18
17 13
14 9 12
. . .
1 90032091 CONTROL UNIT 1
2 90032107 LEVER 3
3 90021127 SWITCH 1 W/ NUT, FAN SPEED CONTROL
4 90031675 KNOB 1
.
5 90021676 NUT .
3 .
3/16
. . .
6 90032092 BRACKET 1 CONTROLLER
7 90032093 BRACKET 1 CABLE MOUNTING
8 90032094 CONTROL ARM 3
9 90032095 CLAMP 3
.
10 90032096 CABLE .
35" .
. . .
11 90032097 CABLE 57" 57"
12 90032096 CABLE 35"
13 90032099 BOLT 3 CLEVIS PIN 1/4 X 1/2
14 90032100 SCREW 3 M5 X 20 HEX HEAD TAP
.
15 90032101 COTTER PIN .
3 .
. . .
16 90032102 WASHER 3
17 90032204 BRACKET 3 1/4 (SS)
18 90032104 WASHER 9 M6 SS
90032103 SCREW 2 M4 X 8 SELF TAP (PLATED)
.
90021126 NUT .
1 .
SWITCH NUT
. . .
110 20,30,180
140 190
140 130 70,100
10,60
. . .
10 90033100 ELECTRIC MOTOR 1 MOTOR UNIT
SEE GROUP 09 PAGE 66
20 90025689 WIPER BLADE 1 28"
30 90025940 WIPER ARM 1 22"
60 53545184 SPACER 1
.
70 90013204 WASHER .
3 .
1/4 SS
. . .
100 90021624 SCREW 3 1/4-28X1-1/4SS FILLHD SS
110 90029155 INLET RING 1 5/16ID X 1/4G X 3/4GD
130 90010646 NOZZLE 1
140 99802343 HOSE 176"
.
180 90025744 WASHER .
1 WET ARM KIT
.
. . .
190 90029501 HOSE 1
40,50
40
170
. . .
40 53568711 WIRING HARNESS 1 E6/03 CP WIPER SWITCH
50 90024737 SWITCH 1
170 53571749 WIRING HARNESS 1
53573243 WASHER FLUID RESERVOIR 1 SEE GROUP 09 PAGE 68
10
150
140 70
130 30
120
110
100
90
80 40 50 20
170 60
160
H ig h
Low
S w itc h
+V
P a rk
OFF LO HI
G rn d
. . .
10 90034905 MOTOR 1 24V
20 90034885 CRANK 1 ASSEMBLY
30 90034886 NUT 1 M8X1.25 FLANGED HEX
40 90034063 BRACKET 1
.
50 90034888 SCREW .
3 .
M6 BUTTON HD.
. . .
60 90034889 LINK 1 86 MM
70 90034890 PIN 1 PIVOT ASSEMBLY
80 90034891 NUT 1 DOME, 3/8-24
90 90034892 LOCK WASHER 1 TOOTHED, 3/8"
.
100 90034893 SEAT .
1 .
KNURLED DRIVER
. . .
110 90034894 CAP 1 HEX, 11/16-24
120 90034895 NUT 1
130 90034896 WASHER 1 FLAT
140 90034897 RUBBER WASHER 1
.
150 90034898 SCREW .
2 .
#10-32 UNF
. . .
160 90034899 SPRING RETAINER 2
170 90034900 WASHER 2 FLAT
60 60
50 50
70 70
40 30 30
40 40
40
10 20 RHD WIEW LHD VIEW 10
20
MOUNTING LOCATION
. . .
10 70000027 WASHER FLUID RESERVOIR 1
20 53573070 BRACKET 1
30 90804035 SCREW 4 5/16-18 X 1
40 90005166 WASHER 8 5/16 HARDENED F436
.
50 95210420 NUT .
4 .
ESNA 5/16-18 NC
. . .
60 90804366 SCREW 2 5/8-11 X 2
70 90005159 WASHER 4 FLAT 5/8 HARDENED F4
10
20 30
. . .
10 53567603 WORKING LIGHT 1 SEE GROUP 09 PAGE 72
20 90019769 WASHER 1 EXTERNAL 5/16
30 95210420 NUT 1 ESNA 5/16-18 NC
100
10
45, 50
20
90 60
45, 70
. . .
10 90016372 HOUSING 1
20 90013640 WIRE 0.43" BLACK
45 90010419 TUBE 0.5" HEAT SHRINK 1/4 ID
50 90011314 END PIECE 1 TERM BULLET
.
60 90013641 WIRE 0.63" WHITE
. .
. . .
70 90011316 END PIECE 1 TERM BULLET
90 94422004 CONDUIT 0.53" CONVOLUTED 1/4
100 90016373 BEAM 1 SEALED
10
50
50
50
120
30,130,140
110
180
160
100
. . .
10 53576595 HEADLIGHT 2 SEE GROUP 09 PAGE 76
30 90029314 LIGHT 2 YELLOW TURN/PARK MODEL
50 90027537 SCREW 8
100 53567601 INTERIOR LIGHT 1 DOMELIGHT
.
100.1 90001939 BULB .
1 .
24V S.C. BAYONET 1203 S-8
. . .
100.2 53141191 LENS 1
110 90028694 SCREW 3 #6-32 X 3/8 PAN HEAD TORX
120 90009610 INLET RING 5 RUBBER
130 90027619 LIGHT 2 RED STOP/TURN/TAIL MODE
.
140 90027621 LIGHT .
1 .
CLEAR BACK-UP
. . .
160 53570221 WIRING HARNESS 1
180 90029313 BULB 5
10
40
20
30
. . .
10 53565824 BRACKET 1
20 90027717 NUT 4
30 90027537 SCREW 4
40 53542459 HEADLIGHT 1 SEE GROUP 09 PAGE 78
60
40,50 10,20,30
. . .
10 90013255 CONNECTION 1
20 90013261 TERMINAL BLOCK 3
30 90015300 SEAL 3
40 90020455 BULB 1
.
50 90020856 HEADLIGHT .
1 .
. . .
60 90033161 HEADLIGHT HOUSING 1
50,60
30
40
80
90
70
100
. . .
30 53540214 WINDSCREEN 1 TINTED
40 90025729 SEAL 1
50 90025942 SIDE WINDOW 1 SLIDING
SEE GROUP 09 PAGE 84
60 90029417 GASKET 1 SLIDING WINDOW
.
70 53576614 GLASS .
1 .
LAMINATED
. . .
80 90029414 GASKET 1
90 53576615 GLASS 1 LAMINATED
100 90029414 GASKET 1
90029418 GASKET 1 FIXED BAND WINDOW
90017053 SIDE WINDOW 1 FIXED TINTED
. . .
SEE GROUP 09 PAGE 82
. . .
RH drive cab
LH drive cab
. . .
1 90009578 RUBBER SEAL 93"
90029418 GASKET 1
13 14
12
7 9
8
8
7
11
6
4 15
10
RH drive cab
.
. . . .
. . .
6 90026527 STRIP 2
7 90026528 RAIL 2
8 90026529 CHANNEL 1
9 90026530 GLASS 1 CENTER FIXED
.
10 90026531 RUBBER .
1 .
. . .
11 90026532 RUBBER 1
12 90026533 STOPPER 2
13 90026534 FRAME 1 OUTSIDE
14 90026505 LATCH 1 REAR WINDOW
.
15 90026515 LATCH .
2 .
FRONT WINDOW
. . .
10
110,120
Cab side
30 40
Post side
B B 50
20 40
60
A
130
A-A
70,80
30,40,60,140
. . .
10 53576538 SIDE MIRROR 1 CAB SIDE STD M
SEE GROUP 09 PAGE 88
20 53576539 SIDE MIRROR 1 POST SIDE STD
SEE GROUP 09 PAGE 90
30 90804035 SCREW 4 5/16-18 X 1
40 90015767 WASHER 8 5/16 SS
.
50 90021440 WASHER .
2 .
5/16 NYLON
. . .
60 95210420 NUT 4 ESNA 5/16-18 NC
70 53576270 COVER 2
80 90027537 SCREW 4
110 90804016 SCREW 4 CAP 1/4-20 X 3/4
.
120 98415020 LOCK WASHER .
4 .
1/4
. . .
130 90008085 MIRROR 2
140 53576678 BRACKET 2
20
70 80
50 40 30 20
60 40
10
40
60 40 30 40
60 40 50
. . .
10 90019010 MIRROR 1 HEAD
20 53576878 CONNECTING BAR 2
30 90804035 SCREW 4 5/16-18 X 1
40 90015767 WASHER 12 5/16 SS
.
50 90021440 WASHER .
4 .
5/16 NYLON
. . .
60 95210420 NUT 6 ESNA 5/16-18 NC
70 53576199 MIRROR 1 LOOP DRIVER SIDE
80 90021354 BRACKET 2
10
20
30
40
. . .
10 90019010 MIRROR 1 HEAD
20 53576878 CONNECTING BAR 2
30 90015767 WASHER 4 5/16 SS
40 95210420 NUT 2 ESNA 5/16-18 NC
. . .
10 90030112 VALVE 1 VENTILATOR, 2 WAY
20 90030146 RIVET 12
40 90030115 GASKET 1
30
40
20
10 A B
A B
20 40 30
. . .
10 53569917 SUPPORT 1 WELD, STEERING COLUMN
20 98421145 WASHER 5 5/16
30 90804035 SCREW 5 5/16-18 X 1
40 98415035 LOCK WASHER 5 5/16
12 20
80
30
60
30
70 70
40
40
11
11
13
20
12
. . .
11 53569972 INSTRUMENT PANEL 1 WELD
12 53562785 HINGE 1
13 90020773 SCREW 3 #10-24 X 3/4 TORX
20 90028959 SCREW+WASHER 2 5/16-18 X 1-1/
.
30 90028771 SCREW .
6 .
1/4-20 X 1.00 G8 BUT
. . .
40 98421150 WASHER 6 1/4
60 90024199 PLUG 1 NYLON 1-3/16 HOLE BLACK
70 98415020 LOCK WASHER 6 1/4
80 53451200 PLUG 1 NYLON 3/4 DIA HOLE
.
53570041 INSTRUMENT PANEL .
1 .
INCL.PART11-13
. . .
130 120
140
10,30,20
110
140
. . .
10 53569702 COVER 1 ENGINE
SEE GROUP 09 PAGE 100
20 98421145 WASHER 5 5/16
30 90804035 SCREW 5 5/16-18 X 1
110 90008040 LATCH 1 RUBBER, 5"
.
120 90022652 RUBBER BUMPER .
3 .
50DIA.X.25THK
. . .
130 90013614 LOCK NUT 3 #8-32 NC
140 90017754 SEAL 24" .53 X .75
53451198 PLUG 1 NYLON 3/8 DIA HOLE
97205061 SCREW 4 #10-24X1/2 RD HD
.
90013050 LOCK NUT .
4 .
#10-24 NC
. . .
90008041 BRACKET 1
90008045 COTTER PIN 1
90008044 WASHER 1
90008043 PIN 1
.
90008042 BRACKET .
1 .
. . .
2 6
3
8
7
6
5
9
7 10
4 7
1 5
9
7
10
.
. . . .
53569702 COVER
1 53569703 COVER 1 FRONT RHD
2 53569704 COVER 1 REAR RHD
3 53569705 CHANNEL 1 CENTER ENCLOUSRE RHD
4 60000056 HOOD 1 WELD ENGINE ENCLOSURE
.
5 90029921 SCREW .
4 .
5/16-18 X 1-3/4 PN HD PHIL
. . .
6 90004090 SCREW 8 5/16-18 X 3/4 PAN HEAD
PHILLIPS
7 95210420 NUT 12 ESNA 5/16-18 NC
8 90005166 WASHER 20 5/16 HARDENED F436
9 53561460 SUPPORT 2 HOOD PIVOT
.
10 90022102 WASHER .
4 1.36OD.085THK
.
. . .
40 50 10
20
40
30
. . .
10 53567293 SOUND INSULATOR 1
20 53568941 PANEL 1 FRONT REMOVABLE
30 90027537 SCREW 18
40 53567291 SEAL 2
.
50 53567292 SEAL .
1 .
. . .
40
60
20
30
. . .
20 53569970 DOOR 1 REAR
SEE GROUP 09 PAGE 106
30 90004129 SEAL 156"
40 90004217 HANDLE 1
60 90027569 SCREW 2 #10-24 X 3/4 FLHD PHL ZC
100 50
30
140,150
20
100
70
10
110
40
130 120
80 160
60
. . .
10 53570581 DOOR 1 WELD
20 53565910 MOUNTING PLATE 2
30 90022069 MAST ROLLER 2
40 90025938 DOOR LATCH 1
.
50 90804018 SCREW .
4 .
1/4-20 X 1
. . .
60 90804016 SCREW 4 CAP 1/4-20 X 3/4
70 90017720 LOCK NUT 4 1/4-20
80 53561159 GUIDE 1 REAR DOOR
SEE GROUP 09 PAGE 108
100 98421150 WASHER 6 1/4
.
110 53567346 PLATE .
1 .
. . .
120 53567347 PLATE 1
130 90029228 SCREW 4 #8 X 1/2 TORX SELF-TAP
140 53568426 SHIM
150 53568427 SHIM
.
160 98415020 LOCK WASHER .
4 .
1/4
. . .
90022152 LATCH 2 STRIKER
. . .
2 90027629 SCREW 8 PLASTITE, 10-14 X 3/4, PAN
HEAD TORX
3 53560774 GUARD 4 SLIDE PIECE, BLOCK, REAR
DOOR
4 90804037 SCREW 4 5/16-18 X 3/4
5 90004335 WASHER 4 #10-24 X 2" PN HD PHL SS
.
6 98415035 LOCK WASHER .
4 .
5/16
. . .
610
. . .
500 53569991 SEAL 1 CAB/DECK FRONT
510 53569992 SEAL 1 CAB/DECK REAR
520 53569993 SEAL 1 CAB/DECK RH SIDE
610 53569969 CAB 1 WELD
.
90804271 SCREW .
8 .
1/2-13 X1 3/4
. . .
53570137 SEAL 1 CAB FIREWALL/DECK
90029394 SPACING RING 7 0.34 ID X 0.66 OD
90028959 SCREW+WASHER 7 5/16-18 X 1-1/
90028730 PLUG 3 NYLON 1 1/4 DIAMETER HOLE
.17
.
53451199 PLUG .
1 .
NYLON 1/2 DIAMETER HOLE
. . .
53542109 COVER 1 DEFROSTER, WELD
90021292 SCREW 4 1/4-20 X 3/4 RND HD PHIL
90017719 NUT 10 1/2-13 GRADE C
90005158 WASHER 23 1/2 HARDENED F436
.
90804301 SCREW .
5 .
1/2-13 X 3 3/4
. . .
90802064 SCREW 2 5/8-11 X 1 3/4
90017712 NUT 3 5/8-11 GRADE C
90005159 WASHER 26 FLAT 5/8 HARDENED F4
90017717 NUT 3 CROWNLOCK 3/8-16UNC
GRADE B
.
90005165 WASHER .
3 .
3/8"
. . .
90028773 SCREW 3 3/8-16 X 1.50 G8 BUT
98415035 LOCK WASHER 3 5/16
90803051 SCREW 3 5/16-18 X 5/8
53549491 BRACKET 1 FLOODLGHT/STROBELIGHT
SHROUD
.
90024231 INLET RING .
1 .
7/16ID X 3/32 X 5/8 GD G-3
. . .
90804204 SCREW 2 5/8-11 X 4 1/2
10 110
80 200
140
210
20
220 60
30
70 90
100
160
. . .
10 53570092 SOUND INSULATOR 1 REAR CAB WALL
20 53570094 INSULATION 1 UNDER CAB WALL (REAR
OUTER)
30 53570095 INSULATION 1 UNDER CAB FLOOR (REAR
INNER)
40 53570096 INSULATION 1 UNDER FLOOR (FRONT)
50 53570130 INSULATION 1 ENGINE COMPARTMENT
. . .
CEILING REAR
. . .
60 53570131 INSULATION 1 ENGINE COMP CEILING FRONT
70 53570132 INSULATION 1 RECESS PANEL BOTTOM
80 53570133 INSULATION 1 RECESS PANEL W/HOLED
90 53570134 INSULATION 1 RECESS PANEL SIDE
.
100 53570136 INSULATION .
1 .
FIREWALL FRONT
. . .
110 53570129 INSULATION 1 FIREWALL REAR
130 53570212 INSULATION 1 DASH RHD - LH SIDE FORWARD
140 53570213 INSULATION 1 DASH RHD - LH SIDE REAR
150 53570214 INSULATION 1 DASH RHD PANEL DIVIDER
160 53570215 INSULATION 1 DASH REAR MOUNTING
. . .
FLANGE
. . .
170 53570216 INSULATION 1 DASH UNDER DASH
180 53570217 INSULATION 1 DASH LH SEALING FLANGE
190 53570218 INSULATION 2 DASH PANEL DIVIDER & LH
MTG FLANGE
200 53570192 SOUND INSULATOR 1 FIREWALL INTERIOR
.
210 53540985 SOUND INSULATOR .
1 .
CAB ROOF, MID
. . .
220 53540984 SOUND INSULATOR 2 CAB ROOF, SIDE
100 20
40
70
110
120 90
50 80
60
30
10
140
. . .
10 53576964 DOOR 1 RHD
SEE GROUP 09 PAGE 116
20 90017754 SEAL 52" .53 X .75
30 53451200 PLUG 1 NYLON 3/4 DIA HOLE
40 90015498 BAND 2
.
50 90029850 HANDLE .
1 .
. . .
60 90029880 SCREW 2 #10-24 X 1 PN HD PHL SS
70 90008447 BRACKET 2
80 90025949 SCREW 4 1/4-20 X 1 SS RND HD PHL
90 98415020 LOCK WASHER 4 1/4
.
100 53570018 COVER .
1 .
SIDE DOOR
. . .
110 90005167 WASHER 4 FLAT 1/4 HARDENED F4
120 90032525 SCREW 17 #8 X 1" LG TRUSS PH HD
140 53574917 GASKET 1 SIDE DOOR
240
220
240
240
210 10
310 20
170 150
120 40 390
90 190
180 360
200
320
280 160
60
410 80
170 140
150 270 70
. . .
10 90002698 CHANNEL 1
20 53576427 BRACKET 1 FILLER BELOW WINDOW
40 90032977 SCREW 20 #8-18 X .50, SELF DRILLING,
BLACK
60 53571005 ROD 1 VERTICAL LATCH RHD
.
70 53567420 ROD .
1 .
. . .
80 53571006 ROD 1
90 53571007 ROD 1 HORIZONTAL LATCH RHD
120 90005325 SCREW 8 SELF LOCK 1/4-20X1/2
140 90029040 FASTENER 2
.
150 90029041 RETAINER .
4 .
0.25 X 0.25 TH
. . .
160 90030401 HANDLE 1 PADDLE, DOOR, OUTSIDE
LOCKING RHD BLACK
170 90029043 COLLAR 4 1/4 ROD
180 90030400 HANDLE 1 DOOR, INSIDE LOCKING RHD
BLACK
190 90030402 LATCH 1 LOCKING SINGLE ROTOR RHD
.
200 90029084 BOLT .
1 .
. . .
210 90008570 SCREW 13 5/16-18 X 1-1/2
220 90004171 SCREW 13 HEX HD G5 5/16-18 X
240 98421145 WASHER 39 5/16
260 53570577 HINGE 1 SIDE DOOR
.
270 53570580 DOOR .
1 .
WELD
. . .
280 90008564 PIN 4 3/8 X 2-1/4
290 53549386 PLATE 1 ANGLE, DOOR JAM
300 90033252 SIDE WINDOW 1 DRIVERS DOOR, SLIDING, RHD
310 53570862 PANEL 1 WELD CENTER, SIDE DOOR
.
320 90008543 COTTER PIN .
4 .
094 X .750
. . .
350 95210420 NUT 13 ESNA 5/16-18 NC
360 90029428 SCREW 3 1/4-20 X 1-1/2 BUTTO
390 53567435 SPACER 1 DOOR LATCH
400 98421150 WASHER 4 1/4
.
410 90029444 SCREW .
6 .
#8-32 X 1/2 PAN HEAD PH
. . .
30 260 130
150
200,220,
240
40
70
180,210,230
20
200,220,240
130
190,220,240
30
50
200,220,
240 185,210,230
170
250
360,370,380
170
70
390
350,210, 80
230 20
40 180,210, 90
230,100
190,220,
240
190,220,240
30
260 270
340
60
140 180,210,230 120
. . .
20 53576708 FLOOR 1 WELD, LH SIDE LOW
VIBRATION
30 53569720 FLOOR 1 WELD, RH
40 53569724 BRACKET 1 LH REAR CORNER FILLER
50 53569725 CHANNEL 1 LH REAR CORNER BRACE
.
60 53565707 BRACKET .
1 .
. . .
70 53568894 CHANNEL 1 MID DECK SUPPORT
80 53568888 BRACKET 1 CAB REINF RH REAR CORNER
90 53568895 PLATE 1 ANGLE, CAB SUSPENSION MTG
100 53565695 PLATE 2
.
120 53565696 PLATE .
2 .
ANGLE, SEAT MTG (FRONT)
. . .
130 53569726 CHANNEL 1 REAR DECK
140 53565699 BRACKET 1
150 53569727 CHANNEL 1 ENGINE HOUSING
170 53568898 BRACKET 1 PLATFORM MTG (REAR)
.
180 90028722 SCREW .
79 .
3/8-16 X 1.25 G8 BTT
. . .
185 90029287 SCREW 3 3/8-16 X 3 1/4 G8 BU
190 90024587 SCREW 20 1/2-13 X 1.25 G8 BUT
200 90028723 SCREW 10 1/2-13 X 2.00 G8 BUT
210 90017717 NUT 93 CROWNLOCK 3/8-16UNC
GRADE B
.
220 90017719 NUT .
30 1/2-13 GRADE C
.
. . .
230 90005165 WASHER 168 3/8" HARD ZINC SAE
240 90005158 WASHER 38 1/2 HARDENED F436
250 90028724 NUT 7 5/16-18, U-TYPE
260 53563396 BRACKET 1
.
270 53565712 PLATE .
1 .
. . .
340 53568899 PLATE 1 ANGLE FLOOR SUPPORT REAR
350 90028773 SCREW 5 3/8-16 X 1.50 G8 BUT
360 90027537 SCREW 5
370 98421150 WASHER 5 1/4
.
380 90013919 LOCK NUT .
5 .
1/4-20 NC
. . .
390 53568900 BRACKET 1 REAR PLATFORM SUPPORT
280
350
380
490
230
210 230
230
330 210
180
230
190 230
210
160
230 180
220
210 230 240
210 290
. . .
160 53576706 CHANNEL 1 LH DECK SUPPORT LOW
VIBRATION
180 90028722 SCREW 79 3/8-16 X 1.25 G8 BTT
190 90024587 SCREW 20 1/2-13 X 1.25 G8 BUT
210 90017717 NUT 93 CROWNLOCK 3/8-16UNC
GRADE B
.
220 90017719 NUT .
30 .
1/2-13 GRADE C
. . .
230 90005165 WASHER 168 3/8" HARD ZINC SAE
240 90005158 WASHER 38 1/2 HARDENED F436
280 53576709 POST 1 MIRROR, WELD
290 53569735 PLATE 1 ANGLE, MIRROR POST/DECK
SUPPORT
.
330 90028790 PLUG .
1 .
1 1/8
. . .
350 90028773 SCREW 5 3/8-16 X 1.50 G8 BUT
380 90013919 LOCK NUT 5 1/4-20 NC
490 53576197 GASKET 1
90020563 WASHER 10 3/8 SS
.
90028721 SCREW .
1 .
5/16-18 X 1.25 G8 BU
. . .
90017716 NUT 1 CROWNLOCK 5/16-18UNC
GRADE B
90005166 WASHER 2 5/16 HARDENED F436
53565665 PLATE 1 FRONT CAB MOUNTING
SPACER
90032590 SCREW 1 3/8-16 X 3.50 BUTTON
90032591 SCREW 3 3/8-16 X 1.75 BUTTON HD TORX
. . .
JS500
. . .
90032592 SCREW 8 3/8-16 X 1.50 BUTTON
90030586 SCREW 1 1/2-13 X 1" LG. WASHER
40 80 30
80 70
60
50
20
10 80 70
. . .
10 53576585 BRACKET 1
20 53569958 WIRING HARNESS 1
30 90011099 EYE BOLT 1
40 90013919 LOCK NUT 1 1/4-20 NC
.
50 90022251 RUBBER GUARD .
1 .
. . .
60 90022252 SWITCH 1
70 90804024 SCREW 2 1/4-20 X 1 1/4
80 90005167 WASHER 3
10
50 40
90
20
80
30
. . .
10 90028876 BUSHING 2
20 53569017 BRACKET 1 CAB PIVOT SPACER
30 53567369 PIN 2
40 98421145 WASHER 1 5/16
.
50 95210420 NUT .
1 .
ESNA 5/16-18 NC
. . .
80 53567368 RETAINER 2
90 90022679 BAND 2" DOUBLE SIDED TAPE
B
A
B
40
150
A
160 170,180,190,220
B-B
170,180,190
210
140,200,240,250,260
A-A
60,80,110,120,130 10 20
50
20,30
60,70,80 90 270
. . .
10 53552988 BRACKET 1
20 90804267 SCREW 3 1/2-13 X 1 1/2
30 90019661 WASHER 1
40 53543752 CABLE 1
.
50 90029519 ENGINE .
1 .
. . .
60 90804185 SCREW 3 3/8-16 X 1
70 98415042 LOCK WASHER 2
80 90005165 WASHER 4 3/8"
90 90027604 CLAMP 1
.
110 90016921 FASTENER .
1 .
. . .
120 90017717 NUT 1 CROWNLOCK 3/8-16UNC
GRADE B
130 98415036 WASHER 1
140 95210391 NUT 2 JAM 5/16-18 HEX GRADE 2
150 53551035 CABLE 1
.
160 53551018 BRACKET .
1 .
. . .
170 90804018 SCREW 4 1/4-20 X 1
180 90013919 LOCK NUT 4 1/4-20 NC
190 90005167 WASHER 6
200 90023391 SOLENOID 1
.
210 53551034 CABLE .
1 .
. . .
220 90009383 WASHER 4
240 95210010 NUT 2
250 98415017 LOCK WASHER 2
260 98415035 LOCK WASHER 2 5/16
.
270 53553521 CABLE .
1 .
. . .
140
120
20
B A
A
B
130 10,30 20 140
100,110 180 90
160
A-A
B-B
90
110
100 10
70
60
. . .
10 90016921 FASTENER 6
20 99802342 PIPE 80" NYLON AIRBRAKE 5/8 BLACK
30 95210420 NUT 6 ESNA 5/16-18 NC
60 53566378 BRACKET 1
.
70 53565986 SHAFT .
1 .
. . .
90 90005369 SCREW 2 1/2-13 X 1 1/2 GRADE 8
100 90009066 SCREW 1 CAP 3/4-10 X 7 GRADE 8
110 90014217 NUT 1 CROWNLOCK 3/4-10 GRADE C
120 53549644 SUPPORT 1
.
130 90010636 CABLE 140"
. .
. . .
140 90011098 SLEEVE 2
160 90802085 SCREW 1 CAP 1-14 X 5 1/2 GRADE 8
170 90014363 LOCK NUT 1
180 90831092 COTTER PIN 1
80
70
View from back
corner of deck
50
70
20
60
10
110
90 View from
40 30 underside
of deck
100
. . .
10 90030171 BRACKET 1
20 90027579 BOLT 4 1/2-13X1 3/4 GRADE 8
30 90005158 WASHER 4 1/2 HARDENED F436
40 90017719 NUT 4 1/2-13 GRADE C
50 90032205 SUSPENSION 1 AIRRIDE KIT
. . .
SEE GROUP 09 PAGE 134
. . .
60 90015383 SCREW 2 5/8-11 X 2-1/4 GR8
70 90005159 WASHER 6 FLAT 5/8 HARDENED F4
80 90017712 NUT 2 CROWNLOCK 5/8-11 GRADE C
90 90003590 BRANCH TEE 1 1/4 BRASS
.
100 90021317 NEEDLE .
1 .
. . .
110 90024675 VALVE 1
120
50
120
B-B
. . .
50 90032205 SUSPENSION 1 AIRRIDE KIT
SEE GROUP 09 PAGE 134
90 90003590 BRANCH TEE 1 1/4 BRASS
100 90021317 NEEDLE 1
110 90024675 VALVE 1
.
120 99802339 TUBE 136" NYLON AIRBRAKE 1/4 BLACK
. .
. . .
30
40
9 23
38 37
2 12
8
34
25
20
10
22 17
13
35 11
36
21
18
39
4 28
5
19
14
3 33 7 26 27
6 32
.
. . . .
90032205 SUSPENSION
1 90030880 SUSPENSION, AIR 1
2 1600839 SHOCK ABSORBER 2
3 90030883 CONTROL VALVE 1 HEIGHT
4 99802329 HOSE 6" AIR, NYLON .250 OD
.
5 53100533 FITTING .
1 MALE 1/4OD X 1/8P BRASS
.
. . .
6 91603044 ELBOW 2
7 90804027 SCREW 2 1/4 X 1/3
8 90803066 SCREW 2 5/16-18 X 1 1/2
9 90804485 SCREW 4 3/8-16 X 1 1/4
.
10 90804495 SCREW .
1 .
3/8-16 X 1 1/2
. . .
11 90804510 SCREW 1 3/8 X 2-1/2
12 90804088 SCREW 2 7/16 X 2-1/2
13 90804235 SCREW 1 7/16 X 3-1/4
14 90804236 SCREW 1 7/16 X 4
.
17 95210058 NUT .
2 .
1/4
. . .
18 95210330 NUT 8 3/8
19 90017720 LOCK NUT 2 1/4-20
20 90012247 LOCK NUT 2 5/16
21 90022278 LOCK NUT 4 7/16
.
22 98415020 LOCK WASHER .
2 .
1/4
. . .
23 90005165 WASHER 4 3/8" HARD ZINC SAE
25 90030881 RUBBER MOUNTING 2
26 90030884 PIN 2 BALL-PIVOT, THREADED
27 90030885 VALVE 1 LINKAGE, HEIGHT CONTROL
.
28 90030887 CIRCLIP .
1 .
3/4
. . .
30 90032200 LATCH 1
32 90032201 SCREW 1 1/4-15 X 1/2 PLASK H/L
33 90032202 HINGE 1
33.1 90031352 BUSHING 1 LARGE
.
33.2 90031355 BUSHING .
2 .
SMALL
. . .
33.3 1600849 INNER PART 2 LARGE BUSHING
33.4 90031353 SLEEVE 1
34 90030890 PIN 2 6.188
35 90030886 LEVER 1
.
36 90030891 LEVER .
4 .
. . .
37 90032207 BRACKET 1 LATCH
38 90030888 HINGE 1 ARM TYPE
39 90032206 BRACKET 1 FRAME
40 96051608 ADAPTER 2 #4 O-RING - #4 JIC
. . .
10 96003830 T-FITTING 1 3/4 HP STEEL
20 96081625 ADAPTER 1 #12 X 3/4 NPTM
30 H50712120121325 HOSE 1 H507 OAL 1325MM, STRAIGHT
40 90000315 ADAPTER 1 1 5/16-12 O-RING X 3/4 NPT
.
50 90709320 REDUCER .
1 .
3/4M 1/2F NPT
. . .
60 96082217 ADAPTER 1 90 #6 JIC X 1/2 MNPT
70 H50806060060325 HOSE 1 H508 OAL 325MM, STRAIGHT
80 90024719 HOSE 2 BARB 45 5/8ID X #8 O-RING
90 90027435 HOSE 172"
.
100 90812097 HOSE CLAMP .
2 .
. . .
120 96052220 ADAPTER 2
130 H50808089082450 HOSE 1 H508 OAL 2450MM, 90
140 96052208 ADAPTER 1 90 #4 JIC #4 O-RING
150 H50504049042500 HOSE 1 H505 OAL 2500MM, 90
.
160 90804366 SCREW .
2 .
5/8-11 X 2
. . .
170 H50504044041250 HOSE 1 ASSEMBLY, H505 OAL 1250MM,
45
180 96051606 ADAPTER 1 #6 O-RING- #4 JIC
190 96052216 ADAPTER 1
200 98415055 LOCK WASHER 2 5/8
.
210 90029665 RESERVOIR .
1 .
. . .
220 90029669 CYLINDER 1
220.1 90029670 REPAIR KIT 1
240 95210420 NUT 6 ESNA 5/16-18 NC
250 90804035 SCREW 4 5/16-18 X 1
.
260 90005166 WASHER .
8 .
5/16 HARDENED F436
. . .
290 90030074 PUMP 1 POWER STEERING
310 90007549 LOCK WASHER 2 M10
320 90005362 SCREW 2 M10-1.5 X 30MM CL8.8
330 53570063 BRACKET 1 FUEL FILTER
.
340 96052328 ADAPTER .
1 .
45 #12 JIC #12 O-RING
. . .
380 90025710 SLEEVE 29"
91603098 ELBOW 1 45 STREET 1/8 NPT
90009782 GASKET 1
90818006 CLAMP 2
.
53101502 CLAMP .
1 RUBBER COATED 1/2 ID
.
. . .
60
80
100
40
20 30 40 30 20
60
70 90
110
. . .
20 90804035 SCREW 6 5/16-18 X 1
30 98415035 LOCK WASHER 6 5/16
40 90005166 WASHER 6 5/16 HARDENED F436
60 90804185 SCREW 4 3/8-16 X 1
.
70 90005165 WASHER .
2 .
3/8"
. . .
80 98415042 LOCK WASHER 2
90 90017717 NUT 2 CROWNLOCK 3/8-16UNC
GRADE B
100 53569954 HANDLE 1 WELD
110 53567502 HANDLE 1 WELD
10,20
View from inside of cab
30
40
. . .
10 90005168 WASHER 4 #10 HARDENED (3/16)
20 90020773 SCREW 4 #10-24 X 3/4
30 53500231 VISOR 1
40 53576634 BRACKET 1 ANGLE
30
40
10
30
40
20
20
. . .
10 53570002 BUMPER 1 WELD
20 90804405 SCREW 4 3/4-10 X 1 3/4
30 90014217 NUT 4 CROWNLOCK 3/4-10 GRADE C
40 98421120 WASHER 4 3/4 NPT
. . .
10 53558072 FLAP 1
40 90009685 WASHER 4 9/32 ID X 1 1/4 OD
50 90013919 LOCK NUT 4 1/4-20 NC
60 90804018 SCREW 4 1/4-20 X 1
.
70 90005167 WASHER .
4 .
FLAT 1/4 HARDENED F4
. . .
90 60000071 FLAP 1
100 90017717 NUT 4 CROWNLOCK 3/8-16UNC
GRADE B
98421135 WASHER 4 3/8
150,160
140,130,120,110
160,150 180,90 70 A
90 A
110,120,130,140
30,50,170
80 10,20 60
A-A
. . .
10 53547610 BRACKET 1 WELD FENDER HANGER RH
REAR
20 53547615 BRACKET 1 WELD FENDER HANGER LH
REAR
30 90022672 SCREW 2 5/8-11 X 5 GRD 8
50 98421125 WASHER 2 5/8
.
60 90022640 SPRING .
2 .
. . .
70 53551827 FENDER 2 27" X 46/48 BELTED
80 90023067 FLAP 2
90 90019911 SCREW 4 1/2-13X 2 1/2 GR 8
110 90804018 SCREW 40 1/4-20 X 1
.
120 90009685 WASHER .
40 .
9/32 ID X 1 1/4 OD
. . .
130 90005167 WASHER 40 FLAT 1/4 HARDENED F4
140 90013919 LOCK NUT 40 1/4-20 NC
150 53552152 BRACKET 1 LH FRONT
160 53552149 BRACKET 1 RH FRONT
.
170 90017712 NUT .
2 .
5/8-11 GRADE C
. . .
180 53576320 SPACING PLATE 2 1.0 ODX.625 ID X .75 LG
3,4 3,4
3,5 1 3,5 2
. . .
1 53546710 PLATE 1
2 53546711 BAR 2
3 90017719 NUT 8 1/2-13 GRADE C
4 90802036 SCREW 4 1/2-13 X 2
.
5 90005369 SCREW .
4 .
1/2-13 X 1 1/2 GRADE 8
. . .
. . .
1 53500027 BUSHING 2 BRONZE-REAR SPRNG
HANGER
20 10,40,50
10,40,50
50,40,60
50,40,60
10,50 30
. . .
10 90804485 SCREW 8 3/8-16 X 1 1/4
20 53550186 SERVICE PLATFORM 1 WELD, SIDE RHD
30 53548572 BRACKET 1
40 90017717 NUT 10 CROWNLOCK 3/8-16UNC
GRADE B
.
50 90005165 WASHER .
20 3/8"
.
. . .
60 90804495 SCREW 2 3/8-16 X 1 1/2
10
40
. . .
10 53570077 SERVICE PLATFORM 2
40 53572079 PLATFORM 1
90028722 SCREW 12 3/8-16 X 1.25 G8 BTT
90005165 WASHER 12 3/8"
70,90,60
40
70,90,60
60,80,90 100
TOP VIEW
10 60,80,90 60,90,70
50
FRONT VIEW
. . .
10 53555228 SERVICE PLATFORM 1 WELD
40 53569402 SERVICE PLATFORM 1
50 53549765 LADDER 1 WELD 2STEP
60 90005165 WASHER 28 3/8"
.
70 90804485 SCREW .
8 .
3/8-16 X 1 1/4
. . .
80 90804495 SCREW 5 3/8-16 X 1 1/2
90 90017717 NUT 13 CROWNLOCK 3/8-16UNC
GRADE B
100 53569407 EXTENSION 1
10
. . .
10 90016347 TOWING PIN 1 WITH COTTER PIN
10
20
40, 50
. . .
10 53576953 WIRE 1 POWER, RED
20 90000658 GROUND STRAP 1 4GA 8""L
40 90019770 WASHER 1 5/16
50 90033542 ALTERNATOR 1
.
90033243 CLAMP .
1 .
RUBBER COATED 9/16 ID 9/
. . .
9014.253 SCREW 1 M6S 12 X 20 8.8FZB
920099.021 SCREW 1 M6S 8 X 12 8.8FZB
90016921 FASTENER 1 RUBBER COATED 9/16 I
10
20
40 50
30
. . .
10 53567579 CABLE 1 RED, 1/0 RING POS
20 53567580 CABLE 1 BLACK, 1/0 RING NEG
30 90001830 NUT 2
40 90026618 COVER 2 0.562 ID X 0.750
.
50 90026619 COVER .
2 .
. . .
. . .
10 53568693 WIRING HARNESS 1 ECM GROUND - NEGATIVE
BATTERY
140
130
160
110
120
190
150
170
100
70
40
20
30
10
60
50
410
400
130
260
430
. . .
10 53572009 BATTERY CASING 1
20 90802064 SCREW 4 5/8-11 X 1 3/4
30 53570395 COVER 1
40 53558009 FOOTSTEP 3
.
50 90013919 LOCK NUT .
12 1/4-20 NC
.
. . .
60 90005167 WASHER 24 FLAT 1/4 HARDENED F4
70 90804018 SCREW 12 1/4-20 X 1
100 53518981 LEVEL 1 12.75 X 13.50
110 90001821 FASTENER 2
.
120 90695909 BOLT .
4 .
. . .
130 90005166 WASHER 8 5/16 HARDENED F436
140 95210451 NUT 4 WING 5/16 - 18 NC
150 90001830 NUT 4
160 53557040 CABLE 1
.
170 90011317 CABLE .
1 .
. . .
190 53558216 CABLE 1 BATTERY CABLE
260 90008040 LATCH 2 RUBBER, 5"
400 53567865 PLATE 2 STEP SUPPORT
410 90804039 SCREW 4 5/16-18 X 1 1/4 FULL
.
430 95210420 NUT .
10 .
ESNA 5/16-18 NC
. . .
98421145 WASHER 8 5/16
90008042 BRACKET 2
90008043 PIN 2
90008044 WASHER 2
.
90008045 COTTER PIN .
2 .
. . .
90013920 SCREW 4 MN BUT HD 10-24 X 5/8 SS
90005168 WASHER 4 #10 HARDENED (3/16)
90013050 LOCK NUT 4 #10-24 NC
53527753 BRACKET 1
.
90812057 CLAMP .
1 .
. . .
90026619 COVER 1
90012822 MAIN SWITCH 1
90012817 COVER PLATE 1
53551883 CABLE 1 ASSY 3/0 1B STUD PS 20
.
53101500 CLAMP .
4 .
RUBBER COATED 1 ID
. . .
90804035 SCREW 2 5/16-18 X 1
A-A
30,50,60,70,80
A
40 40 10
20
10
20
. . .
10 53551022 WIRE 1
20 53551222 CABLE 1 2 GA RED 46 IN.
30 90023391 SOLENOID 1
40 53568699 WIRING HARNESS 1
.
50 95210010 NUT .
2 .
. . .
60 98415017 LOCK WASHER 2
70 95210391 NUT 2 JAM 5/16-18 HEX GRADE 2
80 98415035 LOCK WASHER 2 5/16
10
. . .
10 53574716 WIRING HARNESS 1
20,30 10
60
50
. . .
10 90030130 CABLE 1 7-WIRE TRAILER 12V
20 95210420 NUT 2 ESNA 5/16-18 NC
30 90804035 SCREW 2 5/16-18 X 1
50 90020863 SWITCH 5
.
60 90029035 BASE .
1 .
. . .
90013919 LOCK NUT 2 1/4-20 NC
98421150 WASHER 3 1/4
90009383 WASHER 1 EXTERNAL 1/4
98421145 WASHER 2 5/16
120
150
380
. . .
120 53573798 WIRING HARNESS 1
150 53573795 WIRING HARNESS 1 MAIN CAB
SEE GROUP 11 PAGE 20
380 53568686 WIRING HARNESS 1
690
720 600
710
310
250 290
100
30 710
260
300
60 710
610 305
170 175 180 670
. . .
20 53542305 SWITCH 1
30 90029269 PEG 1 3/8-16 RED
60 90029342 PEG 1 3/8-16 BLACK
100 90026619 COVER 1
.
130 90032482 NUT .
1 .
. . .
135 90032483 WASHER 1
170 90027282 SCREW 2 THB 1/4-20X3/4 LG "S"
175 90027645 WASHER 4 NYLON, .5 X .25 X .031
180 90027228 RETAINER 2 PUSH-ON 302 S.S.
.
200 90020504 FUSE .
2 .
5 AMP
. . .
210 90020286 FUSE 3 10 AMP
220 90020737 FUSE 2 20 AMP
250 90030151 SWITCH 5 24V TYPE3 MANUAL
260 90030152 SWITCH 3 24V TYPE3 MANUAL
.
290 90017801 RELAY .
9 .
. . .
300 90030148 RELAY 2
305 90029285 SCREW 2 # 10-AB X 1/2 PAN TORX S
310 90001959 RELAY 1
600 90029571 PEG 1
.
610 90020773 SCREW .
2 .
#10-24 X 3/4 TORX
. . .
670 90027537 SCREW 4
690 60000063 CABLE 1
710 90029407 NUT 1 HEX 3/8-16 BRASS
720 90026618 COVER 1 0.562 ID X 0.750
.
53102803 PLUG .
1 .
NYLON 1" DIAMETER HOLE
. . .
90001830 NUT 2
90032581 SCREW #8-32 X 1 PAN HEAD TORX
90005165 WASHER 1 3/8" HARD ZINC SAE
90032482 NUT 2
.
90032483 WASHER .
2 .
. . .
90004335 WASHER 2 #10-24 X 2" PN HD PHL SS
53102444 CLAMP 1 RUBBER COATED 2 ID
90005167 WASHER 1 FLAT 1/4 HARDENED F4
90013919 LOCK NUT 1 1/4-20 NC
.
90019771 WASHER .
4 .
EXTERNAL 3/8
. . .
90005165 WASHER 2 3/8" HARD ZINC SAE
90032419 SCREW 4 MACHINE PAN HEAD TORX S
90033220 CAP 1
90005165 WASHER 2 3/8" HARD ZINC SAE
.
90029407 NUT .
2 .
HEX 3/8-16 BRASS
. . .
90032581 SCREW 2 #8-32 X 1 PAN HEAD TORX
20
70
30
30 10
120
70
10 80
40 50
100
110
60
10
10 80,90
. . .
10 53573791 WIRING HARNESS 1 MAIN CAB
SEE GROUP 11 PAGE 22
20 53569977 BRACKET 1
30 53568924 BRACKET 2
40 53568926 PLATE 1
.
50 53569979 COVER .
1 .
FUSE PANEL
. . .
60 53570022 BRACKET 1 WELD
70 90020773 SCREW 10 #10-24 X 3/4
80 90029285 SCREW 11 # 10-AB X 1/2 PAN TORX S
90 90004335 WASHER 10 #10-24 X 2" PN HD PHL SS
.
100 98415017 LOCK WASHER .
1 .
. . .
110 90005168 WASHER 2 #10 HARDENED (3/16)
120 90032819 RIVET 1 LARGE FLANGE 0.162
.
. . . .
10
20
110
30
90
120 50 60 70
80
. . .
10 53573964 STICKER 1 FUSE PANEL
20 90020504 FUSE 1 5 AMP
30 90020181 FUSE 1 30 AMP
50 53568932 STICKER 1 RELAY BLOCK - STANDARD
60 53568933 STICKER 1 RELAY BLOCK - STANDARD /
. . .
OPTION
. . .
70 53568934 STICKER 1 RELAY BLOCK - OPTION
80 53574388 SWITCH 1 SEE GROUP 11 PAGE 26
90 90020773 SCREW 2 #10-24 X 3/4
110 90709340 BUSHING 1 1/4M 1/8F NPT
.
120 53573895 WIRING HARNESS .
1 .
. . .
90033189 PRESSURE SWITCH 1
60 90 80 70
10 30
20 40
50
A-A
. . .
10 53574389 WIRING HARNESS 1
20 90017836 SWITCH 1
30 90022252 SWITCH 1
40 53574387 BRACKET 1
.
50 53559819 STICKER .
1 .
DIAGNOSTIC SW'S-ISB
. . .
60 53574713 WIRING HARNESS 1
70 97205174 SCREW 4 RDHD #4-40 X 3/8LG
80 98410011 WASHER 4 1/8 ID #4
90 95210662 LOCK NUT 4 ESNA #4-40 NC
10
. . .
10 53573802 WIRING HARNESS 1 CHASSIS REPLACEABLE BULBS
View A 30 160
190,200,
220,230,
240
270
130 120
360,370,
380,390 150
30
70 320 260 130
40,50,60
40,50,
60 270
170
130
60,80 140 280
100
90 20 10 A
100
40,50,60
110
120
130
190,
200
. . .
10 90025548 RESERVOIR 2 AIR
20 53555914 BRACKET 2
30 53113726 BRACKET 8
40 90804485 SCREW 16 3/8-16 X 1 1/4
.
50 98421135 WASHER .
16 3/8.
. . .
60 90017717 NUT 22 CROWNLOCK 3/8-16UNC
GRADE B
70 53555374 CONNECTING BAR 4 SPACERX1.12CTRS
80 90024678 SCREW 6 3/8"-16 X 6
90 90003587 PLUG 4 1/4-18NPT BRASS HEX HEA
.
100 91603180 ELBOW .
2 90 5/8ODTX1/2P NYL
.
. . .
110 90003594 ELBOW 1 90 1/2 BRASS STREET
120 53109165 VALVE 2 CHECK VALVE
130 90003542 ELBOW 4 45 5/8 OD X 1/2 NPT
140 99802342 PIPE 36" NYLON AIRBRAKE 5/8 BLACK
.
150 99802342 PIPE .
50" .
NYLON AIRBRAKE 5/8 BLACK
. . .
160 90030058 ELBOW 1 45 1/2 " OD TUBE X 1/2" NPT
170 53112311 CONNECTING BAR 2
180 91603181 ELBOW 1 90 1/4 NYL TUBE X 1/4 NP
190 90029164 VALVE 3 MANUAL DRAIN
.
200 90008707 CABLES .
3 .
. . .
220 90008600 EYE BOLT 2
230 90013050 LOCK NUT 2 #10-24 NC
240 98045023 WASHER 2 #10 (3/16)
250 90025547 RESERVOIR 1
.
260 53113727 BRACKET .
4 .
. . .
270 90011966 BRANCH TEE 2
280 90003582 NIPPLE 1 HEX 1/4 BRASS
290 90003590 BRANCH TEE 1 1/4 BRASS
300 90004391 PRESSURE CONTROL VALVE 1
.
310 91603183 ELBOW .
1 .
90 3/8ODTX1/4P NYL
. . .
320 90029163 PRESSURE RELIEF VALVE 1 1/4" NPT
360 90812042 CLAMP 3 RUBBER COATED 3/4 ID
370 90804039 SCREW 3 5/16-18 X 1 1/4 FULL
380 90005166 WASHER 6 5/16 HARDENED F436
.
390 95210420 NUT .
3 .
ESNA 5/16-18 NC
. . .
150
100 90
190,200,220
. . .
90 90028806 NUT 1 .75 O.D. COPPER TUBE
100 90028805 SLEEVE 1 .75 O.D. COPPER TUBE
110 H50312120123350 HOSE 1 H503 OAL 3350MM
140 91603181 ELBOW 1 90 1/4 NYL TUBE X 1/4 NP
.
150 99802339 TUBE 100"
. .
NYLON AIRBRAKE 1/4 BLACK
. . .
190 95210420 NUT 4 ESNA 5/16-18 NC
200 90005166 WASHER 4 5/16 HARDENED F436
220 90028528 CLAMP 3 SILICONE COATED 3/4" ID
230 53527753 BRACKET 1
.
240 90804035 SCREW .
1 .
5/16-18 X 1
. . .
30
30
40
30
10 20
. . .
10 90007281 VALVE 1 AIR CONTROL - BRAKE
20 90007283 VALVE 1 AIR CONTROL - TRAILER
EMERGENCY
30 91603176 ELBOW 5 90 3/8ODTX1/8P NYL
40 91603183 ELBOW 1 90 3/8ODTX1/4P NYL
42 21
10 22 62 46
40 25
31,6 25 40
5,1 9
20 3 21
42
19 10 42 21 47
38 32 44
16 46
42
4
21
55,54,53,52 19 33 42 44 14
8,11,12,13 48 42 48
49 40
51 42 15 44 58
45 23,24,35,50
48
42
6,57 19
33 15 2,6,34,37
6,39 3
30
41 27
29
48 60 18
28 25,61
43 26
49 49
36 25
6,31 9
6,7,31,37
32
6,31,37
6,31
. . .
1 90001264 VALVE 1
2 90019933 VALVE 1 TRACTOR PROTECTION
3 90001353 CONNECTION 4
4 90828097 CONNECTION 1 MALE 3/8ODX3/8P
.
5 90022473 SCREW .
3 .
HD 5/16-18 X 3/4
. . .
6 95210420 NUT 10 ESNA 5/16-18 NC
7 90804039 SCREW 2 5/16-18 X 1 1/4 FULL
8 53576581 CONNECTION 1 INSTALLATION, SPLIT BRAKE
BULKHEADS RHD
SEE GROUP 12 PAGE 12
9 91603183 ELBOW 4 90 3/8ODTX1/4P NYL
.
10 91603177 ELBOW .
2 90 1/2 ODT X 3/8 PNYL
.
. . .
11 90804485 SCREW 3 3/8-16 X 1 1/4
12 90005165 WASHER 3 3/8"
13 90017717 NUT 3 CROWNLOCK 3/8-16UNC
GRADE B
14 91603176 ELBOW 2 90 3/8ODTX1/8P NYL
.
15 90028167 CLAMP .
5 .
19.2" W/ 1/4"
. . .
16 90007335 VALVE 1 DC-4
18 99802339 TUBE 10" NYLON AIRBRAKE 1/4 BLACK
19 90027222 PIPE 165" NYLON AIRBRAKE 1/2 Y W
20 90027221 PIPE 14" 1/2 GREEN
.
21 90003341 PIPE 148"
. .
3/8" GREEN
. . .
22 95670140 PLUG 4
23 90013920 SCREW 2 MN BUT HD 10-24 X 5/8 SS
24 90013050 LOCK NUT 2 #10-24 NC
25 92003011 CONNECTION 4 1/4 NPT
.
26 53574437 BRACKET .
1 .
STOPLIGHT/BRAKE SWITCH
. . .
27 90003590 BRANCH TEE 1 1/4 BRASS
28 90029255 SWITCH 1
29 90828099 CONNECTION 1 MALE 1/40 DX1/4P MES.
30 91603181 ELBOW 1 90 1/4 NYL TUBE X 1/4 NP
.
31 53101500 CLAMP .
6 .
RUBBER COATED 1 ID
. . .
32 99802341 PIPE 92" NYLON AIRBRAKE 1/2 BLACK
33 90003344 PIPE 101" IN., NYLON AIRBRAKE 1/2 BLUE
34 90802007 SCREW 2 5/16-18 X 2 3/4
35 98005596 VALVE 1 PUSH BUTTON
.
36 90009596 PIPE .
16" .
SPIRAL PLASTIC
. . .
37 98421145 WASHER 5 5/16
38 99802342 PIPE 165" NYLON AIRBRAKE 5/8 BLACK
39 53109268 CLAMP 2 RUBBER COATED 1-1/4 ID
40 90003339 PIPE 330" NYLON AIRBRAKE 3/8 ORANGE
.
41 90027632 PIPE 135"
. .
NYLON AIRBRAKE 5/8 GREEN
. . .
42 99802340 PIPE 506" NYLON AIRBRAKE 3/8 BLACK
43 90003342 PIPE 265" NYLON AIRBRAKE 3/8 BLUE
44 90003513 BRANCH TEE 4 3/8 OD MESS. MAGNUM
45 90012944 ELBOW 1 45 3/8OD3/8NPT BRASS
.
46 91603188 ELBOW .
2 .
90 3/8ODTX3/8P NYL
. . .
42 21
10 22 62 46
40 25
31,6 25 40
5,1 9
20 3 21
42
19 10 42 21 47
38 32 44
16 46
42
4
21
55,54,53,52 19 33 42 44 14
8,11,12,13 48 42 48
49 40
51 42 15 44 58
45 23,24,35,50
48
42
6,57 19
33 15 2,6,34,37
6,39 3
30
41 27
29
48 60 18
28 25,61
43 26
49 49
36 25
6,31 9
6,7,31,37
32
6,31,37
6,31
. . .
47 90003593 ELBOW 1 90 3/8 NPT
48 90003338 BRAKE HOSE 419"
49 90003340 PIPE 300" NYLON AIRBRAKE 3/8 YELLOW
50 91201080 COVER 1
.
51 90025962 UNION .
1 3/8 T X 3/8 T PUSH-IN
.
. . .
52 90022268 PIPE 1
53 90013917 SCREW 4 MN BUT HD 1/4-20 X 1" S
54 90005167 WASHER 8 FLAT 1/4 HARDENED F4
55 90013919 LOCK NUT 4 1/4-20 NC
.
57 53102444 CLAMP .
1 .
RUBBER COATED 2 ID
. . .
58 90003586 FITTING 1 1/8 NPT HEX HEAD
60 90003587 PLUG 1 1/4-18NPT BRASS HEX HEA
61 98415060 LOCK WASHER 1 3/4" NPT
62 90824007 CONNECTION 2 MALE 3/8OD X 1/4P BRASS
.
90804035 SCREW .
3 .
5/16-18 X 1
. . .
FRONT OF TRUCK
80 60 50 60
50
50
70 60
30 40 20 60
10 60
. . .
10 53573609 BRACKET 1
20 90030776 BULKHEAD UNION 2 T-1314 1/4 NPT
30 90030775 BULKHEAD UNION 1 T-1325 1/4 NPT
40 90030774 BULKHEAD UNION 1 T-1325 1/4 NPT
.
50 92003011 CONNECTION .
3 .
1/4 NPT
. . .
60 91603183 ELBOW 9 90 3/8ODTX1/4P NYL
70 90003590 BRANCH TEE 1 1/4 BRASS
80 91603186 ELBOW 2
80
60
120
50
20,30,40
140,150,
160,170
90 130,150,160
110
10
20,30,40
. . .
10 53565066 BRACKET 1
20 90804485 SCREW 8 3/8-16 X 1 1/4
30 90005165 WASHER 8 3/8"
40 90017717 NUT 8 CROWNLOCK 3/8-16UNC
GRADE B
50 90024883 AIR DRYER 1 #QTY1
. . .
SEE GROUP 12 PAGE 16
. . .
60 96082227 ADAPTER 1 90 #12 JIC X 1/2 MNPT
80 91603181 ELBOW 1 90 1/4 NYL TUBE X 1/4 NP
90 99802342 PIPE 100" NYLON AIRBRAKE 5/8 BLACK
100 90003542 ELBOW 2 45 5/8 OD X 1/2 NPT
.
110 99802339 TUBE .
70" .
NYLON AIRBRAKE 1/4 BLACK
. . .
120 53100533 FITTING 1 MALE 1/4OD X 1/8P BRASS
130 90022735 CLAMP 1 SILICONE COATED 5/8 ID
140 53101504 CLAMP 2 RUBBER COATED 3/8 ID
150 95210420 NUT 4 ESNA 5/16-18 NC
.
160 90005166 WASHER .
4 .
5/16 HARDENED F436
. . .
170 90804035 SCREW 1 5/16-18 X 1
180 90709320 REDUCER 2 3/4M 1/2F NPT
90030151 SWITCH 1 24V TYPE3 MANUAL
.
. . . .